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MIKESCOTTPLUMBINGINC
EFFECTIVE|REVISIONDATE:07-10-2017
TableofContentsPOLICYSTATEMENTONSAFETY...................................................................................................................1DUTIESANDRESPONSIBILITIES....................................................................................................................2ASSUREDEQUIPMENTGROUNDING............................................................................................................4BLOODBORNEPATHOGENS.........................................................................................................................6DISCIPLINARYPROGRAM...........................................................................................................................11DRIVINGSAFETY.........................................................................................................................................15ELECTRICALSAFETYAWARENESS...............................................................................................................18EMERGENCYACTIONPLAN........................................................................................................................24FALLPROTECTION......................................................................................................................................26FIREPREVENTION/EXTINGUISHERS...........................................................................................................29FIRSTAID....................................................................................................................................................32GENERALSAFETY........................................................................................................................................34GENERALWASTEMANAGEMENT..............................................................................................................38HANDANDPOWERTOOLSPROGRAM.......................................................................................................45HAZARDCOMMUNICATION.......................................................................................................................51HAZARDOUSWASTEOPERATIONS/EMERGENCYRESPONSE....................................................................58HEATILLNESSPREVENTION........................................................................................................................64HYDROGENSULFIDEPROGRAM.................................................................................................................67INCIDENTINVESTIGATIONANDREPORTING..............................................................................................72INJURYANDILLNESSRECORDKEEPING......................................................................................................78LADDERSAFETY..........................................................................................................................................79LOCKOUTTAGOUTPROGRAM...................................................................................................................83NOISEEXPOSURE&HEARINGCONSERVATION.........................................................................................89NON-DOTDRUG&ALCOHOLPOLICY.........................................................................................................92PPEPROGRAM...........................................................................................................................................95RESPIRATORYPROTECTIONPROGRAM....................................................................................................101RIGGINGMATERIALHANDLING...............................................................................................................115RISKASSESSMENT....................................................................................................................................117SPILLPREVENTION/RESPONSE................................................................................................................120WELDING,CUTTING,HOTWORK.............................................................................................................130
SAFETYMANUAL
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POLICYSTATEMENTONSAFETYThemanagementof thisMIKESCOTTPLUMBING INC is very interested in& committed toworkingwith you toprovide a safe place inwhich towork. The prevention of accidents and injuries to our employees is the primeobjective.AllMIKESCOTTPLUMBINGINCpersonnelareexpectedtotakeanactiveandconstantinterestinthepreventionofaccidents.Wecalluponallemployeestousegoodcommonsenseandinalltheiractions,takeasecondtothinkoftheconsequencestoyourfellowemployees.Wecannotoveremphasizethatallemployeesmustdotheirparttominimizeaccidents.Pleaseshowyoursupportbydemonstratingthefollowing:1.FOLLOWINGMIKESCOTTPLUMBINGINCSAFETYRULES.2.KEEPINGWORKAREASFREEOFUNSAFECONDITIONS.3.AVOIDINGANDELIMINATINGUNSAFEACTS.4.PROMPTLYREPORTINGUNSAFEACTSANDCONDITIONS.5.REPORTINGALLINCIDENTSIMMEDIATELY.Accidentscausesufferingandpain.Wevalueeachofyouasindividualsandhopeyouwillcooperatewithusinthisimportantendeavor.Any constructive criticismor suggestions toward improving safety on any of our jobswill be given prompt andcarefulconsideration.Sincerely,ChristinaArcherSafetyManager
SafetyManualRevisedOn:07-10-2017
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DUTIESANDRESPONSIBILITIES
A successful Safety Management System can only be achieved and maintained when there is active interest,participation,andaccountabilityatalllevelsoftheorganization.Toensurethis,MIKESCOTTPLUMBINGINC,delegatesthefollowingsafetydutiestoallmanagementpersonnel.Insomecasesemployeeswillneedtoperformsafetydutiesoutsidetheirregularresponsibilitiestopreventaccidents.The Safety Manager must plan, organize, and administer the program by establishing policy, setting goals andobjectives, assigning responsibility, motivating subordinates, and monitoring results. MIKE SCOTT PLUMBING INCmanagement will support andmaintain an ongoing Safety and Injury and Illness Prevention Program through thefollowing:1. Providingclearunderstandinganddirectiontoallmanagementandemployeesregardingtheimportanceofsafety
throughthedevelopment,implementation,monitoringandrevisionofpolicyandprocedures.2. ProvidingfinancialsupportfortheSafety/InjuryandIllnessPreventionProgramthroughtheprovisionof
adequatefundsforthepurchaseofnecessarysafetymaterials,safetyequipment,properpersonalprotectiveequipment,adequatetimeforemployeesafetytraining,andmaintenanceoftoolsandequipment.
3. Overseeingdevelopment,implementation,andmaintenanceofthesafetymanual,IIPP,andotherrequiredsafetyprograms.
4. MaintainingaMIKESCOTTPLUMBINGINCcommitmenttoaccidentpreventionbyexpectingsafeconductonthepartofallmanagers,supervisors,andemployees.
5. Holdingalllevelsofmanagementandemployeesaccountableforaccidentpreventionandsafety.6. Reviewingallaccidentinvestigationstodeterminecorrectiveaction.
ManagersandSupervisorsplayakeyroleinthepreventionofaccidentsonthejob.Theyhavedirectcontactwiththeemployeesandknowthesafetyrequirementsforvariousjobs.Safetyresponsibilitiesfortheseindividualsinclude:
1. Enforceallsafetyprogramcontentandensuresafeworkprocedures.2. Verifyingcorrectiveactionhasbeentakenregardingsafetyhazardsandaccidentinvestigations.3. Conductingperiodicdocumentedinspectionsoftheworksitestoidentifyandcorrectunsafeactionsand
conditionsthatcouldcauseaccidents.4. ActasaleaderinMIKESCOTTPLUMBINGINCsafetypolicyandsettingagoodexamplebyfollowingallsafety
rules.5. Becomingfamiliarwithlocal,state,andfederalsafetyregulations.TheEHSManagerisavailablefor
assistance.6. Trainallnewandexistingemployeesinpropersafetyproceduresandthehazardsofthejob.7. Instructallemployees,undertheirsupervision,insafeworkpracticesandjobsafetyrequirements.8. Holdweeklysafetymeetingswithemployees.9. Ensureemployeeproficiencywhenassigningworkrequiringspecificknowledge,specialoperationsor
equipment.10. Ascertainthatallmachinery,equipment,andworkstationsaremaintainedinsafeworkingconditionand
operateproperly.11. Correctunsafeactsandconditionsthatcouldcauseaccidents.12. Communicatewithallemployeesaboutsafetyandaccidentpreventionactivities.13. Correctthecauseofanyaccidentassoonaspossible.14. Ascertainthatproperfirstaidandfirefightingequipmentismaintainedandusedwhenconditionswarrant
itsuse.15. Maintaingoodhousekeepingconditionsatalltimes.16. Investigateallinjuriesandaccidentstodeterminetheircauseandpotentialcorrectiveaction.
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17. Ascertainthatallinjuriesinvolvingouremployeesthatrequiremedicalattentionareproperlytreatedandpromptlyreportedtotheoffice.
TheSafetyManageractsasasafetyresourceforMIKESCOTTPLUMBINGINCand is responsible formaintainingprogramrecords.Theywillalsobeourprimarypersontodealwithoutsideagenciesregardingthesafetyprogramanditscontents.Additionaldutiesinclude:1. Coordinationofalllosspreventionactivitiesasarepresentativeofmanagement.Actingasaconsultantto
managementintheimplementationandadministrationoftheSafetyProgram.2. Developandimplementlosspreventionpoliciesandproceduresdesignedtoinsurecompliancewiththe
applicablerulesandregulationsofallfederal,state,andlocalagencies.3. Reviewallaccidentreportstodeterminecauseandpreventability.4. Conductperiodicreviewsoftheprogramandjobsitestoevaluateperformance,discussproblemsandhelp
solvethem.5. Consultwithrepresentativesofourinsurancecompaniesinorderthattheirlosscontrolserviceswillsupport
theSafetyProgram.6. ReviewWorkers’CompensationClaims.Helpsupplytheinsurancecarrierwithinformationaboutinjured
employeesinordertokeeplossreservesaslowaspossible.Every employee is responsible for working safely, both for self-protection and for protection of fellow workers.EmployeesmustalsosupportallMIKESCOTTPLUMBINGINCsafetyefforts.Specificemployeesafetyresponsibilitiesinclude:1. Ifyouareunsurehowtodoanytasksafely,askyoursupervisor.2. ReadandabidebyallrequirementsoftheSafetyManual.3. KnowandfollowtheCodeofSafePracticesandallMIKESCOTTPLUMBINGINCsafetypoliciesandrules.4. Wearallrequiredpersonalprotectiveequipment.5. Reportallaccidentsandinjuries,nomatterhowminor,toyoursupervisorimmediately.6. Donotoperateanyequipmentyouhavenotbeentrainedandauthorizedtouse.7. Reportanysafetyhazardsordefectiveequipmentimmediatelytoyoursupervisor.8. Donotremove,tamperwithordefeatanyguard,safetydeviceorinterlock.9. Neveruseanyequipmentwithinoperativeormissingguards,safetydevicesorinterlocks.10. Neverpossess,orbeundertheinfluenceof,alcoholorcontrolledsubstanceswhileonthepremises.11. Neverengageinhorseplayorfighting.12. Participatein,andactivelysupport,MIKESCOTTPLUMBINGINCsafetyprogram.
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ASSUREDEQUIPMENTGROUNDING
Purpose
Thepurposeofthisprogramistoeliminatepotentialhazardspresentedbytheuseofpowerequipment,powerequipmentcords,extensioncords,receptaclesandotherrelatedequipment.
Scope
ThisprogramappliestoallMIKESCOTTPLUMBINGINCemployees,contractorsandsubcontractorswhoworkwith,onornearelectrical toolsorequipment.Thisprogramalsoapplies toallMIKESCOTTPLUMBINGINCworksiteswhereMIKESCOTTPLUMBINGINCemployees,contractorsandsubcontractorsarepresent.
Responsibilities
SafetyManager• Responsibleforassuredequipmentgroundingprogramexecution.• Keepabreastofcurrentregulationsandrevisetheprogramwhennecessary.• Performannualauditsofthisprogramtoensureadequacy.• Serveasacompetentperson.
Supervisors• Serveascompetentpersonsforthisprogram.• Executethisprogramentirelywhereapplicable.• Ensure that visual inspections are performed on electrical equipment and repair or replace removed,
taggedordefectiveequipmentassoonaspossible.• Enforcegeneralcompliancewiththisprogram.
Employees
• Complywithallproceduresinthisprogram.• Performvisualinspectionsofelectricaltools,equipmentandenergysources.• Removeandtagdefectiveelectricalequipmentandnotifyyoursupervisorofdefects.
Definitions
Ground Fault Circuit Interrupter (GFCI) – a fast acting circuit breaker designed to shut off electric power in theeventofaground-faultwithinaslittleas1/40ofasecond.Itworksbycomparingtheamountofcurrentgoingtoandreturningfromtheequipmentalongthecircuitconductors.Whentheamountgoingdiffersfromtheamountreturningbyapproximately5millamperes,theGFCIinterruptsthecurrent.Competent Person - one who is capable of identifying existing and predictable hazards in the surroundings orworking conditionswhich areunsanitary, hazardous, or dangerous to employees, andwhohas authorization totakepromptcorrectivemeasurestoeliminatethem.
Procedures
Thefollowingproceduresandguidelinesaredesignedtoeliminateallinjuriesresultingfrompossiblemalfunctions,impropergroundand/ordefectivetools.Itistheresponsibilityofbothsupervisorsandemployeestoensurethattheseproceduresarestrictlyadheredto.
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AssuredEquipmentGroundingConductorProgram(AEGCP)AsitespecificassuredgroundingconductorprogramshallbeimplementedonallMIKESCOTTPLUMBINGINCworksites that covers all cords, plug-in electrical power tools, and receptacleswhich are not part of the permanentstructureandareavailableforusebyMIKESCOTTPLUMBINGINCemployees.
GroundFaultCircuitInterrupters(GFCI)All 120 and 240-volt receptacles which are not part of the permanent structure and are used byMIKE SCOTTPLUMBINGINCemployeesmusthaveapprovedgroundfaultcircuitinterrupters.AllGFCImustbetestedpriortoeachuse.
EquipmentRequirementsEquipmentthatdoesnotmeettherequirementsofthisprogramorisfoundtobedefectiveshallnotbeusedbyMIKE SCOTT PLUMBING INC employees and shall be repaired or replaced so that program requirements aresatisfied.
EquipmentInspectionsVisual equipment inspections shall occur daily and before each use in order to identify hazards presented byequipment defects. Possible defects include but are not limited to cuts, abrasions, burns, exposed wires andbrokenormissingpinsofextensioncords,equipmentpowercordsandreceptacles.
Any equipment or equipment parts, which are found to be defective or present a potential hazard, shall berepaired or replaced prior to use. All equipment that cannot be repaired must be tagged and discardedimmediately.
EquipmentTestsandRecordsMaintenanceTestsonallequipmentgroundingconductorsmustbeconductedpriortoeachuse,followinganyrepairsandat3month intervals for non-fixed equipment or 6 month intervals for permanently fixed equipment which is notexposedtodamage,inordertoensurecontinuouselectricalcontinuity.Equipment testing records shall indicate equipment identity such as cord, receptacle that is not part of thepermanent structureorplug-inpowerequipmentand thedate itwas last testedor interval testdates.Recordsshall be in the formofwritten logsor color-codingand shall beavailableat thework site at all times forMIKESCOTTPLUMBINGINCreview.All extensioncordsandpowerequipment cords shallbemarkedoneitherendof the cordwith color tape thatcorresponds with the month represented in the table below to ensure that the monthly test schedule ismaintained.TestMonth CorrespondingTapeColorJanuary BlueFebruary GreenMarch RedApril WhiteMay BlackJune BrownJuly ContinueColorSequencewithBlueTapeforJuly
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BLOODBORNEPATHOGENS
Purpose
Thepurposeofthisprogramistoestablishandmaintainawrittenexposurecontrolplanthatprotectsemployeeswhomayhavecontactwithbloodoranyotherpotentially infectiousmaterial. Thisprogram isalsodesigned tomeet the requirements of OSHA 29 CFR 1910.1030; which requires employers who can reasonably anticipateexposuretoprepareandimplementawrittenexposurecontrolplan.
Scope
ThisprogramappliestoalloccupationalexposuretobloodorotherpotentiallyinfectiousmaterialsandcoversallMIKESCOTTPLUMBING INCemployees.Employeeswhose responsibilities includecleaningupafteraworkplaceinjury,renderingfirstaid,providinglifesupportorsomeothertaskthatinvolvesdirectlyworkingwithbiohazardsaremorelikelytohaveoccupationalexposure.However,anyemployeecouldbeatriskasaresultofbloodfroman injury that occurred in the past or a historical presence of bodily fluids that was not adequatelydecontaminated.
Responsibilities
SafetyManager(ExposureControlOfficer)• Serveasthedesignated“ExposureControlOfficer”,whichisresponsiblefortheoveralldevelopmentand
implementationoftheexposurecontrolprocedureforallMIKESCOTTPLUMBINGINCworksites.• EnsurethatMIKESCOTTPLUMBINGINCfullycomplieswiththisprogram.
Supervisors• Serveastheresponsiblepersonforallexposurecontrolactivitieswithintheirareaofresponsibility.• Ensure that all employees comply with this program and report all non-compliance matters to the
exposurecontrolofficer.
Employees
• Beawareofspecificjobtasks,situationsandenvironmentsthatmaypresentbiohazards.
• Comply with all parts of this program and report all non-compliancematters to the exposure controlofficeroryourdirectsupervisor.
• HelpMIKE SCOTTPLUMBING INCpreventbloodor potentially infectiousmaterial exposurebyworkingsafelyandpracticinggoodpersonalhygiene.
Procedure
ExposureControlPlanAccessEmployeesshallhaveaccesstoacopyoftheexposurecontrolplanbyrequestfromtheirsupervisororthesafetymanagerwhowillsupplyitinareasonabletime,placeandmanner.ProcedureReviewsandUpdatesTheexposurecontrolproceduremustbereviewedonanannualbasisandupdatedwheneveranewprocedure,activityorfunctionwiththepotentialtoexposeemployeestobiohazardsisintroducedintoaworksite.UniversalPrecautionsMIKESCOTTPLUMBINGINCanditsemployeesshallobserveuniversalprecautionsbytreatingallhumanbloodandcertain humanbody fluids as if they are known to be infectious forHIV,HBV andother pathogens evenundercircumstanceswhereexposureishighlyunlikely.
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ExposureControlsExposure controls are designed to reduce or eliminate employee exposure to blood or potentially infectiousmaterialsandshouldbere-evaluatedandrevisedifnecessaryonaregularbasistomaximizetheireffectivenessincontrollingemployeeexposure.Therefore:
• Handwashing facilities are readily available at all work locations except those that cannot support orsimplydonothavesuchfacilities.Inthesecases,appropriateantisepticsolutionsand/ortowelettesareavailableforuse.
• Allsharpscontainersshallhaveabiohazard-warninglabeloraspecificcolortoidentifyitasabiohazard,shall be resistant to punctures and shall be leak proof. The same characteristics shall apply to allsecondarysharpscontainers.
SafeWorkPracticesSafework practices are designed to support exposure controls and furtherminimize or eliminate occupationalexposure.Therefore:
• EmployeesmustwashhandsandotherapplicablebodypartsassoonaspotentiallycontaminatedglovesorotherPPEareremovedtofurtherpreventcontamination.
• If anypart of thebodyhas contactwithbloodor anyother infectiousmaterial, employeesmustwashhandsandotherexposedbodypartswithsoapandwaterimmediately.
• Only trained and authorized personnel are allowed to handle sharps, sharps containers and any otherpotentiallysharpandinfectiousneedlesorequipment.
• Activitiessuchasapplyingmakeup,handlingcontactlenses,smokingoranyotherhandandeye,mouth,nose,earorotherbodypartcontactisprohibitedinareaswhereexposuretobiohazardsispossible.
• Storageareassuchaspantries,freezers,refrigeratorsandothersthatmaycontainpotentially infectiousmaterialsshallnotcontainfoodordrink.
• All equipment and surfaces that have had contact with blood or other infectious materials must beproperlycleanedanddecontaminated.
• Allbiologicalspecimensmustbecontainedinleakproofcontainersforhandling,storageandtransporttominimizepotentialcontactwithothersurfacesandemployees.
• In caseswhere the exterior surfaceof the specimen container is contaminated; the containermust beplacedintoanotherleakproofcontainer,whichshallbelabeledas“forhandlingandstorage”.
• All emergency responder, first aid or other potentially infectious supplies must be disposed ofimmediatelyandappropriatelyaftercontamination.
PersonalProtectiveEquipment(PPE)PPE shall be provided by MIKE SCOTT PLUMBING INC at no cost to the employee and must be of proper fit,adequate for the taskathandand readilyavailable.DefectiveordamagedPPEmustbediscarded/ replacedorrepairedinordertoensuremaximumeffectiveness.ThefollowingsafeworkpracticesshallbefollowedwithregardtobiohazardsandPPE:
• Protective garments that are penetrated by blood or other infectiousmaterialsmust be removed andproperlydisposedofimmediately.
• PPEthatmaybecontaminatedmustberemovedandproperlystored/containedbeforeleavingtheworkarea.
• PPE such as protective gloves must be worn whenever contact with potentially infectious materialexposureisanticipated.
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• Disposable PPE such as rubber glovesmust be replaced as soon as practical when contamination hasoccurredorwhentheyarerenderedineffectivebyatear,punctureorotheroccurrence.
• Masksandeyeprotection(suchasgoggles,faceshields,etc.)areusedwheneversplashesorspraysmaygeneratedropletsofinfectiousmaterials.
• Wheneverinfectiousmaterialsplashes,spraysorothersimilaroccurrencesarepossible,PPEsuchasfaceshields,goggles,headgarmentsorotherappropriatePPEshallbeusedtoprotectface,eyesetc.
• Adequate PPEmust be used unless temporarily declined by the employee and approved by the safetymanager.
• PPEshouldbecleaned,laundered&properlydisposedofifcontaminated.
• AllPPEmustbecleaned,maintained,used,storedanddisposedofproperlywhenapplicable.
Post-ExposureRequirementsAllpotentialbloodor infectiousmaterialexposureincidentsshallbeinvestigatedbyMIKESCOTTPLUMBINGINCthoroughly to ensure that hazards are abated and that affected employees receive the necessary treatmentneededtominimizetheimpactofpotentialoractualexposure.Allreportedexposureincidentsshallbeformallyinvestigatedbytheexposurecontrolofficer/safetymanagerorsupervisorwhen the safetymanager cannot be present. A detailed report of the incident outlining root cause,correctiveactionsandthecurrentstatusofaffectedemployees isthencompletedandreviewedbyMIKESCOTTPLUMBING INC to help prevent re-occurrence. Additionally, the following confidential information shall beprovidedtoexposedemployees:
• Alldocumentaryreportsandinformationoftheexposureincidentanditscircumstances.
• Theidentityoftheexposuresourceindividualunlessapplicablelawspreventsuchidentification.Upon completion of the above procedures, the exposed employee shall be appointed to a qualified healthcareprofessional who will evaluate the exposed employee, provide information to the employee about his or hermedicalstatusandinitiatetreatmentwhereapplicable.MIKESCOTTPLUMBINGINCprovidesthefollowinginformationtothehealthcareprofessional:
• Acopyofthebiohazardsstandard.
• Adetaileddescriptionoftheexposureincident.
• Additionalinformationthatisrelevanttothehealthcareprofessional.The following information will be provided toMIKE SCOTT PLUMBING INC by the healthcare professional as a“writtenreport”andcopiedtotheexposedemployeeuponcompletionofthehealthcareprofessional’sevaluationofexposedemployee:
• IfaHepatitisBvaccinationisrecommendedfortheexposedemployee.
• IftheexposedemployeehasreceivedtheHepatitisBvaccinationsincetheincident.
• Verificationthattheexposedemployeehasreceivedresultsinformationofthemedicalevaluation.
• Verificationthat theexposedemployeewasmadeawareofmedicalconditionscausedbytheexposureincidentthatrequireadditionalmedicalevaluationortreatment.
*Allothermedicalinformationremainsconfidentialandwillnotbeapartofthewrittenreport.*TheHepatitisBvaccinewillbemadeavailabletoallemployeeswithoccupationalexposureatnocost.
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TrainingAllemployeeswithoccupationalexposure shall receivebloodbornepathogens trainingbefore initialassignmentandwithin1yearofprevioustraining.Thetrainingincludesbutisnotlimitedto:
• Adetailedexplanationofbloodbornepathogensandtheircauses/effects.• OSHA’sbloodbornepathogensstandardandrequirements.• Howtoprotectyourselffromoccupationalexposure.• Commonwarningmethodssuchassigns,labels,etc.• AvailabilityoftheHepatitisBvaccine.
RecordkeepingMIKESCOTTPLUMBINGINCshallmeetOSHA29CFR1920.1020(h)transferofrecordsstandardsinordertoensureregulatorycompliance.ApplicablerecordsrelatedtothisstandardandprogramshallbeavailabletoMIKESCOTTPLUMBING INC employees and regulatory authorities upon request except formedical records,which are keptconfidentialandrequiretheemployee’swrittenconsentunlessotherwisespecifiedin29CFR1910.1030orotherapplicablelaws.Medicalrecordsshallbemaintainedinasafeandsecurelocationforthedurationofeachemployee’semploymentplus30years.Thefollowinginformationmustbeincludedforeachemployee’smedicalrecord:
• FullName• SocialSecurityNumber• HepatitisBvaccinationstatus• HepatitisBvaccinationdate(s)• HepatitisBdeclination(s)• Allrecords,notes,evaluations,etc.toandfromthehealthcareprofessional• AllMIKESCOTTPLUMBINGINCdocumentaryrecords,notes,lettersandotherformsofcommunications
Alltrainingrecordsmustbekeptfornolessthan3yearsfromthedateoftraining.Trainingrecordsshallincludethefollowing:
• Alltrainingmaterialsandcontentusedattimeoftraining.• Traininginstructornameandtitle.• Trainingstudentnames,titlesandtrainingdates.
LabellingLabelsdepictingtheuniversalbiohazardwarningshallbeusedonallcontainersusedtodisposeofcontaminatedorpotentiallycontaminatedmaterials.Defacingormodifyingtheselabelsisprohibited.Labelsthatarefoundtobedefectiveorinadequateshallbereplacedwithnewandeffectivelabels.
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EXPOSUREINCIDENTCHECKLIST
Thischecklistmustbecompletedandmaintainedintheeventthatoccupationalexposureoccurs.
ACTIONTOBETAKENBYEMPLOYER COMPLETIONDATE
Requiredincidentdocumentationhasbeenprovidedtoaffectedemployee(s)
Exposuresourceindividualhasbeenidentified
Arrangedforaffectedemployeetoseehealthcareprofessional
Requireddocumentaryinformationhasbeensenttothehealthcareprofessional
*Post-ExposureRequirementsAllpotentialbloodor infectiousmaterialexposureincidentsshallbeinvestigatedbyMIKESCOTTPLUMBINGINCthoroughly to ensure that hazards are abated and that affected employees receive the necessary treatmentneededtominimizetheimpactofpotentialoractualexposure.Allreportedexposureincidentsshallbeformallyinvestigatedbytheexposurecontrolofficer/safetymanagerorsupervisorwhen the safetymanager cannot be present. A detailed report of the incident outlining root cause,correctiveactionsandthecurrentstatusofaffectedemployees isthencompletedandreviewedbyMIKESCOTTPLUMBING INC to help prevent re-occurrence. Additionally, the following confidential information shall beprovidedtoexposedemployees:
• Alldocumentaryreportsandinformationoftheexposureincidentanditscircumstances.
• Theidentityoftheexposuresourceindividualunlessapplicablelawspreventsuchidentification.Upon completion of the above procedures, the exposed employee shall be appointed to a qualified healthcareprofessional who will evaluate the exposed employee, provide information to the employee about his or hermedicalstatusandinitiatetreatmentwhereapplicable.MIKESCOTTPLUMBINGINCprovidesthefollowinginformationtothehealthcareprofessional:
• Acopyofthebiohazardsstandard.
• Adetaileddescriptionoftheexposureincident.
• Additionalinformationthatisrelevanttothehealthcareprofessional.The following information will be provided toMIKE SCOTT PLUMBING INC by the healthcare professional as a“writtenreport”andcopiedtotheexposedemployeeuponcompletionofthehealthcareprofessional’sevaluationofexposedemployee:
• IfaHepatitisBvaccinationisrecommendedfortheexposedemployee.
• IftheexposedemployeehasreceivedtheHepatitisBvaccinationsincetheincident.
• Verificationthattheexposedemployeehasreceivedresultsinformationofthemedicalevaluation.
• Verificationthat theexposedemployeewasmadeawareofmedicalconditionscausedbytheexposureincidentthatrequireadditionalmedicalevaluationortreatment.
*Allothermedicalinformationremainsconfidentialandwillnotbeapartofthewrittenreport.*TheHepatitisBvaccinewillbemadeavailabletoallemployeeswithoccupationalexposureatnocost.
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DISCIPLINARYPROGRAM
Purpose
Thepurposeof thisprogram is toestablishdisciplinaryactionproceduresthatencouragecompliancewithMIKESCOTTPLUMBINGINCsafetyprogramsandothersafety&healtheffortsmadebyMIKESCOTTPLUMBINGINC.
Scope
This program applies to all MIKE SCOTT PLUMBING INC work sites and employees regardless of employmentdurationorpositionwithinMIKESCOTTPLUMBINGINC.
Responsibilities
SafetyManager• Responsiblefortheimplementationandenforcementofthisprogram.• Ensurethatdisciplinaryactionsareadequateenoughtoensureprogrameffectiveness.• Beconductdisciplinaryactionproceduresinaccordancewiththisprogram.
Supervisors• Assistthesafetymanagerinenforcingthisprogram.• Ensurethatemployeesareawareofwhatconstitutesasafetyviolationandfollowonactions.• Reportallsafetyviolationstothesafetymanagerwhowilldeterminewhatactionitemsshouldfollowthe
violation.• Supportthesafetymanagerindisciplinaryactionprocedures.
Employees• Complywithallpartsofthisprogram.• Helppreventincidentsbyreportingsafetyviolationstoyoursupervisor.• Formallyreportanydisciplinary/correctiveactionsthatyoubelieveareunfairordiscriminatorytoyour
supervisorimmediately.*Physical inspectionsofworkareaswillbeperformedregularlybyMIKESCOTTPLUMBINGINCofficialswhowillreportsuspectedsafetyviolationswhereapplicable.
Requirements
Employee safety is extremely important to the owners and management of MIKE SCOTT PLUMBING INC. NotfollowingsafetyrulesorproceduresinconsideredunacceptableandcomplyingwithMIKESCOTTPLUMBINGINCsafetyprograms,rulesandproceduresismandatory.Safetyviolationsincludebutarenotlimitedto:
• Intentionaldisregardofsafetyrules,proceduresorguidelinesrequiredbyMIKESCOTTPLUMBINGINCoritsclients
• Horseplayorotheractionsthatcompromisesafetyandhealth• Non-compliance with PPE program requirements or other written MIKE SCOTT PLUMBING INC
requirements• UsingorpossessingalcoholorillegaldrugsduringworkhoursoronMIKESCOTTPLUMBINGINCpremises• PossessingfirearmsorotherweaponswhileonMIKESCOTTPLUMBINGINCpremises• NotreportingincidentsasrequiredbyMIKESCOTTPLUMBINGINC• Attemptedoractualphysical forcetocause injury, threateningstatementsorotheractionstocausean
employeetofeeltheyareatriskofinjury.• Harassing,threateningorotherwiseputtingthehealthandsafetyofotheremployeesatrisk.
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Procedure
Thefollowingdisciplinaryactionproceduresshallbeappliedafterasafetyviolationnoticehasbeenissued:
• 1stSafetyViolation:Thefirstsafetyviolationwillresultinaverbalwarning.However,acopyofthesafetyviolationnoticeshallbeissuedandkeptonrecordforthedurationoftheemployee’semployment.Thesupervisororsafetymanagershallinformtheemployeeofwhichsafetyrulesorprocedureswereviolatedandrecommendcorrectiveactionsoractionstopreventre-occurrence.Theemployee’sdirectsupervisorandorotherapplicablepersonsshallalsobenotifiedoftheviolationandshallreceiveacopyofthesafetyviolationnotice.
• 2nd Safety Violation: The second safety violation shall result in a written disciplinary action form andpossibletrainingonthesafetyviolationsubjectmatter.Thedisciplinaryactionformshallincludetheissuedate, name and signature of employee, name and signature of supervisor, violation number, violationdescriptionanddisciplinary/correctiveactionswhichweretakenoraretobetaken.
• 3rd Safety Violation: The third safety violation shall result in another disciplinary action form butmustinclude temporary layoff for a durationwhich shall bedetermined in collaborationbetween the safetymanager,supervisorand/orotherapplicablepersonnel.Theseverityoftheviolationistobeconsideredwhendisciplinaryactionisapplied.
• 4thSafetyViolation:Thefourthsafetyviolationshallresultinterminationofemploymentunlessthereisacompellingreasontoretaintheemployeewhich is tobedeterminedbythesafetymanager,supervisorandotherapplicablepersonnel.
*Theaffectedemployeemaysubmitawrittenrebuttalatanytimebefore,duringorafterthedisciplinaryperiod.*Safetyviolationsshallexpire12monthsafterthedateofoccurrence.*Alldisciplinaryactionsaresubjecttochangebasedontheseverityordegreeofnegligence.Forexample, ifanemployeephysicallyharmsanotheremployee,intentionallycommitsanunsafeactthatresultsinharm,potentialharm,damageorpotentialdamagethatplacesMIKESCOTTPLUMBINGINCoritsemployeesatsignificantlyhigherlevel of risk or results in losses that are considered serious; the employee could be terminatedwithout havingmultiplesafetyviolations.Therefore,thedegreeofdisciplinaryactionwilloftenbedeterminedonacase-by-casebasisandwillvarydependingontheviolationseverityoreffectsoftheviolation.
Recordkeeping
Allsafetyviolationdocumentationshallbekeptonfilefor2yearsafterhisorheremployment isterminated. Incaseswherethedisciplinedorterminatedemployeeclaimsdiscriminatoryorunfairdisciplinary/correctiveactionortermination;theemployee’sentireemployeefile(includingallsafetyviolationdocumentation)shallbekeptfor3yearsafterhisorheremploymentisterminated.
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WARNING!SafetyViolationNotice
IssueDate: ____________________________________EmployeeName: ____________________________________SupervisorName: ____________________________________Department: ____________________________________ViolationNo: ____________________________________ViolationDescription: ____________________________________Issuedby: ____________________________________EmployeeSignature: ____________________________________SupervisorSignature: ____________________________________
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SafetyViolation/DisciplinaryActionForm
IssueDate: IssuedBy: IssuedTo: Department: ViolationNo:
ViolationDescription:
Disciplinary/CorrectiveActions:
AdditionalComments:
EmployeeSignature:__________________________________SupervisorSignature:__________________________________
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DRIVINGSAFETYPurposeThepurposeofthisprogramistoprovidemanagers,employeesandtheirsupervisorswiththeregulatoryrequirementsnecessaryforcomplianceforoperation,managementandsafetyofMIKESCOTTPLUMBINGINCvehicles.KeyResponsibilitiesMIKESCOTTPLUMBINGINC'ssafetymanagerisinchargeofensuringthatthedetailsofthisprogramarefollowedbyallemployees;theoutlineforthedrivingsafetyprogramshallbestoredintheofficeofthesafetymanager.MIKESCOTTPLUMBINGINC'ssitemanagerisresponsiblefortheapplicationandfollow-throughofthisprogramonsite,whilemakingsurethatvehiclesconformtotheoutlinedplan.InadditiontobeingknowledgeableinthegeneralproceduresoutlinedinMIKESCOTTPLUMBINGINC’svehiclesafetypolicy,employeesareresponsibleforadheringtosaidpoliciesandforreportinganyunsafevehicleconditions.Onlyauthorizedemployeesshalloperateonandoff-roadmotorvehicles.VehicleandTransportationRelatedSafeDrivingPracticesInordertodriveaparticularMIKESCOTTPLUMBINGINCorclientvehicle,employeesmustpossessavaliddriver'slicenseforthatparticularvehicle,havepriorauthorizationtodriveaMIKESCOTTPLUMBINGINC-ownedvehicle,possessatleastthreeyearsofexperienceoperatingthattypeofvehicleandreceivedrecentevaluationandtrainingforthatvehicle.Inadditiontothesepractices,thefollowingrulesmustbefollowed:
• Reversingavehicleisforbiddeninmostcircumstances,asdriversshouldmakeeveryefforttoparkavehiclesothattheycandriveforwardwhenleaving,
• Ensurethatvehiclesareofcorrectsizeanddesignedfortheintendeduse,• Whenreversinganautomobile,ifthevehicledoesnothaveareversingalarm,thedrivershouldwalk
aroundthebackofthevehicleoruseaspotterbeforebacking,• Deliverytrucksshouldnotcarryanypassengers,• Allstorageareaswithinavehiclearetobefreeofanyloosematerials,incaseofanaccident,• Anyopencargoholdsshouldbecoveredwithanetornettingequivalent,• Noalterationsshallbemadetovehicleswithoutpriorauthorizationfromthevehicle’smanufacturer,• Anysignsorstickersplacedonthevehicleshouldnotimpairthedriver'sfieldofvisionoroperationofthe
controls.Employeesdrivingvehiclesarerequiredtofollowsafedrivingpractices:
• Alllaws,bothlocalandfederal,mustbefollowedalongwithanyclientrequirements,• Alwaysstayfocusedontheroadandkeepbothhandsonthewheel,• Drivedefensively,sothatconditionsandpotentialhazardsarebeingcontinuallyassessed,• Noelectronicdevicesmaybeusedwhileoperatingavehicle.Thevehiclemustbeparkedforadriverto
useacellphoneortwo-wayradio,• Postedspeedlimitsshallneverbeexceeded,• Anytrafficwarnings,citations,collisions,near-collisionsorvehicledamagemustbeimmediatelyreported
tothesupervisor,
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• Anychangestoanemployee’sdrivingstatusmustbereportedtothesupervisor,• Seatbeltsmustbewornbyallpassengerswhilethevehicleismoving;passengersmayonlyuseseatsthat
areequippedwiththeproperseatbelt(three-pointinertial-reelmodelbelts),• Driveslowlyuponenteringconstructionareasandinareaswhereencounterswithlargevehiclesor
wildlifearelikely,• Drivecautiouslyinhazardousdrivingconditionslikerain,snow,fogorsleet.Ifnecessary,driveforthe
conditionsandundertherecommendedspeedlimit,• Employeesareforbiddentodriveundertheinfluenceofalcohol,illegaldrugs,orprescriptionandover-
the-countermedicationsthatmayinhibittheirdriving.Also,alcoholandillegaldrugsshouldneverbeinleasedorMIKESCOTTPLUMBINGINCorclientownedvehicles.
Driversaretobepreparedbeforeleaving:
• Thedrivermustbewell-restedandfullyalertinordertooperateaMIKESCOTTPLUMBINGINCvehicle,• Driversshouldchecktheirvehiclefordamagesandimmediatelyreportanynewdamagetothe
supervisor,• Checkforwindshielddamagethatmightimpairthedriver'sfieldofvision,• Removealldirt,snowandicefromthevehicle'slightsandwindowssothatthereisnothingblockingthe
driver'sview,• Makesurethereisenoughfuelinthegastanktoreachyourdestination.Otherthanaddingfuelandother
necessaryfluids,driversarenotpermittedtoperformanykindofmaintenanceorrepairs,• Checkthelicenseplatesandinspectiontagontheautomobiletoensurethatbotharecurrent,• DoublechecktomakesurethatMIKESCOTTPLUMBINGINCvehicleisequippedwithafirst-aidkitandan
inspectedfireextinguisher.VehicleRequirements:
• Allvehicleswillbemaintainedinsafeworkingorder,• Anyvehicleweighinglessthan1000kgisnotallowedonpublicroads,• Vehicleswitharestrictedrearview(suchasafullyloadedpickuptruck)orthatarelongerthan20feet(6
meters)mustbeequippedwithanaudiblereversingalarm,• Everyseatmusthaveahead-rest,• Everylight-dutyvehicle,includingbuses,mustcomewithadjustableleft,rightandcenterrearview
mirrors,• Allloadsmustbesecuredandarenottoexceedeitherthemanufacturer'sspecsorthelegallimitforthe
automobile,• Allvehicleswillhaverolloverprotectioninstalled,incompliancewiththeindustrystandardregulatory
practices,• Everylightequipmentvehiclemustbeequippedwithtwohigh-intensitylights.Thesehigh-intensitylights
mustbelocatedashigh,asfarapartandasfarbackaspossible.Thelightswillbewiredtotheheadboardswitch,andwillhavetheirownoverrideswitch,shouldlocalregulationsallowit.
RegardingTires:
• Tires,includingafull-sizedspare,mustbeofthesamemake,modelandtreadpatterns.Theonlyexceptiontothisruleiswhentheautomobileortiremanufacturerrecommendsadifferenttypeoftireforparticularaxles,
• Thevehicle'sequippedtiresaretheonesrecommendedbytheautomobileortiremanufacturer,• Allvehiclesmustcarryasparetireandtheequipmentnecessarytosafelychangeatire.
Allvehiclesmustcomeequippedwith:
• Afireextinguisherthathasacapacityofleast0.9kgor2lbs,
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• Thefireextinguishermustbemountedsecurelyinalocationthatiseasilyaccessibleincaseofanemergency,andwhereitwon'tbecomeahazarditselfincaseofanaccident,
• Afirst-aidkidthatisstoredinasafeandsecureplace,• Ahigh-visibilityjackettouseifthereisanemergency,• Atleastonehazardwarningtriangle.
Transportation
• WheneveranemployeeisassignedtodriveaMIKESCOTTPLUMBINGINCvehicle,MIKESCOTTPLUMBINGINCmustmakesurethatthedrivingconditions,includingtheroads,weatherandtraffic,aresafefortheemployees,
• BeforeanemployeecandriveaMIKESCOTTPLUMBINGINCvehicle,theemployeemustensurethatthevehiclehasbeenproperlyinspected,
• Bothdriversandpassengersmustbewearingseatbeltswhilethevehicleisinmotion,• Passengersmustbeseatedandallbodypartsmustremaininsidethevehicleatalltimes,unlessdoingso
isessentialtoanemployeesworkandthen,onlyiftheworkerisproperlyrestrained,• Toolsandothermaterialsmustbesecurelystoredinsideofacompartmenttopreventinjurytothedriver
orpassengers.
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ELECTRICALSAFETYAWARENESS
Purpose
Thepurposeof this program is to establishMIKE SCOTTPLUMBING INC safeworkpractices for electrical tools,equipmentandtheirrelatedcomponents.
Scope
ThescopeofthisprogramcoversallpermanentandtemporaryMIKESCOTTPLUMBINGINCemployeesandMIKESCOTT PLUMBING INC contractors while working on MIKE SCOTT PLUMBING INC owned sites. If MIKE SCOTTPLUMBINGINCdoesnotownaparticularsite;thesiteowner’sprogramshallbeusedonthatsiteunlessthesiteowners’programislessstringent.
Responsibilities
SafetyManager• Developelectricalsafetyprograms&proceduresinaccordancewithregulatorystandardsandasrequired
byeachindividualsite.• EnsurethatMIKESCOTTPLUMBINGINCemployeesfullycomplywiththisprogram.
• Ensurethatnounqualifiedemployeesworkonenergizedelectricalcircuitequipmentortheirparts.
Supervisors• Ensure that only qualified employees and / or qualified contractors perform electrical repairs and
installations.• Ensure that electrical programs and procedures address site specific hazards or hazards that are
presentedbyuniquecircumstancesattheirrespectiveareasofresponsibility.
• Ensurethatnounqualifiedemployeesworkonenergizedelectricalcircuitequipmentortheirparts.
QualifiedEmployees
• Ensurethatnounqualifiedemployeesworkonenergizedelectricalcircuitequipmentortheirparts.
• Ensure individual familiarity with the use of special precautionary techniques, personal protectiveequipment,insulatedtools,insulatingmaterialsandshieldingmaterials.
Employees
• Ensure that only qualified employees work on energized electrical circuit equipment or other relatedparts.
• Reportallpotentialelectricalhazardstosupervisorsimmediately.
