EAGLE T200 - Pro Pack Solutions

3/8/10 © Copyright 2012

EAGLE T200

Contents

1. Machine Safety Information 1

2. Machine, Installation and Debug 5

3. Machine Operation 8

4. Maintenance and Troubleshooting 12

5. Main Parts, Illustrations and Parts List 14

Distributed by:Pro Pack Solutions, Inc.

P.O. Box 327Loganville, Georgia 30052

Ph 770-554-1187www.ProPackSolutions.com

3/8/10 - 1 - ©Copyright 2012

1. Machine Safety Information

1.1 Specifications

Specifications Item

EAGLE T200

Power Supply 110V/60Hz

Carton Size L(6”-∞) X W(4.7”-18.9”) X H(4.7”-18.9”)

(Fig 1-1)

Tape Length 1000-2000 yds

Tape Width 2”-3”

Sealing Speed 30 cartons/min

Max Load 100 lbs

Machine Dimensions 43” x 35” x 50.3”

Shipping Weight 552 lbs

1.1.1 Sealing Specification of Carton

Fig 1-1

The box size range is as follows:

Length is 5.9” - unlimited

Width is 4.7”-18.9”

Height is 4.7”-18.9”

H

L

W

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1.1.2 Tape Head Dimensions

L=16.7”

W=4.25”

H=18.9”

Fig 1-2

1.1.3 The Tab Length

Fig 1-3

Dimension “A” in Fig 1-3 is the adjustable tab length with a range of 2”-3”.

1.1.4 Adjusting the Tape Length

Fig 1-4

Move the guiding tape wheel from hole 1 to hole 6 to shorten the tape length.

w

H

L

A

A

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1.2 Safety Caution Symbol

Safety Caution Symbol locations shown in Fig 1-5:

Fig 1-5

Notice: The sign of shows the belt is rotating, keep hands away.

The sign of shows there is a motor and electrical box,

operate the machine carefully.

1.3 Outline and Application Field

This is an automatic case sealing machine using pressure-sensitive tape such as PVC and

BOPP. It automatically adjusts to the size of the box to seal the top and bottom.

This machine has a wide range of applications including the following industries: chemical

fiber, tobacco leaf drying, pharmaceutical, publication, refrigeration and air-conditioning,

household appliances, ceramics, etc.

ELECTRIC SHOCKoperate carefully

DANGER

CUT

keep hands away

DANGER

ROLLING

keep hands away

DANGER

ROLLING

keep hands away

DANGER

ROLLING

keep hands away

DANGER

DANGER

keep hands away

ROLLING

DANGER

operate carefullyELECTRIC SHOCK

CUT

keep hands away

DANGER

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1.4 Position of Operation (Fig 1-6)

While operating the machine the employee should stand a minimum of 4” away from the

front of the machine.

Fig 1-6

1.5 Safety Precautions to Operate Machine

1. Verify the power supply for the machine. This machine uses 110V, 60Hz, single phase

power.

2. To avoid cutting fingers, do not touch the blade on the tape head.

3. Do not flush the machine with water.

4. Do not force through or remove cartons while the machine is in operation.

5. Do not put hands on the side conveyors.

1.6 Machine Hearing Safety

1.6.1 Machine Noise Level is ≤75 DB

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2 Machine Installation and Debug

2.1 Installation, Transportation and Storage

2.1.1 Machine Structure and Main Components Illustration (Fig 2-1)

1. Upright Post Assembly

2. Top Box Squeezer

3. Tape Head Carriage

4. Side Conveyor System

5. Base Frame

6. Electric Box

7. Tape Head

Fig 2-1

2.1.2 Installation

Fig 2-2, Attach upright post assembly to the base frame with screws provided.

1. Upright Post Assembly

2. Tape Head Carriage

3. Electrical Box

Fig 2-2

Fig 2-3

1

2

3

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Install Tape Head Carriage

Attach tape head carriage to the upright post assembly with screws provided. (Fig 2-4)

Fig 2-4

Install Tape Head

Rest the upper tape head on the carriage placing the notches in the rear of the tape head

onto the supporting shaft. (Fig 2-5) Pull out the draw rod by the key ring, lower the tape

head and release the key ring. For the lower tape head, remove the front supporting shaft.

Rest the rear of the tape head on the rear supporting shaft. Place the front supporting shaft

on the angled notches in the front of the tape head and lower the tape head down guiding

the pin into the notches in the frame. (Fig 2-6)

Supporting Axle

Fig 2-5

Fig 2-6

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Install Worktable

Align the holes in the extension with the posts in the frame and carefully lower the table

extension. (Fig 2-7)

Screw hole

Fig 2-7

2.1.3 Transportation

Transport by lift truck (Fig 2-8)

Fig 2-8

2.1.4 Operation Environment Conditions

It should be far from smoke, dry and ventilated. Humidity≤98%

Normal environment temperature should within 32-104°F.

