Drinking systems...LUBING nipple drinking systems may only be operated, maintained and serviced by personnel familiar with these measures and the potential dangers associated with

Drinkingsystems

Assembly instructionand operators manual

for battery management

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Drinking systems - Battery management

Copyright © 2018 Lubing System - All rights reserved 3

Document data

File name: Assembly instruction and operators manual for battery managementVersion: 2.1First issue: 15.10.2003Last change: 05.06.2014

Manufacturer:

LUBING Maschinenfabrik GmbH & Co. KG Am Kampe 6049406 Barnstorf / GERMANYTel.: +49 (0) 5442 / 9879 - 0

Fax: +49 (0) 5442 / 9879 - 33 e-mail: [email protected]

Internet: www.lubing.de

Service:

LUBING SYSTEM S.r.l.Via Marco Polo, 33 (Z.I.) 35011 Campodarsego (PD) / ITALY

Tel.: +39 049 9202290Fax: +39 049 9201234

Dear Reader,permanent development of our products and innovative new designs mean that our assembly and operating instructions as well as spare parts sheets are regularly updated. If you have any queries, please contact us or your LUBING dealer.Current status online at: www.lubingsystem.com

©2018 Lubing System srl.All rights reserved. Reprints, incl. excerpts thereof, only with authorisation of the company.

Version Date Modification2.1 05.06.2014 Maximum water pressure of 30cm water column for StarterCup, SnapCup,

Automatic drinker and Combi drinker added

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Copyright © 2018 Lubing System - All rights reserved4

TABLE OF CONTENTS

1. General information.....................................................................................................................................61.1 Symbols...................................................................................................................................................61.2 General safety guidelines..........................................................................................................................61.3 Electrical system.......................................................................................................................................6

2. INTRODUCTION...........................................................................................................................................62.1 Description of LUBING drinking systems for battery management..............................................................62.2 Designated use.........................................................................................................................................7

3. ASSEMBLY....................................................................................................................................................73.1 Assembly information...............................................................................................................................73.2 Assembly order.........................................................................................................................................73.3 Spare parts...............................................................................................................................................73.4 Assembly overview...................................................................................................................................8

3.4.1 Principal design of LUBING nipple drinking systems.........................................................................83.4.2 Mounting the main water supply......................................................................................................8

3.4.2.1 Mixer..................................................................................................................................93.4.2.2 Connection accessories...................................................................................................103.4.2.3 Fitting the water connection kit.........................................................................................103.4.2.4 Glued connections...........................................................................................................10

3.4.3 Pressure regulating units................................................................................................................113.4.3.1 Pressure regulator.............................................................................................................113.4.3.2 Water tank.......................................................................................................................133.4.3.3 Ball tank...........................................................................................................................13

3.4.4 Nipple pipe with nipples.................................................................................................................143.4.5 Breather unit.................................................................................................................................15

3.4.5.1 Laying the breather units...................................................................................................153.4.5.2 Connecting breather units for flush....................................................................................16

4. OPERATING INSTRUCTIONS....................................................................................................................174.1 Main water supply...................................................................................................................................17

4.1.1 General.........................................................................................................................................174.1.2 Main components of the main water supply...................................................................................17

4.1.2.1 The return valve...............................................................................................................174.1.2.2 The pressure-reducer valve..............................................................................................174.1.2.3 The water filter and reversible flow filter............................................................................174.1.2.4 The water gauge..............................................................................................................184.1.2.5 The solenoid valve...........................................................................................................18

4.1.3 Mechanical doser..........................................................................................................................184.1.4 Electrical doser..............................................................................................................................184.1.5 Mixer.............................................................................................................................................19

4.2 Water supply to the drinking lines............................................................................................................194.2.1 General.........................................................................................................................................194.2.2 The water tank..............................................................................................................................19

4.2.2.1 Possible applications........................................................................................................204.2.2.2 Nozzles for the supply pipe...............................................................................................204.2.2.3 Outlets.............................................................................................................................20

4.2.3 The ball tank..................................................................................................................................204.2.3.1 Possible applications........................................................................................................204.2.4.2 Outlets.............................................................................................................................21

4.2.4 The pressure regulator...................................................................................................................21lubingsystem.com

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4.2.4.1 Possible applications........................................................................................................214.2.4.2 Outlets.............................................................................................................................21

4.2.5 Breather units................................................................................................................................214.2.5.1 Connecting the breather units for flush.............................................................................21

4.2.6 The flushing process......................................................................................................................224.3 Drinking nipples and accessories in laying cages.....................................................................................22

4.3.1 General.........................................................................................................................................224.3.2 Types of nipples............................................................................................................................234.3.3 Nipple pipe....................................................................................................................................244.3.4 Expansion couplings......................................................................................................................24

4.3.4.1 Securing the expansion coupling......................................................................................244.3.5 Plug-in and glue couplings..............................................................................................................254.3.6 Drip cups......................................................................................................................................26

4.3.6.1 Drip cup, item no. 4604....................................................................................................264.3.6.2 Drip cups, item no. 4605 and 4620...................................................................................26

4.3.7 V-trough........................................................................................................................................264.3.8 Combi-drinker...............................................................................................................................274.3.9 Automatic drinker..........................................................................................................................27

4.4 Drinking nipples and accessories in breeding cages................................................................................284.4.1 Nipples for breeding.......................................................................................................................284.4.2 Height adjustment..........................................................................................................................284.4.3 Additional water supply..................................................................................................................294.4.4 Drip cups......................................................................................................................................30

5. ENCLOSURES/TECHNICAL DETAILS......................................................................................................305.1 Necessary drinking water consumption depending on the ambient temperature and laying performance..305.2 The water gauge, item no. 4229.............................................................................................................31

6. NOTES........................................................................................................................................................32

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1. General information1.1 Symbols

You will come across the following symbols while reading this manual:

1.2 General safety guidelinesThe relevant guidelines for the prevention of accidents as well as other generally recognised technical safety and medical regulations for the workplace must be observed. Check that the safety and functional equipment works safely and correctly:

– prior to commissioning, – at the appropriate intervals, – following modifications or maintenance.

