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In this study, an alternative composting method for biodegradable PLA was proposed, capable of reducing the molecular weight by 80% in 90 minutes. The poster was presented at the GENIUS Olympiad, an international high school environmental conference, at SUNY Oswego.
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Quantitative Results and Discussion: Mass Loss
Mass loss of both unchopped and chopped PLA increases linearly with increasing the UV exposure time Greater mass loss in unchopped PLA film than chopped PLA pieces at same UV treating conditions
GPC (Gel Permeation Chromatography)
From Highest Molecular Weight To Least (less degradation to more): a) Unchopped: 0 min, 30 min, 90 min, 60 min b) Chopped: 0 min, 30 min, 60 min, 90 min c) 30 Minute UV Treated: Unchopped, Chopped d) 90 Minute UV Treated: Chopped, Unchopped
UV treatment reduced the molecular weight significantly even after only 30 minutes UV exposure time (decreased about 80%) Further UV treatment can further reduce the molecular weight Chopping only accelerated PLA degradation at 30 minutes
Effect of UV Treatment on Degradation of Biodegradable PLA
Introduction: Though many biodegradable plastics have recently entered the market in aims of reducing the growing landfill problem, only a minority of these plastics ends up in an industrial composting facility and fulfills its primary purpose of degrading quickly. Hence, there is a need to develop a new alternative composting method to accelerate degradation of biodegradable polymers. Polylactic acid (PLA) was selected for this study due to its potential in packaging, textiling, and medical applications to replace non-bio and non-biodegradable plastics, such as polyethylene.
Develop an alternative composting method to accelerate degradation
Environmental Issues: Packaging containers made up 31% of total solid waste (after recycling) in 2005, and this percentage is increasing annually (Dell, 2010). Increasing need for a more efficient as well as economically viable method of plastic waste treatment
PLA Synthesis and Properties: Synthesis
Created in a 2-step process 1) Production of lactic acid: Extracting sugar from corn, which is then fermented by microorganisms 2) Production of PLA from lactic acid by direct condensation of the lactic acid or ring-opening polymerization of cyclic lactide dimer.
PLA is both bio-based (made from feedstock), as well as biodegradable (Shen et al., 2009, p. 60).
Advantages
PLA can be shaped into transparent films, fibers, bottles, and containers. Its properties can be improved by fillers or layering it with silicate nano-composites (Pandey et al., 2005). PLA will degrade in a industrial compositing facility by hydrolysis method and its by-products are non-toxic.
Disadvantages At temperatures above Tg, it loses its stiffness significantly. PLA is 20% more expensive compared
with traditional plastics, and there could be a potential shortage of feedstock (Groot et al., 2010) Applications:
PLA is also used in many food packaging applications such as in cups, bottles, food bags, etc. Coca-Cola®
used in clothing applications
Though PLA is both bio-based
and biodegradable, there are
challenges in expanding its
usage
Goals: The aims of this study were: 1) to evaluate the effectiveness of UV treatment on the degradation of PLA; 2) to examine the influence of mechanical chopping on the degradation of PLA consequently to propose an alternative composting method to accelerate the degradation of PLA.
1. UV Treatment 2. Mechanical
Chopping
Polymer Degradation: When a polymer degrades, it becomes brittle, limiting its lifespan Photodegradation: Process in which UV light oxidizes polymeric structure, causing mechanical and molecular breakage into small pieces (Brenndorfer, n.d.)
UVC Light has an energy per photon of 4.43 to 12.4 eV Exposure to UV light causes the breakage of bonds in polymers leading to photo-oxidation
Hydrolysis: Chemical process in which a water molecule is added to a polymer resulting in the break down of that polymer
GPC (Gel Permeation Chromatography) An analytic technique that measures relative molecular weight, consisting of passing a dilute polymer solution through a column filled with polymeric gel beads During GPC, a sample of the solution with the PLA and without it is injected into the chromatograph (column) Difference in molecular weight results measured in a difference in the time it takes the polymer to pass through the column (Beaucage, 2005)
UVA: 315-400 nm UVB: 280-315 nm UVC: 100-280 nm
Polymers can be degraded through photodegradation
and hydrolysis
GPC can be used to measure relative molecular weights
of polymers
PLA has been used in
multiple packaging
applications
Increasing plastic waste
in landfills
Experimental Design: During experimentation, the PLA bag was cut into ten 6 cm by 6 cm squares. Half of the PLA cut films was chopped into small pieces (mechanical degradation) and half was left whole. The PLA (chopped and unchopped) was treated for 30, 60, and 90 minutes in the UV Chamber at the UMass Food Science Department. At 30 minute intervals, the PLA was taken out to be massed and observed visually. At the end of the total treatment time, the treated PLA was sent to the UMass Polymer Science Department for GPC testing.
Treated Unchopped and
Chopped PLA for 30, 60, 90
minutes: Massed samples and sent
for GPC
Qualitative Results and Discussion: Darkening and brittleness of the PLA were observed on both unchopped and chopped PLA after UV treatment. There is increased discoloration over time. This phenomenon signifies further oxidation and degradation. Chopped PLA pieces were stacked in a small pile, which may lead to non-uniform UV exposure.
a) b) c) d)
0 Minutes 30 Minutes 60 Minutes 90 Minutes Chopped PLA at Different Stages of UV Treatment: a) b) c) d)
0 Minutes 30 Minutes 60 Minutes 90 Minutes
Unchopped PLA at Different Stages of UV Treatment:
Increased discoloration
and brittleness over time: Sign
of oxidation and
degradation
Mass Loss of PLA Over Time in UV Chamber
a) b) c) d)
Conclusion: UVC light can rapidly degrade PLA due to the correlation between increased treatment time and decreased molecular weight. However, the results of mechanical degradation (chopping) were inconclusive.
