DURO-LAST 23

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SoniC Start® Streamline™

the Secret to longevity

DURO-LAST®

23 2 - 3 6

18 - 19

1Order locally from Smith & Loveless RepresentativeTO ORDER, CALL 1-800-922-90482

INSIDE THIS ISSUEArticlesAbove GradeSONIC START® STREAMLINE™ 2-32-Way Solenoid Valves 4Vacuum Dome Evolution 5Maintenance 6Vacuum Pumps 7 Float Check Valve Assembly and Spare Parts 8Float Switches 9Vacuum Primed Non-Clog Pump Impellers 10

Volute Gaskets 10Wafer Check Valves 11Wafer Check Valve Repair Parts 12-13Continuous Hinge/Backing Bar Kit 14Impeller Rotation 15 Hood Lift Assist Kit 16 In stock control panels 20DURO-LAST® Model S Conversion 23

PumpsX-PELLER® Testimonial 17X-PELLER® Impeller 22

Below GradeAnode Test Box 21Corrosion Blocker 21Pump Failure Sensor 24 Double Mechanical Seal Replacement Parts Kit 25Lightning protection 26Single Mechanical Seals 27Underground Pump Station Monitoring Panel 28Traveling Trailer Mounted WWMPS 28Flooded Suction Non-Clog Pump Impellers 29

Flooded Suction Pump Seal Filter 30Maintenance Lifts 31Air Compressors 31Ejector Basics 32Ejector Electrode System 33Thermostats 34Sizing Spring Loaded Check Valves 35Non-Slamming Check Values 36

Local Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

SHADE AIDE™ HMI Protection 18-19

Copyright 2012 Smith & Loveless, Inc. reserves all rights. No part of this catalog, or the catalog in its entirety, may be reproduced by any means, electronics, or otherwise, without explicit prior written authorization from Smith & Loveless, Inc.

Published by: After Market Division • Smith & Loveless, Inc. • 14040 Santa Fe Trail Drive • Lenexa, KS 66215-1234, USA • Ph: (913) 888-5201 • Fax: (913) 748-0106 • Toll Free: (800) 922-9048, Option 5.

X-PELLER® Testimonial

pgs. 17

Read about the X-PELLER® Impeller pg. 22

Learn the secret of longevity with some easy tips on maintaining your equipment.

pg. 6


State-of-the-Art Prime Sensing Technology

Virtually No Maintenance

SONIC START®

STREAMLINE™

Significantly less maintenance. Smith & Loveless now offers the most advanced prime sensing technology on the market today with the SONIC START® STREAMLINE™. The SONIC START® Probe uses frequency differential to determine whether the pump is primed. Even better, the SONIC START® Probe is virtually maintenance free.

The SONIC START® STREAMLINE™ relocates the prime sensing probe to lower in the motor adapter and then places the solenoid valve directly on top of the vacuum dome. This powerful combination stops liquid and debris inside the vacuum dome.

Because of the immediate solenoid valve closure right on top of the dome, debris and liquid do not go beyond the vacuum dome. This eliminates routine cleaning of the solenoid valve and extends the already long life of the solenoid valves and vacuum pumps.

The SONIC START® STREAMLINE™ offers the best in state-of-the-art prime sensing technology and provides customers with the most virtually maintenance free and longest lifecycle pump station product line in the marketplace today.

SONIC START® STREAMLINE™ for pump stations Upgrade KitsPart # DescriptionH87A457 SONIC START® STREAMLINE™ Upgrade Kit - For pumps with the SONIC START® Probe. (1 Pump) A PN: 4L628F SONIC START® STREAMLINE™ probe is also required. Ask for the bundle.H87A391J SONIC START® STREAMLINE™ Upgrade Kit - For pumps with Electrodes. (1 Pump Kit)

Convenient KitsSONIC START® STREAMLINE™

What’s one difference between electrodes and the SONIC START® STREAMLINE™?

Relocation of the solenoid valve. The SONIC START® STREAMLINE™ relocates the 2-Way solenoid valve to on top of the vacuum dome, taking the sewage pump pressure off of the vacuum tubing and fittings. This stops liquid and debris from going beyond the vacuum dome and eliminates routine cleaning of the solenoid valve, and the vapor filter.

Solenoid Valve now located on top of the vacuum dome


2-Way Solenoid ValvePart # Description1L545A 2-Way Solenoid Valve for bracket mounting on the control panel leg w/ din connector fitting

1L545A-2 Din Connection Cable for the PN: 1L545A. Connects via cable, solenoid valve to control panel. 1L545B 2-Way Solenoid Valve thru backpan mounting with conduit fitting

1L9D Nipple, required for PN: 1L545B solenoid valve

5L181A Conduit Fitting Hub for PN: 1L545B solenoid valve

1L545A & 1L545A-2

Compare For YourselfThe Older Style 3-Way Solenoid Valve vs. the SONIC START® STREAMLINE™ 2-Way Solenoid Valve

From the comparison pictures seen above, you can see why both Smith & Loveless’ Customer Service Team and Engineering Team recommends upgrading your solenoid valves to the new larger 5/16” diameter orifice 2-Way Solenoid Valve. The new solenoid valve reduces routine maintenance and can reduce priming time by up to 40%. The new SONIC START® STREAMLINE™ for pump stations comes standard with the 5/16” diameter 2-Way solenoid valve. If you’re not quite ready to upgrade from electrode to the SONIC START® STREAMLINE™, then consider at least upgrading to the larger ported 2-Way solenoid valve.

A variety of upgrades are noted below.

1L545B

5L181A

1L9D

3/32” Diameter Orifice1L406EOld Style 3-Way Solenoid Valve

5/16” Diameter Orifice1L545A or 1L545B

New Style 2-Way Solenoid Valve

left

right

Obsolete. Original 2-hole Vacuum Dome with aluminum electrode.

Use PN: H87A329A conversion kit.

Fully supported in Parts. 1-hole Vacuum Dome with solid stainless steel electrode.

PN: 87B309B - 5-1/4” Long ElectrodePN: 87B309C - 6” Long Electrode

Over the years, the Smith & Loveless Vacuum Dome arrangement has changed. Depending upon which arrangement you currently have installed will vary which replacement parts you require. This page chronicles the major changes.

Fully supported in Parts. 1-hole Vacuum Dome with no electrode. Uses SONIC START® ProbePN: 87B452A (Dome Assembly)

Obsolete. Only certain components still available. 1-hole Vacuum Dome with hollow stainless steel electrode. Convert to solid stainless steel electrode with PN: 87B309B & 87B309C.

ORIGINAL2-Hole Vacuum Dome, Aluminum Electrode

VERSION 21-Hole Vacuum Dome,

Hollow Electrode

VERSION 31-Hole Vacuum Dome,

Solid Electrode

VERSION 41-Hole Vacuum Dome,SONIC START® Probe

NEWEST VERSION 5 SONIC START® STREAMLINE™

1-Hole Vacuum Dome, SONIC START® Probe & 2-Way Solenoid Valve

Current Version for all Vacuum Primed Pump Stations New Equipment. 1-hole Vacuum Dome with no electrode. Uses SONIC START® Probe and relocates larger ported 5/16” diameter orifice 2-way solenoid valve to above vacuum dome. PN: 87B728 (Vacuum Dome Assembly with Solenoid Valve) PN: H87A391J full conversion kit

PN: 4L628F (Probe only)

PN: 4L628F (Probe only)

PN: 87B728

Vacuum Dome Evolution


NEW

Combination PSI Air/Vacuum Gauge

with Diaphragm

1L780C

“What’s the difference?” you ask between this new combination air/vacuum gauge and the older style gauge? The new combination air/vacuum gauge has the diaphragm already built-in, versus being sold separately with the old style gauge. All of the new gauges shown below only come glycerin filled.

No major changes are necessary to convert to the new style gauge. All you need to do is take off the existing diaphragm and thread the new gauge into place.

1L780A-F Combo Air/Vac Gauge with 3 ½” diameter gauge face.(Measures Inches of Mercury & PSI)

PART # DESCRIPTION1L780A 1L780B 1L780C 1L780D 1L780E 1L780F

0-30” HG, 0-15 PSI, Handles up to 25’ TDH0-30” HG, 0-30 PSI, Handles 26’-50’ TDH0-30” HG, 0-60 PSI, Handles 51’-90’ TDH0-30” HG, 0-100 PSI, Handles 91’-150’ TDH0-30” HG, 0-150 PSI, Handles 151’-225’ TDH0-30” HG, 0-300 PSI, Handles 226’-500’ TDH

Vacuum Pump Single & Dual Piston PART # STATION TYPE PIPING SIZE

8L29 4” Top End, Single Piston8L44 4” Standard, Single Piston8L32 6” Rugged, Dual Piston

Shown above, the PN: 8L29, is the top end Smith & Loveless Vacuum Pump for pump stations with 4” piping. The PN: 8L44 is the standard S&L Vacuum Pump for 4” piping. For pump stations with 6” piping, the rugged PN: 8L32 S&L Vacuum Pump is the way to go for dependability.

