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The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.
The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
DYNSIM & OTS
Confidential Property of AVEVA Group plc.
Presented by: Stelios Papastratos
Interoperability Visualization
Asset Model Analytics
Operations and
Optimization
Planning and
Scheduling
Control and
Information Asset PerformanceEngineering
Operations
Lifecycle
Asset
LifecycleManage Asset Operation
Optimize Asset Operation
Plan Asset Operation
Schedule Asset Operation
Monitor and Visualize
Asset Operation
Control Asset Operation Maintain Asset
Analyze Asset PerformanceDesign
Asset
Design
Operating
Process
Build and
Commission
Asset
We address both lifecycles in the markets we address
through the key elements of our platform
Agenda
Page 3Confidential Property of AVEVA Group plc. |
What is an Operator Training
Simulator?
Why an Operator Training Simulator
is required?
Why work with AVEVA?
Questions?
What is an Operator Training Simulator?
Page 4Confidential Property of Schneider Electric |
“It’s like a flight simulator – but for a plant, not for a plane”
Page 5Confidential Property of AVEVA Group plc. |
What is an Operator Training Simulator?
PLANT CONTROLS HMI
DCS MARSHALLING
CABINET
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
I/
O
`
F
C
P`
F
C
P
ESD CABINET
Reality
DCS/ESD PLC
SimulationSame / SimilarHMI Hardware
DynamicSimulation
SoftwareEmulation
OTS Solution – Dynamic Simulation - DYNSIM
❖ DYNSIM – AVEVA Dynamic Simulation Software
❖ DYNSIM is a comprehensive, rigorous, field-proven dynamic process simulation software
tool.
❖ DYNSIM includes the following systems for accurate dynamic process modelling:❖ Conservation of mass, heat and momentum as the basis for
the simulation
❖ Process equipment libraries
❖ Rigorous Separation Towers, Reactors, Compression, Heat
Transfer, Piping, etc
❖ Mining equipment libraries – supports particle size distribution
❖ Control & Logic objects libraries
❖ Wide range of chemical components and properties
❖ Wide range of thermodynamic methods
OTS Solution – Controls - DCS/ESD/PLC/HMI
• Virtual Stimulation: Uses the actual DCS controller algorithm code
connected to the actual DCS HMI, Same for ESD
• Emulation: Does not use any part of the DCS/ESD hardware or software,
but it is emulated within the Simulation Environment, HMI pages are
implemented using a typical HMI software (InTouch)
• PLCs are usually implemented in Emulation Mode
What is an Operator Training Simulator?
➢ Local Panels
➢ Control Room Panels
Field Operator & Emulated Panel Displays
Page 10Confidential Property of AVEVA Group plc. |
Field Operator Displays
3D Solution
Trainee(Field)
3D VRDynamic
Plant
Trainee(Control Room)
Training on Safety and Critical Tasks
• Rarely performed in reality
• React quickly and correctly
• High stress conditions
• Team training
• Communications
Operate and Maintain…….
Why an Operator Training Simulator is Required?
Page 14Confidential Property of Schneider Electric |
Page 15Confidential Property of AVEVA Group plc. |
Demographic trends in the OECD countriesExample USA: Historical development of employment
Adding 1.3 millions
of new jobs per year
Source: US Bureau of Labor Statistics.
Series ID LNS12000000
Page 16Confidential Property of AVEVA Group plc. |
Demographic trends in the OECD countriesExample USA: Accelerated Retirement Rates
Rate of Retirement in 1996:
1.5 MM per year
Rate of Retirement in 2006:
3.5 MM per yearSource: US Bureau of Labor Statistics.
Series ID LNS12000000
Retiring within
10 years
Retiring within
10 years
Safety & Availability hence Profitability are
Directly Impacted by Operations
An ARC Report reports that
operator error results in 42
percent of unscheduled plant
shutdowns
Arson/Sabotage
Design Error
Natural Hazard
Process Upsets
Unknown Causes
Operational Error
Mechanical Failure
3
4
7
10
12
26
38
ACCIDENT (Incident) PERCENTAGES
Health and Safety Executive reports 26% of accidents occur due to operational error
Safety Availability
Page 18Confidential Property of AVEVA Group plc. |
▪ What’s the impact on my business?
▪ I need to train many young, new operators. What’s the most effective and cost
efficient way?
▪ I need to enhance plant efficiency with fewer people. How?
▪ My facility is in a remote location. How can I provide training prior to sending
someone to site? How can I improve cooperation between the remote and central
control room teams?
▪ How do I train my operators prior to the start-up of the plant on the operation of the
control system and the plant?
▪ What’s my long-term strategy for maintaining training?
▪ How do I attract young graduates to my business?
You may have asked yourself those questions already
Why Work with AVEVA?
Page 19Confidential Property of Schneider Electric |
Mining
Chemicals
Power
Refining
LNG Oil and Gas
• 1000 Successful OTS/Studies
Delivered
• Projects delivered to more than:
• 100 Different Clients in over
• 10 Different Industries in over
• 40 Different Countries
Global Project Experience Example Clients
Page 20Confidential Property of AVEVA Group plc. |
Customer Centric and Seamless Delivery Model ISO
certified
47%
46%
7%
Global Team level of Education
Batchelors
Masters
PhD
Product Development
Engineering Delivery
Support & Enhancements
Europe/ME: 8
Europe: 23
India: 22
Hyderabad: 70APAC: 7APAC: 47
North America: 8
Carlsbad: 21
Argentina: 4
Latin America: 6
Houston: 17
Calgary: 12
North America: 9
Product Technical Support
OTS Engineering
Software Development
Total: 30
Total: 221Total: 30
Total : 281
Brazil: 5
Middle East: 15
10%
26%
44%
20%
Global Team Work Experience
< 2 years
2-5 years
6-14 years
15+ years
AVEVA Experience and Capability
SimSci by Schneider-Electric
A pioneer in process simulation and OTS
Control Engineering
Czech Republic
DYNYSIMProduct of the
Year Award 2012
1000 OTS
Projects
Simulation Training Programs – AVEVA/SimSci Training Services
• Self-Study for fundamentals, procedures and guided
practice
• Knowledge - eLearning for Process Fundamentals
• Performance – Scenario-based eLearning activities
• Proper Behavior – Tutorial Videos and TPM’s
• Procedures – Startup / Shutdown / Normal Operation
• Assessment – Course scoring of each activity and
check knowledge questions
• Instructor-led Programs for advanced qualifications
• Advanced Controls Reference
• Workshop activities
• Daily Course Materials
• Trainee Evaluation materials
Q: How do I use a Simulator for training?
A: Have SimSci Training Services assess
your needs and build a training program
Let us guide you to get the most out of your
training resources and people!
We are the only complete Simulation and
Training Services vendor.
Questions?
Page 24Confidential Property of Schneider Electric |