EMCO WINNC GE SERIES FANUC 0-TC

EMCO WinNC GE Series Fanuc 0-TC

Software description/ Software version from 13.76

Software descriptionEMCO WinNC Fanuc 0-TC

Ref.No. EN 1802 Edition H2003-7

EMCO Maier Ges.m.b.H.

P.O. Box 131

A-5400 Hallein-Taxach/Austria

Phone ++43-(0)62 45-891-0

Fax ++43-(0)62 45-869 65

Internet: www.emco.at

E-Mail: [email protected]

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EMCO WINNC GE FANUC SERIES 0-TC

2

PREFACE

All rights reserved, reproduction only by authorization of Messrs. EMCO MAIER EMCO MAIER Gesellschaft m.b.H., Hallein 2003

Preface

The software EMCO WinNC FANUC SERIES 0-TC Turning is a part of theEMCO education concept on PC basis.

Target of this concept is learning to operate and program the original control atthe PC.

The milling machines of the EMCO PC TURN und Concept TURN series canbe directly controlled via PC by means of the EMCO WinNC for the EMCOTURN.

The operation is rendered very easy by the use of a digitizer or the controlkeyboard with TFT flat panel display (optional accessory), and it is didacticallyespecially valuable since it remains very close to the original control.

This manual does not include the whole functionality of the control softwareFANUC SERIES 0-TC Turning, however emphasis was laid on the simple andclear illustration of the most important functions so as to achieve a mostcomprehensive learning success.

In case any questions or proposals for improving this manual should arise,please contact us directly:

EMCO MAIER Gesellschaft m. b. H.Department Technical DocumentationA-5400 Hallein, Austria


3

CONTENTS

Contents

A: Key DescriptionControl Keyboard, Digitizer Layout ......................................A1Key Functions ....................................................................A1Data Input Keys .................................................................A2Function Keys ....................................................................A2Machine Control Keys ........................................................A4PC Keyboard .....................................................................A6

B: BasicsReference Points of the EMCO Lathes ................................B1Zero Offset ........................................................................B2The Coordinate System ......................................................B2

Coordinate System for Absolute Value Programming ......B2Coordinate System for Incremental Value Programming .B2

Input of the Zero Offset .......................................................B3Tool Data Measuring ..........................................................B4Tool Data Measuring with the Optical Presetting Device........B5Tool Data Measuring by Scraping ........................................B6

C: Operating SequencesSurvey Operating Modes ................................................... C1Approach the Reference point ............................................ C2Input of the Gear Position .................................................. C2Setting of Language and Workpiece Directory .................... C2Input of Programs ............................................................. C3

Call up a program........................................................ C3Input of a block ........................................................... C3Search word ............................................................... C3Insert word .................................................................. C3Change word .............................................................. C3Delete word ................................................................ C3Delete block ................................................................ C3

Delete Program................................................................. C4Delete all Programs ........................................................... C4Data Input - Output ............................................................ C4

Adjusting the Serial Interface ....................................... C4Program Output .......................................................... C5Program Input ............................................................. C5Tool Offset Output ....................................................... C5Tool Offset Input .......................................................... C5Print Programs ............................................................ C5

Program Run .................................................................... C6Start of a Part Program ................................................ C6Displays while Program Run ........................................ C6Block Search .............................................................. C6Program Influence ....................................................... C6Program Interruption ................................................... C6Display of the Software Versions .................................. C6

Part Counter and Piece Time ............................................. C7Graphic Simulation ............................................................ C8

D: ProgrammingProgram Structure ............................................................. D1Used Addresses ................................................................ D1Survey of G Commands forCommand Definition A, B, C .............................................. D2Survey of G Commands forCommand Definition C ...................................................... D2M- Commands .................................................................. D3Description of G Commands .............................................. D4G00 Positioning (Rapid Traverse) ...................................... D4G01 Linear Interpolation (Feed) ......................................... D4Insertion of Chamfers and Radii ......................................... D5Direct draw input ............................................................... D6G02 Circular Interpolation Clockwise .................................. D8G03 Circular Interpolation Counterclockwise ....................... D8G04 Dwell ......................................................................... D9G7.1 Cylindrical Interpolation ........................................... D10

Example - Cylindrical Interpolation .............................. D11G10 Data Setting ............................................................ D12G12.1/G13.1 Polar Coordinate Interpolation ...................... D13

G-codes which may be programmed in the mode "polarcoordinate interpolation: ............................................ D13Example - Polar Coordinate Interpolation .................... D14

G17-G19 Plane Selection ............................................... D15G20 Longitudinal Turning Cycle ....................................... D16G21 Thread Cutting Cycle................................................ D17G24 Face Turning Cycle .................................................. D18G28 Return to Reference Point ........................................ D18G33 Thread Cutting ........................................................ D19Cutter Radius Compensation ........................................... D20

Tool pathes with selection / cancellation of the cutterradius compensation ................................................. D21Tool pathes with program run with active cutter radiuscompensation ........................................................... D21

G40 Cancel Cutter Radius Compensation......................... D22G41 Cutter Radius Compensation Left ............................. D22G42 Cutter Radius Compensation Right ........................... D22G70 Measuring in Inches ................................................. D23G71 Metrical Measuring ................................................... D23G72 Finishing Cycle ........................................................ D24G73 Turning Cycle Contour .............................................. D25G74 Facing Cycle Contour ............................................... D26G75 Pattern Repeating .................................................... D27G76 Deep Hole Drilling, Cut-In Cycle in Z ......................... D28G77 Cut-In Cycle in X ...................................................... D29G78 Multiple Threading Cycle .......................................... D30Systematic G98/G99 ....................................................... D31G80 Cancel Cycles G83 - G85 ......................................... D32G83 Drilling Cycle ........................................................... D32G84 Tapping Cycle .......................................................... D33G85 Reaming Cycle ........................................................ D34G90 Absolute Programming ............................................. D35G91 Incremental Programming ........................................ D35G92 Spindle Speed Limit ................................................. D35G92 Coordinate System Setting ....................................... D35G94 Feed Rate in Minutes ............................................... D35G95 Feed Rate in Revolutions ......................................... D35G96 Constant Cutting Speed............................................ D35


4

CONTENTS

G97 Constant Rotational Speed ........................................D35Description of M Commands .............................................D36M00 Programmed Stop Unconditional ...............................D36M01 Programmed Stop Conditional ...................................D36M02 Main Program End ....................................................D36M03 Main Spindle ON Clockwise ......................................D36M04 Main Spindle ON Counterclockwise ...........................D36M05 Main Spindle Off .......................................................D36M08 Coolant ON ..............................................................D37M09 Coolant OFF ............................................................D37M17 Subroutine End ........................................................D37M20 Tailstock BACK .........................................................D37M21 Tailstock FORWARD .................................................D37M25 Open Clamping Device .............................................D37M26 Close Clamping Device.............................................D37M30 Program End ............................................................D37M71 Puff Blowing ON .......................................................D37M72 Puff Blowing OFF .....................................................D37M98 Subprogram Call ......................................................D38M99 Subprogram End, Jump Instruction ............................D38

G: Flexible NC programmingVariables and arithmetic parameters .................................. G1Calculating with variables .................................................. G1Control structures .............................................................. G2Relational operators .......................................................... G2

H: Alarms and MessagesInput Device Alarms 3000 - 3999 ....................................... H2Machine Alarms 6000 - 7999 ............................................. H3AC95 ALARMS ................................................................ H11Axis Controller Alarms 8000 - 9999 ................................... H11

I: Control AlarmsControl Alarms .................................................................... I1

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