EFOR Industrial Plants Erection, Manufacturing ... · EFOR Industrial Plants Erection, Manufacturing & Construction Inc. HQ: ... In 2015, EFOR factories ... Mechanical Erection of

EFOR Industrial Plants Erection, Manufacturing & Construction Inc.

HQ: Başkent OSB, Cumhuriyet Bulv., No:606909 Malıköy – ANKARA – TURKEY

www.EforPowerPlants.comwww.EforEndustriyel.com.tr

phone: +90-312-640 13 84

General PresentationAnkara 18.07.2016

2016 Rev-2.1

Map Coordinates of our HQ

F_5.6.1_02_I-(R00)

http://www.eforendustriyel.com.tr/

EFOR Industrial Plants;

- is located in Ankara / Turkey,

- has been established in 1998,

- specializes in:

* Mechanical, Civil, Electrical, I&C Erection & Commissioning works at Power

Plants,

* Manufacturing of;

a) Pressure vessels, parts and components,

(Drums, SuperHeater Bundles, Heat Exchangers, Deaerators etc.)

b) Non-pressure Steel parts and components,

(ESP; FGD; Ash, Coal, Limestone Handling systems, Stacks, Air & Gas

channels, etc.)

* Rehabilitation works at existing Power Plants,

* Pre-fabrication of Concrete building components

Adularya Energy / Yunus Emre Power Plant

Local Lignite Coal Fired, Circulating Fluidized Bed Boiler, 2 x 145 Mwe

Commissioning: Early 2016

Adularya Energy / Yunus Emre Power Plant


Commissioning: Early 2016

Aksa Energy / Bolu-Göynük Power Plant


Commissioned: Late 2015

Aksa Energy / Bolu-Göynük Power Plant


Drum lifting

Yunus Emre Power Plant

Coal Transport Conveying Bridge, 48 mt lenght

Akkent Hydroelectric Power Plant

• Procurement,

• Detailed Engineering,

• Manufacturing according to EN & ASME,

• Mechanical Erection,

• Commissioning

services for Power Plants

…. and all required Civil Works……

EFOR’s main activities are;

Quality Control & Total Management system

ASME Stamps (S, U, PP, A), ISO EN 3834-2

OHSAS 18001 ISO 14001

ISO 9001 EN 1090-2 class-4

Projects Execution

Project Execution Capabilities :

Purchasing:

was the first business of EFOR when established . EFOR

has close ties with major European suppliers and

affiliations for Turkish Market. EFOR is one of the major

supplier in Turkey for high grade boiler tubes.

Financing:

EFOR works with many first class Turkish Banks for

years, and has credibility in high levels. EFOR is able to

finance a project up to 100.000.000 Euro with own

limits. Total values of signed contract for current

projects are over 110.000.000 Euro, and last year’s

turn-over was over 65.000.000 Euro.

Project Execution Capabilities:

For fabrication and assembly works with wide

range of qualifications, at peak times, EFOR has

employed over 2.000 personnel

For fabrication and

assembly works, EFOR

supplies all required

equipment and hardware

with own resources. (Note

that; with approved sub-

suppliers EFOR might

have services for head

forming, heat treatment,

NDT, large dia-tube

bending, machining, etc.)

Mobilization:

For site construction works, EFOR is

able to establish accommodations,

offices, warehouses, workshops, first-

aid & health services, etc. As an

example, currently, EFOR has

complete mobilization for Yunus Emre

CFPP Site with 1.000 employee

capacity, and for Bolu-Göynük CFPP

Site with 600 employee capacity in

place for two years.

Heavy lifting:

EFOR is able to perform all heavy lifting operations at-site

with his own resources and with approved sub-contractors.

EFOR had lifted;

• 650 tons ECO modules in one piece with Strand-Jacks,

• 220 tons Generator with Gantry-Crane,

• 120 tons & high volume equipment with Crawler-Crane

in current projects.

Plants & Manufacturing

Plants Locations

EFOR has 38.500 + 8.000 m2 closed area in total for fabrication. 4 factories in 4 locations around

Ankara, capable for manufacturing various components for Power Plants, including pressure vessels.

1. Başkent OSB (HQ): Pressure Vessels

2. Kırıkkale OSB: Non-Pressure Parts & Components.

3. Kazan Plant: Steel Structures

4. Polatlı Plant: Concrete Structural Components

.