Definitions
ClassIhazardouslocations-areashavingthepresenceofflammablegasesorvaporsintheair,suchasnaturalgasorgasolinevapor.Whenthesematerialsarefoundintheatmosphere,apotentialforexplosionexists,whichcouldbeignitedifanelectricalorothersourceofignitionispresent.TheCodewritershavereferredtothisfirsttypeofhazardasClassI.So,aClassIHazardousLocationisoneinwhichflammablegasesorvaporsmaybepresentintheairinsufficientquantitiestobeexplosiveorignitable.SometypicalClassIlocationsare:
• Petroleumrefineries,andgasolinestorageanddispensingareas;
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• Drycleaningplantswherevaporsfromcleaningfluidscanbepresent;• Sprayfinishingareas;• Aircrafthangarsandfuelservicingareas;and• Utilitygasplants,andoperationsinvolvingstorageandhandlingofliquefiedpetroleumgasornaturalgas.• AlloftheseareClassI...gasorvapor...hazardouslocations.AllrequirespecialClassIhazardous
locationequipment.
ClassIIhazardouslocations-areasmadehazardousbythepresenceofcombustibledust.ThesearereferredtointheCodeas"ClassIILocations."Finelypulverizedmaterial,suspendedintheatmosphere,cancauseaspowerfulanexplosionasoneoccurringatapetroleumrefinery.SometypicalClassIIlocationsare:
• Grainelevators;• Flourandfeedmills;• Plantsthatmanufacture,useorstoremagnesiumoraluminumpowders;• Producersofplastics,medicinesandfireworks;• Producersofstarchorcandies;• Spice-grindingplants,sugarplantsandcocoaplants;and• Coalpreparationplantsandothercarbonhandlingorprocessingareas.
ClassIIIhazardouslocations-areaswherethereareeasily-ignitablefibersorflying’spresent,duetothetypesofmaterialsbeinghandled,stored,orprocessed.Thefibersandflying’sarenotlikelytobesuspendedintheair,butcancollectaroundmachineryoronlightingfixturesandwhereheat,asparkorhotmetalcanignitethem.SometypicalClassIIIlocationsare:
• Textilemills,cottongins;• Cottonseedmills,flaxprocessingplants;and• Plantsthatshape,pulverizeorcutwoodandcreatesawdustorflying’s.
Qualified Person - A person who currently trained in the operation, repair, maintenance, construction andimplementationofelectricalequipmentandelectricalhazards.CircuitBreaker–Anautomaticswitchthatstopstheflowofelectriccurrentinasuddenlyoverloadedorotherwiseabnormallystressedelectriccircuit.DisconnectingMeans -Adeviceorothermeansbywhichcircuit conductorscanbedisconnected fromapowersupply.DisconnectingSwitch–Adevice,whichisusedtoisolateacircuitorequipmentfromapowersource.DoubleInsulatedTool-Toolswhichareconstructedusingnon-conductivematerialsthatdonotrequiregrounded,3wireplugs.GroundedConductor-Aconductorthatisusedtoconnectequipmentorthegroundingcircuitofawiringsystemtoagroundingelectrodeorseveralgroundingelectrodes.
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Ground Fault Circuit Interrupter (GFCI) - A device that interrupts the electrical circuit to the loadwhen a faultcurrenttothegroundexceedsapredeterminedvaluethatislessthanwhatisrequiredtooperatetheovercurrentprotectivedeviceofthesupplycircuit.
SafeWorkPractices
General• Allelectricalequipment,toolsandrelatedcomponentsmustbeinspectedpriortoeachuse.• Equipment, tools and related components, which are unserviceable or faulty, shall be removed from
serviceandtaggedappropriatelywiththedateof inspection,thenameofthe inspectingemployeeandsignatureofinspectingemployee.
• Onlyqualifiedpersonnelmayrepairelectricaltools,cordsandotherrelatedequipment.• Only certified electricians may repair or conduct maintenance on electrical equipment and wiring
systems.• Thesitesupervisorshallverifycontractelectriciancredentialsbeforeworkbegins.• Employeesshallnotwearconductiveapparelsuchasrings,watches,etc.unlesstheyarerenderednon-
conductivebycovering,wrappingorotherinsulatingmeans.• Whenworkingonornearexposedde-energizedparts,thosepartsshallbetreatedaslive.• Outletsconnectedtocircuitswithdifferentvoltagesmustuseadesignsuchthattheattachmentplugson
thecircuitsarenotinterchangeable.• Multipleoutletboxesmustbepluggedintoawallreceptacle.• Multipleoutletboxesmustnotbeusedtoprovidepowertomicrowaveovens, toasters,spaceheaters,
hotplates,coffeepots,orotherhigh-currentloads.• Doubleinsulatedtoolsmusthavethefactorylabelintactindicatingthetoolhasbeenapprovedtobeused
withoutathreewiregroundedsupplycordconnection.• Doubleinsulatedtoolsmustnotbealteredinanyway,whichwouldnegatethefactoryrating.• Only approved, certified, electrical contractors may perform construction and service work on MIKE
SCOTTPLUMBINGINCorclientproperty.• ItistheManager/Supervisorsresponsibilitytoverifythecontractor’scertification.•
ExtensionCords• Useonly three-wire, grounded, extension cords and cables that conform to ahard service ratingof 14
amperesorhigher,andgroundingofthetoolsorequipmentbeingsupplied.• Onlycommercialorindustrialrated-groundedextensioncordsmaybeusedinshopsandoutdoors.• Cordsforuseotherthanindoorappliancesmusthavearatingofatleast14amps.• Cordsmusthavesuitablestrainreliefprovisionsatboththeplugthereceptacleends.• Work lamps (drop light) used to power electrical tools must have a 3 wire, grounded outlet, unless
poweringinsulatedtools.• Adaptersthatallowthreewire,groundedprongs,connectedtotwowirenon-groundedoutletsarestrictly
prohibited.• Cordsmusthaveaserviceratingforhardorextra-hardserviceandhaveS,AJ,ST,SO,SJO,SJT,STO,or
SJTOprintedonthecord.• Cordsmay not be run through doorways, undermats or carpets, acrosswalkways or aisles, concealed
behindwalls, ceilings or floors, or run through holes in walls, or anywherewhere they can become atrippinghazard.
• Highcurrentequipmentorappliancesshouldbepluggeddirectlyintoawalloutletwheneverpossible.
o Allextensioncordsshallbepluggedintooneofthefollowing:o AGFCIoutlet;o AGFCIbuiltintothecord;
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o AGFCIadapterusedbetweenthewalloutletandcordplug.
• All extension cords andor electrical cords shall be inspecteddaily or before eachuse, for breaks, plugcondition and ground lugs, possible internal breaks, and any other damage. If damage is found, theextensioncordorelectricalcordshallberemovefromserviceandrepairedorreplaced.
• Extension cords shall not be used on compressor skid to operated heat tapes or any other type ofequipment on a temporary basis. Heat tapes or other equipment shall be hard wired per applicableelectricalcodes.
Illumination• Employees shall not enter spaces containing exposed energized parts unless qualified and proper
illuminationexiststoenableemployeestoworksafely.
Switches,circuitbreakers,anddisconnects• Allelectricalequipmentand toolsmusthaveanonandoff switchandmaynotbe turnedonoroffby
pluggingorunpluggingthesupplycordatthepoweroutlet.• Circuitbreakerpanelboxesanddisconnectsmustbelabelledwiththevoltagerating.• Eachbreakerwithinabreakerpanelmustbelabelledfortheserviceitprovides.• Disconnectswitchesprovidingpowerforindividualequipmentmustbelabelledaccordingly.
Ladders• Portableladdersmusthavenon-conductivesiderails.• Laddersmustbemanufacturedusingnon-conductivematerialssuchasfiberglassorwood.• Aluminumormetalladdersarestrictlyprohibited.• Laddersshallbefreeofdefectsanddefectivecomponents.• Laddersshallbeusedperthemanufacturer’srecommendationsonly.
EnergizedandOverheadHighVoltagePowerLines&Equipment• Aminimumclearanceof 10 feet fromhigh voltage linesmustbemaintainedwhenoperating vehicular
andmechanicalequipmentsuchasforklifts,cranes,winchtrucks,andothersimilarequipment.• Whenpossible, power lines shall be de-energized and groundedor other protectivemeasures shall be
providedbeforeworkisstarted.• Minimumapproachdistancetoenergizedhighpowervoltageslinesforunqualifiedemployeesis10feet.• Minimum approach distance for qualified employees shall be followed per 29 CFR 1910.333(c)(3)(i)
Qualified–TableS5SelectionandUseofWorkPractices-ApproachDistancesforQualifiedEmployees–AlternatingCurrent).Approachdistancesare10’for50kVplus4”foreveryadditional10kV.
ConfinedorEnclosedWorkSpaces• When an employeeworks in a confined or enclosed space that contains exposed energized parts, the
employeeshallisolatetheenergysourceandturnoffthesourceandlockandtagouttheenergysource(Onlyqualifiedelectricianscanworkonanexposedenergysource).
• Protectiveshields,protectivebarriersorinsulatingmaterialsasnecessaryshallbeprovided.
Enclosures,BreakerPanels,andDistributionRooms• Aclearworkingspacemustbemaintainedinthefront,backandoneachsideofallelectricalenclosures
and around electrical equipment for a safe operation and to permit access for maintenance andalteration.
• Aminimumtwo-footworkingfloorspaceinfrontofpanelsandenclosuresshallbepaintedyellow.• Employeesmaynotenterspacescontainingexposedenergizedpartsunlessilluminationisprovidedthat
enablestheemployeestoworksafely.
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• Housekeepingindistributionroomsmustreceivehighprioritytoprovideasafeworkingandwalkingareainfrontofpanelsandtokeepcombustiblematerialstotheminimumrequiredtoperformmaintenanceoperations.
• All enclosures and distribution roomsmust have “Danger: High Voltage – Authorized Personnel Only”postedonthefrontpanelandonentrancedoors.
• Flammablematerialsarestrictlyprohibitedinsidedistributionrooms(Boxes,rags,cleaningfluids,etc.)
LockOut/TagOut• Noworkshallbeperformedon(ornearenoughtothemforemployeestobeexposedduetothedangers
of tools or other equipment coming into contact with the live parts) live parts and the hazards theypresent.
• Ifanyemployeeisexposedtocontactwithpartsoffixedelectricequipmentorcircuitswhichhavebeendeenergized,thecircuitsenergizingthepartsshallbelockedoutortaggedorboth.
• Conductorsandpartsofelectricalequipmentthathavebeende-energizedbutnotbeenlockedortaggedoutshallbetreatedasliveparts.
• PerMIKESCOTTPLUMBING INCpolicyallelectricalwillbeoutsourcedandperformedonlybyqualifiedandlicensedelectricalcontractorswhoarefamiliarwiththeuseofspecialprecautionarytechniques,PPE,insulatingandshieldingmaterialsandinsulatedtools.Anyequipmentbeingmadereadyformaintenancewillbe lockedoutusingMIKESCOTTPLUMBING INC’sControlofHazardousEnergy–LockOut/TagOutProgram.LockoutsareperformedbytheSafetyManager,ShopForemanorBranchManager.Designatedemployeesinsomebranchesmaybetrainedbylocalmanagementtolockoutequipment.Iflivesourcesare to be worked it will only be performed with the knowledge of local management. Only certifiedelectriciansmayworkonelectriccircuitpartsorequipment.
• Only authorized personnelmay perform lock out/tag outwork on electrical equipment andwill followMIKESCOTTPLUMBINGINC’sControlofHazardousEnergy–Lockout/TagOutProgram.
• Authorizedpersonnelwillbetrainedinlockout/tagoutprocedures.• Affected personnelwill be notifiedwhen lock out/tag out activities are being performed in theirwork
area.
FireExtinguishers• Approvedfireextinguishersmustbeprovidednearelectricalbreakerpanelsanddistributioncenters.• Watertypeextinguishersshallnotbelocatedcloserthan50feetfromelectricalequipment.
ElectricShock-CPR• Ifsomeoneisdiscoveredthathasreceivedanelectricshockandisunconscious,firstchecktoseeiftheir
bodyis incontactwithanelectricalcircuit.Donottouchapersonuntilyouaresurethereisnocontactwithanelectricalcircuit.
• Whenitissafetomakecontactwiththevictim,beginCPRiftheperson’shearthasstoppedortheyarenotbreathing.
• Callforhelpimmediately.
ElectricWelders• Adisconnectingmeansshallbeprovided inthesupplycircuit foreachmotor-generatorarcwelder,and
foreachACtransformerandDCrectifierarcwelderwhichisnotequippedwithadisconnectmountedasanintegralpartofthewelder.
• Aswitchorcircuitbreakershallbeprovidedbywhicheachresistancewelderanditscontrolequipmentcanbe isolated fromthesupplycircuit.Theampereratingof thisdisconnectingmeansmaynotbe lessthanthesupplyconductorampacity.
EquipmentGrounding• Allgascompressors,aircompressors,separators,vessels,etc.shallbegroundedbymeansofusingalug
andgroundstrap,nominalinsizetoa½”boltorlarger,attachedtoagroundrodsixfeetorlonger.
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• Equipmentbondingjumpersshallbeofcopperorothercorrosion-resistancematerial.• Thetransferofhazardousor flammablematerial fromametalorplasticcontainerwitha flashpointof
100degreesForlessshallhaveagroundstrapfromthecontainerandattachedtotheskidoragroundrodplacedintheground.
AssuredGroundingOSHA requires that employers shall use either ground fault circuit interrupters (GFCI) or an assured equipmentgroundingconductorprogramtoprotectpersonnelfromelectricalshockwhileworking.
• MIKESCOTTPLUMBINGINCshalluseGFCI’sinlieuofanassuredgroundingprogram.
GroundFaultCircuitInterruptersAll120-volt,single-phase15and20amperereceptacleoutletsonconstructionormaintenancesites,whicharenotpartofthepermanentwiringofthebuildingorstructureandwhichareinusebyemployees,shallhaveapprovedgroundfaultcircuitinterruptersforpersonnelprotection.
• AllhandportableelectrictoolsandextensioncordsshalluseaGFCI.• Additionally,approvedGFCI’sshallbeusedfor240-Voltcircuitsinthesameserviceasdescribedabove.• GFCI’smustbeusedonall120volt,single-phase15ampand20ampreceptacleswithin6feetofasink,
dampareasoroninstalledoutdoorequipment.• TheGFCImustbethefirstdevicepluggedintoapermanentreceptacle.• TheGFCImustbetestedbeforeeachuse.
Training
• All MIKE SCOTT PLUMBING INC employees both temporary and full time shall be trained in electricalsafetypracticesandprocedurestominimizetheriskofelectricalshock.
• Unqualifiedemployeeswhomaybeexposedtoelectricshockshallreceivetrainingandacquirefamiliarity
withelectricsafetyworkpractices.
• AllMIKESCOTTPLUMBINGINCemployeesbothtemporaryandfulltimeshallbetrainedinsafetyrelatedworkpracticesthatpertaintotheirrespectivejobassignments.
• Safeworkpracticesshallbeusedtopreventelectricshockorotherrelatedincidentsasaresultofenergy
sourcecontactwhileworkingnearoronenergizedequipmentorcircuits.
• In the event thatMIKE SCOTT PLUMBING INC employees qualified employees, those employeesmustadheretotheapproachdistancesinTableS5ofCFR1910.333.
VoltageRage(phasetophase) MinimumApproachDistanceOver300V,notover750V 1ft.0in.(30.5cm)Over750V,notover2kV 1ft.6in.(46cm)Over2kV,notover15kV 2ft.0in.(61cm)Over15kV,notover37kV 3ft.0in.(91cm)Over37kV,notover87.5kV 3ft.6in.(107cm)Over87.5kV,notover121kV 4ft.0in.(122cm)Over121kV,notover140kV 4ft.6in.(137cm)
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EMERGENCYACTIONPLAN
Purpose
ThepurposeofMIKESCOTTPLUMBINGINC’semergencyactionplanistoestablishrequirementsforrespondingtoanykindofemergency,whichwouldresultinemployeeinjuryorillness.
Scope
Emergency Procedures shall be issued and discussed with all new/transferred personnel upon arrival forassignment.
Responsibilities
TheMIKESCOTTPLUMBINGINCEmergencyCoordinatorshallberesponsiblefor:
• Ensuringeachlocationhasadedicatedemergencyactionplan• Ensuringthateachsitehasits’owndedicatedemergencycoordinator• Ensuringthatemergencydrillsareconductedforeachpermanentsiteatleastannually• Ensuringthatinspectionsandcorrectiveactionsareperformedforeachsiteatleastmonthly
SiteEmergencyCoordinatorsshall:
• Trainallsiteemployeesonemergencyaction• Ensureemployeesaretrainedonproperfireextinguisheruse• Conductmonthlyinspectionsofsitetoensurecompliancewithfiresafetyandemergencyrequirements• ReporttoMIKESCOTTPLUMBINGINCEmergencyCoordinatorregardingallnoncomplianceissues
GeneralRequirements(SeeProceduresinTheSite-SpecificEmergencyActionPlanTemplateinAppendix1)
The following requirements shallbemet inorder tomaintain compliancewithMIKESCOTTPLUMBING INCandregulatoryfiresafetyandemergencysafetyrequirements.
• The site specific emergency actionplan shall beavailable toall employees for reviewand shall includeproceduresforreportingafireorotheremergency.
• Each emergency action plan shall have procedures for emergency evacuation, reporting fires & otheremergencies
• Eachemergencyactionplanshallincludeprocedurestoaccountforallemployeesaftertheevacuation• Contact informationshallbeprovided toemployeeswhoneedadditional informationpertaining to the
planortotheirrespectiveduties• Eachsitewillhaveasysteminplacetoalertemployees• Eachsiteemergencycoordinatorshallreviewtheemergencyactionplanwithemployees• Noemployeemayremainonsiteduringandemergencytooperatecriticaloperations(notpermitted)• Uponarrivingtothedesignatedsafetyarea(outlinedinthesite-specificsafetyplan),aheadcountshallbe
performedtoensurethatallemployeesareaccountedfor.• Contactinformationshallbemadeavailabletoemployeeswhoneedadditionalinformationregardingthe
planortheirspecificduties.• Ouremergencyactionplanshallbe reviewedwhen; theplan isdevelopedor theemployee isassigned
initiallytoajob,theemployees’responsibilitiesundertheplanchangeorwhentheplanitselfischanged.• MIKESCOTTPLUMBINGINCshallensurethatthealarmsystemisdistinctiveandrecognizableasasignal
toevacuatetheworkareaorperformactionsdesignatedundertheemergencyactionplan.
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ListofEmergencyTypes
Potential emergency types shall be addressed in each site specific emergency action plan and shall includeproceduresfor:
• FiresorExplosions• Releaseofhazardousgasesorchemicalsubstances• BomborTerrorThreats• Health/MedicalEmergencies• WorkplaceViolence• NaturalDisasters
EmergencyEquipment
Eachsiteshallhaveadetailedlistwithinitssite-specificemergencyactionplanthatoutlinesemergencyequipmentrequirements.Unlessotherwisedeterminedbythesiteemergencycoordinator,eachsitewillhaveaminimumofthefollowingemergencyequipmentitems:
• 1FirstAidKitforevery20employees
• Emergencyexitsignsandlightingasrequiredbylocalfirecodes
• Portablefireextinguisherswhichareproperlymountedandmarkedsotheyareeasilyidentified
• Alarmsandotherrequiredaudibleemergencysoundingdevices
Training&Education
MIKE SCOTTPLUMBING INC shall facilitateemergencyactionandevacuation training toensure that employeesunderstandtheemergencyandevacuationproceduresapplicable to theirspecificsite.Trainingshall includethesafeandorderlyevacuationsofotheremployees.
Records&Documentation
Eachsiteshallmaintainalltrainingand/orotherdocumentationrelatedtoits’siteforatleast5years.
Appendix
1.Site-SpecificEmergencyActionPlanTemplate
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FALLPROTECTION
Purpose
Thepurposeofthisprogramistoestablishrequirementsforworkingatheights,whichexceedorareequaltothefallprotectionrequirementheightthresholdandwhereguardrails,safetynetsorotherengineeringcontrolsarenot present. BecauseMIKE SCOTT PLUMBING INC could work on both general industry, construction or otherindustrysites;thefallprotectionrequirementheightthresholdwillvary.Therefore,thefallprotectionrequirementheight shall bedeterminedby the industry list belowand the corresponding fall protection requirementheightthresholds.
ImportantNote:OSHArequiresthatfallprotectionbeprovidedatelevationsof4feetormoreingeneralindustryworkplaces, 5 feet or more in shipyards, 6 feet or more in the construction industry and 8 feet or more inlongshoringoperations.Inaddition,OSHArequiresthatfallprotectionbeprovidedwhenworkingoverdangerousequipment andmachinery, regardless of the fall distance. Therefore, threshold heights& requirementswill varydependingonthetypeofjobbeingperformed.Pleasereferto29CFRfordetailedspecifications.
AdditionalNote: Some states have state specific fall protection criteriawhichMIKE SCOTT PLUMBING INCmustcomplywith. Therefore, it is the safetymanager’s responsibility to determinewhen state specific fall protectionrequirements conflictwith FederalOSHA requirements and to establish fall protection criteria for that site’s fallprotectionplan.
Scope
ThisprogramappliestoallMIKESCOTTPLUMBINGINCemployeeswhoworkonsurfaces,whichareatorabovethefallprotectionrequirementheightthresholdfromthenextlowerlevel;includingexcavations.
Responsibilities
SafetyManager• Ensureeachsiteusesafallprotectionplanwhichaccountsforsitespecifichazardsandconditions• Ensurethatotherapplicablepersonnelaretrainedtousefallprotectionsystemsandpersonalfallarrest
systemswhereapplicable.
Managers&Supervisor• Ensure that no employees work at heights, which are at or above the fall protection
requirementheightthresholdwithoutusingproperfallprotectionmeasures.• EnsurethatemployeeswhousePFAS’saretrainedonhowtousethesystems.• Attempt to use engineering controls such as guardrails or safety nets before PFASwhenever
possible.• Ensure that a competent person inspects all work areas, which are at or above the fall
protectionrequirementheightthresholdtoensurepropercontrolsareinplace.
Employees• Donotworkatheightsatorabovethefallprotectionrequirementheightthresholdunlessyou
aretrainedandconfidentinthefallprotectionthatisprotectingyoufromfalls.• Reportallunsafeconditionstoyourmanagerorsupervisor.• Thinkaboutyoursafetyandthesafetyofthosearoundyoubeforeyouaccessaworkingsurface
thatexceedsthefallprotectionrequirementheightthreshold.
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GeneralRequirements
AnytimeaMIKESCOTTPLUMBINGINCemployeeintendstoworkatorabovethefallprotectionthresholdheight,guardrails,safetynets,personalfallarrestsystemsorotherapprovedfallprotectionsystemsshallbeused.Fallprotectionrequirementheightthresholdsdependsolelyuponthenatureofthesiteorclientlocationandshallbeusedinaccordancewiththefollowingindustrycriterialist:
• Non-ConstructionEnvironments:4feetormore• ConstructionEnvironments:6feetormore• Shipyards:5feetormore• LongshoringEnvironments:8feetormore
SiteSpecificFallProtectionPlanWheneversite-specificfallprotectionplansareutilized;theplanmayonlybedevelopedbythecompetentperson.The planmust also take into account the site-specific requirements which initially called for the use of a site-specificfallprotectionplan.Whenever conventional fall protection is not feasible or creates a greater hazard than the fall itself; a fallprotectionplanmaybeused. Inthesecases,thesite-specificplanshall includethereasonwhyconventional fallprotectionmethodsarenotfeasible,thelocationsoftheareaswhereconventionalfallprotectionisnotfeasible.Theseareasshallalsobeclassifiedas“controlledaccesszones”.FallProtectionEquipmentAllfallprotectionequipmentshallmeettherequirementsofapplicableANSI,ASTM,orOSHArequirements.RescueIntheeventofafall,MIKESCOTTPLUMBINGINCshallensurepromptrescueoftheaffectedemployee(s).MIKESCOTT PLUMBING INC shall ensure that rescue details are established prior to the commencement of work atelevatedheights.
IncidentInvestigationsIntheeventofa fall,nearmiss,orotherserious incident;MIKESCOTTPLUMBINGINCshallconductathoroughincident investigationandshallmaintainall incident investigationrecordsforat least10yearsaftertheaffectedemployee(s)’employmenthasbeenterminated.
TrainingRequirements
Allemployeeswhoworkatorabovethefallprotectionrequirementthresholdshallreceivetrainingwhichpertainstotherecognitioneliminationoffallhazards.Employeeswhohavealreadyreceivedtraining,shall receivere-trainingeitheronanannualbasis,whenevertheemployeedemonstratesincompetenceorwhenevertheemployeerequeststobere-trained.
Records&Documentation
Alltrainingshallbedocumentedandrecordsshallbemaintainedforatleast3yearsaftertheterminationoftheemployeesemploymentwithMIKESCOTTPLUMBINGINC.
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Figure1:DiagramofComponents
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FIREPREVENTION/EXTINGUISHERS
Purpose
Thisprogramisdesignedtoprovideprocedurestoensurethatfireextinguishersworkproperlyandemployeesknowhowtooperatetheextinguisherssafelyintheeventofafire.
Scope
Thisprogram’sscopeencompassesallemployeesatalllocations.
Responsibilities
SafetyManager• Developsproceduresfortheuseandmaintenanceoffireextinguishers,• Devisestrainingprogramsthatteachtheproperuseofthesedevices.
Manager
• Implementsfireextinguishertrainingatthemanager’sdesignatedlocation.ShopForemen
• Enforcetheprovisionsofthefireextinguishersectionofthetrainingmanual.AllEmployees
• Followtheprovisionsofthetrainingmanual.
Procedure
SelectionandDistributionPortablefireextinguishersareprovidedforusebyemployees.Thesefireextinguishersvaryinclassbasedonthetypeoffiretheyaremadetoextinguish,thesizeofthefire,andthedegreeofhazardthataffectstheuseoftheextinguisher.ThefourclassesoffireextinguishersusedbyMIKESCOTTPLUMBINGINCareasfollows:
• ClassAFireExtinguishers:Usedoncommoncombustiblesorfibrousmaterialssuchaswood,cloth,paper,rubberandsomeplastics.Thedistancefromemployeestoanyfireextinguishermustnotexceed75feet(22.9m),
• ClassBFireExtinguishers:Usedonflammableorcombustibleliquidssuchasgasoline,kerosene,paint,paintthinnersandpropane.ThedistanceoftheextinguisherfromanareawithClassBhazardousmaterialsmustnotexceed50feet(15.2m),
• ClassCFireExtinguishers:Usedonelectricalequipmentthathasbeenenergized,suchasappliances,panelboxesandpowertools.ThedistancefromanareawithClassChazardstoanextinguisherisnomorethan50feet(15.2m),
• ClassDFireExtinguishers:Usedoncombustiblemetalssuchasmagnesium,titanium,potassiumandsodium.ThedistancefromaClassDworkingareatoanextinguisherisnogreaterthan75feet(22.9m).
FireExtinguisherLabels
• Fireextinguishersaremountedinlocationsthatcanbeeasilyaccessedbyemployees,arenomorethan75feetfromanyemployee,andareidentifiedbyasignreading,“FireExtinguisher”,
• Fireextinguisherswillnotbeblocked,evenonatemporarybasis,byequipment,boxesorproducts,
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• Auniquenumberwillbeassignedtoeachfireextinguisher.Maintenance
• Allfireextinguishersmustbemountednohigherandnolowerthanfourfeetfromthefloor,• Mustbenumberedtoidentifytheirdesignatedlocation,• Mustbefullychargedandoperable,• Mustbecleanandfreeofdefects,• Mustbeaccessibleatalltimes.
Inspection,MaintenanceandTesting
• Allfireextinguishersshallbeinspectedonamonthlybasis,• Certifiedstafffromafireextinguisherdealerwillperformanannualmaintenancecheckonallfire
extinguishers,• Certifiedstaffwillinspectandrechargefireextinguishersafteruse,• Intheeventafireextinguishershowsalossofpressureduringthemonthlyinspection,certifiedstaffwill
inspectandrechargethefireextinguisher,• Completedfireinspectionlogsaretobemaintainedinthesafetyfilesforfiveyears.
Use
• Intheeventofafire,anemployeewillgetthenearestappropriatefireextinguisherforuseontheburningmaterialsandwillattempttoputoutthefire,
• Allotheremployeesintheareawillpreparetoevacuatetheareaofthefire,ifnecessary,• Otheremployeesinthebuildingwillbenotifiedofthefire,• Astandardfireextinguisheremptiesin10-15seconds.Allemployeesmustleavetheareaatthistime,
evenifthefireisnotout.TrainingandEducationThissectionestablishesthetrainingproceduresrequiredforunderstandingfireextinguishers,theirproperuseandincipient-stagefirefighting.Trainingisrequiredpriortoinitialassignmentandonanannualbasisthereafter.
• EvenNumberedYears:Amemberofthelocalfiredepartmentwillconducttraining,whichwillincludehandsonuseofafireextinguisherina“livefire”situation,
• OddNumberedYears:Thesafetymanagerwillconducttraininginvolvingademonstrationoftheuseofafireextinguisher,withouttheactualdischargeoftheunit.
Newemployeeswillundergotheoddnumberedyeartraininguponhire.InitialTrainingOutline
• Generalfireprinciplesandfireextinguishers,• Hazardsoffiresinthebeginningstages,• Whentoevacuatetheareaofafire,• Hazardsoffireextinguisheruse,• Properuseofafireextinguisher.
Retraining
• Establishesemployeeproficiencyandprovidesupdatedinformationoncontrolprocedures,• Isprovidedforallauthorizedandaffectedemployeesonanannualbasis,intheeventofachangeinjob
assignment,whenknowledgeofpoliciesisfoundtobeinsufficientorwhenMIKESCOTTPLUMBINGINCdeterminesthattherehavebeendeviationsfromestablishedpolicies.
TrainingDocumentation
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• Alltrainingwillbedocumentedwiththeresultsofeachemployee’sperformanceonahands-ontest,• Documentationshallincludethenameoftheemployee,nameofthetrainer,dateoftrainingandan
outlineofthetrainingprovided.
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FIRSTAID
Purpose
Theprogramoutlinedinthisdocumenthasbeenimplementedtoensureadequateamountsoffirstaidequipmentandsuppliesareavailableforemployeesandtoputinplaceproperproceduresforsituationsrequiringfirstaid.
Scope
Thisprogramspecificallyappliestoallofouremployeesregardlessofwheretheyareperformingworkunlessotherwisenotifiedbythesafetymanageranddocumentedonthesite-specificplan.
Responsibilities
SafetyManager• Implementandensuretherequirementsofthisprogramarefollowedatalltimes,• WillworkinconjunctionwithTheRedCrossorotherapplicableentitiestomakesureemployeesareup-
to-dateonapplicabletrainingrequirements,• Keepallrecordspertainingtothisprograminorderandcurrent.
Supervisors• Ensurethatfirstaidkitsaremadeavailableandadequatelystockedforeachworksite,• Willmakesurethatprovisionsforpromptmedicalattention,includingtransportationincaseofaserious
injury,areinplacebeforeaprojectbegins,• Willprovideadequatefirstaidsuppliesandequipmentwithineasyreachwhenrequired,• Ensurethataccesstoemergencyandmedicalphonenumbersisavailableinaconspicuousplacetoall
employees.
Employees• Willfollowtherequirementsofthisprogramwhereapplicable,• Willusefirstaidsuppliesandequipmentresponsibly,• Immediatelynotifythesupervisorofanylowfirstaidkitsupplies,• Knowthelocationofemergencytelephonenumbers.
Requirements
FirstAidSuppliesandEquipmentFirstaidsuppliesandequipmentmustbeavailableandeasilyaccessibletoemployeesatalltimes.Firstaidkitswillcontainallappropriateitemsdeterminedtobeadequatefortheenvironmentinwhichtheywillbeused.Firstaidkitswillbeassessedperiodicallytoensureadequateamountsoffirstaidsuppliesarealwaysavailable.Inadequatefirstaidkitsmustbereportedtoyourimmediatesupervisorwhowillthenhavethekitsrestockedwithadequatesuppliespriortothestartoftheworkshift.Thesitesupervisorshallperformaninspectionofthefirstaidsuppliesonaweeklybasis.Kitsshallbereplenishedasneededbythesitesupervisor.Asafetyshower,eyewash,and/orothersuitablefacilitiesforquickdrenchingorflushingshallbeprovidedwithintheworkareaofanyfacilitywheretheeyesorbodyofanypersonmaybeexposedtoinjuriouscorrosive
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materials.Ensureexpirationdatesarecheckedforsafetyreasonsandthatthewaterusedinstoragedevicesissanitized.Anassessmentofthematerialormaterialsusedshallbeperformedtodeterminethetypeofflushing/drenchingequipmentwillberequiredatthejobsite.Portableortemporarystationsmustbesetuppriortotheuseofcorrosivematerialsonallclientjobsites.
MedicalResponseAllminorfirstaidistobeself-rendered.Becauseoftherisksassociatedwithcertainblood-bornepathogens,nooneisallowedtotendtheminorinjuriesofanotherperson.Apersonwhohasavalidcertificateinfirst-aidshallbeavailabletorenderfirstaid,intheabsenceofaninfirmary,clinic,hospital,orphysicianthatisreasonablyaccessibleintermsoftimeanddistancetotheworksite.Itismandatorythatavalidcertificateinfirst-aidtrainingmustbeobtainedfromtheU.S.BureauofMines,TheAmericanRedCrossoranequivalenttrainingauthoritywhichcanbeverifiedbydocumentaryevidence.Universalprecautionsmustalwaysbeobservedwhenfirstaidisrenderedbyauthorizedemployeeswiththepropertraining.(UniversalPrecautionsmeansthattheaidgivertreatsallbodilyfluidsasiftheywerecontaminated).If911isnotavailablerefertothelistofpostedphonenumbersforprearrangedmedicalresponseproviders.AllauthorizedfirstrespondersofMIKESCOTTPLUMBINGINCshouldhaveacellphoneasameansofcommunications;otherwisehandheldradiosortelephonesshallbeusedasameansofcommunication.
TransportationBasedonthefirstresponders'assessmentoftheinjuriesinvolved,decidewhattypeoftreatmentwillbeperformedandthelocationofthetreatment(emergencyroom,occupationalmedicineprovider,oron-sitefirstaid).Examplesofseriousinjuriesrequiringtransporttoamedicalproviderarethoseresultinginseverebloodloss,possiblepermanentdisfigurement,headtrauma,spinalinjuries,internalinjuriesandlossofconsciousness.Keepinmindthattheneedsandwell-beingoftheinjuredarethefirstpriority.Properequipmentforprompttransportationoftheinjuredpersontoaphysicianorhospitaloracommunicationsystemforcontactingnecessaryambulanceserviceshouldbeavailableatalltimes.Choicestoconsiderforpropertransportinclude:privateautomobile,MIKESCOTTPLUMBINGINCvehicle,helicopter,crewboat,EMSvehiclesincludingmedi-vachelicopters,oranyothertransportationthatcanprovidesafetransportationtothehospitalordoctor’sofficeinordertoprovidemedicalattentiontotheinjuredinthequickestmannerwithouttheinjuredemployeeincurringanyadditionalcomplicationsorinjuries.Transportationneedsmustbepreplannedandcoordinatedwiththetransportationproviderpriortoanincidentrequiringsuchservice.
TrainingVolunteersorselectedemployeesaretrainedbytheAmericanRedCrossorequivalentinCPRandfirstaid.Eachofthesetrainedandcertifiedemployeesareequippedwithprotectiveglovesandotherrequiredparaphernalia.CPRtrainingmustbere-certifiedannuallyandfirstaidtrainingmustbere-certifiedeverythreeyears.
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GENERALSAFETY
Purpose
ThisprogramiswrittentoensurecomplianceregardinglocalregulatoryandgeneralsafetyrequirementsrelatedtotheoperationandmanagementofallMIKESCOTTPLUMBINGINCfacilities.Furthermore,thisprogramprovidesdirectivesandguidelinestomanagers,supervisorsandemployeesregardingtheirspecificresponsibilities.Thisprogramappliestoallregularemployees,temporaryemployees,andanycontractorsworkingonMIKESCOTTPLUMBINGINCpremises.Inaddition,foranyoff-sitework,theseguidelinesaretobefollowedintheeventanoperator’sprogramiseithernotinplace,orislessstringent.
KeyResponsibilities
SafetyManager
• TheSafetyManagerisresponsiblefordevelopingandmaintainingtheGeneralSafetyRequirementsprogram,andwillkeeptheseproceduresinthedesignatedsafetymanager’soffice.
SiteManager• Thesitemanagerisresponsibleforenforcingandmaintainingthesafetyplanandensuringeverything
requiredforcomplianceisavailableatalltimes.
Employees• EveryemployeeshallbefamiliarwiththeworkplaceGeneralSafetyRequirementsprogramofMIKESCOTT
PLUMBINGINC,• Mustabidebytherequirementslaidforthandreportallunsafeconditionstotheirimmediatesupervisor
and/ortheSafetyManager,• Willuseallsafeguards,safetyappliances,andpersonalprotectiveequipmentmadeavailabletothemin
ordertofollowthesafeworkpracticesandproceduresoftheirworkplace.
CompetencyandTraining
Allworkerswillbeproficientintheoperationofequipmentintheperformanceoftheirassignedjobtasks.Acompetentworkerissomeonewhoissufficientlyqualified,trained,andexperiencedenoughtosafelyperformtheirjobeitherwithoutsupervision,orwithonlyaminimaldegreeofsupervision.Anyworkthatmightendangeranemployeemustbeperformedbyaqualifiedworkerorbyaworkerwhoisunderthedirectsupervisionofaworkerwhoiscompetentintheassignedjobtask.Allworkersmustbetrainedintheproceduresforeachjobtheyarerequiredtoperformuntiltheybecomeproficientineachtaskorskill.Onlyqualifiedworkerswhohavebeenproperlytrainedandexperiencedwillbepermittedtooperateequipment.Trainingmustinclude:
• Procedurestobefollowedintheeventofafireorotheremergency,• Thelocationoffirstaidfacilities,• Theidentificationofallprohibitedorrestrictedareas,• Precautionstobetakeninordertoprotecttheworkeragainstanyphysical,chemicalorbiologicalhazards
theymaycomeintocontactwith,• Anyprocedures,plans,policiesandprogramsthatMIKESCOTTPLUMBINGINCismandatedtodevelop,
and• Anythingelsedeemednecessarytoensurethehealthandsafetyoftheworkerwhiletheyareonthejob.
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Allemployeesshallbeinstructedinboththerecognitionandavoidanceofunsafeconditionsthatpertaintotheirspecificworkenvironmentsandworkactivities.
Inspections
MIKESCOTTPLUMBINGINCmust:• Ensurethatfrequent,regularinspectionsoftheworkplace,jobsites,materials,andequipmentare
performedbyacompetentperson,• Ensurethatallworkprocessesandproceduresareexaminedinordertoidentifyanyrisktothesafetyor
healthofanypersonattheworkplace,• Investigateeverydangerousoccurrenceorincidentassoonasisreasonablypossible.• Ensurethatallidentifiedrisksandunsafeconditionswillbecorrectedassoonasisreasonably
practicableand,intheinterim,takeimmediatestepstoprotectthesafetyandhealthofanypersonwhomaybeatrisk.
GeneralFacilityRequirements
HousekeepingEachworksiteshallbekeptcleanandfreefrommaterialsorequipmentthatcouldcauseworkerstosliportrip.Allsurfacesusedbyanyworkershallbeclearofobstructions,hazards,andaccumulationsofrefuse,snoworice.MIKESCOTTPLUMBINGINCrequiresthataworksiteisascleanandsanitaryasreasonablypracticable.Anadequatesupplyofpotabledrinkingwatershallbekepteasilyaccessibleataprojectfortheuseofallworkers.SafeEquipmentMaintenanceMIKESCOTTPLUMBINGINCisresponsibleforensuringthatworksitemaintenance,systemsofwork,andworkingenvironmentsaremaintainedproperlyforthehealth,safety,andwelfareofworkerswhileatthejobsite.MIKESCOTTPLUMBINGINCwillensureallequipmentismaintainedatregularintervalstoensuretheequipmentwillfunctionsafelyinthewayitwaspurposedandtobefreefromobviousdefects.Damagedandfaultyequipmentreportingproceduresmustbeinplacetofacilitatetimelyrepairofallmalfunctioningequipment.Whereadefectisfound,MIKESCOTTPLUMBINGINCwillensurethatimmediateactionistakentoprotectthehealthandsafetyofanyworkerwhomaybeatriskuntilthedefectiscorrectedbyacompetentperson.Anymachinery,tool,material,orequipmentwhichisnotincompliancewithanyapplicableOSHArequirementisprohibited.Themachine,tool,materialorequipmentshalleitherbeidentifiedasunsafebytaggingorlockingthecontrolstorendertheminoperableorbyphysicallyremovingthenon-compliantobjectfromitsplaceofoperation.AnyworkerwhoknowsorhasreasontobelievethatequipmentundertheircontrolisnotinasafeoperatingconditionshallimmediatelyreporttheconditiontoMIKESCOTTPLUMBINGINCsorepairstothemalfunctioningequipmentcanbemadebytheproperpersonnel.MIKESCOTTPLUMBINGINCexpresslyprohibitsanddoesnotpermitcompressedairtobedirectedtowardsaworkerforthepurposeofcleaningclothingorpersonalprotectiveequipmentusedbythatworkerorforanyotherpurposeiftheuseofcompressedairmaycausecontaminantdispersionintotheairwhichmaybeharmfultoworkers.Wheneverworkersarepresentataworksite,MIKESCOTTPLUMBINGINCwillprovideadequatelightingforthehealthandsafetyofourworkerstoensureallworkisdoneproperlyandsafely.
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Noworkerisallowedtosmokeinanenclosedplaceofemployment,worksiteorwork-relatedareaexceptindesignatedsmokingareas.
Impairment
Nopersonshallenterorremainatanyworkplaceofemploymentwhiletheperson'sbehaviororabilitytoworkisimpairedbyalcohol,intoxicatingbeverages,drugsorothersubstancessoastocreateanuisanceortoendangeranyperson,ortocreateanunduerisktoworkers,themselvesoranyoneelse.
ImproperConduct
Allworkersshallengageinproperactivityorbehavior.Improperbehaviorthatmightcreateorconstituteahazardtoanypersonisunacceptable.Improperactivityorbehaviorincludeshorseplay,scuffling,fighting,practicaljokes,andunnecessaryrunningorjumping.
IndustrialHygiene
Aneyewashfountainshallbeprovidedanywhereaworkermaybeexposedtoanybiologicalorchemicalsubstancehazardousinnature.Allworkerswhomaypotentiallybeexposedtoachemical,biological,orphysicalagentthatmayendangertheirsafetyorhealthshallbetrainedinthenecessaryprecautionsandprocedurestobefollowedwhenhandling,using,andstoringtheagent.Theywillalsobetrainedintheproperuseandcareofallrequiredpersonalprotectiveequipment,andintheproperuseofemergencymeasuresandprocedures.Nofood,drinkortobaccoshallbetakeninto,left,orconsumedinanyareawhereanypoisonoussubstancemaybepresent.Protectiveclothingorothersafetydevicesthathavebeenwornnexttotheskinshallbecleanedanddisinfectedpriortobeingwornbyanotherworker.Workerswhohandleorusecorrosive,poisonousorothersubstanceslikelytoendangertheirhealthshallbeprovidedwithwashingfacilitieswithcleanwater,soapandindividualtowels.