The specifications outlined by the water and energy utility companies must also be observed.

1.3 Electrical system

All tasks extending beyond the framework of system maintenance may only be carried out by qualified personnel.Always isolate the power supply when working on the device and secure against unauthorised reactivation by another person.Examine electrical cables for visible damage prior to commissioning. Replace any damaged lines before putting the device into operation.Damaged or destroyed plug devices must be replaced by a qualified electrician. Do not remove plugs from sockets by pulling the cable.Covering electrical components can give rise to heat concentration with high temperatures which can in turn destroy the equipment and cause fires.

2. INTRODUCTION2.1 Description of LUBING drinking systems for battery management

LUBING nipple drinking systems for poultry1 supply birds with drinking water. This requires the availability of sufficient quantities of fresh and clean drinking water. It must be free of contamination and easily accessible.

LUBING nipple drinking systems comprise the following components: – pressure regulator unit, – nipple pipe and nipples, – breather unit.

Drinking accessories with:

1 Poultry: chicken rearing, young hens and laying hens

DANGER!Warning of electrical hazard!This warning indicates an electrical hazard.

DANGER!Warning of electrical hazard!Always isolate the power supply before working on the electrical system.

DANGER!Warns of cold.

DANGER!Warns of general danger.



– main water supply – medicator unit – mounting accessories

2.2 Designated useLUBING nipple drinking systems are exclusively intended for standard applications in supplying poultry with water.

Any other application shall be regarded as undesignated. The manufacturer shall accept no liability for any ensuing damage; the risk shall be borne by the user alone.Designated use includes observance of the operating, maintenance and servicing measures stipulated by the manufacturer.

LUBING nipple drinking systems may only be operated, maintained and serviced by personnel familiar with these measures and the potential dangers associated with the system.

3. ASSEMBLY3.1 Assembly information

Please read the following pages carefully. The instructions in this manual apply for various drinking systems in different types of cages. For this reason, we would ask you to select and apply the sections which concern you.

When using this manual for LUBING standard versions, please note all alterations to and/or deviations from the scope of your supply.

3.2 Assembly orderUse the table of contents to find your required assembly section. The assembly section describes the individual work steps in the assembly order.Please observe the assembly order stipulated by the manufacturer.

Depending on the type of cage, the nipple type can not be retrofitted. Please consult the manufacturer’s assembly instructions for information as to when the nipple pipe can be installed during assembly of the cage.Please observe the proper assembly order to avoid unnecessary extra work.Individual components are provided with position numbers in the drawings. These position numbers can also be found in the text.

3.3 Spare partsThere is a list of spare parts for drinking systems for battery management which contains the exact name of the respective part and its item no. which we require in the event of spare parts being ordered.A current version is appended to these assembly and operating instructions.In order to procure electrical components, we require information on the power supply, e.g. 230/400 V – and Ph. 50 Hz.

WARNINGDrinking elements should not be bended.



3.4 Assembly overview3.4.1 Principal design of LUBING nipple drinking systems

Pressure regulation units 1. Ball tank with flush unit2. Pressure regulator with flush unit3. Water tank without flush unit

Drinking line4. Nipple pipe5. Nipple6. Coupling7. Breather units

3.4.2 Mounting the main water supply

The main water supply should be attached in such a way that it is always protected from frost.

The main water supply comprises all of the key components required for optimum water supply. The components required for the main water supply are supplied ready-assembled.

The bracket (a stable metal console [1]) guarantees a firm, secure and waterproof connection of the components.

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3

2 4 5 6 7

DANGER!Frost can destroy the components.



The main water supply can therefore be installed on the wall, usually in the front part of the building. The 6 drill holes [4] in the metal console are 10 mm in diameter.The flange connections [2] permit easy exchange of individual components. The connections to the main water supply are provided by the 3⁄4" internal screw threads of the ball valves (inlet and outlet [3]).

The main water supply is secured horizontally to the point specified in the plans. Please observe the flow direction (arrow on the water meter) when connecting to the water supply.

Medication proportioning unitPlease ensure that there is sufficient space under the main water supply for the mixer, item no. 4248, for 60 litres (height: 73 cm) or mixer, item no. 4258, for 180 litres (height: 97 cm) or another container for medication solutions.

Reversible flow filterThe backwash water must be directed towards the waste water channel in such a way that the possibility of backpressure is eliminated.There are 3 possible ways of ensuring this:

1. direct connection: transition piece DN 50/70, pipes and siphon trap (3 bends 90°) in DN 702. draining off freely into floor outlet3. draining off into open container

* at 3 bar supply pressure & backwash duration of 15 seconds.

3.4.2.1 MixerThe LUBING mixer must stand on a level and even surface.The water supply connection is achieved via 3⁄4" Gardena seals.The standard version must be connected to mains voltage of 240 V 60 Hz using a mains plug.

3

4 1 2 4 3

FILTER SIZE BACKWASH VOLUME*1⁄2" and 3⁄4" 12 litres1" and 1 1⁄4" 15 litres1 1⁄2" and 2" 18 litres

ATTENTIONThe connection to a public supply line is made in accordance with the specifications of the responsible water utility company.



Please observe the information on mains voltage supplied on the delivery note.

3.4.2.2 Connection accessoriesLUBING offers a variety of accessories for the water connection. We recommend using the LUBING range of plastic pipes for pipe work into the housing unit. Apart from ø25 mm and ¾" pipes, this range also includes couplings, bends ,T-pieces, end caps and threaded connection pieces for both pipe diameters permitting all kinds of pipe work layouts. These components must be glued to ensure leak-proof assembly.

Please refer to section “3.4.2.4 Glued connections”.

The pipe system is secured to the wall or ceiling using ceiling clips, item no. 4349-01 for the 25 mm pipe and item no. 4329-01 for the 3⁄4" pipe. Mark the pipe layout and screw down the retainers, item no. 4329-01 / 4349-01. Then press the pipes into the retainers. Check the entire pipe system for leaks prior to commissioning.

LUBING recommends using the water connection kit for connecting the drinking line pressure gauge to the water supply. Depending on the kit, the following parts are supplied:

3.4.2.3 Fitting the water connection kitThe clamp must be fastened to the 3⁄4" pipe. Do this by drilling a hole 10 mm in diameter (2) in the water pipe.