Plants:

EFOR has 106.000 m2 area in total for fabrication. 4 factories in 4 locations around Ankara, capable for

manufacturing various components for Power Plants, including pressure vessels.

PlantsOpen Area (m2)

Closed Area (m2)

Planned closed areas for 2017

(m2)

1 Baskent OSB, Malıköy (HQ) 15,000 20,500 7,900

2 Kırıkkale OSB, Kırıkkale 2,500 8,000

3 Sarayköy, Kazan 37,000 10.000 25,000

4 Merkez Prefabrik, Polatlı 5,000 8,000

Total 59,500 46.500

Roof cranes capacities: Up to 15 tons/cranePlants 1, 2, 3 have their own Sand Blasting & Painting Facility

Başkent OSB Head QuartersCurrent

Başkent OSB Head QuartersFuture

Samples of manufactured items:

Pressure vessels, Various pressure & non-pressure components for Power Plants, Steel Structures

Manufacturing:

EFOR has completed more than 8.000 tons of manufacturing scope for Tufanbeyli CFPP project in 2014.

EFOR continues to work on number of Power Plant projects for Turkish Energy sector companies, in

cooperation with International companies such as;

SES Tlmace-Slovakia,

Vitkovice Power Engineering-Czech Republic,

Vitkovice GearWorks-Czech Republic,

Rafako-Poland,

MBE EWB -Hungary,

SK E&C-South Korea,

SK E&C-South Korea,

Adato-Slovakia,

Androids-Austria,

Aalborg-Denmark,

Alstom Power-Germany,

Warde-Lebanon.

In 2015, EFOR factories completed more than 20.000 tons of Boiler parts and equipment fabrication.

Fabricated items (Pressure parts):

Complete Water-tube High Pressure Steam Boilers,

HRSG (Heat Recovery Steam Generator),

WHRB (Waste Heat Recovery Boilers),

Pressure Vessels such as;

• Steam drums,

• High & Low Pressure Heat Exchangers & Heaters

• Deaerator, Blow-down, Flash, Air Receiver, Process tanks,

• Second pass EVA-SH-RH-ECO tubes, Serpentines, Bundles

• Water-tube Membrane Walls & Pipe spools

• Auxiliary Boiler System,

Fabricated items (Non-Pressure parts):

ESP Units,

FGD Units,

Auxiliary Fuel-Oil Station,

Hot Cyclones,

Wind boxes,

Insulation, Refractory & Piping supports,

Luvo Cassettes (Rotary Type Air Heater),

Air & Flue Gas Channels,

Expansion Bellows,

Dampers,

Furnace frames,

Main Structural Steel Frames & bracings,

Main stack, By-pass stack,

Supporting Structure, Stair Towers,

Platforms.

Air Heaters (Tubular),

Site Storage Tanks (Water, Fuel-Oil, Process

Fluids)

Silos (Coal, Ash, Limestone)

Projects & Contracts in Progress

Projects & Contracts ….. in Progress…Soda Sanayi A.Ş. / Mersin Soda Factory; 1*320 ton/hr, 42 barg, 435oC CFB BOILER

Design, supply, fabrication, assembly, commissioning of Coal fired CFB Boiler & Coal storage and handling system.

Project execution by RAFAKO – EFOR Consortium.

RAFAKO’s scope:

• Design, Procurement, Manufacturing, Delivery of Pressure Components,

• Basic design of Non-pressure Components,

• Commissioning Supervising.

EFOR’s scope:

• Detail design, Procurement, Manufacturing, Delivery of All Non-pressure components and Coal storage & handling system

• Detail design, Procurement, Manufacturing, Delivery of various Pressure components

• Complete erection works including refractory & insulation

• Commissioning works.

Projects & Contracts ….. in Progress

Soda Sanayi A.Ş. / Mersin Soda Factory; 1*320 ton/hr, 42 barg, 435oC CFB BOILER

Design, supply, fabrication, assembly, commissioning of Coal fired CFB Boiler & Coal storage and handling system.

Project execution by RAFAKO – EFOR Consortium.


Soda Sanayi A.Ş.