Vacuum Pumps8L29

Top End Single Piston Model

8L44Standard Single

Piston Model

8L32Rugged Dual Piston Model

8L32-1

8L44-15

9L25-138L44-27

8L44-36

8L44-45

8L29AB8L29A1

8L29, 8L44 & 8L32 Repair Parts

Smith & Loveless carries a repair kit for the PN: 8L29 & 8L32 Vacuum Pumps and a large array of repair parts for the PN: 8L44 that can be ordered depending upon what the operator requires. See below for part numbers and part descriptions.

8L29 Single Piston Top End Rebuild Vacuum Pump Repair KitPART # DESCRIPTION 8L29AB Repair Kit8L29A1 Inlet Filter

8L44 Single Piston Vacuum Pump Repair Parts PART # DESCRIPTION 8L44-15 O-Ring 8L44-27 O-Ring Gasket 9L25-13 Inlet & Exhaust Valve Flapper 8L44-36 Screw for the Flapper Valve 8L44-45 Muffler Assembly

8L32 Dual Piston Vacuum Pump Repair Kit PART # DESCRIPTION 8L32-1 Repair Kit

*Compare Smith & Loveless’ Vacuum Pump price to Granger’s price

*Pricing as of November 2012. Call the factory for current pricing. Does not include freight or taxes.

$399

$793

So, what is included in this maintenance? • Clean the solenoid twice a year. • Verify that all vacuum pumps pull 22-24 Hg. • Lubricate the motor annually (remember over

greasing can cause severe damage).• Inspect or replace all vacuum lines.• Inspect and clean all fittings.• Verify the wet well is clean. • Inspect the motor adapter for any sign of

mechanical seal leakage, replace if necessary. Also, twice a year, remove the vacuum line

from the electrode dome/priming dome. • Note the length of time it takes each pump to prime. Periodically check this against your recorded numbers.• Install gauges on all pumps.

Smith & Loveless now offers a complete set of glycerin gauges with an internal diaphragm. These quality compact gauges can be sized by Smith & Loveless for every station.

If you put the annual 6 hours of maintenance in your schedule, these stations require very little and you’re sure to have trouble-free station operation. Just last week, we had a customer come in for an electrode housing and he said he had not done a thing to the station since 2001. While we do not recommend this, it just goes to show how durable Smith & Loveless pump stations are.

Maintenance of equipment is the secret of longevity. We at Smith & Loveless firmly believe that if you give a WWMPS 6 hours of maintenance a year, you will have very few problems, if any.


1L443H Spare PartsSmith & Loveless carries a full line of spare parts for the PN: 1L443H Float Check Valve, put into use in 1999.

1L443H Float Check Valve Spare Parts (See photos at left in the box) PART # DESCRIPTION 1L443HD Body 1L443HA Ball Seat 1L443B 1-1/2” Diameter Float Ball 1L443HB O-Ring 1L443HC Bowl Assembly 1L333 Check Valve (Install with arrow pointing down)

1L443H

The new PN: 1L443H Smith & Loveless Float Check Valve diameter and length were completely changed in 1999 to the new design PN: 1L443H for better overall Float Check Valve Assembly performance. The Float Check Valve is used on all Smith & Loveless vacuum primed pumps. Complete Float Check Valve Assembly PART # DESCRIPTION

1L443H Float Check Valve Assembly

1L443G Spare PartsEven though this Float Check Valve assembly was used only from 1997 to 1999, Smith & Loveless still carries a full line of spare parts for it.

1L443 Float Check Valve Spare Parts (See photos at left in the box) PART # DESCRIPTION 1L443A Ball Seat 1L443B 1-1/2” Diameter Float Ball 1L443E O-Ring (Goes around inside lip of the bowl) 1L443F Bowl Assembly 1L333 Check Valve (Install with arrow pointing down)

1L443 Spare PartsUsed from 1995 to 1997, Smith & Loveless Float Check Valve PN: 1L443 still has some spare parts available for purchase.

1L443 Float Check Valve Spare Parts (See photos at left in the box) PART # DESCRIPTION 1L443B 1-1/2” Diameter Float Ball 1L443C O-Ring (Goes around inside lip of the bowl) 1L333 Check Valve (Install with arrow pointing down)

87A76 Spare PartsUsed from 1970 to 1995, Smith & Loveless Float Check Valve PN: 87A76 still has some spare parts available for purchase.

87A76 Float Check Valve Spare PartsPART # DESCRIPTION 1L443B 1-1/2” Diameter Float Ball1L410C O-Ring (Goes around inside lip of the bowl)1L410D Bowl (Not Shown)1L410H Bowl Insert1L333 Check Valve (Install with arrow pointing down)

1L443HD

1L443HA

1L443B1L333

1L443HC

1L443A 1L443HB

1L443E

1L443F

1L410H

1L443C

1L410C

Float Check Valve Assembly Normally Open Float SwitchAre your floats measuring the level in your wet well consistently or is it time to replace your floats? Made of Polyethylene materials, the “Blue” Normally Open Float Switch 4L291A is the most common float sold by S&L and is typically used for high water alarms and non-alarm conditions in the wet well that signal your S&L pump to start or stop pumping.

Includes: (1) normally open float switch.

NORMALLY OPEN FLOAT SWITCH.PART # DESCRIPTION 4L291A Normally Open Float Switch

NORMALLY OPEN FLOAT SWITCH.PART # DESCRIPTION 4L291B Normally Closed Float Switch

4L291A

Normally Closed Float SwitchMade of Polyethylene materials, the “Red” Normally Closed Float Switch 4L291B is typically used for low water alarms.

Includes: (1) normally closed float switch.4L291B


Now engineered for even tougher operation, Smith & Loveless’ 4” and 6” Wafer Check Valves now feature a new seat design which gives them one of the most robust seat arrangements on the market today! The 4” and 6” Wafer Check Valves are found on all of Smith & Loveless’ vacuum primed pump stations.

Even Tougher 4” & 6” Wafer Check ValvesLarger diameter brass clapper provides an even larger seat area.

New dovetail groove has a rugged gripping act ion that keeps the larger diameter O-Ring Seat securely in place without the use of adhesive.

Arm and Shaft drilled with double pin holes to securely hold the arm and shaft in place, offering more arm and shaft strength.

Designed to pass a 3”

sphere.

P/N: 2L153N, P, Q & R

Stainless steel shaft and brass clapper and arm — all built from noncorrosive materials.

New larger diameter O-Ring Seat.

1/4” of metal — a 2 0 0 % i n c r e a s e of metal seat area between hole and O-Ring Seat groove for an even more effective and robust seal.

8”, 10” and 12” Check ValvesParT # SHaFT SizE

2L161E-300 8” Left Hand Wafer Check Valve

2L161F-300 8” Right Hand Wafer Check Valve

2L161G-300 10” Left Hand Wafer Check Valve

2L161H-300 10” Right Hand Wafer Check Valve

2L161J-300 12” Left Hand Wafer Check Valve

2L161K-300 12” Right Hand Wafer Check Valve P/N: 2L161E, F, G, H, J & K

ParT # SHaFT SizE rEPLaCES

2L153N-300 4” Left Hand Wafer Check Valve 2L153E & 2L153A

2L153P-300 4” Right Hand Wafer Check Valve 2L153F & 2L153B

2L153Q-300 6” Left Hand Wafer Check Valve 2L153L, 2L153G, 2L153C

2L153R-300 6” Right Hand Wafer Check Valve 2L153M, 2L153H, 2L153D

SizE-iT! Vacuum Primed Non-Clog Pump impellers

Volute GasketsEach time the rotating assembly is taken apart, install a new volute gasket to increase the life span of your pump.