ThermalStress
AworkermustnotbeexposedtolevelsthatexceedthoselistedinthescreeningcriteriaforheatstressexposureintheheatstressandstrainsectionoftheACGIHStandard.ClothingcorrectionsmustbeappliedinaccordancewiththeheatstressandstrainsectionoftheACGIHStandard.TheMIKESCOTTPLUMBINGINCmustconductaheatstressassessmenttodeterminethepotentialforhazardousexposureofworkers,usingmeasuresandmethodsthatareacceptabletothelocalgovernmentorterritorialagencyinwhosejurisdictionMIKESCOTTPLUMBINGINCresides.MIKESCOTTPLUMBINGINCwillalsodevelopandimplementaheatstressexposurecontrolplan.MIKESCOTTPLUMBINGINCmustimplementengineeringcontrolstoreducetheheatexposureofworkerstolevelsbelowthoselistedinthescreeningcriteriaforheatstressexposureintheheatstressandstrainsectionoftheACGIHStandard.Iftheaboveactionisnotpractical,theemployermustreducetheexposureofworkerstolevelsbelowthoselistedinthescreeningcriteriaforheatstressexposureintheheatstressandstrainsectionoftheACGIHStandardbyproviding:
• Administrativecontrols,includingawork-restcycle,or• Personalprotectiveequipment,iftheequipmentprovidesprotectionequallyeffectiveasadministrative
controls.
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Theemployermustprovideandmaintainanadequatesupplyofcoolpotablewaterclosetotheworkareafortheuseofaheatexposedworker.Ifaworkershowssignsorreportssymptomsofheatstressorstrain,theworkermustberemovedfromthehotenvironmentandtreatedbyanappropriatefirstaidattendant,ifavailable,orbyaphysician.Theemployermustconductacoldstressassessmenttodeterminethepotentialforhazardousexposureofworkers,usingmeasuresandmethodsthatareacceptableandtodevelopandimplementacoldexposurecontrolplan,ifaworkeris-ormaybeexposedto-theconditionsspecifiedbelow:
• Thermalconditionsthatcouldcausecoldstressorinjury,• Thermalconditionsthatcouldcauseaworker'scorebodytemperaturetofallbelow36°C(96.8°F),or• Thermalconditionsthatarebelowthelevelsclassifiedas"littledanger"toworkersinthecriteriaforthe
coolingpowerofwindonexposedfleshinthecoldstresssectionoftheACGIHStandard.MIKESCOTTPLUMBINGINCmustimplementeffectiveengineeringcontrolstoreducetheexposurehazardtolevelsabovethoseclassifiedas"littledanger"toworkersinthecriteriaforthecoolingpowerofwindonexposedfleshinthecoldstresssectionoftheACGIHStandard.Iftheaboveactionisnotpractical,MIKESCOTTPLUMBINGINCmustreducetheexposuretothehazardbyprovidingeffectiveadministrativecontrolsorpersonalprotectiveequipmentiftheequipmentprovidesprotectionequallyeffectiveasadministrativecontrols.Allworkersmustwearadequateinsulatingclothingandpersonalprotectiveequipmenttoprotectthemfromthecoldiftheirworktakesplaceoutdoorsinsnoworicecoveredterrain.Ifexcessiveultravioletlight,glareorblowingicecrystalsmaypresentariskofinjurytotheeyes,workersmustweareyeprotectionappropriatetothehazardousconditions.Ifaworkerexposedtocoldshowssignsorreportssymptomsofcoldstressorinjury,theworkermustberemovedfromfurtherexposureandtreatedbyanappropriatefirstaidattendant,ifavailable,oraphysician.
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GENERALWASTEMANAGEMENT
Purpose
Thiswastemanagementstrategyhasbeendevelopedtoprovidetheguidanceandrequirementsnecessaryforefficient,effectiveandcompliantwastemanagementduringconstructionandday-to-dayoperations.
Scope
ThisdocumentcoversallMIKESCOTTPLUMBINGINCemployeesandcontractorsandshallbeusedonownedpremises,orwhenanoperator’sprogramdoesn’texistorislessstringent.
Procedure
MIKESCOTTPLUMBINGINCSafetyManagerorotherdesignatedpersonisaccountableformanagingwasteandthedisposalofwastesgeneratedattheworksite.
WasteEstimationEachworksitewillestimatethewaste,trashand/orscrapthatwillbegeneratedandtakenintoconsiderationpriortoworkbeingperformedsotheneedforcontainersandwasteremoval,ifnecessary,canbedetermined.Eachsiteshouldutilizethefollowingforplanningofdumpsterschedulingandtotalnon-hazardousdrywastematerial.Thesefiguresdonotincludeanyrecyclingorwasteminimizationeffortsandreflectnouseofanincinerator.Dumpsterfiguresarebasedona40yardcontainerandshouldbechangedtoreflecttheuseofanothersizedumpsterbychangingthetablebelow.
SAMPLE ONLY - SOLID WASTENumber of Employees 10 25 35 50 100
Total Estimated Square Feet of Waste (@ 0.675 cu ft per person daily)Daily 7 17 24 34 68
Weekly 47 118 165 236 473 Monthly (4.33 wks) 205 511 716 1,023 2,046
Annual 2,455 6,138 8,593 12,276 24,551
Total Estimated Weight of Waste (@ 4lb per person daily) 40 100 140 200 400 Weekly 280 700 980 1,400 2,800
Monthly (4.33 wks) 1,212 3,031 4,243 6,062 12,124 Annual 14,549 36,372 50,921 72,744 145,488
Number of Total Dumpster Fills 40 yard dumpster 7x8x22 = 1,232 square feetDaily 0.0 0.0 0.0 0.0 0.1
Weekly 0.0 0.1 0.1 0.2 0.4 Monthly (4.33 wks) 0.2 0.4 0.6 0.8 1.7
Annual 2.0 5.0 7.0 10.0 19.9
MIKESCOTTPLUMBINGINCmustworkinconjunctionwiththeprojectsiteorownertoensureproperdisposalofwastesorscrapmaterials.MIKESCOTTPLUMBINGINCmustensuretheownerorclientisawareofhowwastesandscrapmaterialswillbedisposedofandwhethertheywillbetakenoffsitebyMIKESCOTTPLUMBINGINCorwillbedisposedofontheownerorclient’ssite.
WasteSegregation• Donotmixwastestreamsortypes,• Onlyplacewasteinthedesignatedcontainer,satelliteaccumulationarea(SAA),recyclableaccumulation
area(RAA),universalwasteaccumulationarea(UWAA)ordesignateddumpster.
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RecyclingWastesshouldberecycledwheneverpracticable.MIKESCOTTPLUMBINGINCwillencouragetheproperseparationofallwastematerialstoensureopportunitiesforreuseorrecyclingoccursateachworksite.Thecollectionofrecycledmaterialwillreducethetotalloadontheenvironment.Sufficientlysizedbinsmustbelinedwithaplasticbagandclearlylabeledforuse.PostersfromMIKESCOTTPLUMBINGINCwillbepostedthroughouttheworksitetoencouragerecyclingbyeveryone.Collectionbinswillalsobeplacedinadministrativeareasandwillusethefollowingcolorguiding:
• Blue–Paper• Green-Aluminumcans• Yellow–Plastic
Allcardboardwillbeflattened.Staplesandexcessshippingtaperemovedfromthecardboard.Nocardboardshallbeplacedindumpstersheadingforalandfill.
WasteHandlingMatrixEachworksitewilldevelopaWasteHandlingMatrix(sampleshown)thatwill:
• Addresssafepracticesrelatedtotheimmediatestorageandhandlingofwaste,scraporleftovermaterial;• Thehandling,organizationandstorageofwasteandscrapmaterialstominimizepotentialimpacttothe
environment.Inordertominimizethepotentialforaspillorimpacttotheenvironment,wastematerialswillbeproperlystoredandhandled.Duringoutdooractivitiesreceptaclesmustbecoveredtopreventdispersionofwastematerialsandtocontrolthepotentialforrunoff.
WasteStream Location
ActivityGeneratingWaste
Hazardous/Non
Hazardous
SafeStoragePractice
DisposalMethod
PPEorOther
Precautions
AerosolCanContents
EquipmentRepairShop
Puncturingofaerosol
cansHazardous
SAAisself-containedinthe
equipmentrepairshop
Shiptoassignedsiteforrecycling
ordisposal
Readwarningsbeforeuseof
unit.
AerosolCanPuncturingUnitFilter
EquipmentRepairShop
FilterChanges
Hazardous
Placeindesignatedlabeledcontainer
Shiptoassignedsiteforrecycling
ordisposal
Changefilterevery3months
AerosolCans VariousLocations
Painting,lubricants,cleaning
Non-Hazardousifaerosolcanis
puncturedand
drained
PlacepuncturedaerosolcaninRAAstoragedrum
CrushRAA
storagedrumandplaceinthescrapmetal
dumpsterfromclient.
See"ScrapMetal"for
wastestreammanagement
Ash SmartAshUnit
Incinerationofacceptable
waste
Non-Hazardous
DisposeofImmediately
Placeinthe
BurnableWaste
GlovesGoggles
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WasteStream Location
ActivityGeneratingWaste
Hazardous/Non
Hazardous
SafeStoragePractice
DisposalMethod
PPEorOther
PrecautionsDumpster
AutomotiveandHeavyEquipmentParts-Used
EquipmentRepairShopandFabShop
Replacement Non-Hazardous
PlaceinRAA
Returnedto
vendorsfor
recycling
Starters,Alternators,Pumps,
Transmissions
Batteries(Alkaline)
VariousLocations
BatteryFailures
UniversalWaste
PlaceintheUWAA
"D"celland
belowareacceptableintheNon-
BurnableWaste
Dumpster
Shiptodesignatedsitefor
recyclingordisposal
Batteries(LeadAcid)
EquipmentRepairShopandFabShop
BatteryFailures
UniversalWaste
Nostorageallowed.
Containmentboxesarelabeledandavailableintheshops.
Leadacidbatteries
arereturnedtotheVendorupon
removal
Shiptodesignatedsiteforrecycling
Batteries(NiCad)
VariousLocations
BatteryFailures
UniversalWaste
UWAAinthe
equipmentrepairshop.
Shiptoassignedsiteforrecycling
ordisposal
Cellphones,radios
ButaneTorchBottle
VariousLocations
Mechanicactivities
ExcludedHazardousifrecycled
PlacedrainedButaneTorch
BottlesinRAAstorage
drum
CrushRAA
storagedrumandplaceinthescrapmetal
dumpster
ProsolvButaneBottleprocessorl
Cardboard/OfficePaper
PartsDepartment&Offices
ShippingBoxes&Office
Activities
Non-Hazardous PlaceinRAA
PlaceonpalletinRAAandbandforshipment
toassignedsiteforrecycling.
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WasteStream Location
ActivityGeneratingWaste
Hazardous/Non
Hazardous
SafeStoragePractice
DisposalMethod
PPEorOther
Precautions
ComputersDiscarded
PartsDepartment&Offices
ReplacementNon-
Hazardous PlaceinRAA
Shiptoassignedsiteforrecycling
ordisposal
DieselFilters-Used
EquipmentRepairShopandFabShop
FilterChanges
Non-Hazardous
RAAfordrainedandcrushed
usedfilters
Drainfor12hrs.,crushandincinerateinSmartAshunit
Placemetalinrecyclemetaldumpster
DieselRags VariousLocations
Mechanicactivities
Non-Hazardous
Oilywasteraginclear
bagsw/yellowstripes.
IncineratedinSmartAshunit
See"Ash"formanagementanddisposal
DrainedDiesel
EquipmentRepairandFabShop
Drainingdieselfuelandfilters
Non-Hazardous
whenburnedasoff-Specfuel
Placein"usedoil"tankintheequipmentrepairshopandfabshop.
Burnedfor
energyrecoveryincleanburn
multi-oilheatingsystem.
EmptyPaintCans
VariousLocations
Paintingactivities
Non-Hazardous
Nostorageallowed
Shiptoassignedsiteforrecycling
ordisposal
PaintcansmustbeRCRA
empty.
FluorescentLightBallast
VariousLocations Failure
Non-HazardousunlesstheycontainPCB'sorDEHP
None
PlaceinNon-
BurnableDumpster
Ballastwillsayonthelabelifitcontains
PCB's
FluorescentLightBulbs
Shops,OfficeAreas
Bulbreplacement
UniversalWaste
Placebulbsintheiroriginal
containerintheRAAintheshoparea
Shiptoassignedsiteforrecycling
ordisposal
Labelbulbs"UsedBulb"whenputinto
RAA.
Glass VariousLocations
Replacement Non-Hazardous
None
PlaceinNon-
BurnableDumpster
Ensureglasscontainersare
empty.
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WasteStream Location
ActivityGeneratingWaste
Hazardous/Non
Hazardous
SafeStoragePractice
DisposalMethod
PPEorOther
Precautions
GlycolRags
EquipmentRepairShopandFabShop
FluidChanges
Non-Hazardous
OilywasteragWAA's
linedw/clearbagsw/yellowstripes.
IncineratedinSmartAshunit
Minimizeuseofabsorbent
rags
Glycol-Used
EquipmentRepairShopandFabShop
FluidChanges
Non-Hazardous
RAA-self-containedtankonrecyclingunit
Recycledinglycolrecyclingunit
Recyclingunitstoredinshop
GrindingWheels
EquipmentRepairShopandFabShop
Grindingactivities
Non-Hazardous None
PlaceinNon-
BurnableDumpster
Hoses&Belts
EquipmentRepairShopandFabShop
ReplacementNon-
Hazardous
PlaceinNon-
BurnableDumpster
PlaceinNon-
BurnableDumpster
Drainallfluidsfromhoses
MetalShavings/Cu
ttings
EquipmentRepairShopandFabShop
Fabricatingactivities
ExcludedHazardousifrecycled
Placedinrecyclemetal
dumpsterormetalonlyRAA's
Placeinrecyclemetal
dumpster
Ensuretherearenofreeflowing
cuttingfluidspresentbeforedisposal.
OilFilters-Used
EquipmentRepairShopandFabShop
Oilfilterchanges
ExcludedHazardous
RAAfordrainedandcrushed
usedfilters
Drainfor12hrs.,crushandincinerateinSmartAshunit
Placemetalinrecyclemetaldumpster
Oil-Used
EquipmentRepair
Shop,FabShop,ServiceTrucks
Drainingoilandfilters
ExcludedHazardousifburnedforenergyrecovery
Receivingsumpsarelocatedin
theEquipmentRepairShopandFabShop
Burnedfor
energyrecoveryincleanburn
multi-oilheatingsystem.
Keeplidsonreceiving
sumpsatalltimes.DONOTPUTSOLVENTSINTOUSED
OIL
OilyWaste(rags,
absorbents)
VariousLocations
Mechanicactivities,equipmentdripsandleaks
Non-Hazardous
OilywasteragWAA's
linedw/clearbagsw/yellowstripes.
IncineratedinSmartAshunit
Collecteddaily.See"Ash"for
managementanddisposal
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WasteStream Location
ActivityGeneratingWaste
Hazardous/Non
Hazardous
SafeStoragePractice
DisposalMethod
PPEorOther
Precautions
PaintWaste(rags,rollers,brushes,etc.)
VariousLocations
Paintingactivities
Determineonper
occurrencebasis.UseMSDSortesting
Ifhazardous,storeintheassigned
area.Ifnon-hazardous,nostorageisrequired.
Ifhazardous,shiptoassignedsitefordisposal.Ifnon-
hazardous,placeinburnablewaste
dumpster.
NeedtoreviewMSDS,doanalyticaltest,orusegenerator
knowledgetomakewastedetermination
s.
PartsCleanerRags
EquipmentRepairShop
Cleaningparts
Non-Hazardous
OilywasteragWAA's
linedw/clearbagsw/yellowstripes.
IncineratedinSmartAshunit
See"Ash"formanagementanddisposal
ScrapMetal VariousLocations
Fabricationactivities&
housecleaning
ExcludedHazardousifrecycled
Placedinrecyclemetal
dumpsterormetalonlyRAA's
Placeinrecyclemetal
dumpster
EyeProtectionGloves
SodiumVapor/
MetalHalideLightBulbs
VariousLocations
Bulbreplacement
UniversalWaste
Placebulbsintheiroriginal
containerintheRAA.
Shiptoassignedsiteforrecycling
ordisposal
Labelbulbs"UsedBulb"whenputinto
RAA.
Tires VariousLocations
Replacement Non-Hazardous
None
Placetiresup
to20"rimdiameter
intodumpster
.
TonerCartridges
OfficesCopiers,
printers,faxmachines
Non-Hazardous
Placedinoriginal
containerinRAA
Shiptoassignedsiteforrecycling
ordisposal
Verifytonerisexpendedbeforedisposal.
WaterScrubberFilter&
Absorbents
EquipmentRepairShopandFabShop
Filteringsumpwaterinshops
Non-Hazardous None
IncineratedinSmartAshunit
See"Ash"formanagementanddisposal
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WasteStream Location
ActivityGeneratingWaste
Hazardous/Non
Hazardous
SafeStoragePractice
DisposalMethod
PPEorOther
Precautions
WeldingRods
VariousLocations
Weldingactivities
ExcludedHazardous
Placedinrecyclemetal
dumpsterormetalonlyRAA's
Shiptoassignedsiteforrecycling
ordisposal
See"ScrapMetal"for
wastestreammanagement
WoodWaste
VariousLocations
Variousactivitiesandshippingpallets
Non-Hazardous
Storeonthefarbackcornerof
thepadorinthedumptruckboxifavailable.
Placeinrecyclewood
dumpster
Palletsarerefurbishedandrecycledwhenpossible
StorageRequirementsProjectrelatedwastesaretobestoredandmaintainedinanorganizedfashiontoencourageproperdisposalandminimizeriskstoemployees.Properwastereceptaclesmustbeprovidedforalltrashandmaterialsthatmaybereusedorrecycledduringaproject.
PPEAspartofeachsitewastemanagementplanMIKESCOTTPLUMBINGINCshalldetermineaPPEmatrixthatincludesgloves,handprotection,eyeandfaceprotectionand/orothernecessaryPPE.
EducationandTraining
Employeesshallbeinstructedonmanagingwastegeneratedattheworksitealongwiththeproperdisposalmethodofwastes.Examplesinclude:
• Instructionontheproperhandling,storageanddisposalofwastes.Generalinstructionondisposalofnon-hazardouswastes,trashorscrapmaterialsgeneratedatthesitewillalsobegiventoallemployees.Ifwastesgeneratedareclassifiedashazardous,employeesmustalsobetrainedtoensureproperdisposalandcompliancewithregulations;
• Methodsforminimizingwaste;• RecyclingmethodsandproperPPEtobeutilized.
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©MIKESCOTTPLUMBINGINC 45
HANDANDPOWERTOOLSPROGRAM
Purpose
ThepurposeoftheHandandPowerToolsProgramistoestablishpoliciesandproceduresforthesafeoperationofhandtools,powertoolsandotherportabletools,includingguarding.Allhandandpowertoolsshallbemaintainedinasafeworkingcondition.
Scope
ThisprogramappliestoallemployeeswhousehandandpowertoolswhileengagedinworkatMIKESCOTTPLUMBINGINCfacilitiesand/oroffsitefacilities.
Responsibilities
ManagersandSupervisorsMakesurethatoperation,maintenanceandproperuseoftoolsarefullyunderstoodbyallemployees,
• Trainemployeesandprovidethemwithallpersonalprotectiveequipment(PPE)neededtosafelyoperateportabletools.
Employees
• Willusethepropertoolforeachtask,• Willfollowthemanufacturer’srecommendationsonthesafetyandoperationforthetool.
Requirements
GeneralAlltoolsmustbeanapprovedtypeandingoodconditioninordertobeused.Anytoolwhichisnotincompliancewithanyapplicablerequirementofthispartisprohibitedandshallbeidentifiedasunsafebytaggingorlockingthecontrolstorendertheminoperable.Toolsmaybeinspectedatanytime,Anyemployeehastheauthority,andisresponsibility,toremoveunsafetoolsfromuse,nomatterwhotheybelongtoToolsdeemedunsafebyanyemployeemustbelabeledwitha“DONOTUSEOROPERATE”tagtopreventuseofthetool.Employeesarerequiredtoalwaysusetheappropriatetoolforthetaskathand.Substitutetoolsarenotallowed.Makeshifttoolsarestrictlyprohibited.Avoidusingtoolscontainingmetalaroundenergizedelectricalcircuitsorequipment(e.g.,hammerswithmetalhandles,screwdriverswithmetalinthehandle,metalmeasuringtapes).Throwingtoolsfromoneplacetoanotheroronepersontoanotherisprohibited.Toolsmustbesafelycarriedand,ifloweredfromoneelevationtoanother,mustbesecuredintoolbagsorbucketsandfirmlyattachedtohand
SAFETYMANUAL
©MIKESCOTTPLUMBINGINC 46
lines.Toolsmustneverbeplacedonunsecure,elevatedsurfaces.Impacttools(e.g.,chiselsandpunches)thatbecomecrackedormushroomedmustbedressed,repairedorreplacedpriortofurtheruse.Pipes,groundrods,drills,chiselsandpunchesmustbeheldwithapplicableholdersortongswhilebeingstruckbyanotheremployee.Thesemustneverbeheldwiththehands.Employeesarenotpermittedtouseshimstomakeawrenchfit.Wrencheswithdamagedorsprungjawswillnotbeused.Employeesmayonlyusetoolsforthepurposesforwhichtheyareintended.Sharp-edgedtoolsmustbesafelyhandledandstoredtopreventinjuryordamagetothetoolorotherproperty.Thesetoolswillnotbecarriedinpocketswithouttheuseofappropriateprotectorstopreservetheedge.Splintered,looseorcrackedwoodenhandlesmustbereplaced.Tapingorlashingthehandlewithwireisunacceptable.Employeesmustnotleavetoolslyingaroundwheretheymaycauseotherpersonstotriporfall.Employeesworkingonoraboveopengratingmustcoverthegratingwithacanvasorothercoveringtopreventtoolsandpartsfromdroppingthroughthegratewhereothersarepresent.Alternately,thedangerareabelowthegratingmaybeguardedorbarricaded.Theinsulationonhandtoolsisprimarilyforcomfortandmustnotbedependedontoprotectemployeesfromhighvoltageshock.Exceptionstothisareapprovedlivelinetools.
PortableElectricToolsMetalportableelectrictoolpartsthatdonotcarrycurrent(e.g.drillsandsaws)mustbeeffectivelygroundedwhenconnectedtoasourceofpowerunless:
• Thetoolhasapproveddoubleinsulation,or• Thetoolisconnectedtoanisolatedtransformerorpowersupply.
Powertoolsmustbeinspectedbeforeeachusetoensurethedeviceisinproperworkingorderandhasallofitsapplicablesafetydevices.Powertoolsmayonlybeusedastheyweredesignedandintendedtobeused,accordingtothemanufacturer’sinstructions.Usingthetool’selectricalcordsforraisingorloweringtoolsisprohibited.Toolsshouldbewell-maintained.Powertoolsshouldbesafelydisconnectedfromthepowersourcebeforeadjustmentsorrepairsaremade.EmployeeswithoutavalidHotWorkPermitareprohibitedfromusingelectricaltoolsinhazardareasexposedtoflammablevapors,gasesordustsWhenusingportableelectrictools,groundfaultcircuitinterruptersoranAssuredGroundingProgrammustbeinplace.Thisrequirementdoesnotapplytoequipmentthatrunsoffofportableorvehiclemountedgeneratorsat5kilowattsorless,thosethatareisolatedfromgroundortoequipmentrunningdirectlyoffofsecondaries.
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PneumaticTools• Pneumatictoolsmustneverbepointedtowardanotherperson,• Pneumaticpowertoolsmustbesecuredtothehoseorwhipinsuchawaytopreventaccidental
disconnectionofthetoolfromthehose,• Pneumaticimpacttools(percussiontools)musthavesafetyclipsorretainersinstalledandmaintainedto
preventaccidentaldischargeoftheirattachments.CompressedAirTools
• Mustbereducedtolessthan30psiwhenusedforcleaningpurposesandthenonlyusedwithpersonalprotectiveequipment(PPE)andeffectivechipguarding,
• Cannotbeusedtoblowdustordirtoffclothing,• Maynotbeleftunattendedwhileunderpressure,• Areonlytobeoperatedbycompetentpersonstrainedintheappropriateuseofthetool.
Safeoperatingpressure,asrecommendedbythemanufacturer,mustbemaintainedforhoses,valves,pipes,filtersandotherfittings.Themanufacturerrecommendedlimitsmustnotbeexceeded.Useofhosesforliftingorloweringtoolsisstrictlyprohibited.Adjustingorchangingairtoolsrequiresthattheairisshutoffattheairsupplyvalve,aheadofthehose.Beforebreakingtheconnection,bleedthehoseatthetool.Thisisnotnecessaryfortoolsequippedwithquick-changeconnectors.Secureairtoolconnectionsbeforeturningontheairpressure.Thetoolshouldbeproperlyundercontrolbytheoperatorbeforetheairisturnedon.Clampsandcouplingsonpressurizedairhosesmustbepinnedwithappropriatefasteners.Onlyapprovedend-fittingclampsmaybeused.Screwtypeheaterhoseclampsareunacceptable.Hosesandtheirconnectionsusedintheconductionofcompressedairtoequipmentmustbedesignedforthepressureandservicetheyarebeingusedfor.Neverpointahosetowardsomeonewhileblowingitdown.Conductivehosesshouldnotbeusednearenergizedequipment.Employeesarerequiredtowearfootprotectionwhenoperatingimpacttools(e.g.,pavingbreakers,rotarydrills,tampers,clayspades,etc.)andanyothertimeasrequiredbythesupervisor.Pneumaticnailers,staplersandotherequipmentwithautomaticfastenerfeedsthatoperateat100psiorhigherpressureatthetoolarerequiredtohaveasafetydeviceonthemuzzletopreventagainsttheejectionoffasteners,unlessthismuzzlewouldbeincontactwiththeworksurface.Airlessspraygunsthatatomizepaintandfluidsathighpressuresof1,000lbs.ormorepersquareinchmustbeequippedwithsafetydevices(automaticormanual)topreventaccidentalpullingofthetriggerandtopreventthereleaseofpaintorfluidbeforethesafetydeviceismanuallyreleased.Alternately,adiffusernut,highvelocityreleaseandanozzletipguardorotherequivalentprotectionisacceptable.
PowderActuatedToolsPowderactuatedtoolsarethosethatareactivatedbyanexplosivecharge,and:
• Onlyqualifiedemployeescertifiedintheuseofthesetoolsmayoperatethem,• Explosivechargesforthesetoolsmustbetransportedandcarriedinapprovedcontainers,• Employeesusingthesetoolswillbeprovidedwithface,eyeandhearingprotection.
Toolsaretobemaintainedandservicedregularlybyqualifiedpersons.Priortousingthesetools,thematerialson
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©MIKESCOTTPLUMBINGINC 48
whichthetoolsaretobeusedmustbeinspectedtoeliminatehazardsandtodeterminethetool’ssuitabilityforthetaskathand.PriortoUse
• Theoperatorwillmakesuretheprotectiveshieldissecurelyattachedtothetool,• Theoperatorwillinspectthetooltodeterminethat:
o Itisclean,o Itsmovingpartsoperatesmoothly,o Guardsandsafetydevicesareinplace,o Thebarrelisfreeofobstructions.
• Onlyqualifiedemployeescertifiedintheuseofthesetoolsmayoperatethem,• Theoperatormustreadandfamiliarizehimself/herselfwiththeoperatingguidelinesandproceduresas
recommendedbythemanufacturer.Whenatoolsustainsdamageordevelopsadefectduringuse,theemployeewillstopusingthetoolandremoveitfromservice,asnotedinthisprogram.Toolsarenottobeloadeduntiljustbeforetheintendedfiringtime.Unattendedtoolsshouldnotbeleftloaded.Tools,whetherloadedorunloaded,shouldneverbepointedatanotherperson.Toolsmustneverbeleftunattendedinaplacewhereunauthorizedpersonsmayhaveaccesstothetool.Ifthetoolmisfires,theoperatorwillholdthetoolintheoperatingpositionforatleast30seconds.Theoperatorwillthentrythetoolasecondtime.Ifthetoolmisfiresagain,theoperatorwillholdthetoolinpositionforanother30seconds.Theoperatormustthenremovetheexplosivechargewithstrictadherencetothemanufacturer’sinstructions.Fastenersmustnotbedrivenintounusuallyhardorbrittlematerialsincluding,butnotlimitedto,surfacehardenedsteel,liverock,hollowtile,glazedtile,castiron,glassblock,liverockorfacebrick.Ontheotherhand,drivingintoeasilypenetrablematerialsshouldbeavoidedunlessthematerialsarebackedinsuchawaythatwillpreventthepinorfastenerfrompassingcompletelythroughthematerialandcreatingaflyingmissilehazardontheotherside.Toolsmustnotbeusedinflammableorexplosiveatmospheres.
HydraulicPowerToolsHydraulicpoweredtoolsmustusefire-resistantfluidsapprovedaccordingtoSchedule30oftheU.S.BureauofMines,DepartmentoftheInterior,whichwillretainitsoperatingpropertiesatthemostextremetemperaturestowhichitisexposed.Themanufacturer’ssafeoperatingpressuresmustbeadheredtoforhoses,pipes,valves,filtersandotherfittings.Whenusinghydraulictoolsonoraroundenergizedlinesorequipment,non-conductinghosesofadequatestrengthforthenormaloperatingpressuremustbeused.
HydraulicJacksLoadingandMarking
• Theoperatormustensurethatthejackbeingusedisratedsufficientlytoliftandsustaintheloadtowhichitissubjected,
• Theratedloadmustbemarkedinalegibleandpermanentmannerinaprominentlocationonthejackviastamping,castingorothermeans.
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©MIKESCOTTPLUMBINGINC 49
OperationandMaintenance• Ifafirmfoundationisnotavailable,thebaseofthejackmustbeblocked.Ifthereisapossibilitythatthe
capwillslip,ablockmustbeplacedbetweentheloadandthecap,• Theoperatormustkeepaneyeonthestopindicator,whichmustbekeptclean,inordertodeterminethe
travellimit.Theindicatedlimitmustnotbeexceeded.• Aftertheloadisraised,itmustbesecuredatonce,• Antifreezewillbesuppliedinadequatequantitiesforhydraulicjacksthatareexposedtofreezing
temperatures,• Jacksmustbewell-lubricatedaccordingtothemanufacturer’srecommendationsatregularintervals.
Theoperatormustinspectthejackbeforeeachuse.Jacksthataredeemedunsafemustbetaggedaccordinglyandtakenoutofuseuntilrepairsaremade.
AbrasiveBlastCleaningNozzlesBlastcleaningnozzleswillhaveanoperatingvalvethatmustbeheldopenmanually.Asupportwillbeprovidedtomountthenozzleonwhenitisnotinuse.
FuelPoweredToolsFuel-poweredtoolsmustbestoppedduringrefueling,servicingormaintenance.Fuelmustbehandled,storedandtransportedaccordingtotheFlammableandCombustibleLiquidsProgram.Whenusingfuelpoweredtoolsinenclosedspaces,therequirementsforconcentrationsoftoxicgasesapply.Theuseofprotectiveequipmentmustbeadheredto.
GuardingPortableToolsGuardingmustbeinplaceandinoperatingconditionatalltimeswhenthetoolisinuse.Theoperatorisprohibitedfrommanipulatingtheguardinamannerthatwillcompromisetheintegrityoftheguardortheprotectionforwhichitisintended.GuardingonportabletoolswillmeetANSIB15.1requirements.PortableCircularSaws
• Portable,poweredcircularsawsthathaveabladediametergreaterthan2in.musthaveguardsinplaceaboveandbelowthebaseplatorshoe,
• Theupperguardmustcoverthedepthofthesaw’supperteeth,exceptfortheminimumarcrequiredtoallowretractionoftheguardandcontactwiththeworksurface,
• Thelowerguardmustcoverthedepthofthesaw’slowerteeth,exceptfortheminimumarcrequiredtoallowtheretractionoftheguardandcontactwiththeworksurface,
• Whenthetoolispulledbackfromtheworksurface,thelowerguardautomaticallyreturnstothecoveringposition
• Crackedordamagedsawbladesmustberemovedfromservice.SwitchesandControls
• Allhandheldpowertoolsarerequiredtohaveaconstantpressureswitchorcontrolandmaybeprovidedwithalock-oncontrolthatallowsturnoffbyasinglemotionofthesamefingerorfingersthatturniton,
• Aconstantpressureswitchoracontrolthatwillshutoffthepowerwhenthepressureisreleasedmustbeinplaceonallhand-heldpoweredcircularsawswithbladediametersof2inchesormore,hydraulic,electric,orpneumaticchainsaw,andpercussiontoolswithoutpositiveaccessoryholding,
• Hand-heldgasolinepoweredchainsawmusthaveaconstantpressurethrottlecontroltoshutoffthepowertothechainwhenthepressureisreleased,
• Operatingcontrolsonhand-heldpowertoolswillbeplacedtominimizethepossibilityofaccidentoperation,ifaccidentaloperationwouldbeapotentialhazardtoemployees,
• PortableelectricpoweredtoolswillbegroundedaccordingtotherequirementssetforthintheElectricalSafetyProgram.Allelectricpowertoolsmusthaveathree-prongplug.
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PortableAbrasiveWheelsSafetyGuardsExceptions
• Mountedwheelsusedinportableoperations2inchesorlessindiameter,• Wheelsusedforinternalworkwhilewithintheworkbeingground,• Types16,17,18,18R,and19cones,plugsandthreaded-holepotballswheretheworkoffersprotection,• Guardsmustbemadeofsteelorothermaterialofsuitablestrength,• Asafetyguardmustcoverthespindleend,nutandflanges.Theguardmustbemountedinawaythat
maintainsitsproperalignmentwiththewheel.Thestrengthofthefastenersmustexceedthestrengthoftheguard,
• Exception:Safetyguardsmaybeconstructedsothatthespindleend,nut,andouterflangeareexposediftheworkprovidesadequateprotectiontotheoperator.Thesemayalsobeexposedwhentheportablemachineisdesignedforandusedwithtype6,11,27and28abrasivewheels,cuttingoffwheels,andtuckpointingwheels,
• Whentheworkprovidescoverfortheentiresideofthewheel,theguard’ssidecoverscanbeomitted.MountingandInspectionofAbrasiveWheels
• Allwheelsmustbeexaminedbeforemounting.Aringtestmustbeconductedtoensuretheyhavenotbeendamagedduringtransit,storage,etc.,
• Toconducttheringtest,“tap”thewheelsabout45degreeseachsideoftheverticalmidlineandabout1-2inchesfromtheperiphery.Then,rotatethewheel45degreesandrepeatthetest.Undamagedwheelswillhaveaclearmetallicsound.Ifthewheeliscracked,therewillnotbeaclear“ring”,
• Themachine’sspindlespeedmustbecheckedbeforemountingwheelstoensurethatitdoesn’texceedthemaximumoperatingspeedasmarkedonthewheel,
• Grindingwheelsmustfitfreelyandremainfreeonthespindleunderallgrindingconditions,• Toavoidexcessivepressurefromspindleexpansionandmounting,acontrolledclearancemustbe
maintainedbetweenthewheelholeandspindle,• Themachine’sspindlemustbemanufacturedtonominal(standard)sizepluszerominus.002inch.The
wheelholemustbesuitablyoversizedtoensuresafetyclearanceundertheconditionsofoperatingheatandpressure,
• Allsurfacesincontactwithwheels,flangesandblottersmustbeflatandfreeofaberrantobjects,• Whentheuseofabushingisrequiredinawheelhole,itmustnotexceedthewidthofthewheeland
mustnotcomeintocontactwiththeflanges.
PortableGrinders“Revolvingcupguards”thatmountbehindandturnwiththewheelwillbeused.Thesewillbemadeofsteelorotheradequatematerialsandwillenclosethewheelsidesupfromthebackforonethird(1/3)ofthethicknessofthewheel.Aclearanceofnomorethanone-sixteenthinchmustbemaintainedbetweentheguardandwheelside.Rightanglegrinders,orverticalportablegrinders,willhaveamaximumangleofexposureof180degrees.Theguardwillbeplacedbetweenthewheelandtheoperatorduringuse.Theguardmaybeadjustedtoensurethat,incaseofanaccident,piecesofthebrokenwheelwillbedeflectedawayfromtheworker.OtherPortableGrindersThemaximumallowableangularexposurefortheperipheryofthegrindingwheelandthesidesforsafetyguardsmustnotexceed180degrees.Thetophalfofthewheelmustbeenclosedatalltimes.
PersonalProtectiveEquipmentEmployeeswillbeprovidedwithpersonalprotectiveequipment(PPE)iftheymaybeexposedtoanyofthesepossiblehazards:
• Falling,flying,abrasiveorsplashingobjects,• Harmfuldust,vapors,gases,fumesormists.
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©MIKESCOTTPLUMBINGINC 51
HAZARDCOMMUNICATION
Purpose
Thepurposeofthisprogramistoensurethatthehazardsofallchemicalsandsubstancesidentifiedandevaluated,andthattheinformationconcerningtheirhazardsiscommunicatedtoemployees,emergencyresponseorganizations,stateandfederalagencies,andotheremployersandcontractors,asnecessary.Thishazardinformationwillbeclearlycommunicated,anddisplayedinaccordancewiththisHazardCommunicationProgram.MIKESCOTTPLUMBINGINCisfirmlycommittedtoprovidingeachofitsemployeesasafeandhealthyworkenvironment.Itisrecognizedthatworkersmayusechemicalsorsubstancesthathavepotentiallyhazardousproperties.Whenusingthesesubstances,workersmustbeawareoftheidentity,toxicityorhazardouspropertiesofachemicalorsubstance.Webelieveaninformedemployeeismorelikelytobeasafeemployee.Tothisend,wehaveestablishedandimplementedawrittenHazardCommunicationProgram.
Scope
ThisprogramisapplicabletoallemployeeswhomaycomeincontactwithhazardouschemicalswhileworkingforMIKESCOTTPLUMBINGINC.ThisdocumentistobefollowedbyallMIKESCOTTPLUMBINGINCemployeesandcontractorsonMIKESCOTTPLUMBINGINCownedpremises.Inaddition,thisprogramistobeusedintheeventanoperatorprogramdoesnotexistorislessstringentthanourown.
Definitions
Chemical-anyelement,chemicalcompound,ormixtureofelementsand/orcompounds.ChemicalInventoryList-alistofchemicalsusedatthisfacility,orbypersonnelthatreporttothisfacility.ElectronicAccess–usingelectronicmedia(telephone,fax,internet,etc.)toobtainMaterialSafetyDataSheetsorhealthinformation.Facility-anestablishmentatonegeographicallocationcontainingoneormoreworkareas. (GHS) Globally Harmonized System - The Globally Harmonized System (GHS) is an international approach to hazardcommunication,providingagreedcriteriaforclassificationofchemicalhazards,andastandardizedapproachtolabelelementsandsafetydatasheets. NOTE:MostnewGHSrequirementsapplytosubstancemanufacturersordistributorssincetheyareresponsibleforincludingsafetydatasheetswithpurchasedsubstances.However,allemployersarestillrequiredtotraineachemployee on the new label elements and safety data sheets format. Specific training information can be found at:https://www.osha.gov/dsg/hazcom/ HazardousChemical-anychemicalthatisaphysicalhazard,ahealthhazard,orhasaPermissibleExposureLimitestablishedforit.HazardousSubstance-seehazardouschemical.HazardCommunicationProgramCoordinator-thepersonwhohasoverallresponsibilityatafacilityforthatfacility'sHazardCommunicationProgram.HealthHazard-asubstanceforwhichthereisstatisticallysignificantevidencebasedonatleastonestudyconductedinaccordancewithestablishedscientificprinciplesthatacuteorchronicadversehealtheffectsmayoccurinexposedemployees.IDLH-immediatelydangeroustolifeandhealth.
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ImmediateUse-thechemicalwillbeunderthecontrolofandusedonlybythepersonwhotransfersitfromalabeledcontainerandonlywithintheworkshiftinwhichitistransferred.JobSite-anarearemotefromafacilitywherehazardouschemicalsarestoredorusedandemployeesarepresentforthepurposeofbusiness.(MSDS)MaterialSafetyDataSheet-awrittenorprinteddocumentcontainingchemicalhazardandsafehandlinginformation,preparedinaccordancewiththeOSHAOccupationalSafety&HealthStandards,Section1910.1200,paragraph(g).Recentlyreferredtoas(SDS)“SafetyDataSheets”under2013GHSHAZCOMupdate.(NFPA)NationalFireProtectionAssociationLabeling-acommonindustrylabelingmethoddevelopedbytheNationalFireProtectionAssociationtoidentifythehazardsassociatedwithaparticularchemical.(PEL)PermissibleExposureLimit-themaximumeight-hourtimeweightedaverageofanyairbornecontaminanttowhichanemployeemaybeexposed.ReadilyAvailable-whenanemployeehasaccessduringthecourseofhis/hernormalworkshift.(SDS)SafetyDataSheet–awrittenorprinteddocumentcontainingchemicalhazardandsafetyhandlinginfo,preparedinaccordancewiththenewHAZCOMGHSrequirements.Substance-seeChemical.(TLV)ThresholdLimitValue-theairborneconcentrationofasubstancethatrepresentsconditionsunderwhichitisbelievedthatnearlyallnormalworkersmayberepeatedlyexposeddayafterdaywithoutadverseeffect.WorkArea-aroomordefinedspaceinafacilitywherehazardouschemicalsarestoredorusedandwhereoneormoreemployeesarepresent.Workplace-seeFacility.WorkplaceChemicalList-seeFacilityChemicalList.
Responsibilities
Awrittenhazardcommunicationprogramshallbedeveloped,implementedandmaintainedateachMIKESCOTTPLUMBINGINCworkplace.Theprogramwilldescribehowlabelsandotherformsofwarning,materialsafetydatasheetsandemployeeinformationwillbekept,maintained,anddisseminated.TheSafetyManagerisresponsiblefordevelopingandimplementingtheHazardCommunicationsProgram.ManagersareresponsibleformaintainingMaterialSafetyDataSheetsandtheChemicalInventoryListfortheirrespectivelocations.TheSafetyManagerreviewstheMSDSfilesandChemicalInventoryListateachlocationatleastannuallytoensuretheyarecurrentandcomplete.TheSafetyManagerisalsoresponsibleforensuringthatallcontainersfrommanufacturersordistributorshavethecorrectandupdatedlabelsperthenewGHSrequirementsandforensuringthatallapplicableemployeesaretrainedonthenewlabelelementsandsafetydatasheetsformat.Traininginfocanbefoundhere:https://www.osha.gov/dsg/hazcom/EmployeesareresponsibleforfollowingtherequirementssetforthintheHazardCommunicationProgram,touseproperpersonalprotectiveequipment,toreportcontainerswithoutlabelsimmediatelytotheirsupervisorandtoneverdefaceanylabel.