Securing the clamp:1. insert the clamp (3) and thorn in the drilled hole on the pipe.2. make sure the O-ring seal is positioned correctly.3. place the top part of the clamp (1) on the pipe and secure using the two screws.4. secure one end (5) of the hose to the hose connector (4) using the clip. 5. screw the hose connector to the flat packing in the clamp (3). Insert the other end of the hose into the pressure regulator (6) hose connector and secure with a clip. This must be installed with flat packings in the case of ball valve (7) (see versions on the previous page). If required, the ball valve can be mounted between the pressure regulator and the hose connector (see graphic on right) if you wish to have the ball valve directly on the drinking line. Or you can mount it between the hose connector (4) and the clamp (3) in order to block the water supply directly at the supply point.

3.4.2.4 Glued connectionsLUBING recommends Tangit adhesive, item no. 4405, for glued connections.Many connection elements in the LUBING product range are designed as glued connections. Please observe the following manufacturer instructions in order to ensure secure connections.

The pipe must be cut at a right angle and burred. The areas to be glued must be clean and dry. Clean the ends of the pipe on the outside and the connecting elements on the inside using a cleaning agent (please check compatibility) and woven felt. Always use new woven felt. The areas to be glued must be fully dry before applying the adhesive.

Item no. 4150 Clamp ø3⁄4", hose nozzle, 4 m fibrous hose 1⁄2" and clipsItem no. 4151 Clamp ø3⁄4", hose nozzle, 4 m fibrous hose 1⁄2" and clipsItem no. 4152 Clamp ø3⁄4", hose nozzle, 5 m fibrous hose 1⁄2" and clipsItem no. 4153 Clamp ø3⁄4", hose nozzle, 3 m fibrous hose 1⁄2", ball valve and clipsItem no. 4154 Clamp ø3⁄4", hose nozzle, 4 m fibrous hose 1⁄2", ball valve and clipsItem no. 4155 Clamp ø3⁄4", hose nozzle, 5 m fibrous hose 1⁄2", ball valve and clips

ATTENTIONEnsure that there is no water in the pipe before drilling. Burr the drill hole. Rinse out any chips from the pipe. Do not commence assembly of the clamp until after flush first.



Push the pipe and connecting element without twisting until the limit stop and hold tight for a few seconds until the glue has set. Immediately following joining, remove superfluous glue with the woven felt as otherwise the pipe will be etched too strongly. Owing to the fast setting features of the adhesive, the join parts must be pushed together within 4 minutes of applying the glue. The open period for Tangit depends on the ambient temperature and/or film thickness.

Stress: do not move the pipes for at least 5 minutes after gluing. At temperatures below 10°C, this period is extended to a minimum of 15 minutes.Pressure test: the pipes should not be filled nor should a pressure test be carried out until 24 hours after the last gluing procedure. We recommend flush pipes and possibly even leaving them full of water if they are not put into operation immediately.

Please observe the protective measures described by the manufacturer.Please also observe additional information in the data sheets and guidelines on the prevention of accidents supplied by the professional associations, e.g. (in Germany) VBG 15, VBG 81, M017 and the safety data sheets.

Tangit is highly inflammable. Its solvent vapours are heavier than air and can form explosive mixtures. For this reason, always ensure sufficient ventilation when processing, drying or gluing using Tangit. In workrooms and adjoining rooms: no smoking! no welding! No naked flames and avoid generating sparks! Prior to welding work, accumulations of solvent vapours and explosive mixtures must be removed. Fill pipelines with water, rinse well and blow through. Do not seal pipes during the drying phase.

Longer inhalation of these solvent vapours can lead to impaired health. Store used woven felt in closed containers.

If the substance comes into contact with the eyes, rinse thoroughly with water and consult a doctor.

Safety advice: – must be kept out of reach of children, – keep away from ignition sources – no smoking, – avoid contact with eyes, – if ingested, consult a doctor and show packaging or label.

3.4.3 Pressure regulating unitsThe pressure-regulating units (pressure regulator and ball tank) are used to reduce the water pressure at the drinking line to the operating pressure level (approx. 20 cm water column).

3.4.3.1 Pressure regulatorThe pressure regulators, item no. 3221-00 (one outlet) and item no. 3226-00 (two outlets), are supplied ready-assembled for the 22 mm square pipe.

AssemblyPlease observe the enclosed assembly and operating instructions for the pressure regulator.

AMBIENT TEMPERATURE PROCESSING TIME FILM THICKNESS20 °C approx. 4 min. 1 mm25 °C 3 min. 1 mm30 °C 2 min. 1 mm40 °C 1 min. 1 mm

> 40 °C < 1 min. 1 mm

DANGER!“Tangit” adhesive is highly flammable. F = easily flammable!

WARNINGTangit contains tetrahydrofurane and cyclohexanone. Xi = irritableIrritates the eyes and breathing apparatus.

NOTEWe recommend wearing protective gloves as a precaution for preventing contact with the skin.



The pressure regulator, item no. 3221-00, is used for the front connection. The pressure regulator [2] and transition piece are pushed onto the square pipe [4] directly. The O-rings seal the system obviating the need to use glue.

The pressure regulator, item no. 3226-00, is used for central and front connection.

Central connection:In the case of central connection, the pressure regulator’s transition pieces [2] are pushed onto the open ends of the square pipe [4].

Front connection:If the pressure regulator is to supply two parallel drinking lines [4], it [2] is secured at the front. The pipework is then laid across the square pipe [5] using the bends [3] and square couplings [1]. These components need to be glued.

2 4

24 4

14

32 5

5

Drinking line Drinking line

Coupling Coupling

Nipple pipe

Nipple pipe Nipple pipe

P r e s s u r e regulator

Nipple pipe

Elbow glue coupler



3.4.3.2 Water tankThe water tank is used for the front and central connection. Depending on the birds/animals involved, the water tank must be mounted either rigidly or in such a way that it is height-adjustable. Please observe the instructions provided by the cage manufacturer. The drinking line [8] is connected via a 3⁄4" hose [6] which is secured at one end to the water tank outlet [1] using clips and to the transition piece [7] at the other end. The transition piece is glued to the drinking pipe [8].The Big Dutchman version depicted below indicates the water tank connection to a central feed pipe. This pipe can be secured rigidly and easily adjusted in height to adapt the water column in the drinking pipe according to the age of the bird/animal. The water tank is connected to the feed pipe using the clamp [4] and the weight of the tank is supported by a bracket which is secured to the feed pipe using a pipe clip.

