Drive Ac Basics 1

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    1

    Induction Motor Drive Why induction motor (IM)?

    Robust; No brushes. No contacts on rotor shaft High Power/Weight, Lower Cost/Power ratios

    Easy to manufacture

    Almost maintenance-free, except for bearing and otherexternal mechanical parts

    Disadvantages

    Essentially a fixed-speed machine Speed is determined by the supply frequency

    To vary its speed need a variable frequency supply

    Motivation for variable-speed AC drives Inverter configuration improved

    Fast switching, high power switches

    Sophisticated control strategy Microprocessor/DSP implementation

    Applications Conveyer line (belt) drives, Roller table, Paper mills,

    Traction, Electric vehicles, Elevators, pulleys, Air-conditioning and any industrial process that requiresvariable-speed operation.

    The state-of-the-art in IM drives is such that most of theDC drives will be replaced with IM in very near future.

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    Torque production (1)

    Only squirrel-cage IM (SCIM) is considered inthis module

    Neglecting all harmonics, the stator establishes aspatially distributed magnetic flux density in theair-gap that rotate at asynchronous speed, 1 :

    where

    e : supply frequency (in Hz)

    p: pole pairs (p=1for 2 pole motor, p=2for 4 pole motor etc)

    If the rotor is initially stationary, its conductor issubjected to a sweeping magnetic field, inducingrotor current at synchronous speed.

    If the rotor is rotating at synchronous speed (i.e.equals tof1), then the rotor experience no induction.No current is induced in the rotor.

    pe =1

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    Torque production (2)

    At any other rotor speed, say wm, the speeddifferential i-2 creates slip. Per-unit slip is

    defined as:

    pairpole:

    frequencyrotor:

    frequencysupply::where

    ; 11

    1

    p

    ps

    m

    e

    em

    =

    =

    Slip frequency is defined as: 2=1-m.

    When rotor is rotating at m., rotor current at slipfrequency will be induced.

    The interaction between rotor current and air-gapflux produces torque.

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    Single-phase Equivalent Circuit

    (SPEC)

    voltage)(phasetageSupply vol:

    inductancegMagnetisin:

    inductanceleakageRotor:

    resistanceRotor:

    inductanceleakageStator:

    resistanceStator:

    1

    2

    2

    1

    1

    v

    L

    L

    R

    L

    R

    m

    R1 L1

    V1 Rm Lm VmV2 = nSVm

    L2

    R2

    STATOR SIDE

    1:nS

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    SPEC, referred to stator

    From previous diagram, SPEC is a dual frequency

    circuit. On the stator is 1 and on the rotor m

    Difficult to do calculations.

    We can make the circuit a single frequency type, byreferring the quantities to the stator

    I1 R1 L1

    V1 Rm Lm

    L2

    R2

    S

    I2

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    Rotor current

    .alterationresistancerotorhebut with tstator,the toreferrednowarequantitiesthat theNote

    phase,rotorin thecurrenttheHence

    0)0(

    ,1wheni.espeed,ssynchronouAt

    1

    ,0wheni.e,standstillAt

    :whereEbewillratioturnseffectivesamethewithphaserotorequivalentaninEMFbackthe

    thenphase,statorin theEMFbacktheisEIf

    22

    1

    22

    1

    22

    22

    12

    m

    1112

    m

    12

    2

    1

    jXs

    R

    EjsXR

    sE

    jsXR

    EI

    EE

    EEsEE

    sEE

    +

    =

    +=

    +=

    ==

    =

    ===

    =

    =

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    Performance calculation using SPEC

    22

    2

    22

    2

    21

    12

    1

    11

    11

    3:losscopperRotor

    3:gap-airtheacrossPower

    3:lossCore

    3:losscopperStator

    currentandvoltagephasebemustand:Note

    cos3:PowerInput

    RIP

    PPPs

    RIP

    R

    VP

    RIP

    IV

    IVP

    lrlclsin

    g

    mlc

    ls

    in

    =

    =

    =

    =

    =

    =

    I1 R1 L1

    V1 Rm Lm

    L2

    R2

    S

    I2

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    Performance calculation (2)

