Easy Thermal Insulation for Industrial Surfacespouladpoushesh.com/uploads/ISOLLAT_References...Regulations NPB 236-97; High tensile performance, impact resistance, seismic resistance;

Easy Thermal Insulation for Industrial Surfaces

SPECIAL TECHNOLOGIES LLC

Manufacturer Company / Russian

Federation

&

POULAD POUSHESH Co. Ltd.

Exclusive Distributor of Iran

ADVANCED TECHNOLOGY and NEW GENERATION of LIQUID INSULATING MATERIAL

Liquid ceramic insulating material ISOLLAT is a nano technology insulating material developed in 2002

by SPECIAL TECHNOLOGIES LLC in Russian Federation with the help and promotion of Russia Science

Academy High Temperature Electrochemistry Institution and a couple of institution which belong to

Military industry complex.

Insulating coating, ISOLLAT, is used for insulating purposes in Industrial facilities, metal pipe lines and

connections, facilities producing heat, interior and exterior walls of buildings, tanks, vehicles, boats and

many other areas. It is new generation insulating material developed to reduce HEAT, SOUND,

CORROSION and FIRE protection in one-time application.

There is no other insulating material in the world in the sector of insulating materials with ceramic

liquid cells which has high insulating value as ISOLLAT and wide working temperature range from -60 oC/+700 oC (PEAK 800 oC). This is the only material in the world with this range of application.

ISOLLAT insulation products have been applied in many construction and industrial projects. Main

application fields are related to Construction and Reconstruction; Oil and Gas, Petrochemical Industry;

Energy industry, housing and communal services; Insulation in the agricultural and food industry;

Automobile transport.

As Poulad Poushesh company, we maintain our sales activities as exclusive distributor of Iran for

ISOLLAT brand since 2016.

3

ISOLLAT 01 — A material with thixotropic agents. Applications: Protection

and thermal insulation of building structures; external and

internal thermal insulation of walls/facades. Flammability

Group: NF (Not Flammable)

ISOLLAT 05 — A special fireproof coating for steel structures; Corresponds to

Fireproofing Efficiency Group 5 (45 minutes) as per Fire Safety

Regulations NPB 236-97; High tensile performance, impact

resistance, seismic resistance; Able to withstand long-term

vibration stress. Isollat-05 has no equivalents among fireproof

materials produced by Russian or foreign manufacturers.

ISOLLAT 02: MULTI-PURPOSE — A heat insulation material with a minimum coefficient of heat

transfer (because of high filling of the micro-spheres) and a wide

range of application temperatures. It is used to insulate

pipelines, industrial equipment, boilers, and capacity equipment

utilizing heat transfer medium with temperatures of up to

+150ºС (up to +170ºС in the peak mode). Flammability Group:

NF (Not Flammable)

ISOLLAT-NANO — An innovative material with photo catalysis effect for thermal

insulation of facades. Under the action of UV radiation and

moisture, the material disengages hydrogen peroxide, which

“cleans” facade systems from organic compounds. Used for

maintenance of ancient buildings and structures.

ISOLLAT 03 — A special insulation material with fire-retardant additives for

facilities with more severe requirements to fire safety, utilizing

heat transfer medium with temperature of up to +150ºС (up to

+170ºС in the peak mode).

ISOLLAT-M — A multi-purpose thermal insulation material with freeze-

resistant components. Can be transported, stored and used at low

ambient temperatures (down to minus 15ºС).

ISOLLAT 04 — An organo-silicon based material. The only patented material

in the world, which can be used to insulate pipelines and

industrial equipment utilizing heat transfer medium with

temperature of up to +700ºС. Flammability Group: NF (Not

Flammable)

ISOLLAT-EFFECTIVE — A combined thermal insulation material (in various

combinations, Isollat-02 and Isollat-04 are used), which is widely

applied as a coating for pipelines and industrial equipment with

high surface temperatures. Application of ISOLLAT-Effective allows

retaining the high thermal insulation performance while reducing

the cost of 1m² of insulation material by 30-40%. All ISOLLAT

materials contain special nanostructure additives, which provide

for high quality, seismic resistance, anti-corrosive protection, and

good adhesion to any surface.

Liquid ceramic insulation coating ISOLLAT is prepared in packages of 5, 10 and 19 liters in integrated facilities of Russian Federation by SPECIAL TECHNOLOGIES LLC.

4

ISOLLAT Products

4

Isollat Effective Method

In thermal insulation the ultimate goal is to prevent heat losses from surfaces to environment which is obtained by decreasing temperature difference between surface and ambient. For temperature ranges less than 80 ºС, applying ISOLLAT coating is adequate to maintain optimum insulation. However, for temperatures above 80 ºС Isollat Effective Method is applied by adding Fibres between ISOLLAT layers. By using Isollat Effective, the required insulation thickness is significantly reduced in comparison to other commonly used insulation methods. Using ISOLLAT effective method this aim can be reached easily for any temperature ranges up to 700 ºС.

