Drive and Control Solutions for Injection Molding Machine · Till now, Inovance has already ... greatly improving the formation quality of plastic products. 1. High efficiency arising

Innova

tion

Advance+

NEVER STOP IMPROVING

2012

Data code X 6210048

V1.1

Drive and Control Solutions for Injection Molding Machine

TUV Rheinland Group

ISO9001 Certified

AC Drive | Servo Drive | Integrated Controller | PLC | HMI | PMSM | Energy

Contact Information of Agency

Copyright Shenzhen Inovance Co., Ltd. All Rights Reserved.

Shenzhen lnovance Technology Co., Ltd.Add.: Building E, Hongwei Industry Park, Liuxian Road, Baocheng No. 70 Zone, Bao’an District, ShenzhenTel: +86 755 2979 9595Fax: +86 755 2961 9897Technical Support: 400-777-1260http://www.inovance.cn

01/02

Injection Drive System Revolution

General Products and Solutions

PLC

HMI PC

Integrated andspecial drives

Standard products

ISMH/ISMV ISMG ISMD ISMD

NICE3000 CAN600 MD Series Inverter IS500 IS300 NICE900 IS300 (L)


Service Network

Heilongjiang

Jilin

LiaoningBeijing

Tianjin

Hebei

Shanxi

Shandong

Henan

Anhui

Shannxi

Hubei

Jiangsu

Shanghai

Zhejiang

Fujian

Jiangxi

Shenzhen,GuangdongGuangxi

HunanGuizhou

Yunnan

Sichuan Chongqing

Shenzhen HQ

Suzhou HQ

Headquarter in Shenzhen and Suzhou, with a number of subsidiaries in HK, Hangzhou, etc41 offices throughout ChinaOver 400 sales and service engineers200 authenticated distributors50 nationwide warranty centers8 spare parts centers

Quickly respond to customer needs.

Suzhou: Suzhou Inovance Technology Co., Ltd.

HQ & Branch Network

ABOUT INOVANCE

Shenzhen: Shenzhen Inovance Technology Co., Ltd.

Shenzhen Inovance Technology Co., Ltd. (Stock code: 300124) is a leading industrial automation product and solution provider, dedicated to R&D, manufacturing and sales of automation control products. Targeting at high-end equipment manufacturers, we are committed to achieving a win-win situation with customers based on our solid automation control technologies with IPRs. We have maintained a mature business model through which customized solutions have been constantly and rapidly delivered to customers.

Our offering provides low/mid-voltage AC drives, PLCs, HMIs, servo drives, motors, photoelectric encoders, integrated and special drives, and renewable energy products, etc. We are now taking up the largest market share in domestic low-voltage section and have obtained a leading position in various segmentation markets with our all-round integrated and special drives.

As a national high-tech enterprise, we have obtained 57 authorized patents till the end of year 2011, including 9 invention patents, 31 utility model patents and 17 design patents. Besides, we have mastered various core platform technologies covering the fields of high-performance vector control inverter, PLC, servo, and PMSM. Attracting and cultivating talents is our constant pursuit. Till now, Inovance has already owned a large group of professional R&D experts dedicated to development of core platform technologies, application technologies and new products.

Suzhou Factory


Energy-saving　　Compared with traditional constant/variable displacement pump systems, the servo pump system combines servo

motor's fast stepless speed regulating and hydraulic pump's self pressure adjusting, bringing tremendous energy

savings which can reach up to 80%.

PC of Injection Molding Machine Servo MotorIS300 Series Servo Drive

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Accuracy1. Position repetition accuracy:

Fast response guarantees the mold-closed/opening accuracy; accuracy of the end ejection position can reach to 0.1 mm.

An injection accuracy of 0.3% can be achieved with additional accuracy molds.

2. Pressure control accuracy:

Highly accurate and responsive PID module guarantees a stable system pressure which fluctuates within ±0.5 bar, thus

greatly improving the formation quality of plastic products.

1. High efficiency arising from high rotational speed

The pump's output flow can be increased by increasing the motor's rotational speed, thus improving the running speed of

the .

2. Fast response

Response time can be shortened to 20ms, which improves the response time of the hydraulic system.

　

Under the control of the excellent PID module, the injection molding machine with servo pump system is of much lower noise than a common one. When configured

with a low-noise screw pump, the injection molding machine can reach a noise of below 70dB, which greatly improves the working environment.

entire machine

20ms

Max. Output

Re

sp

on

se C

urv

e

Response time: 20ms

0 20 100 150 0 20 100 150

Response Time

Variable displacement pump system

Servo pump system

Constant displacement pump system

Frames of Traditional Injection Molding Machine System and Servo Pump System

Screw Pump

Gear Pump

Plunger Pump

OR

OR

Servo pump system consumes low power in the pressure holding stage.

Constant displacement pump system Variable displacement pump systemServo pump system

Structure of Servo Pump System

Servo Pump System Solution for Injection Molding Machine Features of Servo Pump System for Injection Molding Machine

03/04

Servo pump system consumes nearly 0 power in the cooling stage.

Constant Displacement Pump System

Variable Displacement Pump System

Servo Pump System

Pressure Sensor

Actuator

Common Asynchronous

Motor

VariableDisplacement

Pump

Actuator

Common Asynchronous

Motor

Constant Displacement

Pump

M~

Control Valve

Control Valve

M~

Actuator

Control Valve

ConstantDisplacement

Pump

Pressure Sensor

PMSMResolver

M ~

Servo Drive

System Reference Pressure and Flow Signals

P V

PG

Mold-closed Injection Pressure Holding Storing Cooling

Mold-opening EjectionP(

Consumption%)Power

High Efficiency

Po

we

r Co

nsu

mp

tion

Noiseless


Manufacturing Examples

Product Automotive interior trim panel

Material PP

Testing Time 24 hours

Project

Energy saving

High Efficiency

750T injection molding machine with servo pump

Average Power Consumption per Hour

Repetition Accuracy (Weight)

Pass Rate

Manufacturing Cycle

17.68kW/h

0.30%

98%

90s

44.48kW/h

1.2%

85%

93s

800T injection molding machine with variable displacement pump

Servo Drive Features

Example 1: Automotive interior trim panel

05/06

Accuracy

Product

Material

Testing Time 24 hours

Project

Energy Saving

High Efficiency

Average Power Consumptionper Hour

Repetition Accuracy (Weight)

Pass Rate

Manufacturing Cycle

Accuracy

Charger case

ABS

130T injection molding machine with servo pump

5.88kW/h

0.28%

99%

23.5s 24.3s

90%

0.88%

8.30kW/h

130T injection molding machine with variable displacement pump

Human-based parameter setting and adjusting

Example 2: Charger case

High-speed bus interaction

High-speed bus interaction

Pressure/Flow instruction

1. Default factory settings with experience parameters, which can meet 80% of field requirements.

2. Multiple options of motor self-tuning modes

3. Binding motor parameters

Convenient pressure ring adjusting

1. Dedicated parameters for adjusting pressure stability

2. Dedicated parameters for adjusting pressure overshoot

3. Dedicated parameters for adjusting pressure rise time

4. Multi-PID control switchover

Distinctive multi-pump converging control

1. Intelligent control — Multi-pump

converging/synchronization can be realized in the same

machine set.