No special requirements for electromagnetic radiation.

2.2 Debug

2.2.1 Check List Prior to Operation

1. Make sure all nuts and bolts are properly fastened.

2. Make sure the motor and electrical equipment are dry and well insulated.

3. Make sure the external power is correct for the power supply of the machine.

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2.2.2 Empty Operation

1. Turn on the power; after 2-5 minutes verify the machine is operating normally.

2. Rotate the width adjustment handle by hand to assure that the movement of the side

conveyor system is easy.

3. Rotate the height adjustment handle by hand to assure that the movement of the tape

carriage is easy.

4. Make sure the belt is properly positioned.

5. Adjust the tightness of the belt.

6. Check that the tape is properly loaded on the tape head and that the action is smooth

when dispensing tape.

3 Machine Operation

3.1 Functions of Control Panel

1. Power indicator

2. Start button

3. Stop button

4. Emergency stop button

Fig 3-1

3.2 Feeding the Adhesive Tape

Fig 3-2

ADHESIVE

Emergency stop button

31 2

4

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3.3 Operation Steps

1. Plug in the machine, turn Power Switch to the on position, twist emergency stop button

to the right until it pops up if it was depressed.

2. Press start button, manually push the case through, the belt will drive it and seal

automatically.

3.4 Daily Maintenance

Proper maintenance to the case sealer prolongs the life of the machine and helps to avoid

problems that would affect the machines production efficiency.

3.4.1 Lubrication

The sealing speed of this machine is very fast. Therefore the machine parts should be

lubricated often. (Fig 3-3)

1. The driving chain should be lubricated once a month.

2. The bearings should be lubricated once a month.

3. The transmission axle, driving chain and bearing should be lubricated once a week.

4. All other parts should be lubricated on a regular basis.

Fig 3-3

21

3

3

2

2

33

31

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3.5 Adjustable Position

3.5.1 Adjustment to the Height of the Machine

Put the nut plate into the leg support according to the figure. Then loosely connect the

fastening piece and the nut plate with the socket head cap screws. Insert the leg between

the leg support and nut plate. The leg can now be adjusted up and down as desired. Tighten

the screws.

Fig 3-4

3.5.2 Adjusting Conveyor Belt

The adjustment is made at the end of the side conveyor system. Use the adjustable bolt to

adjust the tightness of the belt.

Fig 3-5

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3.5.3 Adjusting the Height of the Carriage

Rotate the height adjustment handle by hand to adjust the carriage height. Rotate the

handle clockwise to move the carriage up and counter clockwise to move the carriage down.

Fig 3-6

3.5.4 Adjusting the Width of the Side Conveyor System

Rotate the width adjustment handle by hand to adjust the conveyor width. Rotate the

handle clockwise to decrease the distance between the conveyors. Rotate the handle

counter clockwise to increase the distance between the handles.

Fig 3-7

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3.5.5 Adjusting the Width of the Top Box Squeezer

Loosen the knobs and move each top box squeezer in the direction of the arrows 1 and 2,

keeping the rollers close to the case tighten the knobs

Hand Wheel

Fig 3-8

4 Maintenance and Troubleshooting

4.1 Safety Warning on Maintenance

1. Be sure to cut off main power supply

4.2 Regular Maintenance and Cleaning

1. Make sure nuts and bolts are properly fastened

2. Lubricate moving parts of the machine on a regular basis

3. Clean the surface of the machine

4. On a daily basis clean off the blade

5. If the machine will not be used for a long period of time, the blade should be oiled to

protect it.

4.3 Troubleshooting

1. If the tape is not centered on the box body: adjust the position of the tape. (Fig 4-1)

Fig

Fig 4-1

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2. The tape does not cut off: the blade is too high and is scraping the box or the blade is too

low and not able to cut through the tape (Fig 4-2).