5

ISOLLAT Effective Method

INDUSTRIAL INSULATION

APPLICATIONS

CONSTRUCTION-BUILDING

INSULATION APPLICATIONS

VEHICLE INSULATION

APPLICATIONS Steam, hot water pipes Cold air warehouses Ceilings of frigorific vehicles

Air conditioning pipes, HVAC channels Roof windows Fire safety walls for racing cars

Tanks and pipes Building roofs and walls School buses

Hot oil tanks and lines Roof waterproof layers Passenger buses and vehicle

insulation

Fuel / diesel tanks Silos Trailers

Connection equipment

(elbow, valve, etc.) Metal buildings Exhaust system items

Boilers, heat changers Glass buildings Walls and ceilings of trailers

Fermentation tanks/beer and wine

pipes Aviculture Inner walls of planes

Oxygen lines Horse farms and training fields Shipboards and exhaust pipes

Fuel pipe lines (underground – over

ground) Metal barriers

Ceilings of outside broadcast

vehicles

Water tanks Hangars Tankers

Cement and nitrogen reserve tanks Garages Fishing boats

Chemical hot mixture tanks Military facilities Lobster boats

Oil separators Fire plugs in open air Inner areas of railroad wagon

All types of industrial valves Industrial Smokestacks

Refinery Equipment Facility Pipes and Fittings Reserves

Steam and Oil Tanks Aviation and space Defense

External Mainline Pipes Building walls

Fuel and Natural gas Production and

Equipment

Refrigerator and Freezing System

Equipment

Steam Lines with Medium and High

Pressure Historical artifacts restoration

Heat Recovery Units Steel construction buildings

Agriculture and Food industries Station, warehouse, workshop fields

6

Application Area

6

Co

nstru

ction

and

Re

con

structio

n

Construction and reconstruction

Thermal insulation of facades

8

ISOLLAT liquid insulation is an effective tool for heat insulation of facades. Elastic coating of small thickness (0.5 - 3 mm) protects the surface of the negative effects of external factors (including UV), prevents heat loss and the facade gives an aesthetic and attractive appearance.

Complex facade Thermal insulation, Turkey, 2014

Co

mp

lex

faca

de

Th

erm

al in

sula

tio

n, T

urk

ey, 2

01

4

9

Building Facade Thermal Insulation, Russia, 2013

Usually, ISOLLAT 01 is used as the insulation material for facades. The thickness of each coating layer is 1-2 mm, which eliminates the need for carrying out works in several stages. In buildings, ISOLLAT 01 is usually applied using Airless Machine Sprayer.


10

Cottages and Houses

ISOLLAT insulation material makes it possible not only to significantly reduce thermal energy costs for heating the cottages or houses, but also can be used successfully to reduce the "freezing“ in buildings. By reducing temperature difference, the formation of condensation is also eliminated.

Old building restoration and thermal insulation of Ozturk Apartment, 1182 m2 , ANKARA, TURKEY, 2016

11

Cottages in Russia and Turkey, kasargi, chelyabinskaya

Liquid form makes it possible to securely isolate the existing gaps and cracks in the wall - the sources of "cold bridges" and gradual destruction of the facade structures.

Wall insulation interior

The main parameter in the performance of insulation is the right choice of materials. Any task can be accomplished in various ways. Liquid insulation is applied to both the outer and inner surfaces. Application of ISOLLAT coating thickness 1.5 - 2 mm can solve the same problem with a significantly lower cost. ISOLLAT products have been used widely to insulate interior walls .

12


Interior wall insulation, vokzalnogo-kompleksa-adler, Russia, 2012

Auto park interior wall insulation, astana, Kazakhstan, 2012

Befaş Cold air container, Turkey, 2015

Thermal insulation of metal structures

In modern construction, steel is used frequently, especially in the construction of prefabricated structures with a metal frame. These structures made of metal are so-called "cold bridges", low temperature conductors. Their presence causes the occurrence of condensation and freezing of the walls, leading to the destruction of the facade. Due to the liquid consistency of ISOLLAT, it easily covers metal structures of any shape, protecting them from the negative influence of external factors (changes in temperature, humidity, etc.). ISOLLAT 1 and 2 is usually used for this purpose.

13

Ther

mal

insu

lati

on

of

gara

ge g

ate,

C

hel

yab

insk

, Ru

ssia

, 2

00

8

Ast

ana,

Kaz

akh

stan

20

12

Thermal insulation of metal structures of a plant, Russia, 2012

14


Reconstruction of Old Buildings and Monuments

When carrying out renovation (restoration) facades of monuments and buildings with complex shapes that have great social significance, there is a need to preserve their unique architectural appearance. Conventional insulation materials are often unable to successfully solve this problem. Typically, these materials are thicker, heavier structure, and their assembly is of serious labour intensive and results in partial destruction of existing walls.