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Anyemployeewhotransfersanymaterialfromonecontainertoanotherisresponsibleforlabelingthenewcontainerwithallrequiredinformation.Allemployeesareresponsibleforlearningtherequirementsofthissectionandforapplyingthemtotheirdailyworkroutine.
Requirements
IntroductionThisHazardCommunicationProgramwaspreparedforusebyMIKESCOTTPLUMBINGINCtoexplainhowwemeettherequirementsofthefederalOccupationalSafetyandHealthAdministration's(OSHA's)HazardCommunicationStandard(29CFR1910.1200).Itspellsouthowweinventorychemicalsstoredandused,howweobtainandusematerialsafetydatasheets,howwemaintainlabelsonchemicalsubstances,andhowwetrainemployeesaboutthehazardsofchemicalstheyarelikelytocomeincontactwithonthejob.Preparationofthisprogramindicatesourcontinuingcommitmenttosafetyamongouremployeesinallofourlocations.
• Eachfacilityisexpectedtofollowthisprogramandmaintainitsworkareasinaccordancewiththeserequirements.
• Employees,theirdesignatedrepresentatives,andgovernmentofficialsmustbeprovidedcopiesofthisprogramuponrequest.
• Aspartofourongoinghazardcommunicationeffort,wewillmakeavailableotherinformationinadditiontotheprogramtoanyworkerrequestingit.
• Askingtoseethisinformationisanemployee'sright,• Usingthisinformationispartofoursharedcommitmenttoasafe,healthyworkplace.
ListofHazardousChemicalsMIKESCOTTPLUMBINGINCmaintainsalistingofallknownhazardouschemicalsknowntobepresentateachjobsitebyusingtheidentityitisreferencedbyontheappropriatematerialsafetydatasheet(MSDS).Thisidentityisoftenacommonname,suchastheproductortradename(i.e.,Lime-A-Way).TheChemicalInventoryListisupdatedannuallybytheHazardCommunicationProgramCoordinatorortheirdesigneewithadditionalupdatesbeingmadewhennecessary.ThefacilityChemicalInventoryListmustbeavailableforreviewuponrequest.Additionally,awrittenhazardcommunicationprogrammustbedeveloped,implemented&maintainedateachworkplace.MaterialSafetyDataSheets|Now“SafetyDataSheets”duetothenewGHSrequirements.ChemicalmanufacturersareresponsiblefordevelopingMSDS's,nowSDS’s.MIKESCOTTPLUMBINGINCshallhaveanSDSforeachchemicalusedwiththeexceptionofconsumerproducts.SDS’smustbeobtainedforeachrequiredchemicalfromthechemicalmanufacturer,supplier,orvendor.ThepurchasingofanypotentiallyhazardouschemicalproductsfromanysupplierthatdoesnotprovideanappropriateMaterialSafetyDataSheetinatimelyfashionisstrictlyprohibited.MSDS'snowknownasSDS’sshallbemaintainedandreadilyaccessibleineachworkplace.SDS’scanbemaintainedattheprimaryworksite,however,theyshouldbeimmediatelyavailableincaseofemergency.SDS’smustbemadeavailableuponrequesttoemployees,theirdesignatedrepresentatives,theAssistantSecretaryofLabor,andtotheDirectorofOSHA.SafetyDataSheetsarefiledalphabetically,andbymaterialclassification,intheSDSBook.AChemicalInventoryListisprovidedinthefrontoftheMSDSBook,listingallMSDS'containedtherein.Thisinventoryservesasthe
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indexoftheMSDSBook.TheSDSBookshallbedisplayedinaprominentlocationintheworkareawhereitisaccessibletoallemployees.AcopyofaSDSrequestformislocatedinthefirstsectionoftheSDSBook.AnemployeemayuseacopyofthisformtorequestanSDSorhemayasktheManagerforone.Ineithercase,therequestedSDSmustbegiventotheemployeewithin24hoursofbeingrequested.TheSafetyDataSheetmustbekeptintheSDSlibraryforaslongasthechemicalisusedbythefacility.Electronicaccess(telephone,fax,Internet,etc.)maybeusedintheacquisitionofanyneededSDSandtomaintainSDSlibrariesandarchives.TheManagerisresponsibleforseeingthattheChemicalInventoryListinventoryismaintained,iscurrent,andiscomplete.HewillreviewandupdatetheinventoryandtheSDSBookatleastannually.Whenahazardousmaterialhasbeenpermanentlyremovedfromtheworkplace,itsSDSistoberemovedfromtheSDS’sBookandtheChemicalInventoryList.TheSDSisthenplacedina"deadfile"incaseitisneededinthefuture.SDS’sforhazardousmaterialstowhichemployeeshavebeenexposedmustbemaintainedaftertheemployeeleavestheemploymentofMIKESCOTTPLUMBINGINC.Employeeswillbeadvisedofallspecialinstructions,PPE,andthehazardsassociatedwithchemicals-includingchemicalscontainedinunlabeledpipes-intheirworkareas.TheManagerwillinformemployeesofthehazardsofnon-routinetasksbypresentingacopyofthesitespecifichazardousmaterialslist,ensuringthattheemployeeisawareoftheirpresenceshouldanon-routinetaskwithunfamiliarmaterialspresentitself.EmployeeshavetherighttorequestMSDSonanychemical,whichmustthenbeprovidedwithoutanyissues.Labels,LabelingandWarnings:TheManagerwillensurethatallhazardouschemicalsusedorstoredinthefacilityareproperlylabeled.
• Damagedlabelsorlabelswithincompleteinformationshallbereportedimmediately,• Damagedlabelsonincomingcontainersofchemicalswillnotberemoved,• Newlabelsshallbeprovidedasneededsothatallcontainersarelabeledcorrectly,• Onlycontainersintowhichanemployeetransfersachemicalfortheirownimmediateusewillnotrequire
labeling,• Employees who are unsure of the contents of any container, vessel, or piping must contact their
supervisorforinformationregardingthesubstanceincluding:• Thenameofthesubstance,• Thehazardsassociatedwiththesubstance,• Thesafetyprecautionsrequiredforworkingwiththesubstance.
Labels,tags,ormarkingsoncontainersshallusethefollowing16-section(GHS)formattingconventionandheadings:
• Identification• Hazard(s)identification• Composition/informationoningredients• First-Aidmeasures• Fire-fightingmeasures• Accidentalreleasemeasures• Handling&Storage• Exposurecontrols/personalprotection
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• Physicalandchemicalproperties• Stabilityandreactivity• Toxicologicalinformation• Ecologicalinformation• Disposalconsiderations• Transportinformation• Regulatoryinformation• Otherinformation,includingdateofpreparationorlastrevision
AllcontainersmustbelabeledcorrectlyunderthenewGHSHAZCOMstandard(thisresponsibilityusuallyfallsuponthemanufacturersshoulders.However,iflabelsarenotpresentforanyreason,employersareresponsibleforlabelingcontainers.Upontransferringthecontentofonecontainertoanother,theemployeemustlabelthenewcontainerwithallrequiredinformation.Thisinformationcanbeobtainedfromthelabelingoftheoriginalcontainerorfromthematerial'sSDS.Anycontainerofapotentiallyhazardousmaterialthatwillnotbeemptiedduringoneshiftmustbelabeled,withoutexception.PersonnelintheShippingandReceivingDepartmentsareresponsiblefortheproperlabelingofallcontainersshippedbyMIKESCOTTPLUMBINGINCandfortheinspectionofallincomingmaterialsforcorrectlabeling.Chemicalsreceivedfromvendorsthatareimproperlylabeledmustberejected.NFPAStandard704labelsshallbethepreferredhazardidentificationmethodusedinMIKESCOTTPLUMBINGINCfacilitiesandonmaterialscontainersusedonclientsites.Allemployees,clients,subcontractors,andvisitorswhomaycomeincontactwithahazardoussubstancemustbebriefedtoensureunderstandingoftheNFPA704labelingsystem.TrainingEmployeesshallbeprovidedwithappropriate,effectiveinformationandtrainingonthehazardouschemicalsintheirworkareaatthetimeoftheirinitialassignment,andupontheintroductionofanewphysicalorhealthhazardintotheirworkarea.Informationandtrainingmaybedesignedtocovercategoriesofhazards(e.g.,flammability,carcinogenics)orspecificchemicals.However,chemical-specificinformationmustalwaysbeavailablethroughlabelsandsafetydatasheets.Additionaltrainingwillbeprovidedwheneveranewchemicalhazardisintroducedintotheworkarea.Supervisorswillconductsupplementarytrainingwhendeemednecessaryinordertoreinforcetheimportanceoftheproperuseandhandlingofchemicals.OnlyfacilityemployeesandindividualsknowledgeablewithMIKESCOTTPLUMBINGINCHazardCommunicationprogramwillconducttrainingsessions.TheManagershallensurerecordsofemployeetrainingaremaintainedproperly.Whenanoutsidecontractor,suchasapestcontrolworkeroracarpenter,entersaMIKESCOTTPLUMBINGINCsiteinordertoperformaserviceforMIKESCOTTPLUMBINGINC,theymustfirstpresentMSDS'foranyandallhazardouschemicalswhichwillbeused.TheseMSDS’willbetreatedwiththesametrainingrequirementsastheMSDS'keptonsiteforregularlyusedchemicalsandmaterials.TheManagerwillberesponsibleforcontactingeachcontractorpriortoworkcommencing,inordertogatheranddisseminateanyinformationconcerningchemicalhazardsthecontractorisbringingintotheworkplace.TheHazardCommunicationProgramdocumentedtrainingshall,asaminimum,include:
• Requirements,details,andrightsoftheemployeeascontainedintheHazardCommunicationregulation,• Operationsandworkareaswherehazardouschemicalsarepresent,
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• LocationofthewrittenHazardCommunicationProgram,SDS’sandtheChemicalInventoryList,• HowtoaccessSDS’sorSDSinformation,• HowtoreadlabelsandMaterialSafetyDataSheetsforpertinenthazardinformation,• Howemployeescanobtainandusetheappropriatehazardinformation,• Methodsandobservationsthatmaybeusedtodetectthepresenceorreleaseofhazardouschemicalsby
useofmonitoringdevices,visualappearanceorodor,• Thephysical&healthhazardsofchemicalsintheimmediateworkarea,• Protectionmeasuresutilizedforthepreventionofhazardsrelatedtoexposure,• Appropriateworkpractices,• Emergencyprocedures,• TheuseofproperPPE.
MultipleWorkSitesWhereemployeesmusttravelbetweenworkplacesduringaworkshift,thewrittenHAZCOMProgramshallbekeptataprimaryjobsite.Ifthereisnoprimaryjobsite,thentheprogramshallbesentwithemployees.Theprogramshallbemadeavailable,uponrequest,toemployees,theirdesignatedrepresentatives,theAssistantSecretary,andtheDirectorinaccordancewithrequirementsof29CFR1910.1020(e).MultipleEmployerJobSitesApre-jobbriefingshallbeconductedwiththecontractorbeforeworkcommencesonsite.
• Duringthispre-jobbriefing,contractorsshallprovidetoMIKESCOTTPLUMBINGINCcurrentcopiesofallSafetyDataSheetsalongwiththelabelinformationforeveryhazardoussubstancebroughton-site.
• MIKESCOTTPLUMBINGINCmustnotifyandproviderequiredMSDSandlabelinformationforallhazardousmaterialsthecontractormayencounteronthejob,
• Labelingsystemsandprecautionarymeasurestobetakenbythecontractorduringbothnormalconditionsandemergenciesshallbeaddressed,
• Byprovidingsuchinformationtootheremployers,MIKESCOTTPLUMBINGINCdoesnotassumeanyobligationsthatotheremployershaveforthesafetyoftheiremployees,
• Inthisregard,otheremployersworkingonMIKESCOTTPLUMBINGINCproperty,orforMIKESCOTTPLUMBINGINConclient’sproperty,remainfullyresponsiblefordevelopingandimplementingtheirowncomplianthazardcommunicationprograms.
HazardWarnings/NFPA704TheNFPA704Diamondisameansofdisseminatinghazardwarningandinformationforaspecificmaterial.Thediamondisdividedintofoursections.Eachofthefirstthreecoloredsectionshasanumberinitassociatedwithaparticularhazard.Thehigherthenumberis,themorehazardousamaterialisforthatparticularcharacteristic.Thefourthsectionincludesspecialhazardinformation.Thefoursectionsandanexplanationofthenumbersinthemareprovidedasareferencebelow:
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HAZARDOUSWASTEOPERATIONS/EMERGENCYRESPONSEPurposeThisprogramcoversemergencyandpost-emergencyresponseprocedures includingtrainingforstaffrespondingto releases or serious threats of releases of chemical or petroleum products, regardless of the location of thehazard.Althoughthereisasectiondedicatedtohazardousmaterialsandemergencyresponse(29CFR1910.120),thissectiondoesnotcoverallworkproceduresregardingemergencyresponseand29CFR1910and29CFR1926continue to apply in all aspects of emergency response procedures. If there is a conflict or overlap, therequirement thatmore suitablyprovides for the safetyandhealthofemployeeswill apply.Requirementsof29CFR1910.120(q) applies to landorwater emergency responseefforts to the releaseof chemicals orpetroleumproducts stemming fromMIKE SCOTT PLUMBING INC facilities or in the course of business transportation. Theprimaryconcern,intimesofemergencyresponse,istheprotectionofrespondingpersonnel.ScopeThisdocumentcoversallMIKESCOTTPLUMBINGINCemployeesandcontractorswhenrespondingtothereleaseofchemicalsorpetroleumproducts.DefinitionsEmergencyresponse–effortbyemployeesorotherdesignatedresponders fromoutside the immediatereleaseareatoanincidentresultingin,orlikelytoresultin,anuncontrolledreleaseofcrudeoilorpetroleumproducts.Healthhazard–Dangerstoaperson’shealththatinclude,butarenotlimitedto:chemicalsthatarecarcinogens,reproductive toxins, toxic agents, irritants, sensitizers, corrosives, hepatotoxins, neurotoxins and nephrotoxins;agentsthatactonthehematopoieticsystem;agentsthatdamagetheskin,lungs,eyesormucousmembranes;andstressduetotemperatureextremes.Postemergency response–Theportionofanemergency responseconductedafter the immediate threatofanuncontrolledreleaseofasubstancehasbeenstabilizedoreliminatedandclean-uphasbegun.RequirementsWrittenSafetyandHealthProgramandEmergencyResponsePlanMIKESCOTTPLUMBINGINCanditscontractorswilldevelopawrittenpre-incidenthealthandsafetyprogramtohandle possible emergencies before employees begin emergency response operations. For those employeesrequiredtobeinvolvedinproductspillemergencyandpost-emergencyresponse,theprogramwillidentify,assessandcontrol safetyandhealthhazards toprovide for safe responseefforts. Theseprogramswillbedescribed incontrolledmanuals and designated as contingency plans or hazardousmaterials handling procedures. The planmustbeinwritingandavailableforemployees,theirrepresentativesandOSHArepresentativestoinspect.Thefollowingelementsmustbeincludedinasite-specificsafetyplanoracombinationofplansmeanttoaddressresponseaction:
• Pre-emergencyplanningandcoordinationwiththirdparties,• Rolesofstaff,chainofcommand,trainingandcommunication,• Emergencypreventionandidentification,• Safedistancesandplacesofsanctuary,• Sitesecurityandcontrol,• Escaperoutesandprocedures,• Decontaminationprocedures,• Emergencynotificationandresponseprocedures,
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• Methodtoevaluatetheresponseandensurefollow-up,• Personalprotectiveequipment(PPE),• Spillcontrol,containmentandrecoveryequipment,• Workerandsitemonitoringtoensureprotectiveactionsareappropriatetotheconditionsatthesite.
DecontaminationprocedureswillbedevelopedbyMIKESCOTTPLUMBINGINCsafetyofficeandcommunicatedtoallemployeesthroughtraining.Drillswillbeconductedbeforeanyemployeesorequipmentareallowedtoenterareaswherepotentialforexposuretohazardousmaterialsexists.Engineering controls, work practices and PPE must be used to reduce and maintain exposure limits. Practicalengineeringcontrols includeusingpressurizedcabsorcontrolboothsonequipmentand/or theuseof remotelyoperatedmaterialhandlingequipment.ProcedureThefollowingsafetyandcontrolprocedureswillbeusedbythoseinchargeatthesceneoftheaccidenttoensurethesafetyandhealthofallstaffatspilllocations.PersonDiscoveringtheSpill:
• Evaluateandsecurethearea.Assesstheseriousnessofthesituationasitpertainstothehealthandsafetyofworkersandthepublic.Donotapproachthespillifthesmellofhydrocarbonsorotherchemicalsispresent,
• Notifyyoursupervisorassoonaspossible.Placeyourcallfromasafedistancefromthespill,• Ifthesituationrequiresit,stayputatthesceneandcontrolaccesstothespilluntilthefirstresponse
teamarrives.Thespillareawillthenfallunderregulatorycontrolswithlimitedaccess.InitialSpillControlActions:
• Actionswillbedesignedtopreventthespreadofaspill,containitsmovementorminimizetheareaaffectedbythespillandmustnotbeginuntilallofthefollowingconditionsaremet:
• Asitesafetysurveyisconducted,• Airhasbeenmonitoredtoidentifyandqualifylevelsofairbornehazardoussubstances,• Gasdetectorreadingsareequalto,orlessthan,10%ofthelowerexplosivelimit(LEL).Readings
above10%oftheLELrequireimmediateevacuationofthespillsitetoaplacewhereLELconditionsarelessthan10%.
InitialApproachandGasTesting:
• Gastestingemployeesandcontractorsmustbetrainedtoproficientlyoperatetheirequipmentandbeknowledgeableaboutothersite-specificrequirements,
• LELmeters(combustiblegasdetectors)mustbecalibratedandtestedbeforeapproachingaspillsite,• Oxygen,LELandpermissibleexposurelevels(PEL)mustbeassessedthroughouttheareaandaroundthe
perimeterofthespillatasmanypointsaspossible.Theselevelsneedtobemonitoredperiodicallythroughouttheshiftinordertodetectchangesinairbornehazardsthatmayresultfromchangingweatherconditions,workactivitiesandotherconditions,
• Whenapproachingthespillsite:• Conductafunctiontestandcheckthezeroreadingonthegasdetector,• Puttherespiratoron,• Monitorthegasdetectorreadingswhileapproachingthespillsite,• Continueuntiloneofthefollowingconditionsaremet:
• Youcanseeallthatyouneedtosee,• TheLELreads10%orhigheronthegasdetector,or• Gasorliquidoilcondensatesarefound,• CAUTION:Gasdetectorsmustbekeptwarm.Avoidroughhandlingofthedetectors.
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• NOTE:Donotmoveanyclosertothespillsiteonceoneoftheaboveconditionsismet.• NOTE:Firstaidkits,decontaminationunitsandeyeflushingkitswillbeon-sitebefore
contactispermittedwithgasorliquidoilcondensates.• InitialobservationsandsiteconditionsmustbereportedtotheIncidentCommander,• Hotzones(exclusionareas)mustbemarkedorflaggedaroundthespilltopreventaccess.
PersonalProtectiveEquipment(PPE)andChemicalProtectiveClothing
• Respiratoryprotection–Whengasdetectorsindicatea10%orhigherlevelofLELduringspillresponseprocedures,personstrainedingastestingmustevaluatePELlevelstodeterminetheamountofrespiratoryprotectionneeded.
• Skinprotection–Inordertominimizeskinexposuretochemicals,thefollowingPPEisrecommended:• Hands–neoprene,butylornitrilerubbergloves,• Feet–neoprene,butylornitrilerubberboots,• Body–PVCrainsuitsorcoatedTyvek,• EyeProtection–Safetyglassaretheminimumrequiredprotection.Ifsplashhazardsarepresent,
chemicalgogglesorfaceshieldswithchemicalgogglesmustbeused.Additionaleyeprotectionisnotrequiredifafull-facerespiratorisused,
• NOTE:Bothone-pieceandtwo-piecechemicalsuits(magnum445)areacceptableforuse.Glovesandbootsmaybetapedtothearmsandlegsofsuitsifneeded.Theflapsofatwo-piecesuitmaybetaped.Whentaping,heavydutyducttapeisrecommended.
OtherConsiderations:
• Personalprotectiveclothingandequipmentisdesignedtoprotectindividualsfromthephysical,chemicalandbiologicalhazardsassociatedwithhandlingcrudeoil.ThereisnosinglecombinationofPPEandclothingthatcanprotectagainstallhazards,
• UsingPPEcan,initself,createoperatorhazardsincludingheat,mentalandphysicalstress.Itcanalsocauseimpairmentstovision,communicationandmobility.
• Clothingandequipmentthatprovideasufficientamountofprotectionfromthehazardathandwillbeused,
• Avoidoverprotectionandunder-protectionwheneverpossible.Post-EmergencyDecontaminationProceduresandResponseCleanupEmployees exiting contaminated areasmust bedecontaminated accordingly, and all contaminated clothing andequipmentmustbedisposedofordecontaminated.Engineeringcontrols,workpracticesandPPEwillbeusedtominimizeandmaintainexposurelimits.MIKESCOTTPLUMBING INCdoesnot removecontaminatedsoilorothercontaminatedelementsof thenaturalenvironment.The safety office will oversee MIKE SCOTT PLUMBING INC decontamination procedures to evaluate theireffectiveness.Stepswillbetakentocorrectdeficiencieswhenproceduresarefoundtobeineffective.Regular showers and change rooms will be placed outside of contaminated areas when required fordecontamination; theywillmeet29CFR1910.141 requirements.Decontaminationwillbedone inareas to limitthe exposure of uncontaminated employees and equipment to contaminants. Ground water, wind direction,barriers, fencing, signage, construction material and training must all be considered when trying to controlcontaminants.PPE and other equipment must be decontaminated, cleaned, maintained or replaced as needed in order tomaintaineffectiveness.Ifanemployee’snon-impermeableclothingbecomessaturatedwithhazardousmaterials,theemployeemustimmediatelyremovetheclothing.
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Onlyauthorizedemployeesarepermittedtoremoveprotectiveclothingandgearfromchangerooms.GeneralSafety/PhysicalHazardsThephysicalworkingconditionswillbecontinuallyassessedduringtrainingdrills,spillresponsesandremediationoperations. Longworking hours coupledwith exposure to hot or coldweather conditionsmay adversely affectpersons involvedbothpsychologicallyandphysically.Continuedexposuremaycausephysicaldiscomfort, lossofproductivityandahigherpropensitytoinjuriesandaccidents.Staffmustalwaysbeonalerttosignsofdistressinordertoreducetheriskofaccidents.Proceduresforeverydaytasksandemergencyresponseshouldbereviewedonaregularbasistoensurethatallemployeesperformtheirdutiesassafelyandeffectivelyaspossible.Supervisorsmustkeepthefollowingproceduresandsafetyprecautionsinmindwhenmakingdecisionsastohowworkwillbeconductedwithpetroleumandpetroleumproducts:
• Thejobmustbepre-planned,andallworkersinformedoftheirresponsibilitiesandprocedurestobefollowed,
• Supervisorswillremainatthejobsiteatalltimesand,ifrequiredtoleave,willappointaqualifiedpersontooverseeoperations,
• Hazardousareaswillbedefinedwhenrespondingtohydrocarbonspillsorgasleaks.Nopersonnelorequipmentwillbeallowedtoenterthespillareauntilthehazardsinthecontaminatedareahavebeenclearlyidentifiedbyaqualifiedperson,
• Priortobeginningwork,supervisorsshouldensurethattoolsandsafetyequipment(includingPPE)aresafe,functionalandthatallnecessaryequipmentisavailable,
• Precautionsmustbetakenbeforeallowingvehicles,heavyequipment,andhandandpowertoolsintoaspillarea.Powertoolsusedinrepairsatcontaminatedsitesmustberemovedfromtheareaassoonasworkiscompleted.Nonessentialpersonnelarenotpermittedtoentertheworkarea,
• Lighters,matchesandsmokingmaterialsmustbeplacedinareasdesignatedassafebymanagement,• Repairedequipmentshouldbecheckedtoensureitisinproperworkingorderbeforetheunitisplaced
backintoservice,• Themostseniorofficialattheaccidentsiteisresponsibleformanagingoperationsatthesite,• MedicalSurveillance–Personsexhibitingsignsorsymptomsresultingfrompossibleexposureto
hazardousmaterialsduringthecourseofanemergencyresponsemustbeprovidedwithamedicalconsultationatnocosttothem.Thisincludesallemployeeswhoare,ormaybeexposedtohazardousmaterialsorhealthhazardsatorexceedingtheallowedexposurelimit,for30daysormoreayear.
TrainingMIKESCOTTPLUMBING INC’snewhireorientationprogramtrainsallnewemployeesandcontractors toensuretheyknowwhat todo in theeventofachemical release.Personnelare required to leave theareaand takenofurtheractionbeyondnotifyingMIKESCOTTPLUMBINGINCoftherelease.Trainingforemployeesexpectedtoparticipateinanemergencyorpost-emergencyresponsemustbecompletedbefore theyparticipate in the responseoperations. Personnelwill receive initial trainingbeforebeginningworkand refresher training thereafter. The level of training received will be commensurate with their assigned jobdutiesandfunctionsandwilltakeplaceintheareainwhichtheyareworking.InitialEmergencyResponseTrainingWhoneedsemergencyresponsetraining?
• SupportPersonnel–Supportpersonnelarethosethatsupportintheoperationofequipmentormaterialwhoareneededtemporarilytoperformimmediateemergencysupportworkthatcannotreasonablybe
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doneinatimelymannerbyMIKESCOTTPLUMBINGINCemployeeresponders.Thisincludes,butisnotlimitedto,equipmentoperators,generallaborers,craneandhoistingequipmentoperatorsandmechanizedearthmovingoperators.SupportstaffatriskofexposuretohazardsduringemergencyresponseproceduresmustbetrainedinusingPPE,workpracticestominimizedangerousrisksandthesafeuseofequipmentandengineeringcontrols.
• FirstResponderAwarenessLevel–Thisdesignationappliestoemployeeswhoarelikelytoencounterthe
releaseofahazardousmaterialandaretrainedtoinitiatetheemergencyresponsesequencebynotifyingMIKESCOTTPLUMBINGINCfacilityoperationsstaffoftherelease.Employeesatthisclassificationarerequiredtoreceiveinitialtrainingorhaveacombinationofexperienceanddemonstratedcompetency.Refreshertrainingorproofofcompetencyisrequiredannually.FirstResponderAwarenessLevelworkersmusthaveadequatetrainingorexperiencetodemonstratecompetencyinthefollowingareas:
• Understandwhathazardoussubstancesareandtherisksassociatedwiththeminanaccident,• Understandthepotentialoutcomesinanemergencywhenhazardousmaterialsarepresent,• Recognizethepresenceofhazardoussubstancesinanemergency,• Abilitytoidentifythehazardoussubstances,• Understandtheroleofthefirstresponderawarenessindividualintheclient’semergency
responseplanincludingsecurityandcontrolofthesiteandtheU.S.DepartmentofTransportation’sEmergencyResponseGuideline,
• Abilitytorecognizetheneedforadditionalresourcesandtomakenotificationstoobtainthoseresources,ifnecessary.
• FirstResponderOperationsLevel–Thisdesignationappliestostaffwhoareidentifiedincontingency
plansasresponderstothereleaseorpotentialreleaseofhazardoussubstances.Theseworkersarepartoftheinitialresponsetothesitetoprotectnearbypeople,propertyortheenvironmentfromtheeffectsofthereleaseandwillbetrainedtodoso.Theirroleistolimitthereleasefromasafedistanceandpreventitfromspreading.Allpersonnelatthislevelmusthaveeight(8)hoursofinitialtrainingorsufficientexperiencetodemonstrateequivalentcompetency.Certificationisrequired.
• HazardousMaterialsTechnicians–Thisdesignationappliestoworkerswhoareidentifiedincontingency
plansasresponderstoreleasesorpotentialreleasesofhazardoussubstancesinordertopreventthereleaseandaretrainedatthislevel.Techniciansknow:howtoimplementemergencyresponseplans;knowhowtoclassify,identifyandverifyknownorunknownsubstances;knowshowtoselectanduseappropriatePPE;functionswithanassignedroleintheincidentcommandsystem;performsadvancedcontainment,andunderstandsdecontaminationandtoxicology.Personnelatthislevelmustreceive24hoursoftrainingequivalenttofirstresponderoperationslevel.Annualrefreshertrainingordemonstrationofequivalentcompetencyisrequired.Certificationisalsorequired.
• HazardousMaterialsSpecialists–Thisdesignationappliestoemployeesworkingasfieldsafetyspecialistswhoaretrainedtothislevel.Materialspecialistsmusthaveatleast24hoursoftrainingatthetechnicallevelandmusthavetheabilitytodevelopasiteandsafetycontrolmeasure.Refreshertrainingordemonstrationofequivalentcompetencyisrequiredannually.Certificationisrequired.
• On-SceneIncidentCommander–Thisdesignationappliestothosepersonnelwithatleast25hoursoftrainingequaltothefirstresponderoperationslevelandknowhowtoimplementtheprogramandpolicy,PPErequirements,hazardandriskassessment,stateandfederalregulationsandallelementsofdecontamination.Certificationisrequired.
Post-EmergencyResponseTrainingPost-emergencyresponseworkerswhohavejobdutieswithalowmeasureofriskmustparticipateinfourhoursoftrainingforchemicalspills.
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RefresherTraining
• EmployeestrainedinInitialEmergencyResponseTrainingmustparticipateinannualrefreshertrainingwithsufficientcontentanddurationtomaintaintheircompetencies.Alternately,theemployeemaydemonstratecompetencyinthoseareasannually.MIKESCOTTPLUMBINGINCmustmaintainrecordsofallemployeetrainingandcompetencydemonstrations,
• Thefollowingmaybesubstitutedfor,orusedinconjunctionwith,formalclassroomtrainingtodemonstratecompetency(themethodusedtodemonstratecompetencymustbedocumented):
o Participationindrills,o Completionofapprovedresponsetrainingmodules,o On-the-jobtrainingbasedonthedutiesandfunctionstheemployeeisexpectedtoperform
duringanemergencyresponse.TrainersandTrainingMaterial
• TheSafetyManagermustdeterminewhohastheauthoritytoapprovetrainersandtrainingmaterialsusedinMIKESCOTTPLUMBINGINCtrainingforemployeeswhoareidentifiedincontingencyplansasresponderstohazardousmaterialspills,emergencyandpost-emergencyresponseprocedures.Allinstructorsmusthavethetrainingoracademiccredentialsandinstructionalexperiencetodemonstratecompetency.
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HEATILLNESSPREVENTIONPurposeThepurposeofthisprogramistoreducerisksassociatedwithheatillnessesintheworkenvironment.ScopeThescopeofthisprogramextendstoalltasksperformedinheat-exposedenvironments.Definitions“Acclimatization” refers to the gradual process the body goes throughwhen a person is exposed to heat on aconsistentbasis.Theacclimatizationpeakswithinfourtofourteendaysformostpeoplewithatleasttwohoursofexposuretoheateachday.“Heat Illness” isa seriousmedicalconditioncausedby thebody’s failure tohandleaparticularamountofheat.Signsofheatillnessincludecramps,heatexhaustion,faintingandheatstroke.The“preventativerecoveryperiod”isthetimeittakesthebodytorecoverfromheatexposureinordertoavoidheatillness.“Shade” refers to the blocking of sunlight. Shade can be provided by canopies, umbrellas, and temporarystructuresdesignedtoblockoutorminimizedirectsunlight.Shadeissufficientwhenobjectsintheshadedareadonotcastashadow.Shadeisinadequatewhenitdoesnotallowthebodytocool.Forinstance,acarparkedinthesundoesnotprovideadequateshade,unlesstheairconditioningisalsousedtoassistwithcoolingthebody.RequirementsTheresponsibilityofcarryingoutandmaintainingtheHeatIllnessProgrambelongstomanagersandsupervisors.Physical work factors that may contribute to heat related illnesses shall be taken into consideration prior toperformingatask.Additionally,supervisorsmusttakepersonalfactorsintoconsiderationpriortoassigningataskwhereheatrelatedillnessesareprobable.AccesstoWaterAll employeeswill have access to safe and potable drinkingwater.Where there is no plumbing or continuoussupplyofwater,itwillbeprovided,insufficientquantities,atthebeginningoftheemployee’sshift.AccesstoShadeAllemployeeswillhaveaccesstoshade.Employeesbelievedtobesufferingfromheatillness,orbelievedtobeinneedofarecoveryperiod,willbeprovidedashadedarea.Theshadedareawillbeopentotheair,ventilatedorcooled.Accesstoshadewillbepermittedatalltimes.Formoreinformation,refertodefinitionof“Shade”.ControlMeasuresEachworklocationthatis involvedinworkinginheatexposedenvironmentswillsetforthprocedurestocontroltheeffectsofenvironmental factors thatmaycontribute toheat illness.Themostcommonof these factorsaretemperature,aircirculation,humidity,andexposure to radiantheatsources;whilecontrols shall includeproperPPE,engineeringcontrolsandadministrativecontrolsasoutlinedinthisprogram.Physical factors thatmay induce heat related illnessmust be considered before a task is performed. Commonphysical factors include level and duration of physical activity, type ofwork and clothing factors such as color,breath-abilityandweight.
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Supervisorsmustconsiderpersonalfactorsthatmaycontributetoheatillnessbeforeassigningtaskswhereheatrelatedillnessmayoccur.Thesefactorsincludeweight,leveloffitness,age,priorheatrelatedillnessesanduseofdrugsoralcohol.Thefollowingmeasuresshallbeinplacetocontroltheeffectsofenvironmentalfactorsthatcancontributetoheatrelatedillnesses.Eachworksitewilldevelopproceduresspecifictothesite,butwillincludetheseminimums:
• Atleast2quartsofwaterperemployeemustbeprovidedatthebeginningoftheshift.• Supervisorsorotherdesignatedpersonnelwillcheckthewatercontainersevery30minutes.• Employeesareencouragedtoreportlowwaterlevelsordirtywatertothesupervisorordesignee,• Supervisorswillfrequentlyencourageemployeestodrinkwater,• Shortmeetingswillbeheldeverymorningtoremindworkerstodrinkwaterfrequentlythroughoutthe
durationoftheshiftduringhotweather,• Watercontainerswillbeplacedascloseaspossibletoworkers,• Waterwillbereplenishedwhenlevelsofdrinkingwaterfallbelow50%• Disposabledrinkingcupswillbeprovidedtoworkersorworkerswillbeprovidedwiththeirowncups
daily,• Umbrellas,canopiesorothershadedeviceswillbesetupbysupervisorsatthebeginningoftheshiftand
willberelocatedtobeclosertotheworkers,asneeded,• Thosethatemploynon-agriculturalworkersarepermittedtouseothercoolingmeasuresprovidedthat
themeasuresareproventobeaseffectiveasshade.Thefollowinghigh-heatproceduresshallbefollowedwheneverthetemperatureexceeds95degreesFahrenheit:
• (1)Ensuringthateffectivecommunicationbyvoice,observation,orelectronicmeansismaintainedsothatemployeesattheworksitecancontactasupervisorwhennecessary.Anelectronicdevice,suchasacellphoneortextmessagingdevice,maybeusedforthispurposeonlyifreceptionintheareaisreliable.
• (2)Observingemployeesforalertnessandsignsorsymptomsofheatillness.Theemployershallensureeffectiveemployeeobservation/monitoringbyimplementingoneormoreofthefollowing:
o (A)Supervisorordesigneeobservationof20orfeweremployees,oro (B)Mandatorybuddysystem,oro (C)Regularcommunicationwithsoleemployeesuchasbyradioorcellularphone,oro (D)Othereffectivemeansofobservation.
• (3)Designatingoneormoreemployeesoneachworksiteasauthorizedtocallforemergencymedicalservices,andallowingotheremployeestocallforemergencyserviceswhennodesignatedemployeeisavailable.
• (4)Remindingemployeesthroughouttheworkshifttodrinkplentyofwater.• (5)Pre-shiftmeetingsbeforethecommencementofworktoreviewthehighheatprocedures,encourage
employeestodrinkplentyofwater,andremindemployeesoftheirrighttotakeacool-downrestwhennecessary.
• (6)Foremployeesemployedinagriculture,thefollowingshallalsoapply:Whentemperaturesreach95degreesorabove,theemployershallensurethattheemployeetakesaminimumtenminutenetpreventativecool-downrestperiodeverytwohours.Thepreventativecool-downrestperiodrequiredbythisparagraphmaybeprovidedconcurrentlywithanyothermealorrestperiodrequiredbyIndustrialWelfareCommissionOrderNo.14ifthetimingofthepreventativecool-downrestperiodcoincideswitharequiredmealorrestperiodthusresultinginnoadditionalpreventativecool-downrestperiodrequiredinaneighthourworkday.Iftheworkdaywillextendbeyondeighthours,thenanadditionalpreventativecool-downrestperiodwillberequiredattheconclusionoftheeighthhourofwork;andiftheworkdayextendsbeyondtenhours,thenanotherpreventativecool-downrestperiodwillberequiredattheconclusionofthetenthhourandsoon.Forpurposesofthissection,preventativecool-downrestperiodhasthesamemeaningas“recoveryperiod”inLaborCodeSection226.7(a).
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Whenpossible,workinghoursmaybeadjustedtoworkduringcoolertimesoftheday.Ifmodifiedhoursor a shorterwork shift arenotpossible,workerswill beprovidedwithmorewaterandmorefrequentrestbreaks.Supervisorswillmonitorallworkersandbeawareoftheonsetofheatrelatedsymptoms.Cell phones or other immediate means of communication will be provided to supervisors to ensure thatemergencyservicescanbereached,ifnecessary.Supervisorsshallensurethefunctionalityofthesedevicesatthedesignatedworksitepriortothebeginningoftheshift.Workers will be reminded every morning of the worksite address and directions to the site to inform firstrespondersincaseofemergency.All newhireswill be assigned a buddy to ensure that training andMIKE SCOTT PLUMBING INC procedures areunderstoodandfollowed.TrainingTrainingonthefollowingtopicswillbeprovidedtoallemployees:
• Environmental,physicalandpersonalfactorsthatcontributetoheatillness,• Theimportanceofwaterconsumption,frequentlyandinsmallquantities,throughoutthedurationofthe
shiftwhentheworkenvironmentishotandworkersaresweatingmorethanusualwhileworking,• Thesignificanceoftheprocessofacclimatization,• Typesofheatillnessandtheassociatedsignsandsymptoms,• Theimportanceofreportingtothesupervisororemployerwhensignsorsymptomsofheatillnessare
presentinthemselvesorinanotherworker,• Proceduressetforthforrespondingtosymptomsofheatillness,includingtheprocessesforproviding
emergencymedicalservices,shouldthosemeasuresbenecessary,• Proceduresforcontactingemergencyservicesand/orfortransportingworkerstoaplacethatcanbe
reachedbyemergencyresponders,• Procedurestoensurethatsimpleandaccuratedirectionstothesitecanbeprovidedtoemergency
responders.Itismandatorythatsupervisorsreceivetraininginthepreventionanddetectionofheatrelatedillnessespriortosupervisingworkers.Supervisorsmustalsobetrainedinallheatillnessemergencyresponseprocedures.TrainingwillbeprovidedonMIKESCOTTPLUMBING INCheat illnessprocedures topreventheat illnessandtheprocedurestofollowwhenheatillnessissuspected.Communication regarding these policies will be provided in an easily understandable format to all affectedemployees.MIKESCOTTPLUMBINGINCwillmakecertainthatalloutdoorworkers, includingtemporaryworkers,havebeentrainedinthepreventionanddetectionofheatillness.
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HYDROGENSULFIDEPROGRAMPurposeThisprogramhasbeenestablishedtoprovideminimumrequirementsforH2Ssafetyspecifictoeachworksite.Itspurposeistoenhancesafetyintheworksettingswherehydrogensulfide(H2S)ispresentormaybepresent.ScopeThis program applies to all MIKE SCOTT PLUMBING INC employees, temporary employees, and contractorsproviding services for MIKE SCOTT PLUMBING INC. This program establishes accepted practices for HydrogenSulfide. This document coversMIKE SCOTTPLUMBING INCemployees and contractors andmustbeusedon allMIKESCOTTPLUMBINGINCownedpremises.Whenworkisperformedoffsite,thatoperator’sprogramwilltakeprecedenceunlessaprogramisnon-existentorislessstringentthanthisprogram.DefinitionsContingencyPlan–awrittendocument,specifictoeachworksite,thatprovidesaplanforalertingandprotectingthe public located within the area of exposure in the case of accidental release of potentially hazardousconcentrationsofH2S.Exposure Level – the permitted exposure level of H2S is 10 parts permillion (PPM) for an eight (8) hour timeweightedaverage(TWA).Gas Detector Instrument – an instrument used to detect and measure levels of Hydrogen Sulfide. Theseinstrumentsmaybemanuallyorelectronicallyoperated.Hydrogen Sulfide (H2S0 – an extremely toxic and potentially deadly gas that, in its pure state, is colorless andheavierthanair.H2S:
• Smellslikerotteneggsatlowconcentrations,• Isoneofthethreemosttoxicgasesknowntoman,rankingsecondbetweenhydrogencyanideand
carbonmonoxide,• Paralyzestheolfactorynerves(senseofsmell)inhigherconcentrations,• Issolubleinwater,and• Isflammableandposesagreatthreatofexplosion.
PartsPerMillion(PPM)–ameasureofvolumeindicatingpartsofvapororgaspermillionpartsofcontaminatedair.PersonalH2SMonitor–anelectronicinstrumentwornbyapersonthatdetectsH2Sandalarmswhenlevelsreach10PPM.PossibleLocationsofH2S–H2Scanoftenbefound indrillingoperations,water fromsourcrudewells, recycleddrilling mud, blowouts, tank gauging and during routine field maintenance involving tank batteries, wells andhydrocarbons.ClientsarerequiredtonotifyMIKESCOTTPLUMBINGINCofknownH2Slocations.Venting– theprocesswherebymaterials aredischarged into theatmosphere throughpipingand/or ventilationdevicesinordertosafelydispersetoxicmaterialsandtoreduceemployeeexposure.
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KeyResponsibilitiesManagersandSupervisors
• Mustensureallemployeesaretrainedinhydrogensulfidesafetywhentheemployeeisassignedtoworkinlocationswherehydrogensulfideisknowntobepresentormaybepresent,
• Mustensureemployeeshavereceivedmedicalapprovaltowearrespiratoryequipmentandhavebeentrainedinthesafeuseofrespiratoryequipment,accordingtoMIKESCOTTPLUMBINGINC’sRespiratoryProtectionProgram,
• MustensureemployeeshavebeentrainedandareknowledgeablewithgasdetectioninstrumentsandpersonalH2Smonitors,
• Mustensuretheyhavebeenprovidedwiththeclient’ssafetyprocedures,• Mustensuretheavailabilityofrespiratoryequipmentrequiredtoperformtheworksafely,• Mustensureallemployeeshavereceivedacopyofthisprogram.