3.4.3.3 Ball tankThe ball tanks, item no. 4206-00 [2] (one outlet) or item no. 4207-00 [3] (two outlets), are supplied ready for operation and a 3⁄4" hose [6] is used for direct connection to the drinking line. This hose is pushed over the outlet [1] and secured with a clip. The other end is pushed onto the square pipe [7] using the 3⁄4" transition piece and secured with a clip. The transition piece is glued to the drinking pipe [8].Depending on the area of application, the ball tank is mounted so that it is height-adjustable for breeding or rigidly for laying. Please refer to the assembly and operating instructions supplied by the cage manufacturer.The version, depicted in the figure on the right below, indicates the ball tank connection to a central water pipe. This pipe can be secured rigidly and easily adjusted in height to adapt the water column in the drinking pipe according to the age of the bird/animal. The ball tank is connected to the feed pipe using the clamp [4] and the weight of the tank is supported by a bracket which is secured to the feed pipe using a pipe clip.The figure on the left below depicts decentralised height adjustment: the ball tank is mounted on the metal bracket using two circular bolts to ensure that the nipple drinking system is impinged at all heights with water pressure of 20 to 30 cm. The water supply comes from 1⁄2" flexible pressure tubing.

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6

3

2

4

4

78

8

8

7



8

8

24678

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3

3.4.4 Nipple pipe with nipplesThe nipple pipe 22 x 22 mm is supplied pre-assembled, i.e. the nipples are already screwed into the square pipe. These drinking elements are then connected using the expansion coupling. Depending on the birds/animals involved, the drinking line is installed so that it is adjustable in height or fixed.Si prega di osservare l’ordine di assemblaggio proposto dal costruttore.

Please observe the order of assembly stipulated by the cage manufacturer. Depending on the type of cage, the nipple pipe can be:

– run through the centre of each cage: in the figure on vthe left two drinking lines [3] are required for each level in the example on the right. The nipples [1] are installed at the height of the nipple pipe on the partition walls. The drip cups [2], item no. 4605-01 and 4620-01, for metal partition walls and item no. 4604-01 for wire partition walls are pressed into the metal or on to the wire.

– between the cages with V-trough: the drinking line [3] runs through the centre between the cages (figure in the middle). Only one drinking line is required per level. The air channel [2] under the line is designed as a drip channel. The splash-water is collected here by the air channel. Drill holes permit manure on the manure band [4] to be dried by warm air. The nipples [1] are distributed across the width of the cage.

– in the figure on the right, the drinking line [3] is also installed in the centre of the cage here. The nipples [1] are distributed across the width of the cage. The drip channel [2] is under the drinking line for collecting

1 2 3 1 3 2 4 1 3 2 4



the splash-water. The air channel [4] is mounted in the floor between the cages. – mounted adjustable in height in the centre of the cage:

the drinking line [6] is laid in the centre of the cage or in the back area of the cage via elongated holes in the partition wall [7]. The individual elements are connected using the expansion couplings [1]. The height is adjusted via a central traction rope or connecting rod [5]. The wire grip [4] is screwed to the suspension line [2] using this rope or rod. The other end of the suspension line is secured to the nipple pipe [6] using the nipple pipe clip [3]. The distance between the nipple pipe clips may not exceed 75 cm.

3.4.5 Breather unitThe choice of connection to the nipple pipe depends on the space available in the cage system and the length of the battery unit. In the case of cage systems longer than 60 metres, the drinking line needs to be interrupted or water is supplied through the centre of the cages in systems up to 120 metres in length.

There are three different types of connection for securing the breather units:1. gluing the breather units directly on to the square pipe (22 x 22mm, item no. 4225-00)2. gluing the breather units directly on to a circular pipe ( Ø 25mm, item no. 4226-00, or Ø 26.7mm (3⁄4"), item no. 4246-00)3. connection using a hose coupling and clip (item no. 4245-00)

3.4.5.1 Laying the breather unitsIn battery units with a manure belt, it is usually not possible to mount the breather units directly at the nipple pipe for reasons relating to space. The breather units are then secured outside the cage system. The elbow glue coupler, item no. 4343-04/4323-04, is used for laying the 22mm square pipe and square pipe pieces. A circular pipe is directed out through the side of the battery unit and connected to the breather units.

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234

5

6

7

Breather unit, item no. 4245-00 Breather unit, item no. 4226-00



You will require the following elements for each breather unit for the variants with the circular pipe:

1. one transition piece, item no. 4374-04 – from square pipe to 25 mm circular pipe or one transition piece, item no. 4381-04 – from square pipe to 3⁄4" circular pipe2. one elbow glue coupler, item no. 4343-04 – interior diameter of 25 mm or one elbow glue coupler, item no. 4323-04 – interior diameter of 26.7 mm (3⁄4")3. one PVC circular pipe, item no. 4106-04 – exterior diameter of 25 mm or one PVC circular pipe, item no. 4108-04 – exterior diameter of 26.7 mm (3⁄4")4. one breather unit, item no. 4226-00, or one breather unit, item no. 4246-00

You will require the following elements for each breather unit for the variants with the square pipe:

– one breather unit, item no. 4225-00 – one square pipe, item no. 4102-04 22x22mm – elbow glue coupler, item no. 4358-04

The plug secured to the rise pipe can be opened with the bayonet catch and removed for cleaning. The rise pipe can then be cleaned with a brush.

3.4.5.2 Connecting breather units for flush

During the flush process, the plastic ball indicating the water column automatically seals the ventilation plugs in the rise pipe.The water must be directed out of the building via a hose connection attached to the breather unit. The following solution can be applied:The water flows through a rinse pipe into the rinse drain higher up. This must be at least 100 mm above the highest possible point in the breather unit. A 100 mm drainpipe can be used as a rinse drain.