Restoration and thermal insulation of old opera building ULAN-UDE, Russia, 2015

15

Application of the ISOLLAT coating during reconstruction (restoration) of monuments solve the problems of insulation in every aspects. ISOLLAT 01, nano or M is usually used in monuments. Many old buildings and monuments have been reconstructed in different cities of Russia and Turkey. Thermal insulation of facades of old opera house in Russia is an example of ISOLLAT Nano applications in buildings.

Restoration and thermal insulation of old building Kazan, Russia, 2015

16


Insulation of hangars and garages

Another application of ISOLLAT insulation material is in special buildings like warehouses, garages, production halls, shopping centres and hangars. Their main disadvantages is significant heat loss in winter and the high costs of ventilation and air conditioning in summer. The use of liquid insulation ISOLLAT can significantly reduce heat transfer from the steel profiled structures to protect them from the negative effects of ultraviolet radiation and to prevent the formation of condensation.

Zhukovskiy, Russia, 2004

Ene

rgy, ind

ustry, h

ou

sing an

d co

mm

un

al service

s

Piping insulation

Energy, industry, housing and communal services

18

Thermal insulation of pipelines is a necessary application for the normal functioning of the pipeline systems. Different materials like mineral wool are used as thermal insulation. However, there are many "problem" areas. Mineral wool does not cover surfaces with any shape and should be also kept far from water and steam, due to its degradation and reducing thermal insulation performance. Another disadvantage of mineral wool is the need for a protective coating like galvanized metal. Generally, pipes insulated with mineral wool are maintained for 2-3 years. After this period it must be partially or completely replaced.

19

An effective material for thermal insulation of pipelines for different purposes is the liquid insulation ISOLLAT. Liquid insulation on pipes reliably isolate the most complex surfaces, providing 100% contiguity to the surface to prevent further occurrence of "thermal bridges". Another advantage of ISOLLAT is easy maintenance and repair in damaged areas. Also, it can be applied on pipes under ground and building thermal facilities. The coating does not require additional protection, ensuring full compliance with the requirements of SNIP 41-03-2003 "Thermal insulation of equipment and pipelines.

Rep

air

of

insu

late

d p

ipe,

Ch

elya

bin

sk, R

uss

ia

Pip

e th

erm

al in

sula

tio

n, p

erm

, R

uss

ia, 2

00

8

Pip

e th

erm

al in

sula

tio

n, E

kate

rin

bu

rg,

Ru

ssia

Pip

e th

erm

al in

sula

tio

n, S

t. P

eter

sbu

rg,

Ru

ssia

, 20

15

Piping Thermal Insulation


20

Pipeline Thermal Insulation Chelyabinsk, Russia, 2013

Pipeline Thermal Insulation Astana, Kazakhstan, 2012

Pipeline Thermal Insulation Kostanay, Kazakhstan, 2012

Pipeline Thermal Insulation Ekaterinburg, Russia, 2012

Pipeline cold insulation, Karpinsk, Russia, 2008

Pipeline Thermal Insulation Ekaterinburg, Russia, 2013

21

Pipeline thermal insulation in Selkur salt production plant, Turkey

Thermal insulation of equipment (Tanks and pipes) in Selkur salt production plant, Konya, Turkey. Surface temperature from 100ºС to 300ºС.

Insulation of valves

22

The shut-off valves (gate valves, ball valves, valve) are the "weakest link" in the insulation of piping systems for various purposes. Lack of insulation on the shut-off valve leading to a significant increase in heat loss, especially in systems with extremely high temperatures, such as in the case of steam pipes, superheated steam, also increases the risk of burns of staff.


Uhta, Russia, 2014 St. Petersburg, Russia, 2015

Ekaterinburg, Russia, 2013

The complex configuration of valves design and geometry requires access to carrying out repair and maintenance work which considerably complicates the insulation.

23

Thermal Insulation of AKSA AKRİLİK Steam Line, Yalova, Turkey, 2015

Application of ISOLLAT coating significantly reduces heat loss due to thermal bridges, eliminating the risk of burns of the operating personnel and extend the life of the equipment to be insulated.

The coating provides a snug fit to the insulated surface, preventing the occurrence of sagging and peeling. Coating lifetime is more than 10 years without any loss in performance.

Often valves are insulated using mineral (basalt) cotton. This material strongly absorbs water vapor, which lead to creasing of mineral wool and significantly decrease the thermal resistance.

24


Thermal insulation of tanks

For industrial and energy facilities is important to decrease the level of heat loss during operation of storage tanks and deaerators that are filled with large amounts of hot water. Stable high temperature, provided technological regulations should be maintained within the tank with diesel fuel, fuel oil, acting as a backup fuel in industrial plants. A large number of tanks and containers used for the storage of technical and food-water (fire protection containers, rail and road tankers) and liquids used in the food and chemical industries (alcoholic beverages, milk, vinegar, etc.).