Employees
• Mustensuretheyareincompliancewiththerulesandproceduresofthisprogram.HydrogenSulfideRisksPhysicalEffectsofH2S
• H2Sisdangerousanddeadly.Itisacolorlessgasthatisheavierthanair,• Hydrogensulfideaccumulatesinlowplacesinsmallconcentrations.Intheselowconcentrations,itssmell
issimilartorotteneggs,• HighconcentrationsofH2Sparalyzethesenseofsmell.DonotrelyonsmelltodetectH2S.Only
instrumentsspecificallydesignedtomeasureconcentrationsofH2Sshouldbereliedon,• Seriousinjuryordeathispossibleifexposedtocertainconcentrationsofhydrogensulfide.
ToxicEffectsofH2S
• At0.01PPM,anodorcanbedetected,• At10PPM,theodorisobviousandunpleasant.Eyeirritationbegins.ThislevelofexposureisANSI
permittedforeight(8)hours.ThisisenforcedbyOSHA,• At100PPM,thesenseofsmellisparalyzedwithin3-15minutes.Itmaystingtheeyesandthroat.
Drowsinessorcoughingmayensue.ThislevelisImmediatelyDangeroustoLifeorHealth(IDLH).Deathmayresultwithin48hours,
• At200PPM,thesenseofsmellisparalyzedwithinashorttime.Itmaystingtheeyesandthroatandcauserespiratoryirritation.Deathwillresultafter1-2hoursofexposureatthislevel,
• At500PPM,dizzinessoccursandbreathingceaseswithinafewminutes.CPRisneededimmediately.Self-rescueisimpossibleduetothelossofmusclecontrol,
• At700PPM,onebecomesunconsciousquicklyanddeathwillresultifnotrescuedquickly,• At1000PPM,onebecomesunconsciousimmediately,resultingindeathwithinminutes.
ProcedureGeneralMIKESCOTTPLUMBINGINCwillhaveadocumentedconfinedspaceprogram,per29CFR1910.146requirements.Employeeswillbetrainedunder1910.146(g)requirements.MIKESCOTTPLUMBINGINCemployeeswillbeawareofallapplicablecontingencyplans.Personsenteringhydrogensulfidelocations,nomattertheconcentration,mustwearapersonalH2Smonitorthatissettoalarmat10PPM.Theymustcarrya5-minuteescapepackatalltimeswhenworking inH2Sdesignatedlocations.
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Whenequipmenthasthepotentialtorelease100PPMormoreofH2Swhenitisopened,twoormoreH2Strainedemployees must be present and will use the following procedures before and during the opening of theequipment:
• PersonsenteringH2SlocationsmustputonapersonalH2Smonitorbeforeenteringthelocation,• Atailgatemeetingwillbeheldonlocationtoreviewtheworkplan,eachperson’sresponsibilitiesandthe
site’scontingencyplan,• Eachpersonmusthaveaself-containedbreathingapparatus(SCBA)orasuppliedairlinerespirator
suppliedwitha5-minuteescapepack.Thesemustbewornwhenopeningtheequipment,• OnepersonforeverytwoworkersmustbeequippedwithaSCBA.Thispersonwillactasastandbyand
willnotengageintheworkbeingperformeduntiltheatmospherehasbeentestedandfoundtohavelessthan10PPMH2S.Thestandbypersonmustbepositionedup-wind,within100feetandinclearviewoftheworkers,
• Ifthestandbypersonisprovidedbytheoperatororotherthirdparty,MIKESCOTTPLUMBINGINCmanagerorsupervisormustverifythatthestandbyhasbeentrainedinH2S,CPRandFirstAid,andthattheyhavetherequiredrespiratorequipment,
• OnlyMIKESCOTTPLUMBINGINCemployeescanwearMIKESCOTTPLUMBINGINC-providedrespiratoryequipment,
• IfMIKESCOTTPLUMBINGINCemployeesarerequiredtouseclientorthirdpartyequipment,theequipmentmustbeinspectedtoensureitmeetsMIKESCOTTPLUMBINGINC’srequirementsforsafety.
OncetheequipmenthasbeenlockedandtaggedoutaccordingtoMIKESCOTTPLUMBINGINC’sLockout/TagoutProgram,openedandH2Sconcentrationclearedtobelessthan10PPM,thestandbypersonisnolongerrequired.Atthatpoint,workcanbeperformedwithoutallrespiratoryequipmentexceptthe5-minuteescapepack.SafeWorkProcedures
• BeincompliancewiththepermitrequirementsofMIKESCOTTPLUMBINGINCandtheclient,• Ensurethatappropriatesafetyequipmentisavailable,functioningandused,• Checkandmonitorwindconditionsanddirection,• Conductathoroughcheckofthedownwindareabeforestartingpotentiallyhazardousworkactivities,• Checktheareaforotherpersonnelandsourcesofignition,• Ensureworkareasareventilatedbyventingandpurginglinesandvesselsbeforebeginningwork
activities,• Keepallnon-essentialworkersawayfromworkareas,• ImmediatelyleavetheareawhenanyH2Smonitorsounds.Donotre-entertheareawithoutproper
respiratoryprotection.EquipmentThefollowingequipmentwillbeprovidedandisrequiredtobeusedaccordingtotheproceduressetforthinthisprogram:
• PersonalH2Smonitorsthatwillalarmat10PPM(OSHA1926requirements)and20PPM(OSHA1910requirements).Fixedmonitorsmayalsobeplacedatthesamealarmsettings,butdonotsubstituteforpersonalH2Smonitors,
• ElectronicormanuallyoperatedportableH2Sgastestinginstrumentscapableoftestingthesuspectedconcentrationsofhydrogensulfideinthesystem,
• Testinstrumentsmustbecalibratedaccordingtothemanufacturer’sinstructions,andatleastannually,• Calibrationkitswitharegulatorforcalibratingpersonalmonitors,• Calibrationgascylindersfortestingthepersonalmonitors,• NIOSH-certifiedself-containedbreathingapparatus(SCBA)withaminimum30minuteairsupply,oran
airlinerespiratorwithanescapeSCBAmustbeused,
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• Fullface,airsupplied,positivepressurehoselinerespiratorwithanattached5-minuteescapepack,• Spectaclekitsforemployeeswhowearrespiratorsandrequirecorrectiveeyewear.Thesewillbeprovided
atnocosttotheemployee,• Respiratorsandtheircomponents(includingfittingsofhoses)mustnotbeinterchangedbecausethis
wouldvoidtheapprovalratingoftherespiratorand/oritsrelatedequipment.MedicalEveryemployeemusthaveacompletedmedicalevaluationbyaphysicianorlicensedhealthcareprofessionaltodetermine his or her ability to wear a respirator when required by MIKE SCOTT PLUMBING INC’s RespiratoryProtectionProgram.Eachemployee is required to successfully complete themedicalquestionnaireandexaminationbefore theyarepermittedtobefittestedwitharespirator.TrainingEmployeeswhoworkonH2Slocationsmustbetrainedinthefollowing:
• Sourcesofhydrogensulfide,• Physicalandchemicalpropertiesofhydrogensulfide,• Humanphysiology,• SignsandsymptomsofexposuretoH2S,toincludeacuteandchronictoxicity,• Medicalevaluation,• Workprocedures,• Contingencyplanuseandemergencyresponse,• RequiredPPEusewhenworkingaroundH2S,• Burning,ventingandflaringofH2S,• H2Sreleasedispersionmodels,• Stateandfederalregulatoryrequirements,• Calibration,careanduseofpersonalmonitorsandgasdetectioninstruments,• Inspectionofrespirators,• Recordkeeping,and• Rescuetechniques,firstaidandpost-exposureevaluation.
Each employee required towear a respiratormust successfully complete Respiratory Protection training. Aftermedicalclearance,therespiratorwearermusttakeaRespiratorFitTestandselectanappropriaterespiratorpriortoenteringH2Slocations.EmployeesandotherpersonsinH2Slocationswhoarenotinvolvedintheworkmustbeinformedofthefollowingbeforeenteringthearea:
• HealthhazardsofH2S,• Site-specificsourcesofH2S,• Escaperoutes,• Emergencyassemblyareas,• Alarmsignals,• Howtorespondincaseofemergency.
RescueAllemployeesworkingaloneindesignatedH2Sareasmusthaveaplanforescapeandbefamiliarwithself-escapeprocedures,includingawarenessofwinddirectionandobstaclestoavoidwhenescapingtheworkarea.
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All employeesworkingunder thebuddy systemmustplan anemergencyevacuationprocedure andemergencyrescueprocedurebeforebeginningwork.Theseemployeesmustperiodicallycommunicatetheseprocedureswiththesupervisor;thesediscussionswillbedocumentedoneachemployee’sservicereport.RespiratorInspectionsRespiratorsmustbeinspectedpriortoeachuseandatleasteverymonth.Therespirator’scomponents,includingthe face piece, hose, harness, 5-minute escape pack and cylindermust also be inspected.Monthly inspectionsmustbedocumentedaccordingtoMIKESCOTTPLUMBINGINC’sRespiratoryProtectionProgramandwillbekeptonfileinthelocaloffice.MonitorsandGasDetectorCalibrationAllpersonalH2Smonitorsmustbecalibratedatleasteverymonth.Theresultsofthecalibrationmustberecordedonthecalibrationlog.Monitorsthatdonotrequirecalibrationmustbebumpcheckedwithcalibrationgasinordertotestthealarms.Thismustbedonemonthlyorpriortoeachuseifnotusedroutinely.
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INCIDENTINVESTIGATIONANDREPORTING
Purpose
The purpose of this program is to put in place effective procedures for reporting, evaluating, and investigatingreportedincidentsandnon-conformanceinordertopreventfurtheroccurrences.
Responsibilities
Responsibilities for incident investigation will be assigned to individuals prior to occurrence of an incident.Individual responsibilities for reporting and investigation must also be already in place and assigned prior toincidents.
MIKESCOTTPLUMBINGINCSafetyManager
Ensuresinvestigationsareconductedinatimelymanner,assistsintheidentificationofcorrectiveactions,andmakessurethecorrectiveactionsarecarriedoutexpeditiously.
SiteManagerandSupervisors
• Investigates(orassistsin)incidentinvestigations,
• EnsuresallincidentsarecorrectedinordertocomplywithMIKESCOTTPLUMBINGINCpolicy,
• WillassistMIKESCOTTPLUMBINGINCinjuredemployeestoamedicalproviderforinitialtreatment.
Employees
• Immediately report any injury, job related illness, spill, or damage to any property to their immediatesupervisor.
• If their immediate supervisor is unavailable, the employee will then immediately notify the projectmanager or next person higher up the chain of command. Employees who are eligible to be firstresponderswillbetrainedandqualifiedinfirstaidtechniquesinordertohelpmitigatethedegreeoflossduringtheimmediatepost-incidentphase.
Procedure
After rescue or response, actions to prevent further loss should immediately occur if the scene is safe. Forexample,maintenancepersonnelshouldbesummonedtoassessintegrityofbuildingsandequipment,engineeringpersonnel toevaluatetheneedforbracingofstructures,andspecialequipment/responserequirementssuchassaferenderingofhazardousmaterialsorexplosivesemployed.
InvestigationsofIncidents&Non-conformance
Investigationisanimportantpartofaneffectivesafetyprograminthatitdeterminestherootcauseandcorrectiveactionsnecessarytopreventsimilarincidentsornon-conformancefromoccurringinthefuture.
The following incident must be reported IMMEDIATELY to the employee's supervisor. If that person is notavailablethenMIKESCOTTPLUMBINGINCSafetyManagershallbeimmediatelynotifiedfor:
• Nearmissincidentswiththepotentialtoharmpeople,theenvironment,orassets,
• Workrelatedinjuriesorillnesses,
• Anydamagetoproperty,includingvehicleincidents,
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• Hazardouschemicalspillage,whichincludeslossofcontainmentandcontamination,
• Non-conformancetosafetyorenvironmentalrules,policies,orstandards.
Thesupervisorwillnotifyallnecessaryindividualsandagenciesandthenbegintheincidentinvestigationprocess.
Inthecaseofamajorinjuryorincident,thesceneoftheeventshouldbeclosedoffandkept"asis"atthetimeoftheincident.Thisisvitalforeffectiveincidentinvestigation.
Incidentinvestigationwilltakeplaceassoonaspossible,whilethefactsarestillfreshwithinthemindsofeveryoneinvolved(i.e.witnesses).Taketheopportunitytotalktoallofthoseinvolvedbeforetheybecomeunavailableortheirmemoryfades.Anincidentinvestigationmustbethoroughandonlyfocusedwiththecauseandprevention.Administrativedisciplinaryactionwillbekeptseparatefromtheinvestigationprocess.
Equipment
All necessary equipment will be made available to aid in conducting a proper investigation. Equipment mayincludesomeorallofthefollowingitems:
• writingequipmentsuchaspens/paper,
• measurementequipmentsuchastapemeasuresandrulers,
• cameras,smalltools,andaudiorecorder,
• PPE,flags,equipmentmanuals,etc.
The Safety Manager shall have a incident investigation kit prepared in advance to facilitate a thoroughinvestigation.
IncidentReportingMatrix
The IncidentReportingMatrix identifies,basedon typeof incident,whowithin corporatemanagement shallbeverballynotifiedandwhen.Italsospecifieswhichtypeofreportfromthefieldshallbecompletedbasedonthetypeofincident.
Reportingoftheincidentmustoccurinaspecifiedmannerbasedonsitespecificrequirementsandthereportingsequenceshallbeposted.
EXTERNALINCIDENTNOTIFICATIONMATRIXTYPEOFINCIDENT WHOTONOTIFYVERBALLY WHEN INCIDENTREPORTFORMMinorFirstAid OwnerClient 24hrs Yes
InjuryAboveMinorFirstAid911/SiteMedicalResponse/
OwnerClient ASAP Yes
AsRequiredInjuryReporting OSHA/OwnerClient Within8hrs
Yes
Fire/Explosion 911/SiteFireResponse/OwnerClient
ASAP Yes
ReportableSpill SiteEnvironmental/OwnerClient Within24hrs Yes
Property/VehicleDamage OwnerClientWithin24
hrs Yes
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INTERNALINCIDENTNOTIFICATIONMATRIX
TYPEOFINCIDENT WHOTONOTIFYVERBALLY WHEN INCIDENTREPORTFORMMinorFirstAid SafetyManager ASAP Yes
InjuryAboveMinorFirstAid SafetyManager ASAP YesAsRequiredInjuryReporting PresidentthenSafetyManager ASAP Yes
Fire/Explosion SafetyManager ASAP YesReportableSpill SafetyManager ASAP Yes
Property/VehicleDamage SafetyManager ASAP ASAP
TimeElementsforOSHAandClientNotification
Required incidentsmustbeverbally reported toOSHAwithin8hoursof theirdiscovery. Incidentsmustalsobereportedtotheownerclientassoonaspossibleornolongerthanwithin24hoursoftheoccurrence.
IncidentReviewTeamandIncidentInvestigationReport
All incidentswillbe investigatedaccordingto levelsof incidentseverity. Whileall incidentswillbe investigated,the extent of such investigation shall reflect the seriousness of the incident according to a root cause analysisprocessorothersimilarmethodapprovedandput inplacebyMIKESCOTTPLUMBING INCSafetyManager. AnIncident Review Team that participates in the determination of the final root cause will be formed to aidinvestigative incident reporting. The team will consist of representatives of management, or other personnelassignedbyMIKESCOTTPLUMBINGINCSafetyManager.
InitialIdentification/AssessmentofEvidence
Initialidentificationofevidenceimmediatelyfollowingtheincidentshouldinclude:
• thelocationoftheincident,alistingofpeopleonthescene,
• equipment,andmaterialsinvolved,
• andarecordingofenvironmentalfactorssuchasweather,illumination,temperature,noise,ventilation,etc.
Collection/PreservationandSecurityofEvidence
Evidence such as people, positions of equipment, parts, and papersmust be preserved, secured and collectedthrough the use of notes, photographs, witness statements, flagging, and the seizing of documents andequipment.Allevidenceshallbedatedappropriately.
WitnessInterviewsandStatements
Witnessinterviewsandstatementsmustbecollected.Locatingwitnesses,ensuringunbiasedtestimony,obtainingappropriate interview locations, and use of trained interviewers should be detailed. The need for follow-upinterviewsshouldalsobeaddressed.Allitemsshallbedated.
The final incident investigation report will consist of findings with critical factors, evidence, corrective actions,responsibleparties,andascheduleforcorrectiveactionandtimelineforcompletion.
ResultsofincidentinvestigationsarecommunicatedtoemployeesviatheIncidentNoticeform.
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PreparationoftheWrittenIncidentReport
Written incident reportswill be prepared andwill include the Field Incident Report Formalongwith a detailednarrative statement concerning the events. The format of the narrative report should include an introduction,methodology,summaryoftheincident,IncidentReviewTeammembernames,narrativeoftheevent,findingsandrecommendations.Photographs,witnessstatements,drawings,etc.shouldbeincludedinthereport.ThesupervisorcompletesaMIKESCOTTPLUMBINGINCFieldIncidentReportandtakesthestepsoutlinedbelowwhenbeginninganincidentinvestigation:
• Provideemergencyassistance,asneededandifqualifiedtodoso,
• Securetheareaasquicklyaspossibletoretainareainthesameconditionasthetimeoftheincident,
• NotifymanagementbyphoneaccordingtotheIncidentNotificationMatrix,
• Identifypotentialwitnesses,
• Useinvestigationtools,asneeded(camera,drawings,video,etc.),
• SecurebyLockout/Tagoutanyequipmentinvolved,asevidence,
• Interviewwitnesses (includingtheaffectedemployee)andobtainwritten,signedstatementswhichwillbefaxedtotheMIKESCOTTPLUMBINGINCSafetyManager,
• Prepare aMIKE SCOTT PLUMBING INC Field Incident Report, sign the form, and then fax it to theMIKESCOTTPLUMBINGINCSafetyManager
• Implementanycorrectiveactionsneededimmediately.
IncidentNoticeForm
MIKESCOTTPLUMBING INCshallprovidedocumentationandcommunicationof lessons learnedand reviewsofsimilaroperationstopreventre-occurrence.Lessonslearnedarereviewedandcommunicatedtotheappropriatepersonnel. Changes to processes and procedures must then be put into immediate effect to prevent re-occurrenceofsimilarevents.In order to communicate incident information and the lessons learned from them,MIKE SCOTTPLUMBING INCSafetyManagershallsendtheIncidentNoticetoallworksites.Theformshallbepostedonallemployeebulletinboardsandshallbediscussedinweeklysafetymeetingsuntilallemployeesatthejobsitehavebeeninformedofboththeincidentandthecorrectiveactionsputinplace.
CorrectiveActionsResultingfromIncidentInvestigations
Incidentinvestigationsshouldresultincorrectiveactions.Individualsshouldbeassignedresponsibilitiesrelativetothecorrectiveactions,andshouldbemonitoreduntilallcorrectiveactionshavebeenimplemented.Theincidentinvestigationandreportcanbeclosedafterverifyingthenecessarycorrectiveactionsarenowinplace.
SiteManagersareheldaccountableforclosingcorrectiveactions.CorrectiveactionsforsafetyimprovementinputarepostedateachsiteandtrackedbyMIKESCOTTPLUMBINGINCSafetyManagertoensuretimelyfollowupandcompletion.
CorrectiveactionswillalsouseasneededforrevisionstositespecificsafetyplansandMIKESCOTTPLUMBINGINCwideSafetyandHealthManagementSystem.
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InjuryClassifications
Injuriesshallbeclassifiedperthefollowing:
• FirstAid–Dressingonaminorcut,removalofasplinter,orothersuchtypicaltreatmentsforhouseholdtypeinjuries,
• LostWorkDayCase(LWDC)–Aninjurythatresults inanemployeebeingunfittoperformanyworkonanydayaftertheoccurrenceofanoccupationalinjury,
• NumberofLostorRestrictedWorkDays–Thenumberofdays,excludingthedayofinjuryandthedayofreturn,missedfromscheduledworkduetobeingunfitforworkormedicallyrestrictedtothepointthattheessentialfunctionsofapositioncannotbeworked,
• OccupationalInjury–Aninjurywhichresultsfromaworkrelatedactivity,
• Occupational Illness–Anyabnormalconditionordisordercausedbyexposuretoenvironmental factorswhileperformingwork.The illnesswouldresult inmedical treatmentbyaphysicianforaskindisorder,respiratorycondition,poisoning,hearingloss,orotherdisease(frostbite,heatstroke,sunstroke,weldingflash,diseasescausedbyparasites,etc.). Minortreatments(firstaid)forillnessesdonotfallwithinthisclassification,
• Recordable Medical Case (RMC) – An occupational injury more severe than first aid that requiresadvancedtreatment(suchasfractures,morethanonestitch,prescriptionmedicationofmorethanonedose,unconsciousness,removalofforeignbodyembeddedineye(notflushing),admissiontoahospitalformorethanobservationpurposes)butdoesnotresultinlostworktimebeyondthedayofinjury,
• Restricted Work Day Case (RWDC) – An occupational injury which results in a person being unfit foressentialfunctionsoftheregularjobonanydayaftertheinjurybutwherethereisnotimelostbeyondthe actual day of injury. For example, an injured employee is kept at work but not performing theessentialfunctionsoftheirregularjob,
• WorkorWorkRelatedActivity–Allincidentsthatoccurinworkrelatedactivitiesduringworkhours,fieldvisits, etc. are reportable must be included if the occupational injury or illness is more serious thanrequiring simple firstaid. Incidentsoccurringduringoffhoursand incidentswhile in transit toor fromlocationsthatarenotconsideredanemployee’sprimaryworkarenotreportable.
Thefollowingareexamplesofincidentsthatwillnotbeconsideredasrecordable:
• Theinjuryor illness involvessignsorsymptomsthatsurfaceonthejobbutaretheresultofanon-work-relatedeventorexposurethatoccursoutsidetheworkenvironment,
• Theinjuryorillnessresultsfromvoluntaryparticipationinawellnessprogramoraflushot,exerciseclass,racquetball,baseball,orothersuchactivities,
• The injury or illness is the result of an employee eating, drinking, or preparing food or drink forpersonalconsumption(whetherboughtontheemployer'spremisesorbroughtin).
• The injury or illness is the direct result of an employee doing personal tasks (unrelated to theiremployment)attheestablishmentoutsideoftheemployee'sassignedworkinghours,
• The illness is the common cold or flu (Note: contagious diseases such as tuberculosis, brucellosis,hepatitisA,orplagueareconsideredwork-relatediftheemployeeisinfectedatwork).
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Training
MIKE SCOTT PLUMBING INC shall train all personnel in their roles, responsibilities, and in proper incidentinvestigationtechniques.
Trainingfrequencywillbebasedonthespecificareaofresponsibilitybutwillneverbemorethantwoyearsapart.
Trainingrequirementsrelativetoincidentinvestigationandreportingshallincludethefollowing:
• Awareness,
• FirstResponderResponsibilities,
• InitialInvestigationattheAccidentScene,
• ManagingtheAccidentInvestigation,
• Collectingandanalyzingdata,
• DevelopingConclusions,
• Judgmentsneeds,and
• ReportingtheResults
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INJURYANDILLNESSRECORDKEEPING
Purpose
The purpose of this program is to establish standards for recording MIKE SCOTT PLUMBING INC injuries andillnessesandtocomplywithapplicableregulatoryrequirements.
Scope
ThisprogramappliestoallemployeesonallMIKESCOTTPLUMBINGINCorclientfacilities.
Responsibilities
SafetyManager• Implementthisprogramandmakesupervisorsawareofitsrequirements.• Responsibleformaintainingallrecordspertainingtothisprogram.
Supervisors• Ensurethatallworkrelatedinjuriesandillnessesarepromptlyreportedtothesafetymanager.• Shallbecomefamiliarwiththerequirementsofthisprogram.
Employees• Ensurethatallworkrelatedinjuriesandillnessesarereportedtoyoursupervisorimmediately.
Procedure
Writtenrecordsofallwork-relatedfatalities,injuriesandillnessesmustbekepttoensureaccuraterecordkeepingprocedures.Therefore,MIKESCOTTPLUMBINGINCshall:
• Usethefollowinginstructionsandformstorecordinjuriesandillnesses:http://www.osha.gov/recordkeeping/RKforms.html
• Recordall illnessesor injuriesontheOSHA300logwithin7calendardaysofreceiving informationthattheinjuryorillnessoccurred.
• PosttheOSHA300AsummaryforminaplacethatisaccessibleandvisibletoemployeesfromFebruary1stthroughApril30th.
• MaintainOSHA300recordsforatleast5years.*TheOSHA300AformshallbereviewedandsignedbyaMIKESCOTTPLUMBINGINCofficial.PostingRequirementsMIKE SCOTT PLUMBING INC shall post the OSHA 300A summary form in a conspicuous place that is easilyaccessibleandavailabletoemployeessuchasalunchroom,timeclockareaorothereffectivecommonarea.Post the OSHA 300A summary form from February 1st through April 30th as per the OSHA recordkeepingrequirements.If thepostedOSHA300 summary form isdefaced,alteredorotherwiseunreadable, it shallbe replaced so thatemployeescaneffectivelyreadtheforminformation.AllOSHArecordkeepingformsshallbekeptforatleast5yearsaspertheOSHArecordkeepingrequirements.
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LADDERSAFETYPurposeThisprogramisdesignedtoestablishrulesandrequirementsfortheconstruction,maintenanceandutilizationofcommonladdertypes.AllladdersinstalledonMIKESCOTTPLUMBINGINCequipment,whetherpurchasedorengineered,aresubjecttothisprogram’srequirements.
Scope
Proceduresoutlinedinthisprogramapplytoallemployeeswhouseladders.ThisdocumentcoversMIKESCOTTPLUMBINGINCemployeesandcontractorsandshallbeusedonallMIKESCOTTPLUMBINGINCownedandoperatedpremises.Whenworkisperformedoff-site,theagent’sprogramhasprecedenceunlessitislessstringentthanMIKESCOTTPLUMBINGINCprogram.
Definitions
Ladder–adeviceconsistingofsiderailsjoinedatregularintervalsbyrungs,stepsorcleats,onwhichaworkermaystepinanascendingordescendingmotion.Stepladder-aportableladderthatisself-supportingandnonadjustablelength-wise.Stepsareflat;thebackishinged.Thesizeofastepladderisdesignatedbythelengthoftheladderwhenmeasuredalongthefrontedgeofthesiderails.Singleladder–aportable,nonadjustableladderwithonlyonesection.Thisladderrequiressupport.Thelengthofthesideraildenotesitssize.Extensionladder–aportableladderconsistingoftwoormoresectionsthatcanbeadjustedlength-wisebymovingthesectionsalongbrackets.Itssizeisdenotedbythesumofthelengthsofallsectionsmeasuredalongthesiderails.Fixedladder–aladderthatispermanentlyattachedtoequipmentorastructure.Individual-rungladder-afixedladderwithnosiderails.Eachrungisindividuallyattachedtoabuilding,structure,orequipment.Cage–anenclosuresurroundingafixedladderdesignedtoencircletheclimbingspaceoftheladdertokeeptheclimbersafe.
KeyResponsibilities
ManagersandSupervisors
• Itistheresponsibilityofallmanagersandsupervisorstoensurethatallemployeesandcontractorsaretrainedtouseandinspectladdersaccordingtothemanufacturer’sguidelines,
• Itistheresponsibilityofallmanagersandsupervisorstoensurethatallemployeesandcontractorsare
awarethatanyinspectedladderfoundtohaveadefectmaynotbeusedandmustbetakenoutofservice.
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Employees
• Employeesareresponsibleforinspectingladdersbefore,duringandaftereachusetomakecertaintheconditionoftheladderissafeforitsoccupants,
• Employeesareresponsibleforfollowingtheproceduresoutlinedinthisprogram,
• Employeesareresponsibleforreportingdamageorneededrepairstothesupervisor.
Procedure
Inspection,CareandSafeWorkPracticesofLaddersInspectionLaddersmustbeinspectedforvisibledefectsbyaqualifiedpersonperiodicallyandafteranyincidentsthatmayaffectthesafeuseoftheladder.
• LaddersmusthaveuniformlyspacedrungsormeetOSHA/ANSIspecificationsforrungs.Theserungs,stepsorcleatsmustbeparallelandlevelwhiletheladderispositionedforuse,
• Anyportableorfixedladderthatisfoundtohavestructuraldefectsmustimmediatelybemarkedinsuchawaythatidentifiestheladderasdefective,ortaggedwitha“DoNotUse”signandremovedfromserviceuntilrepaired.Thesestructuraldefectsinclude,butarenotlimitedto:brokenrails,corrosion,brokenormissingrungsorotherfaultyparts,
• Laddersthataretippedovermustbeinspectedbyaqualifiedpersonfordentsandbendsinthesiderailsorunusuallydentedrungs.Hardwareconnections,rivetsandconnectionsbetweenrungsandsiderailsshallalsobeinspectedatthistime,
• Useofladderswithbrokensiderails,brokenormissingsteps,orotherdefectiveequipmentisstrictlyprohibited.Employeesarenotpermittedtomakeimprovisedrepairstotheseladders,
• Woodenladderpartsmustbefreefromsplintersandsharpedges,freefromshakeandfreefromotherirregularities.
CareLaddersmustbewell-maintainedatalltimes.
• Thejointsbetweenstepsandsiderailsmustbetightwithallhardwareandfittingsattachedsecurely,• Movablepartsmustoperatefreelywithoutplayorbindinginthemovement,• Metalbearingsinlocks,pulleys,wheels,etc.mustbelubricatedfrequently,• Ropemustbereplacedwhenitisfrayedorbadlyworn,• Auxiliaryequipmentandsafetyfeetmustbekeptingoodcondition,• Rungsmustbecleanofgreaseandoil,• Laddersmustbestoredinareasthatarewell-ventilatedtoavoidsaggingandwarping.
LadderSafeWorkPracticesLaddersmustonlybeusedfortheirintendedpurposes.Laddersarerequiredtobesecuredatthetoporheldinplacebyapersonstandingatthebase.Ladderfootingmustbeplacedonalevel,stablesurface.Extensionladdersaretobeplacedina4:1ratio.Non-self-supportingladdersaretobeusedatanangletoensurethatthehorizontaldistancefromthetopsupporttothefootoftheladderisone-quarteroftheworkinglengthoftheladder(thedistancebetweenthefootandtopsupport).
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Ifaladdercannotbeextended,theladdermustbesecuredatthetoptoastrongsupportthatwillnotallowtheladdertobendorveer.Laddersmustneverbeplacedonunstablebases,suchasboxesorbarrels,inordertogetadditionalheight.Laddersmaynotbeplacedinahorizontalpositiontobeusedasrunways,scaffoldsorplatforms.Onlyonepersonshalloccupyaladderatanygiventime.Laddersmustnotbeplacedinadoorwaywhereinthedooropenstowardtheladderunlessthedoorislocked,guarded,orblockedopen.Laddersusedinhightrafficareasmustbebarricadedtoavoidaccidentsandcollisions.Ladderoccupantsarenotpermittedtostandonthetoptworungsofaladderoronthetopofastepladder.Theminimumoverlapduringtheuseoftwo-sectionextensionladdersisasfollows:SizeofLadder(feet) Overlap(feet)Uptoandincluding36’ 3Over36’uptoandincluding48’ 4Over48’uptoandincluding60’ 5
Laddersmustextendatleastthree(3)feetabovethetopoftheupperlandingsurface.Siderailsmustextendaminimumofthree(3)feetabovetheupperlandingsurface.Whenladderscannotbeextended,thetopoftheladdermustbesecuredtoarigidsupporttopreventmovement.Employeesmustkeepathree(3)pointgripontheladderatalltimes.Toolsandequipmentmustbecarrieduponahoistorbelt.Employeesareprohibitedfromcarryinganythinginthehandsthatcouldresultinafallorinjury.Employeesmustfacetheladderwhengoingupordowntheladder.Employeesshallnotclimbonthebacklegsofstepladders;thesearedesignedforincreasedstability,notclimbing.Nopersonmaymovealadderwhileitisoccupied.
PortableLaddersLengthofstepladdersshallnotexceed20feet.Singleladderlengthshallnotexceed30feet.Two-sectionextensionladdersshallnotexceed60feetinlength.Alltwo-sectionladdersaredesignedwithsectionsthatfittogetherandarearrangedtoenabletheuppersectiontoberaisedandlowered.Laddersmustbekeptaminimumof10feetawayfrompowerlines.Laddersmusthavetheappropriateloadcapacityforthetaskathand.Laddersmaynotbeloadedbeyondthemaximumrecommendedloadforthatladder,norinexcessofthecapacityasratedbythemanufacturer.Weightconsistsofthecombinedweightoftheclimberandhisequipment:
• I(250Ibscapacity)• I-A(300lbscapacity)• II(225lbscapacity)• III(200lbscapacity)
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FixedMetalLaddersLaddersmustbemadetowithstandaminimumof200pounds.Metalrungsmusthaveadiameterofatleast¾inches;woodenrungsmusthaveadiameterofatleast11/8inches.Thedistancebetweenrungsshallnotbemorethat12inches(1ft.)apartandmustbeuniformalongthelengthoftheladder.Rungsmustbeatleast16incheslongandprovideprotectiontopreventafootfromslippingofftheend.Arungmusthaveatleastseven(7)inchesbetweenitselfandthestructurebehindit.Employeesmustusefallrestrainsystemswhenonfixedladdersexceedingsix(6)feetinlength,
• Acageisrequirediftheladderis20feettallorgreater,• Cagesonfixedladdersmustbepositionedatleastseven(7)feetbutnomorethaneight(8)feetfromthe
walkingsurfacebelowthecage,• Cagewidthsmustclear15inchesoneithersideofthecenterlineoftherung,• Cagesmustnotextendlessthan27inchesorgreaterthan28inchesfromtherung’scenterline,• Fallrestraintsystemsmaybeusedinplaceofladdercages.
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LOCKOUTTAGOUTPROGRAMPurposeThisprogramestablishespoliciesandproceduresforattachingsuitablelockout/tagoutequipmenttoenergyisolateddevices.Procedureswillalsobeestablishedtodisableequipmenttopreventunintendedstartup,energizationorreleaseofstoredenergythatmaycauseaccidentsorinjury.
Scope
Theproceduresoutlinedinthisprogramcoverthemaintenanceandservicingofequipmentandmachineswhereunintentionalenergizationorstart-upofsaidequipment,orthereleaseofstoredenergy,couldresultinanaccident.Minimumperformancestandardsforthecontrolofhazardousenergyshallbeestablished.Workperformedoffsiteisregulatedbythesiteoperator’sprogramunlessitislessstringentthanMIKESCOTTPLUMBINGINCprogram.ThisdocumentcoversallMIKESCOTTPLUMBINGINCcontractorsandemployeesandmustbeusedonMIKESCOTTPLUMBINGINCownedpremises.
Definitions
Affectedemployees–Employeeswhooperateorusemachinesandequipmentthatrequiremaintenanceandserviceunderthelockout/tagoutprogram,oremployeeswhoworkinareaswheremaintenanceandservicingofsuchequipmentisperformed.Authorizedemployees–Employeesthatconductlockout/tagoutoperationsonmachinesandequipmentsoastoserviceorperformmaintenanceonthatequipment.Affectedemployeesbecomeauthorizedemployeeswhentheirdutiesincludeperformingserviceormaintenanceasprescribedinthisprogram.Energysource–Anysourceofelectrical,chemical,thermal,gas,mechanical,pneumatic,hydraulic,tension,gravitational,electricalorotherenergysource.Energized–Havingconnectiontoasourceofenergyorcontainingstoredorresidualenergy.Energyisolatingdevices–Mechanicaldevicesthatpreventenergyfrombeingtransmittedorreleased.Energyisolatingdevicesinclude,butarenotlimitedto:
• Manuallyoperatedelectricalcircuitbreakers,manuallyoperatedswitchesthatpreventconductorsandpolesfrombeingindependentlyoperated,disconnectswitches,linevalves,blocksandanyotherdevicesusedtoisolateorblockenergy,
• Thefollowingarenotisolatingdevices:selectorswitches,pushbuttonsandothercontrolcircuittypedevices.
Hottap–Weldingonequipmentunderpressure(pipelines,tanksorvessels)toinstallconnectionsorotheraccessories.Thisprocedureisusedinmaintenance,serviceandrepairofsaidequipment.Lockout–Placingalockoutdeviceonanenergyisolatingdevicetomakesurethatthedeviceandcontrolledequipmentisinoperableuntilthelockoutdeviceisremoved.Lockoutdevice–Adevicethatusesakeyorcombinationlocktofixanenergyisolatingdeviceinasafepositiontopreventstartupandenergizingoftheequipment.Thisincludesboltedslipblindsandblankflanges.Capableofbeinglockedout–Energyisolatingdevicesareabletobelockedoutifthatparticulardevicehasahasporotherattachmentforattachmentofalock,orifthedevicehasalockingmechanismbuiltin.Otherenergy
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isolatingdevicescanbelockedoutiflockoutcanbeperformedwithoutdismantling,rebuildingorreplacingthedeviceorpermanentlyalteringitsenergycontrolcapabilities.Tagout:-Usingestablishedprocedurestoplaceatagoutdeviceonanenergyisolatingdevice.Thisisusedtoindicatethattheenergyisolatingdeviceandthecontrolledequipmentcannotbeuseduntilthetagoutdeviceissafelyremoved.Tagoutdevice–Awarningdevice,suchasatagandameansofattachingit,locatedinaprominentareaandsecurelyattachedtoanenergyisolatingdeviceaccordingtotheseestablishedprocedures.Thisisusedtoindicatethattheenergyisolatingdeviceandthecontrolledequipmentcannotbeuseduntilthetagoutdeviceissafelyremoved.Normaloperation–Usingamachineorpieceofequipmentasitisintended.Servicingand/ormaintenance–Activitiessuchassettingup,constructing,inspecting,adjusting,modifying,maintaining,orservicingmachinesandequipmentinenvironmentswheretheemployeeispotentiallyexposedtoreleaseofhazardousenergysourcesoraccidentalstartuporenergizationofequipment. Settingup-Anyworkperformedtoprepareamachineorequipmentforperformingitsnormaloperation.
KeyResponsibilities
Managers/Supervisors
• Responsibleformaintainingandenforcingthisprogram,• Ensurethatallemployeesandcontractorsaffectedbythelockout/tagoutprogramhavetherequired
trainingandcompetencytoensurethesafeinstallation,utilizationandremovalofallenergycontrolsanddevices,
• Ensureemployeesareincompliancewiththerequirementssetforthinthisprogram.
Employees
• Affectedemployeesarerequiredtoattendannualtrainingforthelockout/tagoutprogram,• Responsibleforfollowingallrequirementsandprovisionsoftheprogram.
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Procedure
GeneralOnlyemployeesauthorizedtoperformserviceormaintenanceunderthisprogramarepermittedtoperformlockoutortagout.DevicesLockoutDevice–Ifitispossibleforanenergysourcetobelockedouttoholdanenergyisolatingdeviceinasafeposition,adevicethatutilizesalockwillbeused.MIKESCOTTPLUMBINGINCwillspecifythetypeoflockandwillprovidethemtoeachsite.TagoutDevice–Ifanenergysourcecannotbelockedout,atagoutdevicemustbeused.Tagoutdevicesareonlywarningsandmustberesistanttochemicalsandweather,ofthestandardizedcolorwithaclearwrittenwarningofhazardousenergy.Examplesoftagsinclude:DoNotStart,DoNotOperate,DoNotEnergize,etc.MIKESCOTTPLUMBINGINCwillprovideeachsitewiththesamestandardizedstyleoftags.SpecificEnergyControlProceduresEachsupervisorormanagerisresponsibleforthedevelopmentofsitespecificstep-by-stepstartupandshutdownproceduresforeachtypeofmachineandpieceofequipmentintheirrespectiveareas.Periodicinspectionsoftheenergycontrolprocedurewillbeconductedanddocumentedannuallytoensureproceduresandrequirementsarebeingfollowed.
• Written,step-by-stepisolationproceduresdetailingshutdownandstartupwillbeputtogetherforeachtypeofequipmentormachine,
• Theseprocedureswillincludethefollowing:• Assignedequipmentnumber,ifapplicable,• Locationofequipment,• Sourceofenergy(e.g.,hydraulic,electrical,gas,etc.),• Isolatingcontrolslocation(e.g.,valves,breakerswitches,etc.),• Numberofisolatingcontrols• Numberoflocksrequiredtoisolatethepieceofequipment• Hardwarerequiredtoisolatetheequipment(e.g.,blocks,valvecovers,chains,etc.),• Informationregardinganyresidualenergythatmustbeexpendedpriortobeginningwork.
SpecificSequenceforApplicationofEnergyControl
• Notification–Authorizedemployeesarerequiredtonotifyaffectedemployeeswhenlockout/tagoutdevicesareputonorremovedpriortothecontrolsbeingimplemented.
• PreparationforShutdown–Priortoanauthorizedoraffectedemployeeshuttingdownapieceof
equipmentormachinery,theauthorizedemployeemustknowtheenergy’stypeandmagnitude,thepotentialhazardsoftheenergytobecontrolled,andthemethodordevicerequiredtocontroltheenergysource.
• ShutdownofMachinesand/orEquipment–Machineryandequipmentmustbeshutdownusingthe
establishedproceduresinthisprogramforthatparticulartypeofmachineorequipment.Shutdownmustbeconductedinasafeandorderlyfashiontopreventadditionalhazardstoemployeesasaresultoftheshutdown.
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• IsolationofMachinesorEquipment–Whenenergyisolatingdevicesarerequiredtocontrolenergy,thedevicewillbeplacedandusedinsuchamannerastoisolatethemachineorpieceofequipmentfromtheenergysource.
• Lockout/TagoutDevicesandApplication
• Authorizedemployeeswillhavetheappropriatenumberoflocksanddevicestoenablethemtoperformlockout/tagoutproceduresformachinesorequipmenttheyareworkingon,
• Lockout/tagoutdeviceswillbeattachedtoenergyisolatingdevicesbyauthorizedemployees,• Eachlockout/tagoutdevicewillincludethenameofthepersonwhoplacedthedevice,• Lockoutdeviceswillplacedinsuchawayastoholdtheenergyisolatingdeviceinasafeoroff
position,• Tagoutdeviceswillbeplacedinsuchawaythatwillclearlyindicatethatoperatingormovingthe
isolatingdevicefromthesafeoroffpositionisnotpermitted,• Whenusingtagoutdevicesonenergyisolatingdevicesthatcouldbelockedout,thetagoutdevice
shallbeattachedatthesamepointthelockwouldhavebeenattached.Ifatagcannotbeattacheddirectlytotheenergyisolatingdevice,itwillbeplacedascloselyaspossibletothedeviceinasafepositionthatwillimmediatelyalertanyonewhoattemptstooperatethedevice,
• Eachsourceofenergymustbelockedout,completelyisolatingtheequipment,• Isolatingmachinesorequipmentinclude,butarenotlimitedto:
• Pumps,generators,compressors,storagetanks,electricdistribution,etc.,• Eachtypeofisolatedequipmentwillhaveitsownspecificproceduresforisolation.For
example,toisolatecompressors:suction,discharge,power,starting,fuelanddumpsmustbeclosed,lockedandtaggedoutproperly.Theblow-downvalvemustbeopened,locked,andtaggedout.NOTE:Ifthecompressorhasasidestream,thesidestreammustalsobeclosed,lockedandtaggedoutproperly.
