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© Fraunhofer RESEARCH FOR A MOBILE FUTURE © Fraunhofer DRESDEN Energy-saving potential of energy storage systems in public transport networks TROLLEY Summer University Leipzig, 25th October 2012 Sven Klausner Dipl.-Ing. (FH) FRAUNHOFER INSTITUTE FOR TRANSPORTATION AND INFRASTRUCTURE SYSTEMS IVI

DRESDEN Energy-saving potential of energy storage systems in

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© Fraunhofer

RESEARCH FOR A MOBILE FUTURE

© Fraunhofer

DRESDEN

Energy-saving potential of energy storage systems

in public transport networks

TROLLEY Summer University Leipzig, 25th October 2012

Sven Klausner

Dipl.-Ing. (FH)

FRAUNHOFER INSTITUTE FOR TRANSPORTATION AND INFRASTRUCTURE SYSTEMS IVI

© Fraunhofer

� Energy-saving potential using the example of a modern tram

� Energy-saving potential using the example of a modern tram

Outline

� Technical description of a supercapacitor-based energy storage system

� Network simulation model of the Fraunhofer IVI for electricvehicles with integrated energy storage system

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

� Summary

� Technical description of a supercapacitor-based energy storage system

� Network simulation model of the Fraunhofer IVI for electricvehicles with integrated energy storage system

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

� Summary

2

© Fraunhofer

� Energy-saving potential using the example of a modern tram

Outline

� Technical description of a supercapacitor-based energy storage system

� Network simulation model of the Fraunhofer IVI for electricvehicles with integrated energy storage system

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

� Summary

� Technical description of a supercapacitor-based energy storage system

� Network simulation model of the Fraunhofer IVI for electricvehicles with integrated energy storage system

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

� Summary

3

© Fraunhofer

Energy-saving potential

Influencing factors

Variable vehicle configurationsVariable network conditions (track + power supply)Variable operational requirementVariable ambient conditions

� Vehicle equipment and performance

� Level of motorization and facilities(heating, air conditioning)

� Acceleration, speed, weight

4

© Fraunhofer

Energy-saving potential

Influencing factors

Variable vehicle configurationsVariable network conditions (track + power supply)Variable operational requirementVariable ambient conditions

� Topography of rail track and network

� Distance between stops, grade of track

� Feeding sectors, coupling of trolley system

5

© Fraunhofer

Energy-saving potential

Influencing factors

Variable vehicle configurationsVariable network conditions (track + power supply)Variable operational requirementVariable ambient conditions

� Operational and schedule problems

� Work and holiday traffic, weekend

� Construction sites, maintenance

6

© Fraunhofer

Energy-saving potential

Influencing factors

Variable vehicle configurationsVariable network conditions (track + power supply)Variable operational requirementVariable ambient conditions

� Ambient temperature

7

AB1

Folie 7

AB1 Könnten Sie hierzu noch einen Stichpunkt bringen, damit alle Einflussfaktoren abgehandelt werden?Adler, Bettina; 10.10.2012

© Fraunhofer

� Network simulations have to consider a multitude of influencing factors

� Measurement of braking resistance during normal operation can easily identify the energy-saving potential

Energy-saving potential

Influencing factors

Variable vehicle configurationsVariable network conditions (track + power supply)Variable operational requirementVariable ambient conditions

8

AB2

Folie 8

AB2 oder ist unused breaking energy im Englischen besser für Bremswiderstand?Adler, Bettina; 10.10.2012

© Fraunhofer

� Field experiment over a period of 9 months

� 45-m tram without air conditioning for the passenger compartement (NGTD12)

� Normal vehicle operation

� Measurement equipment without intervention in the vehicle control system

� Current and voltage measurement with high local and temporal resolution (5 Hz, GPS)

� Comprehensive software tools for data processing and analysis

Energy-saving potential

Measurement

Visualization of measurement data – velocity (Source of backround picture: GoogleEarth)

Source: DVB AG

9

© Fraunhofer

Energy-saving potential

Results

Energy into the braking resistors (EBR / distance) in kWh/km

relating to the available braking energy from the propulsion motors

Used braking energy (vevicle + network): (EM,AUX +EM,OL) / EM-

Energy into the braking resistors : EM,BR / EM-

BR – braking resistor

OL – overhead line

M – propulsion motor

AUX – auxilliary consumer

10

Winter T ≤ 5°C

Urban centre

15%85%0,39

© Fraunhofer

Energy-saving potential

Results

Summer T ≥ 15°C

Winter T ≤ 5°C

Annual

Overall network Suburban areaUrban centre

55%45%

76%24%

33%67%

44%56%

59%41%

27%78%

31%69%

45%55%

15%

1,18

85%

1,60

0,58

1,45

2,07

0,77

0,80

1,13

0,39

Energy-saving potential is significantly

influenced by the network topology and the

ambient temperature

11

© Fraunhofer

� Energy-saving potential using the example of a modern tram

� Network simulation model of Fraunhofer IVI for electricvehicles with integrated energy storage system

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

� Summary

� Network simulation model of Fraunhofer IVI for electricvehicles with integrated energy storage system

