E ICL ICL/200 - TEXSERV · 2015-11-10 · HANK-TO-CONE MACHINE ICL-E models are electronically controlled hank-to-cone machines with yarn guide device fitted with slow-starting mechanisms

EICLICL/200Versione 2.0 del 06/98

Italiano Manuale d’uso

English Operator’s manual

Français Manuel d’utilisation

Deutsch Betriebsanleitung

Español Manual de uso

E - ICL - ICL/200 operator’s manual

INTRODUCTIONThe purpose of this manual is to furnish the owner and operator of this Corghi machinewith a set of practical and safe instructions for the use and maintenance of the ICLhank-to-cone machine.Follow all the instructions carefully and your balancer will assist you in your work andgive lasting and efficient service in keeping with CORGHI traditions.The following paragraphs define the levels of danger regarding the machine associatedwith the warning captions found in this manual:

DANGERRefers to immediate danger with the risk of serious injury or death.

WARNINGDangers or unsafe procedures that can cause serious injury or death.

ATTENTIONDangers or unsafe procedures that can cause minor injuries or damage to property.

Read these instructions carefully before using the machine. Keep this manual and theillustrated material supplied with the machine in a folder near the place of operation,where it is readily accessible for consultation by the machine operator.The technical documentation supplied is considered an integral part of the machine;in the event of sale all relative documentation must remain with the balancing ma-chine.The manual is only valid for the machine model and serial number indicated on thenameplate applied to the machine itself.

WARNING

Adhere to the contents of this manual: Corghi declines all liability in the case ofactions not specifically described and authorised in this manual.

NOTESome of the illustrations in this manual have been taken from photographs of proto-types; the standard production model may differ slightly in certain respects.These instructions are for the attention of persons with basic mechanical skills. Wehave therefore condensed the descriptions of each operation by omitting detailedinstructions regarding, for example, how to loosen or tighten the fixing devices on themachine. Do not attempt to perform operations unless properly qualified and withsuitable experience. In case of need, please contact our nearest authorised ServiceCentre for assistance.

All rights reserved. No part of this publication may be translated, stored in an electronic retrieval system, reprodu-ced, or partially or totally adapted by any means (including microfilm and photostats) without prior permission.The information contained herein may be subject to modifications without prior notice.


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SHIPPING, STORAGE AND HANDLINGMachine shipping conditions

The hank-to-cone machine must be shipped in its original packaging and kept in theposition indicated on the packing.- Size of packages (fig.1):

• Width mm 1,720• Depth mm 1,050• Height mm 1,450

- Weight of the machine with package:ICL three-phase 295 KgICL single-phase 262 KgICL additional element 232 KgICL/200 three phase 301 KgICL/200 single phase 268 KgICL/200 additional element 238 KgE three-phase 296 KgE single-phase 276 KgE additional element 261 Kg

Machine storage and shipping specifications- Temperature: -25°C to +55°C.

WARNING

To avoid damage do not place other articles on top of the packages.

HandlingTo move the packing, insert lift forks into the slots in the base of the packing unit(pallet) (Fig. 2).Refer to the section on LIFTING AND HANDLING for instructions on how to move themachine.

ATTENTION!

Keep the original packing; it could be useful in the future for machine transfer.


UNPACKING/ASSEMBLY

WARNING!

The unpacking, assembly, lifting and installation procedures which follow should beperformed according to instructions. Failure to comply with these instructions coulddamage the machine and put the operator at risk.Remove the upper part of packing from the machine. Check the machine was notdamaged during shipping and identify pallet attachment points (Fig. 1).At this point the machine is ready for installation.N.B. : If the machine is equipped with add-on modules, refer to the section on IN-STALLING ADDITIONAL MODULES.

LIFTING/HANDLINGTo remove the machine from the pallet, lift it as shown in Fig. 2.The same lifting point must be used every time the site of machine installation ischanged. Remember to disconnect the machine from its pneumatic and electric powersupply before beginning such an operation.

PLACE OF INSTALLATION

WARNING

The place where the machine is to be installed must conform to applicable safety atwork regulations.

WARNING

The machine must not be installed in an open area.Move the machine to the designated installation site, respecting the minimumdistances reported in Fig. 3.

Work environment conditions- Relative humidity 30% - 95% (without condensation)- Temperature 0°C - +55°C

WARNING

The machine must not be operated in potentially explosive atmospheres.


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INSTALLATION

WARNING!

Position the unit at least 60 cm. from any heat source (Fig. 8).

E - ICL/3 base moduleLevel the machine using the adjustable feet (7 fig.4).Hook-up to the electric mains (see the section on “Electrical and Pneumatic hook-up”.