Vacuum Priming Pump Volute Gaskets. ParT # PUMP SizE 60A26 4B2B, 4B2C, 4B2D, 4C2B, 4C2D, 4B2X, 4C2X60A28 4B3B, 4C3B, 4D3B, 6B3B, 6C3B, 6D3B60A88 8C4D, 8D4D 60A106B 4D4B

Turbo PiSTa® Grit Pump Volute Gaskets.ParT # PUMP SizE 60A26 4B2H, 4B2J 60A28 6B3H, 6B3J, 6C3H, 6C3J, 6D3H, 6D3J

Flooded Suction Pump Volute Gaskets.ParT # PUMP SizE 60A26 4B2, 4B2A, 4C2, 4C2A, 4B2Y, 4C2Y60A28 4B3, 4C3, 4D3, 6B3, 6B3A, 6B3C, 6C3, 6C3A, 6C3C, 6D3, 6D3A60A106B 4C4A, 4D4A 60A107B 4C5, 4D5, 8C5A, 8D5A, 10C5A, 10D5A, 6D560A88 6B4C, 6C4C, 6D4C, 8B4A, 8B4B, 8B4C, 8C4A, 8C4B, 8C4C, 8D4A, 8D4B, 8D4C60A101B 10D6 60A109B 12D5

COUNTEr- CLOCKWiSE CLOCKWiSE PUMP MODEL ParT # ParT #4B2B PUMP 60D21 60D42TURBO 4B2C PUMP 87D103 87D104 4B2D PUMP 60C76 60C75 4B3B PUMP 60D43 60D14C2B PUMP 60D63 60D64 4C2D PUMP 60C77 60C78 4C3B PUMP 60D44 60D234D3B PUMP 60D129 60D193 4D4B PUMP 60D259 60D2586B3B PUMP 60D45 60D346C3B PUMP 60D47 60D46 6D3B PUMP 60D90 60D1928C4D PUMP 60D178 60D1798D4D PUMP 60D150 60D151

60D45

Select your Smith & Loveless Vacuum Primed Non-Clog Pump Model from the SIZE-IT Chart to the right and determine whether you need clockwise or counterclockwise rotation. Includes: (1) non-clog pump impeller.


2L153 C & D ParT #

55A31

55A33

55B29

6L184B

2L153C6

55B34

55A35

2L153C9

55B30

2L153A11

6L55N

11L104N

1L69B

6L55M

DrWG #

2

3

4

5

6

7

8

9

10

11

12

13

14

15

2L153 G, HParT #

55A38B

55A33

55B29

6L184B

2L153C-12

55B34

55A35

2L153C9

55A37

2L153A11

6L55N

11L104M

1L69B

6L55M

DESCriPTiON

Seat O-Ring

Brass Arm*

Brass Clapper

S.S. Shoulder Bolt

S.S. Pin

S.S. Shaft*

Bronze Bushing (2 Required)

Shaft O-Ring (2 Required)

Steel Bar Handle

S.S. Pin

Eye Bolt (from body to spring)

S.S. Spring

Pipe Plug

Eye Bolt (from handle to spring)

2L153Q & rParT #

11L207G

55A39

55B40

6L184B

2L153C-12

55B37

55A35

2L153C9

55A37

2L153A11

6L55N

11L104M

1L69B

6L55M

2L153L & MParT #

55A38B

55A39

55B29

6L184B

2L153C-12

55B37

55A35

2L153C9

55A37

2L153A11

6L55N

11L104M

1L69B

6L55M

FOrMULa X® WWMPS Check Valves

Parts Tip: The 2L153A & B were replaced by the 2L153E & F. The 2L153E & F have been replaced by the 2L153N & P. You can purchase repair parts for all revision levels (see below).

Tech Tip: Two 11L1A Flange Gaskets are recommended if you have removed the 4 inch 2L153 Wafer Check Valve.

4” Wafer Check Valve repair Parts

5

4

3

9

614

988 711

10

12

15 134

2

2L153a & BParT # 55A3055A4055B286L184A2L153A655B44/55B3255A342L153A955B302L153A116L55N11L104N1L69B6L55M

23456789

101112131415

55A38A55A4055B286L184A2L153A655B44/55B3255A342L153A955A362L153D116L55N11L104N1L69B6L55M

Seat O-RingBrass Arm*Brass ClapperS.S. Shoulder BoltS.S. PinS.S. Shaft*Bronze Bushing (2 Required)Shaft O-Ring (2 Required)Steel Bar HandleS.S. PinEye Bolt, (from body to spring)S.S. SpringPipe PlugEye Bolt, (from handle to spring)Flange Gasket (2 req. per valve)

11L207F55A3255B396L184A2L153A655B3255A342L153A955A362L153D116L55N11L104N1L69B6L55M

2L153E, FParT #

2L153N, PParT #

DESCriPTiON DraWiNG #

*NOTE: The Arms and Shafts are now drilled to accommodate double roll pins (2L153A6).

11L207F55A3255B396L184A2L153A655B3255A342L153A955A362L153D116L55N11L104N1L69C6L55M11L1A

2L153S, TParT #

ParT # SHaFT SizE

2L153S-304 4” Left Hand Wafer Check Valve

2L153T-304 4” Right Hand Wafer Check Valve

2L153Q-304 6” Left Hand Wafer Check Valve

2L153R-304 6” Right Hand Wafer Check Valve

P/N: 2L153S, T, Q & R

6” Wafer Check Valve repair Parts

5

4

3

9

614

988 711

10

12

15 134

2

Tech Tip: Two 11L1C Flange Gaskets are recommended if you have removed the 6 inch 2L153 Wafer Check Valve.

Parts Tip: The 2L153C & D were replaced by the 2L153G & H. The 2L153G & H were replaced by the 2L153L & M. The 2L153L & M have now been replaced by the 2L153Q & R. You can purchase repair parts for all revision levels (see below).

When should you repair a check valve versus replace it? Smith & Loveless’ Customer Service Team notes most customers rebuild a wafer check valve when the check valve is in need of: Pin, Shaft, O-Rings, Clapper & Arm.

When it comes to seat problems, with the wafer check valve, evaluate the age of check valve.

If your wafer check valve is the newest design with the dove tail grove for the O-Ring seat, most customers will change the seat through repair.

However, if you have an older style check valve where the seat is glued in place, it’s time to replace the check valve. Typically customers permanently damage the seat when trying to remove the glued in O-Ring.

If repair time is a concern, many operators keep a spare wafer check valve on hand to install and then take the check valve they just removed back to the shop to rebuild it.

No matter whether you decide to repair, rebuild or install an all new wafer check valve, your Smith & Loveless Representative or the Smith & Loveless Parts Department can assist you with the parts you’ll need.S

Wafer Check Valves repair vs.

replacement

*NOTE: The Arms and Shafts are now drilled to accommodate double roll pins (2L153C6 OR 2L153C-12)


Thousands of Smith & Loveless’ Classic Wet Well Mounted Pump Stations have been installed in the field for more than 15 years. Over this time, some of the hoods have been damaged in one form or another at the hinge area. The Continuous Hinge/Backing Bar Retrofit Kit can bring your 15+ year old hood back to life for a fraction of the cost of a replacement hood. The backing bar installs along the full length of the fiberglass hood lip. It fully covers the old hinge points and adds all of the structural support required for the rugged, stainless steel continuous hinges.

Check out the fiberglass around your hood’s hinges. If it is beginning to show its age, your hood might be a good candidate for a Continuous Hinge/Backing Bar Retrofit Kit.

SAVE MONEY! Buy the Hood Lift Assist/Continuous Hinge/Backing Bar Retrofit Kits At The Same Time!

Ask your S&L Rep about our special combo kit prices!

Includes: (1) Hood Lift Assist Kit, (1) Continuous Hinge/Backing Bar Combo Kit.

Hood Fixes

The new S&L Continuous Hinge/Backing Bar Retrofit Kit is the ideal way to extend the life of your hood lip where the hinge bolts to it. This solid extruded aluminum backing bar runs the full length of the hood, providing support for the new solid stainless steel continuous hinges. These rugged, heavy-duty hinges mount to the base side plate and the lip of the hood. The Continuous Hinge/Backing Bar Retrofit Kit comes in a 49” length and 62” length.

The only thing you need to know is the length of your hood lip that your existing hinges are now installed. Many of Smith & Loveless’ Representatives also provide installation services of these Retrofit Kits.

Call today to find out more.

Continuous Hinge/Backing Bar Kit

The 49” Kit includes: a 49” backing bar, two continuous hinges, mounting hardware and step-by-step 3-D illustrated installation instructions.

The 62” Kit includes: a 62” backing bar, three continuous hinges, mounting hardware and step-by-step 3-D installation instructions.