2. Easy communication parameter debugging — User only

needs to define the master and slave pumps.

3. Easy pressure response debugging — User only needs to

adjust the pressure response parameter of the master pump.

4. Linkage alarm — The master pump displays the station

where alarm occurs.

5. Pressure holding control, which can cut off the operations

of the slave pump intelligently.

1. Higher holding pressure under the same configuration

2. More stable pressure control and slighter fluctuation

3. Non-terminable pressure holding

4. Decreasing the temperature rise of the pump, motor and

hydraulic oil;

extending the service life of the entire machine

5. Further decreasing power consumption

1. Specifications of compatible injection molding machine:

2. Specifications of compatible servo motor:

3. Specifications of compatible pump:

50T~4500T.

0.4kW~160kW.

16ml/ rev~280ml/ rev.

Powerful adaptability to various motor models

Servo drive conducts dual-displacement

switchover in specified

conditions.

Distinctive control for dual-displacement plunger pump & dual gear pump

Capacity specifications: Rated output current of a single drive: 2.1A~725A, which equals to a rated power range from 0.4kW

to 400kW .

Complete drive models and capacity range

1. High accountability: Fault rate < 0.5%

2. High margin design, which better adapts to high-intensity operations of injection molding machines.

3. Built-in DC reactor, which effectively guarantees stable operation of the machine.

4. Interfacing perfectly with various types of pressure sensors: User can set the specifications of the pressure sensor.

6. Water cooling drive: realizing the optimal power-to-volume ratio which meets the requirement for fast installation.

7. CE certified, supporting various voltages in different countries. Currently, a number of Inovance servo drives have been

applied in foreign fields.

8. Motor overheat inspection and sensor power short circuit protection: guaranteeing safe running of the injection molding

machine.

5. PCBs are covered with conformal coatings, which enable the drives to work normally in the environment with oil mist,

dust and moisture.

Other features

Large displacement

Small displacement

Pump output pressureMotor output torque/Drive output current

Naming Rules

Injection System Revolution Drive

Capacity Specifications

IS300 Series General-purpose Servo Drive

07/08

⑤

Cooling mode

Blank: Forced air cooling (default)

L: Water cooling

⑤

IS300 T 030 - C - L① ③ ④②

Type of interface board

C: With CAN communication and

PTC sensor (motor overheat

protection)

Note: Standard drive is configured

with a resolver PG card of resolver.

① Series

IS300 series servo drive

②

Voltage level

S: single-phase 220V

2T: 3-phase 220V

T: 3-phase 380V

5T: 3-phase 480V

③ Rated output current (approx)

RemarksPower Supply

Capacity(kVA)

Input Current(A)

Rated Output Current (A)

Recommended Power of Brake Resistance W( )

Recommended Brake

Resistance (Ω) Braking Unit

Built-in

/

Model(kW) (HP)

Adaptable Motor (S1)

IS300S002-C

IS300S003-C

IS300S004-C

IS300S005-C

Three-phase 220V, 50/60Hz

IS300-2T002-C

IS300-2T003-C

IS300-2T004-C

IS300-2T005-C

IS300-2T010-C

IS300-2T020-C

IS300-2T030-C

IS300-2T040-C

IS300-2T050-C

IS300-2T070-C

IS300-2T080-C

IS300-2T100-C

IS300-2T140-C

IS300-2T170-C

IS300-2T210-C

IS300-2T300-C

IS300-2T140-C-L

IS300-2T170-C-L

IS300-2T210-C-L

IS300-2T300-C-L

Single-phase 220V, 50/60Hz

1

1.5

3

4

1.5

3

4

5.9

8.9

17

21

30

40

57

69

85

114

134

160

231

114

134

160

231

5.4

8.2

14

23

3.4

5

5.8

10.5

14.6

26

35

46.5

62

76

92

113

157

180

214

307

157

180

214

307

2.3

4

7

9.6

2.1

3.8

5.1

9

13

25

32

45

60

75

91

112

150

176

210

304

150

176

210

304

0.4

0.75

1.5

2.2

0.4

0.75

1.5

2.2

3.7

5.5

7.5

11

15

18.5

22

30

37

45

55

75

37

45

55

75

0.5

1

2

3

0.5

1

2

3

5

7.5

10

15

20

25

30

40

50

60

75

100

50

60

75

100

80W

80W

100W

100W

150W

150W

250W

300W

400W

800W

1000W

1500W

2500W

3.7 kW

4.5 kW

5.5 kW

7.5 kW

4.5 kW×2

5.5 kW×2

16kW

7.5 kW

4.5 kW×2

5.5 kW×2

16kW

≥200Ω

≥150Ω

≥100Ω

≥70Ω

≥150Ω

≥110Ω

≥100Ω

≥65Ω

≥45Ω

≥22Ω

≥16Ω

≥11Ω

≥8Ω

≥4Ω

≥4Ω

≥4Ω

≥4Ω

≥4Ω×2

≥4Ω×2

≥1.2Ω

≥4Ω

≥4Ω×2

≥4Ω×2

≥1.2Ω

External

External

External

External

External

External

External

External

External

External

External

Built-in

/

MDBU-70-A

MDBU-70-A

MDBU-70-A

MDBU-70-A

MDBU-70-A × 2

MDBU-70-A × 2

MDBU-200-A

MDBU-70-A

MDBU-70-A × 2

MDBU-70-A × 2

MDBU-200-A


Remarks

Power Supply Capacity

(kVA)

Input Current(A)


Recommended Power of Brake Resistance (W)

Recommended Brake

Resistance (Ω)Braking Unit

/

Model(kW) (HP)

Adaptable Motor (S1)

