Electrical Rating WARNING - National Petroleum Equipmentnationalpetroleum.net/gasboy/gasboy-atlas-field-wiring.pdf · Connect an insulated grounding conductor from the ... (Use local

07/07

Field Wiring DiagramAtlas Retail / Commercial Dispensers

Electronic and Mechanical UnitsSheet 1 of 6

Used OnAtlas Retail and CommercialDispensers with Mechanical and Electronic Displays. FE-356G

Electrical Rating

Gasboy recommends the use of one 15 AMP breaker per dispenser

Gasboy requires valance lights be placed on a separate 15 AMP breaker.

Important Note: Sharing conduit to the dispensers with other non-Gasboy devices is contrary to the installation and sitepreparation manuals and may void warranty.

Reference Manuals

MDE-4333 Atlas Site Preparation Manual

MDE-4331 Atlas Installation Manual

Active STP ConnectionsThe Atlas Dispenser STP1 STP2 One-Grade ..............................Two-Grade ............................

XX X

Safety Procedures

Dangerous environment.Highly �ammable/explosive fuels andhigh voltage are present.Failure to observe all safety precautions couldresult in serious injury or death.Observe all safety precautions asoutlined in Gasboy manuals.

WARNING

Do not provide service loops or leave excess wire in electronics cabinet. Cut all wire lengths to size su�cient to reach termination without stress or excess. Dress all wires neatly along surfaces so as not to obstruct access to terminations and devices.

To avoid damage to the CPU PC board, all unused wires must be individually capped. Before applying power, you must verify that the RESET COMPLETE, FAST FLOW, SUBM. STARTER DRIVE wires are not shorted to conduit or chassis.

SUBM. STARTER DRIVE line can supply 300 mA AC maximum to control submersible starter relays. This line must not be directly connected to a submersible pump.

External submersible relays are required unless the remote dispenser is equipped with the submersible drive relay option. The submersible drive relay option provides a SUBM PUMP DRIVE line (MOTOR 1 HOT) which can directly drive a submersible pump up to 3/4 HP at 115 VAC or 1-1/2 HP at 230 VAC. The 14 gauge MOTOR 1 or 2 FEED and MOTOR 1 or 2 HOT wires are always present. Verify that the submersible drive relay option is installed prior to wiring. The power supplied to the MOTOR 1 or 2 FEED must be able to handle the load of the submersible pump.

RESET COMPLETE (switch detect) line can supply 170 mA AC maximum for connecting to fuel management system circuitry and in applications where control of a remote slow �ow valve (satellite) is required.

FAST FLOW line can supply 170 mA AC maximum is provided to allow for control of a satellite along with remote control or monitoring of the fast �ow valve found in the pump.

If the AUTH (CONTROL/PUMP MOTOR FEED) line is controlled by a fuel management system using solid state relays, a resistor assembly must be installed between the Control Feed line and Feed Neutral to prevent false triggering of the authorization input. The resistor assembly is 8.2K OHM, 10 Watt (P/N C05818) for 115/230 VAC domestic and 30K OHM, 10 Watt (P/N C06683) for 230 VAC international wiring.

When used with an aboveground tank, the valve mounted at the tank MUST NOT be connected to the RESET COMPLETE or SUBM STARTER DRIVE lines. If the optional internal relay kit is installed AND the valve's current draw will not exceed 1 Amp, the valve can be connected to the SUBM PUMP DRIVE line. Otherwise, it should be driven from the external submersible starter relay. In all cases, the tank valve must operate at the same voltage as the submersible pump.

When multiple dispensers are used to control a common submersible starter relay or pump, and the Atlas unit is controlled (authorized) through the AUTH (Control/Motor Feed) line (as in the case of some fuel management systems), it is important that the lines from the Atlas unit to the submersible equipment be isolated from each other. This can be accomplished by running the submersible control lines through a secondary set of relay contacts in the fuel management system. If a secondary set of contacts is not available, external control relays must be used between the Atlas unit and the submersible starter relay or pump. Another option is to provide a separate submersible starter relay for each hose outlet. In no case can the submersible drive lines from the Atlas unit be tied together.