• StoredEnergyandthePossibilityofRe-accumulation–Afterlockout/tagoutdevicesareaffixedtoenergy
isolatingdevices,allpotentiallyhazardousstoredorresidualenergymustberestrained,relievedordisconnectedandrenderedsafeinsomemanner.Ifre-accumulationofstoredenergyisapossibility,isolationwillbeverifieduntiltheequipmentreceivesserviceormaintenanceoruntilthepossibilityofre-accumulationdoesnotexist.
• VerificationofIsolation–Theauthorizedemployeewhoperformsthelockoutproceduremustverifythat
theequipmentisdisconnectedorisolatedfromthesourceofenergyby:• Checkingthatnopersonnelareexposed,• Verifyingtheisolationoftheequipmentbyoperatingthecontrols,or• Testingtoensuretheequipmentisinoperable.
MultipleWorkers&GroupLockoutCrewsofauthorizedemployeescanusegrouplockout/tagoutdevices,whichwillprovidethesamelevelofprotectionasapersonallockoutortagoutdevice.Theauthorizedemployeehasprimaryresponsibilityforallemployeesworkingundertheprotectionofagrouplockoutortagoutdevice.
• Ashorttailgatemeetingwillbeheldtogooverthelockoutproceduresandotherinformationneededtocontinuetoworksafely.Allaffecteddepartmentsarerequiredtoparticipate,
• Isolationoftheequipmentwillbeperformedbyanauthorizedemployeewhomustalsodeterminetheexposurestatusoftheindividualsinthegroup,
• Allindividualmemberswillputtheirindividuallocksonthegroup’slockoutortagoutdeviceaftertheyhaveverifiedtheprocedure,
• Thecrewleaderorotherdesignatedauthorizedemployeewillberesponsibleforensuringconsistencyofthelockoutproceduresincludingdocumentinglockoutinformationtobepassedalongduringshiftorpersonnelchanges.
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ReleasefromLockout/TagoutUponcompletionofserviceormaintenance,orwhenlockout/tagoutdevicesareremovedtemporarily,theequipmentmustbetestedtodeterminewhethertheequipmentisreadytoreturntoitsnormaloperations.Thefollowstepsmustbetaken,inthisorder,toassessandpreparetheequipment:
• Checkthepieceofequipmentanditssurroundingareatomakesurethatallextraneousitemshavebeenremovedandthatthecomponentsoftheequipmentareintactforoperation,
• Ensurethatallpersonnelintheworkareahavebeenremovedfromorsafelypositionedinthearea,• Removethelockout/tagoutdevice,• Energizeandbegintesting,• De-energizeandreapplycontrolsandlockout/tagoutdevices,• Usethecompletedisolationlogtodocumenttheprocedure.Providethisdocumentationtothe
supervisortobefiled.LockRemovalTheauthorizedemployeewhoputsthelockonshouldbetheonetoremovethelock.Certainconditionsmaybeencounteredwhichprohibitthispersonfrombeingpresenttoremovethelockaftertheworkiscompleted.Thefollowingproceduresmustbeadheredtowhenremovingthelockthatanotherpersonhasapplied:
• Trytocontacttheauthorizedemployeewhoputthelockoninordertoobtainthekey(s),• Ifthekeycannotbeobtained,theemployeewhorequiresthelocktoberemovedmustcontacttheir
supervisor,• Thesupervisormustconfirmthateveryeffortwasmadetocontacttheemployeewhoappliedthelock,• ItshallbenotedontheServiceReportthatthelock(s)weretakenoffwiththepermissionofthe
supervisor,• Thesupervisorwillmakeareasonableefforttonotifytheemployeethattheirlockhasbeenremovedto
ensuretheworkerhasknowledgeofthesamebeforereturningtowork,• Iftheequipmentisownedbyaclient,thesupervisororemployeerequiringthelock’sremovalmust
contacttheclienttohavethelockremoved,• Clientsmustremovetheirownlock(s).NOTE:MIKESCOTTPLUMBINGINCemployeesarenotpermitted
toremoveanyclientlocks.PersonnelorShiftChangesWhenpersonnelorshiftschangeduringthemaintenanceorrepairofequipment,thedesignatedpersoninchargeisresponsibleforensuringthecontinuityofthelockout/tagoutprocedures.Thisincludesensuringthatallproceduresarestrictlyfollowedandthattherequiredtransfersoflockout/tagoutdevicesbetweenauthorizedpersonnelisachieved.ContractorsContractorswhoperformlockoutproceduresonMIKESCOTTPLUMBINGINCownedorleasedpropertymustcomplywiththeseprocedures.Contractorsareresponsibleforsupplyingtheirownlocks.MIKESCOTTPLUMBINGINCwillinitiallylockoutitsownequipment.Thecontractor’slockwillbeusedinadditiontothelockprovidedbyMIKESCOTTPLUMBINGINC.AnnualAuditsThemanager,supervisor,ordesigneewillperformanannualevaluationoftheLockoutProgramintheirrespectiveareastoassesstheprogram’seffectiveness.Anauthorizedemployee(otherthanthepersonperformingtheenergycontrolprocedure)willconducttheauditandconfirmthat:
• Allaffectedandauthorizedemployeeshavereceivedtherequiredtraining,
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• Specificlockoutprocedureshavebeendevelopedanddocumentedinwritingforeachnewpieceofequipment,
• Procedurescurrentlyinplaceadequatelyaddresscompletelyisolatingequipmentinordertoobtainazeroenergystate,
• Annualauditsmustbecertifiedinwriting.Acopyoftheauditwillbefiledandmaintainedinthesupervisor’soffice.
TRAINING
TrainingwillbeprovidedbyMIKESCOTTPLUMBINGINCtoverifythatthepurposeandimplementationoftheenergycontrolprogramareunderstoodbyemployeesandthattheyhaveacquiredtheknowledgeandskillsnecessarytosafelyapply,use,andremovetheenergycontrols.Trainingwillincludethefollowing:
• Identificationofrelevanthazardousenergysources,themagnitudeandtypeofenergypresentintheworkplaceandtheproceduresnecessaryfortheisolationandcontrolofenergy,
• Thepurposeandutilizationofprocedurestocontrolenergy,
• Whenusingtagoutsystems,authorizedemployeeswillbetrainedinthesetaglimitations:
o Tagsarewarningdevicesattachedtoenergyisolatingdevices.Tagsdonotprovidethesame
physicalholdthatisprovidedbyalock,o Tagsattachedtoenergyisolatingdevicesarenottoberemovedwithoutpriorauthorizationof
thepersonresponsibleforit,o Tagsmustbelegiblywrittenandeasilyunderstoodbyallauthorizedandaffectedemployeesand
otherpersonnelintheworkarea,o Tagsandtagattachmentsmustbeconstructedofmaterialsthatcanwithstandthe
environmentalconditionsinwhichtheywillbeplaced,o Tagswillbesecurelyaffixedtotheenergyisolatingdevicestopreventagainstaccidental
detachment,o Themeaningoftagsshouldbeunderstoodtoavoidevokingafalsesenseofsecurityregarding
theireffectivenessintheoverallenergyprogram.Otherpersonnelwhoseworkoperationsareinornearareaswhereenergycontrolproceduresarenecessarymustbeinstructedaboutthisprocedure.Theymustalsobeinformedabouttheprohibitionsregardingrestartingorre-energizinglockedoutortaggedoutequipment.RetrainingRetrainingwillbeconductedwhen:
• Aninspectionrevealsdeviationsfromtheuseoforinadequaciesintheemployees’knowledgeoftheenergycontrolprocedures,
• MIKESCOTTPLUMBINGINChasreasontobelievetherearedeviationsfromtheuseoforinadequaciesintheemployee’sknowledgeoftheenergycontrolprocedures,
• Thereisachangeinmachines,energycontrolproceduresorinjobassignments,• Anewhazardisintroduced.
Retrainingwillvalidatetheproficiencyoftheemployeesandintroduceneworrevisedcontrolprocedureswhennecessary.TrainingDocumentationMIKESCOTTPLUMBINGINCwillverifythattherequiredemployeetraininghasbeencompletedandiskeptuptodate.Alltrainingandretrainingmustbedocumented,signed,certifiedandkeptonfile.
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NOISEEXPOSURE&HEARINGCONSERVATIONPurposeThisprogramisdesignedtoestablishprocessesandprocedurestoreducehearing lossofemployeesexposedtoexcessiveoccupationalnoise.
Scope
Allemployeeswhoareatriskofexposuretonoise levelsgreaterthan85decibelsaresubjecttotheproceduresand requirementsof thisprogram.ThisprogramcoversMIKESCOTTPLUMBING INCemployeesandcontractorsand will be used on all MIKE SCOTT PLUMBING INC owned premises. When performing work offsite, thatoperator’sprogramtakesprecedenceoverthisoneunlessthereisnoprogramoritislessstringent.DefinitionsAudiometric testing – testing the intensity and frequency range of sound by playing a series of pure tones todeterminewhichareperceptiblebythehumanear.Foreachtone,thepersonbeingtested indicatesthe lowestintensitythatheorsheisabletohear.Decibels–aunitofmeasurementofthevolumeofsounds.Morespecifically,decibelsaremeasuredbyasoundlevelmeterusingthe“A”scale,whichsimulatestheresponseofthehumaneartolowandhighnoisefrequencies.Slow Response – sound levelmeter settings that average impulses of brief duration that would result in widefluctuationsinthesoundlevelmeterreadings.StandardThresholdShift–asignificantchangeinhearingthresholds,characterizedbyadeclineof10decibelsormore,correctedforage,at2000,3000,and4000Hzineitherearrelativetothebaselineaudiogram.KeyResponsibilitiesManagersandSupervisors
• Makecertainthattheprogramrequirementsareimplementedandmaintained,• Makecertainthataffectedemployeesaretrainedandincompliancewiththeprogramrequirements.
Employees
• Wearhearingprotectionwhenrequiredbythisprogram,• Attendtraining,• Complywithtestingandsamplingaccordingtothisprogram.
ProceduresOccupationalhearinglossoccursasaresultofrepetitiveandcontinualsoundabsorptionbytheear.Protectionisprovidedtoemployeestoreducethenoiselevelattheearortolimittheemployee’sexposuretimetonoise.TheMIKE SCOTT PLUMBING INC will provide hearing protection to all employees who are exposed to potentiallydamagingnoiselevelsandtoallemployeeswhorequesthearingprotection.HearingConservationProgramTheMIKESCOTTPLUMBINGINCwillimplementahearingconservationprogramforemployeeswhoworkinareaswith exposure to noise levels of 85 decibels or more for the eight (8) hour time-weighted average. Theseemployees are required to wear hearing protection. A monitoring program will be established to identifyemployees to be included in this program. Employeeswill alsowear hearing protection in all designated areaswhileonclientownedpremises.
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SurveysSurveysmustbeadministeredbyaqualifiedemployeeorthirdparty.Inordertoevaluatethenoiseexposureandriskofhearingdamage,onemustknowtheoverallsoundlevel(“A”measurement), the exposure time of the employee measured as hours per day and the length of time theemployeehasworkedinthesurveyedarea.Thefollowingdatawillalsobeconsidered:
• Nameofsurveyedareaanditslocation,• Dateandtimeofthesurvey,• Instrumentsusedinthesurvey,includingthemodelandserialnumbersofsaidinstruments,• Environmentalconditions,• Descriptionoftheemployeesexposed,and• Nameofthepersonconductingthesurvey.
TheMIKESCOTTPLUMBING INC is responsible fornotifyingeachemployeeof theirmonitoring resultsand/or iftheirjobexposesthemtonoiselevelsof85decibelsormore.AplotofnoiselevelswillbemadeforMIKESCOTTPLUMBINGINCownedfacilitiesandwillbeposted.TheMIKESCOTTPLUMBINGINCwillevaluatehearingprotectiveequipmentforeffectivenessforthespecificnoiseenvironments theequipmentwillbeused in.ThesufficiencyofhearingPPEwillbe reevaluatedwhenevernoiseexposureincreasestothepointthatthePPEmaynolongerprovidesufficienthearingprotection.Atthatpoint,theMIKESCOTTPLUMBINGINCwillprovidePPEappropriatetothoseconditions.Soundmeasuring equipmentmust be calibrated both before and after each survey. Records of calibration andsurveysmustbekeptfor20years.Surveys must be repeated when changes in the work place environment pose a risk of exposing additionalemployeestohighnoiselevelsorwhenPPEdoesnotadequatelyreducetheexposuretonoisetoalevelbelow85decibels.SoundLevelSurveys
• MIKESCOTTPLUMBINGINCownedfacilitiesthataresuspectedofhavingnoiselevelsinexcessof85decibelsmustbescreenedaccordingtothisprogram.
ExposureSurveys
• Asamplingofemployeeswillbesurveyedtodeterminenoiseexposureoveraperiodoftime.Thissamplingwillberepresentativeofallemployeespresentinthenoiseexposedenvironment,
• Noisedosimetersmustintegrateallcontinuous,intermittentandimpulsivesoundsintherangeof80decibelsto130decibels,
• Noisedosimetersmustbecalibratedsoadoseof50%correspondstoatimeweightedaverageof85decibels.
SignageClearandconspicuoussignswillbepostedatallentrances toareaswhereemployeesareat riskofexposuretonoiselevelsgreaterthan85decibels.Thesesignsmustdescribethehazardandtheprotectiveactionsrequiredtoreduceriskofexposure.AudiometricTestingTheMIKE SCOTT PLUMBING INC will implement andmaintain an audiometric testing program bymaking saidtestingavailabletoallemployeeswhoareexposedtonoiselevelsinexcessof85decibels(8hourtimeweightedaverage).Employeesarerequiredtotakeanaudiogrameveryyear;thiswillbeprovidedatnocosttoemployees.
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• TheMIKESCOTTPLUMBINGINCwilldetermineavalidbaselineaudiogramtocomparefutureaudiograms
to.Employeesmusttakeabaselineaudiogramwithinthefirstsixmonthsofexposuretonoiselevelsinexcessof85decibelsforaneight(8)hourperiod.Whenamobilevanisused,thebaselinemustbeestablishedwithinthefirstyear,
• Employeesmusttakeannualaudiogramsforeveryyeartheyworkinareasexposedtonoiseinexcessof85decibels,
• Aqualifiedthirdpartywillperformallaudiometrictests,evaluations,reportsandretesting,• Priortotakinganaudiogram,employeesmustnotbeexposedtosoundlevelsinexcessof80decibelsfor
aperiodof14hoursormore:• Employeeswillbenotifiedtoavoidhighnoiselevels,• ThisrequirementmaybesatisfiedbywearingPPEtoreducethenoiseexposurelevelbelow80
decibels.• Anotoscopicexamisrequiredbeforeanaudiogramisperformed.Thisotoscopicexammustbe
performedbyaqualifiedpersonwhowillexaminetheearcanalforearplugs,signsofinfectionorotherirregularitiesthatmayaffecttheaudiogram.
RecordsTheMIKESCOTTPLUMBINGINCwillmaintainaccuraterecordsregardingemployeeexposuremeasurements.Allrecords aremaintained according to the Occupational Noise Exposure requirements set forth by CFR 1910.95.Audiogramsareconsideredmedical/exposurerecordsandwillbekeptforthelengthofemploymentplus30years.HearingProtectionDevicesEarplugsandearmuffswillbeavailabletoemployees inavarietyofsizesandconfigurations inorder toprovidecomfortableprotectionforemployees.Hearingprotectionwillbeavailabletoallemployeeswhoareexposedtonoise levels of 85 decibels or greater (8 hour TWA) at no cost to employees. Employees will be given theopportunitytochoosetheirhearingprotectionfromtheMIKESCOTTPLUMBINGINCprovidedselection.Hearingprotectiveequipmentshouldbereplacedasnecessary.Employeeswillbeinstructedonselectingtheproperfitforhearingprotectors.TheMIKESCOTTPLUMBINGINCwillensurethathearingprotectorsarewornwhenrequired.TrainingAtrainingprogramwillbeprovidedandrequiredforallemployeeswhoworkinhighnoiseareasasdeterminedbythis program.Noise awareness trainingwill beprovided toemployeesbefore their initial assignment andeveryyearthereafter.Employeesmustrepeatthistrainingannually.Thetrainingwilladdress:
• Effectsofnoiseonhearing,• Purposeofhearingprotectors,toincludetheadvantagesanddisadvantagesofusingthem,• Varioustypesofhearingprotectors,• Instructionsforselecting,fitting,using,andcaringforhearingprotectors,• Purposeofaudiometrictesting,• Explanationofaudiometrictestprocedures.
Training must be updated to ensure its pertinence to changes in the work process, PPE requirements andappropriateusageandwearofhearingprotection.Trainingmustbedocumented.All employees will have a copy of this program and noise exposure procedures. These will be posted at theworksiteandmadeavailabletoemployees,theirrepresentatives,andregulatoryagencies.TheAssistantSecretaryandDirectorwillhaveaccesstorecords.
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NON-DOTDRUG&ALCOHOLPOLICYPURPOSE
ItistheobjectiveofMIKESCOTTPLUMBINGINCto:
• Promote,provideandmaintainasafeworkingenvironmentforitsemployeesandemployeesofits
affiliatesorsubsidiaries.• ProtectMIKESCOTTPLUMBINGINCproperty.• Cooperatewithcustomersintheireffortstoestablishasafe,drugandalcoholfreework
environment.• ComplywithcontractualobligationsandexistingFederalregulations.
MIKESCOTTPLUMBINGINCPREMISES
ForthepurposeofthisPolicy,theterm“premises”referstoMIKESCOTTPLUMBINGINCpremises,itsaffiliatesorsubsidiariesandincludesallproperty,facilities,land,platforms,buildings,structures,fixtures,installations,automobiles,truckandothervehiclesandequipment–whetherownedorleased.Thispolicyalsoincludesanyotherworklocation,parkinglotsormodeoftransportationtoandfromlocationswhileinthecourseandscopeofMIKESCOTTPLUMBINGINCemploymentand/orbusiness.
POLICYSTATEMENTBeingundertheinfluenceofdrugsand/oralcohol,orpossessinganyfirearmswhileworkingorwhileonMIKESCOTTPLUMBINGINCpremisesisstrictlyprohibited.Theunauthorizeduse,possession,sale,transfer,storageormanufactureofillegalsubstancesordrugparaphernalia;theabuseoflegaldrugs;ortheunauthorizeduse,possessionorsaleofalcoholicbeveragesbyanemployeeofMIKESCOTTPLUMBINGINCisstrictlyprohibited.No
MIKESCOTTPLUMBINGINCemployeewillreporttowork,enterMIKESCOTTPLUMBINGINCpremises,orconductMIKESCOTTPLUMBINGINCbusinessundertheinfluenceofillegal/controlledsubstancesoralcohol.“Undertheinfluence”means:
Asufficientamountofasubstanceisintheemployee’ssystemtoproduceapositivetestresult
Theemployeeisexhibitingerraticabnormalbehaviorposingarisktotheemployeeand/orothers.
Compliancetothispolicy,includingconsenttosearchesandmedicaltesting,isaconditionofemployment.EmployeeshavetherighttorefusetocooperatewithMIKESCOTTPLUMBINGINCmedicaltestingandsearchrequirements.However,refusaltopermitsuchsearchesand/ormedicaltestingwillbegroundsfortermination.
Illegaldrugs,unauthorizedcontrolledsubstances,look-a-likes,designerandsyntheticdrugs(includingthepresenceofanydetectableamountintheemployeewhileworking),andanyotherdrugsorabnormalsubstanceswhichmayaffectanemployee'ssenses,motorfunctionsoralteraperson'sperceptionwhileworkingarestrictlyprohibited.
AlcoholicBeverages-undernocircumstanceswillalcoholicbeveragesbebroughtontoMIKESCOTTPLUMBINGINCpropertyorconsumedwhileonMIKESCOTTPLUMBINGINCpremises.
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DrugparaphernaliaandotherunauthorizeditemsmaynotbebroughtontoMIKESCOTTPLUMBINGINCpremisesunderanycircumstances.
Firearms,Weapons,andAmmunitionmaynotbebroughtontoMIKESCOTTPLUMBINGINCpremisesunderanycircumstances.
PrescriptionDrugsmaynotbebroughtontoMIKESCOTTPLUMBINGINCpremises-exceptunderthefollowingconditions:
• Employeesshallhaveavalidmedicalprescriptionforanyprescriptiondrugs.Ifthismedicationcan/doesimpairtheemployee’sperformance,theemployeewillimmediatelynotifyhis/hersupervisororalternatememberofmanagement.
• Themedicationshallbeintheemployee'snameintheoriginalvialandhavethedoctor'snameandprescriptionnumberonthelabel.
• Eachprescriptionshallnotbeolderthanoneyearofthedateissue.
• Employeesshallonlypossessenoughmedicationforthenormalworkshift.
• NOTE:MIKESCOTTPLUMBINGINCSHALLRESERVETHERIGHTTOHAVEANOUTSIDEPHYSICIAN
DETERMINEIFAPRESCRIPTIONDRUGORMEDICATIONINHIBITSEMPLOYEEPERFORMANCE.MIKESCOTTPLUMBINGINCSHALLRESTRICTTHEUSEOFANYSUCHDRUGORMEDICATIONWHILEONMIKESCOTTPLUMBINGINCPREMISESORCONDUCTINGMIKESCOTTPLUMBINGINCBUSINESS.THISSHALLALSOINCLUDERESTRICTINGTHEEMPLOYEE’SWORKACTIVITYORPRESENCEATTHECUSTOMER’SWORKSITE.
EMPLOYEEASSISTANCEPROGRAM
TheEmployeeAssistanceProgramwillincludedisplaying/providingalistofcommunityservicehot-linenumbers,anddistributinginformationalmaterialondruguse,chemicaldependencyandMIKESCOTTPLUMBINGINCAlcohol,FirearmsandControlledSubstancepolicy.
• AllManagementandsupervisorypersonnelwhowilldeterminewhetheranemployeeshouldbetested
forprohibiteddrugusebaseduponreasonablecausewillreceiveaminimumofsixty(60)minutesoftraining.Thistrainingwillprovideinstructiononthespecificandcontemporaneousphysical,behavioralandperformanceindicatorsofprobableprohibiteddruguse.
• Allemployeeswillparticipateinaninformationalsessionstructuredtogivetheparticipants;(1)an
understandingoftheeffects/consequencesofsubstanceabuse/dependencyonpersonalsafety,healthandworkenvironmentand(2)anunderstandingofthesubstanceabuseregulations(DOT,USCG).
• AllEmployeeAssistanceProgramtrainingwillbedocumentedandkeptonfile.
ACKNOWLEDGMENTEmployeesshallacknowledgethatcompliancewiththispolicyisaconditionofemployment.
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DRUGTESTINGPROCEDURE
Personnelmaybetestedfordrugsand/oralcoholbyanyacceptedmethodtoincludebutnotlimitedtourinalysisand/orbloodtesting:
• Duringthepre-employmentphysical.
• Randomly,wheneverrandomtestingisineffect.
• Uponreasonablecauseasdeterminedbyacompetentperson.
• Whenanyinjury,accidentorincidentoccursthatmaycreatereasonablesuspicionthatdrugsand/oralcoholmayhavebeeninvolved.
• Refusaltotakeatestforthepresenceofdrugsand/oralcoholwillresultindisciplinaryactiontoincludetermination.
UNACCEPTABLERESULTSEmployeeswithunacceptabletestresultsshallbeprohibitedfromworkingonclient/hostsitesorfacilities.
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PPEPROGRAM
Purpose
Thepurposeof thePersonalProtectiveEquipmentprogramis toestablishprocedures forusingandmaintainingpersonalprotectiveequipmentthatmustbeusedbyemployeesinordertopreventinjuries.
Scope
Thisprogramapplies toallMIKESCOTTPLUMBING INCemployees. It is tobeusedat all timesonMIKESCOTTPLUMBING INCworksite. If aMIKE SCOTT PLUMBING INC employee performswork on a site other thanMIKESCOTTPLUMBINGINC’ssite,thefacilityowner’splanshouldbeusedifitexistsandisasstrict(ormorestrict)thanthis plan. In cases where the other facility’s plan does not exist or is less strict than this plan, MIKE SCOTTPLUMBINGINCemployeeswilloperateunderthisplan.
KeyResponsibilities
SAFETYManager• HelpstoselectappropriatePPE.Someworktasksexposeemployeestohazardsthatcannotbeeliminated
by means of engineering or administrative controls. In these cases, the SAFETY Manager assists thesupervisor and project manager in identifying and selecting suitable PPE based on the task beingperformed, the work conditions, and the frequency and duration of the exposure. MIKE SCOTTPLUMBINGINCemployeesprovidefeedbacktothesupervisorregardingthefit,comfort,andsuitabilityofthePPEtobeused.ThereasonsforthePPEselectedareprovidedtotheemployees.
• Assists the supervisor and site manager to ensure the PPE obtained meets the requirements of thisprogramandapplicableregulations
• ConductsWorksiteHazardAssessments-Thisassessmentmustdeterminationwhetherhazardsexistorare likely to exist, that require the use of PPE. Hazards may include those related to: high/lowtemperatures, impact/motion, sharp objects, falling objects, rolling or pinching objects, chemicals,materials, radiation,electricalhazards,andgeneralworkplace layout. TheSAFETYManagerdocumentsthetasksthatwereevaluated,hazardsthatwerediscoveredandthePPErequiredtoprotectemployees.They also ensure that affected employees are aware of hazards and the required PPE prior to beingassignedtothehazardoustask.Thedocumentsarecertifiedandincludethecertifier’sname,signature,anddates,andidentifiestheassessmentdocuments.
ManagersandSupervisors• Managersandsupervisors regularlymonitoremployeestoensurePPE isbeingproperlyusedandcared
for. They also ensure employees receive follow-up training if required so they have the adequateknowledge,skill,andabilitytousePPE.
• Managers and supervisors will use MIKE SCOTT PLUMBING INC progressive discipline to enforce PPEsafetyrulesandensurethattheRequiredPPEPosterisproperlyposted.
Employees• ProperlyuseandcareforPPE.• Reportanychangesinexposurethatmaynecessitateare-assessmentofthetaskforPPE.• ReportandreplacedefectiveordamagedPPE.NeverusedefectiveordamagedPPE.• YoumustweartherequiredPPE.Failuretodosocouldresultinterminationofemployment.
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Procedure
GeneralMIKESCOTTPLUMBINGINCwillprovideprotectiveequipment,includingpersonalprotectiveequipment(forhead,eyes, face, and extremities), respiratory devices, protective clothing, and protective shields and barriers. Thisprotective equipment must be used wherever injury or impairment of function of any body part (throughabsorption,inhalationorphysicalcontact)islikelythatbecauseofprocessorenvironmentalhazards,radiologicalhazards,chemicalhazards,ormechanicalirritants.AllPPEshallbeprovided,usedandmaintainedinasanitaryandreliablecondition.Employees are NOT allowed to use employee-owned equipment, except prescription safety glasses and safetyfootwear. MIKE SCOTT PLUMBING INC must ensure that employee-owned safety glasses and footwear areadequate,andMIKESCOTTPLUMBINGINCwillmaintainandcleanthem.Defectiveordamagedequipmentshallnotbeusedandmustbetaggedordestroyedandreplaced.All issuedpersonalprotectiveequipmentwillbecost-freetotheemployee.Allemployeesmustunderstandandfollowtheproceduresidentifiedinthisprogram.
EyeProtectionWhenexposedtofacialoreyehazardsfromflyingfragments,chemicals,acidsorcausticliquids,meltedmetal,orchemicalgasesorvapours,employeesmustusetherequiredeyeorfaceprotection.PPEusedtoprotecttheeyesandfacemustbeincompliancewithANSIStandardZ87.1-2003(Z87+),OccupationalandEducationalPersonalEyeandFaceProtectiveDevices.SafetyGlassesWhile onMIKE SCOTT PLUMBING INC property, employees, subcontractors, and visitorsmust at all timeswearsafetyglasseswithsideshieldsthatmeetANSIZ-87.1-2003standardswith“highImpactlenses”.Requirementsasdescribedbelow:
• Inshopsandwarehouses,andatfieldlocations,exceptinstripedsafetyzonesthathavebeendesignatedandapproved.
• In all yardwork zones. Everyone in the vicinity of loadingor unloading equipment.All employeeswhoperform mechanic or maintenance work, operate equipment (e.g., forklift and welding), test standoperations,ordoanyworkthatmaypotentiallycauseaneyeinjury.
• In a restroom, office, or any other building when performing work thatmay potentially cause an eyeinjury.
• MIKESCOTTPLUMBINGINCwillprovidewithvisitorglasses. Ifapprovedprescriptionsafetyglassesarenotavailableforanindividual,theymustwear“Overtheglass”typesafetygogglesorglassesovertheirregularprescriptionglassesuntiltheyobtainapprovedprescriptionsafetyglasses.
• When assisting welders, employees must wear absorbent safety glasses to protect the assistant fromultra-violet(UV)and/orinfraredrays(IR).
• Noemployee isallowedtoweardarkshaded lens (sunglasses)darkerthan#1shadeunlessweldingorassistingawelder.
• Therequirementtowearsafetyeyewearwillbeexemptonlybasedonawritten“exceptionsformedicalreasons”fromadoctor.
• Employeesarenotrequiredtowearsafetyglasses:o Insideanoffice.o Inparkinglotswhentravelingtoandfromvehicles,orofficebuildingsusingmaindoorsthatdo
notentershops.Goggles
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• Whenhandlingormixing liquid chemicals, solvents, paints, etc., employeesmustwear chemical splashproofgogglesasrecommendedontheMaterialSafetyDataSheetforthematerialbeinghandled.
• Whenblowingequipmentdownwithairtheemployeemustweardustproofgoggles.Theymustalsobewornwhen the employee is performing a job taskwhere safety glasses do not do an adequate job ofpreventingairborneparticlesfromenteringtheopeningsaroundthelensesandsideshields.
FaceShields
• Whenoperatingahandheldorimmobilegrinderwithawireorabrasivewheeltheemployeemustwearafullfaceshieldoversafetyglasses.Thefullfaceshieldmustalsobeusedwhenchippingpaintorconcrete.Also,whenperformingjobtaskswhereflyingobjectsmaypotentiallystriketheface, ifsafetyglassesorgoggles do not provide adequate protection, the employee must wear a full face shield over safetyglasses.
HeadProtectionWhenworkinginareaswhereaheadinjuryispossibleduetoemployeeinitiatedimpact,orimpactfromfallingorother moving objects, employees must wear protective helmets. Helmets must be in compliance with ANSIStandard Z89.1-1997 Class E, American National Standard for Industrial Head Protection for Type II headprotection,ormustbeequallyeffective.
• Hardhatsmustbewornwhenworkinginareaswhereheadinjuryispossiblefromfallingobjects.• Hardhatsmustbewornatallwarehouse,field,andshoplocations,oranylocationwhereitisdetermined
tobenecessaryasperthelocation’sPPEHazardAssessment.• Neveralterhardhatsinanyway.• Neverpaintorapplyunauthorizedstickers,nameplates,etc.onhardhats.• Neverdrill,cut,bend,orapplyheattoahardhat.• Neveralterthesuspensionsystemofahardhat.• Employeesmustinspecthardhatregularlyforchips,scratches,cracks,signsofheatexposure(suncracks),
etc.• Immediatereplaceanydefectivehardhats.• Neverplaceahardhatintherearwindowofavehicle(theywillbeexposedtothesunormaybecomea
projectileinavehicleaccident).• Hardhatsmustbemadeavailabletovisitors.• MIKESCOTTPLUMBINGINCmustprovidehardhats.• MIKE SCOTTPLUMBING INCwill train employees in the use, care andmaintenanceof headprotection
equipment.
HearingProtectionWhileinposted“HighNoise”areas,allemployees,subcontractors,andvisitorsmustwearhearingprotection.SeeMIKESCOTTPLUMBINGINCHearingConservationProgramforadditionalinformation.Allareasthatareknown,orsuspectedtohave,noiselevelsinexcessof85dBA(constantlyorintermittently)musthavewarningsignsposted.Whennoisecausedbymachinery,tools,etc.,preventsnormalconversationstobeclearlyheard,employeesshallwearhearingprotectionevenifwarningsignsarenotposted.Generalruleofthumb:Ifyoumustyelltobeheard,yourequirehearingprotection.Types
• PreformedInserts(earplugs)• CanalCaps(headbandtype)• Muff,eitherheadbandorhardhatmounted
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• MIKESCOTTPLUMBINGINCwillsupplyearmuffsandearplugsemployeesinsizesandconfigurationsthatarecomfortablefortheemployee.
CareandMaintenance
• Employeesmustinspecthearingprotectionbeforeeachuse.• Keephearingprotectioncleantopreventearinfections.• Discarddisposableearplugswhentheybecomedirty,greasy,orcracked.• Replaceanyearmuffsthathavecrackedseals,deterioratedfoaminserts,oraredefective.
Fit
• Becauseeveryoneisdifferent,hearingprotectionmustbeselectedfortheindividual.Theemployeemusttryavarietyofstylestofindonethatiscomfortableandprovidesadequateprotection.
• MIKESCOTTPLUMBINGINCwillinstructemployeesinhowtoobtaintheproperfit.HandProtection
Gloves• Whenperformingworktasksthatmayexposethehandstoextremetemperatures,cutsandabrasions,or
exposuretochemicals,employeesmustweargloves.• Welding:Whenperformingarcweldingoroxy/gascutting,employeesmustwearweldingglovesmadeof
leatherorotherheatresistantmaterials.• Chemical:WhenhandlingchemicalsthatspecifyglovesasPPE,theemployeemustimpervious(chemical
resistant)gloves.• Toselectthecorrectglovetype,refertothespecificchemical’sMaterialSafetyDataSheet.• Employees who work with chemicals, i.e., solvent vats, will be issued their own gloves for hygienic
purposes.• Leather:Whenworkingwithsharpmaterials,orwhenhandlingriggingequipment,employeesmustwear
leathergloves.• Cloth:When handling objects ormaterials that could cause blisters, splinters, cuts, etc., the employee
mustwearclothgloves.• HeatResistant:Whenhandlinghotbearings, races,orothermaterialsorobjects (heatedbeyond room
temperature),employeesmustwearheatresistantgloves.• Insulated:Topreventfrostbiteinextremecoldclimates,employeesmustwearinsulatedgloves.• GloveInspections
o Priortoeachuse,inspectglovesforholes,tears,andwornareas.o Periodicallyairtestchemicalglovesforpinholesbytightlytwistingthecuff,expandthegloveby
applyinglowairpressure,andsubmersingthegloveinwatertocheckforbubbles.o Immediatelydiscardanydefectivegloves.
• Exception:Whileworkingwithrotatingmachinery,machinistsareexemptfromwearinggloves.
FootProtectionAllemployeeswithregulardutiesatfieldlocations,inshopsandwarehousesmustwearsafetyfootwear.
• Visitorsandofficeworkersenteringtheseareasinfrequentlyarenotrequiredtowearfootprotectionaslongastheystayawayfromtheworkbeingperformed.
• Ifvisitorsorofficeworkersmustbeinthecloseproximitytothework,theworkmustbestoppedwhileintheareaorsafetyfootwearmustbeworn.
• When in shops, warehouses, field locations and parts departments, employees must wear leather orequivalentboots(laceuporpullup).
• Bootsmustprovideankleprotection,andhavemusthavesolesthataredesignedtoprotectthefeetfrompunctures,andmusthavedefinedheelsforclimbingladders.
• Whenjobtasksthereisariskofequipmentormaterialcrushingthefoot,toeguardsmustbeworn.• SafetyfootwearmustcomplywithANSIZ41-1999standards.
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• Someclientlocationsmayrequireeveryonetowearsafetyfootwear.Beforevisitingfieldlocations,checkwiththelocalsupervisorforclientrequirements.
FallProtectionWhenperformingcertainelevatedjobs(oversixfeet),employeesmustusepersonalfallprotection.RefertoMIKESCOTTPLUMBINGINCFallProtectionProgram.
ElectricalProtectionRefertoMIKESCOTTPLUMBINGINCElectricalSafetyProgram.
WorksiteHazardAssessmentHazardassessmentsmustbeperformed,signedanddocumented.Ifitisdeterminedthatahazardexistsorislikelytoexist,aPPEmustbeused.Followingaresomehazardsourcesthatmaybeidentified:
• Highorlowtemperatures• Chemicalexposure(seeMSDSforguidance)• Flyingfragments,meltedmetalorotherface,eye,orskinhazards• Fallingobjects,orthepossibilityofdroppinganobject• Employeefallingfromaheightinexcessof6’• Sharpobjects• Rollingorpinchingthatcouldcrushhandsorfeet• Electricalhazards
Anytime that these hazardsmay cause injury to employees, PPEmust be selected to eliminate or substantiallyreducethepotentialforinjury.Employeeswillbenotifiedfortheselectionandreason.Eachaffectedemployeewillbeapprisedof theresultsof thisassessment,andacopyof theassessmentwillbekeptatthelocaloffice.Each affected employeemust be fittedwith the selected/identified PPE. The Training section of this programaddresses fitting (including proper donning, and doffing), cleaning and maintenance of PPE. All PPE useexemptionsmustbesupportedbythePPEhazardassessment.
MonitoringSitemanagersandsupervisorsmustmonitorworksitetaskstoidentifychangesinhazards,ortheintroductionofnewhazards.Ifthesitemanagerorsupervisordiscoversanewhazard,theymustadvisetheSAFETYManager.TheSAFETYManagerconductsahazardassessmentforappropriatePPEforthenewhazard.The SAFETY Manager monitors how effective the PPE Procedure is, and recommends improvements tomanagement.
Training
MIKESCOTTPLUMBINGINCwilltrainallemployeeswhomayneedtowearPPE.EachaffectedemployeemustbefittedforPPEasrequired.Trainingwillinclude:
• WhenitisrequiredtousePPE.• WhattypeofPPEisrequired.• HowtoputPPEon,takeitoff,adjustitandwearit.• PPElimitations.• HowlongPPEisuseful,andhowtodisposeofit.• HowtocleanandmaintainPPEintoensureitissanitaryandinreliablecondition.• HowtoreportandreplacedefectiveordamagedPPE.NeverusedefectiveordamagedPPE.
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RetrainingRetrainingisnecessarywhen:
• Therearechangestoworkplacetheworkplacethatmakestheprevioustrainingobsolete.• TherearechangesinthetypeofPPE.• Theemployeeshowsimproperuse,alackofuse,orinsufficientskillorunderstandinginselectingPPE,the
necessityofPPE,theuseofPPEanditslimitations.
DocumentationRecordsoftrainingwillbekeptatthelocaloffice.Thetrainingrecordwillinclude:
• Thenameoftheemployee(s)trained;• Thetrainingdates;and• Thesubjectofthetraining.
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RESPIRATORYPROTECTIONPROGRAM
Purpose
ThisdocumentshallserveasMIKESCOTTPLUMBINGINC’srespiratoryprotectionprogram,which isdesignedtomeet or exceed federal safety standards. MIKE SCOTT PLUMBING INC will make every attempt to removepotentiallyharmfulvaporsandexposuretooxygendeficienthazardsfromtheworkplaceenvironment.Respiratoryequipment shall be provided at no cost to all employees that may be exposed to harmful vapors and oxygendeficientatmospheres.Respiratorswillbeprovidedduringemergencieswithhighriskofexposureandwheneverengineeringcontrolsdonoteffectivelyeliminaterespiratoryhazards.
Scope
ThisprogramisapplicabletoallMIKESCOTTPLUMBINGINCprojects,operations,employeesandcontractors.
RespiratoryProgramAdministrator
Responsibility for the respiratoryprotectionprogram falls to the SafetyManagerwhomustmake sure that therequirementsarefollowed.TheAdministratormusthaveappropriatetraining,athoroughknowledgeoftheprogramandbeabletoconductevaluations.MIKESCOTTPLUMBINGINCrecognizesthatindividualsupervisorswillneedtoimplementandenforcemostofthisprogram.PerformanceproblemswillbereportedbytheProgramAdministratortotheappropriatemanager.Themanager is responsible for implementingaplantoresolveperformanceproblems.TheProjectManageror theirdesigneecarriestheresponsibilityofadministeringallaspectsoftheRespiratoryProtectionProgram.ProgramAdministratorresponsibilitiesinclude,butarenotlimitedto:
• Administering an annualwritten evaluation of the Respiratory Protection Program. This evaluationmustbecompletedbyDecember31stofeachyear,
• Making certain that respirators and their required parts are in sufficient supply. This dutymay bedelegatedtoadesignee,buttheProgramAdministratormaintainsoverallresponsibility.ThetitleofthedesigneetowhomthisdutyisassignedistheProjectManagerorFieldSupervisor,
• DetermininghazardsandprovidingonlythoserespiratorscertifiedbyNIOSHbasedonthosehazards,• Ensuringthatallworkerswhomayneedtousearespiratorhavebeentrainedinhowtouse,select
andknowthelimitationsoftherespiratorsthatmaybeused.Thismustbedonebeforethefirsttimethe respirator is used. The training may be delegated to another person, but the ProgramAdministratorhastheoverallresponsibilityofensuringthatallemployeesaresuitablytrained,
• Ensuringthatthosewhouserespiratorshavebeenevaluatedbyamedicalprofessionalanddeemedfittousethetypeofrespiratorrequiredfortheirjob.Medicalevaluationsaretobecompletedbeforeanemployeeisassignedtoataskthatinvolvestheuseofarespirator,
• Establishingthatallworkerswhouserespiratorsaretestedat leastannuallyforfitormoreoftenifotherfederalrequirementsstipulateit,
• Making certain that each individual has their own respirator, and ensuring that all respirators arecleanedregularlyandstoredinaclean,easilyaccessiblearea.Ifthisdutyisdelegated,theProgramAdministratorstillmaintainsfinalresponsibilityoverthetask,
• Selectingrespiratorsbasedonthehazardsthatareencountered.Thisprogramdetailsbasictypesofrespiratorsusedatthissiteandwhichtaskstheyareusedfor.Incertaincircumstances,theProgramAdministratormay consult with health and safety staff for assistance in selecting the appropriaterespirators,
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• Ensuring that employee exposure ismonitored to assure correct respirator type is used. Exposuremonitoringmaybedelegatedtoothers;however,theProgramAdministratorhasfinalresponsibilityofmonitoringcompletionandtorequestassistancewhennecessary,
• Monitoringemployeeswhowearrespiratorstoensuretheemployeesleavetheareatowash,changerespiratorcartridgesorifbreakthroughorresistanceisdetected,
• Enforcing the program requirements for the selection, use, storage, maintenance and fit arefollowed.