E - ICL/A additional moduleVarious configurations can be created by adding modules to the base module. Tomake a multi-module configuration add 1 additional module to the base module andso on, up to a permitted maximum of 24 heads for ICL models and 36 heads forEmodels.

INSTALLING E - ICL/A - ICL-200/APADDITIONAL MODELS

Remove the left-hand panel (1 fig.4) from the base module. Position the frame of theadditional module over that of the previous module. Remove the temporary support(3 fig.4).Position the beam correctly, connect the units together using the screws supplied withthe installation kit. Securely tighten, after having made sure the beams are perfectlyaligned. Connect the center panel (4 fig.4) and the power supply cable (5 fig.4).Replace the left-hand side panel (1 fig.4) on the additional module and level using theadjustable feet (7 fig.4).If the configuration has more than 12 heads, then high-voltage power (220 V) must bedrawn, using the special type of high-tension lead for the 5th module (1 fig.6), directlyfrom the base module by removing the lower panel (8 fig.4) and connecting the 5thmodule lead (1 fig.17) to the terminal (2 fig.17) fitted on the transformer (3 fig.17). (Seediagram).The modules following the 5th will be powered normally (for E models see fig.6a).The electrical hook-up should be carried out following the instructions given in thesection “Electric and pneumatic hook-up”.These instructions also apply to corner configurations. The cables for the corner shouldbe inserted in the supports provided.


ELECTRICAL AND PNEUMATIC HOOK-UP

WARNING

All operations required for the electrical hook-up of the machine must be carriedout exclusively by a qualified electrician.- The electrical supply must be suitably sized in relation to:

• absorbed power specifications indicated on the machine dataplate.• the distance between the machine and the power supply hook-up point, so that

voltage drops under full load do not exceed 4% (10% in the case of start-up) belowthe rated voltage specified on the dataplate.

- The user must equip the machine with the following:• a dedicated power plug in compliance with the relevant electrical safety standards.• a suitable circuit-breaker (residual current set to 30 mA) on the mains connection• power line fuses in accordance with specifications in the main wiring diagram of this

manual.• a suitable earthing system installed on the workshop mains line

- To prevent unauthorised use of the machine, always disconnect the mains plug whenthe machine is not used (switched off) for extended periods of time.

- If the machine is connected directly to the power supply by means of the mainelectrical panel and without the use of a plug, install a key-operated switch orsuitable lock-out device to restrict machine use exclusively to qualified personnel.

NOTEThe machine version equipped with the splicer accessory includes a pressure regula-tor set to 6 bar (for standard machine use).

WARNING

An efficient grounding circuit is essential for safe and correct machine operation.NEVER connect the grounding line to gas or water lines, to telephone wires, or toother non-suitable objects.


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SAFETY REGULATIONS

WARNING

Failure to observe these instructions and the relative danger warnings can causeserious injury to the operator or other persons.Do not use the machine until you have read and understood all the danger/warning/attention notices in this manual.This machine must be used only by qualified and authorised personnel. A qualifiedoperator is construed as a person who has read and understood the manufacturer’sinstructions, is suitably trained, and is conversant with safety and adjustment procedu-res to be adhered to during operations. Operators are expressly forbidden from usingthe machine under the influence of alcohol or drugs capable of affecting physical andmental capacity.The following conditions are essential:- read and understand all the instructions on how to use the machine;- have a thorough knowledge of the capacities and characteristics of the machine;- keep unauthorised persons well clear of the area of operation;- make sure that the machine has been installed in compliance with established

legislation and standards;- make sure that all machine operators are suitably trained, that they are capable of

using the machine correctly and that they are adequately supervised during work;- do not touch power lines or the inside of electric motors or other electrical equip-

ment until the power has been disconnected;- read this manual carefully and learn how to use the machine correctly and safely;- always keep this manual in a place where it can be readily consulted when working

with the machine and do not fail to refer to the manual whenever in need of confirma-tion or explanations.

WARNING

Do not remove or deface the Safety, Danger or Instruction decals. Replace anymissing or illegible Safety, Danger or Instruction decals. Replacement decals canbe obtained from your nearest CORGHI dealer.- When using and carrying out maintenance on the machine, observe the unified

industrial accident prevention regulations for high voltage industrial equipment androtating machinery.

- Any unauthorised alterations made to the machine automatically release the manu-facturer from any liability in the case of damage or accidents as a result of suchalterations. Specifically, tampering with or removing the machine’s safety devices is abreach of the regulations for industrial accident prevention.

WARNING

During work and maintenance operations, always tie up long hair and do not wearloose clothing, ties, necklaces, wristwatches or any other items that may get caughtup in the moving parts.


