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WASTE TO ENERGY
IECPL - INDIA WASTE TO ENERGY
IECPL - INDIA 1
Integrated Mixed MSW Treatment
Versatile Biotechnology
for
Efficient Resource Recovery
with
“0% Landfill Approach”
INNOVATIVE ECO-CARE PVT LTD A-103, SAGUN PLAZA, JUDGES BUNGLOW ROAD, VASTRAPUR, AHMEDABAD – 380 015 (INDIA) PH & FAX: +91 79 4003 8576 Mobile: +91-9898098576 E-MAIL: [email protected] , [email protected]
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IECPL - INDIA WASTE TO ENERGY
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INNOVATIVE ECO-CARE PVT LTD is a Technology & Solution provider
using New Age Platform of
Mixed Microbial Technology
An INNOVATIVE Initiative to conserve NATURE in its original form &
To maintain ‘Ecological Balance’
CORPORATE - OVERVIEW
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Nature Power Balance Technology
NPB Technology
is
Mixed Microbial Technology for Rapid Ecological Balance
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• Agriculture – Organic, Hi-Tech & Saline
• Municipal Waste Management – Solid & Sewage
• Animal Nutrition – Milk Enhancement & Hormonal Balance
• Poultry – Bio-Security & sustainability
• Waste Land Remediation
Current Market Segments
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• Liquid Fuels – From Sewage & Solid Waste, from Plastic Waste
• Pond Cleaning – For improved hygienic level and potability
• Industrial Waste Management – Solid, Effluent & Hazardous
• Human Applications - Immunity Booster, Digestive Aid, Metabolic Corrector etc
• Sanitary Applications – Hair Cleanser, Floor Cleanser, Anti-Dandruff etc
• Organic Seed Bank – For preservation of conventional grains with better nutrition
Future Market Segments
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• Ahmedabad Municipal Corporation 2000 TPD (1500 TPD Old Waste + 500 TPD Fresh Waste) 15 MW
• Municipal Corporation of Greater Mumbai – Phase-I 600 TPD (450 TPD Old Waste + 150 TPD Fresh Waste)
• Municipal Corporation of Greater Mumbai – Phase-II (450 TPD Old Waste + 150 TPD Fresh Waste) X 5 Nos = 40 MW
• Kalyan Dombivli Municipal Corporation 650 TPD Fresh Waste Project
• Kalyan Dombivli Municipal Corporation 300 TPD Old Waste for Solid Fuel & Compost
• Government of Nepal 300 TPD X 7 Nos = 40 MW Power Generation
• Jindal Urban Infrastructure Ltd, New Delhi 300 TPD X 2 Nos for Solid Fuel & Compost
Currently Working With…
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Solution Key Remarks :
• Technology Developed after 10 years of meticulous research & numerous field trials
• 2000 - Being used for Farm Yard Manure (FYM) • 2007 – Municipal Solid Waste for Compost
• 2012 - 100% Disposal solution of Municipal Solid Waste (MSW)
with Energy Generation through multiple product options
NPB Technology for W-To-E
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• Our Culture Renerzyme initiates Rapid & Controlled Decomposition of Food Waste to Stable forms – Amino acids, Humus etc
• Utilization of Free Moisture for faster Microbial growth
• Rapid Microbial growth increases Temperature – More than 70 degrees in 4-6 days
• Higher temperature removes moisture & stickiness
• In less than 2 weeks MSW becomes free-flow for further processing with Higher Segregation Efficiency
NPB Technology for W-To-E
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SALIENT FEATURES OF NPB TREATMENT…
9
• A unique proprietary co-culturing fermentation process by GRAS (Generally Recommended As Safe, WHO) microbes
• Employs UNIQUE Bio-Drying process to reduce energy consumption
• Odour & f ly control in less than 2 hours from application
• No segregation of non-biodegradable prior to processing
• No leachate generation, no GHG. Hence, higher yield up to 60%
• Process time is 2 - 4 weeks • Same process can produce Bio-Feed Stock for biogas, compost & Briquette / Palette. It enhances yield of Vermicomposting also.