• Seeingtoitthatthereisnoexchangeofpartsbetweenbrandsofrespirators,• Guaranteeingthatrespirators,requiredtrainingforrespiratorsandmedicalevaluationsareprovided
totheemployeesatnocosttothem.
MedicalRequirements
GeneralAmedicalevaluationwillbeprovidedbyMIKESCOTTPLUMBINGINCtoevaluatetheemployee’sabilitytosafelyusearespiratorbeforetheemployee is fittedorusesarespirator intheworkplace.Shouldtheemployeebenolonger required to use a respirator, MIKE SCOTT PLUMBING INC may suspend medical evaluations for thatemployee.
ProceduresforMedicalEvaluationsMedicalevaluationswillbeperformedbyaphysicianorotherlicensedhealthcareprofessionalselectedbyMIKESCOTT PLUMBING INC. These evaluations will be conducted using a medical questionnaire or an equivalentmeasure.SeeMedicalQuestionnaireform.Thismedicalevaluationwillbe conductedprior to fit-testing,will be confidential, andconductedduringnormalbusiness hours, at a convenient location and time. The results of the evaluationmust be understandable; theemployeeisprovidedtheopportunitytodiscusstheresultswithaphysicianorPLHCP.
SupplementalInformationforthePLHCPInordertomakeaninformedrecommendation,thefollowinginformationwillbeprovidedtothePLHCPtohelpdeterminewhetheranemployeeisabletousearespirator:
• Typeandweightoftherespiratortobeusedbytheemployee,• Extentandfrequencyofrespiratoruse,includingemergencyuse,• Physicalworkeffortexpectedoftheemployee,• Protectiveequipmentandclothingtobeworninadditiontotherespirator,and• Extremevariationsintemperatureandhumiditythatmaybeencounteredbytheemployee.
ThePLHCPwillbegivenacopyofMIKESCOTTPLUMBINGINC’sRespiratoryProtectionProgram.Note: WhenaPLHCP isreplaced,MIKESCOTTPLUMBINGINC isresponsibleforensuringthatthenewPLHCPisprovidedwiththis informationeitherbyprovidingthedocumentsdirectlyorbytransferofdocuments fromtheformerPLHCP.Employeeswillnotbere-evaluatedjustbecauseanewPLHCPisselected.
MedicalDeterminationToaidMIKE SCOTTPLUMBING INC indetermining anemployee’s ability to safelyuse a respirator,MIKE SCOTTPLUMBINGINCwillgetawrittenrecommendationfromthePLHCP.ThePLHCP’srecommendationwillcontainthefollowinginformation:
• Whether or not the employee is subject to any medical conditions or workplace conditions that maypreventtheemployeefrombeingmedicallyabletousetherespirator,
• Recommendationsforfollow-upevaluationsifneeded,and
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• AsignedstatementthattheemployeehasreceivedacopyofthePLHCP’swrittenrecommendations.TheSafetyManagerwillreceiveacopyofallrecommendations.AdditionalMedicalEvaluationsThe MIKE SCOTT PLUMBING INC will provide additional medical evaluations according to the programrequirementsif:
• An employee discloses medical symptoms or signs that may affect the employee’s ability to use arespirator,
• A supervisor, the Program Administrator or a PLHCP recommends that an employee should be re-evaluated,
• Informationfromtheproceduressetforthinthisprogram,includingobservationsduringfitting,indicatesthattheemployeeneedstobere-evaluated,or
• Changesinworkplaceconditions(e.g.,anincreaseinphysicalworkeffortorchangesinprotectiveclothingortemperature)thatmaycreateincreasedphysiologicalburdenontheemployee.
WorkSiteRespiratorProcedures
Eachwork site that employs theuseof respirators shall have site procedures that adhere to the guidelines setforthinthisprogram.Additionalproceduresmaybeenforcedbytheclient,whichwillbefollowed.Thefollowingsitespecificinformationmustbeincluded:
• Identificationofsitespecifichazardsthatrequirerespiratoryprotection,• Selectionofrespiratoryequipmentthatshallbeappropriatetotheparticularhazards,characteristicsand
concentrationlevelsatthesite.Identificationofparticularbrandandmodelsofrecommendedrespiratoryequipmentshallbeincludedintheprocedures,
• Confirmationthatallusersofrespiratoryprotectionarequalified,trainedandcompetentaccordingtotheguidelinessetforthinthisprogram(i.e.,approvedmedicalevaluation,fittestedandtrainedannually).
CriteriafortheSelectionofRespirators
Respiratoryequipmentisselectedbasedonthehazardstheemployeeisexposedto.MIKESCOTTPLUMBINGINCwill:
• Identifyhazards,• Providerespiratorsaccordingtothosehazardsandfactorsthataffectperformance,• Identifyspecificbrandsandmodelstobeused,and• Provideinformationonestimatedexposuresandcontaminants.
HazardIdentificationDue to the variety ofwork locations,MIKE SCOTT PLUMBING INCwill identify respiratory hazards according tospecificworksitesafetyplans.Commonrespiratoryhazardsthatemployeesmaybeexposedtoinclude:
• Chemicalparticles• Gases• Oxygendeficientconditions• Fumes• Dust
CharacteristicsofHazardousOperationsorProcessesShapingoperationstoincludecutting,filing,sawing,grinding,drillingandmilling,
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• Solidoperationsto includepouring,mixing,separating,conveying,crushing, loading,extracting,bagginganddemolishing,
• Liquidoperationsto includedegreasing,spraying,painting,dipping,etching,cleaning,brushing,coating,plating,mixing,pickling,galvanizingandotherchemicalreactions,
• Hotoperationsincludingsoldering,melting,burning,melding,weldingandotherchemicalreactions,• Pressurizedsprayingtoincludeapplyingpesticides,cleaningparts,sandblasting,degreasingandpainting.
GaseousContaminants
• Inert gases (neon, argon, helium, etc.), which displace air to create oxygen deficiencies but do notmetabolizeinthebody,
• Alkalinegases(NH3,etc.)whicharealkalisorcreatealkaliswhentheyreactwithwater,• Acidicgases(HCL,SO2,H2S,etc.),whichareacidsorcreateacidswhentheyreactwithwater,• Organicgases(acetone,butane,etc.),whichexistastruegasesorvaporsfromorganicliquids,• Organometallicgases (organo-phosphates, tetraethyl lead,etc.),whichhavemetalsattached toorganic
groups.Particulatecontaminants
• Smokeisacombinationofchemicallygeneratedgasesandairborneparticles(solidandliquid)oforganicorigins(0.01to0.3µm),
• Fumesareparticlesofsolidcondensation(0.1to1.0µmdiameter),• Dustsaresolidparticles,(0.5to10µmdiameter),generatedbymechanicalmeans,• Mistsareliquidparticulatematter(5to100µmdiameter).
SelectionofRespiratorWhenselectingarespirator,thefollowingfactorsshouldbeconsidered:ContaminantTypeandConcentrationThemodelandtypeofrespiratorselected,andtheiraffiliatedpartssuchascartridgesandfilters, isdeterminedbasedonthetypeandconcentrationofthecontaminant.Theconcentrationisobtainedbytakingasamplefromtheatmosphere.IdentificationoftheLocationofHazardousAreasHazardousareasmayincludeconfinedspaces,thoseexposedtonearbycontaminants,etc.WorkerActivityWorkeractivitiesincludebeingexposedtoextremeheatorcold,wearingaweldinghood,etc.TypesofRespiratorsAir-purifying respirators areeitherhalfmasksor full-facedmasks that filterdusts, fumes,gases,mistsorvaporsthroughmechanicalorchemicalcartridges.Poweredair-purifyingrespiratorsarethosethatpasscontaminatedairthroughafilterusingablower.Likeregularair-purifyingrespirators,theyfilterdusts,fumes,gases,mistsorvapors.Thepurifiedairgoesintoamaskorhood.Air-purifyingrespiratorsarenotsuitableforenvironmentsthatareoxygen-deficient.Thiscanresultwhenanothergasdisplaces theoxygen in theatmosphereorbyachemical reaction thatconsumes theoxygen.Whenoxygenlevelsdropbelow19.5%,asourceofsuppliedairorsupplied-airrespiratorsarerequired.Oxygenlevelsbelow16%are considered very dangerous and could result in death. Contact the Safety Manager or qualified safetyrepresentative of the client to help determine the appropriate cartridge for air-purifying respirators. Take intoconsiderationtheinformationontheMaterialSafetyDataSheetregardingthesubstancethatrequiresfiltering.Allcartridgesareassignedacolordesignatingthetypeofcontaminanttheywillfilter:
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White: AcidgasBlack: OrganicvaporsGreen: AmmoniagasYellow: AcidgasesandorganicvaporsPurple: RadioactivematerialsOrange: Dust,fumesandmistsOlive: Othergasesandvapors(multi-contaminants)Assoonastherespirator’susercandetectanodor, irritation,ortastethecontaminant, thecartridgeshouldbeimmediatelyreplaced.Atthebeginningoftheshift,allcartridgesandfiltersshouldbechanged.Supplied-air respirators provide the best protection against potentially highly toxic materials. Supplied airrespiratorsareair-linerespiratorsorself-containedbreathingapparatuses(SCBAs).SBCAsallowalimitedamountofairtobecarriedbytheuser,providingfewerrestrictionsandmoremobilitythanair-linerespirators.Air-line respirators are connected to a central supply of fresh air via a hose. Fresh air can be obtained from acompressedaircylinderoranaircompressorwithaminimumofGradeDbreathingair.
Emergency Escape Breathing Apparatuses (EEBAs) provided oxygen in 5, 10 or 15 minutes depending on theapparatus. EEBAs are to be used in emergencies when an employee needs to escape a situation that isimmediatelydangeroustolifeorhealth(IDLH).
SCBA(SelfContainedBreathingApparatus)
NOTE:MIKE SCOTTPLUMBING INCdoesNOTpermit employees towork in environments that are ImmediatelyDangeroustoLifeandHealth(IDLH).
TomaintainNIOSHandMSHAapprovalofrespirators,mixingparts(e.g.,valves,cartridges,airlinehoses,gaskets,etc.)betweenrespiratormanufacturers isstrictlyprohibited.Forexample,donotuseMSAcartridgesorgasketswithaNorthproduct.
BrandandModelsNorthSafetybrandNIOSH-certified respiratorshavebeenselected forusebyMIKESCOTTPLUMBING INC.OnlyNorthSafetybrandmaybeusedtobeincompliancewiththepoliciesandconditionsofthisRespiratoryProtectionProgram.Additionally,NIOSHcertifiedrespiratorsareselectedbasedonthehazardsthattheworkerisexposedto.Thespecificmodeltobeusedwillbebasedonthetypeofhazardencountered,oxygenlevels,concentrationofthecontaminant, typeofworkbeingperformed,andworkenvironment.Selectionsshallbemadeby identifyingtheappropriateNorthrespiratoryequipmentfortheworkperformedandtheencounteredhazardusingthefollowingguides.
• NIOSHPocketGuidetoChemicals• NorthRespiratorSelectionGuide• NorthCartridgeSelectionGuide
EstimateofExposuresandContaminantInformation• EmployeesarenotpermittedtoenterIDLHenvironments,• Oxygenlevelsshallbemaintainedatanormallevel,• EmployeeswillnotbeexposedtoatmosphericconditionsthatcontainconcentrationsexceedingtheSTELorPELforaparticularhazard.
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RespiratorFitTesting
Priortoanemployeeusingarespiratorwithnegativeorpositivepressuretight-fittingfacepieces,theemployeemustbefittedwiththesamemake,model,size,andstyleofrespiratorthatwillbeusedwhensituationsrequireit.Thisportionofthedocumentlaysoutthetypesoffittestsallowed,howtoconductthem,andhowtheresultsofthetestsaretobeused.Employees using respirators must be fit-tested annually, at a minimum, and more frequently if federalrequirementsdictate.Suppliedairrespiratorsmustalsobetestedforfit.Qualitativefittests(QLFTs)orquantitativefittests(QNFTs)arerequiredforallemployeesusingtight-fittingfacepiecerespirators.Fittestsfortight-fittingfacepiecerespiratorsmustbeconductedpriortoanemployeeusingtherespirator,whentheemployeeusesadifferentrespiratoror facepiece (make,model,sizeorstyle)andat leastannuallyafterthat.Additional fit tests are required if theemployee reports, or aMIKE SCOTTPLUMBING INC supervisor, PHLCPorProgramAdministrator observes changes in the physical condition of the employee that could affect fit. Thesephysical conditions include, but are not limited to: obvious changes in body weight, cosmetic surgery, facialscarringordentalchanges.If an employee passes a QLFT or QNFT and later notifies MIKE SCOTT PLUMBING INC, supervisor, PLHCP orProgramAdministrator that the fit isnot suitable, theemployeewillbegivenopportunity tochooseadifferentrespiratorfacepiecetoberetested.Fit tests are conducted according to OSHA-accepted QLFT or QNFT protocol. The accepted procedures andprotocolsareoutlinedinthissection.QLFT is only to be used for fit-testing negative pressure air-purifying respirators that are required to have a fitfactorof100orless.Halffaceairfilteringrespiratorsarefittestedwithasmokeirritant.FullfacerespiratorsmustbefittestedusingPortacount.Ifprotocoldetermines that the fit factor is100orgreater for tight-fittinghalf facepieces,or500orgreater fortight-fittingfullfacepieces,thequantitativefittesthasbeenpassedwiththatparticularrespirator.The negative pressure mode will be performed during the QLFT or QNFT to fit test tight-fitting atmosphere-supplyingrespiratorsandtight-fittingpoweredair-purifyingrespirators.Thenegativepressuremodewillbeusedforthefittestregardlessofwhethertheusualmodeofoperationforthatrespiratorispositiveornegative.To conduct a qualitative fit test for these respirators, the respirator user’s face piece will be converted into anegativepressurerespiratorwithappropriatefilters.Alternately,anidenticalnegativepressureair-purifyingfacepiecewiththesamesealingsurfacesmaybesubstituted.Toconductaquantitativefittestfortheserespirators,thefacepiecewillbemodifiedtoallowsamplinginsidethefacepiece’sbreathingzone,halfwaybetweenthenoseandmouth.Thiswillbeaccomplishedbyinstallingafixedsamplingprobeontoasubstitutefacepieceorbyusingasamplingadapterwhichprovidesatemporarymeansofsamplingtheair.Any face pieces that are modified for the purposes of fit testing will be completely restored to their NIOSH-approvedconfigurationsbeforetheyareusedbyemployeesintheworkplace.FitTestProceduresTherequirementsinthissectionapplytoallQLFTandQNFTOSHA-acceptedfittestmethods.
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The test subject will be provided with a sufficient variety of respirator sizes to select the most acceptablerespiratorthatcorrectlyfitsthesubject.Beforebeginningtheselectionprocess,thesubjectwillbeshownhowtoputarespiratoron,howtopositionitonthe face,how to set strap tensionandhow toevaluateacceptable fit.Amirrorwill beprovided toaid the testsubject indeterminingthepositionand fitof therespirator.The instructionprovidedduring fit testingdoesnotsubstitutefortheformaltrainingonrespiratoruse;itisonlyareview.The test subject will be informed that a respirator is to be selected that provides the best fit. Each respiratorpresented isofadifferent sizeandshape. If fittedandusedproperlyby the subject, the respiratorwillprovidesufficientprotection.Testsubjectswillbeinstructedtoholdupeachchosenfacepiecetothefacetoquicklyeliminatethosethatareobviouslyapoorfit.Theacceptablefacepiecesarenoted.Themostcomfortablemaskmustbeputonandwornforfiveminutesormoretoevaluatecomfort.Toassesscomfort,thefollowingpointsshouldbeconsidered:
• Ifthesubjectisnotfamiliarwithhowtousearespirator,heorshewillbeinstructedtoputthemaskonseveraltimesandtoadjustthestrapseachtimesothesubjectbecomeswell-versedinsettingthepropertensiononthestraps,
• Positionofthemaskonthecheeksandface,• Roomtotalk,• Positionofthemaskonthenose,• Roomforeyeprotection.
Thefollowingcriteriawillbeusedtoevaluatethesuitablenessoftherespirator’sfit:
• Properplacementofthechin,• Sufficient,butnotoverlytight,straptension,• Properfitacrossthebridgeofthenose• Respirator’stendencytoslip,• Respiratorsizedappropriatelytospanthedistanceofthesubject’snosetochin,• Subject’sself-evaluationinmirrortoassesstherespirator’sfitandposition.
EvaluationsshouldincorporateuseoftheFitTestform.UserSealCheckPriortobeginningthenegativeandpositivepressurechecks,subjectswillbeinstructedtoplacethemaskontheface andmove the head up and down and from side to sidewhile taking slow, deep breaths. The subjectwillperformausersealcheckbyusingeitherthepositiveornegativepressuresealchecksoutlinedbelow:PositivePressureCheckRemovetheexhalationvalvecoverandcloseofftheexhalationvalve.Exhalegentlyintothefacepiece.Ifaslightpositivepressurebuildsupinsidethefacepiecewithnooutwardleaksofairattheseal,thefacefitissufficient.Carefullyreplacetheexhalationvalvecoverafterconductingthepressurecheck.NegativePressureCheckReplacethefiltersealovertheopeningofthecanisterorcartridge.Ifthefiltersealisnotavailable,covertheinletopeningwiththepalmofthehand.Ifthehanddoesnotsufficientlycovertheinletopening,cover itwithathinlatexornitrileglove.Inhalegently.Thefacepieceshouldcollapseslightly.Holdthebreathforten(10)seconds.Ifthefacepieceremainsslightlycollapsed,andnoairleaksinward,thetightnessoftherespiratorissufficient.
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Thetestcannotbeconductedifthesubjecthashairgrowthattheareaswiththeskinsealswiththesurfaceoftherespirator.Thisincludesabeard,moustache,sideburns,orstubble.Anyappareloraccessories(includingglasses)thatinterferewithfitshouldberemoved.If the subject determines that the fit of the respirator is unsatisfactory, the subjectwill be allowed to select adifferent respirator andwill be retested. The fit testwill be terminated immediately if the subjecthasdifficultybreathingduringthetests.Thesubjectwillbereferredtoaphysicianorotherhealthcareprofessionforevaluationregardingwhetherthesubjectcanweararespiratorintheperformanceofhisorherjobduties.Subjectswillbegivenadescriptionofthefittestandthesubject’sresponsibilitiesduringtestingpriortobeginningthetest.Thiswillincludeadescriptionoftheexercisestobeperformedbythetestsubject.Therespiratormustbewornforatleastfiveminutespriortobeginningatest.Thesubjectmustwearanysafetyequipmentthatmayberequiredduringactualrespiratorusewhilethefittestisperformed.TestExercisesEachtestexerciselastsoneminuteexceptthegrimacetest,whichlasts15seconds.Thetestconductorwillaskthesubject questions about the comfort of the respirator upon completionof theprocedures. If the respirator hasbeendeemedunacceptableduringoraftercompletionof the tests,anothermodelwillbe tested. If thesubjectcannotperformthetestexercisesduetomedicalorhealthconditions, thefit testwillnotbeperformed. Inthiscase,thesubjectisprohibitedfromusingarespiratoruntilallelementsofthefittestcanbecompleted.Thesubjectwillnotbepermittedtoadjusttherespiratoroncetheexercisesbegin.Anyadjustmentmadevoidsthetest,andthetestmustberepeated.Allfit-testingmethodswillrequirethefollowingexercisestobeperformed:
• Normalbreathing.Thesubjectwillberequiredtobreathenormallywhile inastandingpositionwithouttalking,
• Deep breathing. The subjectwill be asked to stand in a normal position and take slow, deep breaths,takingcarenottohyperventilate,
• Turningheadsidetoside.Whilestandinginplace,thesubjectwillberequiredtoturntheheadfromsidetoside,tothefarthestpositionateachside.Atthefarthestposition,thesubjectwillbeaskedtoholdandinhale,
• Movingheadupanddown.Whilestandinginplace,thesubjectwillbeaskedtomovetheheadinanupanddownmotion.Thesubjectwillbeaskedtoinhalewhentheheadisintheupposition,
• Talking.Thesubjectwillbeaskedtospeakslowlyandloudenoughforthevoicetobeheardbythetestconductor.Forthisexercise,thesubjectwillreadfromtheRainbowPassagebelowforoneminute.
RainbowPassage
“Whenthesunlightstrikesraindropsintheair,theyactlikeaprismandformarainbow.Therainbowisadivisionofwhitelightintomanybeautifulcolors.Thesetaketheshapeofa longroundarch,with itspathhighabove,and itstwoendsapparentlybeyondthehorizon.Thereis,accordingtolegend,aboilingpotofgoldatoneend.Peoplelook,butnooneeverfindsit.Whenamanlooksforsomethingbeyondreach,hisfriendssayheislookingforthepotofgoldattheendoftherainbow.”Continuetoreadforoneminute.
• Grimacing. The test subject will be asked to grimace by smiling or frowning. (This exercise is only
performedduringQNFTtests),
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• Jogginginplace.Thesubjectwillberequiredtojoginplaceforoneminutewhiletakingcaretobeawareoftheirsurroundings.
• Normalbreathing.Repeatthefirstexercise.
QualitativeFitTest(QLFT)ProtocolsGeneralMIKESCOTTPLUMBINGINCrequiresthatpersonsconductingQLFTareabletocalibrateequipment,ensurethatequipment is inproperworkingorder,preparetestsolutions,properlyperformtestsandrecognize invalidtests.MIKE SCOTT PLUMBING INC is responsible for ensuring that QLFT equipment is clean, well-maintained andoperationalwithinitsintendedparameters.IrritantSmoke(StannicChloride)ProtocolThis QLFT tests for leakage into the respirator by using the subject’s reaction to chemical irritants released in“smoke”producedbyastannicchlorideventilationsmoketube.GeneralRequirementsandPrecautionsfortheIrritantSmokeProtocol:Respiratorswillbeequippedwithhighefficiencyparticulateair(HEPA)orP100seriesfiltersforthistest.Thetestshallnotbeperformedinanenclosure.Thetestsubjectshallnotuseahood.Onlystannicchloridesmoketubesarepermittedforuseduringthisprotocol.The smoke from this testmay be irritating to the eyes, nasal passages and lungs. The test conductorwill takeprecautionarymeasurestominimizethesmokeirritantthesubjectisexposedto.Sensitivityvariesaccordingtotheindividual;somemayexperiencegreater irritationtothesmoke.Precautionswillbetakenwhenperformingthescreening to use only the minimum amount of smoke necessary to elicit an olfactory response from the testsubject.Thisfittestwillbeconductedinanadequatelyventilatedareatopreventbuild-upofirritantsmokeandtoavoidexposingthetestconductortosmoke.Thesubjectmustbeabletodemonstratethatheorshecandetectaweakconcentrationoftheirritantsmoke.
• Thetestconductorwillbreakbothendsof thestannicchlorideventilationsmoketube.Oneendof thesmoke tube will be attached to a low flow air pump to administer 200 milliliters per minute, or anaspiratorsqueezebulb.Theconductorwillcovertheoppositeendofthesmoketubewithashortpieceoftubingtoguardagainstpotentialinjuryfromthejaggedend.
• Thetestconductorwillinformthetestsubjectthatsmokecanirritatetheeyes,nasalpassages,andlungsandwillinstructthetestsubjecttokeeptheeyesclosedwhilethetestisperformed.
• The test subject will be permitted to smell a weak concentration of the smoke before putting therespiratoroninordertobecomefamiliarwithitsirritatingpropertiesandtodetermineifthesubjectcandetectthesmoke’sirritatingproperties.Thetestconductorwillcarefullyadministerasmallamountofthesmokedirectedtowardthetestsubjecttodetermineifheorshecandetectit.
IrritantSmokeFitTestProcedure
• The test subject will put the respirator on without assistance and will perform the required user sealchecks,
• Thetestsubjectwillbeinstructedtokeeptheeyesclosedifheorsheiswearingahalffacerespirator,• Thetestconductorwilldirectthestreamofsmokefromthetubetowardthefacesealareaofthesubject
byusinga lowflowpumporsqueezebulb.Thetestconductorwillbe12 inchesormorefromtheface
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piece and will move the smoke stream around the entire perimeter of the mask. Gradually, the testconductor will make twomore passes (for a total of three times) around the perimeter of themask,movingclosereachtime.Thetestconductorwillnotmovethesmoketubecloserthansixinches,
• Iftheirritantsmokedoesnotelicitaresponsefromthetestsubject,proceedwiththetestexercises,• TheexercisesintheTestExerciseswillbeperformedbythetestsubject.Therespiratorsealwillcontinue
tobechallengedbydirectingsmokearoundtheperimeteratadistanceofsixinches,• If thetestsubjectreportsdetectionofthe irritant,this isafailedtest.Thetestsubjectmustrepeatthe
entiresensitivitycheckandfittestprocedurebeforebeingretested,• If the test subject passes the irritant smoke test (with no evidence of a response such as irritation or
involuntarycough),thesubjectwillbescreenedforsensitivityagainaftertherespiratorisremoved,usingsmoke fromthesametubeusedduring the fit test. Ifheor shestill reacts to thesmoke, the fit test isvalid.Ifthereisnoresponsetotheirritantsmoke,theresultsofthefittestareinvalid,
• Theglasstubewillbeproperlydisposedofafterconductingthescreeningsandfittest.QuantitativeFitTest(QNFT)ProtocolsOSHAhasdeemed it acceptable touse controllednegativepressureand suitable instrumentation tomeasureafacepiece’sleakratebyvolumeinordertoquantifytherespirator.MIKE SCOTT PLUMBING INC requires that all persons administering quantitative fit tests (QNFT) are capable ofcalibratingequipment,ensuringthatequipmentisinproperworkingorder,performingtestsproperly,calculatingfitfactorsproperly,andrecognizinginvalidtests.MIKE SCOTT PLUMBING INC is responsible for ensuring that equipment forGNFT is clean,wellmaintained andcalibratedaccordingtothemanufacturer’srecommendationsinordertooperateasitwasdesignedto.PortacountFitTestRequirements• Examinetherespiratortoensureitisfittedwithahighefficiencyfilter.Makesurethesamplingprobeandline
areattachedtothefacepieceaccordingtoestablishedstandards,• Instructthesubjecttoputtherespiratoronfiveminutespriortothebeginningofthetesttoridtherespirator
of ambient particles trapped inside and allow the subject tomake sure the respirator is comfortable. Thesubjectmustalreadyhavebeentrainedonproperuseoftherespirator,
• Checkthefollowingtoensuretherespiratorfitsthesubjectsufficiently:Properplacementofchin,sufficientstrap tension, correct placement on the nose, appropriate distance from nose to chin, tendency of therespiratortoslipandsubject’sself-evaluation(inamirror)offitandposition,
• Instructthesubjecttoperformausersealcheck.Ifaleakisdetected,examinethecause.Ifitisdeterminedtobe caused by an inadequately fitting face piece, instruct the subject to select a different size of the samemodel,oradifferentmodelofrespirator,
• ProceedwiththetestensuringthePortacountisoperatedaccordingtothemanufacturer’sinstructions.• InstructthetestsubjecttoperformtheexercisesaccordingtotheTestExercisessectionofthisprocedure,• Afterthesubjecthascompletedthetestexercises,questionthesubjectaboutthecomfortoftherespirator.If
thefithasbecomeunacceptable,instructthesubjecttoselectanotherrespiratormodel.PortacountTestInstrumentThe Portacount automatically stops and calculates the overall fit factor for all of the exercises completed. Theoverallfitfactoristheonethatcounts;thisisdeterminedbyaPassorFailmessage.IfthetestreadsPass,thetestisover.BecausethecriteriaforPassorFailareprogrammablebytheuser,thetestconductorwillmakesurethattheprogrammedcriteriameettherequirementsfortherespirator’sminimumperformance.Test results for passing testswill be sent to the SafetyManager and kept on file. This recordmust contain thesubject’sname;overallfitfactor;make,model,styleandsizeofrespirator;andtestdate.
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Use,MaintenanceandCareofRespirators
MIKESCOTTPLUMBINGINCisrequiredtoprovidefortheuse,inspect,repair,storage,cleaninganddisinfectingofrespiratorsusedbyMIKESCOTTPLUMBINGINCemployees.AllrespiratoryprotectiveequipmentshallbeproperlystoredandinspectedbyMIKESCOTTPLUMBINGINC.
Use• Factorsthatcanaffectthemasktofacesealarenotpermitted.Thisincludes,butisnotlimitedto,glasses,
clothingandfacialhair,• Apositiveandnegativepressurecheckmustbeconductedeachtimearespiratorisworn.
CleaningandDisinfectingRequirementsMIKESCOTTPLUMBINGINCwillprovideeachemployeewhorequiresarespiratoronethatisclean,sanitary,andin properworking order. The responsible person for themaintenance and care of respiratory equipment is therespiratoryprogramadministratorandsafetymanager.MIKESCOTTPLUMBINGINCwillmakesurethatrespiratorsare cleaned and sanitized according to the procedures in the Respiratory Protection Program, or proceduresrecommendedbythemanufactureriftheyareequivalentlyeffective.Respiratorsarerequiredtobecleanedanddisinfected:
• When issued to an employeewhowill use the respirator exclusively, the respiratorwill be cleaned asoftenasnecessarybytheemployeetomaintainsanitarycondition,
• Whenused in trainingand fit testing, the respiratormustbecleanedby theSafetyManagerorhis/herdesigneeaftereachuse,
• Employeeswhoareassignedcartridgerespiratorsareresponsibleforthecleaning,inspectionandproperstorageoftherespirator.
CleaningProcedures• Removetherespirator’sfilters,cartridgesorcanisters.Facepiecesshouldbedisassembledbyremoving
speaking diaphragms, valve assemblies, hoses and any other components as recommended by themanufacturer.Defectivepartsshouldeitherbediscardedorrepaired,
• Wash all parts in a solution ofwarmwater andmild detergent orwith amanufacturer recommendedcleaner.Anon-wire,stiffbristledbrushmaybeusedtohelpremovedirt,
• Rinseallthewashedcomponentsinclean,warm,runningwater.Drainafterrinsing,• If the cleaner does not contain a disinfectant, parts should be submerged for two minutes in a
disinfectant. Alternatively, alcohol wipes may be used, so long as they are intended for use withrespirators,
• Rinsepartsinclean,warm,runningwater.Itisimportanttorinsethoroughlybecausedrieddetergentsordisinfectantsonfacepiecesmaycausedermatitis.Thesecleansingagentsmayalsodeteriorateorcorroderubberandmetalpartsiftheyarenotcompletelyremoved,
• Drainthepartsafterrinsing,• Components should be hand-dried with a clean lint-free cloth or air dried. Reassemble face piece,
replacing filters, cartridges, and canisters where necessary. Test the respirator to ensure that allcomponentsworkproperly.
StorageandInspection• Respirators and respiratory equipment must be stored properly to protect them from contamination,
temperatureextremesandotherdamagingconditions,• Respiratoryequipmentthatisintendedforuseinemergencieswillbestoredinaneasilyaccessiblearea
thatisclearlymarked.Respiratorsmustbeinspectedasoutlined:
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• Respirators used routinelymust be inspected by its assigned employee before and after each use andduringcleaning,
• The employee must also check the respirator for proper function, tightness of connections and theconditionofitsparts(e.g.,thefacepiece,valves,headstraps,connectingtubes,andcartridges,canistersorfilters),and
• Elastomericpartsmustbecheckedforpliabilityandpossiblesignsofdeterioration,• Emergencyrespiratoryequipmentmustbeinspectedmonthly,ataminimum,andbeforeandaftereach
use,• Respiratoryequipmentusedforescapeonlymustbeinspectedbeforecarryingintotheworkplace.
BreathingAirQualityandUseMIKESCOTTPLUMBINGINCwillmakecertainthatcompressedaircomplieswiththefollowingspecifications:
• CompressedbreathingairshallmeetatleasttherequirementsforType1-GradeDbreathingairdescribedinANSI/CompressedGasAssociationCommoditySpecificationforAir,G-7.1-1989,toinclude:
• Oxygencontent(v/v)of19.5-23.5%,• Carbonmonoxide(CO)contentequaltoorlessthan10ppm,• Hydrocarbon(condensed)contentof5mgpercubicmeterofairorless,• Carbondioxidecontentequaltoorlessthan1,000ppm,and• Lackofnoticeableodor.
• MIKESCOTTPLUMBINGINCwillmakesurethatoxygenisnotusedincompressedairunits,• MIKESCOTTPLUMBING INCwillmakesure thatonlyequipmentdesigned foroxygenserviceoroxygen
distributionwilluseoxygenconcentrationsgreaterthan23.5%,• MIKESCOTTPLUMBING INCwillmakesure that cylindersused in supplyingbreathingair to respirators
meetDepartmentofTransportationrequirementsand:
• CylindersofpurchasedbreathingairhaveacertificateofanalysisfromthesupplierstatingthatthebreathingairmeetstherequirementsforType1GradeDbreathingair,and
• Themoisturecontentofacylinderdoesnotexceedadewpointof-50deg.F(045.6deg.C)at1atmospherepressure,
• Cylinders are tested andmaintained as recommended in the Shipping Container SpecificationRegulationsoftheDOT(49CFRpart173andpart178).
• MIKESCOTTPLUMBINGINCwillmakesurethatcompressorsusedinsupplyingbreathingairtorespirators
areconstructedandplacedinamannerthat:
• Preventsentryofcontaminatedairintotheair-supplysystem,• Minimizesmoisturecontenttokeepthedewpointat1atmospherepressureto10deg.F(5.56
deg.C)belowtheambienttemperature,• Have appropriate in-line air-purifying sorbent beds and filters to protect the quality of the
breathingair.Sorbentbedsandfiltersmustbemaintainedregularlyandrefurbishedorreplacedperiodicallyaccordingtothemanufacturer’srecommendations.
• Haveatagmaintainedatthecompressorthatcontainsthemostrecentchangedateandthesignatureoftheauthorizedpersonwhoperformedthechange,
• For compressors that are not oil-lubricated, MIKE SCOTT PLUMBING INC will make sure that carbonmonoxidelevelsofthebreathingairdonotexceed10ppm,
• Foroil-lubricatedcompressors,MIKESCOTTPLUMBINGINCwilluseacarbonmonoxidealarmand/orhightemperaturealarmtomonitorlevelsofcarbonmonoxide.Ifusingonlyhigh-temperaturealarms,theairsupplymustbemonitoredatregularintervalstosufficientlypreventcarbonmonoxideinthebreathingairfromexceeding10ppm.
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• MIKESCOTTPLUMBINGINCwillmakesurethatbreathingaircouplingsareincompatiblewithoutletsfornon-breathableworksiteairandothergassystemssoastopreventasphyxiatingsubstancesfrombeingintroducedintothebreathingairlines.
RepairsMIKESCOTTPLUMBINGINCwillmakesurethatrespiratorsthatfailinspectionorareotherwisedeemeddefectiveareimmediatelyremovedfromservice.Thedefectiverespiratorswillbediscarded,repairedoradjustedaccordingtothefollowingprocedures:
• Adjustmentsandrepairsaretobemadeonlybyauthorizedpersonstrainedtoperformthoseoperations.Onlytherespiratormanufacturer’sNIOSH-approvedpartsdesignedfortherespiratormaybeused,
• Repairswill bemadeaccording to themanufacturer’s instructions, according to the typeandextentofrepairsneededtobeperformed.
VoluntaryUseIfanemployeeelectstovoluntarilyweararespiratorwhennotrequiredbythisProgram,theywillbeadvisedofthefollowingduringtheirtraining:Whenproperlyselectedandworn,respiratorsareaneffectiveformofprotectionagainstdesignatedhazards.Useofrespiratorsisencouraged,evenifexposuresarebelowtheexposurelimit,toprovideadditionalprotectionandcomfortforemployees.Ifarespiratorisnotusedproperly,notmaintainedandnotkeptclean,therespiratormaybecomeahazardtotheemployee.Certainprecautionsshouldbetakenwhenemployeesareprovidedwithrespiratorsforvoluntaryusetoincludethefollowing:
• Readthoroughlyand followall instructionsasset forthby themanufacturerontheuse,cleaning,care,
maintenance,warningsandlimitationsoftherespirator,• Select respirators certified byNIOSH (National Institute forOccupational Safety andHealth) to protect
againstthecontaminantofconcern.Alabelorstatementofcertificationshouldbeontherespiratororitspackaging. This certification details what the respirator is designed for and how much protection itprovides,
• Donotwearrespiratorsintocontaminatedareasforwhichyourrespiratorisnotdesignedandcertifiedtoprotectagainst.Forexample,arespiratordesignedtofilterdustparticlesdoesnotprotectagainstvapors,gases,orverysmallsolidparticlesoffumesorsmoke,
• Keeptrackofyourrespiratortoavoidmistakenlyusingsomeoneelse’srespiratorandviceversa.
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WorkplaceMonitoring
Thecorporatehealthdepartmenthasimplementedaprogramtomonitorpotentialemployeeexposures.Projectpersonnel may be assigned to the task of air monitoring. Direct-reading instruments will be utilized to aid incharacterizing potential exposures. The data collected will be used to determine the respiratory equipment’sappropriateness.
Recordkeeping
MIKESCOTTPLUMBINGINCwillestablishandmaintainwrittenrecordsregardingmedicalevaluations,fittestingandtherespiratorprogram.Medicalevaluationrecordswillberetainedandmadeavailableaccordingto29CFR1910.1020.MIKESCOTTPLUMBINGINCwillgivetheemployeeanopportunitytodiscussthequestionnaireandtheresultsoftheemployee’sexaminationwiththePLHCP.RecordswillbetreatedinaconfidentialmannerandmaintainedinthefilesoftheSafetyManagerinthecorporateoffice.
ProgramEvaluation
MIKESCOTTPLUMBING INCwill conductevaluationsof theworkplaceandenvironmentwhenevernecessary tomake sure that thepolicies andproceduresof the currentprogramarebeing implementedand continue tobeeffective.MIKE SCOTT PLUMBING INC will, on a regular basis, consult employees who use respirators to evaluate theemployee’s opinions on the effectiveness of the program and to identify any problems with said program.Identifiedproblemswillbecorrected.Factorstobeevaluatedinclude,butarenotlimitedto:• Respiratorfit,• Abilitytousetherespiratorwithoutinterferingwithworkdutiesandperformance,• Properusageoftherespiratorundertheusualconditionstheemployeeencounters,and• Propermaintenanceoftherespirator.
Training
Every employee will participate in respirator training initially and at least annually thereafter, if their jobclassificationrequiresit.Trainingwillbeprovidedpriortorequiringtheemployeetousetherespiratorandshalladdressemployeeknowledgeofthefollowing:
• Respiratorsandfit,• Wearing,use,andlimitations,• Emergencysituations,• FitChecks,• Maintenanceandstorage,• Medicalsignsandsymptomsofeffectiveuse,• GeneralOSHAstandardsandrequirements.
RetrainingEmployeesmustberetrainedannuallyandwhenthefollowingcircumstancesapply:
• Changesintheworkplaceorthetypeofrespiratormaketheprevioustrainingobsolete,• Theemployee’sknowledgeisfoundtobeinadequate,or• Othersituationsthatarisethatmakeretrainingnecessarytoensureemployeesafety.
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RIGGINGMATERIALHANDLING
Purpose
Thisprogramensuresonshoreandoffshoreliftingoperationsaresafeandincidentfree.
Scope
ThisprogramappliestoallMIKESCOTTPLUMBINGINCemployeesthatworkonshore,orintheOuterContinentalShelf(OCS).ItistobeusedatalltimesonMIKESCOTTPLUMBINGINCworksite.IfaMIKESCOTTPLUMBINGINCemployeeperformsworkonasiteotherthanMIKESCOTTPLUMBINGINC’ssite,thefacilityowner’splanshouldbeusedifitexistsandisasstrict(ormorestrict)thanthisplan.Incaseswheretheotherfacility’splandoesnotexistorislessstrictthanthisplan,MIKESCOTTPLUMBINGINCemployeeswilloperateunderthisplan.
Definitions
Rigging-theprocessofsafelyliftingaloadbyattachingittoahookusingappropriateslingsandrelatedhardware.Qualified Rigger – anyone who has successfully completed training that meets the requirements set forth byAmerican Petroleum Institute’s Recommended Practice 2D 5th Edition (API RP-2D 5th Edition) and attaches ordetachesliftingequipment.OuterContinentalShelf–allsubmergedlands,subsoil,andseabedthatbelongtotheUnitedStates(federal)andlieseawardandoutsideoftheindividualstates'jurisdiction(landbeneathnavigablewatersareinthejurisdictionoftheindividualstates).
KeyResponsibilities
Managementdetermineswhetherthisprogramisnecessarytocomplywithregulationswithintheirregion.Iftheprogramisnecessary,managementdetermineswhichemployeesarerequiredtotakethistraining.Managementmayselectatrainingfacility,ormayuseanin-housequalifiedtrainertoconductthetraining.Supervisorsassistthemanagersincompletingtheabovetasks.Thesupervisormustverifythateachemployeehastheappropriatetrainingbeforereportingfordutyonshore,oronanOCSfacility.Employees must follow safe rigging practices, and will assist their supervisor in tracking required training.Employeeswill be aware of expiration dates of required training, andwill notify their supervisor in advance ofexpiry.Attachingordetaching liftingequipment to loads (or lifting loads)mustonlybeperformedbyqualified, trainedriggeremployees.MIKESCOTTPLUMBINGINCemployeesneveroperatenorinspectoffshorecranes.
Procedure
General“Qualifiedriggers”aretheonlyemployeesallowedtoattachloadstoaliftinghook.“Qualifiedoperators”aretheonlyemployeesallowedtooperateacranewhileinvolvedinliftingoperationsonshoreorontheOCS.API RP-2D has developed a classification systemwith three-tiers. Before starting any job assignment requiringriggingandliftoperationsoffshore,employeesmustbecertifiedintherequiredclassifications:
• Qualifiedrigger.
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• Qualifiedinspector.• Qualifiedoperator.(MIKESCOTTPLUMBINGINCemployeesDONOToperateoffshorecranes.)
MaterialHandling
• Riggingequipmentmustbeinspectedtoensureitssafety.Priortousingriggingequipmentformaterialhandling, the equipment must be inspected. In addition, it must be inspected on each shift and asnecessaryduringitsuse.
• Riggingequipmentthatisdeterminedtobedefectivemustberemovedfromservice,andmustneverbe
used.• Riggingequipmentmusthaveloadidentificationinformationattachedtoit.Neverloadriggingequipment
inexcessofitsrecommendedsafeworkingload.• Allriggingequipmentthatisnotcurrentlybeingusedmustberemovedfromtheworkareatopreventit
frombeingahazardtoemployees.• Taglinesshallbeusedatalltimesunlesstheirusagepresentshazards.• All hooks (e.g., those on overhaul ball assemblies, lower load blocks, or other attachment assemblies)
mustbeabletobeclosedandlocked,withoutahookthroatopening. Or,youmayuseanalloyanchorshacklewithbolt,nutandretainingpin.