Thermal insulation of tanks, Almaty, Kazakhstan, 2012

25

Applying ISOLLAT thermal insulation coating on tanks and containers solves the problem of additional coating to protect against UV rays and occurrence of condensation on metal surfaces at the same time .

Thermal insulation of tanks, uralsk, Kazakhstan, 2011

Perm, R

ussia, 2

00

8 U

hta

, Ru

ssia

, 20

13

26


In year 2015, over 13.900 m2 Storage tanks of processed boron (Borax Pentahydrate) were insulated using ISOLLAT effective method. The products in the tanks should be kept in appropriate temperature range. Boron Processing plant is located in Kirka, Turkey.

The insulation is continuously exposed to overflow of liquid boron materials which is highly alkaline. However, no reduction in performance has been observed since the beginning of operation.

Thermal insulation of tanks, Boron Factory, ETI MADEN, KIRKA/ESKİŞEHİR, 2015

27

28


Insulation of Chimneys and Flues

Chimneys and flues are an integral part of industrial and energy facilities. Their operation occurs in difficult conditions in temperature, pressure, humidity and exposure to aggressive flue gases. The main problem encountered in the operation of chimneys and flues is condensation which can form on the inner surface and the concentration of reactive combustion products. Condensation appear due to internal temperature difference to the ambient temperature and ultimately leads to accelerated aging metal structures due to corrosion.

Chimney Thermal Insulation Chelyabinsk, Russia, 2008

Chimney Thermal Insulation bishkek, Kyrgyzstan, 2015

29

In contrast to other traditional insulation materials, ISOLLAT is capable of withstanding the high surface temperature (500 degrees or higher), resulting in the operation of chimneys and flues. In addition, thermal insulation work can be performed without stopping the production in a short time period. The liquid consistency of the coating can effectively protect sensitive parts of the structure. For surfaces with extremely high temperatures using high-grade coating Isollat-04, which has a silicon-organic-based and can be successfully used both in simple and in combined forms.

Chimney Thermal Insulation Kostanay, Kazakhstan, 2012

Chimney Thermal Insulation Nizhnekamsk, Russia, 2013

30

Thermal insulation of other industrial equipment

a large number of equipment exist in industry and energy sector having different working surfaces and temperatures:

- Heating equipment (turbines, boilers, heat exchangers, heaters, motors, industrial heat recovery);

- Technological equipment with high performance surface temperatures (melting and drying ovens, rotary drums, autoclaves, installations for the manufacture of tires, waste heat recovery, etc.);

- Technological equipment in contact with cold liquids and gases (pumps, filters, water tanks and liquefied gas, refrigeration and freezers). An effective solution to the problem of industrial equipment insulation is the use of liquid-ceramic coating ISOLLAT. Features of the thermal insulation works in industry due to the need to perform all necessary operations in the shortest possible time, preferably without stopping production.


Thermal Insulation of rotary drum, kamenogorsk, Kazakhstan, 2008

Thermal Insulation of autoclave, chelyabinsk, Russia 2007

31

Industrial equipment have complex shapes and configurations, often located in remote places. Simplicity and the possibility of applying the coating on the surface of any shape and configuration are the advantages of ISOLLAT insulation. liquid consistency of the coating can successfully produce the insulation work in cramped conditions, as well as in terms of existing production;

Thermal Insulation of Heat Exchanger, Barnaul, Russia, 2010

Turbine Thermal Insulation krasnoyarsk, Russia, 2009

Thermal Insulation of Boiler, Perm, Russia, 2010

Thermal insulation of industrial equipment ETI MADEN, KIRKA/ESKİŞEHİR, 2015

32

Thermal insulation of industrial equipment ETI MADEN, KIRKA/ESKİŞEHİR, 2015


The rotary calcination furnace at Eti Maden boron production plants are insulated by ISOLLAT Effective method. The surface temperature of the furnace is up to 400 ºС.

The rotary calcination furnace, which is insulated with classical insulation materials (stone wool, glass wool and etc.) deteriorates in a short time due to the high temperature and extreme vibration and concentration of chemically active substances.

A new generation of isolate effective heat-efficiency application, which can withstand outdoor conditions for many years, is applied to the calcining furnace with a surface temperature of 400ºС in an open area.

In addition, insulation performance is short-term due to rain, wind and other conditions in outdoor environment. On the other hand, thermal bridges cause rust and corrosion problems on the applied surfaces due to the structure that absorbs and retains water.

33

With this application, at least 15 years high temperature, external environment conditions (water, sun, wind and etc.), resistant to vibration conditions and a constant performance guaranteed.

