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Page 4f-1 Issue
Page 4f-1
DS-1200 G3 Service Manual
4f.1 - Output Conveyor Brackets (1200 Base)
1 Sep 2013
SEE SECTIONS 4f-3 TO 4f-10FOR OUTPUT PROCESSOR
Page 4f-2 Issue
Page 4f-2
DS-1200 G3 Service Manual
4f.2 - Output Conveyor Brackets (WJ Pro Interface)
SEE SECTIONS 4f-11 FOR WJ PRO INTERFACE
1 Sep 2013
Page 4f-3 Issue
Page 4f-3
DS-1200 G3 Service Manual
4f.3 - Output Processor Covers
1 Sep 2013
Page 4f-4 Issue
Page 4f-4
DS-1200 G3 Service Manual
4f.4 - Output Processor Chassis Assembly
1 Sep 2013
Page 4f-5 Issue
Page 4f-5
DS-1200 G3 Service Manual
4f.5 - Idle Roller Set Assembly (Output Processor)
1 Sep 2013
Page 4f-6 Issue
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DS-1200 G3 Service Manual
4f.6 - Fin Assembly A0-0684-A (Output Processor)
1 Sep 2013
Page 4f-7 Issue
Page 4f-7
DS-1200 G3 Service Manual
4f.7 - Backstop Assembly (Output Processor)
1 Sep 2013
Page 4f-8 Issue
Page 4f-8
DS-1200 G3 Service Manual
4f.8 - Infeed Drive Shaft & Motor Assembly (Output Processor)
1 Sep 2013
Page 4f-9 Issue
Page 4f-9
DS-1200 G3 Service Manual
4f.9 - Drive Transfer Cassette Assembly (Output Processor)
1 Sep 2013
Page 4f-10 Issue
Page 4f-10
DS-1200 G3 Service Manual
4f.10 - Feed Idle Roller Assembly (Output Processor)
1 Sep 2013
Page 4f-11 Issue
Page 4f-11
DS-1200 G3 Service Manual
4f.11 - WJ Pro Interface
SEE SECTION 4f-12 FOR STAND
1 Sep 2013
Page 4f-12 Issue
Page 4f-12
DS-1200 G3 Service Manual
4f.12 - WJ Pro Interface Stand
1 Sep 2013
Page 4f-13 Issue
Page 4f-13
DS-1200 G3 Service Manual
4f.13 - Output TransferDrive Assy A4-0820-A
1 Sep 2013
Page 4f-14 Issue
Page 4f-14
DS-1200 G3 Service Manual
4f.13 - Output Transfer Drive Assy A4-0820-A
1 IDLER SHAFT ASSY A2-1401-A 22 DRIVESHAFT C8-0220-A 23 MOTOR BRACKET ASSY A2-1404-A 14 BUSHING 26.6mm ID E0353A* 15 TOP COVER ASSY A2-1428-A 16 STOP PLATE B2-2166-A 27 AOD UNDER COVER B3-1484-W 18 COVER AOD FRONT B3-1483-W 19 COVER AOD BACK B3-1485-W 110 TRAY CLAMP C2399C 211 LOCK LEVER (GREEN) D1030A 212 ‘T’ BEARING 8mm 12SQ D1040A 413 BEARING FL 12x21x5mm E1087A 414 SCREW M3 C’SK SKT HDx8 E2502A 215 WASHER PL WAVED 0.86 E4051A 216 PIN DOWEL 3 DIA x 18LG E5098A 317 PULLEY XL 16 x 12 BORE F1283A 218 PULLEY TIMING 60T S2M F1288A 119 BELT 110XL 037 F5025A 120 BELT STS 110 100-S2M-220 F5101A 121 SPRING PRESSURE G1025A 222 BUSHING 26.6 ID E0353A 123 REED SWITCH SMALL 182-317* 124 AOD CHASSIS 1 B2-2105-P* 225 AOD CHASSIS BRIDGE 2 B2-2106-P* 526 AOD CHASSIS BRIDGE 3 B2-2107-P* 1ITEMS MARKED* ARE PART OF CHASSIS ASSY A2-1405-A
Fixings40 M4 x 10 POZI CSK HD TAPTITE SCREW E2632A A/R41 M4 x 12 POZI PAN HD TAPTITE SCREW E2730A A/R42 M4 NYLOC NUT BZP E3505A A/R43 M5 NYLOC NUT BZP E3504A A/R44 M4 WASHER E4011A A/R45 M5 WASHER E4012A A/R50 9.5mm ‘E’ CLIP E5073A A/R51 12mm CIRCLIP E5019A A/R52 M3 x 10 PAN HD SCREW E2559A A/R53 M3 NYLOC NUT E3557A A/R54 M3 WASHER E4009A A/R55 M4 x 8 CAP HD SCREW E2509A A/R
Item Description Part No. Qty.