DESCRIPTION OF THE ICL-E MODELHANK-TO-CONE MACHINE

ICL-E models are electronically controlled hank-to-cone machines with yarn guidedevice fitted with slow-starting mechanisms. They have been designed in order tocater for all types of hank-to-cone winding requirements, guaranteeing an excellentquality final product. They can also be used for cone-to-cone or from spool-to-conewinding operations, permitting the yarn to be recovered from the cloth.The ICL series can also be distinguished by their absolutely silent running and easy-to-use operations.Configurations of non-aligned heads may also be used.

TECHNICAL CHARACTERISTICS- Motor drive: ............................................................................. 1 protected motor per head- Working voltage:

• up to 12 heads .............................................................................. 220 VAC 1 Ph 50/60 Hz• ICL from 12 to 24 heads ............................................................... 380 VAC 3 Ph 50/60 Hz• E from 12 to 36 heads .................................................................. 380 VAC 3 Ph 50/60 Hz

- absorption per head ............................................................................................ 160 W max.- Speed range: ................................................................................... from 150 to 700 m/min.- Speed control with central potentiometer control and digital reading:

• slow starting• speed acceleration time 20 seconds• 30% speed reduction (per head) - only ICL models

- Standard cross-over angle: ....................................................................... 13 or 16 degrees- Cross-over angle: ................................................................ 11/14 degrees - 15/18 degrees- Winding traverse:

• ICL: .................................................................................................................. 6" (152 mm)• ICL/200: ........................................................................................................... 8" (200 mm)• E: ..................................................................................................................... 6" (152 mm)

- Max Cone Dimension: .............................................................................................. 290 mm. Head stop motion at any required cone diameter.- Winding:

• ICL-E: ................... on 9°15', 5°57', 4°20', 3°30' taper cones on live centers or spindle• ICL/200: .................................... on 5°57', 4°20' taper cones on live centers or spindle

- Reel size:• width: ...................................................................................................................... 340 mm• circumference: ........................................................................................... 1100/1800 mm

- Slubcatcher: ..................................................mechanical system with micro-metric check- Waxing: ........................... counter-rotating motion with square-holed paraffin wax rings- Feeders: ............................................................................................................ two per head- Yarn stretcher: .................................................................................................. two per head- Automatic yarn threading of paraffin coater assembly- Automatic re-starting (in case of snaring): by means of compensating lever unlocking.


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- Composition:• ICL: ..................................................................................................... 24 heads maximum ICL/3 three head basic element ICL/A three head additional element• ICL/200 : ............................................................................................. 24 heads maximum ICL/3-200 three head basic element ICL/A-200 three head additional element• E: ........................................................................................................ 36 heads maximum

- Dimensions:• ICL: basic module length: ................................................................................. 1580 mm

Additional module length: ........................................................................ 1415 mmDepth: ............................................................................. 900 mm- Height 1930 mm

• E: basic module length: ................................................................................ 1490 mmAdditional module length: ........................................................................ 1415 mmDepth: ............................................................................................................ 900 mmHeight .......................................................................................................... 1930 mm

- Net weight:• ICL: basic module: ................................................................................................. 190 Kg

Additional module: ........................................................................................ 160 KgThree phase basic element: ......................................................................... 223 Kg

• ICL/200: basic module: ......................................................................................... 196 KgAdditional module: ................................................................................ 166 KgThree phase basic element: ................................................................. 229 Kg

• E: basic module: ................................................................................................. 204 KgAdditional module: ........................................................................................ 189 KgThree phase basic element: ......................................................................... 223 Kg

- Noise level in working conditions .................................................................... ≤ 70 dB (A)(standard measurement in accordance with D.L. 277/93)


STANDARD EQUIPMENTICL

950229822 Waxer pack950230428D Cable for fifth module950230798 Block pack950232306 Motor brush pack950331770 4 foot plates950411017 3 spindle centers950412107 3 rubber cone braker rings950412356 3 super taper cones 9°15'950415435 KOMOL SR 220 oil (1 Kg)900600674 Hexagonal wrench 6753 CH5

ICL/200950229822 Waxer pack950230428D Cable for fifth module950230798 Block pack950232306 Motor brush pack950331770 4 foot plates950415435 KOMOL SR 220 oil (1 Kg)950436031 3 spindle centers 6 base 70900600674 Hexagonal wrench 6753 CH5

E950230428D Cable for fifth module950230916 Waxer pack950232306 Motor brush pack950232433C Cable for third module950331770 4 foot plates950411017 3 spindle centers950412107 4 rubber cone braker rings950412356 3 super taper cones 9°15'950415435 KOMOL SR 220 oil (1 Kg)950420676 2 cable fittings SIP 13950420677 2 brass lock nuts900600674 Hexagonal wrench 6753 CH5