34


Thermal Insulation Solutions For Cement Plants

According to wide range of working temperature (-60ºС to +700ºС) of ISOLLAT material, this insulation can be easily applied on any surfaces and components with different temperatures in a cement plant. The table below shows the application area of ISOLLAT material in a cement plant:

Equipment Working Temperature

(ºС)

Cyclone 1 300

Duct (between Cyclone and Cooling Tower)

300

Cooling Tower 300

Ducts between mill and Cyclone 95

Ducts between mill fan and Electro filter

100

Electro filter 100 – 150

Chimney 100 - 150

ÖZCANLAR TEKSTİL KUMAŞ BOYAMA MAKİNASI

35

As can be seen in the figure, by applying the Isolate-effective method in Çerkezköy, all geometric shapes are covered properly without missing any thermal bridges. As the final result, the surface temperature of the dyeing machine is reduced close to ambient temperature.

Further ISOLLAT and ISOLLAT Effective application areas in cement plants is under investigation.

36


Textile and Fabric Factory, Çerkezköy /TEKİRDAĞ

Due to the different geometric shapes of the fabric dyeing machines and the complex structures on the machine, there is no possibility to properly insulate the machines with classical products. For this reason, heat loss occurs at a high rate.

As can be seen in the figure, by applying the Isolate-effective method in Çerkezköy, all geometric shapes are covered properly without missing any thermal bridges. As the final result, the surface temperature of the dyeing machine is reduced close to ambient temperature.

On the other hand working temperature of

the equipment reaches to 150 ºC which not only leads to damage and burns of the staff but also increases electricity consumption for air conditioning purposes inside the factory.


37

Thermal Insulation of Container

Inside temperature of containers exposed to sunshine is often reached to more than 40ºС especially in warm areas. In order to reduce the electricity consumption for air conditioning, a proper thermal insulation can significantly reduce the costs. ISOLLAT insulation products possess high reflectivity and significantly low thermal conductivity and is easily applied on containers.

Figures show the application of ISOLLAT insulation on containers at refugee camp in Turkey.

38


Thermal insulation of ventilation systems

Ventilation systems are used to supply and remove indoor air and are in contact with the outside environment. The aim of insulation in ventilation ducts is to reduce heat loss in different weather conditions. The insulation not only should reduce heat loss by covering the entire surface of any shapes but also eliminate condensation on the working surfaces and reduce unwanted noise as well.

An effective solution for thermal insulation of ventilation ducts and air ducts is liquid-ceramic coating ISOLLAT. The coating is easily applied by any staining on the surface, has high adhesion to various materials. In addition, the composition of the coating possesses special anti-corrosion additives inside which extend the life of metal structures significantly.


39

Thermal Insulation of HVAC Systems at TAI (Turkish Aerospace Industries Inc.) Building

Hot water and air conditioner cold water pipelines in TAI building are insulated with ISOLLAT to provide heat efficiency, condensation-free and corrosion protection. Pipelines can be easily colored to show hot and cold by adding pigments to ISOLLAT before application.

Ankara, Turkey, 2015


40

Food Industry

At the sites of agriculture and in the food industry, which are used for the storage, processing and food production, the need for proper insulation materials are increased. Heat insulation materials should have no environmental impacts and there should be no emission of harmful substances to human and animal.

Isollat coating does not contain in its composition hazardous to human health and livestock components. The high speed of its application to the insulated surface by simple staining can handle large areas efficiently without interrupting existing production and liquid consistency of the material prevents the formation of cold bridges - the main cause of the condensation.

Liquid ceramic insulation coating ISOLLAT in this respect acts as an alternative to traditional insulation materials. A distinctive feature of this coating is its environmental friendliness.

41

CP ANKARA Feed Factory, Turkey 2016

The old and unrefined classical insulation in the steam pipelines at 160ºС production line at Ankara feed factory have been disassembled and replaced with ISOLLAT-effective. Surface temperature after insulation has been reduced from 160ºC to approximately 35ºC.

42


Other important references in Industry

YAKUTIYA Thermal Plant / RUSSIA

In Yakutiya thermal power plant, high temperature insulation of turbine girder and steam line is provided (+550 ˚C). Isolation was done with “Isollat - Effective" technology in 2012.

Chelyabinsk Zinc Factory / RUSSIA

"Chelyabinsk Zinc Factory" A.Ş. - polluted gas collector insulation, length - 40 m, diameter - 2.7 m. Discharged gas temperature +450 ˚C. Insulation was done with “Isollat - Effective" technology in 2006.

"EKATERENBURGENERGO" Thermal Power Plant / RUSSIA

"Ekaterenburgenergo" - Ekateriburg Thermal Power Plant's steam turbine body and steam lines have high heat insulation (+450 ˚C) with Isolate-Effective technology.

petro chemical plant - MINSK / BELARUS

At petro chemical plant, insulation of different process and pipelines between +70˚C and +390˚C has been achieved, saving 4 times heat.

Oil, G

as An

d P

etroch

em

ical Ind

ustry

Oil And Gas, Petrochemical Industry

44

The complex surface configuration of equipment in oil, gas and petrochemical units make the thermal insulation a big challenge in this industry. Traditional materials are often ineffective in this case. Their application does not provide tight junction to the insulated surface, characterized by labour-intensive. Also, in 2 - 2.5 years such insulation requires partial or complete replacement.

