8
Leader in Advanced Material Technologies Elastomer and Thermoplastic Components and Assemblies For Motorized Vehicles

Elastomer and Thermoplastic Components and ... - MN Rubber

  • Upload
    others

  • View
    5

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Elastomer and Thermoplastic Components and ... - MN Rubber

Leader in Advanced Material Technologies

Elastomer and ThermoplasticComponents and Assemblies For

Motorized Vehicles

Page 2: Elastomer and Thermoplastic Components and ... - MN Rubber

Minnesota Rubber and Plastics

is one of the most experienced

manufacturers of elastomer and

thermoplastic components and

assemblies supplying the sealing

needs of the transportation

industries since 1945. For both

static and dynamic applications,

our expertise in engineering design,

materials R&D, manufacturing and

assembly has made us the preferred

supplier for OEM’s around the globe.

We know the demands of the transportation

industries require a deep knowledge and

experience with end market applications. It

also requires component design and materials knowledge

for products that function without failure in demanding

environments.

Specialized Applications Today increased regulations and standards, along with more

demanding operating environments, challenge materials and

designs with aggressive fl uids, fuels and longer warranty

periods.

■ With passenger cars our high performance plastic capabilities

replace more expensive and heavier metal components.

■ In heavy duty trucks our materials

expertise provides sealing solutions

for reduced weight, noise and

increased safety.

■ For agriculture and

construction equipment

our component designs

and assemblies offer

cost-effective

alternatives.

■ Our rail track and rolling

stock products provide

excellent vibration &

insulation qualities for

high speed rail systems

in Europe and Asia.

ling

de

or

ms

Technology BasedMinnesota Rubber and Plastics

broad range of high performance

elastomers, fl uoroelastomers

and thermoplastics, such as PEEK,

Aurum®, Torlon® or Ultem® are

engineered to meet demanding

sealing applications by providing

long-term protection against wear,

high temperatures and corrosive

operating environments.

Our technical design and

materials groups can help

you solve critical issues so you can

manufacture quality products cost-effectively.

Global ReachToday most companies utilize global sourcing as a key

component of their procurement strategy to expand or develop

new markets as they look to control costs.

At Minnesota Rubber and Plastics we leverage our experience

with your requirements across our North American, Asian and

European manufacturing and resource base to design, develop,

manufacture and deliver precision components and assemblies.

What’s more, our 6 manufacturing facilities are complemented

by our global warehousing and logistics operations.

Commitment To QualityAll Minnesota Rubber and Plastics design, development

and production facilities operate under corporate wide

quality systems including ISO/TS 16949 and ISO 9000.

Our facilities also operate under a corporate wide

Environmental Management System registered to the

International Standards Organization series ISO 14001.

Our Materials, Processes And Design Options Help Make The World Go ‘Round

Page 3: Elastomer and Thermoplastic Components and ... - MN Rubber

ng

d

o

s

Committed To Innovation While Providing Solutions

Expanding Markets – Decreasing CostsIn our industry we are uniquely positioned to offer both

rubber and plastic combination parts. This allows us to

provide greater development and production effi ciencies,

thereby reducing development time and costs.

From prototyping to fi nal production, our state-of-the-art

design engineering services provide timely answers to

diffi cult design issues. Our CAD/CAM and FEA systems

allow us to offer design alternatives quickly while our tool

development and secondary press operations are second

to none. Finally, prior to committing to production, our

prototyping services provide production quality sample

parts for fi nal testing.

Materials R&DWe have an advantage over many rubber and plastics

manufacturers because we place a great deal of emphasis

on research and development. Our technical support staff

provides the resources to design, formulate, develop and

test materials and parts.

With elastomers we are known for our bonding and over

molding capabilities on metal substrates or on high

performance plastics. We use proprietary

technologies with both chemical and

mechanical bonding to ensure

a durable fi nished part while

minimizing production costs.

Our test cell for PEEK transmission

seal rings is an example of our materials

technologies with high performance plastics.

This semi-crystalline polymer is used

to replace metal components in many

automotive and heavy vehicle

transmissions. However, until

we developed a PEEK test cell, to

document critical wear application

data, none was available to industry.

Providing Industry SolutionsAt Minnesota Rubber and Plastics our goal is to provide

OEM’s, tier one and tier two customer’s with the problem

solving solutions critical for their applications. For over 65

years our commitment and dedication to the transportation

industries has provided the needed components and assem-

blies, while meeting pricing and delivery requirements.