When using remote dispensers and submersible starter relays are always recommended when a submersible pump is used. However, the control circuit is capable of directly driving a submersible pump up to 1 HP at 115/230 VAC. Any pump over these ratings will require a submersible starter relay.

If combining a remote dispenser with a fuel management system, the maximum HP limitation for directly driving a remote dispenser without the use of an additional relay of submersible starter must be the lower of the two components.

Internal wiring that is not �eld terminated may be white in color.

Wires labeled with two colors signify that the �rst color is the color of the wire and the second is that of the stripe. For example, BLU/WHT would indicate a blue wire with a white stripe.

DC conduit is used only in Pulse-out units.

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Contents

Sheet Description Models

Cover Sheet (Safety, notes and speci�cations)

9852KX, 9853KX, 9852KXTW1, 9853KXTW1, 9852KXTW2, 9853KXTW2

91/8752KX, 91/8753KX, 91/8752KXTW1, 91/8753KXTW1, 91/8752KXTW2, 91/8753KXTW2

9840KX

9850KX

8852KX, 8853KX, 8852KXTW1, 8853KXTW1, 8852KXTW2, 8853KXTW2

Atlas Retail Dispenser with Electronic Display Pulse-out Field Wiring Diagram.Atlas Commercial Dispenser with Electronic Display Field Wiring Diagram.

Atlas Retail Dispenser with Mechanical Display Field Wiring Diagram.

Install a single EMERGENCY POWER CUTOFF control to remove AC power from site dispensing equipment.(The control is an additional safety feature, and not a substitute for NEC/NFPA30 circuit breaker requirements).Label the EMERGENCY POWER CUTOFF switch and instruct owner to keep area clear of obstacles.

Connect an insulated grounding conductor from the dispenser power panel to the site grounding electrode (size per NEC).

Install power breakers to each circuit leading to the dispensing unit and STP. It must be capable of simultaneously disconnecting hot and neutral conductors.Note: In Canada, switching neutral is contrary to the Canadian Electrical Code, reference part 1, rule 14-014.

Only �eld wiring connections are shown in the junction boxes. Cap all unused wires. Local and National Electrical Codes may apply.

Install conduit per NEC for hazardous locations. Potting is required for conduit that passes through any portion of a hazardous vapor area to ensure vapor barrier integrity.Wires - All wires are 14AWG (copper stranded) unless otherwise noted. Dispenser ground wire is 12AWG (copper stranded). Power loading and distance run may require larger wire size.Wire all circuits NEC Class 1, except wiring to speaker (intercom) and call button which must be NEC Class 2. Gasboy two-wire is NEC Class 1 and may share the main power conduit.

2-Wire Communication Wiring: For installations with 'new' wiring, use unshielded twisted pair (UTP) data wires. Wiring Spec: 10-12 twists per foot, 18AWG up to 1000 foot runs (2000 ft. total) or 14AWG up to 2600 foot runs (5200 ft. total) unshielded, 300V minimum, stranded annealed copper tinned wire, PVC insulation of type TFFN, THHN or MTW, UL approved gasoline and oil resistant. Reference C&M Corporation Part #27525 (18AWG) or equivalent. See site preparation manual requirements where 14 AWG may be required.

Consult manufacturer speci�cations for wire nuts to determine maximum number of wires that may be used per nut.

STP isolation relay boxes are required by NEC 514-6 to:a. Allow service of one unit safely without removing power from all dispensing equipment.b. Prevent damage to equipment from cross-phasing. Damage caused by cross-phasing is not covered by warranty. (Use local supplier for Isolation Relay Boxes).

1.

2.

3.

4.

5.

6.

7.

8.

Control Valves0.2 AMP @120 VAC0.1 AMP @ 240 VAC

Electric Reset Motors2.2 AMP @120 VAC1.1 AMP @ 240 VAC

Lights1.0 AMP @ 120 VAC 50/60 Hz.0.5 AMP @ 240 VAC 50/60 Hz.

1

2

3

4

5

6

Atlas Commercial Dispenser with Electronic Display Field Wiring Diagram.

Atlas Commercial Dispenser with Electronic Display Field WiringDiagram.

Installation Procedures

07/07

This Sheet

Atlas Retail Dispenser with Electronic

3.

15.

22.

3.

