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Salam Al Rbeawi
September 2011
Drilling Rigs
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General information.
Drilling rig classification.
Land Rig.
*Cable tool drilling rig.
*Rotary drilling rig.
Rig equipment.
Offshore rig.
ontent C
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*Colonel Drake is the name of the first oil well drilled in
Pennsylvania in 1859.
*In 1896, the Summerland oil field on the California coast has
been used to drill the first offshore oil well.
*Drilling techniques of the early drilling rigs was the hammering
cable tools.
*The Rotary drilling rig was used for the first time in 1901
(Texas).
*1940, Halliburton started the first directional drilling process.
*1944 the first record of 500 ft depth of true horizontal well
drilled in Venango county, Pennsylvania.
* 1980 the commercial application of the horizontal wells.
G eneral information
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rilling rig classification D By power used: Mechanical — the rig uses torque converters, clutches, and transmissions
powered by its own engines, often diesel.
Electrical — the major items of machinery are driven by electric motors,
usually with power generated on-site using internal combustion engines.
Hydraulic — the rig primarily uses hydraulic power.
Pneumatic — the rig is primarily powered by pressurized air.
Steam — the rig uses steam-powered engines and pumps.
By pipe used: Cable — a cable is used to raise and drop the drill bit.
Conventional — uses metal or plastic drill pipe of varying types .
Coil tubing — uses a giant coil of tube and a down hole drilling motor.
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rilling rig classification D By height: Single — can pull only single drill pipes. The presence or absence of vertical
pipe racking "fingers" varies from rig to rig.
Double — can hold a stand of pipe in the derrick consisting of two
connected drill pipes, called a "double stand".
Triple — can hold a stand of pipe in the derrick consisting of three
connected drill pipes, called a "triple stand".
By method of rotation: Rotary table— rotation is achieved by turning a square or hexagonal pipe
(the "Kelly") at drill floor level.
Top drive — rotation and circulation is done at the top of the drill string, on
a motor that moves in a track along the derrick.
Sonic — uses primarily vibratory energy to advance the drill string
Hammer — uses rotation and percussive force.
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rilling rig classification D By position of derrick: Conventional — derrick is vertical
Slant — derrick is slanted at a 45 degree angle to facilitate horizontal
drilling.
By installation: Fixed— In early oil exploration, drilling rigs were semi-permanent in nature
and the derricks were often built on site and left in place after the
completion of the well.
Mobile--In more recent times drilling rigs are expensive custom-built
machines that can be moved from well to well. Larger land rigs must be
broken apart into sections and loads to move to a new place, a process
which can often take weeks. Some light duty drilling rigs are like a
mobile crane and are more usually used to drill water wells.
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able tool drilling rig.
Cable tool drilling rigs are operated by repeatedly lifting and
dropping a heavy string of drilling tools into the borehole.
The drill bit breaks or crushes consolidate rock into small
fragments. Water either from the rock or added by the driller
mixes the crushed particles and makes a slurry at the
bottom of the borehole. When the accumulated slurry
reduces the penetration rate of the drilling process, the
slurry should be removed from the borehole by a bailer.
Once the slurry is removed, the bit is inserted into the hole
and the drilling process continues. Oil wells often took many
years to be drilled by this system.
C
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otary drilling rig R
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otary drilling rig equipments R
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Mud tank (1):
Often called mud pits, provides a reserve store of drilling fluid.
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Shale shakers (2):
Separates drilling cuttings from the drilling fluid before pumping it
back down the borehole.
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Mud pump (4):
Reciprocal type pump used to circulate drilling fluid through the system.
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Draw Works (7):
Is the mechanical section that contains the spool, whose main function is to
reel in/out the drill line to raise/lower the travelling block.
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Kelly hose (9):
A Kelly hose is a flexible, steel reinforced, high pressure hose that connects
the stand pipe to the Kelly and allows free vertical movement of the
goose-neck on the swivel above the kelly while facilitating the flow of
drilling fluid through the system and down the drill string.
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Goose-neck (10):
The gooseneck is the swivel connection to the kelly hose.
