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© Siemens AG 2015. All rights reserved.
E-House & Modules: One-Stop, Plug & Play Modularized Solutions Reducing cost, risk and time on complex oil and gas operations
© Siemens AG 2015. All rights reserved.
Power Generation
Thruster Package Power Distribution
ICSS System
Power Management System
Solutions involved in offshore …many of which can be plug & play modularized solutions
Process equipment
Liquefaction compressor
© Siemens AG 2015. All rights reserved.
Multiple type modules for shipbuilders
Topside offerings • "Plug & Play" - Single lift design • Possible to offer 60% of
topside in value
Customer proposition • One face to customer • All modules fabricated in same facility (quality assurance) • Modules may be complemented by further offerings such as automation for the entire vessel • One stop shop (bundled offering/purchase orders)
Compressors / as module EIT/E-house Gas turbine / as module Water solution / as module
FPSO / FLNG / FSRU Note: FPSO = Floating Production, Storage and Offloading FLNG = Floating Liquefied Natural Gas FSRU = Floating Storage and Regasification Unit
© Siemens AG 2015. All rights reserved.
Differences of modularization and conventional packages
• Stand alone equipment or package • Risk of shipping damage and loss • More resources and time required to integrate • Coordination with multiple vendors for each package • Pre-tested without any integration with other systems • Extensive installation and commissioning time
• Fully integrated solution including all required equipment • Safer building offsite, easier test and inspection • Arrives fully tested with all interfaced equipment • Short setup time due to plug & play methodology • Easier coordination via a single source supplier • Minimum time on site • Easy to upgrade and maintain for future requirements
Individual equipment or packages Integrated modules
© Siemens AG 2015. All rights reserved.
Cost saving potential with modularization
20
45
35
10
25
5
10
80
100-20%
Expected costs to
customer
Increase in client construction management
Reduction in EPC costs
Reduction in planning and
controlling
Current costs to
customer
EPC and installation
costs
Equipment costs
Planning / controlling costs
Increase in transportation
Up to -50% on planning due to standardization
Up to -80% on-site work due to prefabrication
Additional costs due to client team mobilization at the
fabrication yard
Extra shipping costs due to
module
© Siemens AG 2015. All rights reserved.
Types of modules for offshore applications Power generation module
• Gas turbine generators
• Fuel gas conditioning • E-house • MV switchgear • LV switchgear
• Easily expandable for future power upgrades • Plug & play single lift PowerGen modules • Many configurations with different fuel types • Includes integrated electrical equipment • Fully tested and certified for easy integration • Offsite assembly with less on-site risk • On time delivery with single source vendor
Single lift 32 x 26 x 14 m, 1018 MT
Major equipment description
• Emergency diesel generation • Distribution boards • Battery and charger • Transformers • Power management
Key operational advantages
© Siemens AG 2015. All rights reserved.
Offshore E-House
Compression module
Power gen module
Focus : Offer market an unique blend of excellent Siemens products
fully integrated into “Plug & Play Modules”
Onshore E-house
Pre-FEED/FEED Engineering Procurement Construction Operation support
Process / utility modules
ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION
Gear-Type compressors Single Shaft compressors
Transformers Power distribution Switchgear Power generation Power management Converters
Engineering and consulting Telecomunications & navigation Industry automation
Integrated control & safety system Marine systems Water treatment
Drive technologies E-Motor / generator Gas turbines Steam turbines
Siemens is the right partner for modular solutions
© Siemens AG 2015. All rights reserved.
Offshore E-House
Compression module
Power gen module
Focus : Offer market an unique blend of excellent Siemens products
fully integrated into “Plug & Play Modules”
Onshore E-house
Pre-FEED/FEED Engineering Procurement Construction Operation support
Process / utility modules
ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION
Gear-Type compressors Single Shaft compressors
Transformers Power distribution Switchgear Power generation Power management Converters
Engineering and consulting Telecomunications & navigation Industry automation
Integrated control & safety system Marine systems Water treatment
Drive technologies E-Motor / generator Gas turbines Steam turbines
Siemens is the right partner for modular solutions
© Siemens AG 2015. All rights reserved.
Types of modules for offshore applications Electrical-house (E-house)
• MV air or gas insulated switchgear (AIS, GIS) • LV switchgear • Power management system • Transformers • DC battery & charger • UPS system • Telecom panels • Complete engineering for module (i.e. structural, architectural) • Heating, ventilation, and air conditioning (HVAC) • Fire & gas • Lighting and small power • Cables, trays, supports • Busducts
• Optimize space usage • Reduced maintenance and life time costs
Maximize equipment life • Reduce installation time – “Plug & Play” • Minimize on-site activities and reduce risk • Custom-made solution from a single vendor • High flexibility through modular design
Pre-fabricated and pre-tested
Major equipment within pre-fabricated module
Key operational advantages
© Siemens AG 2015. All rights reserved.