1 Sep 2013
Item Description Part No. Qty. TOP COVER ASSY OTD A2-1428-A1 SWITCH MAGNET SMALL 131-824 12 COVER PIVOT OTD C3-0776-A 23 COVER TOP OTD G7-0196-A 14 COVER HANDLE R2741F 1
Fixings
10 M3 x 12 CSK SLT HD SCREW E2590A A/R11 M4 x 12 TORX CSK HD M/C SCREW E2787A A/R12 M3 NYLOC NUT E3557A A/R13 M4 NYLOC NUT E3505A A/R14 M3 WASHER E4009A A/R15 M4 WASHER E4011A A.R
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DS-1200 G3 Service Manual
4f.14 - Idler Shaft Assy A2-1401-A
1 Sep 2013
Page 4f-16 Issue
Page 4f-16
DS-1200 G3 Service Manual
1 AOD SHAFT C5-1268-A 12 CLOSER FEED TYRE D0037A 83 FEED WHEEL CORE D1042A 8
Fixings
10 9.5mm ‘E’ CLIP E5073A A/R
Item Description Part No. Qty.
4f.14 - Idler Shaft Assy A2-1401-A
1 Sep 2013
Page 4f-17 Issue
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DS-1200 G3 Service Manual
4f.15 - Motor Bracket Assy A2-1404-A
1 Sep 2013
Page 4f-18 Issue
Page 4f-18
DS-1200 G3 Service Manual
4f.15 - Motor Bracket Assy A2-1404-A
1 MTR W/D 179-093 IN-LINE 181-050 12 MOTOR MOUNT PLATE B8144A 13 AOD MOTOR SPACER C2-1232-A 4 4 PULLEY STS 15T S2M F1346P 1
Fixings
10 M3 x 14mm SKT CAP HD SCREW E2684A A/R11 M5 x 30mm SKT CAP HD SCREW E2634A A/R12 M5 WASHER E4012A A/R13 M5 FULL NUT E3501A A/R
Item Description Part No. Qty.
1 Sep 2013
Page 4f-19 Issue
Page 4f-19
DS-1200 G3 Service Manual
4f.16 - Printer Interface Assy - A7418A - Part 1
1 Sep 2013
Page 4f-20 Issue
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DS-1200 G3 Service Manual
4f.16 - Printer Interface Assy - A7418A - Part 2
1 Sep 2013
Page 4f-21 Issue
Page 4f-21
DS-1200 G3 Service Manual
Item Description Part No. Qty.1 CONVEYOR BRACKET B2-1314-W 12 EP INTERFACE BRACKET B2-1315-W 23 EP INPUT BRACKET B2-1455-W 14 EP HANDOVER B2-1457-A 15 INTERFACE COVER B3-1145-W 16 PRESSURE BRACKET B8887A 27 SPACER EP C2-1106-A 48 T BEARING 8mm 12SQ D1040A 49 SPRING PRESSURE G1025A 410 STUD PLATE B2-2415-A 1
Fixings
20 M4 x 10mm CAP HD SCREW E2507A A/R21 M5 x 10mm CAP HD SCREW E2516A A/R22 M4 x 10mm BUTTON HD SCREW E2625A A/R23 M4 WASHER E4011A A/R24 M5 WASHER E4012A A/R25 9.5mm ‘E’ CLIP E5073A A/R26 M4 NYLOC NUT E3505A A/R27 M5 FULL NUT E3501A A/R
1 Sep 2013
4f.16 - Printer Interface Assy - A7418A - Parts 1 & 2
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DS-1200 G3 Service Manual
4f.17 - Printer Interface Stand
1 Sep 2013
Page 4f-23 Issue
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DS-1200 G3 Service Manual
4f.18 - Pressure Roller Assy - Printer Interface
1 Sep 2013
Page 4f-24 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.19 - (Divert Conveyor - A4588A) Bed Assembly (Single) - A7001A
Note: Divert Conveyor Assembly is shown in 5 separate exploded drawings in this section. Letters identifying links may connect to another drawing in the
section as indicated.