Field Wiring DiagramAtlas Retail / Commercial DispensersElectronic and Mechanical Displays

Sheet 2 of 6

Wire Color ChartBlack BLKBrown BRNRed REDOrange ORAYellow YELGreen GRNBlue B LUViolet VIOGray White WHTWhite with bla c k stripe W/BWhite with red stripe W/RGreen with y ellow stripe G/Y

NOTE: Pump handle goes to M01598 and Pulser goes to M05200.

Symbols Chart

Wire Nut

Crimped Wire Nut

Earth GroundScrew Terminal

Earth Ground

No Connection

Connection

GRA

Display Pulse-out Field Wiring Diagram. FE-356G

NOTE: Control System Setup. For Money, use Penny and Penny Return and for Volume, use Pulse and Pulse Return.

NOTE: J400 connectsto P120 or P220 to match incoming AUTH voltage (P120 is for 120 VAC, P220is for 220 VAC).

NOTES: 1. Dual sided unit shown. For single sided unit make side 1 connections and cap side 2 wiring. All unused wiring must be properly capped.2. On all 8800K models, if Pulse-out mode is not being used, the AUTH lines must remain open.

FIELD WIRING CONDUIT

ELECTRONICS CABINETMAIN JUNCTION BOX

Earth Ground Screw Terminal

CD MODULE 115/230 VAC

J402-2J402 (To Pump Control Board)

J401

J403 P403

TO P301ARETAIL PULSE OUT PCA

J402-1

A11 (WHT) A1 (BLK)

54

3128

96

7B-14

2 WIRE

J400 12

BLK-18GAWHT-18GA

BLU-18GAYEL-18GA

BLK-18GAWHT-18GA

WHT-18GA

WHT-18GA

WHT-18GA

WHT-18GA

WHT-18GA

WHT-18GA

WHT-18GA

WHT-18GA

RED-18GA

RED-18GAYEL-18GABLU-18GA

WHT-18GA

BLK-18GA

BLU-18GA

BLU-18GARED-18GA

T17448-GXVARISTORASSEMBLY

J403-1

J404A

PENNY 1 RTN

PENNY 1

PULSE 1 RTN

PULSE 1

PENNY 1 RTN

PENNY 1

PULSE 1 RTN

PULSE 1

PENNY 2 RTN

PENNY 2

PULSE 2 RTN

PULSE 2

PENNY 2 RTN

PENNY 2

PULSE 2 RTN

PULSE 2

J301P404A/B

M05718A001M05189A004

J403-3

GRN-18GAGRN-18GA

SLOW DOWN VALVE A

MAIN VALVE AEARTH GROUND

CD MODULE-NEUTRALSTP A

STP BMAIN VALVE B

SLOW DOWN VALVE B

DATA IN

DATA OUT

SPARE

SPARE

BALL

AST

(115

V O

R 23

0V)

B-SIDE VALVESWIRED SAME AS

A-SIDE

LIGHTS-NEUTRAL LIGHTS115V OR 230V

STP CONTROL A

DATA “A”/DATA INDATA OUT

NEUTRAL

MAIN BREAKER

LIGHTS BREAKER

TO CONSOLE

115V OR 230V

B

W

RED-18GAYEL-18GABLK-18GA

CONTROLVALVE A 115V

4 5

TO P301BRETAIL PULSE OUT PCAJ404B J301P404A/B

M05718A001M05189A0044 5

M05

189A

004

DC

CO

ND

UIT

MA

IN C

ON

DU

ITM

0485

0A00

21.

2.

RETAIL ELECTRONIC UNIT MODELS: 8852KX, 8853KX, 8852KXTW1, 8853KXTW1, 8852KXTW2, 8853KXTW2

AUTH-A BRN

AUTH-B BRN

SP-1 YEL-18GA (SPARE)SP-2 YEL-18GA (SPARE)

A-14A-8A-10 G/Y-18GA

A-2A-13A-6

B-6B-8

A-19 W/BLK-18GA

A-9 W/R-18GA

EMERGENCYPOWER CUTOFF

GN

D

L2 L1N

SYSTEMEARTH

GROUND

LOAD CENTER115/230 VAC

SINGLE PHASE50/60 HZ

GN

D

L2 L1N

This Sheet

Wire Color ChartBlack BLKBrown BRNRed REDOrange ORGYellow YELGreen GRNBlue BLUViolet VIOGray GRAWhite WHTWhite with black stripe W/BWhite with red stripe W/RGreen with yellow stripe G/Y


3.