3. If the tape does not stick to the box: the quality of tape is not good or the front rubber

wheel has seized. (Fig 4-2)

Fig 4-2

4.4 Items Repaired or Changed by Operator

No. Name Part #

1 Roller Assembly FJG-1A-182/183

2 Belt 1520mm

3 Belt 1867mm

4 Chain 06B

5 Wheel FJG-1A-149

4.5 Items Repaired or Changed by Maintenance Staff

No. Name Part #

1 Drive Roller FJG-1A-148 (page 19)

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5 Main Parts, Illustrations and Parts Lists

1 Machine Frame Component

No. Name Part # Qty Remark

1 Machine Frame FJG-1A-100 1

2 Front Leg Support FJG-1A-110 2

3 Nut Plate FJG-1A-112 4

4 Leg FJG-1A-113 4

5 Rear Leg Support FJG-1A-111 1 Ea L & R

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2 Upright Post Assembly


1 Handle FJG-1A-193 1

2 Hub FJG-1A-944 1

3 Handle Mount FJG-1A-917 1

4 Beam FJG-1A-176 1

5 Chain 1 06B

6 Height Adjustment

Gear FJG-1A-179 2

7 Lift Screw Bearing 6905-2Z 2

8 Upper Support Board FJ-3AS-21 2

9 Lift Screw (L) FJ-3AS-26 1

10 Upright Post Body FJ-3AS-24 2

11 Lift Screw (R) FJ-3AS-25 1

12 Lift Body FJ-3AS-19 2

13 Idler Wheel FJ-1B-11 8

14 Nut FJ-3AS-20 2

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3 Tape Head Carriage (Upper Belt Drive)


1 Bracket FJG-1A-141 2

2 Belt Guard FJ-2A-135 2

3 Conveyor Belt 1520mm 2

4 Shaft FJ-3A-415 12

5 Drive Wheel FJ-3A-419 2

6 Motor Support FJ-2A-126 1

7 Motor Cover FJ-3A-437 1

8 Transmission Axle FJ-2A-124 1

9 Motor CV200-20ZG3 1

10 Drive Wheel FJ-3A-416 12

11 Wheel FJ-3A-413 2

12 Tensioning Axle FJ-2A-123 1

13 Retaining Plate FJ-1A-703 1

14 Brush Support FJ-1A-701 1

15 Support Bars FJG-1A-131.2 2

1314

810

4

6

5

3

2

1

12

16

19

9

17

18 20 21

11

15

7

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16 Supporting Axle FJ-1-440 1

17 Shaft FJ-3A-807 1

18 Spring Holder FJ-3A-808 1

19 Fixed Block FJG-1A-127 1

20 Compression Spring FJ-1A-930 1

21 Sliding Block FJ-3A-806 1

22 Motor Sprocket FJ-2A-132.1 1 Z-16

23 Chain 1 06B

24 Bearing Bracket FJ-1D-304 2

25 Lower Sprocket FJ-2A-132 1 Z-13

26 Switch Stop FJ-3A-450 1

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4 Side Conveyor System

2 5

24 15

16

14

1312 11

10

9

8

7

65

4

17

18 2122

19 20

23

1

3 2

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1 Right Lead Nut FJG-1A-927 2