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OPTIONAL ACCESSORIES

ICL - ICL/200807239109 Electronic meter-counter power supply unit (1 per machine)807239110 Electronic meter-counter power supply unit (1 per head)807238568 3 head electronic meter-counter kit (1 per machine)807239111 3 head electronic meter-counter kit (1 per head)807233684 Pneumatic splicer kit807233685 Splicer kit807230636 Corner kit

E807239108 Electronic meter-counter power supply unit (1 per machine)807239107 Electronic meter-counter power supply unit (1 per head)807238654 4 head electronic meter-counter kit (1 per machine)807239112 4 head electronic meter-counter kit (1 per head)807233684 Pneumatic splicer kit807233685 Splicer kit807232723 Corner kit

NORMAL OPERATING CONDITIONS

CAUTION!

Get to know your machine : your familiarity with its exact operation is the bestguarantee of safety and performance.Learn the set up of all controls and their functions.Accurately check for correct functioning of every machine control device.To prevent accidents and personal injury, all the equipment must be correctlyinstalled, correctly operated and correctly serviced.The ICL and E hank-to-cone machines have been designed exclusively for hank-to-cone winding operations, using the instruments that they are equipped with, accordingto the instructions reported in this manual..

ATTENTION

Any use of the machine other than the described use is to be considered as improp-er and unreasonable.

ATTENTION

It is advisable to use only CORGHI original tools for the work.Fig. 5 shows correct operator position during loading and unloading of the cones.


ATTENTION!

To stop the machine under emergency conditions:- flip the emergency switch- remove the plug from the power socket.- cut off the pneumatic air supply system by disconnecting the shut-off valve (quick

coupling).

Danger warning decals

During all working procedures keep well away from the lever and reelarea of operation

During all working procedures, keep hands far away from the yarnguide and roller to prevent crushing accidents.

During all working procedures keep hands well away from the feeder inorder to avoid abrasions.


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OPERATING INSTRUCTIONSMachine starting

a) Check to make sure that oil reaches the sight level glass (2 fig.10) for each head (1fig.10). In order to top up, remove the upper panel (3 fig.10).

b) Switch the machine ON by means of the master switch (3 fig.10).c) Set the required working speed by turning the knob (5 fig.10) after the cross-over

angle (1 or 2) has been selected.

Cross-over angleDepending on the type of yarn, winding can be carried out with cross-over angle 1(16°) or 2 (13°). Each head has a lever (8 fig.12) to set this angle.The cross-over angle should only be changed with the machine running. Normallycross-over 1 (16°) is used with thin or slippery yarn.

Running speedThe running speed is expressed in meters per minute and can be digitally read on avariable double scale with 1-2 switch (6 fig.10) above the knob (5 fig.10). The maximumspeed in position 1 is 600 m/min and in position 2 - 700 m/min.

General operating pointersTo ensure even cones, never make adjustments (speed cross-over angle, yarn braking,waxing, direction of rotation, threading) whilst the cones are being made.Do not make the cones too soft as, being of a lower weight, they can bend and inter-fere with the yarn guide (1 fig.7), thereby breaking the yarn or bending the yarn guideout of shape.

Hank-to-cone and cone-to-cone winding

a) Skein assembly.Beat the skein energetically before positioning it on the reel (1 fig.18). In order toincrease or decrease the diameter of the reel, pull the knob (2 fig.18) outward, rotateand press innards.

b) Threading (see diagram fig.20).The yarn should always come from the upper part of the skein, if the compensatinglever is used (3 fig.18).Normally the yarn passes from the skein to the yarn guide 4 fig. 15, the small overfeed-er 2 fig. 15, the large overfeeder 1 fig. 15 and the cone 12 fig. 15.The threading of the yarn brakes (6-8 fig.9), the slubcatcher (7 fig.9) and the waxer (9fig.9) is automatically performed by activating the starting lever (11 fig.9).For tangled skeins the compensating lever (3 fig.18) should be used, which will avoidthe yarn breaking, by using the brake. Of the three passages over the compensatinglever 3 fig. 18, the first two must always pass over the small overfeeder 2 fig. 9 throughthe yarn guide (see fig. 20).


c) During the winding operations the compensating lever (3fig.18) should bestabilized above the horizontal position.In order to carry out this operation use the spring tightener knob (4 fig.7), remember-ing that for delicate yarns the knob should be in the raised position, whereas forrobust yarns it should be in the lowered position. For large skeins and high runningspeeds it should be lowered.