Types of modules for offshore applications Compression module
• Gas turbines • Motors • Gas compressor • Suction and discharge scrubbers • Gas coolers (air cooled exchangers) • Local Equipment Room (LER) • Lube oil system and cooler • Fuel gas system • Dry gas seal system • Inlet and exhaust ducting • Pipes, valves, instruments,
control panels • Other safety systems
• Liquefaction modules • Boil-Off Gas (BOG) modules • Refrigeration modules
• Easily expandable for future upgrades • Plug & play single lift compression modules • Many configurations based on engine type • Includes all required process and piping • Fully tested and certified for easy integration • Offsite assembly with less on-site risk • On time delivery with single source vendor
Major equipment description Types of compression modules
Key operational advantages
© Siemens AG 2015. All rights reserved.
Global setup for E-Houses and modules
Houston
Brazil
Norway
Germany
Global HQ: Singapore
Middle East
South Africa
Australia
Russia
India
Middle East
Canada
© Siemens AG 2015. All rights reserved.
650MT
Modec Petrobras Cicade MV 18 FPSO Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) Delivered: 2008 Blast rated: No Dimension: 19m x 18m x 14m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears and DB's • Transformers • AC/DC Power supply • Power Management System
Petrobras RJS-409 Espadarte FPSO Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) Delivered: 2006 Blast rated: No Dimension: 21m x 19.5m x 11m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears • NGT/NGR • VFD
Papua New Guinea LNG Location: Queensland, Australia EPC: Chiyoda JGC JV End customer: Esso Australia Delivered: 2012 Blast rated: No Max Dimension: 30m x 10m x 5m
Scope of supply: 11 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • UPS System • ELICS party • 3rd party equipment
Gladstone LNG Location: Queensland, Australia EPC: Bechtel End customer: GLNG Delivered: 2013 Blast rated: Yes Max Dimension: 56m x 16.5m x 5.5m
(1 split)
Scope of supply: 9 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • Power Management System • Distribution Transformers • Bus ducts • AC/DC UPS
Tullow Jubilee FPSO Location: Ghana EPC: Modec International LLC End customer: Tullow Ghana Delivered: 2009 Blast rated: No Dimension: 30m x 20m x 15m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears and DB's • HVAC • F&G
Weight: 750MT
Weight: 400MT Weight: 500MT
Weight: 650MT
Weight: 620MT
Australia Pacific LNG Location: Queensland, Australia EPC: Bechtel End customer: APLNG (ConcoPhillips) Delivered: 2013 Blast rated: Yes Dimension: 58m x 20m x 5m
Scope of supply: 7 E-Houses including: • MV GIS switchgears • MV AIS switchgears • LV switchgears • Distribution boards 400/230V • Power Management System • Bus ducts • DC UPS
Weight: 800MT
Further references
© Siemens AG 2015. All rights reserved.
650MT
Modec Petrobras Cicade MV 18 FPSO Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) Delivered: 2008 Blast rated: No Dimension: 19m x 18m x 14m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears and DB's • Transformers • AC/DC Power supply • Power Management System
Petrobras RJS-409 Espadarte FPSO Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) Delivered: 2006 Blast rated: No Dimension: 21m x 19.5m x 11m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears • NGT/NGR • VFD
Papua New Guinea LNG Location: Queensland, Australia EPC: Chiyoda JGC JV End customer: Esso Australia Delivered: 2012 Blast rated: No Max Dimension: 30m x 10m x 5m
Scope of supply: 11 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • UPS System • ELICS party • 3rd party equipment
Gladstone LNG Location: Queensland, Australia EPC: Bechtel End customer: GLNG Delivered: 2013 Blast rated: Yes Max Dimension: 56m x 16.5m x 5.5m
(1 split)
Scope of supply: 9 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • Power Management System • Distribution Transformers • Bus ducts • AC/DC UPS
Tullow Jubilee FPSO Location: Ghana EPC: Modec International LLC End customer: Tullow Ghana Delivered: 2009 Blast rated: No Dimension: 30m x 20m x 15m
Scope of supply: E-House including: • MV Switchgears • LV Switchgears and DB's • HVAC • F&G
Weight: 750MT
Weight: 400MT Weight: 500MT
Weight: 650MT
Weight: 620MT
Australia Pacific LNG Location: Queensland, Australia EPC: Bechtel End customer: APLNG (ConcoPhillips) Delivered: 2013 Blast rated: Yes Dimension: 58m x 20m x 5m
Scope of supply: 7 E-Houses including: • MV GIS switchgears • MV AIS switchgears • LV switchgears • Distribution boards 400/230V • Power Management System • Bus ducts • DC UPS
Weight: 800MT
The largest single lift module currently being built by Siemens will be a world record for an electrical substation building with a dimension of 90m x 36m and a weight of approximately 2,500 MT
Further references
© Siemens AG 2015. All rights reserved.
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