Built- in


IS300T002-C

IS300T003-C

IS300T004-C

IS300T005-C

IS300T010-C

IS300T015-C

IS300T020-C

IS300T030-C

IS300T035-C

IS300T040-C

IS300T050-C

IS300T070-C

IS300T080-C

IS300T100-C

IS300T140-C

IS300T170-C

IS300T210-C

IS300T250-C

IS300T300-C

IS300T370-C

IS300T420-C

IS300T460-C

IS300T520-C

IS300T580-C

IS300T650-C

IS300T720-C

IS300T140-C-L

IS300T170-C-L

IS300T210-C-L

IS300T250-C-L

IS300T300-C-L

1.5

3

4

5.9

8.9

11

17

21

24

30

40

57

69

85

114

134

160

192

231

250

280

355

396

445

500

565

114

134

160

192

231

3.4

5

5.8

10.5

14.6

20.5

26

35

38.5

46.5

62

76

92

113

157

180

214

256

307

385

430

468

525

590

665

785

157

180

214

256

307

2.1

3.8

5.1

9

13

17

25

32

37

45

60

75

91

112

150

176

210

253

304

377

426

465

520

585

650

725

150

176

210

253

304

0.75

1.5

2.2

3.7

5.5

7.5

11

15

18.5

22

30

37

45

55

75

90

110

132

160

200

220

250

280

315

355

400

75

90

110

132

160

1

2

3

5

7.5

10

15

20

25

30

40

50

60

75

100

125

150

200

250

300

300

400

370

500

420

530

100

125

150

200

250

150W

150W

250W

300W

400W

500W

800W

1000W

1300W

1500W

2500W

3.7 kW

4.5 kW

5.5 kW

7.5 kW

4.5 kW×2

5.5 kW×2

6.5 kW×2

16kW

20 kW

22 kW

12.5 kW×2

14kW×2

16kW×2

17kW×2

14 kW×3

7.5 kW

4.5 kW×2

5.5 kW×2

6.5 kW×2

16kW

≥300Ω

≥220Ω

≥200Ω

≥130Ω

≥90Ω

≥65Ω

≥43Ω

≥32Ω

≥25Ω

≥22Ω

≥16Ω

≥8Ω

≥8Ω

≥8Ω

≥8Ω

≥8Ω×2

≥8Ω×2

≥8Ω×2

≥2.5Ω

≥2.5Ω

≥2.5Ω

≥2.5Ω×2

≥2.5Ω×2

≥2.5Ω×2

≥2.5Ω×2

≥2.5Ω×3

≥8Ω

≥8Ω×2

≥8Ω×2

≥8Ω×2

≥2.5Ω

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External

MDBU-70-B

MDBU-70-B

MDBU-70-B

MDBU-70-B

MDBU-70-B×2

MDBU-70-B×2

MDBU-70-B×2

MDBU-200-B

MDBU-200-B

MDBU-200-B

MDBU-200-B×2

MDBU-200-B×2

MDBU-200-B×2

MDBU-200-B×2

MDBU-200-B×3

MDBU-70-B

MDBU-70-B×2

MDBU-70-B×2

MDBU-70-B×2

MDBU-200-B

※ Models above IS300(*)070-C (inclusive) and IS300(*)140-C-L (inclusive) need to be configured with an external braking unit. “×2” (×3) indicates that two (three) braking resistors of two braking units are connected and used in parallel. ※ We can design and manufacture customized products based on customer requirements.※ Generally, the delivery period of servo drives is 7 working days.

④

Mounting Dimensions

Diameter ofMounting Hole

(mm)A B H W D

Weightkg)(

Mounting Hole (mm) Physical Dimensions (mm)

Model

Models: IS300(*)005-C~IS300(*)030-C Models: IS300(*)035-C~IS300(*)720-C

■ Mounting Dimensions of Forced Air Cooling Servo Drive



RemarksPower Supply

Capacity(kVA)

Input Current(A)


Recommended Power of Brake Resistance (W)

Recommended Brake

Resistance (Ω)Braking Unit

/

Model(kW) (HP)

AdaptableMotor(S1)

Built-in

1.5

3

4

5.9

8.9

11

17

21

24

30

40

57

69

85

114

134

160

192

231

250

280

355

396

445

500

565

114

134

160

192

231

2.1

3.8

5.1

9

13

17

25

32

37

45

60

75

91

112

150

176

210

253

304

377

426

465

520

585

650

725

150

176

210

253

304

0.75

1.5

2.2

3.7

5.5

7.5

11

15

18.5

22

30

37

45

55

75

90

110

132

160

200

220

250

280

315

355

400

75

90

110

132

160

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External

External


3.4

5

5.8

10.5

14.6

20.5

26

35

38.5

46.5

62

76

92

113

157

180

214

256

307

385

430

468

525

590

665

785

157

180

214

256

307

1

2

3

5

7.5

10

15

20

25

30

40

50

60

70

100

125

150

175

210

260

300

350

370

420

470

530

100

125

150

175

210

150W

150W

250W

300W

400W

500W

800W

1000W

1300W

1500W

2500W

3.7 kW

4.5 kW

5.5 kW

7.5 kW

4.5 kW×2

5.5 kW×2

6.5 kW×2

16kW

20 kW

22 kW

12.5 kW×2

14kW×2

16kW×2

17kW×2

14 kW×3

7.5 kW

4.5 kW×2

5.5 kW×2

6.5 kW×2

16kW

≥300Ω

≥220Ω

≥200Ω

≥130Ω

≥90Ω

≥65Ω

≥43Ω

≥32Ω

≥25Ω

≥22Ω

≥16Ω

≥16.0Ω

≥16Ω

≥8Ω

≥8Ω

≥8Ω×2

≥8Ω×2

≥8Ω×2

≥2.5Ω

≥2.5Ω

≥2.5Ω

≥2.5Ω×2

≥2.5Ω×2

≥2.5Ω×2

≥2.5Ω×2

≥2.5Ω×3

≥8Ω

≥8Ω×2

≥8Ω×2

≥8Ω×2

≥2.5Ω

MDBU-70-D

MDBU-70-D

MDBU-70-D

MDBU-70-D

MDBU-70-D×2

MDBU-70-D×2

MDBU-70-D×2

MDBU-200-D

MDBU-200-D

MDBU-200-D

MDBU-200-D×2

MDBU-200-D×2

MDBU-200-D×2

MDBU-200-D×2

MDBU-200-D×3

MDBU-70-D

MDBU-70-D×2

MDBU-70-D×2

MDBU-70-D×2

MDBU-200-D

Single-phase 220V

IS300S002-C

IS300S003-C

IS300S004-C

IS300S005-C

Three-phase 220V

IS300-2T002-C

IS300-2T003-C

IS300-2T004-C

IS300-2T005-C

IS300-2T010-C

IS300-2T020-C

IS300-2T030-C

IS300-2T040-C

IS300-2T050-C

IS300-2T070-C

IS300-2T080-C

IS300-2T100-C

IS300-2T140-C

IS300-2T170-C

IS300-2T210-C

IS300-2T300-C

113

113

148

190

235

260

343

449

172

172

236

305

447

580

678

903

186

186

248

322

432

549

660

880

/

/

/

/

463

600

700

930

125

125

160

208

285

385

473

579

164

164

183

192

228

265

307

380

Ø5.0

Ø5.0

Ø5.0

Ø6

Ø6.5

Ø10

Ø10

Ø10

1.1

1.1

2.5

6.5

20

32

47

90

09/10

※ Models above IS300(*)070-C (inclusive) and IS300(*)140-C-L (inclusive) need to be configured with an external braking unit. “×2” (×3) indicates that two (three) braking resistors of two braking units are connected and used in parallel. ※ We can design and manufacture customized products based on customer requirements.※ Generally, the delivery period of servo drives is 7 working days.