    ee

    ee

    e

    mm

    mm

    oe

    FWFWosh

    g

    lrgo

    s

    RpIT

    p

    s

    RIT

    ss

    s

    sRIPT

    PPPP

    sPs

    sRII

    s

    RI

    PPP

    22

    2

    1

    1

    22

    2

    11

    1

    22

    2

    22

    222

    22

    2

    3

    Then,

    frequency.supplytheis;But

    3

    ,)1(

    Since

    )1(3

    :torquegnetic)(electromaDeveloped

    loss.windageandfriction:;:shaftat thePower

    )1()1(3

    33

    :poweroutputGross

    =

    =

    =

    =

    =

    ==

    =

    =

    ==

    =

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    Example calculation

    A single phase equivalent circuit of a 6-pole SCIM

    that operates from a 220V line voltage at 60Hz is

    given below. Calculate the stator current, output

    power, torque and efficiency at a slip of 2.5%. The

    fixed winding and friction losses is 350W. Neglect

    the core loss.

    I1 R1 X1

    V1 Xm

    X2

    R2

    I2

    0.2 0.5

    20 0.1

    0.2

    1V 220V line-to line 3

    220V127V

    3

    2.5% 0.025

    =

    = =

    = =

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    Calculation (solution)

    mN

    sp

    PPT

    WPPP

    WsPP

    W

    PPP

    WRIP

    W

    IVP

    A

    Z

    VI

    jj

    j

    jj

    jXs

    RjXjXRZ

    XXX

    e

    o

    m

    oe

    FWosh

    go

    lsing

    ls

    oin

    o

    oin

    o

    min

    m

    .4.78

    )025.01)(3/60(2

    9611

    )1()(

    TorqueneticElectromag

    %3.8910758

    9611

    powerInput

    powerOutputEfficiency

    611,9350961,9

    shaftat thePower

    961,9)025.01(216,10)1(

    powerGross

    216,10540758,10

    loss)coreg(neglectinrotortosferredPower tran

    540)2.0)(30(33

    758,10

    )20)(cos30)(3220(3cos3

    200.30

    202.4

    3220

    202.4

    202.0025.0

    1.0

    2.0025.0

    1.0

    205.02.0

    //)(

    20,2.0,5.0

    1

    21

    21

    11

    11

    22

    11

    21

    =

    =

    ==

    ===

    ===

    ===

    ==

    =

    ===

    =

    ==

    =

    ==

    =

    ++

    +

    ++=

    +++=

    ===

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    11

    Starting current

    For the previous example, Calculate the stating currentwhen motor is first switched on to rated applied

    voltage.

    motors.inductionstartingtaken whenbeshouldemotors.CarinductionforcommonisThis

    current.loadfull

    thantimes5aboutiscurrentstartingthat theNote

    16776.0

    322076.0

    202.01.02.01.0205.02.0

    1,standstillAt:Solution

    11 A

    Z

    VI

    jjjjjZ

    s

    in

    in

    ===

    =

    +++++==

    =

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    ( )

    ( )

    ++

    +

    ==

    =

    ++

    +

    =

    221

    21

    22

    11

    2

    12

    1

    222

    221

    21

    22

    1

    12

    m

    33

    torque,)(developedneticElectromag

    phase),(perrotorat thePower

    drawnbecanabovecircuitthelarge,isLSince

    LLs

    RRs

    VRPT

    s

    RIP

    LLs

    RR

    VI

    oe

    o

    Approximate SPEC

    +

    -

    1V ML

    1R 1L 2L

    s

    R2

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    Single (fixed supply) frequency

    characteristics

    .0speed,syncat,1standsillat;

    :thatNote

    below.asshownbecansticscharacteri

    slip)(versustorquethe,frequencygiveaFor

    1

    1

    1

    ==

    = sss m

    e

    m

    PLUGGING

    TORQUE(+)

    MOTORING

    emT(max torque or

    pull-out torque)

    esT (starting torque)

    SLIP,s

    TORQUE(-)

    e

    rated slip0 unity slip

    (standstill)

    GENERATING

    e

    m

    e

    m

    zero slip

    (sync.speed)

    SPEED

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    Single frequency characteristics

    CURRENT TORQUE

    operating point

    (rated torque)

    rated slip

    rated current

    POWERFACTOR

    SLIP

    1.00

    Standstill synchronous speed

    EFFICIENCY

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    Single frequency characteristic

    As slip is increased from zero (synchronous), the

    torque rapidly reaches the maximum. Then it

    decreases to standstill when the slip is unity.