The breather units, item no. 4225-00, 4226-00, and 4246-00, have a 3⁄4" interior thread at the connection for the water outlet which is sealed by a sealing plug.The transition piece, item no. 4328-04, or straight outlet, item no. 4249-00, can be used for connecting the thread to the hose.

Possible connections for the breather unit at the drain:1. With transition piece and hose

2. With transition piece and circular or rectangular pipe system

The breather unit, item no. 4245-00, has a 3⁄4" exterior thread which is sealed using a union nut.

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765

NOTEBreather units must be equipped for flush before the actual flush process is initiated.

DANGER!Water unable to flow off can lead to a pressure build-up in the drinking lines which can in turn damage the components.

100mm



4. OPERATING INSTRUCTIONS4.1 Main water supply

4.1.1 GeneralThe main water supply is a unit switched in front of the drinking lines. It comprises all of the key components required for optimum water supplies. The components required for the main water supply are supplied ready-assembled. The stable metal bracket guarantees a secure, safe and waterproof connection of the components. The main water supply can thus be installed on the wall, usually in the front part of the building. The flange connections permit easy replacement of the individual components. The main water supply connections are formed by the ¾” interior threads on the ball valves (inlet and outlet).

The main water supply should be laid in such a way that it is protected from frost.

LUBING offers the following main water supply variants with mechanical doser: – item no. 4260: main water supply 3⁄4" with D25RE5 1-5%, – item no. 4260-1: main water supply 3⁄4" with D25RE5 1-5% and with flush back filter, – item no. 4260-2: main water supply 3⁄4" with D25RE5 1-5% and with solenoid valve 230V 50/60Hz NO, – item no. 4260-3: main water supply 3⁄4" with D25RE5 1-5%, with solenoid valve 230V 50/60Hz NO and

flush back filter, – item no. 4265: main water supply 3⁄4" with D25RE5 1-5% and bypass.

LUBING offers the following main water supply variants with electrical doser: – item no. 4261: main water supply with UniDos 1, item no. 4251 without bypass, – item no. 4262: main water supply con UniDos 2, item no. 4252 without bypass.

LUBING offers the following main water supply variants without doser: – item no. 4263: main water supply 3⁄4", – item no. 4263-1: main water supply 3⁄4" and with flush back filter – item no. 4263-2: main water supply 3⁄4" and with solenoid valve 230V 50/60Hz NO, – item no. 4263-3: main water supply 3⁄4", with solenoid valve 230V 50/60Hz NO and with flush back

filter.

4.1.2 Main components of the main water supply4.1.2.1 The return valve

The return valve prevents anything from flowing backwards, e.g. medication, cleaning agents etc. into the water feed pipe.

4.1.2.2 The pressure-reducer valveThe pressure-reducer valve is used to keep the water pressure in the supply pipe under a maximum value of 3 bar. The pressure-reducer valve is not required in the case of water supplies via water towers (4-10 metres high) or high tanks.

4.1.2.3 The water filter and reversible flow filterThe water filter is an absolute necessity in every housing unit. It is used to filter out all of the dirt particles which could impair the function of the nipple seal. A chemical filter insert, item no. 9222, with a mesh size of 5 µm can prevent the formation of limescale and iron deposits by emitting a chemical substance. The working life of such filter inserts depends on how contaminated the water is.

Reversible flow filter: Operating pressure of 15 bar is required for backwashing. The backwash interval depends on how contaminated the water is. At the latest every 2 months, a backwash procedure must be carried out in accordance with DIN 1988, part 8. Filtered water can be removed



even during the backwash process. If the backwash water is not fed into a direct connection, a collection basin must be positioned under the reversible flow filter.

Backflushing:1. open the ball valve by turning the back flush knob [1] as far as it will go,2. close the ball valve again after approx. 15 seconds (heavily soiled filters may require longer flushing time),3. the memory ring [2] is used to note the next back flush date.

4.1.2.4 The water gaugeThe robust water gauge is particularly suitable where smaller flow volumes are involved. By adding an electric pulse generator, item no. 4230, the water gauge can be connected to a computer and integrated in an administration programme.

4.1.2.5 The solenoid valveFor safety reasons, the solenoid valve opens in the event of a power failure guaranteeing continued water supplies to the drinking lines. If a light/water programme is to be run, the solenoid valve should discontinue water supplies during rest periods. Depending on the size of the drinking system, filling the drinking line will require some lead time.

4.1.3 Mechanical doserThe mechanical doser works without electricity and is exclusively powered by the water flow. The device extracts the concentrate out of the mixer (please refer to 4.1.4) via a tube, proportions the set percentage and mixes it with the drive water in the mixing chamber. This solution is then directed into the drinking lines.

The volume flow for the mechanical doser is between:minimum flow rate of: 15 l/h maximum flow rate of: 2,500 l/h

where working pressure is between 0.3 and 4 bar.

The following doses can be set using the respective models: – item no. 4237: 0,2 to 1.6% – item no. 4238: 1 to 5% – item no. 4239: 2 to 10% – item no. 4237-1: 0,2 to 2%

4.1.4 Electrical doserUniDos 1 item no. 4251, UniDos 2 item no. 4252 and UniDos 3 item no. 4253

2

2

1

Principle of the mechanicaldoser

Dosing range

Max

. dos

ing

Flow rate



PRODUCT UNIDOS 1 ITEM NO. 4251

UNIDOS 2 ITEM NO. 4252

UNIDOS 3 ITEM NO. 4253

Adjustable dosage 0,01 - 15% 0,01 - 15% 0,01 - 15%Flow rate range 15-2400 l/h 15-2400 l/h 15-2400 l/h

Maximum supply capacity of the pumps

12 l/h 24 l/h 90 l/h

Mixing ratio at 600 l/h* 2% 4% 15%Operating pressure 0 - 4 bar 0 - 4 bar 0 - 4 bar

Weight 9,45 kg 11,55 kg 16 kgEmpty alarm unit Yes Yes Yes

Batch dosing Yes Yes YesDosing timer Yes Yes Yes

Water counter Yes Yes Yes

4.1.5 MixerThe mixer continually mixes powdered or soluble medication via a rotary pump during the entire medication period.