IS300-5T002-C

IS300-5T003-C

IS300-5T004-C

IS300-5T005-C

IS300-5T010-C

IS300-5T015-C

IS300-5T020-C

IS300-5T030-C

IS300-5T035-C

IS300-5T040-C

IS300-5T050-C

IS300-5T070-C

IS300-5T080-C

IS300-5T100-C

IS300-5T140-C

IS300-5T170-C

IS300-5T210-C

IS300-5T250-C

IS300-5T300-C

IS300-5T370-C

IS300-5T420-C

IS300-5T460-C

IS300-5T520-C

IS300-5T580-C

IS300-5T650-C

IS300-5T720-C

IS300-5T140-C-L

IS300-5T170-C-L

IS300-5T210-C-L

IS300-5T250-C-L

IS300-5T300-C-L

H1


Mounting Dimensions


(mm)A B H W D

Weightkg)(

Mounting Hole (mm)

Model

Three-phase 380V

IS300T002-C

IS300T003-C

IS300T004-C

IS300T005-C

IS300T010-C

IS300T015-C

IS300T020-C

IS300T030-C

IS300T035-C

IS300T040-C

IS300T050-C

IS300T070-C

IS300T080-C

IS300T100-C

IS300T140-C

IS300T170-C

IS300T210-C

IS300T250-C

IS300T300-C

IS300T370-C

IS300T420-C

IS300T460-C

IS300T520-C

IS300T580-C

IS300T650-C

IS300T720-C

113

148

190

235

260

343

449

420

520

172

236

305

447

580

678

903

1030

1300

186

248

322

432

549

660

880

983

1203

/

/

/

463

600

700

930

1060

1358

125

160

208

285

385

473

579

650

800

164

183

192

228

265

307

380

377

400

Ø

Ø5.0

Ø6

Ø6.5

Ø10

Ø10

Ø10

Ø12

Ø16

5.0 1.1

2.5

6.5

20

32

47

90

130

200

Mounting Dimensions


(mm)A B H W D

Weight(kg)

Model

Three-phase 480V

IS300-5T002-C

IS300-5T003-C

IS300-5T004-C

IS300-5T005-C

IS300-5T010-C

IS300-5T015-C

IS300-5T020-C

IS300-5T030-C

IS300-5T035-C

IS300-5T040-C

IS300-5T050-C

IS300-5T070-C

IS300-5T080-C

IS300-5T100-C

IS300-5T140-C

IS300-5T170-C

IS300-5T210-C

IS300-5T250-C

IS300-5T300-C

IS300-5T370-C

IS300-5T420-C

IS300-5T460-C

IS300-5T520-C

IS300-5T580-C

IS300-5T650-C

IS300-5T720-C

113

148

190

235

260

343

449

420

520

172

236

305

447

580

678

903

1030

1300

186

248

322

432

549

660

880

983

1203

/

/

/

463

600

700

930

1060

1358

125

160

208

285

385

473

579

650

800

164

183

192

228

265

307

380

377

400

Ø

Ø5.0

Ø6

Ø6.5

Ø10

Ø10

Ø10

Ø12

Ø16

5.0 1.1

2.5

6.5

20

32

47

90

130

200

■ Mounting Dimensions of Water Cooling Servo Drive

Models: IS300(*)140-C-L, IS300(*)170-C-L Models: IS300(*)210-C-L, IS300(*)250-C-L, IS300(*)300-C-L

11/12

Physical Dimensions (mm)

threaded hole

Mounting hole

threaded hole

Mounting hole

Mounting Hole(mm) Physical Dimensions(mm)

H1H1H1H1H1


Naming Rules

ISM G1-30D 15C D-R1 3 1 F① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨

① Series

ISM: IS series servo motor

②

G1: 200

G2: 266×266

Feature

frame

frame

×200

③ Rated power

It is represented by a letter and a digit.

A: ×1

B: ×10

C: ×100

D: ×1000

E: ×10000

For example:

15C: 1500W

30D: 30000W

④ Rated speed

A:×1

B:×10

C:×100

D:×1000

E:×10000

For example:

15C:1500rpm

20C:2000rpm

It is represented by a letter and a digit.

⑥ Encoder type

R1: One-pair-pole resolver

U1: 2500-resolution wire-saving

incremental encoder

⑨ Customized feature

X: Natural cooling

F: Forced air cooling

⑧ Brake, decelerator & oil seal

1: Oil seal

⑦

1: Optical shaft

3: Solid shaft with keyand thread

Axis connection mode

⑤ Voltage level

D: 400V

※ Definition of motor duty type:

The duty type of motor is a description of its load bearing status, including startup, electric braking, empty load and blackout stop, and the duration and sequence of such status.

S1 duty type: indicates a continuous duty type. The motor works continuously and is able to achieve thermal stability within the operation period under a steady load.

S4 duty type: indicates an intermittent duty type. The motor works based on a series of same working periods. Each period includes the startup time

(which impacts significantly on temperature rise), operation time under a constant load, and the time for blackout stop.

※ We can provide customized products based on customers' actual requirements.

※ Generally, the delivery period of servo motors is 30 working days.