Whatever your elastomer and thermoplastic design challenge

we’re here to make your application a reality. By working

directly with you and exploring new design and material

technologies, you can be certain our recommendations and

commitment to your product requirements will meet your

expectations.

Page 4: Elastomer and Thermoplastic Components and ... - MN Rubber

ng

d

o

s

FUEL & EMISSION SYSTEMS

■ Carburetor Fuel Inlet Seat Gaskets

■ Emission Control Valve Seals

■ Fuel Pump Diaphragms

■ Fuel Filter Assemblies

■ Carburetor Pump Seals

■ Carburetor O-Rings

■ Fuel Cap Seals

■ Fuel Pump Seals

SUSPENSION SYSTEM

■ Wheel Cylinder Seals, Piston Cups, Boots

■ Power Brake Booster Reaction Discs

■ Power Brake Booster Housing Seals

■ Power Brake Booster Float Controls

■ Power Brake Booster Diaphragms

■ Power Brake Booster Grommets

■ Master Cylinder Pressure Seals

■ Master Cylinder Seals

■ Shock Absorber O-Rings

■ Intermediate Rod Seals

■ Idler Arm Seals

■ Tie Rod Seals

COOLING & AC SYSTEMS

■ AC Clutch Pressure Switch O-Rings

■ AC Compressor Diaphragms

■ AC Compressor O-Rings

■ AC Line Coupler O-Rings

■ Thermostat Seals & Plugs

■ Water Pump O-Rings

■ Water Pump Gaskets

■ Heater Core Gaskets

■ Thermostat Gaskets

■ Radiator Gaskets

■ Thermostat Boots

Page 5: Elastomer and Thermoplastic Components and ... - MN Rubber

ng

d

o

s

Components And Assemblies For Demanding ApplicationsFor years, major transportation OEM’s have relied on Minnesota Rubber and Plastics

for custom molded components and assemblies that improve the reliability and

warranty performance of their products.

From automotive power trains to heavy equipment drive lines, we are known for our

quality and innovation. Our experienced design engineers, materials chemists and

production groups solve the most diffi cult sealing and assembly problems with a

broad range of thermoset and thermosetplastic compounds and molding processes.

BRAKE SYSTEM

■ Master Cylinder Dirt Excluders

■ Master Cylinder Diaphragms

■ Master Cylinder Grommets

■ Master Cylinder O-Rings

■ Caliper Support Bushings

■ Caliper O-Rings

STEERING SYSTEM

■ Steering Gear Mounting Isolators

■ Power Steering Pump O-Rings

■ Steering Gear O-Rings

TRANSMISSION

■ Transmission Converter Seals

■ Transmission O-Rings

■ Thrust Washers

■ Seal Rings

■ Gaskets

ELECTRONICS

■ Sensor Housing Seals

■ Air Bag Sensor Seals

■ Armature Bumpers

■ Connector Seals

ENGINE

■ Intake Manifold Gaskets

■ Oil Pump Gasket

DRIVE AXLES

■ Rear Axle Seals

■ CVJ Boots

Page 6: Elastomer and Thermoplastic Components and ... - MN Rubber

High PerformancePolymers

Mid-RangePolymers

CommonPolymers

semi-crystallineamorphous

cost

/per

form

ance

ABS PMMA

PPO POM

PBT

PE-UHMW

PA-6/6,6

PC

PPC

PET

PAR

PSF

PES

PEI

PPSU

TPI

PPA

PA-4,6

PPS

LCP

PVDF

FP

PEEKPAI

PI

SAN

PVC LDPE

HDPEPS

PPSMA

The performance range of both amorphous and semi-crystalline polymers varies in

relationship to their cost.