On all Smith & Loveless Duplex Wet Well Mounted Pump Stations, there is a CW and CCW pump. The pump draws the wastewater up from the wet well and into the volute that houses the impeller. The pump then discharges the wastewater out of the volute. This can be seen in fig. 3 by following the arrows. By looking at the directional flow of the wastewater through the pump, the rotation can be determined.

In the diagram, the flow is pulled into the pump from the wet well that is located directly under the pump. The pump on the left in this diagram is the CW (Clockwise) rotation. The pump on the right in this diagram is the CCW (Counter-Clockwise) rotation. The flow always circulates around the volute first and then out through the volute discharge. Whatever rotation this flow path is will determine whether the impeller and pump are CW or CCW in rotation.

Determining impeller rotation is one of the most common questions customers ask. If you have the impeller already removed, the first thing is to make sure the “motor end” with keyway is up and the larger opening “suction end” is down.

CW (Clockwise) Rotation CCW (Counter-Clockwise) Rotation

If you haven’t removed the pump yet, you can still determine the rotation of the pump and impeller by looking at the equipment and how the wastewater flows through the pump.

Then looking down on the impeller with the “motor end” up, determine which way the vanes curve. The first drawing shows a CW (Clockwise) rotation. The second drawing shows a CCW (Counter-Clockwise) rotation.

Impeller Rotation

fig. 1

fig. 2 fig. 3


Saving Meadowbrook Village

The Smith & Loveless X-PELLER® Impeller is designed to take on any material clogging pumps, including diapers, hand wipes, and dental floss. The X-PELLER® Impeller works with vacuum primed and flooded suction pumps.

X-PELLER® Solves City’s History of Pump Clogging

Opening your Classic Pump Station hood just got easier with the new Hood Lift Assist by Smith & Loveless, specially designed for the insulated and non-insulated single piece Smith & Loveless above grade pump station hood.

The Hood Lift Assist Kit features two (2) Gas Shocks and two (2) patent-pending Gas Shock Pivot Assemblies that extend the hood opening to an

amazing 85 degrees* in most installations. Without this patented Gas Shock Pivot Assembly, you only get a 45 degree opening.

All you need to know are the hood & side plate dimensions and weight of your station hood. Order your Hood Lift Assist Retrofit Kit today! * In a limited number of installations, the bracket will prevent the hood from opening the full 85 degrees.

You may also want to upgrade the hinge kit of your Classic Hood seen on page 14.

Hood Lift Assist Retrofit Kit

Hood Size Hood Type Part #

49” W x 64” L Non-Insulated LiftAssist

49” W x 64” L Insulated LiftAssist





Hood Lift Assist Kit

Protect Your Investment!

PART # VOLTAGE4L336A 190 to 2704L336B 430 to 480

Phase Monitor

4L336A & B

The Phase Monitor PN: 4L336A and PN: 4L336B is one of the cheapest insurance policies you can have for your pump station. The Phase Monitor will shut down your pump station and send an alarm if incoming phase variances hit the pump station. The Phase Monitor protects your pump station if:

1. A phase is lost.

2. A phase is reversed.

3. Voltage drops causing brown outs, resulting in control panel and motor damage. While some amount of wiring is required to connect to your pump station’s alarms, installing the Phase Monitor is simple for a qualified electrician to perform.

Pump clogs caused by “flushable” consumer products are a thing of the past at this residential pump station following installation of the X-PELLEr® Impeller.

The underground pump station, installed in 1973 at the Meadowbrook Village mobile home park in Salt Lake City, Utah, featured 4” pumps designed for flows of 125 GPM at 20’ TDH. An abundance of swifters and wet wipes began to cause clogging approximately twice a month.

This annoying problem was also a costly one as well. Every time the pumps clogged, two service employees had to be sent to perform maintenance on the station. Many times this was in the middle of the night, requiring overtime.

After consulting with a local S&L representative in July 2012, the station’s pumps were retrofitted with proprietary X-PELLEr® Impellers featuring a clog resistant design. Because of the vertical construction of the S&L Pumps, impeller changeout was quick and easy.

Key to the X-PELLEr®’s success is its mono-port design, which creates a single flow path through the impeller and negates the common buildup of fibrous material from today’s flushables in multi-vane pump impellers.

Since installation of the X-PELLEr® more than a year ago, the mobile home park has been more than pleased with the results. Pump clogs have been eliminated, saving time and money.

Project Details

application: Mobile Home Park

Product: X-PELLEr® Impeller

installation:2012

requirements:Pass problem flushables

avg. Flow: 125 GPM (7.9 lps)

TDH: 20’ (6.1 m)

Other Details: Impeller was installed in an underground pump station that has been in operation since 1973

®


SHADE AIDE™ SUN BLOCKERPART # ITEM COVERS HMI FRAME SIZEH87A379 SHADE AIDE™ Kit-Small 7” H x 9.5” W x 2.25” DH87A379B SHADE AIDE™ Kit-Small Stainless Steel 7” H x 9.5” W x 2.25” DH87A485 SHADE AIDE™ Kit-Large 11” H x 15.5” W x 2.25” DH87A485A SHADE AIDE™ Kit-Large Stainless Steel 11” H x 15.5” W x 2.25” DH87A503A SHADE AIDE™ Kit-Extra Large 14” H x 19.875” W x 2.25” DH87A503B SHADE AIDE™ Kit-Extra Large Stainless Steel 14” H x 19.875” W x 2.25” D

H87A379

H87A379

H87A379BH87A485

H87A503A

Nothing is worse than not being able to view your equipment’s control panel display due to the sun. Color touch screens and black & white screens all wash out at some point due to sunshine. Not anymore! The SHADE AIDE™ by Smith & Loveless solves this problem.

The SHADE AIDE™ collapses when not in use and is fully lockable. It also protects your display from the harmful effects of constant UV ray exposure. Start viewing your display - no matter how bright the sun!

Includes: (1) SHADE AIDE™ Kit.

Now available in 3 sizes

+ Stainless

Steel!

Let the sun shine down on me

Patent pending

Allen Bradley Electronic Operator Interface Shade Aide™ Size Look-Up Chart

Allen Bradley Model Screen Type Shade Aide™ PN2711 PanelView Standard Terminal 600 Key/Touch H87A4852711 PanelView Standard Terminal 600 Touch H87A3792711C PanelView Component Terminal C600 Touch H87A3792711C PanelView Component Terminal C1000 Touch H87A4852711P PanelView Plus, Plus CE, Plus Compact 400 Key/Touch H87A3792711P PanelView Plus, Plus CE, Plus Compact 600 Key/Touch H87A4852711P PanelView Plus, Plus CE, Plus Compact 600 Touch H87A3792711P PanelView Plus, Plus CE 700 Key/Touch, Touch H87A4852711P PanelView Plus, Plus CE, Plus Compact 1000 Touch H87A485

Can’t view your HMI Display due to the sun? Try the SHADE AIDE™ solution.

Now available in 3 sizes! The SHADE AIDE™ comes completely assembled. You just match drill on the front of the control panel to the SHADE AIDE™’s installation template, install the gas tight sealing washers and sealing gasket when you install the screws and nuts and you easily maintain your NEMA 4X control panel rating.


aNODE TEST BOX SiziNG iNFOrMaTiON Circular Steel Structures: recessed Wet Well Mounted Pump Stations, Custom Series & DUO-DUCT® Pump Stations.

PUMP STaTiON SizE

7’-0” Diameter

8’-0” Diameter

8’-6” Diameter

9’-9” Diameter

10’-6” Diameter

11’-6” Diameter

Fully Buried Steel Structures: CaPSULar® Pump Stations

PUMP STaTiON SizE

9’-9” Width X 21’-0” Length





The Ultimate in Monitoring:

The NEMA 3R panel cover has been removed for this photo and is shown with the standard 2 sacrificial anode pack.

The anode Test Box

The Smith & Loveless anode Test Box was designed to monitor the current flow in each Sacrificial Anode surrounding the buried pump station. The amount of current flowing in the anodes depends on the bare steel of the structure, plus any bare steel such as the connecting piping. The flow of current is also effected by the electrical ground at the service pole.

The S&L Anode Test Box provides a single measuring point to monitor the current flow and subsequent amount of anode migration. S&L’s Anode Test Box works well with not only Smith & Loveless equipment, but also on all underground steel structures such as water booster pump stations, valve vaults, and pump stations. See the sizing information below.

Includes: (1) Anode Test Box, Minimum (2) Sacrificial Anode Packs (quantity depends upon equipment selection seen in the table).