Features

Performance Specifications

ISMG1-95C15CD-R131F

ISMG1-11D17CD-R131F

ISMG1-12D20CD-R131F

ISMG1-14D15CD-R131F

ISMG1-16D17CD-R131F

ISMG1-18D20CD-R131F

ISMG1-22D15CD-R131F

ISMG1-24D17CD-R131F

ISMG1-28D20CD-R131F

ISMG1-30D15CD-R131F

ISMG1-41D20CD-R131F

55

75

115

150

60

90

135

195

1500

1700

2000

1500

1700

2000

1500

1700

2000

1500

2000

305

296

291

291

296

310

305

296

291

291

310

18

22

24

25

29

31

36

43

47

48

60

19

23

26

30

34

36

41

50

54

61

76

8.5

10.0

11.5

13.0

14.5

17.0

19.0

21.5

25.5

25.0

33.0

9.5

11.0

12.6

14.1

16.0

18.8

22.0

24.0

28.3

30.6

41.0

3.24

2.68

2.39

3.01

2.75

2.55

3.31

2.76

2.53

3.20

2.58

0.203

0.174

0.146

0.194

0.174

0.155

0.203

0.174

0.146

0.194

0.155

160

160

160

230

230

230

340

340

340

450

450

2000

2210

2500

2000

2210

2500

2000

2210

2500

2000

2500

7.5

7.5

7.5

9.0

9.0

9.0

12.0

12.0

12.0

15.0

15.0

8

8

8

8

8

8

8

8

8

8

8

335

334

327

325

328

335

342

332

322

324

334

340

338

331

332

333

340

348

338

328

333

343

Model ①Rated Torque

(Nm)

S1② S4②

Rated Speed(rpm)

Back-EMF(V)

Rated Voltage(V)

S1② S4②

Rated Current(A)

S1② S4②

Rated Power(kW)

S1② S4②

Torque Constant

(Nm/Arms)

Back-EMFConstant(V/rpm)

Max. Torque(Nm)

Max. Speed (rpm)

Rotor Inertia

2 -3(kgm 10 )

No.of Poles

★ Note: 1. Models in grey shading are general ones for servo pump system.

2. ① Models of forced-air-cooling motors are defined by S4 duty type; models of natural-cooling motors are defined by S1 duty type.

② S1/S4 indicates S1/S4 duty type.

■ISMG1 Servo Motor (200×200 frame/forced air cooling)

■ISMG2 266×266 Servo Motor ( Frame/Forced air cooling)

ISMG2-20D15CD-R131F

ISMG2-23D17CD-R131F

ISMG2-27D20CD-R131F

ISMG2-31D15CD-R131F

ISMG2-36D17CD-R131F

ISMG2-42D20CD-R131F

ISMG2-42D15CD-R131F

ISMG2-48D17CD-R131F

ISMG2-57D20CD-R131F

ISMG2-60D15CD-R131F

ISMG2-68D17CD-R131F

ISMG2-80D20CD-R131F

ISMG2-80D15CD-R131F

ISMG2-91D17CD-R131F

ISMG2-11E20CD-R131F

1500

1700

2000

1500

1700

2000

1500

1700

2000

1500

1700

2000

1500

1700

2000

291

296

310

305

296

291

291

296

310

305

296

291

291

329

310

346

351

365

358

349

344

341

346

360

353

344

339

334

372

353

353

358

372

364

355

350

348

353

367

360

351

346

341

379

360

41

45

51

56

65

78

79

88

99

110

129

154

149

149

187

45

50

57

65

76

92

92

102

115

125

145

174

173

173

216

18.2

20.6

24.3

26.7

30.3

35.6

36.1

40.9

48.2

53.4

60.5

71.2

69.1

78.3

92.1

20.4

23.1

27.2

31.4

35.6

41.9

42.4

48.1

56.5

60.5

68.5

80.6

80.1

90.8

106.8

2.98

2.68

2.39

3.13

2.68

2.24

2.98

2.68

2.39

3.13

2.68

2.24

2.98

2.98

2.39

0.194

0.174

0.155

0.203

0.174

0.145

0.194

0.174

0.155

0.203

0.174

0.145

0.194

0.194

0.155

325

325

325

488

488

488

650

650

650

975

975

975

1300

1300

1300

1800

2040

2400

1800

2040

2400

1800

2040

2400

1800

2040

2400

1800

2040

2400

22.1

22.1

22.1

29.6

29.6

29.6

36.8

36.8

36.8

50.0

50.0

50.0

64.0

64.0

64.0

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

116

170

230

340

440

130

200

270

385

510

■ISMG1 Servo Motor (200×200 Frame/Natural cooling)

Rated Torque(Nm)

S1② S4②

1500

1700

2000

1500

1700

2000

1500

1700

2000

1500

2000

305

296

291

291

296

310

305

296

291

291

310

3.24

2.68

2.39

3.01

2.75

2.55

3.31

2.76

2.53

3.20

2.58

8

8

8

8

8

8

8

8

8

8

8

RSpeed(rpm)

ated Back-EMF

V)(

Rated VoltageV)(

S1② S4②

Rated CurrentA)(

S1② S4②

Rated PowerkW)(

S1② S4②

TorqueConstantNm/Arms)(

Back-EMFConstant

V/rpm)(

Max.Torque

Nm)(

Max. Speed

rpm)(

No. of Poles

ISMG1-55C15CD-R131X

ISMG1-62C17CD-R131X

ISMG1-75C20CD-R131X

ISMG1-75C15CD-R131X

ISMG1-85C17CD-R131X

ISMG1-11D20CD-R131X

ISMG1-11D15CD-R131X

ISMG1-12D17CD-R131X

ISMG1-15D20CD-R131X

ISMG1-13D15CD-R131X

ISMG1-18D20CD-R131X

325

318

313

312

315

325

325

316

308

309

323

330

325

320

320

322

330

332

322

315

315

328

11

13

15

16

18

20

21

26

28

28

35

14

17

19

21

23

25

27

32

34

35

43

5.5

6.2

7.5

7.5

8.5

11.0

11.0

12.0

15.0

13.0

18.5

7.0

8.0

9.5

9.7

11.0

13.0

13.7

15.5

18.0

18.0

23.5

0.203

0.174

0.146

0.194

0.174

0.155

0.203

0.174

0.145

0.194

0.155

160

160

160

230

230

230

340

340

340

450

450

2000

2210

2500

2000

2210

2500

2000

2210

2500

2000

2500

7.5

7.5

7.5

9.0

9.0

9.0

12.0

12.0

12.0

15.0

15.0

Rated TorqueNm)(

S1② S4②

Rated Speed

rpm)(

Back-EMF

V)(

Rated VoltageV( )

S1② S4②

Rated CurrentA)(

S1② S4②

Rated PowerkW)(

S1② S4②

TorqueConstantNm/Arms)(

Back-EMFConstant

V/rpm)(

Max.Torque

Nm)(

Max.Speed

rpm)(

No.of Poles

■ISMG2 Servo Motor (266×266 frame/Natural cooling)

1500

1700

2000

1500

1700

2000

1500

1700

2000

1500

1700

2000

1500

1700

2000

291

296

310

305

296

291

291

296

310

305

296

291

291

329

310

2.98

2.68

2.39

3.13

2.68

2.24

2.98

2.68

2.39

3.13

2.68

2.24

2.98

2.98

2.39

0.194

0.174

0.155

0.203

0.174

0.145

0.194

0.174

0.155

0.203

0.174

0.145

0.194

0.194

0.155

325

325

325

488

488

488

650

650

650

975

975

975

1300

1300

1300

1800

2040

2400

1800

2040

2400

1800

2040

2400

1800

2040

2400

1800

2040

2400

22.1

22.1

22.1

29.6

29.6

29.6

36.8

36.8

36.8

50.0

50.0

50.0

64.0

64.0

64.0

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

★ Note: 1. Models in grey shading are general ones for servo pump system.

