ADVANTAGEEDM ZAP

EDM POWER SUPPLY

WHEN IT COMES TO EDM, THIS POWER SUPPLY MEANS BUSINESS.

When we decided to build the EDM Zap Power Supply from the ground up, we wanted to give users the best solution in the business. The Advantage Series Power Supply is an example of what can be accomplished when you blend research, engineering, and experience. The result is a power supply that is reliable and productive.

The EDM Zap Advantage is loaded with features that allow you to be more profitable and productive. The Manual version offers operators a familiar control panel while the advanced electronics on the inside work to be productive every step of the way. The ZNC and CNC versions feature powerful programming capabilities allow operators to conduct quick burns or customize a series of functions. The advanced materials give users instant access to 100’s of different material combinations with burn settings so you can get started right away. The main screen gives instant feedback so you know the job is running smoothly.

The EDM Zap Power Supply doesn’t just work harder, but helps you work smarter. With advanced electronics and fiber optic connections the power supply is efficient and powerful.

Why build such an advanced power supply here in the USA when others import from offshore? Because it is not just our reputation on the line, but yours too.

AEROSPACE

EDM Zap has been working with Aerospace customers to improve reliability and material performance. The advanced features of the Advantage Power Supply allows for record keeping and documentation to maintain an audit trail for reporting purposes.

• Supports Auxiliary A-B Axis Table for 6-axis blades and vanes. • All Digital spark development assures consistent metallurgy.• Dynamic Heat Input Recording and Management.• Comprehensive materials library of common high-nickel aerospace super alloys.• Advanced orbiting capabilities including all standard orbits plus X Z and Y Z orbiting routines.• Enhanced reporting capability produces a highly detailed audit trail of any action taken by the

operator to include amperage, on-time and off-time changes or cutting program starts or stops.• Active adaptive control technology increases consistency and repeatability of both metallurgical

surface characteristics and dimensional tolerance reproduction part after part.

MOLDMAKING

EDM Zap Equipment and Moldmaking, a great combination.

• High-Speed Jump Cycle for Deep Flushless Ribs

• Adaptive Control to minimize possibility of DC arcing

• Digital Output Reduces Recast Layer minimizing polishing

• Results Oriented Automatic Programming

• Comprehensive materials library of mold materials.

FORGING

The Advantage Series helps forging companies meet their specifications with high metal removal rates and exceptional power performance with the most exotic metal alloys. The higher amp models can really benefit with burning though material while minimizing electrode wear.

• Arc Cable Purging increases Metal removal rate.• “Slag Buster” circuitry optimizes cutting through weld and weld slag.• Programmable High-Voltage settings cut through coatings such as nitriding. • Options to put priority on minimizing electrode wear.• Comprehensive materials library of forge grade steels and welding alloys.• Self adjusting, variable speed cooling system allows you to burn reliably at full power

for large roughing cuts.• Power options up to 400 peak amps for high volume rough cutting.• Mosfet transistors in the output racks for a high level of reliability.

ENERGY

Whether working on turbines in the shop or working in the field, the technology in the Advantage Series Power Supplies can help.

• Supports Auxiliary A-B Axis Table for 6-axis blades and vanes.

• All Digital spark development assures consistent metallurgy

• Dynamic Heat Input Recording and Management

• Remotely control cutting heads from up to one kilometer via fiber optic interface

• Control electric motors and actuators remotely eliminating potential hydraulic spills

• Comprehensive materials library of common stainless and high-nickel alloys.

• Advanced orbiting capabilities including all standard orbits plus X Z and Y Z orbiting routines.

• Enhanced reporting capability produces a highly detailed audit trail of any action taken by the operator to include amperage, on-time and off-time changes or cutting program starts or stops.

• Active adaptive control technology increases consistency and repeatability of both metallurgical surface characteristics and dimensional tolerance reproduction part after part.

MODELS

ADVANTAGE M

ADVANTAGE ZNC

ADVANTAGE CNC

RELIABLE WITH FAMILIAR CONTROLS

Traditional stand alone design with state of the art electronics.Designed to be a plug and play replacement for the many power supplies manufactured with the machine tool connection standards established by Elox and used by many manufacturers throughout the years.

• Familiar Controls• Quick Connection to Many Machines• Digital Meters for Instant Feedback• Available in Multi Lead Configuration• Output Power Available in 50, 100, 200, and 400 Peak Amps

PROGRAMMABLE DEPTH

The Advantage ZNC is built to give users reliability and depth programmability. Designed for easy operation the EDM Zap Advantage ZNC sets a new standard for EDM Power Supplies.

• Familiar Interface Using Microsoft Windows Operating System• Touch Screen• Advance Materials Settings• Various Programming Capabilities• Information Center with Project Status Updates• Reporting Capabilities• Available in Multi Lead Configuration• Output Power Available in 50, 100, 200, and 400 Peak Amps

FULLY PROGRAMMABLE

The Advantage CNC takes EDM to the next level with performance and programming capabilities with advanced orbiting capability including X Z and Y Z orbiting routines.