Conduit Size

3/4”

3/4”

3/4”

3/4”

1”

1”

Conduit Size

1-1/4”

1-1/4”

1-1/4”

1-1/4”

1-1/4”

Number of anodes

2

2

2

2

3

3

- Number of anodes

4

5

6

7

8

a. anode Test Box.

CorroSioN BloCker:

Sacrificial Anode Pack

Stop corrosion in its tracks with the Smith & Loveless Sacrificial Anode Pack. This magnesium-type 17 pound pack includes a 30 foot copper lead wire that attaches to the structure that is being protected from corrosion.

This sacrificial anode pack is used for corrosion protection on all buried pump stations and Recessed Wet Well Mounted Pump Stations, along with any wastewater treatment plant or water treatment plant buried in the ground. The sacrificial anode extends the life of the exposed metal by slowing the corrosion process.

The S&L PN: 12L8 Sacrificial Anode Pack can be tied directly into your Smith & Loveless Anode Test Box to monitor anode migration.

If you don’t know when your sacrificial anode pack was last updated, order and install one today.

12L8

ParT # DESCriPTiON

12L8 Sacrificial Anode Pack

Sacrificial Anode Pack.

Smith & Loveless now offers a cost effective In-Stock Control Panel for Classic Wet Well Mounted Pump Stations.

Customers can get a significant price break when they buy this off-the-shelf control panel. Once we receive your order, we just install the starters and breakers for the horsepower and voltage you need.

The In-Stock Control Panel has no options and comes with everything seen under component description and ships within 2-4 weeks. For more information, contact your local Smith & Loveless Representative or contact the Smith & Loveless Retrofit Department. It’s a way to save money and quickly upgrade your pump station’s control panel.

On-Demand/Constant Prime

COMPONENT DESCRIPTIONNEMA 1 Enclosure - SmallOpening the front single door (unscrew/lift off) is not necessary to reach the starters, breakers & switches as there are cut outs so these appear through the door for easy access. Starters and breakers are IEC rated.or

NEMA 1 Enclosure - LargeTwo door front with hinges and handle allows easy access to starters, breakers & switches. All starters and breakers are NEMA rated.

In-Stock Control Panels

Every In-Stock Control Panel comes with On-Demand/Constant Prime operation. When the priming system is in “On-Demand” mode, it will operate only after a pump is called on to run and if it is not primed. Once primed, the pump will be allowed to run. In the “Constant Prime” mode, both pumps are kept primed continuously, and ready to start immediately when called to pump. A simple selector switch changes the pump station operation from one mode to the other.

Starters & Overload Coils for Pump MotorsManual Reset Starter OverloadSet of Environmental Controls - heater, blower & GFI convenience outletBlower ThermostatControl Panel Heater - mounted to back of control panel with internal ThermostatCircuit Breakers & Relays for Vacuum Pumps & SolenoidsSONIC START® Operating ModulesSONIC START® STREAMLINE™ Time Delay RelaysSwitch to Operate Constant Prime/On Demand Priming SystemSequential Alternation with Manual Switch - Sequentially alternates the pumps each time a pump starts.

Float Switch Controls Circuit Breaker - Off, Low Level, High Level, & High Water Alarm (High Water Alarm terminals provided in panel for field connection)

Running Time MetersPump Motor Circuit BreakersPump Motor Handle Locks for Circuit BreakersH-O-A (Hand-Off-Auto) Switches3 KVA Transformer Circuit Breaker

NEMA 1 - Small Panel In-Stock Control Panel SizesIEC Rated StartersSIZE: 18” x 39” x 7 1/8” HP VOLTAGE 5 208 5 230 5 460 7.5 208 7.5 230 7.5 460 10 208 10 230 10 460 15 230 15 460 20 460 25 460

NEMA 1 - Large Panel In-Stock Control Panel SizesNEMA Rated StartersSIZE: 24” x 42” x 8” HP VOLTAGE 15 208 20 208 20 230 25 208 25 230 30 208 30 230 30 460


Watch the X-PELLER® video on how it makes a difference at www.smithandloveless.com/x-peller

X-PELLER® Impeller will get rid of those pesky clogging problems

Bet on it.The X-PELLER® impeller from S&L. Say goodbye to clogs caused by consumer goods billed as flushables and say hello to the X-PELLER® impeller. The X-PELLER® impeller is easy to install and makes clogs a thing of the past.

The X-PELLER® is a fully trimmable, non-clog, impeller that will handle flow rates up to 1000 GPM... And because the X-PELLER® can pass a 3” solid and doesn’t get hung up on stringy materials & rags, you’ll spend less time unclogging your pump and more time... enjoying yoga.

Check out our video online showing the Will it Flush? Game Show featuring the awesome capabilites of the X-PELLER® impeller!

Order your X-PELLER® impeller from Smith & Loveless at 800-898-9122 or online at smithandloveless.com. Try our risk free 60-day money back X-PELLER® impeller offer*.

*Buyers have 60 days from the date of shipment of the X-PELLEr® impeller to return the impeller. If they are not satisfied, Smith & Loveless will refund the money. Buyers are responsible for shipping and handling costs.

Smith & Loveless developed the Model S Conversion, the new arrangement with all piping and valves above the baseplate and outside of the wet well, after so many of our customers asked to reuse their existing Smith & Loveless Pumps and Control Panels. Smith & Loveless has taken the Model S Conversion to an all new level with the introduction of the DUrO-LaST® Model S Conversion.

By reusing your existing rotating assemblies and controls, which is the heart of every pump station, significant cost savings are realized. The DUrO-LaST® Model S Conversion comes with a new baseplate, piping to the volute, control panel mounting struts with

Your Secret Weapon for Surviving Tough Economic Conditions

vacuum pump shelf, hood, hood lift assist or rolling hood, blower and ventilation louvers mounted on the hood, new float switches, lifting stanchion, and plug valve wrench. By taking advantage of the special $500 adder, you can also upgrade to the SONiC STarT® STrEaMLiNE™ for a virtually maintenance free prime sensing system.

An added benefit with the DUrO-LaST® Model S Conversion is that you are extending the life of your older Classic Wet Well Mounted Pump Stations by more than 25 years through the DUrO-LaST® Stainless Steel Baseplate - that comes standard with a 25 year warranty.

Extend the life of your older Smith & Loveless Pump Station. With the 25-Year Warranty* on the DUrO-LaST® Stainless Steel Baseplate, it’s hard to go wrong.

The DUrO-LaST® Baseplate comes in two models, the Classic and FOrMULa X® Wet Well Mounted Pump Station models.S

*The 25-Year Warranty starts on the day the equipment ships and it covers only parts - replacement or repair - of the DURO-LAST® Stainless Steel Baseplate.

Shown here is the Classic model of the DURO-LAST® Model S Conversion featuring the DURO-LAST® SST baseplate.

®


Do you have a low flow pump that creates problems for your SCADA System? The Smith & Loveless Pump Failure Alarm Retrofit Kit can sense even the lowest flows. With many check valve whisker type limit switches, check valve deflection on low flows of 80 GPM or less present problems — especially with 4” piping – because the check valve movement is very minimal. The Smith & Loveless Pump Failure Alarm can detect even the slightest deflection in the check valve. Order your retrofit kit today. It includes everything you’ll need to upgrade your current check valve whisker limit switches.

Know When Your Pump Isn’t Working with the Pump Failure SensorKit Includes Everything For A 2-Pump Station - Above Or Below Grade

No matter what angle your check valve is, the Smith & Loveless Pump Failure Alarm bolts on and adjusts to that angle. It senses even the smallest check valve deflections.

H87A376

This sensor adapts to most manufacturers check valves.

If your check valve arm is 1/2” wide x 1-1/2” tall or smaller, the S&L Pump Failure Alarm will work on your valve.

Detect even the smallest deflections by ordering your kit today!

H87A376 Includes: (1) step-by-step 3-D illustrated Installation Instructions, (1) Right-Hand S&L Pump Failure Switch Assembly, (1) Left-Hand S&L Pump Failure Switch Assembly, (2) 8’ Cable Assembly for Relay Logic Control Panels, (2) Strain Relief, (2) Lock Nuts, (2) O-Rings, (1) tester for Initial Leveling of the S&L Pump Failure Sensor, (8) Cable Ties.

ORDERING NOTE: If installing Pump Failure Alarm into a PLC system for the first time, programming for the new alarm condition in the PLC will be required.