2. ①Models of forced-air-cooling motors are defined by S4 duty type; models of natural-cooling motors are defined by S1 duty type.

② S1/S4 indicates S1/S4 duty type.

ISMG2-13D15CD-R131X

ISMG2-14D17CD-R131X

ISMG2-17D20CD-R131X

ISMG2-18D15CD-R131X

ISMG2-21D17CD-R131X

ISMG2-24D20CD-R131X

ISMG2-24D15CD-R131X

ISMG2-28D17CD-R131X

ISMG2-33D20CD-R131X

ISMG2-35D15CD-R131X

ISMG2-39D17CD-R131X

ISMG2-46D20CD-R131X

ISMG2-43D15CD-R131X

ISMG2-49D17CD-R131X

ISMG2-58D20CD-R131X

35

48

70

89

43

60

85

110

80

115

155

220

275

95

140

185

260

330

321

326

340

332

323

318

316

321

335

328

319

314

309

347

328

326

331

345

338

329

324

321

326

340

333

324

319

314

352

333

29

32

36

38

45

54

54

60

67

72

84

101

94

94

117

34

37

42

46

54

65

64

71

80

85

99

119

112

112

140

12.6

14.2

16.8

18.1

20.5

24.1

24.3

27.6

32.5

34.6

39.2

46.1

43.2

49.0

57.6

14.9

16.9

19.9

22

24.9

29.3

29.1

32.9

38.7

40.8

46.3

54.5

51.8

58.7

69.1

ISMG Series General-purpose Servo Motor

13/14

Rated Torque(Nm)

S1② S4②

Rated Speed(rpm)

Back-EMF(V)

Rated Voltage(V)

S1② S4②

Rated Current(A)

S1② S4②

Rated Power(kW)

S1② S4②

Torque Constant

(Nm/Arms)

Back-EMFConstant(V/rpm)

Max. Torque (Nm)

Max. Speed (rpm)

No.ofPolesModel①

Model①

Model①

Rotor Inertia

2 -3(kgm 10 )

Rotor Inertia

2 -3kgm 10( )

RotorInertia

kgm210 -3( )

Use ANSOFT for simulation design, which brings excellent magnetic performance;

Use high-performance Nd-Fe-N materials for excitation, with less iron and copper losses, higher efficiency and less heating

Able to maintain highly efficient operation within a wide speed and load range;

A wide range of capacity specifications and rated speeds for options;

Customization in design (such as hollow shaft motor) is available;

Use a solid and durable resolver as the speed feedback unit which can work long in the environment with high temperature, vibration

and oil stains

With a built-in thermal resistor which provides overheat protection to the motor


ISMG1-14D10CD-R131FISMG1-22D15CD-R131FISMG1-24D17CD-R131FISMG1-28D20CD-R131F

ISMG1-20D10CD-R131FISMG1-30D15CD-R131FISMG1-41D20CD-R131F

395

230

471

305

550

380

L

K

Model

Item

360

190


ISMG1-95C15CD-R131FISMG1-11D17CD-R131FISMG1-12D20CD-R131F



ISMG1-30D15CD-R131FISMG1-41D20CD-R131F




■ISMG1 Servo Motor (200×200 frame/natural cooling)



L

K

ModelItem

ISMG1-55C15CD-R131XISMG1-62C17CD-R131XISMG1-75C20CD-R131X

ISMG1-75C15CD-R131XISMG1-85C17CD-R131XISMG1-11D20CD-R131X

ISMG1-11D15CD-R131XISMG1-12D17CD-R131XISMG1-15D20CD-R131X

ISMG1-13D15CD-R131XISMG1-18D20CD-R131X

295

190

330

230

406

305

485

380

15/16

Mounting Dimensions

L

K

Model

Item





ISMG2-80D15CD-R131FISMG2-91D17CD-R131FISMG2-11E20CD-R131F

475

200

525

250

575

300

675

400

780

500



L

K

Model

Item

■ISMG2 Servo Motor (266×266 frame/natural cooling)






345

200

395

250

445

300

550

400

650

500

4-

4-

4-

2-

Flow( )L/min

Pressure( )2kgf/cm

Configuration Example of Servo Pump System

Max. Speed(rpm)