ISOLLAT coating performs successfully as insulation and corrosion-resistant material in pipelines pumping oil and fuels or in the tanks for storing oil (gasoline and kerosene) and isolation of individual components of gas-pumping and other processing equipment.

The most common example of the use of insulation material acts as protection against overheating sunlight tanks filled with lighter petroleum fractions (gasoline, kerosene, etc.). The boiling point of these petroleum products is about 40 °C. Even in areas with a hot climate not the metal in the summer months is capable to warm to 80 °C, which leads to the evaporation of the contents of the tank or vessel. Equally urgent is the problem of insulation of tanks for storing ammonia, sulfuric acid, styrene and other reactive liquefied gases used in the petrochemical industry.

45

Oil and gas, petrochemical industry

46

In the case of tanks for storing fuel oil, diesel, bitumen, etc. It is of great importance resulting monolithic thermal insulation coatings. Combined coverage "ISOLLAT-EFFECTİVE" reliably isolate problem areas, without seams and joints, which are the main source of heat loss. The liquid consistency allows the material application in a short time, especially when using special high pressure spray apparatus, insulated problem areas, ensuring a tight abutment to the surface and preventing the emergence of "cold bridges". Use of the coating ISOLLAT at oil and gas facilities and petrochemical production completely eliminates the use of heat and does not cause the need for removal of processed tanks from the production cycle.

47

Equally important is the use of ISOLLAT coating to eliminate condensation on the metal surfaces of oil and gas equipment. ISOLLAT coating with small thickness (1.5 - 2 mm) have low emissivity, significantly reduces condensation process quickly, which is especially important for oil-producing regions. ISOLLAT insulation has been performed in oil, gas and petrochemical industry for long years in Russia and Turkey.


48

Thermal Insulation and Fire Protection of Diesel Tanks at MOZYR Oil Refinery Co.

Tanks at MOZYR Oil Refinery Co. has been protected against heat loss and fire by applying ISOLLAT insulation material together with a fire protection coating.

As a result of fire proof material the tanks are protected for 120 minutes while exposed to fire and safety of diesel tanks is ensured. At the same time, with the ISOLLAT coating, besides fire protection, thermal insulation and corrosion protection are provided as well.

Russia, 2015

49

SURGUTNEFTEGAZ PETROLEUM WEARS ISOLATED INSULATION FOR PREVENTING MANIFOLD MOUNTING

SURGUTNEFTEGAZ oil and gas company / Russia

Insulation against the risk of freezing of equipment in oil wells located in cold regions is required. The area where the oil wells are located is in a very cold climate zone. The lowest temperature of the records is -33.7 °C. There is no risk of freezing after ISOLLAT insulation application made for a -19 °C degree frozen oil well manifold.


50

TPAO VAKIFLAR PETROL ÜRETİM TESİSLERİ, KIRKLARELİ, Turkey, 2016

Au

tom

ob

ile an

d Tran

spo

rt

A proper thermal insulation in vehicles and transportation system should: - Prevent the heat transmission from motor chamber to the interior part of the vehicle. - Decrease heat losses in containers of transportation trailers. - Slower the cooling process of engine even in freezing climates, i.e. reducing the heat loss in cold

weather when the engine is off. - Reduce the sound coming from motor to inside.

Automobile and Transport

52

ISOLLAT Application in Automobile and Transport Industry

The main advantages of ISOLLAT heat insulation material: • Applied in liquid form;

• Applicable on any surface

• Thin coating (1-3 mm);

• Easy to apply;

• Fitting closely to the insulated surface;

• Lasting more than 10 years without reduction in performance;

• Significantly slowing down the engine freezing;

• Reduces noise of engine operation to cabin.

Thermal Insulation of a liquid tank trailer, Russia

53

One way to slow the motor cooling process is the use of ISOLLAT liquid ceramic insulation coatings. Due to this application, fuel consumption to warm up the engine and heating and cooling the passenger and cargo compartment is significantly reduced. Also, The coating ISOLLAT possesses sound insulating properties that reduce noise from the engine. Clear coating thickness (1-2 mm) allows to save interior space, and environmentally friendly material distinguishes it from traditional insulation used for this task (mineral wool, polystyrene).

Gas Tank after ISOLLAT insulation

Hood of Lexus car after ISOLLAT Thermal Insulation


54

Thermal Insulation of Trailer and Chemical Container at TIRSAN Trailer Co.

Adapazari, Turkey, 2015

A chemical container has been insulated at TIRSAN Trailer Co. using ISOLLAT Effective method. Founded in 1977, TIRSAN Trailer is the dominant market leader in the Turkish trailer industry. The container should keep the chemical material at 60°C during transportation. Long life, easy to apply, resistance against corrosion, thin layer of insulation, strength against vibration, eliminating thermal bridges and achieving higher efficiency are the main advantages of ISOLLAT insulation.

