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Emerging Standards and their effect on
Exterior Continuous Insulation in Commercial Wall Construction
Standards and Codes
International Energy Conservation Code•Scope: Residential and Commercial•Relevant Editions•IECC-2006: Residential baseline
• IECC-2009: Current code adoption cycle• IECC-2012: Final hearings in Charlotte Oct. 2010; publication
by mid-2011
ASHRAE 90.1•Scope: Commercial•Relevant Editions
• ASHRAE 90.1-2004: Commercial baseline• ASHRAE 90.1-2007: Current code adoption cycle• ASHRAE 90.1-2010: Published with 90.1-2007 Section 5 (Bldg.
Envelope)
Advanced Building Technology
• New ASHRAE 2010 Standard includes significant requirements for non-residential wall insulation.
• Prescriptive minimum values are increasing across all North American Climate zones
• Standard 90: Prepared by member review and consensus agreement as defined by ANSI (American National Standards Institute)…
• “To provide minimum requirements for the energy efficient design of buildings except low rise residential buildings.”
ASHRAE Standard 90
ASHRAE Climate Zones
• Highest R-value per inch• Moisture resistant, water repellant panel• Resistant to solvents used in construction adhesives• Excellent dimensional stability• Superior performance in fire tests: meets both FM
class approvals 1 UL 1256/ULC S126• Service temperatures from -75 to 225 f (-60 to 107
c)• Long term R-value• Recycled content
Why Polyiso?
• Whatever it Takes Attitude • Customer Service Friendly• Live Receptionist• Knowledgeable Account Managers• Full time experienced Technical Department• Full time R/D, Testing, QC Departments• Innovative Product Development• Owned by Carlisle Construction Materials• Global leader in Polyiso Manufacturing• 6 USA Manufacturing Facilities – 7 as of 2012• Partner with many OEM’s
Why Hunter?
Hunter Xci Manufacturing Facilities
LEED — USGBC
Associations
Polyiso Optimizes Building Efficiency
• Increased focus on High Performance in the total Building Envelope
• Mandated Higher R-values at Federal & State levels for Public buildings
• Legislation aimed at improving energy efficiency in the built environment.
• Polyiso used as “exterior continuous insulation” (ci)
Continuous insulation:
“c.i.”
Insulation that is continuous across all structural members without thermal bridges other than fasteners and service openings. It
is installed on the interior, exterior, or is integral to any opaque surface of the building
envelope.
Minimum Prescriptive RequirementsSteel Frame Wall Construction
0.02.04.06.08.0
10.012.014.016.018.020.0
R-V
alu
e, c
i
1 2 3 4 5 6 7 8
Climate Zone
ASHRAE 90.1-2004 3-D Column 2 3-D Column 3
Minimum Prescriptive RequirementsSteel Frame Wall Construction
0.02.04.06.08.0
10.012.014.016.018.020.0
R-V
alu
e, c
i
1 2 3 4 5 6 7 8 WUSA
Climate Zone
ASHRAE 90.1-2004 ASHRAE 90.1-2010P ASHRAE 189.1P
Weighted U.S. Avg. 90.1-2004 = R-1.4
90.1-2010P = R-10.6189.1P = R-8.0
Market TransformationContinuous Insulation Wall Market Potential
0.000
0.250
0.500
0.750
1.000
Bil
lio
n B
oa
rd
Fe
et
Mass Steel-Frame 189.1
1 Billion Board Feet!Nearly 700 MM in Steel-frame alone!
Wall Construction Without “c.i”
New Steel Wall Construction Using Polyiso As Exterior Continuous Insulation
Typical Wall Assembly – Xci CG
Xci CG – Features and Benefits
• Provides continuous insulation (ci) for Standard Wood Frame, Steel Stud, CMU and Masonry Cavity Exterior Wall Construction
• NFPA 285 passed – Metal Cladding, Masonry Cladding
• Premium performance facer inhibits mold growth, ASTM D 3273 Passed (10)
• Contributes towards LEED credits
Xci CG
Typical Wall Assembly – Xci Foil
Xci Foil – Features and Benefits
• Provides continuous insulation (ci) for Masonry and Block Cavity Construction
• Contributes towards LEED credits• Available in 16, 20, 25 psi• Available in 4’x4’, 4’x8’;and 12”, 16” or 24” x 96”
Xci Foil
Typical Wall Assembly – Xci Ply
Xci Ply- Features and Benefits
• Provides continuous insulation (ci) for steel stud and gypsum construction
• Suitable substrate for Fiber Cement Siding, Masonry, Metal and Composite Cladding systems.
• NFPA 285 - passed• FSC Certified Plywood available• Contributes towards LEED credits
Xci Ply
Typical Wall Assembly – Xci Class A Foil
Xci Class A Foil – Features and Benefits
• Provides continuous insulation (ci) for Steel Stud, CMU, Tilt-Up and Masonry Cavity Exterior Wall Construction
• Reinforced Foil Facer on both sides, exterior side non reflective
• Flame Spread < 25 per ASTM E 84• Can be installed directly on Steel Studs without the
need for Gypsum• Available in 20 and 25 psi• Available in 4’x4’, 4’x8’; and 12”, 16” or 24” x 96”
Xci Class A
IBC Chapter 26
Chapter 26 of the IBC: Foam Plastics.
All foam insulation is required to meet the standards in this chapter of
the International Building Code.
NFPA 285
NFPA 285: National Fire Protection Association.
285 is a multi-storey wall assembly fire test required by code for commercial buildings
Type I, II, III and IV construction. The assemblies include all products from interior
finish to exterior cladding. It is a pass/fail test.
NFPA Testing – XCI Ply, Summer 2010
NFPA Testing – XCI Ply, Summer 2010
NFPA Testing 2/2011 video
Add video of 30-45 seconds
Glossary of Terms
• WRB: Weather Resistive Barriers. This is a generic description of barriers used in wall assemblies. It could refer to Air, Moisture or Vapor.
• AVB: Air and Vapor Barrier. Must resist air leakage. Available as a spray on, peel and stick, sheet goods. Type of air barrier, and position in assembly is determined by climate and architect.
www.hunterxci.com