NPB Technology for W-To-E
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Temperature gradient OF NPB Treatment…
10
0
10
20
30
40
50
60
70
80
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Temp, Deg Cent
Days
Turning days
NPB Technology for W-To-E
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pH gradient OF NPB Treatment…
11
pH
Days
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
NPB Technology for W-To-E
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Moisture gradient OF NPB Treatment…
12
Moisture %
Days
0
10
20
30
40
50
60
70
1 2 3 4 5 6 7 8
CASE-1
CASE-2
NPB Technology for W-To-E
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NPB TRETMENT STAGES…
13
MAKING A BED
For capacities more than 300 TPD, we provide Mechanized Treatment Station
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NPB TRETMENT STAGES…
14
DILUTING Renerzyme
CULTURE WITH WATER
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NPB TRETMENT STAGES…
15
SPRINKLING LIQUID CULTURE
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NPB TRETMENT STAGES…
16
MIXING OF MSW
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NPB TRETMENT STAGES…
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MAKING A HEAP OF 10’-12’ HEIGHT
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NPB TRETMENT STAGES…
18
CHANGE OF COLOUR IN 3 DAYS
LEFT – CONTROL
RIGHT- NPB
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TROMMEL SCHEMATIC TROMMEL – INSIDE VIEW
NPB TRETMENT STAGES…
PASSING TREATED MSW TO TROMMEL FOR SEGREGATION OF COMPOST & NON-BIO DEGRADABLES
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NPB TRETMENT STAGES…
COMPOST MIXED REFUSED
COMPOST & NON-BIO DEGRADABLES SEPARATED & AVAILABLE FOR FURTHER USAGE
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NPB TRETMENT STAGES…
METALS
RDF
MIXED REFUSED
MIXED REFUSED FOR ONWARD RECYCLING & USAGE
PLASTICS
Inert
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Resource Recovery for Energy
AVERAGE MSW COMPOSITION BEFORE & AFTER NPB TREATMENT
SR. NO. PARTICULARS INITIAL % IN MSW
USABLE MASS FOR GASIFICATION
% CONVERSION THROUGH GASIFICATION
AFTER TREATMENT
% IN TREATED MASS
GAS LIQUID
* SOLID TOTAL
1 ORGANIC MASS 40 40 57.14 56.00 - 1.14 57.14
2 NON RECYCLABLE PLASTIC
7 7 10.00 3.00 6.00 1.00 10.00
3 RECYCLABLE PLASTIC 3 3 4.29 1.63 2.57 0.09 4.29
4 METAL 0.5 -
5 GLASS 0.5 -
6 INERT 9
7 MOISTURE 40 20 28.57
TOTAL 100.00 70.00 100 60.63 8.57 2.23 71.43
* = It is considered for ‘Plastics-To-Liquid Fuel’ project.
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NPB TRETMENT STAGES…
Biomass Briquette GCV : 3000+
MIXED REFUSED
MIXED REFUSED FOR ONWARD RECYCLING & USAGE
Mixed Refused Briquette GCV : 4000+
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NPB TRETMENT STAGES…
ENERGY THROUGH PYROLYSIS / GASIFICATION
RECYCLING
PLASTIC
PLASTIC WASTE CAN BE FURTHER UTILISED FOR RECYCLING OR ENERGY GENERATION BY PROVEN TECHNOLOGIES
Liquid Fuels
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ENERGY THROUGH PYROLYSIS
POWER GENERATION THROUGH GAS ENGINE FOR HEAT TRANSFER
GASSIFIER
CLEANED BIOMASS + PLASTICS FROM NPB TREATMENT
PRODUCER GAS @1400 K.Cal/Cu.Mtr
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HOW MUCH WASTE-TO-ENERGY THROUGH PYROLYSIS?