55


56

Thermal Insulation of Trailer and Cold Storage Container at TIRSAN Trailer Co.

Adapazari, Turkey, 2015

A cold storage trailer has been insulated at TIRSAN Trailer Co. using ISOLLAT insulation material. The inside of container should be kept at -18°C during transportation. As a result of insulation, heat loss has been reduced significantly without decreasing the capacity of the container or adding weight to the trailer. Another advantages of ISOLLAT insulation are Long life, easy to apply and thin layer of insulation and reducing the energy consumption of cooling unit due to more effective insulation.

57


58

Thermal Insulation of Trailer and Cold Storage Container, Russia

Thermal Insulation of Trailer and Cold Storage Container in Russia

A cold storage trailer has been insulated in Russia using ISOLLAT insulation material. ISOLLAT 02 insulation has been used and applied at the inner surface of container using brush.

59

Applying thermal insulation at inner surface of a minivan

Interior of a Vehicle

Applying thermal insulation at inner surface of a van

Applying thermal insulation at inner surface of a car

There are several examples of applying ISOLLAT insulation at the inner surface of different vehicles in Russia. The main goal of insulating using ISOLLAT is to eliminate heat transfer from engine to cabin and from cabin to environment. Also, ISOLLAT reduces the noise from engine to cabin.


60

Thermal Insulation of OSMANLI Ship Using ISOLLAT, Istanbul, Turkey, 2015

ISOLLAT is also applied on the surface of thermal equipment of ships. There are several equipment in ships that are in operation at high temperatures and also exposed to salty water and humid air which are highly corrosive. On the other hand, the application of classical insulation is difficult due to complex geometry.

As an example of ISOLLAT application, thermal facilities at the deck of OSMANLI ship has been insulated using ISOLLAT material in Istanbul, Turkey. The facilities are operating at more than 100°C and exposed to waves and salty water. At this condition, classical insulation can not resist for a long time.

61

References Summary

References

List – TURKEY - Industry

62

Reference Turkish Owner Type City Country Date Method of Insulation Explanation and Results Temperature

(C)

ETİ MADEN BOR FABRİKASI PENTA 5 TESİSİ ISI VERİMLİLİK VE YALITIM PROJESİ

ETİ MADEN Industry Kırka/ESKİŞEHİR Turkey 2015 Isollat Effective Bor storage tanks eleme

makinalar cozelti tanklar

120 - 180

AKÇANSA ÇİMENTO FABRİKASI ISI VERİMLİLİK VE YALITIM PROJESİ

AKÇANSA Industry ÇANAKKALE Turkey 2016 Isollat Effective Egzoz borusu 200

ETİ MADEN BOR FABRİKASI DÖNER KALSİNASYON TESİSİ ISI VERİMLİLİK VE YALITIM

PROJESİ ETİ MADEN Industry Kırka/ESKİŞEHİR Turkey 2016 Isollat Effective Firin 200 - 500

LİMAK ÇİMENTO FABRİKASI YANGIN KORUMA VE YALITIM PROJESİ

LİMAK ÇİMENTO Industry ANKARA Turkey 2016 Isollat Effective Plamkor elektric cablolar

KAYATUZU RAFİNERİ TESİSİ ISI VERİMLİLİK VE YALITIM PROJESİ

SELKUR MADEN A.Ş Industry Cihanbeyli/ KONYA Turkey 2015 Isollat Effective buhar boru hatti tum tesis 100 - 400

TAI- TUSAŞ-TÜRK HAVACILIK VE UZAY SANAYİİ A.Ş B230 BİNASI HVAC SİSTEMLERİ ISI

VERİMLİLİK VE YALITIM PROJESİ

TAI- TUSAŞ-TÜRK HAVACILIK VE UZAY

SANAYİİ A.Ş Industry ANKARA Turkey 2015 Isollat 2 boru hatlari vanalar 5

TIRSAN TREYLER TESİSİ ISI VERİMLİLİK VE YALITIM PROJESİ

TIRSAN Industry ANKARA Turkey 2015 Isollat 2 Frigrofic araclar (-20) - (+20)

TPAO(TÜRKİYE PETROLLERİ) PETROL ÜRETİM TESİSLERİ TANK ISI YALITMI

TPAO Industry KIRKLARELİ Turkey 2016 Isollat 2 Dogal gaz petrol Tank 80

AKSA AKRİLİK BUHAR HATTI ISI VERİMLİLİK VE YALITIM PROJESİ

AKSA Industry YALOVA Turkey 2015 Isollat Effective vanalar 450

HURMATAT A.Ş SOĞUK HAVA DEPOSU DÜŞÜK ISI VERİMLİLİK VE YALITIM PROJESİ

HURMATAT A.Ş Industry ANKARA Turkey 2015 Isollat Effective 5

OTTOMAN TENACITY PETROL GEMİSİ ISI SİSTEMLERİ YALITIMI

OTTOMAN TENACITY

Industry TUZLA/İSTANBUL Turkey 2016 Isollat Effective boru ve vana 150

ÖZCANLAR TEKSTİL TESİSİ ISI VERİMLİLİK VE YALITIM PROJESİ

ÖZCANLAR TEKSTİL Industry ÇERKEZKÖY/ TEKİRDAĞ Turkey 2016 Isollat Effective boyama 130