• Familiar Interface Using Microsoft Windows Operating System• Touch Screen• Advance Materials Settings• Information Center with Project Status Updates• Reporting Capabilities• Full Programming Capabilities• Available in Multi Lead Configuration• Output Power Available in 50, 100, 200, and 400 Peak Amps

OPTIONS

SPECIFICATIONS

Peak Output Amps 50, 100, 200, 400Operating Voltage 208, 220-240, 440-480, 600

Overall Height 76 inches / 193 cmOverall Width 24 inches / 61 cmOverall Depth 42 inches / 107 cmWeight* 1100-1600 lbs / 500-725 kgs

Hand-Held Controller

Rugged hand-held controller is a valuable option on most machines, especially larger ones, or in situations where setup calls for precise motion. Assembled in an impact resistant polycarbonate case and includes shrouded switches in key positions to prevent accidental selection.Available on ZNC and CNC models.

Multiple Work Leads

The multi-lead option allows for exponential increases in production of mass produced parts per EDM machine. Available in 2, 4, or 6 lead configuration. Available on Manual, ZNC, and CNC models.

Flame Sensor

The EDM Zap flame sensing technology can help stop an EDM fire before it begins. Integrated into the Advantage Power Supply, the advanced PLD circuitry is designed to recognize an EDM flare-up and turn off the power supply before a fire begins.Available on Manual, ZNC, and CNC models.

Light Tower

Indicates disposition of the machine for easier employee and production management.Available on Manual, ZNC, and CNC models.

High Efficiency

The High Efficiency option for the Advantage EDM Power Supply operates at approximately 50% of the power consumption of non HE equipped units.Available on Manual, ZNC, and CNC models.

Tool Changer Interface

Interface with existing linear or track tool changer systems.Available on ZNC and CNC models.

TOUCH SCREENThe EDM Zap Advantage ZNC and CNC features a Microsoft Windows operating system and a high resolution touch screen monitor giving users a familiar and easy to operate interface.

HANDHELD CONTROLLERA rugged handheld controller is available on the ZNC and CNC models and is valuable on larger machines or in situations where setup calls for precise motion.

ZNC shown with available Handheld Controller

TRADITIONAL INTERFACEThe Advantage M Power Supply features a traditional EDM interface that offers users a familiar operating platform to get up to speed quickly. Designed to be a plug and play replacement for many power supplies manufactured with the machine tool connection standards established by Elox and used by many manufacturers throughout the years.

POSITION3-Axis readout gives user precise location details.

METERSTraditional look and feel for instant feedback.

ADJUSTABILITYReal time adjustments of cutting parameters.

JOB INFO CENTERGives live info on job, cut statistics, and messages regarding project.

DESIGNED TO BE PRODUCTIVE The Advantage models are designed to make you and your company productive and profitable.

QUICK BURNThe EDM Zap Advantage Quick Burn is a convenient and simple tool for jobs that don’t require programming. The operator simply slides the single control to choose settings based on resulting sizes and surface characteristics. Current, On-Time, Off-Time, and other parameters are set automatically.

SIMPLE SETTINGS AND POWERFUL PROGRAMMING The Advantage ZNC and CNC models include a simple but powerful programming environment. Whether you need to do a quick burn or an intricate procedure, the Advantage has the tools for you do get the job done.

CUSTOM PROGRAMSShops can benefit from custom programs in the ZNC and CNC models to set all the functions while the computer performs the operations in series. Programs can be saved and even exported out to other Advantage Power Supplies. Great for production or repeat jobs making your EDM equipment more efficient.

PROGRAM PROTECTIONPassword protect cutting parameters and protect the job from inadvertent operator changes.

USB & ETHERNET FEATURESWith the ZNC/CNC, the USB and ethernet connection allows for programming backups, reporting, and more.

MATERIALSThe ZNC and CNC models include a comprehensive list of materials charts that help configure the settings for maximum performance. Supports overburn, surface finish, electrode wear, recast layer depth, and heat affected zone depth. Supports 100 different combinations of workpiece and electrode materials. Users also have the ability to add new materials based on existing reference data.

SETUPThe setup screen on the ZNC and CNC versions have powerful capabilities that make setting up a job quicker and easier. With variable speed jog, machine and program display, automated homing, and edge find. The Advantage also includes a safety sense circuit that reduces the chances from damage caused by a collision between the workpiece and the electrode.

ADVANCED MATERIALS AND SETUPSelecting materials and setting up a job is simple but also powerful.

HIGH SPEED JUMP CYCLEThe Advantage ZNC and CNC feature an automatic jump cycle which makes it possible to cut deep, flushless detail into the workpiece. Whether the application is a deep rib in a plastic mold or the precise detail in a turbine, the jump cycle makes cutting the thin, deep detail easy. In addition, motion is applied smoothly with a precisely applied S-curve motion profile. This sophisticated move provides for extremely high move velocities with rapid acceleration and deceleration while the S profile keeps the acceleration smooth and avoids the shock that would disturb the cut.