The pump requires an electrical connection (standard: 230 V / 50 Hz).

The water is connected via a hose with a quick-fitting pipe union. When filling the container, the hose is plugged onto the top connection. When the water supply is switched off, the hose is plugged back into the lower connection. The float-type switch permits clear water to flow through and rinse the system once the medication tube has emptied.The mixer has a capacity of 60 litres (item no. 4248) or 180 litres (item no. 4258). Maximum operating pressure for the water supply is 4 bar.

4.2 Water supply to the drinking lines4.2.1 General

The following products are used in order to continually supply the drinking lines (nipple pipes with 22 x 22 mm) sufficiently and at the correct water pressure:

– water tank (please refer to 4.2.2) – ball tank (please refer to 4.2.3) – pressure regulator (please refer to 4.2.4)

Please ensure only good water quality is used in order to protect the components from wear. Use the main water supply to guarantee your system a long service life.

Please note section “4.2.10 Flush the drinking system”.

4.2.2 The water tank

The water tank is a variant of the water supply to the nipple pipe but without the flush device. The water tank does not have any adjustable settings for the outlet pressure. The floating valve with the floating ball maintains the water level in the tank.



4.2.2.1 Possible applicationsFor optimum results, we recommend:

– for drinking lines to approx. 60m: water tank item no. 4201-05 with one outlet – for two parallel drinking lines to approx. 60m: water tank item no. 4202-05 with 2 outlets

If the battery unit avails of sufficient space, the water tank can also be used for central water supply using drinking lines up to 120 metres in length.

4.2.2.2 Nozzles for the supply pipeThere are two nozzles for the water tank:

1. standard: 3.5mm nozzle (red in colour), for max. supply pressure of 3 bar (pre-set in the factory)2. variation: the 6mm nozzle (black in colour) is a spare part attached to the nozzle holder on the float lever (see graphic above). When water is supplied to the tank from a container with lower operating pressure, the red 3.5mm nozzle is replaced by this black one.

4.2.2.3 OutletsThe outlets are included with the tank and can be secured to it. This requires a hole/holes to be drilled in the tank (Ø 22mm) and the outlet(s) to be mounted. The outlets should be secured to a side wall in order to keep any dirt particles in a settling basin on the bottom of the tank which can be removed as required using a drain plug.

The outlets for the water tank: – angled outlet, item no. 4208-00 with hexagonal nut and sealing ring for 3⁄4"

hose, – straight outlet, item no. 4250-00 with hexagonal nut and sealing ring for 3⁄4"

hose.

4.2.3 The ball tankJust like in the water tank, the water column in the ball tank can not be adjusted. The ball tank also has a flush device facilitating cleaning of the drinking line.

The retaining bracket (see above) is released sideways from the red seal and the seal is pressed downwards. This locks the float in place and the float valve and its 7mm nozzle are open permitting the nipple pipe to be rinsed using the full flow volume.


– for drinking lines to approx. 60m: ball tank item no. 4206-00 with one outlet – for two parallel drinking lines to approx. 60m: ball tank item no. 4207-00 with 2 outlets


4.2.3.2 OutletsThe outlet(s) is/are pre-mounted in the factory, secured to the tank by a 3⁄4” union nut and can be rotated in all directions. The outlet is designed for connection with a 3⁄4” hose.



4.2.4 The pressure regulatorUnlike the ball tank and water tank, the water pressure can be set where the pressure regulator is used. Like the ball tank, the pressure regulator has a flush device which facilitates cleaning of the drinking line.


– for drinking lines to approx. 40m: pressure regulator item no. 3221-00 with one outlet – for two parallel drinking lines to approx. 40m: pressure regulator item no. 3226-00 with 2 outlets


4.2.4.2 OutletsThe outlet(s) is/are the yellow transition pieces. These are connected directly to the nipple pipe. The O-rings in these transition pieces seal the system obviating the need to glue the components.

4.2.5 Breather unitsThe primary function of the breather units is to ventilate the drinking line. They are also responsible for displaying the pressure in the nipple pipe which is displayed via the red plastic ball in the rise pipe. Furthermore, the balls seal the breather unit hole in the rise pipe during the flush process.

The plug attached to the rise pipe can be opened using the bayonet catch and removed for cleaning enabling the rise pipe to be cleaned using a bottle brush.

4.2.5.1 Connecting the breather units for flush

Water unable to flow off can lead to a pressure build-up in the drinking lines which can in turn damage the components.

Water column [1]: the red ball indicates the height of the water column. It should be between 20 and 25cm.

Water connection [2]: hose nozzle for ½" hose.

Flush system [3]: the integrated flush system is activated by turning the red lever.

Adjusting wheel [4]: the water pressure can be set by the red adjusting wheel. The height of the water column is read off at the ball.

Breather unit, item no. 4245-00 Breather unit, item no. 4226-00

NOTEBreather units must be equipped for flush before the actual flush process is initiated.



During the flush process, the plastic ball indicating the water column automatically seals the ventilation plugs in the rise pipe.The water must be directed out of the building via a hose connection attached to the breather unit. The following solution can be applied:The water flows through a rinse pipe into the rinse drain higher up. This must be at least 100mm above the highest possible point in the breather unit. A 100mm drainpipe can be used as a rinse drain.

The breather units, item no. 4225-00, 4226-00, and 4246-00, have a ¾" interior thread at the connection for the water outlet which is sealed by a sealing plug.The transition piece, item no. 4328-04, or straight outlet, item no. 4249-00, can be used for connecting the thread to the hose.

The breather unit, item no. 4245-00, has a ¾” exterior thread sealed with a union nut.

4.2.6 The flushing processThe drinking lines should be flushed after each flock. Flushing will help you to maintain safe operation of the drinking lines in the long term. The following information should be considered when your system is being planned.This information is not necessary to ensure your system runs smoothly but will facilitate working with the drinking lines.