Mersin Soda Factory;

1*320 ton/hr, 42 barg, 435oC

CFB BOILER

Projects & Contracts ….. in Progress Soda Sanayi A.Ş. Mersin Soda Factory;

1*320 ton/hr, 42 barg, 435oC CFB BOILER


Soda Sanayi A.Ş.

Mersin Soda Factory;

1*320 ton/hr, 42 barg, 435oC

CFB BOILER

Projects & Contracts ….. in Progress (%98 completed)

Iraq – Khabat Fuel-Oil Fired Power Plant

Pipe Spools Manufacturing at Workshop

( ̴̴ 90.000 wdi)

Projects & Contracts ….. in ProgressOdaş Energy A.Ş.

Çan-2

Coal-Fired Power Plant 1*330 MWe

Mechanical Erection of Equipment & Steel Structure


Odaş Energy A.Ş. Çan-2 Coal-Fired Power Plant 1*330 MWe



Odaş Energy A.Ş.

Çan-2

Coal-Fired Power Plant

1*330 MWe

Mechanical Erection of Equipment & Steel

Structure

Projects & Contracts ….. in ProgressKolin A.Ş.

Soma-Kolin



Projects & Contracts …..

in Progress

Kolin A.Ş.

Soma-Kolin



Projects & Contracts ….. in progress (%95 completed)

Adularya Energy / YunusEmre Coal-Fired Power Plant …. 2*145 mwE ….. with 2*CFB Boilers

EFOR’s Erection Scope;

• Boiler Island,

• ESP,

• FGD (dry, turbo reactor) Units

• Steam Turbine-Machine Hall unit, (as contractor

of CKD)

• Plant piping (BOP, Auxiliary Units Piping)

• Coal Handling Unit,

• Limestone Handling & Storage Unit

• Bottom & Fly Ash Handling & Storage Unit,

• Refractory works of Boilers, (designed by J+G)

• Insulation works of Boiler, ESP, FGD, Machine Hall

& Plant Piping.

• Turn-Key installation of Auxiliary Steam-Heating

Station,

• Turn-Key installation of Fuel-Oil Station,

EFOR’s Fabrication Scope:

* Non-Pressure Part of Boilers such as;

FGD (dry, turbo reactor), Hot-Cyclone, Furnace,

ECO-Frame, Air & Gas Ducts, Silos.

* Piping spools (boiler external pipes including

down comers, risers),

* Temporary spools for Flushing & Chemical

Cleaning & Steam Blow,

* Insulation Supports

Projects & Contracts ….. in progress (%95 completed)


Projects & Contracts ….. in Progress (%95 completed)


Projects & Contracts Completed

Projects & Contracts …..completedAksa Energy / Bolu-Göynük Coal-Fired Power Plant …. 2*135 mwE …. with 2*CFB _Boilers

EFOR’s Fabrication Scope;

• Boiler House Steel Structure

• Boiler External Piping

• Cladding & Insulation works including Supports & Piping

• Bottom & Fly Ash Handling Systems, (Designed by MBE EWB)

• Ash Cooler System (Designed by MBE EWB)

• Feed Water & Deaerator Vessels (Designed by Kansas Deaerator)

• Hot-Cyclone, Furnace, ECO-Frame, Air & Gas Ducts, Silos

• Temporary Spools for Flushing, Chemical Cleaning & Steam Blow-out,

• ESP (Designed by ELEX),

• FGD (Designed by HAMON),

• Fuel-Oil Sta. & Storage Tanks.

EFOR’s Erection Scope;

• Boiler House Steel Structure

• Boiler Island

• Boiler External Piping

• Refractory works of Boilers

• Cladding & Insulation works including Supports & Piping

• Bottom & Fly Ash Handling Systems,

• Ash Cooler System

• Feed Water & Deaerator Vessels

• Hot-Cyclone, Furnace, ECO-Frame, Air & Gas Ducts, Silos

• Temporary Spools for Flushing, Chemical Cleaning & Steam Blow-out,

• ESP,

• FGD,

• Fuel-Oil Sta. & Storage Tanks.