Requirements

140

160

175

Displacement of Pump ( ) ml/min Motor Model Drive Model

Configuration

62

69

84

100

126

144

180

225

270

315

360

450

504

62

69

84

100

126

144

180

225

270

315

360

450

62

69

84

100

126

144

180

225

270

315

360

2200

2200

2100

2000

2000

1800

1800

1800

1800

1800

1800

1800

1800

2200

2200

2100

2000

2000

1800

1800

1800

1800

1800

1800

1800

2200

2200

2100

2000

2000

1800

1800

1800

1800

1800

1800

28.0

31.5

40.0

50.0

63.0

80.0

100.0

125.0

150.0

175.0

200.0

250.0

280.0

28.0

31.5

40.0

50.0

63.0

80.0

100.0

125.0

150.0

175.0

200.0

250.0

28.0

31.5

40.0

50.0

63.0

80.0

100.0

125.0

150.0

175.0

200.0

ISMG1-12D20CD-R131F

ISMG1-12D20CD-R131F

ISMG1-16D17CD-R131F

ISMG1-16D17CD-R131F

ISMG1-24D17CD-R131F

ISMG1-30D15CD-R131F

ISMG1-30D15CD-R131F

ISMG2-42D15CD-R131F

ISMG2-42D15CD-R131F

ISMG2-60D15CD-R131F

ISMG2-60D15CD-R131F

ISMG2-80D15CD-R131F

ISMG2-80D15CD-R131F

ISMG1-12D20CD-R131F

ISMG1-18D20CD-R131F

ISMG1-16D17CD-R131F

ISMG1-24D17CD-R131F

ISMG1-24D17CD-R131F

ISMG1-30D15CD-R131F

ISMG2-42D15CD-R131F

ISMG2-60D15CD-R131F

ISMG2-60D15CD-R131F

ISMG2-60D15CD-R131F

ISMG2-80D15CD-R131F

ISMG2-80D15CD-R131F

ISMG1-12D20CD-R131F

ISMG1-18D20CD-R131F

ISMG1-16D17CD-R131F

ISMG1-24D17CD-R131F

ISMG1-24D17CD-R131F

ISMG1-30D15CD-R131F

ISMG2-42D15CD-R131F

ISMG2-60D15CD-R131F

ISMG2-60D15CD-R131F

ISMG2-80D15CD-R131F

ISMG2-80D15CD-R131F

IS300T020-C

IS300T030-C

IS300T030-C

IS300T040-C

IS300T050-C

IS300T050-C

IS300T070-C

IS300T080-C

IS300T080-C

IS300T100-C

IS300T140-C/IS300T140-C-L

IS300T140-C/IS300T140-C-L

IS300T170-C/IS300T170-C-L

IS300T030-C

IS300T030-C

IS300T035-C

IS300T040-C

IS300T050-C

IS300T050-C

IS300T070-C

IS300T080-C

IS300T100-C

IS300T140-C/IS300T140-C-L

IS300T140-C/IS300T140-C-L

IS300T170-C/IS300T170-C-L

IS300T030-C

IS300T035-C

IS300T040-C

IS300T050-C

IS300T050-C

IS300T070-C

IS300T080-C

IS300T100-C

IS300T100-C

IS300T140-C/IS300T140-C-L

IS300T140-C/IS300T140-C-L

※ Models above IS300T070-C (inclusive) and IS300T140-C-L (inclusive) need to be configured with an external braking unit (refer to P7).

※ The above configuration is an example. Specifications vary with customer requirements. For further information, please contact Inovance marketing engineers.

Models & Specifications

1. Torque Motor

■Model:

ISMD1-10B18BA-I120X

■Specifications:

Rated voltage: 100V

Rated current: 1A

Rated torque: 5.4Nm

Rated speed: 180rpm

Rated frequency: 24Hz

Rated power: 100W

■Mounting dimensions:

2. Drive

■Model:

NICE-D-A-S0P2

■Specifications:

Input: single-phase 220VAC, 50Hz

Output: 0~220VAC, 0~50Hz

Output current: 1.3A

■Mouting Dimensions:

Automatic material feeding is not convenient for large-tonnage injection molding

machines. Operator needs to open the machine door to feed materials manually.

Traditional control solutions:

Solution A: The pump of the injection molding machine provides power and works with

additionally installed reversing valve and hydro-cylinder to realize door opening.

Solution B: A separate air compressor provides power and works with additionally

installed reversing valve and hydro-cylinder to realize door opening.

Solution C: The AC asynchronous motor, decelerator and inverter together provide power

to realize door opening through computer board

signals and the synchronous belt.

Disadvantages of the above solutions:

Solution A: To realize smooth operation switchover, the hydraulic circuit system is complicated and

requires coordination of dedicated software from the computer.

Solution B: An additional air compressor is required. In addition, operations cannot be smoothly

switched, which brings great mechanical chocks, thus causing relatively high error rate.

Solution C: Speed adjustment is conducted through the inverter, which realizes smooth operation

switchover.

The above three solutions share a common disadvantage: they all cannot guarantee safe operations.

When the machine door closes, the injection molding machine using these solutions cannot realize reverse door opening through a

preset resistance torque, to guarantee personal security (anti-pinch function).

Inovance Solution

Use a servo motor (with encoder feedback) to realize accurate position, speed and torque control. The open/close curve of the injection molding machine can be set through parameters of the servo drive. With this easiest external logic, smooth operation of the machine door can be realized, and anti-pinch protection is guaranteed.

Our solution has the following advantages:

The servo torque motor is configured with encoder feedback,

and thus the decelerator is not necessary.

Direct drive, sensitive and accurate control;

Small size, low weight, easy installation, and convenient

maintenance

Operator can program the open/close curve through the servo

drive, which guarantees smooth operation of the machine door.

The built-in encoder can inspect the current position.

The open/close curve can be configured with 4 switchover points

(opening limit, opening speed-down, closing speed-down and

closing limit), which greatly reduce the programming workload.

Reliable anti-pinch function, not requiring safety seal

The motor torque can be accurately inspected. When the motor’s

output torque reaches a preset value, the machine door re-opens, thus offering anti-pinch protection.

This system complies with relevant requirements of the national standard GB-7588 for elevator industry as well as the 2009 new injection

molding machine standard, and has been verified by mass applications.

Intelligent door-width self-tuning, thus saving two speed-down switches

With the built-in encoder, the servo drive performs door-width self-tuning once when powered on. The door-width is automatically

recorded. Operator can set the opening/closing limit positions and speed-down position, thus saving two physical proximity switches for

speed-down. This reduces costs and eliminates two potential errors.


Electric-Door System Solution for Servo Injection Molding Machine

17/18

2-Φ5

安装孔

2-6.5*5

197

205

129 147

风扇

66

Cable resistance: 31Ω

Cable inductance: 105mH

Cable back-EMF constant: 8.76V/rad/s

IP code: IP44

Insulation grade: B

Duty type: S4

Specialized servo drive(with control logic for door machine)

Torque motor

Belt

Door of injection molding machine

Overview

Fan

Mounting hole


Overview

When manufacturing double-color products, the injection molding machine requires the mould to realize 180° rotation for injecting sizing

materials of two different colors.

Traditional control solution:

Gyration of the turnplate is realized through the hydraulic motor and the rotation direction is realized through a directional valve. When

the turnplate closes to the preset position, it speeds down and stops at the preset position. A location pin is used for forced positioning.

Disadvantages:

1. Inaccurate positioning

The hydraulic motor cannot realize position control; the positioning position varies with the size of the mould.

2. Time-consuming

The turnplate must speed down when closing to the preset position, in order to finally stop on an area where the location pin works.

3. Large shock

The total weight of the turnplate and mould is relatively large. Thus, it causes large mechanical shock when the rotation stops since there

is no speed-up/down and curve operation processes. This will reduce the machine’s service life.

Use a servo motor (with encoder feedback) to realize accurate position and speed control. Operator can set the positioning speed and

angle through the servo drive. With this easiest external logic, the turnplate can realize fast, smooth and accurate operations.


High-speed accurate positioning, not requiring the

location pin

A high-dynamic responsive servo takes the place of the

location pin to realize accurate positioning, reducing the

positioning period by at least 1 s/time.

No-shock positioning

Smooth speed-up/down transition can be realized through the

perfect speed-up/down curve inside the servo, reducing the

mechanical shock to the least.