GASSIFIER
CLEANED BIOMASS + PLASTICS FROM NPB TREATMENT
1 MW OF POWER
50 MT MSW WITH 35-40% ORGANIC & 10% MIXED PLASTICS
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GASSIFIER - SCHEMATIC
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GASSIFIER - PHOTOGRAPH
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Mixed Plastics to Liquid Fuels
Liquid Fuels – Can be used for Heat Transfer & Automotive usage
Thermal De-Polymerization
CLEANED PLASTICS FROM NPB TREATMENT
Catalytic Conversion
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Resource Recovery for Construction Materials
AVERAGE INERT COMPOSITION BEFORE & AFTER NPB TREATMENT
SR. NO. PARTICULARS INITIAL % IN MSW
USABLE MASS FOR BLOCKS & BRICKS
% CONVERSION
AFTER TREATMENT
% IN TREATED MASS
SOLID TOTAL
1 ORGANIC MASS 40
2 NON RECYCLABLE PLASTIC 7
3 RECYCLABLE PLASTIC 3
4 METAL 0.5 -
5 GLASS 0.5 -
6 INERT 9 9 9 9
7 MOISTURE 40 20 28.57 20 20
TOTAL 100.00 70.00 100 29 100
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Concrete Blocks & Bricks for Construction
Concrete Blocks From Stones & sand
CLEAN Inert Recovery
Inert Segregation through Proprietary Technology
Clay Bricks Pathogen-
Free Clay for Nurseries &
Farms
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NPB COMPOST SPECIFICATIONS
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• MOISTURE % 15.0-25.0
• COLOUR DARK BROWN / BLACK
• ODOUR ABSENCE OF FOUL ODOUR
• PARTICLE SIZE 90%min THRU 4.0MM SIEVE
• BULK DENSITY (g/cc) 0.7 - 0.9
• TOTAL ORGANIC CARBON 12.0
• TOTAL NITROGEN 0.5
• TOTAL PHOSPHORUS 0.5
• TOTAL POTASH 1.0
• C:N RATIO LESS THAN 20:1
• pH 6.5 – 7.5
• CONDUCTIVITY (NMT dsm-1) Max 4.0
• ADDITIONLLY PATOGENS & HEAVY METALS SHOULD ALSO BE CONTROLLED
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CULTURE
SPRAYING
MATERIAL BALANCE IN MSW BY NPB TREATMENT
NO. PARTICULARS
PRE-TREATMENT QUANTITY
POST-TREATMENT QUANTITY
KG / % KG %
1 ORGANIC MATTER 40 40 50
2 MIXED PLASTIC 10 10 12.5
3 INERT 10 10 12.5
4 MOISTURE 40 20 25
TOTAL 100 80 100
HYDRAULIC
TROLLEY- INFEED
INCLINED
CONVEYOR - 1 CULTURE – MIXER
20-22 FEET LONG WATER
SPRAYING
INCLINED
CONVEYOR - 1
HYDRAULIC
TROLLEY- OUTFEED
TRACTOR FOR FIELD TRANSFER
OF TREATED MSW
FIELD FOR WINDROW FORMATION
WINDROW : 12 NOS. 1 NO. FOR 1 DAY TREATED WASTE
MSW INPUT FROM
SOURCE IN VEHICLES
CONCEPT BY : INNOVATIVE ECO CARE PVT. LTD. – INDIA
Email : [email protected] / [email protected]
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IECPL - INDIA 34 CONCEPT BY : INNOVATIVE ECO CARE PVT. LTD. – INDIA
Email : [email protected] / [email protected]
NON-FERROUS
NO. OUTPUT MATERIAL %
1 BRIQUETTES 50-60
2 MIXED PLASTIC 10-12
3 METAL (FERROUS) 3-5
4 NON-FERROUS 1-2
5 INERT (DIRT/GLASS/ETC.)
8-10
6 MISC. MATERIAL 8-10
NO. INPUT MATERIAL KGS.
1 MIXED TREATED MSW 10,000 (10 TPH)
WINDROW AFTER NPB TREATMENT OF 10-12 DAYS
TRACTOR FOR TREATED MSW TO PROCESSING AREA
INFEED HOPPER
TROMMEL : 20 MM
BC
BELT CONVEYOR (BC)
BC
OPERATING PLATFORM FOR MANUAL SORTING
BC : 1200 MM
VIBRATORY SCREEN : 100 MM
TROMMEL : 75 MM
TROMMEL : 4 MM
PRODUCT OUTPUT :
COMPOST FOR SALE
VIBRO SPREADER
BC
BC
BC
AUTO SORTING MACHINE FOR PLASTIC ABOVE 100 MM
DE-STONER
AUTO SORTING MACHINE FOR PLASTIC BELOW 75 MM
FERROUS SEPARATOR : MAGNETIC
NON-FERROUS SEPARATOR :
EDDY CURRENT
BC + MANUAL SEPARATION
MS
W
SH
RE
DD
ER
:
2 N
OS
.
