Emerson Pressure Best_practices

7/29/2019 Emerson Pressure Best_practices

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What are Best Practices?What are Best Practices? Best Practices is using Innovative Technologies

along with New Field Practices to increase plantefficiency

Field Practices

Innovative

Technology

+EngineeringProcurementInstallation

Commissioning

CAPEX


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The 3051S Series of Instrumentation

The Platform That Enables Best Practices


The Platform That Enables Best Practices

Scalable Platform

Integrated Solutions

Advanced Functionality

Diagnostics

2X the Performance

2X the Reliability


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Scalability for a Single Plant Wide Platform


Scalability for a Single Plant Wide Platform

ScalablePerformance

0.04% Accuracy

10 Year Stability

12 Year Warranty

0.065% Accuracy

5 Year Stability

Scalable Process Connections

Scalable

PlantWebFunctionality &Diagnostics

Scalable Electrical Connections


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Pressure Best Practices to improve your

Plant Efficiency


Plant Efficiency Select Reliable & High Installed Performance Devices to

improve plant efficiency (Quality, Throughput & Availability)

Use Transmitter Platforms with functionality that enables directmountingminimizing capital and maintenance costs

Leverage Diagnostics to improve plant availability throughpredictive maintenance

Use a Scalable Platform that meets all your plant needs today

and allows the flexibility for adding enhancements


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Reducing Process Variability Increases

Plant Efficiency

Reducing Process Variability Increases

Plant Efficiency


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20

30

30

20

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Optimum InstrumentTuning Design

Source of Variability

In Process Control Loops

30%

30%

Source: Entech---Results fromaudits of over 300 process plants

Process Variability depends on the quality of

process measurement by the field instruments

Process Variability depends on the quality of

process measurement by the field instruments

Total Performance

How accurate is the measurement?

ReliabilityHow long will it work?

Dynamic Response Time

How closely does it track theprocess?


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Select Transmitters based on TotalPerformance

3051S Provides Highest Performance

Select Transmitters based on TotalPerformance

3051S Provides Highest Performance

Reduce measurement errors up to 50%

Error % Flow Reading

+/- 25 F 200 psi 18 Months

2x Improvement

Example: DP Flow Application

3051S

Typical .075%Smart

0.2% Analog


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Select Transmitters based onTotal Performance over 5 to 10 years

3051S Reduces Maintenance Costs

Select Transmitters based onTotal Performance over 5 to 10 years

3051S Reduces Maintenance Costs

Increased Reliability and Stability reduces calibration frequency,

periodic maintenance, repairs and inventory costs.

3051S MaintenanceSavings =$150 - $400perCalibration

perunit

peryear!


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Select Inherently ReliableTransmitters

3051S is Designed for Reliability

Select Inherently ReliableTransmitters

3051S is Designed for Reliability

Hermetic, All-welded,316L SST Housing

Withstands the Harshestof Environments

Optimizes Performance andDiagnostic Capabilities

SaturnTM CapacitanceSensing Technology

Single Circuit BoardDesign

Improves Performanceand Reliability

Multi-bus OutputScalable Functionality,

Output Protocol Flexibility

Coplanar Process IsolatorsProvides reliable interface for

manifolds, seals and primaries

Improves Reliability,

Enables Scalable Design

Patented ASICTechnology


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I/O Scan Rate Recommended

Xmtr Response Time (Dead Time + 1 TimeConstant)

500ms 250ms Normal Control Applications

250ms 125ms ESD, Compressor, Turbine, etc

Remote

Set Point

PV

Cascade

ControlMaster

Slave

Slave Update

5X Master

Select Transmitter with

Response Time < of Controller Scan Rate

Select Transmitter with

Response Time < of Controller Scan Rate


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Plant Efficiency


Plant Efficiency Select Reliable & High Installed Performance Devices to

improve plant efficiency (Quality, Throughput & Availability)






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3051S Integrated Solutions to Reduce

Capital & Maintenance Costs

3051S Integrated Solutions to Reduce

Capital & Maintenance Costs

Engineering

Procurement

Installation

Commissioning

Level

Flow

Pressure


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Today

3051S

Reduce Maintenance & Troubleshooting

3051S Scaled Variable Enables

Application Specific PV - Level

3051SScaledVariableEnables

Application Specific PV - Level


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3051S Low Flow Cut-Off Enables

Application Specific PV - Flow

3051S Low Flow Cut-OffEnables

Application Specific PV - FlowReduce Maintenance & Troubleshooting

Operate as a

Flowmeter


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Select Reliable & High Installed Performance Devices toimprove plant efficiency (Quality, Throughput & Availability)






Plant Efficiency


Plant Efficiency


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Select Transmitters with

Diagnostics to Reduce Maintenance

Select Transmitters with

Diagnostics to Reduce Maintenance3051S Temperature Alerts:

Enhance Availability

Prevent freezing of impulse lines

3051S Pressure Alerts:

Field Indication of your Pressure

Alarms

High & Low Indication

3051S


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TransmitterOutput

Time

Signal Inside Transmitter Contains the

Information Needed for Diagnostics!

Select Transmitters with Process

Diagnostics to Increase Plant Availability

Select Transmitters with Process

Diagnostics to Increase Plant Availability

3051S Speed &

ResolutionEnables Process

Diagnostics for

Predictive

Maintenance


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Select Transmitters that provide

Plugged Line Detection


Plugged Line DetectionDetection = Safety

Detection of

Onscale Failures

Prediction =Availability3051S Plugged Line

Detection


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Statistical Process Monitoring


Statistical Process Monitoring

3051S Statistical Process Monitoring

Abnormal ProcessVariability Detection

= Safety &Availability


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Plant Efficiency


Plant Efficiency


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Scalable Platform: A Design that Allows Flexibility

3051S True Scalability

Scalable Platform: A Design that Allows Flexibility

3051S True Scalability

Scalable

Performance

0.04% Accuracy

10 Year Stability

12 Year Warranty

0.065% Accuracy

5 Year Stability


Scalable

PlantWeb

Functionality &

Diagnostics



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Save

62%

Many Vendors,

Transmitters, Parts

One Vendor, Integrated

Platform, Reduced Parts

Standardize

andOptimize

Standardize on a Scalable Platformto reduce inventory & training costsStandardize on a Scalable Platformtoreduce inventory & training costs

3051S Allows 62% Savings in Inventory & Replacements

Scalable

Performance

ScalableConnections

Scalable

Functionality


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Plant Efficiency


Plant Efficiency


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Scalable

Performance

0.04% Accuracy

10 Year Stability

12 Year Warranty

0.065% Accuracy

5 Year Stability


ScalablePlantWeb

Functionality &Diagnostics


3051S Series of Instrumentation

A Scalable Platform that Enables Best Practices


A Scalable Platform that Enables Best Practices


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The Platform to Improve Your Bottom Line

3051S Series of InstrumentationThe Platform to Improve Your Bottom Line

Level

Flow

Pressure

Documents

Emerson Pressure Best_practices