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REPORTINGThe Advantage ZNC and CNC models include the ability to record and report various events. Store events on a flash drive or print them with a local or network printer.

The audit trail makes it possible to track events that affect surface characteristics and cutting time. The enterprise solid state storage makes it possible to record and store up to 10 years worth of history.

NEED BETTER REPORT SCREEN

WATTAGE REPORTING AND CONTROLIncluded in the Advantage is the technology to limit heat input without affecting surface finish or electrode wear characteristics. This technology evaluates heat input in real time and dynamically adjusts cutting parameters to hold wattage at predefined limits.

PRINTINGData is recorded using redundant storage to two separate recording devices to safeguard data. Graphs can be printed directly from the Advantage control on a local printer or sent to a network printer in a remote location. All graphs include calibration certificate information.

EXTENSIVE REPORTING CAPABILITIESWith the ability to record and report various events, the Advantage gives you the information you need. Whether it is daily reports, error logs, wattage reports, or others; every entry is recorded and date and time stamped.

ELECTRONICSThe Advantage Series Power Supplies include cutting edge electronics that will yield optimum performance in a variety of conditions. The all digital output section manipulates the energy to improve performance. Fiber optic connections to the output boards assure perfect timing and guarantee that all of the output transistors operate at the same time. The result is increased performance because of the clean connection and reduction in electrical noise from traditional methods.

DESIGNED AND ASSEMBLED IN USAManufacturing is important to all of us, and that has always been a key part of EDM Zap and that is why many of the components in the Advantage Power Supply are made in the USA.

ADVANCED ARC PROTECTION: SAFETY AND STABILITYThe Advantage control has one of the most sophisticated arc protection systems ever designed. The control employs an adaptive technology to maintain an aggressive cutting level, while intervening as needed to produce a high level of protection. Additional safeguards protect the cut such as the ability to automatically maintain safe Off-Time ratios, even when manually changed by an operator.

Single Shift OperationRegion Model Annual Energy

Cost Without HE*

Annual Energy Cost With HE*

Annual Savings*

Payback Period (Months)*

New York Advantage 200 $1,853 $1,019 $834 22.6New York Advantage 400 $3,706 $2,038 $1,668 18.0Chicago Advantage 200 $1,390 $764 $625 28.8Chicago Advantage 400 $2,780 $1,529 $1,251 24.0

Los Angeles Advantage 200 $1,753 $964 $789 22.8Los Angeles Advantage 400 $3,506 $1,928 $1,578 19.0

Three Shift OperationRegion Model Annual Energy

Cost Without HE*

Annual Energy Cost With HE*

Annual Savings*

Payback Period (Months)*

New York Advantage 200 $5,560 $3,058 $2,502 7.2New York Advantage 400 $11,120 $6,116 $5,004 6.0Chicago Advantage 200 $4,170 $2,293 $1,876 9.6Chicago Advantage 400 $8,340 $4,587 $3,753 8.0

Los Angeles Advantage 200 $5,260 $2,893 $2,367 7.6Los Angeles Advantage 400 $10,520 $5,786 $4,734 6.3

The HE (High Efficiency) option for the Advantage EDM Power Supply operates at approximately 50% of the power consumption of non HE equipped units. Energy saving is achieved without any loss in metal removal rate. The HE option has secondary benefits of reducing the heat discharged from the power supply by 61%.

Other HE Benefits Include:

Variable Speed Fan- Extends Air Filter Life- Reduces Maintenance Labor

Reduced Weight- Power Supply is Easier to Move

Variable Ignition Voltage- More Precise Control over Ignition Voltage- Better Surface Finish Repeatability- More Consistent Overburn & Recast Layer Depth

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Every EDM Zap Power Supply is built to exceptional standards.

Basic: 12 month limited warranty on all components other than normal wear and maintenance items.

Extended: Optional extended warranty is available.

EDM Zap Power Supplies are designed to meet most manufacturing requirements. Incorrect or reckless operation may result in warranty being voided, damage to equipment, or injury.

Warranty Information

Disclosures

EDM Zap1108 Front StreetLisle IL 60532 USA

Phone: 1-630-852-1699Fax: 1-630-852-3678www.edmzap.com

Custom Applications

Plug and Play available on many Elox and Xermac EDM’s and there may be an additional charge to adapt or create wiring modifications. Flame sensor is not a fire suppression device and will not extinguish a fire. Weight can vary based on configuration. ECO Savings based on regional data sourced from Bureau of Labor Statistics, August 2012 Energy Cost Report. Data based on a typical 70% roughing time. Both single and three shift operation based on 5 day per week operation. Some features shown or described may be optional at an additional expense.

All information presented is based on current data and is subject to change without notice.

EDM Zap has the expertise and engineering capabilities to help your organization with custom applications. Whether it is a production job or automated procedure, we can design, manufacture, and install a solution.

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