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DTHiloadCommercialOverview
October2019
TotalSurface:52.000m2ShopsSurface:9.000m2
DTHiload:Loca<on&Opera<ngPrinciples
The Plant is located in Calle Dos # 9417,Quilicura. Santiago, Chile.
DesarrollosTecnológicosS.A.
Evolu<onofDTSABodies
q FactoryFoundedonChileinMay1994withtheideaofmakeanewdesignofBodiesforminingDumpTrucks.q In1995theprototypewasproducedforthefieldtest.q WithExcellentPerformanceonfield,thisnewsoluNonwasregisteredinMarch1996.q From1996to2001weresold400bodiesonChile,Peru,UnitedStatesandAustraliabecamethemostreliablebodyofthe
market.q InJuly2001Thecompany´snamewasmodifiedto“DesarrollosTecnologicosS.A”(DTSA).q TheBodydesignofDesarrollosTecnológicoshasimprovedeveryyearwithnewstagesin2002,2003and2004.q DTSADevelopthenew"BodyPhaseX"in2015.q InMay2016DTSAMade"TheWorldbiggestBody"fora400MTdumpTruck.q InMarch2019DTSAMovedtonewfacility in“BuenaventuraPlant”to increasetheproducNoncapacityand improvethe
manufacturingprocesses.
1994
2011
2016
1996
VII
DTSAHistory:Since1994.
Customized body design.
Customer
CustomizedBody
Bodydesign
DTSA
Engineering Sales
ProducNon
MineoperaNonalcondiNons&Specs
“Tailormade”soluNons
Inventory
TechnicalSupport
AFTERMARKET
Seller
Parts&ServicesFactory
CurvedBodyconceptandeasykitassembly
TailoredSoluNon Customerrequirements CustomizedBody
ALLOEM 40SHORTTONS 400SHORTTONS
Komatsu HD325HD465,HD605
HD785-5,HD785-7 HD1500-7 730E 830E-AC 860E-1K
930E-4,930E-4SE 960E,980E
Caterpillar 770,772 775 777 785 789 793 795 797
Hitachi EH1600EH1700-
3 EH3000 EH3500ACII EH4000ACII EH4500EH5000ACIIEH5000AC-3
Liebherr T264 T282/T284
US6,520,590B2
DTSAInven<onPatent®
PATENTED DESIGN FOR ALL MAKES AND MODELS
DTHiload CompeNtor StandardBody
Average payload is
higher with DT
Srudy: Lower TCO with a DT body (*)
Average Fuel consumption is lower with DT.
AdvantagesofDTSABodies:LowerTCO
930E-4
analysis made by External Application Dept. (*) TCO: Total Cost Ownership
WEIGHT AND PAYLOAD COMPARISON (EG. Komatsu 930E)
ü DTismodular(easymaintenance)ü DTislighterwithfullpackage(-12mt,basedonesNmatedBWdeclaredvalues)ü DTcarriesmorepayload(+15mt,basedonBWdeclaredvalues)
Weight:Base:36,0TonsFullPack:39,7TonsStd.Capacity:KAC2:1:175M3SAE2:1:208M3
Weight:Base:47,8TonsFullPack:52,7TonsStd.Capacity:KAC2:1:166M3SAE2:1:202M3
AdvantagesofDTSABodies:LowerWeight
DTSA STDBody
OurDTDumpBodiesareengineeredtoincreaseyourmineproducNonandbofomlineprofitability.TheweightofDTBodiesarecustom-designed,engineered,andbuiltatthe“RightWeight”foryourspecificminingapplicaNon.
BaseFloor:16mm
Canopy:6–10mm+4mm
Withliners:+6mm.Totalfloorthickness:22mmFullplates=fullweight
BaseFloor:25mm+9mmthanstd.
Front:12mm+3mm
Withliners:+25mm(wear)or+12(impact).Totalfloorthickness:+50mm(wear)or+37mm(impact)
Triangles=lessweight
Advantages:SteelThickness+An<-abrassiveness
OurinnovaNveshapedesign(patented)allowsustodeliverastrongerdumpbodybuiltwith,lessbutmoreresistant,AnNabrassivesteelmaterialtoMAXIMIZEPAYLOAD.TheellipNcalshapeofourDTDumpBodiesREDUCESCARRYBACK,reducesNrewearandfuelcosts,andprovidesasaferloadingprocess.AllofourbodiesgothroughFEAANALYSIStoensurestrength,durabilityandlongevity.
DT Hi-Load: Lighter liners and reinforcement options.
Komatsu930Eexample:Linersweight:2,4MT
Shieldingweight:1,5MTTotalProtec<onpack:3,9MT
Advantages: KAC Payload.
SAE Volume Real Sitaution
Whcih do they fit better, SAE or KAC?
YOURTARGETVOLUME:BasedonminetargetinrelaNontomaterialdensity
KAC Volume
CompleteDischarge
- Lowerfuelconsump<on.(Lesshydrauliceffort)
- Lowerdischarge<me>lower<mepercycle.