DIRT / INERT CYCLONE
SEPARATOR
DIRT / INERT OUTLET
MSW SILO FOR BRIQUETTE FEEDING
BAG FILTER FOR FINE DUST REMOVAL
PNEUMATIC SYSTEM
FEEDING LINE OF TREATED & SORTED MSW
TO BRIQUETTING MACHINES
BRIQUETTNG MACHINES
PRODUCT OUTPUT : BRIQUETTES FOR SALE
OPTIONAL AUTO UNIT WITH MANUAL SEPARATION & FURTHER DUMPING
MIXED PLASTIC
METAL
MSW ABOVE 100 MM
MSW BELOW 100 MM SIZE
MSW BELOW 20 MM
MSW : 20 TO 75 MM
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Location Input Size (TPD)
Product End Use Status Start Date
Ajinkya Biofert, Pune
MSW 200 Compost , RDF, Vermicompost
Fertilizer, solid fuel
Operational July 2010
Disha Waste Management, Pune
MSW 100 Vermicompost Fertilizer for agriculture
Operational August 2010
Ishita Associates, Durg
Distillery Solid Waste
* Compost Fertilizer for agriculture
Operational December 2010
Creative Eco Recycle Pvt Ltd, Ahmedabad
MSW 800 Compost, RDF Fertilizer, Solid Fuel
Operational October 2013
Balaji Biomass Briquette Energy Company (Pvt.) Ltd.
MSW 300 RDF, Power 3.5 MW Power
PPA signed with the Govt. of Nepal. To be installed in 4-6 months
December 2014
Current Projects……
* = Installed capacity 200 TPD. Manufacturing Capacity depends on orders for compost.
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EXISTING RUNNING PROJECTS…
36
AJINKYA BIO FERT, HADAPSAR, PUNE
EXTERNAL TREATMENT
AREA
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EXISTING RUNNING PROJECTS…
37
AJINKYA BIO FERT, HADAPSAR, PUNE
INTERNAL TREATMENT
AREA
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EXISTING RUNNING PROJECTS…
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DISHA WASTE MANAGEMENT,
HADAPSAR, PUNE
PILING OF WASTE
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EXISTING RUNNING PROJECTS…
39
DISHA WASTE MANAGEMENT,
HADAPSAR, PUNE
NPB CULTURE SPRAYING
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EXISTING RUNNING PROJECTS…
40
CREATICE ECO RECYCLE PORT PVT LTD, AHMEDABAD
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WASTE – To – ENERGY VIDEO ON YouTube…
http://www.youtube.com/watch?v=mnG1JPX_AaU
Watch our video on following YouTube link…..
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NPB TECHNOLOGY IS…
42
• Scalable
• Adaptable
• With GREEN TAG
• Has more than one end-products
• Economically viable & sustainable
• Quick ROI
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Acknowledgements….
43
•Composting Science for Industry
http://www.recycledorganics.com/infosheets/5csi/IS5-08.pdf
•Vermicomposting
http://gorilla.mcgill.ca/media/vermicomposting.pdf
•Chemical Characteristics Of Several Vermicompost In Mexico
http://www.wormdigest.org/content/view/371/2/
•Temperature control for worm composting
http://rimstar.org/vermicom/tempctrl.htm
•Compost Temperature
http://www.peaceforage.bc.ca/forage_facts_pdfs/FF_47_Compost_Temperatu
re.pdf
•Manure Composting Manual
http://www1.agric.gov.ab.ca/$department/deptdocs.nsf/all/agdex8875
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Acknowledgements….
44
•in-vessel-composting-plant
http://www.hytech-water.co.uk/in-vessel-composting-plant.html
•The Science behind In-vessel Composting, Danielle Aslam, M.S. Integrated
Waste Management Specialist, California Integrated Waste Management
Board
•Compost sale price in India
http://www.compost-india.com/
• Project cost
http://saleemindia.blogspot.com/2008/07/cost-estimate-vermi-compost-
plant.html
http://www.niua.org/indiaurbaninfo/fire-D/ProjectNo.26.pdf
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NPB – A MIXED MICROBIAL TECHNOLOGY
45
COME,
LET’S JOIN HANDS
TO CREATE
ECO-ENERGY WORLD
THANK YOU…