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Travelling block (11):
A traveling block is the freely moving section of a block and tackle that
contains a set of pulleys or sheaves through which the drill line is
threaded and moves under the crown block (the stationary section).
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Crown block (13):
A crown block is the stationary section of a block and tackle that contains
a set of pulleys or sheaves through which the drill line is
threaded .
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Derrick (14):
A tower used for lifting and
positioning the drilling string and
piping above the wellbore, and
containing the machinery for
turning the drilling bit around in
the hole.
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Swivel (18):
A swivel is a connection that allows the
connected object to rotate horizontally
and/or vertically (in new rigs swivel may
be replaced by a top drive).
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Rotary table (20):
Rotates the drill string along with
the attached tools and bit.
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Drill pipe (16):
Joints of hollow tubing used
as a conduit for the drilling fluid.
Drill pipes are connected to the drill
bit at the bottom of the well and the
mud line at the surface.
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Blowout preventers (23,24):
A blowout preventer is a large, specialized valve used to seal, control
and monitor the wells. Blowout preventers were developed to
work with extreme erratic pressures and uncontrolled flow (formation kick)
emanating from the rock layers during drilling. Kicks can lead to
a potentially catastrophic event known as a blowout. In addition to
controlling the down hole (occurring in the drilled hole) pressure,
blowout preventers are intended to prevent tubing (e.g. drill pipe and casing),
tools and drilling fluid from being blown out of the wellbore when a blowout
threatens. Blowout preventers are critical to the safety of crew, rig
(the equipment system used to drill a wellbore) and environment,
and to the monitoring and maintenance of well integrity.
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Ram type BOP
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Horizon BOP
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Drill bit:
Drill bits are cutting tools used to create boreholes. Bits are held
in a tool called a drill, which rotates them and provides torque and axial
force to create the hole.
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ffshore drilling rigs O 1- Jack-up rig:
Jack-up drilling rigs are used in
water depth that typically
ranges from 50 to 300 ft with a
maximum depth of 500 ft. A
hull of the jack-up drilling rig is
typically constructed in a
triangular shape with 3 legs. A
jack-up rig is moved by being
towed by a tugboat or is
transported by a heavy lift
carrier from one drilling
location to another, and then
jacked above the sea surface on
tubular or derrick legs.
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ffshore drilling rigs O 2- Submersible rigs:
Submersible drilling rigs consist of
upper and lower hulls connected by
a network of posts or beams. The
drilling equipment and living
quarters are installed on the upper
hull deck. The lower hull has the
buoyancy capacity to float and
support the upper hull and
equipment. When water is pumped
into the lower hull, the rig
submerges and rests on the seabed
to provide a working place for the
drilling. Most submerged rigs are
used only in shallow waters of 25 to
30 ft.
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ffshore drilling rigs O 3-Floaters:
In water depths greater than
300 ft, floaters are commonly
used. Drill ships and
semisubmersible rigs are
classified as floaters. Drilling
operations with floaters
require special technologies
that are not used in the
operations of mobile bottom-
supported drilling rigs. They
are station keeping system,
marine riser system, and drill
string motion compensator.
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ffshore drilling rigs O 4-Drillship:
Drillships contain all of the
equipment and material
needed to drill and complete
the well. An opening called a
moon pool is equipped in the
center of the ship from the
main deck to the water.
Drilling assembly, riser pipe,
wellhead equipment, and so
forth are lowered through the
moon pool to the sea floor.
New generation drill ships
have the capacity to drill
wells in the waters up to 9000
ft.
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ffshore drilling rigs O 4-Semisubmersible rig:
Semisubmersibles rigs have
the capability to operate in
1500 ft water depth using an
anchor system. In the late
1990s, the drilling operation
capability increased to over
5500 ft water depth.
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latforms P 1-Bottom-supported platform:
This type of platforms is
called compliant towers and
has been applied in water
depth in excess of 1500 ft.
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latforms P 2-Floating platform:
This type of platforms has
been used in water depth in
excess of 1500 ft.
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latforms P 3-Tension-leg platform:
This type of platforms has
been used in water depths in
excess of 5000 ft.
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latforms P TLP height