    At synchronous speed, torque is almost zero.

    At standstill, torque is not too high, but the current

    is very high. Thus the VA requirement of the IM is

    several times than the full load. Not economic to

    operate at this condition.

    Only at low slip, the motor current is low andefficiency and power factor are high.

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    Typical IM Drive System

    IDC

    Modulation Index,

    VDC

    n

    IM

    Supply Rectifier and Filter 3-phase Inverter

    CIRCUIT

    BLOCK DIAGRAM

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    Variable speed characteristics

    For variable speed operation, the supply is aninverter.

    The frequency of the fundamental AC voltage will

    determine the speed of IM. To vary the speed of

    IM, the inverter fundamental frequency need to be

    changed.

    The inverter output frequency must be kept close to

    the required motor speed. This is necessary as the

    IM operates under low slip conditions.

    To maintain constant torque, the slip frequency has

    to be maintained over the range of supply

    frequencies.

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    Variable voltage, variable

    frequency (VVVF) operation

    In order for maximum torque production,

    motor flux should be maintained at its

    rated value.

    ( )

    operation

    Volt/HertzconstanttheasknownpopularlyisThis

    constant.keptbetohasratiothe

    flux,motorhemaintain torder toinTherefore,

    44.4or

    44.42

    1

    RMS,In

    cos

    :isemfbackBut the

    sin

    11

    1

    1

    1

    11111

    111

    1

    fE

    Nf

    E

    NfNE

    tNdt

    dNe

    t

    m

    mm

    m

    m

    =

    ==

    =

    =

    =

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    Constant Torque region

    Hence for VVVF operation, there is a need tocontrol the fundamental voltage of the inverter if itsfrequency (and therefore the frequency of the IM)need to be varied.

    To vary the fundamental component of the inverter,the MODULATION INDEX can be changed.

    The rated supply frequency is normally used as thebase speed

    At frequencies below the base speed, the supply

    magnitude need to be reduced so as to maintain aconstant Volt/Hertz.

    The motor is operated at rated slip at all supplyfrequencies. Hence a constant torque region isobtained.

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    Constant Torque Region

    TORQUE(+)

    SPEED

    SLIP,s

    1f

    rated slip

    0

    2f

    3f

    4f

    5frated torque

    54321 fffff >>>>

    TORQUE(+)

    SPEEDSLIP,s0

    rated torque

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    Constant Power region

    Above base speed, the stator voltage

    reaches the rated value and the motor

    enters a constant power region.

    In this region, the air-gap flux decreases.

    This is due to increase in frequency

    frequency while maintaining fixed

    voltage.

    However, the stator current is maintained

    constant by increasing the slip. This is

    equivalent to field weakening mode of a

    separately excited DC motor.

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    Constant Power region

    TORQUE(+)

    SPEEDSLIP,s Base speed

    0

    rated torque

    TORQUE(+)

    SPEEDSLIP,s0

    CONSTANT TORQUE

    REGION

    Base speed

    "FIELD WEAKENING"

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    VVVF Summary

    SPEED0

    CONSTANT TORQUE

    Base speed

    CONSTANT POWER

    Electromagnetic torque, Te

    Terminal (supply)

    voltage, V1

    slip,s

    slip frequency,fs

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    Examples

    A three-phase 4-pole, 10 horsepower, 460Vrms/60Hz (line-to line) runs at full-loadspeed of 1746 rpm. The motor is fed froman inverter. The flux is made to be constsnt.Plot the torque-speed graphs for the

    following frequency: 60Hz, 45 Hz, 30Hz,15Hz.

    A three-phase induction motor is using athree-phase VSI for VVVF operation. TheIM has the following rated parameters:

    voltage: 415V (RMS)

    frequency: 50Hz

    slip (p.u) 5%

    pole pair 2

    If the inverter gives 415V (RMS) with

    modulation index of 0.8, calculate the requiredmodulation index if the motor need to beoperated at rotor mechanical speed of 10Hz.