d) Yarn braking.To obtain more or less soft cones, use the yarn brakes (6-8 fig.9). Remember that whenthe yarn brakes are raised, the braking effect is reduced, but increases when they arelowered. The yarn brakes can be cut out altogether by raising and turning the topplate, and can be easily disassembled for cleaning operations.The machine kit includes a special increased-size spring to replace the one in the firstyarn brake (6 fig.9) when especially firm cones are required. This is normally used withthe first yarn brake in cone-to-winding when, even though the yarn is threaded behindthe first brake (6 fig.9), the cone is not firm enough. Remember that the higher thespeed, the firmer the cones. Note also that over-waxing will brake the yarn.

e) Slubcatcher.In order to regulate the slubcatcher (7 fig.9), turn the numbered dial (9 fig.9) to find thebest opening for the yarn titre.The machine is predisposed for the application of the Uster slubcatcher.

f) Waxing.The amount of waxing can be increased by adding weights 1/2 under the waxer (fig.9).

g) Cone-to cone winding.For cone-to cone winding, pass the yarn through the ring (13 fig.11) to the right of therestraint (5 fig.11), behind the first yarn brake (6 fig.11). If the waxing is not needed,use the plate with the square hole in the machine kit. The recommended cross-overangle for cone-to-cone winding is the second (13°). Slow start-up ensures that the yarnis not stretched. It is therefore recommended that the operator delicately brakes theyarn with the fingers during start-up, in order to help the yarn pass between the yarnbrake rings (6-8 fig.9).

h) Cone-stop when the required diameter has been reached.The cone stop microswitch (1 fig.8) is normally positioned so as to stop the head whenthe cone has reached maximum diameter. In order to change this diameter, adjust themicroswitch (1 fig.8) position.

i) Counterweight.When working with extra slippery yarn, turn the counterweight forward and upwards (2fig.8).


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TROUBLE SHOOTINGThe yarn breaks

Speed too fast for yarn titre.➥ Reduce the speed by means of the potentiometer (5 fig.10), remembering that when

this maneuver is carried out during winding operations a minor deformation of thecone may be caused.

Excessive yarn braking.➥ Slacken off pressure on yarn brakes (6-8 fig.9) and, if necessary, use only one whilst

zero-setting the other.

Cone support spindle (3 fig.7) do not turn freely.➥ Clean away yarn or fluff. With the tube (12 fig.15) assembled the spindle should turn

freely. If not, loosen the two screws (14 fig.11) and re-lock the spindle in position,moving it slightly to the left.

Feeder 1 or 2 (fig.15) rotates in the opposite direction from that of the yarn becauseof incorrect threading.➥ Follow the threading instructions.

The drive roll (5 fig.7) does not stop at the same time as the reel (1 fig.18).➥ When the stabilizing lever (3 fig.18) is in the horizontal position, the drive roll (5

fig.7) must be locked in position. Eventually, loosen the upper pulley (1 fig.14) andtighten the lower pulley (2 fig.14).The brake should intervene immediately after the illuminated signal (9 fig.11) hasbeen switched on, in order that braking is not carried out whilst the motor (4 fig.14) isstill live.

The cone is too soft and the yarn guide (1 fig.7) touches the cone.➥ Increase the braking effect and rotate the counterweight (2 fig.7) to a position

opposite the spindle (3 fig.7).Check the position of the yarn guide (see fig.21).

The compensating lever (3 fig.18) or drive (4 fig.15) rollers (5 fig.18) do not turnfreely.➥ Disassemble, clean and reassemble, taking care to replace the separators (6 fig.18)

and the relative washers in the correct positions.

The position of the spring tightener knob is not sufficient for the yarn resistance.➥ Raise the spring tightener knob (4 fig.7) by rotating it.

Feeders do not work.➥ Check that the feeder belt (1 fig.13) has not come out of the pulley groove. Clean

and reassemble correctly.

Reel (1 fig.18) not turning freely.➥ Remove any yarn wound round the moving parts.

The reel (1 fig.18) jams frequently.➥ Unlock the reel by means of the lever (4 fig.18), lower the knob (4 fig.7) or eliminate

a passage on the compensating lever (3 fig.18).

The yarn guide drops the yarn or it tears on the cone.➥ Regulate the position of the yarn guide (1 fig.7) so that the yarn barely touches the


bottom of the notch. The space between the yarn guide (1 fig.7) and the empty tube(12 fig.11) should be approximately 4.5 - 5 mm (see fig.21).

Defective or deformed cones

The operator has changed some parameters whilst the cone was being made, e.g.:cross-over angle, running speed, braking, threading.➥ Do not perform any parameter adjustments from the time the cone is started until it

is completed.

Fluff under the yarn brake plate.➥ Clean both sides of the plates.