2 Left and Right Lead Screw FJG-1A-155 1

3 Cover Plate FJG-1A-169 Each 1 L & R

4 Side Belt Cover FJG-1A-152 Each 1 L & R

5 Conveyor Support Base FJG-1A-151 Each 1 L & R

6 Belt 1867mm 2

7 Drive Roller FJG-1A-148 2

8 Transmission Shaft FJ-1A-200 2

9 Driver Wheel Sleeve FJG-1A-208 2

10 Conveyor Bearing 6005 2

11 Bearing Base FJG-1A-153 2

12 Motor Mount Panel FJ-1A-302 2

13 Sliding Sleeve FJ-1A-920 2

14 Guide Shaft FJ-1A-201 1

15 Left and Right Lead Screw FJG-1A-154 1

16 Motor CV200-20ZG1/G2 2

17 Locating Pins FJG-1A-160 4

18 Connection Pole FJG-1A-162 4

19 Orientation Plate FJG-1A-158 2

20 Left Lead Nut FJG-1A-156 2

21 Tensioning Shaft FJG-1A-141 2

22 Tension Wheel Sleeve FJG-1A-207 4

23 Wheel FJG-1A-149 2

24 Width Adjustment Gear FJG-1A-192 2 Z=20

25 Roller Assembly FJG-1A-182/183

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5 Top Box Squeezer


1 Knob FJG-1A-197 1

2 Locking Frame FJG-1A-194 1

3 Backing Guard FJG-1A-943 1

4 Frame FJG-1A-116 1

5 Bolt 2

6 Gasket 2

7 Squeezer Bearing 6203-2Z 2

8 Contact Roller FJG-1A-142 2

9 Round Nut 2

10 Spindle FJ-3A-143 2

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6 Rolling Component


1 Supporting Ring FJG-1A-201 2

Long Shaft FJG-1A-180 1 2

Short Shaft FJG-1A-181 1

Long Roller FJG-1A-182 1 3

Short Roller FJG-1A-183 1

1

3

2

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7 Tape Head


1 Side Plate FJ-01-17 1

2 Guide Pulley Assembly 1 See Drawing 7.4

3 One Way Roller Assembly 1 See Drawing 7.3

4 Blade Carrier FJ-01-04 1

5 Front Roller Assembly 1 See Drawing 7.1

6 Block FJ-01-00 1

7 Shaft FJ-00-12 2

8 Stop FJ-40-00 2

9 Side Plate(3) FJ-01-02 1

10 Shaft FJ-00-02 1

11 Shaft FJ-00-07 1

12 Shaft FJ-00-06 4

13 Side Plate(2) FJ-01-16 1

14 Shaft Cover FJ-02-09 1

15 Back Roller Side Plate

Assembly 1 See Drawing 7.2

16 Brass Washer FJ-02-04 1

17 Connecting Lever FJ-01-14 1

18 Knife Back Plate Assembly 1 See Drawing 7.5

19 Knife Leveling Piece FJ-01-01 1

20 Tape Hub Assembly 1 See Drawing 7.6

21 Extension Spring FJ-H-07 1

22 Extension Spring Axis FJ-00-01 1

23 Extension Spring FJ-H-04 1

14

16

12

12

11

21

761 2 53 4

19 18 17

15

6

13

8

8 720

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7.1 Front Roller Assembly


1 Front Plate FJ-01-09 1

2 Shaft FJ-00-08 1

3 Roller Shaft FJ-E-38-01 1

4 Idler Wheel FJ-E-41-01 1

5 Press Spring FJ-11-00 1

6 Gasket FJ-50-100 1

7 Phillips Flat Head Screw M4x12 1


9 Tape Holder Assembly 1 See Drawing 7.8

10 Tape Guide Assembly FJ-01-08 1 See Drawing 7.9

11 Shaft FJ-00-10 1

12 Axle Sleeve FJ-02-02 2

13 Bearing 6900Z

(1080900) 1

14 Front Roller FJ-50-00 1

15 Guide Tape Wheel Assembly 1 See Drawing 7.7

16 Washer 1

17 Bearing 688Z

(208088) 1

18 Bearing HK2020 1


20 Shaft FJ-00-11 1

21 Shaft FJ-00-09 1

22 Return Spring FJ-H-00 1

2 2

9

10

11

12

7

85

6

4

32

1

2 1

2 0

1918

17

16

15

14

13

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7.2 Back Roller Side Plate Assembly


1 Back Plate FJ-01-13 1 Ea

2 Shaft FJ-00-10 1

3 Idler Wheel FJ-40-03 1

4 Shaft FJ-00-06 1



7 Bearing 6800Z

(26800) 2

8 Shaft FJ-00-05 1


10 Bearing 688Z

(208088) 1

1 2 3 4 5 6

7

8

9

6

10

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7.3 One Way Knurled Roller Assembly


1 Locknut M8 1

2 Nut M8 1

3 Washer FJ-02-03 1 φ8

4 Bearing HF1216 2

5 One Way Wheel FJ-E-34-01 1

6 Shaft FJ-00-04 1


7.4 Guide Pulley Assembly


1 Shaft FJ-00-03 1


3 Washer φ5 1

4 Washer φ5 1

5 Socket Head Cap Screw M5X12 1

74

1

2 3

4

5

6

54

3

2

1

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7.5 Knife Back Plate Assembly


1 Shaft FJ-00-00 1

2 Torsion Spring FJ-H-05 1

3 Protecting Blade Carrier FJ-01-06 1

4 Sponges 1

5 Nut M4 1

6 Knife Board FJ-40-04 1

7 Blade 1

8 Blade Carrier Block FJ-01-07 1

9 Socket Head Cap Screw M4x16 2


1 2 3 4 5 6 7

8

9

10

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7.6 Tape Hub Assembly


1 Tape Frame FJ-05-00 1


3 Antiskid Slice FJ-05-01 2

4 Tape Head Drum FJ-02-05-03 1

5 Gasket FJ-05-02 1

6 Press Spring FJ-H08 1

7 Shaft FJ-00-14 1

8 Bearing Bush FJ-02-08 1

9 Washer φ5 1

10 Socket Head Cap Screw M5x40 1

10

1

23

4

3

5

6

7

8

9

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7.7 Guide Tape Wheel Assembly


1 Shaft FJ-00-09 1

2 Axle sleeve FJ-02-14 2

3 Guide Tape Wheel FJ-02-13 1

7.8 Tape Holder Assembly


1 Shaft FJ-00-09 1

2 Press Tape Board FJ-01-05 1

3 Torsion Spring FJ-H-03 1

2

3

2

1

321

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7.9 Tape Guide Assembly



2 Shaft FJ-00-10 1


4 Press Board FJ-01-08 1

1

4

3

2

1

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EAGLE T200 - Pro Pack Solutions