– The water tank does not have any flushing device for the drinking line. You will have to separate the lines from the water tank to the nipple pipe and connect them with the water supply. Like the water tank, the pressure may not exceed 3bar as otherwise components could be damaged.

– The ball tank and pressure regulator have an integrated flush unit. You do not need to implement any changes in order to rinse the drinking line. As the water pressure in the supply pipe may not exceed 3bar, not all of the drinking lines can be rinsed simultaneously. You should position shut-off valves in front of the individual pressure regulators or ball tanks enabling you to rinse each drinking line individually.

Please note at use of the automatic flushing system, the separate installation and operating instructions 0950 Automatic flushing.

4.3 Drinking nipples and accessories in laying cages4.3.1 General

The nipple pipe is usually at the back of individual laying cages. The feed band runs along outside the front of the cage necessitating all of the birds/animals to move between their food and drinking supplies. This movement ensures that all of the birds/animals are equally nourished.

100mm



4.3.2 Types of nipples

The nipple key, item no. 4401, is used for mounting the screwed-in nipples.The plug nipple is not screwed in but rather inserted into the nipple pipe using a rubber seal in a Ø 10mm drill hole. We recommend the nipple plug, item no. 4408, for this.The plug nipple is not screwed in but rather inserted in a Ø 10 mm drill hole with a rubber seal.



4.3.3 Nipple pipeThe square pipe is made of rigid PVC and the expansion couplings for connecting the nipple pipes are made of plasticised PVC:

The underside of the nipple pipe is reinforced for mounting the nipples and the top has a lift stop for the top pin on the nipple.

The length of individual nipple pipes and the distance between the drill holes on the drinking nipples depend on the type of cage and are designed individually by LUBING. Typical lengths are however between 3 and 4 metres.

4.3.4 Expansion couplingsNipple pipes are generally connected using expansion couplings, item no. 4363-05 (item no. 4385-05 for size 28 square pipe), and clamps.

4.3.4.1 Securing the expansion couplingInsert the expansion coupling and clips onto one end of the nipple pipe until you feel a slight resistance. Close the clip on this side using the pliers, item no. 4414. Make sure the expansion coupling is positioned correctly on the pipe and that the clip has the right shape. Then guide the second nipple pipe into the expansion coupling until you feel a slight resistance. Close the second clip. Before commissioning, check the all of the connections on the system for tightness.

ITEM NO. 4102-04 ITEM NO. 4110-04Dimensions 22 x 22mm 28 x 28mm

Possible applications to 120m drinking line to 150m drinking line

NOTEThermal elongation of the square pipe owing to deviations in temperature: this thermal elongation should be considered when arranging the connecting elements and the nipples.A single expansion coupling compensates for a difference in length of 20mm.

Correct Incorrect



4.3.5 Plug-in and glue couplingsWhere particular stress is involved or other requirements on the connecting elements, square couplings made from rigid PVC can be used for gluing and plugging.

Item no. 4351-04Used only for rigid nipple pipe connections.

Mounting:1. apply a coat of Tangit adhesive to the ends of the nipple pipe.2. insert both ends of the nipple pipe into the coupling until the limit stop.3. apply a coat of adhesive around the front of the coupling in order to guarantee tightness of the connection.

Item no. 4352-04Used for rigid connections of nipple pipes involving differences in length between the ends. No linear extension possible.

Mounting:1. apply a coat of Tangit to each of the nipple pipe ends.2. insert the end of the nipple pipe on the short side into the coupling until the limit stop.3. mark the other end of the nipple pipe 20mm from the front and insert the end into the coupling at least as far as the marking.4. apply a coat of adhesive around the front of the coupling in order to guarantee tightness of the connection.

Item no. 4348-04Used for layout and compensation of linear extensions.

Mounting:1. mark each of the nipple pipe ends 60mm from the front and burr the exterior edge of the front side.2. apply lubricant to the coupling O-ring to prevent it from being damaged.3. insert the end of the nipple pipe into the coupling as far as the marking.

Item no. 4354-04Used for layout and compensation of linear extensions.

Mounting:1. mark one of the ends of the nipple pipe 20mm and 55mm from the front side and burr the exterior edge of the front. Apply lubricant to the coupling O-ring to prevent it from being damaged.2. insert the end of the nipple pipe into the coupling as far as the 55mm marking (min. 20mm).3. apply a coat of Tangit to the other end of the nipple pipe and insert into the coupling on the short side as far as the limit stop. Apply a coat of adhesive around the front of the coupling in order to guarantee tightness of the connection.

NOTEDo not use too much glue to avoid impairing the cross-section of the nipple pipe.

NOTEDo not use too much glue to avoid impairing the cross-section of the nipple pipe

NOTEA prerequisite for using this coupling is that every 3rd or 4th nipple pipe element is fixed.



4.3.6 Drip cups4.3.6.1 Drip cup, item no. 4604

It is a drip cup used mainly in laying cages with wire partitions. It is installed directly under the drinking nipple. Secured against rotation, with the clip under the cup and clamped to the wire.

4.3.6.2 Drip cups, item no. 4605 and 4620These drip cups are used in laying cages with metal partitions. If the number of nipples (2 nipples/cage) is sufficient, these drip cups can be used. Drip cup, item no. 4620, has the same design as drip cup, item no. 4605, with the exception of its frame which is 10mm longer.

The slotted drip cup is positioned under the nipple in the sheet metal opening.

4.3.7 V-troughLUBING offers various forms of V-troughs. The 4-metre long elements are connected with the respective V-trough couplings.The appropriate end pieces can be found at the ends of the channels.

La lunghezza totale della canaletta a V in PVC è la stessa del sistema di abbeveraggio.

NOTEDo not use too much glue to avoid impairing the cross-section of the nipple pipe.

V-shaped channel Coupling V-shaped channel End piece

OPENING ANGLE V-SHAPED CHANNELITEM NO.

V-SHAPED COUPLINGS

ITEM NO.

V-SHAPED END PIECE

ITEM NO.60° 4621-04 - -88° 4609 -04 4610-04 4611-0490° 4601-04 4602-04 4603-04

120° 4606-04 4607-04 4608-04



Air channels are available as alternatives to V-trough which also have the same shape as the V-trough at the top. This enables the air channel to be triple use: as a partition wall and a collection device for the splash-water, and as manure drying air channel.