Cones too dense.➥ Excess braking will make the cone bounce. Slacken off the yarn brakes or reduce the

running speed.

Cones too soft.➥ Counterweight too far back.➥ Insufficient braking.➥ Arm too tight.

Cone vibrates.➥ Tube faulty or not suitable for the spindle.➥ Arm insufficiently tightened; regulate lock-rings.

Turns were too slack at the beginning.➥ The acceleration ramp is not working or is disenabled.➥ The spindle centers are not running freely.➥ Arm too tight.➥ Insufficient counterweight on the cone.➥ Regulate. If this does not solve the problem, when starting briefly rub the yarn

between the fingers, as the yarn is too slippery.

The motor does not stop.

Pin out of place.➥ Insert correctly (there is only one way to insert the pin in its seating).

Detached wire➥ Change microswitch plus wire assembly.

Cut wire.➥ Change microswitch plus wire assembly.

Broken microswitch.➥ Change microswitch plus wire assembly.

The motor does not function.

A wire has been disconnected from the plug or from the motor.➥ Check and reconnect.

A fuse has blown.➥ Replace the fuses (2-3-4 fig.16) on the chopper electric board, taking care to check


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the correct values: (2=1.25) (3=0.5) (4=1.61): for the E model the correct fuse is the3.15T (fig.19).

Brushes worn (5 fig.14): the fuse (4 fig.16) has blown.➥ Replace, taking care to reconnect the wires in the same way as the adjacent head, in

order to avoid the motor rotating in the reverse direction. Replace the fuse (4 fig.16).For the E model use fuse (3 fig.19).

Faulty electric board.➥ Replace the electric board (1 fig.16) or electric board (1 fig.19). Remember to switch

off the mains power supply to the machine.

The motor fuse frequently blows.

The belt (1 fig.13) is out of position.➥ Check and adjust.

Mechanical parts are not turning freely and are preventing the motor from rotatingcorrectly.➥ Check that all rotating parts are turning freely.

Electric boards (1 fig.16) or (1 fig.19) are faulty.➥ Replace the electric boards.

None of the heads work.

The switch (7 or 4 fig.10) is broken.➥ Replace the switch.

The 5 A fuse (4 fig.17) on the feeder module transformer (3 fig.17) has blown.➥ Replace and check the cause.

Bad contact in the high voltage power cable (5 fig.16) plug or socket or on theinterface electric board (6 fig.16).➥ Disconnect the high voltage plug (5 fig.16) and connect the cables one at a time, inorder to discover the faulty contact.

The magneto switch (7 fig. 10) trips.➥ Check for short circuits on the machine or motorelectric systems.➥ Check the Kw available and the Kw required; by reducing the speed it can be

discovered if this is the cause of the fault.➥ The switch (7 fig.10) is faulty.➥ Diode faulty on feeder electric board (1 fig.16).

Some heads do not work.

Faulty contact in cable (5 fig.16) or electric board (6 fig.16) of the stopped moduleor the one before it.➥ Replace the cable (5 fig.16) or the electric board (6 fig.16).➥ For the E model cable (5 fig.19) or electric board (1 fig.19).


MAINTENANCE

WARNING

The “Spare parts” manual does not authorize the user to work on the machine, withthe exclusion of the procedures explicitly described in the operating instructions. Itdoes allow the user to provide precise information to the technical service centre,cutting back on down time and repair time.

WARNING

Corghi declines all liability for claims derivingfrom the use of non-original spares or accessories.

WARNING

Any procedure aimed at changing the pressure setting on the pressure relief deviceis strictly prohibited.The manufacturer declines any and all responsibility for damage caused by tamper-ing with these regulators.

WARNING

Before proceeding with any adjustment or maintenance work, disconnect themachine from pneumatic and electric power supply, and check that all the movingparts are locked in place.

ATTENTION

Do not remove or make changes to any part of this machine (only the assistanceservice may do this).- The regulator/lubricator filter is equipped with a semi-automatic condensate water

drain. This device is automatically activated whenever pneumatic supply to themachine is cut off. Drain manually when the level of condensate is too high.

- From time to time, lubricate the spindle carrier arm on the rotation axis.- On a regular basis, when the machine is at a standstill, remove the back panels and

remove the fluff that has collected there. Be careful not to pull out the electric wires.Do not use compressed air to clean the machine, since this will spread the yarn fluffon the mechanical moving parts and the electronic components.

- Watch the oil level. If it has to be topped up, add only CORGHI Komol 220° oil or anequivalent (refer to the chart on the machine). Before adding oil, clean off all the flufffrom inside the head.