3.

3.

3.

Symbols Chart

Wire Nut

Crimped Wire Nut


Earth Ground

No Connection

Connection

WHTWHTWHTWHT

WHTWHTWHTWHT

2341

6785

2341

6785

P1

P2

ADAPTER

07/07 FE-356G

12.

12.

PUGND+5V

MAIN JUNCTION BOX

MICRO BREAKERSIDE 1

DISPENSER BREAKERSIDE 2


Sheet 3 of 6

NOTE: Dual sided unit shown. For single sided unitmake side 1 connections and cap side 2 wiring. Allunused wiring must be properly capped.

A8A14NEUT - A

AUTH - AA6

MOTOR 1 HOTMOTOR 1 FEED


A2A13A10

A1A11

AUTH - BB6

B8B14NEUT - B

WHT

AIR G

AP BA

RRIER

ELECTRO

NICS PLATFO

RM A

SSEMBLY

SEE NOTES10 AND 11

SEE NOTES10 AND 11

T17448-GXVaristor Assembly


LIGHTS BREAKER

LIGHTS-NEUTRAL

115V OR 230V


AUTH A

AUTH B

MOTOR 1 FEED

MOTOR 2 FEED

1.

2.


MAIN CONDUIT

DC CONDUITDC WIRESDC FIELD CONDUIT

COMMERCIAL ELECTRONIC UNIT MODELS: 9852KX, 9853KX, 9852KXTW1, 9853KXTW1, 9852KXTW2, 9853KXTW2

PULSE 1PULSE 2

RETURNNC

PUMP I/F

RS-485

OROR

BLK

GRNGRN

WH

TBL

K

REDBLU

YEL

YEL

YEL

BRN

G/Y

BRNYEL

BRN

G/Y

ORA

BRN


SYSTEMEARTH

GROUND



GN

D

L2 L1N

GN

D

L2 L1N

PULSE 1APULSE 1B

PUL 1A RETURNPUL 1B RETURN

1 OUT/SIDE 2 OUT/SIDE

NC

NCNCNC

NC

NCNCNC

PULSE 2A PULSE 2B

PUL 2A RETURN PUL 2B RETURN

BRN

BLKWHTGRN

RED

ORGYELGRA

BRN

BLKWHTGRN

PUL I/F

I/F

ORGYELGRA

Atlas Retail Dispenserwith Mechanical DisplayField Wiring Diagram.

1..

2.

3.

3.

3.

Symbols Chart

Wire Nut


Earth Ground

No Connection

Connection

Field Wiring DiagramAtlas Retail / Commercial Dispensers

Electronic / Mechanical DisplaySheet 4 of 6

Wire Color ChartBlack BLKBr own BRNRed REDOrange ORAYellow YELGreen GRNBlue BLUViolet VIOG ray GRAWhite WHTWhite with black st ripe W/BWhite with red stripe W/RGreen with yell ow stripe G/Y

MAIN FIELD WIRING CONDUIT

MAIN JUNCTION BOX

DISPENSER SIDE 1BREAKER

DISPENSER SIDE 2BREAKER

LIGHTSBREAKER

PULSE+ 12V P OWER

DC G R OUND

PULSE

PULSER100:1

PULSER100:1

PULSER10:1

PULSER10:1

ORAORA/WHTGRN

ORAORA/WHTGRN+ 12V P OWER

DC G R OUND

JUNCTION BOX

ELECTRONIC PULSER WIRING REED PULSER WIRING

JUNCTION BOX

CONTACTCLOSURE

EARTH GROUND

2nd PULSER FOR 2nd HOSE OUTLET (TWIN ONLY)

CON TACTCLOSURE

A WIRE MARKER IS WRAPPED AROUND THE SIDE ONE PULSER (LEFT SIDE) FOR TWIN HOSE OUTLETS

2nd PULSER FOR2nd HOSE OUTLET(TWIN ONLY)