Advantages:LowerDischargeangle:35°vs45°
WEKNOWEVERYMINESITEISDIFFERENTSOWECUSTOMENGINEERTOMEETYOURAPPLICATIONREQUIREMENTS.WefactorinmanycriNcalaspects,frommaterialtowearpafernsandmuchmore–allwecan,todelivertheperfectdumpbodyforyourapplicaNon.UsingacombinaNonoftradiNonalengineeringanalysisandfiniteelementanalysis,thedesignsareevaluatedforseveralcasesencounteredduringoperaNons.SimulaNonsofboth,normaloperaNngcondiNonsandabnormalcondiNons,inwhichfailuremayoccur,allowtheengineeringteamtoopNmizethedesigntoensurestrength,life,andopNmizeweight.
Advantageswhendischargeload.
Why the spillage has a cost? Ø Safety: spillage can cause an accident
and generate operation lost (asset and lost time)
Ø Can damage tires (tire price USD US$ 40000 each if it needs to be replaced).
Ø Support equipment is needed to clean the loading area as well as roads.
Ø Inefficiency at production . Lost of material before to arrive to the crusher. Lower speed to avoid road spillages.
DT HILOAD ® Bodies: Better for avoiding Spillage ü MoreFreeboardcapacity.ü Curvedcanopy:materialfellsdownattheloading
procedureandnotattheroad.ü Beferdunkangle(13°vs.9°).ü CurvedFloor:Beferloadingcenterwithbefer
balanceforthetruckü Bodyisliflebitwider(coveringregularNres)ü Afachments:Nredeflectors,mirrorprotectors,
canopyextension,rockejector,etc.).
CUSTOMFREEBOARDDesignedtocapturevolumetriccapacityforvariousmaterials(overburden,ore,coal)Mine-specificformatchingloadingtools.Zerospillrockduringtransport=lesscleanupFLEXIBLECANOPYLENGTH:SpecificforshopclearancewhileofferingcovertorequiredareasDUMPTAILHEIGHT:Properdumpgroundclearance,dumpingoverabermorinahopper
Advantages:Lowerspillage
Where:MineinChileTruck:930E-4Body:DTHiloadAccidentrootcause:Operatorfellasleep.Standardwaytoturnbackthetruck:usingacablecrane.AternaNvewayusingthisbody:Usethebodystructuralresistanceandelas<citytoapplytheforce.Finalresult:Truckbackinopera<onandnobodyrepairneeded.
hfps://www.youtube.com/watch?v=f-JR1dYy8v8
Advantages:Elas<cityandStructuralresistance.
Straightness,elas<cityanddurabilityofDTSABody,realexampleatChileminea)ChileanCase
b)SouthAfricanCase
Where:MineinSouthAfricaTruck:930E-4Body:DTHiloadSituaNon:Bigrockfallsonbobycanopy.Finalresult:Truckbackinopera<onandnobodyrepairneeded.y
DT Hiload body Standard maintenance: “Liners change-out” & “Overhaul”
n Body durability depends on: ü Material Abrasiveness ü Cycles per hour ü Material fragmentation ü Material Distribution ü Maintenance quality ü Mine operation quality
Linersreplacement:4,000-7,000hr
Overhaul:26,000-32,000hrPartReplacementp FloorplatesandBeamsp Canopyplatesifitisnecessary
- Mineral:Copper- Density:1.8Tonne/m3- Cycles:2.2perHr- Fleet:930Ex52
Durability(before1stOV)l 35,000Hrl 77,000Cyclesl 22,3MMTonnes
Minera Los Pelambres Case (MLP)
Advantages:DurabilityandMaintenance
Note:DTSAisinchargeofthemaintenanceofthesebodies.
DTSA BODY’S ESTIMATED LIFE EXPECTANCY & 1ST OVERHAUL
DTHiloadbody®:Durable,Heavyduty,Strenght.
Note:ü Consideringlevelsofwear,fragmentaNonandroadseverityintothesimulaNon(0=excellent;6=worst)ü Bodies100%manufacturedwithwear-resistant450HBSteel,25mm(1inch)thickness(exceptpivotboxesmadeoutofstructuralSteel)ü SimulaNonmadewith2cycles/hourü RespecNngOEM’spayloadpolicy,maintenanceinstrucNonsgivenbyDTSAandusingOEMspareparts.ü ThisisasimulaNononlyanddoesnotguaranteetheproductwillreachthegivenhours.ü ResultscomparisonwitharealoperaNon:Basedon2cycles/hourinachileancoppermine,thefieldresultswerewellabovethesimulaNon
(InMLP,1stoverhaulgivenat31.000hours,andperformedinaverageat39.000hours).
Advantages:DurabilityandMaintenance
DTHiloadbody:AdvantagesSummary
GlobalSupply
SoluNonsforallOEMs
2NDFIT1STFIT
Parts&ServicesFleetOpNmizaNon
DTHiload–Commercialscope
DTHiloadCustomers
SHIPPING FORMATS
300 MT Body REQUIRES: 1 x 40’container + 1x 20’ container
NEW:QUARTERNE
STED
May2016:FirstDTHiload®Dumpbodyfor400TPlace:DTPlant,Chile
A TEAM HERE TO HELP YOU ACHIEVE YOUR GOALS
THANKYOU
September2016:firstrunsof400TDTHiload®Dumpbody.
Place:Customer,USA