Acronym Polymer

ABS acrylonitrile butadiene styrene

FP fl uoropolymers

HDPE high density polyethylene

LCP liquid crystal polymers

LDPE low density polyethylene

PA-4,6 polyamide-4,6

PA-6/6,6 polyamide-6/6,6

PAI polyamide imide (Torlon®)

PAR polyarylate

PBT polybutylene terephthalate

PC polycarbonate

Acronym Polymer

PE-UHMW ultrahigh molecular weight polyethylene

PEEK polyetheretherketone

PEI polyether imide (Ultem®)

PES polyethersulfone

PET polyethylene terephthalate

PI polyimide (Aurum®)

PMMA polymethyl methacrylate

POM polyoxymethylene (also polyacetal)

PP polypropylene

PPA polyphthalamide (Amodel®)

PPC polyphthalate carbonate

Acronym Polymer

PPO polyphenylene oxide

PPS polyphenylene sulfi de

PPSU polyphenylsulfone

PS polystyrene

PSF polysulfone

PVC polyvinyl chloride

PVDF polyvinylidene fl uoride

SAN styrene acrylonitrile

SMA styrene maleic anhydride

TPI thermoplastic polyimide

Page 7: Elastomer and Thermoplastic Components and ... - MN Rubber

Solving Design Problems With Materials ExpertiseHigh Performance Plastics

End Use Applications Include:■ Bearings

■ Bushings

■ Retainers

■ Thrust Plates

■ Thrust Washers

■ Rotary Seal Rings

■ Gears

■ Poppets

Application Environments Include:■ Valves

■ Pumps

■ Compressors

■ Fuel Systems

■ Transmissions

■ Steering Systems

■ Suspension Systems

■ Torque Converters

Superior Capabilities:We add value to our design and material capabilities by

providing services that include specialty compounding

(PTFE, carbon fi ber, glass, aramide, graphite), product

testing, assembly and packaging.

Along with our elastomer expertise we specialize in fi nding

solutions for tough applications which require the molding

and assembly of close tolerance components. Our capabilities

allow us to offer:

■ Complete and unifi ed project management

■ Combined capital and project management

■ Unifi ed technology to assist with design recommendations

■ Unifi ed project management to accelerate time-to-market

Custom Molded Components And AssembliesMinnesota Rubber and Plastics is a specialist in working with

the design, development and production of components made

from high performance plastics. In particular, we are focused

on producing parts made from PEEK, PEI, PI and PAI.

Superior PerformanceIf your applications are unique or have demanding

requirements, a high performance polymer could

provide you with a material and

design solution for:

■ Chemical resistance

■ Conformability

■ Dimensional stability

■ Flexibility

■ Injection moldable

■ Lightweight

■ Machine-ability

■ Metal replacement

■ Noise reducing

■ Self lubricating

■ Temperature extremes

From their mechanical to

their thermal properties, high

performance polymers provide

design engineers, and their

applications, with valuable

design and end use options.

High Temperature Resistant Thermoplastics:

Acronym PolymerContinuous

Use Temp (°F)

GlassTransitionTemp (°F)

Specifi cGravity

HDT @ 264 psi HDT @ 66 psi

PPS Polyphenylene Sulfi de 400-450 198 1.65/1.47 300-550ºF 400-500ºF

PEEK PK Polyetheretherketone 400-450 290 1.61/1.46 350-610ºF 500-640ºF

Amodel® PPA Polyphthalamide 400-450 274 1.53/1.39 530-545ºF 560-574ºF

PSO-PSU Polysulfone 300-340 374 1.56/1.41 340-360ºF 350-370ºF

PES Polyethersulfone 350-400 435 1.68/1.52 400-460ºF 420-460ºF

Ultem® PEI Polyetherimide 350-400 415 1.59/1.44 390-420ºF 400-440ºF

Aurum® PI Polyimide 550 482 1.44 475ºF –

Torlon® PAI Polyamide Imide 482 527 1.42/1.68 534ºF –

Page 8: Elastomer and Thermoplastic Components and ... - MN Rubber

21-90-3400-21

155 route de Paris

27120 Pacy sur Eure

FRANCE

Tel: +33 (0) 2 32 22 24 26

INDIGO +33 (0) 820 320 751

Fax: +33 (0) 2 32 22 24 27

e-mail: [email protected]

www.mnrubber.com

1100 Xenium Lane North

Minneapolis, MN 55441-7000

(952) 927-1400

Fax (952) 927-1470

e-mail: [email protected]

www.mnrubber.com

Block 10, Unit A

No. 333 Xingpu Road

Xian Dai Industrial Square

Suzhou Industrial Park

Jiangsu, China 215021

China: +86-512 6273 2700

U.S.: 952-927-1400

e-mail: [email protected]

www.mnrubber.com

Leader in Advanced Material Technologies