Positioning speed/angle adjusting through servo drive; no

need to modify computer program

The positioning speed can be set through the servo drive or

given by the potentiometer.

Other functions:

Origin return: The servo drive automatically performs origin return by triggering, avoiding origin losses due to power-on/off.

Forward/Reverse jog: convenient for mould setting/testing and troubleshooting

Forward/Reverse speed limiting: applied to vertical reciprocating linear machines

　

Double-Color Revolving Mold System Solution for InjectionMolding Machine

Overview

When the injection molding machine works, over-long melting process will directly lead to extension of the working period. In order to

improve manufacturing efficiency, the melting operation is usually performed synchronously with mould-opening/closed or other

operation to save time. This is called “synchronous melting”.

Traditional control solutions:

1. Use an independent hydraulic system to realize synchronous melting.

2. Use a shunt/merging system to realize synchronous melting.

For a large-tonnage injection molding machine driven by multiple pumps, certain pumps are spared by the magnetic valve to drag the

melting motor; the rest pumps supply power for other operations.

Disadvantages:

1. Large power consumption

Melting through the hydraulic motor is of low efficiency and large power consumption.

2. Complicated structure

The entire machine structure is too complicated when using a hydraulic system for synchronous melting.

3. Unstable speed

The internal leakage of the melting motor varies with different loads, which leads to unstable rotary speed.

4. Not suitable for manufacturing purifier products

Use a servo motor (with encoder feedback) to realize accurate speed control. Operator can set the melting speed through the computer

program. With this easiest structure, synchronous melting is realized.

Servo motors for synchronous melting:

1. Servo motor + decelerator

2. Large-torque servo motor


Energy-saving

Direct drive by servo motor brings higher efficiency and lower energy consumption.

Simple structure

The drive structure is simple, including only the servo drive and servo motor

(or servo motor + decelerator).

Steady speed

Closed-loop control is realized through encoder feedback, thus ensuring a steady speed.

Suitable for manufacturing purifier products (such as medical items)

In case of using a large-torque servo motor, there is an additional advantage:

Maintenance-free

The decelerator is not necessary. Thus, the machine does not require lubrication or

maintenance.

Synchronous Melting Solution for Servo Injection Molding Machine

19 20/

Servo drive

Servo motor

Decelerator Screw

Servo drive

Torque motor

Screw

DeceleratorGear

speed-downMold rotationmechanism

Servo motor

Servo driveWith control logic for revolving mold( )

Inovance Solution

Inovance Solution


Full-Electric Injection Molding Machine SolutionIn recent years, injection molding machines develop in the trend of electromotion and high speed. Compared with traditional full-hydraulic injection molding

machines, full-electric injection molding machines have totally abandoned the hydraulic system and use servo motors to drive all operations. Full-electric

injection molding machines are energy-saving, environment-friendly, noiseless, accurate, fast and stable. They possess more excellent controllable

mechanism, repeatability and technique stability. Besides, the life cycle costs are optimized. If the torque motor technology is used on the injection device, the

working speed and efficiency of the injection molding machine will be greatly improved. Obviously, full-electric injection molding machines will be the

development trend of the injection molding machine industry.

Inovance has always been dedicated to R&D of drive and control technologies. With years of experience in plastics machinery applications, we have applied

our accumulation of PLC and servo drive technologies in the injection molding field, and have released a comprehensive solution of full-electric injection

molding machine. Our complete product range, including servo drive, servo motor, PM synchronous torque motor and PLC, can fulfill all requirements for drive

and control of full-electric injection molding machines.

1. Advantages of Full-Electric Injection Molding Machine

1) High accuracy and excellent repeatability

The full-electric injection molding machine is driven by the servo motor and uses ball screw and synchronous gear belt for transmission, which greatly improves

the control accuracy of the power system. Controlled by the re-circulated computer system, the injection position accuracy can reach 0.01mm.

2) Short manufacturing cycle

The full-electric injection molding machine uses multiple independent servo motors to perform mold-locking, injection, pressure holding, storing and ejection

operations. The traditional machine uses a single hydraulic system to perform all these operations one after another. Compared with traditional machine, the

full-electric machine is able to perform mold-opening and storing operations at the same time, or perform injection operation immediately after mold-closing,

thus greatly shortening the manufacturing cycle.

3. Energy-saving

The full-electric injection molding machine is driven by the servo motor which consumes little power and won't generate tremendous heat during operation.

Thus, the water cooling system is not necessary. Besides, full-electric injection molding machine does not bring oil stains to the working environment, and thus

can manufacture accurate components with excellent effect. This successfully avoids environmental pollution and greatly reduces mechanical noise.

2. Main Parts of Full-Electric Injection Molding Machine

Servo motors (with compatible servo drive) for mold-opening/closed, melting, injection, mold setting, ejection, motion of injection

platform, etc

We can offer related products and solutions.

Energy-saving: Servo motors work only when required, thus saving above 60% power more than traditional hydraulic injection

machine.

High repeatability accuracy: The IS500 servo system is able to realize highly accurate position/speed control. The accuracy of

ball screws can reach nanometer level; the deviation of the system's positioning repeatability accuracy is ±0.01%.

The built-in algorithm of the servo system realizes control of the injection formation technique; distributed topological structure

decreases the requirements for the control system.

Accelerated speed of the servo system is under constant control. When the ejection speed is at a low or medium level, the system

initiates an ejection speed at the same slope as the maximum speed, thus effectively preventing burns of resins and induction of air.

Mdularized H3U series PLC is used for logic and temperature control of the entire machine, which makes programming more

flexible and accountable.

A dedicated highly-accurate temperature control module is used, thus controlling the temperature deviation within ±0.5℃.

The pressure wave form of qualified products is used in the phases of ejection and pressure holding for trace and control. Thus,

products can be manufactured in a more steady way.

Full-Electric Injection Molding Machine Solution

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HMI

Injection servo drive

Melt servo drive

Mould moving servo drive

Ejector pin servo drive

Injection unit servo drive

Mould adjusting frequency control

Injection motor

Melting motor

Mould opening/closing motor

Ejector pin motor

Injection motor

Mould adjusting motor

SensorPressure Translation Unit

(Mould closing, injection, ejector pin, injection station moving) postion electrical sensor

Temperature control unit

Heating unit

Thermocouple

Analog

Digital

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3. Solution for Full-Electric Injection Molding Machine Control System

Features of Inovance Full-Electric Injection Molding Machine Control System

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Swash-plate

Swash-plate

Swash-plate

Swash-plate

Swash-plate

Documents

Drive and Control Solutions for Injection Molding Machine · Till now, Inovance has already ... greatly improving the formation quality of plastic products. 1. High efficiency arising