• Employeesmuststayclearofloadsthatareabouttobelifted,andthosethataresuspended.Neverallow
anemployeeunderasuspendedload.
TrainingandEducation“QualifiedOffshoreRiggers”must successfullycompleteanapproved“API2DRigger”course.This requiresMIKESCOTT PLUMBING INC employee to verify that the knowledge they have gained by participating in classroomlectures,hands-ontrainingandthentheymustpassawrittenexam.Uponsuccessfulcompletionofthecourse,theemployeewillbe issueda“Rigger”card.DuringthetrainingMIKESCOTTPLUMBINGINCemployeemustdisplaycompetencyinthefollowingtopics:
• Selecting the proper hardware (hooks, wire rope products, eye bolts, shackles, synthetic slings, chainslings,etc)toapplycorrectlytotheload(hitches,angles,weight,temperatures,centerofgravity,etc.).
• Inspectingtheselectedhardwarebefore,duringandafterthelift.• Properly securing the load, attaching it to the hook, lifting it, handling it during the movement, and
loweringandplacingtheload.• Properlystoringriggingequipment.
• MIKESCOTTPLUMBINGINC“qualifiedriggers”mustre-certifytheirtrainingeveryfour(4)years.
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RISKASSESSMENT
Purpose
• Toestablishproceduresfortheidentification,assessmentandmanagementofhazardsintheworkplace;• Toproactivelydeterminethepossiblerisksofnewmaterialsandprocessesbeforetheyareincorporated
intotheworkenvironment;• Todeterminewhichjobdutiesrequireriskassessment.
KeyResponsibilities
Responsibilitiesareassetforthinthisprogram.MIKESCOTTPLUMBINGINCistoevaluateaworksitetodetermineallpossibleandexistinghazardspriortotheassociatedworkofsaidsiteorpriortothecommencementofworkatthesite.
HazardandRiskDetermination
Theprocessesforhazardidentificationandassessmentofriskareusedforallroutineandnon-routineactivities.Newprocessesandchangesincurrentprocesses,services,orproductswillalsobeevaluatedusingthehazardidentificationprocess.SafetyManagersareresponsibleforadministeringabaselinehazardassessmentofeachworksite.Thisevaluationwillidentifythetaskstobeperformedandthepotentialhazardsassociatedwiththosetasks.Theresultsshouldbecompiledintoareportdetailingthehazardassessmentandrecommendationsformanagingoreliminatingtheidentifiedhazards.ThisreportmustbesignedanddatedbytheSafetyManager.Thefollowingdatashouldbeincludedinthebaselinehazardidentification.Thislistisnotall-inclusive:
• Extentofthework,• Safety,legalandotherrequirementstobemet,• Prioroccurrencesandfailuresincompliance,• Environmentalconditionsthatmaycauseharm,includinghazardousenergysourcesandother
contaminants,• Detailedwalkthroughandassessmentoftheworksite.
Identificationofhazardsshallinclude,butarenotlimitedto:
• GeneralPreventativeMeasures• WorkIsolation• Driving• EnclosedSpaces• HeatExposure• EnergyIsolation• BloodbornePathogens• NoiseExposure• MusculoskeletalDisorders• OtherpoliciesandproceduressetforthbyMIKESCOTTPLUMBINGINC• Otheridentifiedmeasuresspecifictoaparticularsiteorworkscope
MIKESCOTTPLUMBINGINCisresponsibleforimplementingformalproceduresfortheidentificationofpotentialhazardsthroughtheuseofJobSafetyAnalysis(JSA),JobHazardAnalysis(JHA),andevaluationsspecifictoparticularsitesandfacilities.
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Foreachhazardidentifiedorriskassessed,controlstomanageoreliminatethosespecifichazardsandrisksareassignedtothework-site.Employeesandcontractorsareencouragedtoparticipateintheidentificationofhazards.MIKESCOTTPLUMBINGINC’sprogramensuresthatemployeesandsub-contractorsareactivelyinvolvedinhazardidentificationprocessandtheconcernsofsaidemployeesandcontractorsarethoroughlyaddressed.Employeesshallbetrainedintheidentificationofhazards,toincludeusageandcareofPersonalProtectionEquipment(PPE).Identifiedhazardsaretobereportedtothesupervisorandaddressedbythesupervisorimmediately.Supervisorsshallreviewtheworksitehazardassessmentwithallemployeesduringorientationattheemployee’sassignedworksite.ThesafetymanagershallimplementmethodssuchasweeklyJHAandriskassessmentreviewstoensureidentifiedhazardsareaddressedandmitigated.Documentaryevidenceofsuchreviewshallalsobemaintainedinordertofurtherensuremitigationofsuchhazards.
WorksiteHazardAssessmentReview
Worksitehazardassessmentsaretobereviewedannuallyandrepeatedasnecessarytoensuretheworksitemaintainssafeandhealthyworkingconditions.Specifically,evaluationsmustbeupdatedwhennewtasksareassignedthathavenotbeenevaluatedforrisk,whenoperatingprocessesorprocedureschange,priortoconstructionofnewworksitesorwhensignificantchangesaremadetoanexistingworksite.SupervisorsandprojectmanagersareresponsibleforinformingtheSafetyManagerwhennewhazardsareintroducedintotheworkenvironment.Thiswillrequirerevisionofthesite’splanningandassessmentneeds.RiskAssessmentHazardsareclassifiedandrankedbasedonseverity.Theprogramrequiresthathazardsareidentified,classifiedandprioritizedbasedontheirassociatedrisk.(Forfurtherinformationregardingseverityandprobabilityofrisksandhazards,seetheriskanalysismatrix.)RiskManagement:EnsuringIdentifiedHazardsareAddressedandModeratedThefollowingdescribeshowidentifiedhazardsareaddressedandmoderated:
• Assessedhazardsandtheirassociatedrisksareaddressedandmoderatedthroughassignment,documentationofcompletion,andimplementationofcontrols,whichincludeadministrativeandengineeringcontrolsandtherequiredPPEassetforthintheassessmentofspecificworksitehazards.Workwillnotcommencepriortotheassessmentoftheworksite.TaskswithaHigh(Intolerable)riskassessmentshallnotbeperformed.
• Uponidentificationofexistingorpotentialhazardstoworkersduringahazardassessment,MIKESCOTTPLUMBINGINCshallimplementmeasurestoeliminatethehazardwheneverpossible.Ifthehazardcannotbeeliminated,itwillbecontrolledtothegreatestpracticableextent.Whenpossibleandpracticable,engineeringcontrolsmustbeusedtoeliminateorcontrolhazards.Ifengineeringcontrolscannotadequatelyaddressahazard,administrativecontrolswillbeimplementedtocontrolthehazardtothegreatestextentpossible.Ifthehazardisuncontrollablebybothengineeringand/oradministrativecontrols,MIKESCOTTPLUMBINGINCwillprovideappropriatePPEtobeusedbyworkersexposedtothehazard.IfanincreasedlevelofworkersafetymaybeattainedbycombiningengineeringandadministrativecontrolsandPPE,MIKESCOTTPLUMBINGINCmayusethiscombination.
ControlofHazardsinanEmergency
Onlyemployeestrainedintheemergencycontrolofhazardsmayexposethemselvestothehazard.Thehazardwillbecontrolledbytheminimumnumberofemployeesrequiredtoresolvetheemergencysituation.Forexample,in
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theeventofagasleak,onlythosetrainedinfiresafety,gasshutoffandotherrelatedmeasuresmayattempttocontainthehazard.MIKESCOTTPLUMBINGINCshallcontainthehazardtothegreatestextentpossiblewhilethesituationisbeingremedied.HazardAssessmentCertificationAworksitehazardassessmentshallbecompletedandsignedbytheSafetyManager,andwillincludethesitespecificHealth,SafetyandEnvironment(HSE)plan.Worksitehazardassessmentsarereviewedannuallyandshallbeupdatedasnewtasksarisethathavenotbeenassessedforrisk.JobSafetyAnalysis(JSA)JobSafetyAnalysesshallbeperformedforthefollowing:jobswithahighrateofriskorillness,newjobs,complexjobsthatrequirewritteninstructionsand/orjobsthathavebeensubjectedtomajorchangesinpoliciesorprocedures.CompletedJSAsmaybeobtainedfromtheSafetyManager.SiteSpecificHSEPlan(SSSP)EachworksiteshallhaveasitespecificHSEplan.Allemployeesreportingtoasitewillreceiveorientationfromtheirsupervisor.ThisorientationshallincludetheSiteSpecificSafetyProgram(SSSP)forthatparticularlocation.SSSPscontainpoliciesonhealthandsafety,sitespecificsafetyrequirements,apersonalprotectiveequipmentmatrixandaworksitehazardassessmentspecifictothatsiteandsignedbytheSafetyManager.
ReviewProcess
Reviewsofthehazardassessmentprogramwillbeconductedtoguardagainstnewhazardsderivingfromcorrectivemeasures.Thisreviewwillinvolvethesafetycommitteeandwillincludeaconsiderationformanagementofchange.
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SPILLPREVENTION/RESPONSE
Purpose
The purpose of this program is to identify spill prevention and response requirements. Each MIKE SCOTTPLUMBING INCwork site develops a spill prevention and response plan based on these requirements and thetemplateprovided.
Scope
Thisprogramapplies toallMIKESCOTTPLUMBING INCoperations. It is tobeusedatall timesonMIKESCOTTPLUMBING INCworksite. If aMIKE SCOTT PLUMBING INC employee performswork on a site other thanMIKESCOTTPLUMBINGINC’ssite,thefacilityowner’splanshouldbeusedifitexistsandisasstrict(ormorestrict)thanthis plan. In cases where the other facility’s plan does not exist or is less strict than this plan, MIKE SCOTTPLUMBINGINCemployeeswilloperateunderthisplan.
Requirements
Eachworksitedevelopsaspillpreventionandresponseplanthatmustcontainthefollowingrequirements.
• Storeallchemicalsubstancesinpropercontainerstominimizethelikelihoodofaspill.Wheneverpossible,keepchemicalsinclosedcontainersandstorethemsotheyarenotexposedtostormwater.
• Aspartofthisprogram,identifyallchemicalsusedthathaveapotentialtobespilledorreleased.Thisincludesliquidchemicalsusedatourfacilities,orthosebroughtontoownerclientsites.
• Spillkitsmustbesufficientforanyspillslikelytooccur.Aproperspillkitmustincludesuppliesappropriateformaterialsthatmaybespilled.Spillkitsmustbereadilyavailablewhentheyarerequired,andmustincludeappropriatesuppliesforthetypeandquantityofmaterial.
• MIKESCOTTPLUMBINGINCwillassessspillresponsekitsperiodicallytoensuresuppliesareavailable,andwilladjustinventoryasnecessary.
• MIKESCOTTPLUMBINGINCwillinstructemployeesonspillpreventionandproperprocedureswhenrespondingtoaspill.Trainingwillincludeinformationabouttheavailabilityofsupplies,howtoproperlydisposeofwasteandcommunicationprocedures.
• Goodhousekeepingmustbepracticedinareaswherechemicalsmaybeusedorstored.Thisincludes(butisnotlimitedto)cleanandorganizedstorage,labelingofmaterials,andsupplementarycontainmentwherenecessary.
• Eachsitewillcreateaprocedureforpropercommunicationthatemployeeswouldinitiateintheeventofaspill.Theprocedureswillbetailoredtothetypeandquantityofmaterialspilled.
• Anyenvironmentalspillwillbereportedtoenvironmentalauthoritiesifrequired.Thereportingprocedureswillbetailoredtothetypeandquantityofmaterialspilled.
EachworksitewillusethefollowingtemplatetodevelopaSpillPreventionandResponsePlan.
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Copiesofthisplanarestoredatthefacilityandareavailabletoallemployees.Location(s)ofplan(s):_______________________________________________________FacilityInformationFacilityName: MailingAddress: Physicaladdress(ifdifferent): Owner’sName: Owner’sAddress: PrimaryContactName: WorkPhoneNumber: HomePhoneNumber: MobilePhoneNumber: SecondaryContactName: WorkPhoneNumber: HomePhoneNumber: MobilePhoneNumber: DateofInitialOperation: SiteAssessmentLocation-Describewherethefacilityislocated.
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FacilityDescriptionFacilitiesandEquipment(examplesareshownbutyoumustcompleteapagepersitedescription):___Garageforvehicleprocessing Pleaselist:_________________________________ManufacturingBuilding __________________________________________PartsStorage __________________________________________PartsWasher __________________________________________Refrigerant(Freon)Extractor___SpillKit/EmergencyEquipmentServices:___Dismantler/Recycler Pleaselist:_________________________________EquipmentRepair __________________________________________Manufacturing __________________________________________MovingEquipment __________________________________________Painting/SandblastingFixedStorage(Foreachstoragecontainer,listthecapacityandcontents)Forexample,“One6,000gallonabove-groundtankcontainingdieselfuel.”Besuretoincludegasoline,diesel,heatingoil,wasteoil,kerosene,paintthinnerandothersolvents.Also,foreachContainerdescribethetypeofcontainer,secondarycontainmentforeach,alarms,liquidlevelindicators,andmethodofcorrosionprotection. Non-FixedStorage(Foreachstoragecontainer,listthecapacityandcontents)Forexample,“One55gallondrumforrecycledoil.”Besuretoindicatetheuseofeachcontainer,itscondition,typeofcontainer,andhowsecondarycontainmentisprovided. Totalquantityofstoredmaterial:Thetotalquantityofthemateriallistedabove:_________gallons
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OilspillhistoryPlaceanXbesidestheappropriateline.___ Therehasneverbeenasignificantspillatthisfacility.___ Therehasbeenatleastonesignificantspillatthisfacility.Detailsofthespill(s)areincludedbelow.For eachspillthatoccurred,supplythefollowing:
• Typeandamountofoilspilled• Location,dateandtimeofspill(s)• Watercourse(s)affected• Descriptionofphysicaldamage• Costofthedamage• Costoftheclean-up• Causeofthespill• Action(s)takentopreventrecurrence
PotentialSpillVolumesandRatesFillinallapplicableblanks.PotentialEvent VolumeReleased SpillRateFulltank-completefailure* gallons instantaneousFulltank-partial* 1togallons gradualtoinstantaneousTankoverflow** 1togallons uptogallonsperminute
Leakingduringunloading*** uptogallons uptogallonsperminutePipefailure**** uptogallons uptogallonsperminuteLeakingvalveorpipe**** severalouncestogallons uptogallonsperminuteFuelingoperations**** severalouncestogallons uptogallonsperminuteOilandgrease severalouncestoquarts spotting* Volumeoflargesttank** Calculateusingthefueldispensingrateofthedeliverytruckintoyourtank(s).*** Calculateusingthefuelwithdrawalratefromthetankifitshouldhavetobeemptied(e.g.,ifitwasbeing
takenoutofservice).**** Calculatebasedontheequipmentspecifications
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SpillPreventionandControlSpillPrevention(Provideadescriptionofcontainmentfacilitiesandpractices)Includeadescriptionof itemssuchasdouble-walled tanks,containmentberms,drippans,emergencyshut-offs,fuelingprocedures and spill response kits. Also, describeemployee training inproperhandlingprocedures andspillpreventionandresponseprocedures–howandwhen. Spilldischargeandflow(Describewherefuelwouldgoifaspilloccurredforeachpotentialspillsource)For example, “The 6,000 gallon diesel tank includes a pre-manufactured secondary containment system that iscapable of holding 110 percent of the total volume of the tank” or, “A spill from an engine repair would becontainedinsidetheshopbuildingandwouldbequicklycleanedupwithoilabsorbents.”Includeasitemap(seeinstructionsunderAppendices). Spillresponse(Identifytheequipmentthatwouldbeused,bywhom,andinwhatcircumstances)Also, includephonenumbers for responseagencies,e.g., firedepartment, spill responsecontractors,U.S.CoastGuard,etc.Acopyoftheworksitespillresponseplanmaybeattachedasanappendixtothisplaninsteadofcompletingthissection. Security (Provide a description of how all containers are protected when the facility is unattended or not inoperation.Includeadescriptionofaccesscontrol,fencing,gates,locks,etc.thatpreventaccessbyunauthorizedindividuals.)
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FacilityInspectionsRoutineInspections(Identifythefacilitiesandthefrequencyofinspection)Forexample,“Thefuelpumpsareinspecteddaily.Thematerialsstorageareaisinspectedmonthly.”Describeallfacilitycontainers,piping,etc.thatmustbeinspected.Includethenameofthepersonresponsibletoimplement preventative maintenance programs, oversee on-site inspections, maintain records, coordinateemployeetraining,updatetheplanasnecessary,andensurethatreportsaresubmittedtotheproperauthorities. AnnualInspections(Includeadescriptionofannualcomprehensiveinspections)For example, “A site inspection is conducted annually by appropriate responsible personnel to verify thatdescriptionsofpotentialspillsourcesareaccurate,thatthesitemapreflectsthecurrentsiteconditions,andthatthecontrolstoreducethepollutantsidentifiedinthisplanarebeingimplementedandaresufficient.Thisannualsiteinspectionisconductedaboveandbeyondtheroutineinspections(thesefocusondesignatedequipmentandareaswherepotentialsourcesarelocated).” RecordKeepingDescriberecordkeepingprocedures.Forexample,“Recordkeeping includesmaintenanceofall records foraminimumof threeyears. The followingitemswill be storedon file: current plan, training records, internal site reviews, anddocumentationof spills ormaintenanceconductedinregardstothesesites.”(MaintenanceInspection,EmployeeTraining,andRecordKeepinglogsareincludedinthistemplateforyouruse.)
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MaintenanceInspectionsMaintenanceCoordinatorName: MaintenanceCoordinator is responsible to implement thepreventativemaintenanceprogramsandoverseeon-siteinspections.Usethefollowingtabletorecordinspections:
FacilityInspected DateofInspection
NameofInspector
ResultPass/Fail
Comments
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EmployeeTrainingEmployeeTrainingCoordinatorName: Usethefollowingtabletorecordspillpreventionandresponsetraining.
NameofEmployee DateofTraining TypeofTraining/TopicsAddressed
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RecordKeepingofIncidentalSpillsRecordKeeperName: The Record Keeper maintains records of incidents, updates the plan as necessary and ensures reports aresubmittedtotheproperauthoritieswhennecessary.
IncidentNo. TypeofIncident DateofOccurrence HowitwasCleanedUp
AppendicesSitemapAttachasitemapasAppendixAtothisplan.Youmaycreateyourownorattachanexistingsitemap.Ifyouuseanexistingmap,checkthattheitemslistedbelowareincluded.Ifyouneedtocreateasitemap,usepaperlargeenough to include all site plan elements on it and try to keep themap to a scale (e.g. 1” = 20’). The followinginstructionsshouldguideyoustep-by-step.Pleaseuseastraightedge(ruler)whilecreatingthesketch.
• Thesketchshouldbeanaerialview,withNorthatthetop(drawanarrowindicatingNorth).
• Drawandlabelroadwayssurroundingtheworksite.
• Drawandlabelallfacilitieswithintheworksiteasclosetoproportionateaspossible.
• Drawanarrow(s)indicatingthedirectionoftheflowofwaterwhenitrains.
• Drawthelocationandgenerallayoutofallvehiclestorageassociatedwiththeworksite.
• Labelanywaterwaysorriverssurroundingtheworksite.
• Drawandlabelallentrylocationstotheworksite.
• Drawandlabelthelocationofallfuelcontainmentfacilities.
• Drawandlabelthelocationofallin-placespillprevention,controlandcountermeasuredevices.Otherattachments(ListanyadditionalinformationtobeattachedasAppendixB,C,D,etc.Labelandstapletheattachmentstotheendofthisplan.)AppendixA: SiteMap AppendixB: EmergencyResponsePostingLocations AppendixC: AppendixD:
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ManagementApprovalIcertifythatIhaveexaminedtheinformationsubmittedinthisdocumentpersonally,andamfamiliarwithit,andthat,basedonquestionsansweredbytheresponsibleindividuals,theinformationsubmittedistrue,accurateandcomplete._____________________________ _____________________ Signature Title_____________________________ _____________________Printedname Date
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WELDING,CUTTING,HOTWORKPurposeThisprogramhasbeendesignedforthepurposeofensuringasafeworkenvironmentduringtheperformanceofwelding,cuttingandhotworkoperations.ScopeTheproceduressetforthinthisprogramapplytoallemployeeswhoaredirectlyinvolved,orassistin,welding,cuttingandhotworktasks.ThisprogramcoversMIKESCOTTPLUMBINGINCemployeesandcontractorsandmustbeusedonMIKESCOTTPLUMBINGINCownedpremises.Whenoffsite,thesiteoperator’sprogramtakesprecedenceunlessitislessstringentthanMIKESCOTTPLUMBINGINCprogram.Defectiveequipmentorothersafetyhazardsshouldbereportedimmediately.Defectiveequipmentmustbepulledfromserviceuntilitssafetyhasbeenvalidated.Repairsmayonlybemadebyqualified,authorizedpersonnel.Ifobjectstobecutorweldedareimmovableandifallthepresentfirehazardscannotbecleared,theobjectmustberemovedorguardsmustbeusedtorestraintheheat,slagandsparks,andtoprotecttheimmovablefirehazards.DefinitionsWeldingandHotWorkProcedures–activitiesthathavethepotentialtocausefiresorexplosionsduetosparks,moltenslag,fireorotherhotmaterial.HotWorkExamples–welding,cutting,soldering,grinding,brazing,thawingpipesandusingelectrictoolsinhazardousareas.Hazards–dangerousconditionsthatinclude,butarenotlimitedto,thefollowing:skinburns,fires,welding“blindness”,explosions,fumesandsmoke.SpecialHazardOccupancies–areaswherethefollowingpotentialfirehazardsarepresent:gases,flammableliquids,accumulationofdust,rubber,plasticsandpaperproducts.
KeyResponsibilities
ManagersandSupervisors
• Establishifthesiteissafeforcuttingandweldingoperations,• Determinethesafeareasforperformingcuttingandweldingoperations,• Supplytrainingforallemployeesandcontractorswhosejobdutiesincludeperformingoperationsthat
produceheat,sparkorflames,suchaswelding,grindingorbrazing,• Createandimplementeffectivehotworkprocedures,• Provideappropriatepersonalprotectiveequipment(PPE)forhotwork,• Supplysafe,properlyworkingequipmentforhotwork,• MakecertainthatallPPEandhotworkequipmentareinsafeworkingorder,• Overseeallhotworkoperations,• Inspectthehotworkareabeforeworkbegins,• Permitonlytrainedandauthorizedemployeesandcontractorstoconducthotwork,• Makesurepermitsareobtainedforallhotworkperformedoutsideofauthorizedworkareas.
Employees
• Inspectallhotworkequipmentbeforeuse,• UseapplicablehotworkPPE,
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• Followallestablishedhotworkprocedures,• Reportunsafeconditionsordefectiveequipmentimmediately.
ProcedureGeneralEquipmentoperatorsmustreportequipmentdefectsanddiscontinueuseuntilithasbeenrepairedorreplaced.Writtenpermitsmustbeobtainedbeforehotworkisperformed.Theworkareamustbeinspectedandauthorizationobtainedviawrittenpermitbeforeproceedingwithcuttingorweldingoperations.Wheneverpossible,combustiblesshouldbeplacedaminimumof35feetfromtheworkarea.Whenrelocationofcombustiblesisnotpracticable,theymustbeprotectedviathefollowingmeanstopreventaccidentalignitionofthematerial:flameproofcovers,wettingthematerial,shieldingwithmet,guardsorcurtains.Augersconveyorsystemsandductsthathavethepotentialtocarrysparkstodistantcombustiblesmustbeprotectedorturnedoff.Ifweldingorcuttingisperformednearceilings,walls,partitionsoropeningsinthefloor(suchasgratingandmanholes),fire-resistantguardsorshieldsmustbeusedtoavoidignition.Whenweldingisconductedonmetalceilings,walls,partitionsorflooring,caremustbetakentopreventtheignitionofcombustiblematerialsontheothersideduetoradiationorconductionofheat.Whencombustiblesontheoppositesidecannotbemoved,afirewatchpersonwillbeprovidedontheoppositesidetomonitorthework.Weldingonametalpartition,ceiling,wall,orflooringmadeofcombustiblesandwichpanelsisstrictlyprohibited.Weldingandcuttingoperationsmaynotbeconductedwhenpipesorothermetaltobeweldedareincontactwithcombustiblewalls,floors,partitions,ceilingsorroofscloselyenoughtocauseignitionbycombustion.Ifweldingcannotbeconductedsafely,theweldingandcuttingshallnotbeperformed.Cuttingorweldingmustnotbeperformedunderthefollowingcircumstances:
• Unauthorizedareas,• Inthepresenceofflammableorexplosiveatmospheres,• Insprinkledbuildingswherethesprinklersareimpaired,• Inareasincloseproximitytolargequantitiesofstoredcombustiblematerials,• Inlocationswheretheaccumulationofdustismorethan1/16thofaninchwithina35feetperimeterof
theareawherehotworkistobeconducted.Alldustaccumulationmustbeclearedbeforeweldingorhotworkbegins.
Ifweldingorcuttingisperformedinanareawherefiresmightdevelop,orifanyoftheconditionslistedabovecannotbesatisfied,afirewatchwillbeprovided.
• Thefirewatchmustbepresentduringweldingproceduresandforatleast30minutes(anhalfhour)afterweldingiscompleted,
• Thefirewatchmustbeproperlytrainedintheuseoffireextinguishersandmusthaveknowledgeofthefacility’salarmsystem,
• Thefirewatchwillhavetheappropriatefireextinguishersatthereadyduringtheprocedure,• Appropriatefireextinguisherswillbesuppliedandavailableforimmediateuse,
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• Hotworkpermitsmustbeobtainedforallweldingorcuttingproceduresperformedoutsidedesignatedweldingareas.
FirePreventionMeasuresDesignatedweldingareaswillbeestablishedaccordingtothefollowingspecifications:
• Fireextinguishersshallbemadereadilyavailableatalltimesduringwelding&cuttingoperations,• Floorsmustbesweptandclearedofcombustiblematerialswithin35feetoftheworkarea,• Flammableandcombustiblematerialsmustbeplaced35feetormorefromthedesignatedworkarea,• Adequateventilationmustbeprovidedtosupply20airchangesperhour,• Atleastone10lb.drychemicalfireextinguishermustbewithinreachofthe35feetoftheworkarea,• Weldingcurtains,noncombustiblewallsorotherprotectivedividerswillbesuppliedtoconfineslagand
sparkstothecombustible-freearea.Requirementsforweldingoutsidethedesignatedarea:
• Ahotworkpermitmustbeobtainedpriortobeginningweldingoperations,• Portableweldingcurtainsorshieldmustbeutilizedfortheprotectionofotherworkersinthewelding
area,• Plasticmaterialsmustbeprotectedbyweldingtarpsduringtheweldingoperations,• Respiratoryprotectionmustbeusedunlessadequateairflowawayfromthewelderandotherspresentin
theworkareacanbesetupandmaintained,• Afirewatchmustbepresentduringallhotworkoperations.
Afterthecompletionofweldingoperations,theweldermustmarkthemetalashotorwarnotherworkersofthefactinsomeway.ConfinedSpace
• Aspacethatislargeenoughthatanemployeecanenterfull-bodiedintotheareatoperformtheassignedwork,
• Haslimitedmeansforenteringandexitingthespace(e.g.,vessels,coolers,tanks,hoppers,storagebins,vaultsandpits),and
• Isnotintendedforcontinuousoccupancy.RefertoMIKESCOTTPLUMBINGINC’sConfinedSpaceProgrambeforebeginninganycutting,weldingorbrazingoperationsthatmeettherequirementsofaconfinedspace.Adequateventilationisrequiredtoworkinaconfinedspace.Whenweldingorcuttinginaconfinedspace,thegascylindersandweldingmachinesmustbeleftoutsidetheconfinedspace.Priortobeginningwork,heavyportableequipmentonwheelsmustbestabilizedtopreventaccidentalmovement.Whenweldingoperationsareperformedinaconfinedspacethatmustbeenteredthroughamanholeorsimilaropening,aquickmeansofexitmustbeprovidedtoprotectthewelderincaseofanemergency.
• Whenusingsafetybeltsforthispurpose,thebeltmustbeattachedtotheweldersbodyinsuchawaythatitdoesnotgetjammedintheopening,
• Anattendantwillbestationedoutsidetheopeningtoobservethewelderandputthepreplannedrescueproceduresintoeffect,ifneeded.
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Whenarcweldingproceduresceaseforasubstantialamountoftime(e.g.duringlunchorovernight),theelectrodesmustberemovedfromtheholders.Theholdersmustbecarefullyplacedtoavoidaccidentcontact.Themachinemustbedisconnectedfromitspowersource.Improperlyclosedvalvesposeariskofallowingtheescapeofgasthroughleaks.Inordertoeliminatethisrisk,whengasweldingorcuffingceasesforasubstantialperiodoftime,torchvalvesmustbeclosed;thetorch’sfuel-gasandoxygensupplymustbeshutoffalongsomepointoutsidetheconfinedarea.Ifpossible,removethetorchandhosefromtheconfinedspace.Whenweldingmustbeperformedinanareawithscreensonallsides,thescreensmustbearrangedtoavoidrestrictionofventilation.Preferably,screensshouldbemountedapproximatelytwo(2)feetabovethefloorunlesstheworkisperformedatalevelsolowthatthescreensmustbelowerinordertoprotectnearbyworkers.Fixedenclosuresmusthaveatopandatleasttwosidestosurroundtheweldingorcuttingoperations.Asufficientairflowmustbeinplacetomaintainavelocityawayfromthewelderof100linearfeet(30m)perminuteorgreater.Whenweldingandcuttinginconfinedspaces,adequateventilationmustbeprovidedtoavoidtheaccumulationoftoxicmaterialsandtoavoidpossibleoxygendeficiencies.Thisistoprotectthewelderaswellashelpersandotheremployeesintheimmediatearea.Whenairiswithdrawn,itwillbereplacedwithcleanair.Whencircumstanceswillnotallowforsuchventilation,airlinerespiratorsorhosemaskswillbeprovided.TheseareapprovedforthispurposebytheNationalInstituteforOccupationalSafetyandHealth(NIOSH).Inareaswhereathreattolifeispresent,apositivepressure,full-face,self-containedbreathingapparatus,oracombinationofafull-facepiece,positivepressuresupplied-airrespiratorwithanauxiliary,self-containedairsupplyapprovedbyNIOSHmustbeused.Whenweldingoperationsareconductedinconfinedspaceswhereitisnecessaryforweldersandtheirhelperstoprovidehosemasks,hosemaskswithblowersorself-containedbreathingapparatuses,anadditionalworkerwillbesituatedoutsidetheconfinedspacetomonitorthesafetyofthoseintheconfinedworkarea.Fumes,GasesandDustToxicfumesmaybeproducedduringsomeweldingprocedures;thesefumesmayrequireextraction.Anassessmentoftheworktobeconductedmustbecompletedbeforebeginningthework.Fumesusuallycontainsmallparticlesofthematerialbeingwelded;thesefumescanhaveasevereeffectontherespiratorysystem.Weldingofmaterialsthathavethepotentialtoproducedangerousfumesrequireproperventilationand/ortheuseofrespiratoryprotection.Thisalsoapplieswheninert-gasmetal-arcweldingoroxygen-cuttingstainlesssteel.Thesematerialsinclude:
• Leadbasemetals• Zinc• Mercury• Cadmium• Fluorides• Beryllium• Exoticmetalsorpaintsnototherwiselisted
EmployeesmustrefertoMIKESCOTTPLUMBINGINC’sRespiratoryProtectionProgramtoevaluatewhichtypeofrespiratoryprotectionshouldbeusedduringweldingprocedures.Weldingandcuttingoperationsmustbeadequatelyventilatedtoavoidtheaccumulationoftoxicmaterialsforthesafetyofthewelder,helpers,andotherpersonnelintheworkarea.
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PersonalProtectionHelmetsandhandshieldsmustbemadeofamaterialthatinsulatesfromheatandelectricity.Helmets,goggles,andshieldsmustbecapableofwithstandingsterilizationandshouldnotbeeasilyflammable.Helmetsandhandshieldsmustbeinplacetoprotecttheface,earsandneckfromdirectradiantenergyfromthearc.Helmetsmusthavefilterplatesandcoverplatesthatallowforeasyremoval.Allpartsmustbeconstructedofmaterialsthatarenoteasilysusceptibletocorrosionanddonotdiscolortheskin.Gogglesmustbeventilatedsoastoavoidfoggingofthelenses.Allglassforgogglelensesmustbetempered,freefromscratches,waves,airbubblesandotherimperfections.Thefrontandrearsurfacesoflensesandwindowsmustbeparallelandsmooth;lensesusedtoprovidevisioncorrectionsaretheonlyexceptiontothis.Lensesarerequiredtohaveapermanent,distinctmarkingtoeasilyidentifytheirshadeandsource.NOTE:Whenhighyellowlightisproducedingasweldingoroxygencuttingprocedures,itispreferabletouseafilterorlenscapableofabsorbingtheyelloworsodiumlineinthevisiblelight.AllplatesandfilterlensesmustmeettheANSIZ87.1–1968–AmericanNationalstandardforeyeandfaceprotectionfortransmissionofradiantenergy.Whereitispracticable,weldersworkingintheseconditionsshouldbeenclosedinaboothpaintedwithalowreflectivityfinish(suchaszincoxide)andlampblack.Alternately,theweldermaybeenclosedwithnoncombustiblescreenspaintedinasimilarfashion.Bothboothsandscreensmustallowaircirculationatfloorlevel.Personsneartheweldingareasmustbeprotectedfromradiantenergyvianoncombustibleorflameproofshieldsorscreens,orwillberequiredtowearprotectiveeyewear.Appropriateclothingandhandprotectionmustbeworntoprotecttheskinfromweldinghazards.CleaningCompoundsBecausecleaningmaterialsareoftentoxicorflammable,precautionsmustbetakenandthemanufacturer’sinstructionsmustbefollowed.
• Cleaninganddegreasingthatinvolveschlorinatedhydrocarbonsmustbeperformedinlocationswherenovaporsfromtheseprocessescanreachorbedrawnintotheatmospheresurroundingtheweldingoperations,
• TrichloroethyleneandperchloroethylenemustalsobekeptoutofatmospheresthatmaybepenetratedbyUVradiationofgas-shieldingweldingprocedures.
Mechanicalventilationmustbeusedwhenoxygencuttingproceduresusingachemicalflux,ironpowderorgasshieldedarccuttingforstainlesssteel.Thisventilationmustadequatelyremovethefumesgeneratedbytheseprocedures.CylindersDOT-approvedcompressedgascylindersareclearlymarkednearthecylinder’sshoulderandidentifiesthechemicalortradenameofthegascontainedinside.
• CompressedgascylindersmustbeANSIB57.1-1965compliant,• Compressedgascylindersmustalwaysbesecuredinanuprightpositionexceptwhenitisnotpracticable,
forshortperiodsoftime,whencarryingorhoistingthecylinder.Cylindersmustbekeptawayfromheatsources,radiatorsandpipingsystemsusedingrounding.Cylindersandtheirvalves,includingcouplingsandregulators,mustbefreefromoilyorgreasyresidue.Donothandlecylinderswithglovesorragsthatmaycontainoilorgreaseresidue.Storedoxygencylindersmustbelocatedaminimumof20feetfromfuelgascylindersandothercombustiblematerials,includinggreaseandoil.Alternately,storedoxygencylindersmaybeseparatedfromthesehazardsbyanoncombustiblebarrierthatisatleastfive(5)feethighandhasafiresafetyratingofatleast30minutes.Valves
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onemptycylindersmustbeclosed.Protectivecapsshouldalwaysbeplacedonvalves,hand-tight,exceptwhenthecylinderisconnectedforuse.Cylindersmustneverbekeptinunventilatedenclosuressuchascupboardsandlockers.Storageoffuelgascylindersinsidebuildingsislimitedtoatotalcapacityof2000cubicfeet(300lbs.)ofliquefiedpetroleumgas,exceptthosecylindersinuseorattachedandreadyforuse.Acetylenecylindersshouldbestoredwiththevalveendup.Appropriatestoragespaceswillbeprovidedforcylinderstoensuretheyarenotknockedover,damagedbyfallingobjectsorsusceptibletotamperingbyunauthorizedpersons.
• Protectionfrombackflowwillbeaccomplishedviaanapproveddevicethatpreventsfuelfromflowingintotheoxygensystemandoxygenfromflowingintothefuel-gassystem,
• Flashbackprotectionwillbeprovidedviaanapproveddevicethatpreventsflamefromenteringintothefuel-gassystem,
• Backpressureprotectionwillbeprovidedviaanapprovedpressure-reliefdevicesetattherecommendedpressure.
Thetransportationofgascylindersmustfollowtheserequirements:
• Valvecapsmustbeinstalled,• Cylindersmustbesecured,• Cylindersmustnotbeliftedbythevalveprotectioncaps.Theregulatorsmustberemoved,• Cylindersshouldnotbedroppedorotherwiseallowedtostrikeeachother,• Regulatorsthatareremovedmustbecarriedinthevehicle’scab,• Cylindersarenottobetamperedwith,norshouldanypersonattempttorepairacylinder,• Cylindersmustbecarefullyhandledatalltimes.Knocks,fallsorroughhandlingmaydamagethecylinder,
itsvalveorsafetydevice,resultinginleakage.Safetydevicesmustneverbetamperedwith.ArcWeldingandCuttingPersonnelarerequiredtobequalifiedortrainedpriortooperating,maintainingorinstallingweldingequipment.
• AllworkersinstructedtooperateorperformmaintenanceonequipmentmustbefamiliarwiththefollowingRequirementforElectricArcWeldingStandards:
o 29CFR1910.254o 29CFR1910.252(a)(b)(c)o AmericanWeldingSocietyStandardA6-1-1966ifgasshieldarcweldingisperformed.
• Electricalweldingequipmentwillbeselectedforsafeoperationthatcomplywiththeabovestandards,• Arcweldingequipmentmustbeabletowithstandexposuretocorrosivefumes,excessiveoilvaporand
humidity,flammablegases,unusualvibrationorshock,excessivedustandseacoastorshipboardconditions,
• Arcweldingequipmentmustbeoperatedatthevoltagerecommendedinthemanufacturer’srecommendations,
• Leadsmustbeinspectedregularlyandreplacedifsplicesareunprotectedorifinsulationisbroken,• Electricaltapecannotbeusedtorepairleads,• Whenusinganarcwelder,allgroundconnectionsmustbecheckedtoensurethemechanicalstrength
andelectricalcapabilitiesareadequatefortherequiredcurrent.Adisconnectingswitchorcontrollerandanovercurrentprotectionwillbeprovidedneareachweldingmachine.
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Directcurrentmachinesarerequiredtobeconnectedwiththesamepolarity.Alternatingcurrentmachinesmustbeconnectedtothesamephaseandpolarityofthesupplycircuit.
• Electrodeholdersmustbelocatedtoavoidcontactwithpersons,conductingobjectsorfuelfromcompressedgastanks,
• Cableswithspliceswithin10feetoftheholdermustnotbeused.Ifobjectstobecutorweldedareimmovableandifallthepresentfirehazardscannotbecleared,guardsmustbeusedtorestraintheheat,slagandsparks,andtoprotecttheimmovablefirehazards.ResistanceWeldingOnlypersonneltrainedintheoperation,maintenanceandinstallationofweldingequipmentmaydoso.
• Shields,guarding,grounding,voltageandinterlocksmustconformtothemanufacturer’srecommendations,
• Protectivemeasuressuchasventilation,shieldsandflashguardingmustbeprovidedtocontrolmetalfumes,flashesandtoxicelements.
• Iftheobjecttobeweldedorcutisimmovable,allfirehazardsshouldbemoved.TransmissionPipelineArcweldinginwetorhighhumidityconditionsrequiresspecialprotectionagainstelectricshockandwillbeprovided.Pressuretesting:
• Workersandthepublicmustbeprotectedagainstinjuryfromtheblowingoutofclosuresorotherpressurerestrainingdeviceswhenpipelinesarebeingpressuretested,
• Protectionwillbeprovidedagainstthedischargeofloosedirtthatmayhavebecometrappedinthepipe.WeldingconstructionoftransmissionpipelinesmustbeperformedaccordingtotheStandardforWeldingPipelinesandRelatedFacilities,APISt.1104-1998.OxygenFuelGasWeldingandCutting:Onlyapprovedimplementssuchasregulators,torches,settinggenerators,pressure-reducingvalvesandmanifoldswillbeused:
• Mixturesofoxygenorairandfuelgasesmaybeexplosiveandshouldbeavoidedwheneverpossible,• HosesandtheirconnectionsmustadheretotheapplicablestandardsoftheCompressedGasAssociation
andRubberManufacturer’sAssociation,• Workersoverseeingtheoxygenorfuel-gassupplyequipmentandgeneratorsmustbetrainedand
deemedcompetentbeforeleftinasupervisoryposition.Iftheobjecttobeweldedisimmovable,allfirehazardsmustberemovedfromtheworkarea.FireWatchRequirementsAfirewatchwillbeprovidedunderthefollowingconditionswhenwelding,soldering,cuttingorbrazingisconductednearcombustiblematerialsorlocationswherefirehazardsmaydevelop:
• Areaswherefiresthatarenotminormaydevelop,• Combustiblematerialsarewithin35feetorlesstotheareawherehotworkisconducted,• Combustiblesare35feetormorefromtheworkarea,butareeasilysetaflame,
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• Wallorflooropeningsarepresentwithin35feetorlessofexposedcombustiblematerials,• Combustiblematerialsarenexttotheoppositesideofmetalroofs,ceilingsorpartitions.
Firewatchpersonnelmuststayatleast30minutesafterweldingorcuttingoperationshaveceased.Allfirewatchersmusthavefireextinguishersattheready.FirstAidEquipmentFirstaidequipmentwillbeprovidedandavailableatalltimes.Injuriesmustbereportedassoonpossibleinordertoseekmedicalattention.Firstaidwillbeperformeduntilmedicalattentioncanbeprovided.
Training
Trainingforwelders,supervisors&firewatchmustinclude:
• Responsibilitiesoftheemployee’sposition,• Safeoperationoftheequipmenttobeusedinperformanceoftheirjobduties,• Firewatchresponsibilitiestoinclude:
o KnowingthatfirewatchingistheONLYdutyofthefirewatch,o Whenthewatchmaybeterminated,o Howtousefireextinguishers,o Familiaritywiththefacilitiesandhowtoactivatethefirealarm,ifneeded,o Contractorresponsibilities,o Operatorresponsibilities,o Requirementsfordocumentation,o Requirementsfortheuseofrespiratoryequipment.