WARNING

Keep the work area cleanDo not clean the machine with compressed air or jets of water.When cleaning the area take steps to avoid raising dust as far as possible


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SCRAPPINGIf the machine is to be scrapped, remove all electrical, electronic, and plastic compo-nents and dispose of them separately, as provided for by local legislation.

OIL - WARNINGS ANDRECOMMENDATIONS

Disposal of used oilDo not dispose of used oil into sewage mains, storm drains, rivers or streams. Contacta specialised firm for disposal.

Oil spills and leaksCover oil spills with earth, sand or similar absorbent material. When the oil has beenremoved, degrease the area with suitable solvents taking care to disperse solventfumes. Dispose of residual cleaning material in accordance with current legislation.

Precautions when using oil• Avoid contact with the skin.• Avoid the formation and diffusion of oil mist• Apply the following hygiene measures:

- Protect personnel and equipment from oil splashes (wear suitable clothing, installscreens on the machine).

- Wash frequently with soap and water; do not use cleaning products or solventsthat irritate the skin or remove its natural protective oil.

- Do not dry hands with dirty or greasy rags.- Change clothing if impregnated with oil and in any event at the end of each work

shift.- Do not smoke or eat when your hands are greasy.

• Apply the following preventive and protective measures:- Wear lined industrial gloves designed to resist mineral oils.- Use safety goggles to protect the eyes.- Use aprons that resist mineral oil.- Use protective screens to protect from oil splashes.

Oil: First Aid procedures• Ingestion: seek medical attention immediately and provide information on the type

of oil ingested• Inhalation: for exposure to high concentrations of fumes or oil mist, move the

affected person to the open air and seek medical attention immediately.• Eyes: bathe with plenty of running water and seek medical attention immediately.• Skin: wash with soap and water.


RECOMMENDED FIRE-EXTINGUISHINGEQUIPMENT

When choosing the most suitable fire extinguisher consult the following table:

Dry materialWater YESFoam YESPowder YES*CO

2YES*

YES* Can be used in the absence of more appropriate methods or to control small fire outbreaks

Inflammable liquidsWater NOFoam YESPowder YESCO

2YES

Electrical firesWater NOFoam NOPowder YESCO

2YES

WARNING

The indications in this table are of a general nature. They are designed as aguideline for the user. The applications of each type of extinguisher will be illustrat-ed fully by the respective manufacturers on request.

GLOSSARYCrossover angleThe angle at which the yarn is wound on the cone.

CounterweightAdjustable weight, used to counterbalance the spindle.

Hank-to-Cone windingMove the yarn from the skein to the cone.

BrakingDisc device for increasing tension on yarn.

WaxingYarn lubrication using paraffin.

Cone-to-cone windingTransferring the yarn from one cone to another.

Slub catchingSize-control of the yarn and of any irregular slubbing.


GB

ELECTRIC LAYOUTE

C.I.F. multiple - Code 430915AA Successive moduleAP1 Main boardFU1 Fuse T3. 15A (AP3)FU2 Fuse T3. 15A (AP3)FU3 Fuse T3. 15A (AP3)FU4 Fuse T3. 15A (AP3)FU5 Fuse T25A (AP3)HL Indicator lightM MotorQ Magneto switchQ1 Master switchRF Internal distance potentiometerSQ1 Motor stopping microswitchSQ2 Motor stopping microswitchSQ3 Motor stopping microswitchSQ4 Motor stopping microswitchX1 Power socket

ICL - ICL/200Controls - Code 4472221 Ph power - Code 4469963 Ph power - Code 447221A1 Filter boardA2 Display boardA3 Feeder interface boardA4 Master boardA5.1 A5.3 Chopper boardA6.1 A6.3 Running speed reduction boardFU1 FU3 T 0.5 A fuseFU2 FU5 T 3 A fuseFU4 T 5 A fuseM1.1 M1.3 MotorQS1 Master switchQ1 Magneto switchSQ1.1 SQ1.3 Brake microswitchSQ2.1 SQ2.3 End of cone stopping microswitchSQ3.1 SQ3.3 Feeler microswitchTC1 Feeder transformerTV1 3 Ph Automatic transformerV1 RectifierX1 Power socketX2-X3 Terminal