S&L PUMP FAILURE ALARM & SENSOR RETROFIT KITPART # QTY TYPE DESCRIPTION H87A376 1 Relay Logic S&L Pump Failure Alarm 2-Pump Retrofit Sensor Kit 4L304A 2 LH & RH for Relay Logic Panels (Includes LH & RH Sensors),5L49B 2 Time Delay Relay, 8-Pin Socket, & Relay4L264 2 H87A376 1 PLC Whisker limit switch conversion or PLC 2-Pump LH & RH Pump Failure Alarm Retrofit Sensor Kit. (Includes 1 LH & 1 RH Kit) If PLC, programming of the PLC for the new alarm will be required.

H87A383A 1 Relay Logic Right-Hand S&L 1-Pump - Pump Failure Alarm 4L304A 1 RH Only Retrofit Sensor Kit for Relay Logic Panels (Includes5L59B 1 1 RH kit only) Time Delay Relay, 8-Pin Socket & Relay4L264 1 H87A383A 1 PLC Right-Hand S&L 1-Pump - Pump Failure Alarm RH Only Retrofit Sensor Kit for installation on Pump Station with PLC (Includes one RH sensor only) Programming of the PLC for the new alarm will be required. H87A383B 1 Relay Logic Left-Hand S&L 1-Pump - Pump Failure Alarm 4L304A 1 LH Only Retrofit Sensor Kit for Relay Logic Panels (Includes5L59B 1 1 LH sensor only) Time Delay Relay, 8-Pin Socket 4L2641 & Relay

H87A383B 1 PLC Left-Hand S&L 1-Pump - Pump Failure Alarm LH Only Retrofit Sensor Kit for PLC (Includes 1 LH sensor only) Programming of the PLC for the new alarm will be required.

87B397A 1 RH Water Proof-Switch Only. (Includes 1 RH switch only). If installing this alarm for the first time, additional parts for the entire Pump Failure Alarm kit will also need to also be ordered.

87B397B 1 LH Water Proof-Switch Only. (Includes 1 LH switch only). If installing this alarm for the first time, additional parts for the entire Pump Failure Alarm kit will also need to also be ordered.

87B399 1 Tester Pump Failure Alarm Tester (Includes 1 tester for setting angle of sensor on check valve arm.)

Each time the mechanical seal is replaced, S&L recommends the Seal Housing Gasket or Quad Ring also be replaced.

Seal Housing Gasket & Quad RingIncludes: (1) seal housing gasket or (1) quad ring.GASKET QUAD RINGPART # PART # SHAFT SIZE60A11 60A110 B-Shaft:1-7/8” 60A17 60A111 C-Shaft: 2-1/8”60A84 60A112 D-Shaft: 3”

Just like its single seal little brother, the Double Mechanical Seal was designed to have the longest seal life of any in the industry. Used on all Smith & Loveless flooded suction pumps found on Custom Series, and CAPSULAR®

Underground Pump Stations, it comes in three sizes, which is dependent upon the shaft size.

Double Mechanical Seal Parts KitIncludes: (2) carbons, (2) ceramics, (1) spring, o-rings & quad rings.

Quad Ring

Seal Housing Gasket & Quad Ring

Seal Housing Gasket

PART # SHAFT SIZEH60A119 B-Shaft: 1-7/8”H60A120 C-Shaft: 2-1/8”H60A121 D-Shaft: 3”

Double Mechanical Seal Replacement Parts Kit

PARTS TIP: Replace the Seal Housing Gasket or Quad Ring (see below), Volute Gasket (see pg 10) and Impeller Bolt (see pg 27) whenever a rotating assembly is removed.

PARTS TIP: Determining whether to use the flat Gasket or the Quad Ring. The older Seal Housing has a flat surface and uses the flat Gasket for both the Single and Double seal. The newer Seal Housing has a groove and it can use either the flat Gasket or the Quad Ring; however, Smith & Loveless recommends the Quad Ring.


LIGHTNING PROTECTION KITPART # 4L368 ITEM Surge Capacitor PART # 4L369 ITEM Lightning Arrester

LIGHTNING PROTECTIONPART # 4L430G ITEM Lightning Arrestor/Surge Capacitor

Are your pump stations prepared for thunderstorms? When Mother Nature strikes, she strikes hard! Invest in our lightning protection equipment to minimize your chances of future costly repairs.

Smith & Loveless offers the Lightning Protection Kit that includes the Lightning Arrestor PN: 4L369 and the Surge Capacitor PN: 4L368 that to help protect the electrical controls of your pump station. In order to work correctly, you will need to install both parts. Smith & Loveless now also offers the Surge Protector PN: 4L430G that can perform both functions.

Mother Nature can be costly!

4L3694L3684L430G

LIGHTNING PROTECTION

Underground Pump Station Humidistat & Dehumidifier

Keep Humidity In Check

With Winter on its way, humidity can quickly create problems if it is not controlled. As part of your Winter equipment review, make sure the Smith & Loveless Humidistat PN: 4L215 and Dehumidifier PN: 11L150L are functioning correctly. You easily set the level of desired humidity with the convenient dial switch and the PN: 4L215 Humidistat will operate the dehumidifier PN: 11L150L. It handles relative humidity 0 to 70%.

Includes: (1) humidistat and/or (1) dehumidifier

4L215 11L150L

HUMIDISTAT & DEHUMIDIFIER. PART # DESCRIPTION 4L215 Humidistat 11L150L Dehumidifier

S&L’s Impeller Bolts feature embedded Nylock. Each time you remove the impeller, replace the Impeller Bolt. Remember to torque impeller bolts.

Single Mechanical Seal Replacement Parts KitIncludes: (1) carbon, (1) ceramic, (1) spring, (1) instruction booklet on how to install.

Specifically designed by Smith & Loveless for the Smith & Loveless pump. With more than 60,000 seals in service today, Senior R&D Engineer Frank Weis originally designed the seal to last more than 7 years and it has been proven to have one of the longest life-cycles of any mechanical seal in the industry. It is also easy to change with commonly found tools: 4 wedges, a hammer and a socket wrench.

Don’t be caught without a spare seal. Order one today!

Embedded Nylock

PART # SHAFT SIZE 60A12 B-Shaft: 1-7/8” 60A12 C-Shaft: 2-1/8” 60A87 D-Shaft: 3”

PARTS TIP: It is recommended to replace the Seal Housing Gasket or Quad Ring (see pg 25)and the Volute Gasket (see pg 10) whenever a rotating assembly is removed.

PART # SHAFT SIZE H87A28 B-Shaft: 1-7/8” H87A97 C-Shaft: 2-1/8” H87A182 D-Shaft: 3”

Impeller Bolts

Single Mechanical Seal Replacement Kit

The Smith & Loveless Single Mechanical Seal is used on all Smith & Loveless vacuum primed pumps found on the Classic and Recessed Wet Well Mounted Pump Station, FORMULA X® and PISTA® Turbo Grit Pump.

Here are the part numbers for the Impeller Bolt.

Protect your pump station, order your Lightning Protection today!


Traveling Trailer Mounted

FORMULA X® Wet Well

Mounted Pump Station

Look for us in your location soon

The Smith & Loveless trailer-mounted FORMULA X® WWMPS will be traveling all over the world in 2014. To find out when it will be in your area, contact your local Smith & Loveless representative. By calling them now, you can make sure you are on their list of places to visit when the pump station is in your area.

Underground Pump Station Monitoring PanelPut Monitoring At Grade and Reduce Times Required to Enter the Underground Pump Station

Reduce the number of times you need to enter the underground pump station by locating a Smith & Loveless Monitoring Panel at grade. Then you only have to enter the pump station once a month to exercise the valves.

Typically included in the Smith & Loveless Monitoring Panel is the Hand/Off/Auto controls so that you can bump the motors and pumps to make sure things are pumping well, running time meters, Pump Failure Alarm, and Station Flooding Alarm. Some customers also move all of the controls to at grade and keep an

emergency E-Stop panel down in the underground pump station for emergency pump stops. With the PumpLogix™ PX2 controller at grade and by switching from bubblers to submersible pressure transducers in the wet well level, pump alternation, and wet well level simulation can all be run from at grade. For more information on Smith & Loveless’ Monitoring Panel contact your local Representative or contact the Smith & Loveless Retrofit Department.

Locating the Underground Pump Station Monitoring Panel, by Smith & Loveless, at grade will help reduce the number of times an operator needs to enter the underground pump station to check on the pump station.