Increased discoloration and brittleness seen over time, signifying oxidation and degradation The mass decreased as treatment time increased. The unchopped film lost twice as much mass as the chopped pieces. Molecular weight decreased as treatment time increased with the exception of the 60 minute unchopped Results of unchopped vs. chopped are inconclusive due to:
Only 3 to 5 mg of the PLA were taken from UV treated samples for GPC Location of the PLA could have been altered some of the chopped PLA used for GPC received more direct UV treatment than others (such as: on the top of pile vs. the bottom) due to the shielding effect of the pile
UV light can introduce different groups with oxygen (carboxylic acid) in them into the PLA, leading to a drop in pH UV light can degrade PLA to an extent where it becomes water soluble
Proposed Alternative Composting Process Flow Chart: Combine all steps of experiment to create a process to accelerate PLA degradation
As treatment time increased,
mass decreased, and unchopped lost more mass than
chopped
As treatment time increased,
molecular weight
decreased, inconsistent
comparison of chopped and unchopped
PLA Waste Mechanical Chopping
UV Treatment Conveyor Belt
Oven (60 min)
Water Soaking Bath Composting
UVC light can significantly and rapidly
degrade PLA, results of
chopping vs. unchopping
are inconclusive
Proposed Alternative Process:
Combination of Chopping, UV
Treatment, Water Bath
By Catherine Zhang, Shrewsbury High School, Shrewsbury, MA, USA
Additional Experimental Results: Hypothesis: If the UV treated PLA is soaked in water, it will result in further mass reduction and the pH of water solution will drop (more acidic) because the water solution will dissolve low molecular weight oligomers. Independent Variables: 15 min ultrasonic soaking time in 25 mL de-ionized water of 0.2648 g 60 minute treated chopped PLA Dependent Variables: pH values of de-ionized water solution and masses of the UV treated PLA pieces before and after 15 min ultrasonic water soaking. Results: Mass of 60 Minute UV Treated Chopped PLA: 0.2648 g, Mass Loss: 0.0066 g pH of Untreated Chopped PLA in Water: 7.71 Mass of 60 Minute Treated Chopped PLA After 15 Min. Soaking: 0.1812 g, Mass Loss: 0.0836 g pH of 60 Minute Treated Chopped PLA in Water: 3.87
Acknowledgements: I would like to thank Professor Julie Goddard, Professor Shaw Ling Hsu, Sahas Rathi, and Fang Tian for their guidance and suggestions throughout the study. I would especially like to thank Sahas Rathi for conducting the GPC testing, as well as Professor Julie Goddard for allowing me to use her lab for my study. I would also like to thank Allen King from NatureWorks for donating the PLA samples used in this study. I would also like to thank Ms. Constantine and Mr. Collins for their guidance throughout the study.
References: Beaucage, G. (2005). Determination of molecular weight. Retrieved from http://www.eng.uc.edu/~gbeaucag/Classes/ Characterization/MolecularWeighthtml/MolecularWeight.html Brenndorfer, B. (n.d.). Photodegradation of plastics. Retrieved from http://www.fao.org/docrep/X5018EX501. Copernicus Institute for Sustainable Development and Innovation. (2009). Product Overview and Market Projection of
Emerging Bio-Based Plastics. Utrecht, The Netherlands: Shen, L., Haufe, J. & Patel, M.K. Dell, K. (2010, May 3). The promise and pitfalls of bioplastic. Retrieved from
http://www.time.com/time/magazine/article/0,9171,1983894,00.html Groot, W., Krieken, J.V., Sliekersl, O., & Vos, S. (2010). Production and purification of lactic acid and lactide. In R. Auras,
L. Lim, S. E. M. Selke, & H. Tsuji (Eds.), Poly (lactic acid): synthesis, structures, properties, processing, and applications (pp. 3-26). Hoboken, NJ: John Wiley & Sons Inc.
Pandey, J. K., Reddy, K. R., Kumar, A. P. & Singh, R. P. (2005). An overview on the degradability of polymer nanocomposites. Polymer Degradation and Stability, 88, 234-255.
Sakai, W., & Tsutsumi, N. (2010). Photodegradation and radiation degradation. In R. Auras, L. Lim, S. E. M. Selke, & H. Tsuji (Eds.), Poly (lactic acid): synthesis, structures, properties, processing, and applications (pp. 413-421). Hoboken, NJ: John Wiley & Sons Inc.
Selke, S. E. M. (1990). Packaging and the environment. Lancaster, PA: Technomic Publishing Company Inc. Wiles, D. M., & Scott, G. (2005). Polyolefins with controlled environmental degradability. Polymer Degradation and
Stability, 91, 1581-1592. Wool, R. P., & Sun, X. S. (2005). Bio-based polymers and composites. Amsterdam: Elsevier Academic Press.
Soaking in water leads to additional mass loss of 31.6% and decrease in pH