Projects & Contracts …..completedAksa Energy / Bolu-Göynük Coal-Fired Power Plant …. 2*135 mwE …. with 2*CFB _Boilers

Projects & contracts ….. Completed

EnerjiSA – SK E&C / Tufanbeyli Power Plant Project / 3x150 MW (Coal Fired, CFB Boiler)

EFOR’s Scope:

Ash Handling System (Fabrication, Electrical, I&C, Commissioning , Designed by MBE-EWB),

Auxiliary Buildings & Boiler House Steel Structure (Detail design & Fabrication)


Soda Sanayi A.Ş. / Mersin Soda Factory ; Calcination Unit Mfg.

EFOR Scope :

Turn-Key design, supply,

fabrication, assembly,

commissioning of

Calcination system

Projects & contracts ….. Completed …

Soda Sanayi A.Ş.

Mersin Soda Factory ;

Calcination Unit Mfg.

EFOR Scope :

Turn-Key design, supply,

fabrication, assembly,

commissioning of Calcination

system


Soda Sanayi A.Ş. / Mersin Soda Factory ;

Calcination Unit Mfg.

EFOR Scope :

Turn-Key design, supply, fabrication, assembly,

commissioning of Calcination system


Yıldızlar-Dedeli Energy / Bilecik&Afyon CCPP / 2x130 mwE

EFOR’s Scope:

26 Sets of HRSG Fabrication, Erection & Commissioning

(Designed

by

ADATO,

Slovakia)

Projects & contracts ….. completed

EÜAŞ-SEAŞ/ Soma CFPP / 2x150 mwE

(3rd & 4th Units)

EFOR / RAFAKO Consortium:

ESP units Design, Fabrication, Erection, Commissioning


ETİ Maden/ Bandırma H2SO4 Factory …. 1*43 ton/hr at 52 barg 400oC HRSG

EFOR’s Scope (with RAFAKO design):

Turn-Key design, Fabrication, Erection, Commissioning of HRSG + Water-tube Boiler.


Gemlik Fertilizer Factory ….1*85 ton/hr at 50 barg at 450oC D-type Water-tube Package Boiler

EFOR’s Scope : Turn-key design, Fabrication, Erection, Commissioning


Karabük Steel Mill …. 1*220 ton/hr at 52 barg at

400oC Water-tube Boiler

EFOR’s Scope: (design and pre-fabricated membrane

walls supplied from China by the Owner) Custom-

sizing of membrane walls, Pipe spools fabrication,

Complete Erection. All works were performed at-site.

Civil Works

Civil Works …. completed

F_5.6.1_02_I-(R00)

• Aksa Energy / Bolu-Göynük 2*135 Mwe CFPP project

FGD, ESP,

Ash Handling System,

Compressor building,

Coal Handling System,

Electrical building, Ash Silos.

• Adularya Energy / Yunus Emre 2*145 Mwe CFPP project

Storage area,

Camp areas

• Soma Thermal Power Plant ElectroStatic Precipitator Rehabilitation project

Required civil works for all scope

Efor has successfully executed civil works scope in following projects;

Civil Works …. completed

F_5.6.1_02_I-(R00)

• Soda Sanayi / Mersin 1*320 ton/h CFB Boiler project


• Soda Sanayi / Mersin Calcination Unit Mfg project


• EFOR capacity enlargement project

Civil works for new manufacturing hall

Efor has successfully executed civil works scope in following projects;

Civil works

F_5.6.1_02_I-(R00)

Merkez Pre-fabric factory of EFOR manufactures concrete pre-fabricated units

for various types of applications.

Civil works

F_5.6.1_02_I-(R00)



Civil works



Civil works

Civil works

F_5.6.1_02_I-(R00)



EFOR is ready to serve you for your current and future Energy, Industrial projects and be your

reliable business partner.

In summary, our services are, but not limited to;

* Complete engineering & design solutions with our well-proven partners in their sectors

(including Civil, Mechanical, Electric, I&C)

* Contract & Project management,

* Procurement (supply of materials and equipment),

* Fabrication (pressure parts, non-pressure parts, structural steel, prefabricated piping),

* Construction & Erection works at-site (civil, mechanical, electric, I&C, insulation,

refractory, painting)

* Commissioning,

* Maintenance & Repair

* Rehabilitations

Thank You

www.EforPowerPlants.com

F_5.6.1_02_I-(R00)

Documents

EFOR Industrial Plants Erection, Manufacturing ... · EFOR Industrial Plants Erection, Manufacturing & Construction Inc. HQ: ... In 2015, EFOR factories ... Mechanical Erection of