Replacing Volute Gaskets

When taking apart your rotating assembly, note how many volute gaskets you remove. You will need to reinstall the same number and thickness to prevent rubbing during pump operation. Before turning your pump back to full operation, bump the motor to see if you hear any rubbing and to check for correct motor rotation. If there is rubbing, you will need to add more volute gaskets. If the rotation is incorrect, rewire it for correct rotation. See page 10 to determine which gasket is required for your pump.

Flooded Suction Non-Clog Pump ImpellersSelect your Smith & Loveless Flooded Suction Non-Clog Pump Model from the SIZE-IT Chart below and determine whether you need clockwise or counterclockwise rotation. Includes: (1) non-clog pump impeller.

COUNTER- CLOCKWISE CLOCKWISE PUMP MODEL PART # PART #4B2 PUMP 60D21 60D424C2 PUMP 60D63 60D644B2A PUMP 60C76 60C75 TURBO 4B2H PUMP 60D250 60D251TURBO 4B2J PUMP 87D103 87D104 4C2A PUMP 60C77 60C784B3 PUMP 60D43 60D1 4C3 PUMP 60D44 60D234D3 PUMP 60D129 60D193 4B4A PUMP 60D172 60D1714C4A PUMP 60D170 60D169 4D2A PUMP 60D164 60D163 4C5 PUMP 60D238 60D2394D5 PUMP 60D234 60D235 6B3 PUMP 60D45 60D346C3 PUMP 60D47 60D466D3 PUMP 60D90 60D1926B3A PUMP 60D203 60D2026C3A PUMP 60D187 60D1866D3A PUMP 60D176 60D1686B3C PUMP 60D222 60D224 6C3C PUMP 60D221 60D2236D3C PUMP 60D212 60D2136B4C PUMP 60D201 60D2006C4C PUMP 60D198 60D1996D4C PUMP 60D188 60D1898B4A PUMP 60D138 60D1398C4A PUMP 60D120 60D1198D4A PUMP 60D118 60D1178B4B PUMP 60D209 60D2108C4B PUMP 60D178 60D1798D4B PUMP 60D150 60D1518C4C PUMP 60D198 60D1998D4C PUMP 60D188 60D1898C5A PUMP 60D196 60D1978D5A PUMP 60D180 60D18110C5A PUMP 60D196 60D19710D5A PUMP 60D180 60D18110D6 PUMP 60D155 60D15612D5 PUMP 60D134 60D207

Bet on the X-PeLLeR® eVeRY time.

Watch the X-PeLLeR® impeller video online at:

smithandloveless.com/xpeller


PART # DESCRIPTION 1L485A Filter Element Kit: incl. Bowl O-Ring & Filter Element1L485B Bowl Kit: incl. Bowl, Bowl O-Ring & Drain Kit1L485C Drain Kit: incl. Twist Drain & Drain O-Ring1L485D Baffle Kit: incl. Baffle, Deflector, & Bowl O-Ring1L371C O-Ring1L371E Element1L89E Element

1L485, 1L371 and 1L89 Repair Kits and Spare Parts

In 1996, the Smith & Loveless Seal Filter for non-clog flooded suction pumps was changed to PN: 1L485 (seen right) in order to provide a larger filtration volume than the previous version PN: 1L371. The seal filter element surface area jumped from 1 square inch (1L371) to 6 square inches of filter area. This greatly lengthens the time between the need to clean or change out the seal water filter element. The PN: 1L485 Seal Filter is used on all of Smith & Loveless’ Flooded Suction Pumps found on the following types of equipment: the remoted mounted PISTA® Turbo Grit Pump, and the product line of Smith & Loveless Underground Pump Stations. No piping changes are required to convert from the PN: 1L371 to the PN: 1L485. Includes: (1) seal filter assembly.

Complete Flooded Suction Pump Seal Filter Assembly. PART # DESCRIPTION 1L485 Seal Filter Assembly

Flooded Suction Pump Seal Filter

1L485

O-Ring ElementElement

1L485

1L3711L89

1L485, 1L371 & 1L89 PartsSmith & Loveless carries a full line of repair kits for the PN: 1L485. For the older style PN: 1L371 and PN: 1L89, Smith & Loveless still carries some of the element components. The PN: 1L485 is a direct replacement to both the PN: 1L371 and PN: 1L89 so it can be put in place easily.

Upgrade your underground pump station by retrofitting it with a maintenance lift. This greatly improves access to the pump station by operators. Smith & Loveless has models that fit not only S&L entrance tubes, but also entrance tubes by other manufacturers. Call your local Smith & Loveless Rep for more information. The entrance tube must be 44” in diameter.

Maintenance Lifts

Bubbler Air Compressors (Direct Air)Bubbler Air Compressors are used on all Smith & Loveless Underground Pump Stations. We sell two replacement Bubbler Air Compressors, the PN: 9L25C and the PN: 9L25. The PN: 9L25C is the smaller of the two units and the PN: 9L25 is the larger. Otherwise they perform the same way.

9L25

9L25C

PART # DESCRIPTION 9L25C Bubbler Air Compressor9L25 Bubbler Air Compressor

PARTS TIP: Avoid having to re-drill the mounting holes. The PN: 9L25C has 3 mounting feet and the PN: 9L25 has 4 mounting feet. Check to see which style you already have installed.

BUBBLER AIR COMPRESSORS Includes: (1) Bubbler Air Compressor.


The Smith & Loveless Factory-Bui l t MON-O-JECT® and DU-O-JECT ® Pneumat ic Ejector Sewage Lift Stations were built-to-last. Starting with its first installations in 1946, there are still thousands of these lift stations installed and operational all across North America, so here is a little bit more information on this 60+ year old, built-to-last product.

How it Works:Both the MON-O-JECT® and DU-O-JECT® work the same, with the major difference is that on the MON-O-JECT® there is only one influent waste receiver chamber and on the D U - O - J E C T ® t h e r e a r e two influent waste receiver chambers. Capacities are 30 to 200 gpm. Sewage flows by gravity from the sewer line, through the inlet gate valves, the inlet check valves and into the sewage receivers. Air displaced by the sewage is vented through separate hollow electrode-air pipes from each receiver, through the corresponding three-way air valve and out the air vent.

When sewage fills one of the receivers, an electrical circuit

Ejector Basics

DU-O-JECT®The DU-O-JECT® features 4 chambers: the top compart-ment - Chamber 1 - is accessible from ground level and houses the control panel and compressors. Chamber 2 - the middle compartment - houses the dual valve and manifold system and serves as an air storage tank. The two lowest - twin side-by-side Chambers 3 & 4 are influent waste receivers.

MON-O-JECT®The MON-O-JECT® features 3 chambers: the top chamber is accessible from ground level and houses the control panel and compressor. The middle chamber houses the valves, manifold and serves as an air-storage tank. The bottom and lowest section is the influent waste receiver.

is completed from the electrode, through the liquid, to the ground at the receiver wall, energizing a DC relay which activates the three-way air valve, cutting off the vent connection and connecting the sewage receiver to air stored under pressure in the middle section of the station. High pressure air passes through the three-way air valve, through the hollow electrode air pipe, and into the sewage receiver. The pressure forces the sewage back up the inlet pipe, through the discharge check valve and gate valve, through the common discharge pipe into the force main.

An adjustable, electrical “No-Fail” timer, energized by the DC relay, keeps the three-way air valve energized for a predetermined period of time while the sewage is ejected from the receiver. When the time cycle is completed, it releases the interlocks that prevent both receivers from ejecting at the same time, reverses the three-

way air valve which returns to its original position, cutting off the high pressure air supply and connects the receiver to the vent line. The interlocks provide automatic alternation.S

Looking down and into the top chamber which houses the control panel and compressors.

The MON-O-JECT® ships as a complete Pneumatic Ejector, ready to hook up to the influent and effluent lines of the collection system. These robust systems are ideal for low-flow, remote locations such as National Parks.

Looking down into the MON-O-JECT® Chamber 1 and you can see the ladder leading into Chamber 2.

Ejector Pump Station Timer

Smith & Loveless’ Ejector Pump Stations have used two different timers throughout the years. The first generation timer was PN: 4L104. It was replaced with the PN: 4L145A. So if your Ejector Pump Station is in need of a new timer, order PN: 4L145A today!

Includes: (1) timer.

4L145A

EJECTOr PUMP STaTiON TiMErParT # DESCriPTiON 4L145A Timer, Ejector Pump Station

Smith & Loveless’ Ejector Pump Stations have used five different 3-Way solenoid valves over the years. For those stations that still have PN: 1L109, you’ll need to convert your piping down to 3/4” diameter on both the inlet and outlet before installing the PN: 1L385A. Order your spare PN: 1L385A today!Includes: (1) 3-Way solenoid valve.