4.3.8 Combi-drinker

Combination drinking units for laying hen management are formed by a Combinipple, item no. 4005-00, combined with a cone-shaped cup.The Combinipple with the stainless steel valve provides a reliable and safe valve function.The cone-shaped cup permits feed remains to be collected at a single point. They are then consumed immediately again once the birds drink keeping the cup clean.The low-lying opening lever limits the water level in the cup as the hens can only dip their beaks to a certain depth of the water. This prevents any spillage. The Combi-drinker do not allow any splash-water. All components are made of stainless steel or durable high-quality plastic.The same conditions apply for installing drinking pipes, water supplies with water columns, breather units etc. as for the application of drinking nipples.The Combi-drinker, item no. 4006-00, is used for direct installation in the PVC square pipe.

Combi-drinker with different extensions are offered under item no.: – 4047-00 Combi-drinker: composed of item no. 4006-00 with 5cm extension, item no. 4304-00 – 4048-00 Combi-drinker: composed of item no. 4006-00 with 9cm extension, item no. 4308-00 – 4049-00 Combi-drinker: composed of item no. 4006-00 with 12cm extension, item no. 4305-00

4.3.9 Automatic drinker

With the automatic drinker the opening lever is replaced by a float valve. A continuous water level in the cup is reached. Always open water is offered to the animals.

Automatic drinker with different extensions are offered under item no.: – 4040-00 Automatic drinker: composed of item no. 4007-00 with 5cm extension, item no. 4304-00 – 4041-00 Automatic drinker: composed of item no. 4007-00 with 9cm extension, item no. 4304-00 – 4042-00 Automatic drinker: composed of item no. 4007-00 with 12cm extension, item no. 4304-00

Air channel designed as partition and V-trough

ATTENTIONDo not exceed the maximum pressure of 30 cm water column!




4.4 Drinking nipples and accessories in breeding cages

4.4.1 Nipples for breeding

The TOP-nipple and the TOP-Combi nipple are always used with the drip cup, item no. 4612. By reducing the water volume, these nipples can be used without a drip cup. The item no. 4077 are for the reduced TOP-nipple and 4078 for the reduced Top-Combinipple.

4.4.2 Height adjustmentThe height of the drinking line should be set according to the following table.

NOTE1. The LUBING top nipple opens when operated at the side and vertically,2. The nipple pipe with drip cups must be height-adjustable.



AGE HEIGHT1st day 14cm2nd day 15cm4th day 17cm6th day 19cm8th day 21cm10th day 23cm12th day 25cm14th day 27cm16th day 29cm18th day 30cm20th day 31cm22nd day 33cm24th day 35cm26th day 37cm28th day 38cm30th day 39cm32° day 40cm36th day 41cm38th day 42cm40th day 43cm42nd day 44cm

from 42nd day 45cm

4.4.3 Additional water supplyAn open water supply is required for breeding some animals, e.g. brown birds. An automatic drinking unit can be installed for the first 8 to 10 days in order to reduce the number of defects. It is equipped with a clamped holder to facilitate swift and easy replacement of accessory parts. This clamped holder is easy to clamp onto and unclamp from the nipple pipe.

In the case of the LUBING SnapCup, item no. 4017-01, the water is in the cone-shaped cup. The clamped holder on the snap cup permits it to be easily replaced by a drip cup. Unlike snap cup item no. 4017-01, SnapCup 4019-01 is rotated 90°, e.g. for installation on a partition wall.




Item no. 4017-01 Item no. 4019-01

The LUBING StarterCup, item no. 4060, is also clipped directly onto the square pipe using the clamped holder. An adapter plugged onto the nipple (either stainless steel or combi nipple) links it to the starter cup and fills it. After the first week, the starter cup and nipple adapter are simply unclamped from the nipple pipe.

In the case of the SnapCup and StarterCup, the water level is regulated by a float.

4.4.4 Drip cupsThe drip cup, item no. 4612-00, is mounted on the height-adjustable drinking line in breeding cages. These drip cups are secured at the position of the drinking nipple directly on the square pipe. The seal is pressed in and can be removed again using a screwdriver.After approx. 8 to 10 days, the clamped drip cup, item no. 4615-01, or the variant rotated through 90°, item no. 4616-01, replaces the snap cup, item nos. 4017-01 or 4019-01, which supplies the brown birds in particular with open water during the first few days in the breeding cage (2.1.3). The clamped holder on the drip cup and snap cup permit them to be replaced swiftly and easily. The drip cup is then replaced by the snap cup before the next passage.

5. ENCLOSURES/TECHNICAL DETAILS5.1 Necessary drinking water consumption depending on the ambient temperature and laying performance

The laying period starts after about the 19th week. Laying performance depends on the drinking water consumption and ambient temperature. Average water consumption at an optimum temperature of 15 to 20°C is 250 to 300g water per bird/animal and day.




Drinking water consumption depending on the ambient temperature:

The following diagram indicates the increase in water requirements as laying performance increases:

5.2 The water gauge, item no. 4229

Drinking water consumption [g]

Hen body weight 1,75kg

°C

Drinking water consumption [g]

Laying performance [%]

DIMENSIONSLength 110 mm

Diameter 87 mmHeight 125 mm

Thread connection 3⁄4"Weight 0,85 kg

TECHNICAL DATANominal size 1,5 m3/h

Max. flow 3 m3/hTransition flow 22,5 l/h

Min. flow 15 l/hMax. perm. pressure 12 bar

Max. temperature 0 - 30 °C



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Lubing System s.r.l.via Marco Polo, 33

35011 Campodarsego (PD) ItalyTelephone +39.049.9202290 - Fax +39.049.9201234

www.lubingsystem.com - [email protected]

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Lubing System s.r.l.via Marco Polo, 33

35011 Campodarsego (PD) ItalyTelephone +39.049.9202290 - Fax +39.049.9201234

www.lubingsystem.com - [email protected]

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Documents

Drinking systems...LUBING nipple drinking systems may only be operated, maintained and serviced by personnel familiar with these measures and the potential dangers associated with