Page 4f-25 Issue
Page 4f-25
DS-1200 G3 Service Manual 1 Sep 2013
4f.19 - (Divert Conveyor - A4588A) Bed Assembly (Single) - A7001A
Item Description Part No. Qty.1 PCB ASSY H/ADJ CONVEYOR 180-743 12 MOTOR W/D 179-056 2WXH 181-061 13 DRIVE SHAFT ASSEMBLY A7002A 1 4 DRIVEN SHAFT ASSEMBLY A7003A 15 PIVOT ARM B8556D 26 CONVEYOR BED B8853W 17 ROLLER RELEASE PLATE B8854P 28 CONVEYOR CHASSIS B8862P 19 ELECTRONICS PANEL B8864P 110 PIVOT PRESSURE WHEEL C2976A 211 ROLLER SEAL C2978D 412 SHAFT SEAL C9164A 113 SPACER M4 x 10 E0333A 1014 BEARING FL 8x22x7mm E1078A 215 PULLEY XL 12x6mm F1237A 116 BELT 100XL 037 F5014A 117 SPRING FOLD ROLLER G1026A 218 T BEARING 8mm 15Sq G4005A 219 CONVEYOR BELT 2197 x 255 G5053A 120 SEALER BRACKET R2062W 221 LEG FIXING POST P2084A 422 DIVERT INTERFACE COVER R2171W 123 CARRIER RH ‘A’ R2372W 224 CARRIER RH ‘B’ R2373W 225 TIE BAR INNER STAND C9313A 1
Fixings45 M4 x 8mm POZI PAN HD No.2 FLANGE PLATED SCREW E2720A A/R46 M4 x 8mm C’SK HD SCREW E2535A A/R47 M4 x 8mm POZI PAN HD SCREW E2624A A/R48 M4 x 6mm SKT CAP HD SCREW E2512A A/R49 M4 x 12mm SKT SET SCREW E2643A A/R50 M5 NYLOC NUT E3504A A/R51 M5 WASHER E4012A A/R52 DOWEL PIN 3 x 16mm E5086A A/R53 DOWEL PIN 3 x 14mm E5071A A/R54 9.5mm ‘E’ CLIP E5073A A/R
Page 4f-26 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
Item Description Part No. Qty.DRIVE SHAFT ASSEMBLY A7002A 126 CONVEYOR DRIVE WHEEL C3521A 227 CONVEYOR ROLLER SHAFT C9332A 1 28 CLOSER FEED TYRE D0037A 429 FEED WHEEL CORE D1042A 430 WASHER WAVED E4033A 131 PULLEY XL 12x8mm F1199A 1
DRIVEN SHAFT ASSEMBLY A7003A 135 CONVEYOR DRIVE WHEEL C3521A 236 REMOVEABLE CONV ROLLER SHAFT C9358A 1 37 CLOSER FEED TYRE D0037A 438 FEED WHEEL CORE D1042A 4
NOTE: THE ASSEMBLIES LISTED ABOVE ARE SHOWN ON BED ASSEMBLY - A7001A (PREVIOUS PAGE)
4f.19 - (Divert Conveyor - A4588A) Drive/Driven Shaft Assy - A7002A/A7003A
Page 4f-27 Issue
Page 4f-27
DS-1200 G3 Service Manual 1 Sep 2013
4f.19a - (Divert Conveyor - A4588A) Stacking Bracket Assembly - A3244A
Note: Divert Conveyor Assembly is shown in 5 separate exploded drawings in this section. Letters identifying links may connect to another drawing in the
section as indicated.
Page 4f-28 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.19a - (Divert Conveyor - A4588A) Stacking Bracket Assembly - A3244A
Item Description Part No. Qty.1 TRAY BOTTOM COVER B7673W 12 ADJUSTABLE TRAY B7674W 1 3 SIDE ARM LH B8572W 14 SIDE ARM RH B8573W 15 TRAY SPIGOT C2022C 26 LOCK SCREW M4 C2404A 27 TRAY SHAFT C9396A 18 LOCK LEVER (GREEN) D1030A 29 STACKING TRAY R2063W 1
Fixings12 M5 x 15mm SKT CAP HD SCREW E2573A A/R13 M4 x 8mm POZI PAN HD No 2 FLANGE PLATED SCREW E2720A A/R14 M3 x 6mm C’SK HD SCREW E2560A A/R15 M4 NYLOC NUT E3505A A/R16 M4 WASHER E4011A A/R
Page 4f-29 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.19b - (Divert Conveyor - A4588A) Outer Stand Assembly - A3228A
Note: Divert Conveyor Assembly is shown in 5 separate exploded drawings in this section. Letters identifying links may connect to another drawing in the
section as indicated.
Page 4f-30 Issue
Page 4f-30
DS-1200 G3 Service Manual 1 Sep 2013
4f.19b - (Divert Conveyor - A4588A) Outer Stand Assembly - A3228A
Item Description Part No. Qty.1 FRONT COVER OUTER B7553W 22 SIDE COVER OUTER B7555W 2 3 OUTER STAND LH B8855P 14 OUTER STAND RH B8856P 15 OUTER LEG SPACER C3508A 26 FIXING SHAFT C4346A 27 TIE BAR OUTER STAND C9314A 18 LOBE KNOB BLACK M6x16 E0-0632-A 2
Fixings12 M4 x 8mm POZI PAN HD No 2 FLANGE PLATED SCREW E2720A A/R13 M4 x 8mm SKT CAP HD SCREW E2509A A/R14 N/R15 M4 WASHER E4011A A/R
Page 4f-31 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.19c - (Divert Conveyor - A4588A) Inner Stand Assembly - A3229A
Note: Divert Conveyor Assembly is shown in 5 separate exploded drawings in this section. Letters identifying links may connect to another drawing in the
section as indicated.