1L385A

Ejector 3-Way Solenoid Valve

EJECTOr 3-WaY SOLENOiD VaLVEParT # DESCriPTiON 1L385A 3-Way Solenoid Valve for an Ejector Pump Station

Ejector Electrode System

The exclusive “No-Fail” Electrode System is Standard Equipment on the DU-O-JECT ® and MON-O-JECT® Ejector Sewage Lift Station. The unique Smith & Loveless “No-Fail” electrode system utilizing large, hollow stainless steel electrodes (with greatly increased surface area) eliminates most failures due to nonconductive sewage deposits on the electrodes; and only the Smith & Loveless “No-Fail” electrode system can prevent grounding failures which put other ejectors out of operation.

The system is composed of heavy-duty rectifiers that change alternating current to direct current, a sensitive direct current relay, a high-accuracy timing unit and a hollow electrode.

Should an electrode ever become grounded during the ejection cycle, one of the continuously lit “No-Fail” lights on the control panel indicates (by dimming the grounded receiver) that the unit is operating under failure conditions. At the end of the

ejection, the “No Fail” timer breaks the relay circuit, returning the three-way air valve to its original position, cutting off the high-pressure air supply a n d c o n n e c t i n g the receiver to the vent line. The other rece ive r i s t hen permitted to operate when the liquid level comes in contact with the electrode in that receiver.

Frequently, the rush of air in the ejection cycle will flush any grounding material off the electrode and remove the failure condition. When this happens, the electrode system will return to normal operation automatically.

Should the electrode remain grounded, the unit will perform an ejection cycle immediately following the ejection cycle of the operative unit whether or not the receiver is full of sewage. If the electrodes in both receivers become grounded, the DU-O-JECT® will operate in alternating cycles, providing continuous service until the operator can return the ejector to normal service.

The exclusive “No-Fail” Electrode System, combined with the other quality features of the Smith & Loveless DU-O-JECT®, makes it the most trouble-free duplex sewage ejector installed today.S


Increasing Flooded Suction Pump Station Capacity

S&L Non-Clog Flooded Suction Pumps can also be ordered with the NEMA Premium Efficiency rating.

One of the strongest After Market Retrofit areas is upgrading the capacity of an underground pump station that also includes new piping layouts. If precise pump station dimensions can be given to Smith & Loveless’ After Market Division, they can help you upgrade not only Smith & Loveless pump stations, but also other manufacturer’s pump stations. By replacing only the pumps and piping, this can be a major savings to a city or municipality.

Below you will see a few sample pump station layouts. The next time you need to upgrade, just call Smith & Loveless’ local Representative or the After Market Division. They will find a retrofit possibility for you.

ThermostatsEver wonder what those two (2) quarter size objects were protruding out of the side of your Wet Well Mounted Pump Station Control Panel? Thermostats that control your pump station’s climate.

The 4L135B Heater Thermostat controls the temperature when it falls to 370F. It begins supplying power to your heater until the temperature inside the pump station reaches 520F.

The 4L135C Ventilation Thermostat controls the temperature when it reaches 900F. It begins supplying power to your ventilation blower and continues until the pump station temperature reaches 750F. Order your spare Thermostat today!

THERMOSTATSPART # ITEM 4L135B Heater Thermostat

4L135C Ventilation Thermostat

4L135B 4L135C

SIZE-IT!Smith & Loveless’ Spring-Loaded Non-Slamming Check Valves

Part #

2L34A2L34AA

2L35A2L35AA

2L35B2L35BB

2L35C2L35CC

2L35D2L35DD

Size ofValve

4” x 4”4” x 4”

4” x 6”4” x 6”

4” x 8”4” x 8”

5” x 8”5” x 8”

6” x 8”6” x 8”

A

13-5/1613-5/16

13-5/1613-5/16

18-1/418-1/4

18-1/418-1/4

18-1/418-1/4

B1

15/1615/16

15/1615/16

15/1615/16

15/1615/16

11

B2

15/1615/16

15/1615/16

1-1/81-1/8

1-1/81-1/8

1-1/81-1/8

C1

99

99

99

1010

1111

C2

99

1111

13-1/213-1/2

13-1/213-1/2

13-1/213-1/2

D1

7-1/27-1/2

7-1/27-1/2

7-1/27-1/2

8-1/28-1/2

9-1/29-1/2

D2

7-1/27-1/2

9-1/29-1/2

11-3/411-3/4

11-3/411-3/4

11-3/411-3/4

E1

5/85/8

5/85/8

5/8

5/8

3/4

3/4

3/4

3/4

E2

5/85/8

3/4

3/4

3/4

3/4

3/4

3/4

3/4

3/4

F

1010

1010

13-1/213-1/2

13-1/213-1/2

13-1/213-1/2

G

1010

13-1/213-1/2

13-1/213-1/2

13-1/213-1/2

13-1/213-1/2

H

6-1/46-1/4

6-1/46-1/4

8-3/48-3/4

8-3/48-3/4

8-3/48-3/4

I

7-3/167-3/16

7-3/167-3/16

9-1/29-1/2

9-1/29-1/2

9-1/29-1/2

Wt. In Lbs.

125125

130130

225225

235235

240240

RHVs.LH

RHLH

RHLH

RHLH

RHLH

RHLH

Dimension Chart

Dimension Drawing Keys

Pump Failure Sensor Kit Includes Everything For A 2-Pump Station - Above Or Below Grade

The Smith & Loveless Pump Failure Sensor works with any check valve arm that is 1/2” wide x 1-1/2” tall or smaller. Wafer Check Valves, Full Body Check Valves, any valve with a check valve arm that meets the above dimensions can use this sensor.

Even the smallest check valve deflection is sensed, because the Smith & Loveless Pump Failure Sensor detects even minimal movement. For more information on the Pump Failure Sensor Retrofit Kits, contact Smith & Loveless or your local Representative.

The Pump Failure Sensor fully rotates 360 degrees in relation to the check valve arm sensor attachment bracket, so that it can detect deflection of the check valve no matter what angle the check valve was installed — vertical, horizontal or somewhere in between.


Key Advantages

• Eliminates the need for increasing fittings — saving space, materials and labor cost.

• Spring-loaded gate, non-slamming design.

• Highest quality construction with cast iron body, bronze and stainless steel fittings.

• Lubricated dual o-ring shaft seals for easy opening and longer service life.

• Shaft extension allows right or left hand mounting of lever and spring assembly.

• Simple design and operation — all parts accessible through cover.

These two 3-D drawings of the Smith & Loveless Spring-Loaded Non-Slamming Check Valves highlight some of their key features of P/N: 2L34A/AA and 2L35A/AA.

Spring-Loaded Non-Slamming Check Valves

Hi-TensileCast Iron Body Spring Bracket

Hi-Carbon Steel SpringP/N: 11L88A

Spring Adjust-ment

Hi-Tensile Cast Iron HandleP/N: 55A1

Vent Plug

Double Stainless Roll PinsP/N: 11L149C

Double O-RingsP/N: 11L4C Stainless

Steel ShaftP/N: 55B25

Stainless Steel Roll PinP/N: 11L149C

Bronze Arm

Bronze Renewable Seat RingP/N: 55A11

Bronze Clapper DiscP/N: 55A9

Stainless Steel Castellated NutP/N: 6L226A

Stainless Steel Cotter PinP/N: 6L39BC

Your local Smith & loveless Pumping representative information

Smith & Loveless, Inc.14040 Santa Fe Trail DriveLenexa, KS 66215Ph: (800) 922-9048Fax: (913) 748-0106

Clogs are a thing of the passed.

TO ORDER, CALL 1-800-922-904838

SONIC START® STREAMLINE™

CALL 1.800.922.9048

VISIT SmithandLoveless.com

SONIC START® STREAMLINE™

Drastically Reduce Your Vacuum Priming Maintenance

with the NEW SONIC START® STREAMLINE™

Vacuum Priming System Kit for pump stations

Now thru July 31, 2014

PN: H87A391J1 Upgrade Kit 2 Upgrade Kits

$1,09089 MSRP $2,18178 MSRP*$67900 *$135800

BACK ON SALE.

*Buyers have 60 days from date of shipment of the SONIC START® STREAMLINE™ kit for pump station to return the item(s). If they are not satisfied, Smith & Loveless will refund the money. Buyers are responsible for shipping and handling costs.

Documents

DURO-LAST 23