E - ICL - ICL/200

Fig. 1

Fig. 2

E - ICL - ICL/200

Fig. 3

Fig. 5

Fig. 4

6 7

A

B

58

3

2 41

E - ICL - ICL/200

Fig. 7

Fig. 6a

E

Fig. 6

ICL

Fig. 8 Fig. 9

9

24

3 1

1

4

2

135 7

42

8

610

11

51

E - ICL - ICL/200

12

Fig. 11

13

65

14

9

3

65

2

4

7

13 Fig. 10

Fig. 13

1

29

Fig. 12

7

8

1

2 3

Fig. 1454

E - ICL - ICL/200

Fig. 15

2

4

51

68

97

11

12

1

23

4

Fig. 16

5 63

6

5

3

1 2

4Fig. 18

Fig. 17

1

2

34

Fig. 19

1 2

3

5

E - ICL - ICL/200

Fig. 20

4,5

÷ 5

mm

Fig. 21

RulloRoller

RouleauRolle

Rodillo

TubettoTubeTubeSpüle

Canilla

GuidafiloThread-guide

Guide-filGarnführerFrenahilo

Leva - Lever - Hebel - Palanca

ASPO

E - ICL - ICL/200

500 550 600 700 800

1/60

1/40

1/32

1/25

1/20

Titolo metricoCount number

Numéro métriqueMetrische Feinheit

Titulo métrico

Velocità di roccatura in metri al minuto.Diagramma che indica la velocità di roccatura per filati di qualità media incondizioni di lavoro normali.

✥ ✧ ✥ ✧ ✥

Cone-to-cone winding speed (mt/min).Diagram showing the cone-to-cone winding speed for average quality yarnsunder standard working conditions.

✥ ✧ ✥ ✧ ✥

Vitesse de bobinage en mètres par minute.Diagramme qui indique la vitesse de bobinage pour filés de qualité moyennedans des conditions de travail normales

✥ ✧ ✥ ✧ ✥

Aufhaspelgeschspulen in Metern pro Minute.Diagramm zur Anzeige der Aufhaspelgeschspulen für Garne mittlerer Qualitätbei normalen Arbeitsbedingungen.

✥ ✧ ✥ ✧ ✥

Velocidad de bobinado en metros por minuto.Diagrame que indica la velocidad de bobinado para hilados de calidadmedia en condiciones de trabajo normales.

Fig. 22

E - ICL - ICL/200

EC.D.F. multiplaC.I.F. multiple

C.D.F. multipleC.D.F., mehrfach

C.D.F. múltipleCod. 430915A

E - ICL - ICL/200

Cod. 447222

E - ICL - ICL/200

ICL - ICL/200Sezione comandi

ControlsSection commandes

SteuerungenSección de mandos

E - ICL - ICL/200

Cod. 446996

E - ICL - ICL/200

ICL - ICL/200 1phSezione potenza

PowerSection puissance

LeistungSección de potencia

E - ICL - ICL/200

Cod. 447221

E - ICL - ICL/200

ICL - ICL/2003phSezione potenza

PowerSection puissance

LeistungSección de potencia

Dichiarazione CE di conformità

Noi CORGHI SPA, Strada Statale 468 n°9, Correggio (RE), ITALY, dichiariamo che il prodotto

dipanatrice E - ICL - ICL/200

al quale questa dichiarazione si riferisce è conforme alle seguenti norme e/o documenti normativi:

EN 292 del 09/91

in base a quanto previsto dalle direttive 89/392/CEE modificata con le direttive 91/368/CEE,93/44/CEE, 93/68/CEE e dalla direttiva 89/336/CEE modificata con la direttiva 92/31/CEE.

Correggio, 01 / 05 / 98 ..........................................................

CORGHI S.p.A.Dir. Gen. Ing. M. Frattesi

IMPORTANTE: La dichiarazione CE di conformità decade nel caso in cui la macchina non venga utilizza-ta unicamente con accessori originali CORGHI e/o comunque in osservanza delle indicazioni contenutenel Manuale d’uso.

Il modello della presente dichiarazione è conforme a quanto previsto nella EN 45014.

EC statement of conformity

We, CORGHI SPA, Strada Statale n°9, Correggio (RE), ITALY, do hereby declare, that the product

E - ICL - ICL/200 hank-to-cone winder

to which this statement refers, conforms to the following standards or to other regulatory documents:

EN 292 of 09/91

with reference to directives 89/392/EEC amended with directives 91/368/EEC, 93/44/EEC,93/68/EEC and directive 89/336/CEE amended with directive 92/31/CEE.

Correggio, 01 / 05 / 98 ..........................................................

CORGHI S.p.A.M. Frattesi (Eng. manager)

IMPORTANT: The EC Conformity Declaration is cancelled if the machine is not used exclusively withCORGHI original accessories and/or in observance of the instructions contained in the user’s manual.

The form of this statement conforms to EN 45014 specifications.

UP

T -

Co

d.4

4752

2 -

06/9

8 -

150.

Documents

E ICL ICL/200 - TEXSERV · 2015-11-10 · HANK-TO-CONE MACHINE ICL-E models are electronically controlled hank-to-cone machines with yarn guide device fitted with slow-starting mechanisms