Page 4f-32 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.19c - (Divert Conveyor - A4588A) Inner Stand Assembly - A3229A
Item Description Part No. Qty.1 FRONT COVER INNER B7552W 22 SIDE COVER INNER B7554W 2 3 INNER STAND LH B8857P 14 INNER STAND RH B8858P 15 LOBE KNOB BLACK M6x16 E0-0632-A 26 INNER LEG SPACER P2254A 2
Fixings10 M4 x 8mm POZI PAN HD No 2 FLANGE PLATED SCREW E2720A A/R11 M4 x 8mm SKT CAP HD SCREW E2509A A/R12 N/R13 M4 WASHER E4011A A/R
Page 4f-33 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.19d - (Divert Conveyor - A4588A) Base Assembly - A7000A
Note: Divert Conveyor Assembly is shown in 5 separate exploded drawings in this section. Letters identifying links may connect to another drawing in the
section as indicated.
Page 4f-34 Issue
Page 4f-34
DS-1200 G3 Service Manual 1 Sep 2013
4f.19d - (Divert Conveyor - A4588A) Base Assembly - A7000A
Item Description Part No. Qty.1 COVER CHASSIS STRUT B8859P 22 BASE END COVER B8860W 2 3 BASE MIDDLE COVER B8861W 14 ADJUSTABLE FOOT BOSS C3507A 45 TIE BAR INNER LEG C9316A 16 TIE BAR OUTER LEG C9317A 17 ADJUSTABLE FOOT E0341A 4
Fixings10 M4 x 8mm POZI PAN HD No 2 FLANGE PLATED SCREW E2720A A/R11 M4 x 16mm C’SK HD SCREW E2664A A/R
Page 4f-35 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.20 - Output Camera Kit - A7164A
Page 4f-36 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.20 - Output Camera Kit - A7164A
Item Description Part No. Qty.1 SPRING GUIDE DAMPER B0145A 12 LIGHT ADJUST BRACKET B2-2412-A 1 3 HORIZONTAL HEAD BRACKET B8615P 14 VERTICAL HEAD BRACKET B8616P 15 CLAMP PLATE B8617P 16 READER MOUNT B8683P 17 CLAMP PLATE B8725P 18 LOCK SCREW M4 C2404A 29 LOCATING PIN C2800A 210 HEAD CLAMP BLOCK C2997A 311 PIVOT SPIGOT C2998A 612 LOCKING KNOB C3459A 213 CAMERA MOUNTING C6365A 114 LOCK LEVER (GREEN) D1030A 215 FOOT PUSH IN E0291A 216 ENCODER MOUNT PLATE P2000A 117 LOCKING KNOB P2019A 418 SPACER PLATE R2392C 119 CARRIER BRACKET (OUTPUT) R2532P 120 CARRIER CLAMP BRACKET R2533A 121 CARRIER STOP R2537A 222 OUTPUT LIGHT SOURCE BKT. (B3A)A0015270 1
Fixings30 M4 x 8mm POZI PAN HD SCREW E2624A A/R31 M4 x 8mm C’SK SKT HD SCREW E2535A A/R32 M3 x 8mm SKT CAP HD SCREW E2503A A/R33 M3 x 6mm C’SK HD SCREW E2560A A/R34 M3 x 12mm C’SK HD SCREW E2598A A/R35 M4 NYLOC NUT E3505A A/R36 M4 WASHER E4011A A/R37 M4 FULL NUT E3502A A/R38 M3 WASHER E4009A A/R
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DS-1200 G3 Service Manual 1 Sep 2013
4f.21 - Output Verification Chassis Assembly Part 1 - A4A-A0005183
Page 4f-38 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.22 - Output Verification Chassis Assembly Part 2 - A4A-A0005183
Page 4f-39 Issue
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DS-1200 G3 Service Manual
4f.23 - Output Verification Transport Assembly - A2A-A0005216
1 Sep 2013
Page 4f-40 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.24 - LVDT Thickness Checker Assembly - A4A-A0005965
Page 4f-41 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.25 - Output Verification Idler Roller Set Assembly - A2A-A0005207
Page 4f-42 Issue
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DS-1200 G3 Service Manual 1 Sep 2013
4f.26 - Output Verification Electrical Panel Thickness Checker Assy - A0005960