TUBİTAK MARMARA ARAŞTIRMA MERKEZİ- ISI YALITIM PROJESİ

TUBİTAK MARMARA

Industry Gebze KOCAELİ Turkey 2015 Isollat Effective proje 150

C.P. YEM STANDART GIDA SAN. VE TİC. A.Ş - ISI SİSTEMLERİ YALITIM PROJESİ

C.P. YEM Industry Akyurt -ANKARA Turkey 2016 Isollat Effective boru hatlari 150

BEFAŞ GIDA SOĞUK HAVA DEPOSU BEFAŞ GIDA Industry OSTİM / ANKARA Turkey 2015 Isollat 2 5

List – TURKEY – Building

63

Reference Turkish Owner Type City Country Date Method of Insulation

HUZURKENT SİTESİ DIŞ CEPHE ISI YALITIMI HUZURKENT apt. building KONYA Turkey 2014 Isollat 1

KUNT APARTMANI DIŞ CEPHE ISI YALITIMI KUNT apt. building KARAMAN Turkey 2014 Isollat 1

ZAMBAK VADİSİ EVLERİ VİLLALARI ZAMBAK VADİSİ building ÇAYYOLU/ ANKARA Turkey 2014 Isollat 1

KORAY ÇAKIROĞLU YALISI DIŞ CEPHE ISI YALITIMI KORAY ÇAKIROĞLU Villa building HAREM/ İSTANBUL Turkey 2015 Isollat 1

EMİROĞLU APARTMANI DIŞ CEPHE ISI YALITIMI EMİROĞLU apt. building SİNCAN/ ANKARA Turkey 2015 Isollat 1

DEMİREL PARK EVLERİ SİTESİ DIŞ CEPHE ISI YALITIMI DEMİREL PARK apt. building Eryaman -ANKARA Turkey 2015 Isollat 1

ONUR APARTMANI İÇ CEPHE ISI YALITIMI ONUR apt. building ÇANKAYA/ ANKARA Turkey 2015 Isollat 1

KIBRIS MİLLİ EĞİTİM BAKANLIĞI BİNASI ISI YALITIM VE ENERJİ VERİMLİLİK UYGULAMALARI

Education ministry building building Cyprus Turkey 2014 Isollat 1

YUSUF CANAN APARTMANI DIŞ CEPHE ISI YALITIMI YUSUF CANAN apt. building SARIVELİLER/ KARAMAN Turkey 2014 Isollat 1

ZAFER İNER APARTMANI DIŞ CEPHE ISI YALITIMI ZAFER İNER apt. building SARIVELİLER/ KARAMAN Turkey 2014 Isollat 1

BAŞAK APARTMANI DIŞ CEPHE ISI YALITIMI BAŞAK apt. building Balgat/ ANKARA Turkey 2015 Isollat 1

ÇUBUK APARTMANI DIŞ CEPHE ISI YALITIMI apt. building ÇUBUK/ANKARA Turkey 2015 Isollat 1

ACIPAYAM APARTMANI DIŞ CEPHE ISI YALITIMI ACIPAYAM apt. building DENİZLİ Turkey 2014 Isollat 1

DEMİREL PARK B2 BLOK DIŞ CEPHE ISI YALITIMI DEMİREL apt. building ERYAMAN / ANKARA Turkey 2015 Isollat 1

HAMZA YILMAZ APARTMANI DIŞ CEPHE ISI YALITIMI HAMZA YILMAZ apt. building SİNCAN/ ANKARA Turkey 2015 Isollat 1

İLYAS ÇALIK PREFABRİK DIŞ CEPHE ISI YALITIMI İLYAS ÇALIK apt. building NEVŞEHİR/ ANKARA Turkey 2014 Isollat 1

MAVİÇAM KOOPERATİFİ DIŞ CEPHE ISI YALITIMI MAVİÇAM apt. building ÇANAKKALE Turkey 2014 Isollat 1

AHŞAP YALI ISI YALITIM PROJESİ DIŞ CEPHE ISI YALITIMI Wooden villa building ÜSKÜDAR / İSTANBUL Turkey 2015 Isollat 1

Documents

Easy Thermal Insulation for Industrial Surfacespouladpoushesh.com/uploads/ISOLLAT_References...Regulations NPB 236-97; High tensile performance, impact resistance, seismic resistance;