CONDUIT

CONDUIT

EARTH GROUND

07/07

YEL

RED

18 BRN/WHT

18 WHT

18 ORA

14 RED

18 BRN

18 BLU

BLK

14 BLK

18 YEL/WHT

18 WHT

18 ORA

14 RED

18 BRN

18 BLU

14 BLK

YEL

RED

BLK

BLK

WHT


MECHANICAL UNIT MODELS: 91/8752KX, 91/8753KX, 91/8752KXTW1, 91/8753KXTW1, 91/8752KXTW2, 91/8753KXTW2

LIGH

T ASSEM

BLY

19

CONDUIT

FE-356G

This Sheet

EARTH GROUND

EARTH GROUND


SYSTEMEARTH

GROUND



GN

D

L2 L1N

GN

D

L2 L1N

This Sheet

Wire Color ChartBlack BLKBrown BRNRed REDOrange ORAYellow YELGreen GRNBlue BLUViolet VIOGray GRAWhite WHTWhite with black stripe W/BWhite with red stripe W/RGreen with yellow stripe G/Y


3.

3.

3.

Symbols Chart

Wire Nut

Crimped Wire Nut


Earth Ground

No Connection

Connection

WHTWHTWHTWHT

WHTWHTWHTWHT

2341

6785

2341

6785

P1

P2

ADAPTER

07/07

12.

FE-356G

PUGND+5V

MAIN JUNCTION BOX


MICRO BREAKERSIDE 1

LIGHTS BREAKER


Sheet 5 of 6

NOTE: Make side 1 connections and cap side 2 wiring. Allunused wiring must be properly capped.

A8A14NEUT - A

AUTH - AA6



A2A13A10

A1A11

AUTH - BB6

B8B14NEUT - B

WHT

AIR G

AP BA

RRIER

ELECTRO

NICS PLATFO

RM A

SSEMBLY

LIGHTS-NEUTRAL

115V OR 230V

DC CONDUITDC WIRESDC FIELD CONDUIT

BRN

BLKWHTGRN

RED

ORGYELGRA

BRN

BLKWHTGRN

RED

ORGYELGRA

PUL I/F

I/F

MOTOR 1 FEED

1.

2.


MAIN CONDUIT

COMMERCIAL ELECTRONIC UNIT MODEL: 9840KX

BLK

REDBLU

YEL

YEL

YEL

BRN

G/Y

BRNYEL

BRN

G/Y

ORA

BRN

SEE NOTES10 AND 11



GRNGRN

WH

TBL

K


SYSTEMEARTH

GROUND



GN

D

L2 L1N

GN

D

L2 L1N

PULSE 1NC

RETURNNC

PUMP I/F

RS-485

OROR

PULSE 1APULSE 1B


1 OUT/SIDE 2 OUT/SIDE

NC

NCNCNC

This Sheet

Wire Color ChartBlack BLKBrown BRNRed REDOrange ORAYellow YELGreen GRNBlue BLUViolet VIOGray GRAWhite WHTWhite with black stripe W/BWhite with red stripe W/RGreen with yellow stripe G/Y


Symbols Chart

Wire Nut

Crimped Wire Nut


Earth Ground

No Connection

Connection 07/07 FE-356G

COMMERCIAL ELECTRONIC UNIT MODEL: 9850KX


Sheet 6 of 6


SEE NOTES10 AND 11

12.

12.

20.

20.

SEE NOTES10 AND 11

3.

3.

3.

3.


MICRO BREAKERSIDE 1


1.

2.




GRNGRN

WHTBLK

DC FIELD CONDUIT

5.


SYSTEMEARTH

GROUND



LIGHTS-NEUTRAL

115V OR 230V

LIGHTSBREAKER

GN

D

L2 L1N

GN

D

L2 L1N

AUTH A

AUTH B

MOTOR 1 FEED

MOTOR 2 FEED

PULSE 1

RETURNNC

NC

PUMP I/F

RS-485

PULSE 1APULSE 1B


1 OUT/SIDE *2 OUT/SIDE

*Single sided units only

OR OR

BRNORAVIOBLU

BRNORAVIOBLU

Documents

Electrical Rating WARNING - National Petroleum Equipmentnationalpetroleum.net/gasboy/gasboy-atlas-field-wiring.pdf · Connect an insulated grounding conductor from the ... (Use local