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

� Summary

Outline

� Technical description of a supercapacitor-based energy storage system

12

© Fraunhofer

� Cathode and anode filament wound

� Electrostatic energy storage �high economic lifetime

� Low energy density in comparison with batteries �Improvement by factor 2 in the last 10 years �Integration into a public transport vehicle possible

� Operational voltage range (typical) 1,0I2,55 V

Source: Maxwell

SCAP

Single cell

13

© Fraunhofer

SCAP

Single cell

14

© Fraunhofer

SCAP

Storage system

� Serial coupling of single cells �Voltage range of several 100V

� Parallel coupling of cell strand�Increase of energy content

� Single cell monitoring (voltage) and module control (temperature)

� Cell voltage balancing �

not suitable for dynamic operation

� Mostly convective cooling/ventilation �

liquid cooling unusual

15

© Fraunhofer

SCAP

Power electronic coupling

� Selection of operational voltage range is a question of efficiency optimization

� High operational voltage favorable (Ploss � for P=constant)

� Effort for power electronic is dependent on the DC link voltage

� Not only air cooling but also liquid cooling (water/glycol) usable for power electronic

� Higher power losses caused by additional passive components

16

© Fraunhofer

� Energy-saving potential using the example of a modern tram

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

� Summary

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

� Summary

Outline

� Technical description of a supercapacitor-based energy storage system

� Network simulation model of the Fraunhofer IVI for electricvehicles with integrated energy storage system

� Network simulation model of the Fraunhofer IVI for electricvehicles with integrated energy storage system

17

© Fraunhofer

Network simulation model

Trolley system, physical

� Three rectifier substations� Three rectifier substations

� Not illustrated: powered sections, input leads, couplings, breaker� Not illustrated: powered sections, input leads, couplings, breaker

Source : Google

18

© Fraunhofer

Network simulation model

»Kilometrage«

19

© Fraunhofer

Network simulation model

Trolley system, modelled

20

© Fraunhofer

Network simulation model

Vehicle model

� Switched model

� Power consumption from overhead line � current source Power dissipation � voltage source

� Participation of energy storage system by control strategyParticipation of braking resistor above specified voltage level

21

© Fraunhofer

Network simulation model

Program sequence

22

© Fraunhofer

Network simulation model

Example: reduced power

23

© Fraunhofer

� Energy-saving potential using the example of a modern tram

� Summary� Summary

Outline

� Technical description of a supercapacitor-based energy storage system

� Network simulation model of the Fraunhofer IVI for electricvehicles with integrated energy storage system

� Network simulation model of the Fraunhofer IVI for electricvehicles with integrated energy storage system

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

24

© Fraunhofer

Calculation example

Route services

� 2f: Ostend � BV � Kleiner Stern 2b: Kleiner Stern � Ostend� 2f: Ostend � BV � Kleiner Stern 2b: Kleiner Stern � Ostend

Source : Google

� 1f: Nordend � Kleiner Stern 1b: Kleiner Stern � BV � Nordend

25

© Fraunhofer

Calculation example

Schedule sections

� Annual mean: 65% »Scenario 1« / 35% »Scenario 2«� Annual mean: 65% »Scenario 1« / 35% »Scenario 2«

� Scenario 1: »work traffic« Scenario 2: »holiday traffic«

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© Fraunhofer

Calculation example

Vehicles

Source : BBG Eberswalde

� Annual mean : 42 weeks »summer« / 10 weeks »winter«� Annual mean : 42 weeks »summer« / 10 weeks »winter«

� Prior use of braking energy for heating/air conditioning

27

AB3

Folie 27

AB3 Das Foto hat eine sehr schlechte Auflösung. Haben Sie noch ein besseres?Adler, Bettina; 10.10.2012

© Fraunhofer

Calculation example

Operational profiles

� Derivation of the 4 required profiles by data processing� Derivation of the 4 required profiles by data processing

� Measurement of operational profiles over a period of 6 weeks

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© Fraunhofer

Calculation example

Specific energy demand

� Significant influence of velocity within the area of substation west� Significant influence of velocity within the area of substation west

29

© Fraunhofer

Calculation example

Energy-saving potential by SCAP

30

© Fraunhofer

� Energy-saving potential using the example of a modern tram

� Summary� Summary

Outline

� Technical description of a supercapacitor-based energy storage system

� Network simulation model of the Fraunhofer IVI for electricvehicles with integrated energy storage system

� Network simulation model of the Fraunhofer IVI for electricvehicles with integrated energy storage system

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

� Calculation example: Trolleybus with energy storage system (BBG Eberswalde)

31

© Fraunhofer

� For determination of the potential of so far unused brakingenergy the measurement and data processing is a moderate method.

Summary

� For economic utilization of available braking energy fordecreasing the energy demand, a custom-designeddimensioning of energy storage component and power

electronics is required.

� An appropriate base for the decision process for the trackand fleet specific purchase of energy storage systems canbe worked out by a network simulation of the energystorage operation (mobile/stationary).

� An appropriate base for the decision process for the trackand fleet specific purchase of energy storage systems canbe worked out by a network simulation of the energystorage operation (mobile/stationary).

32

AB4

Folie 32

AB4 Hier würde ich die Stichpunkte enorm kürzen. Nur das wichtigste, den Rest kann man ja erzählen. Sonst ist Ihr Publikum nur mit Lesen beschäftigt und hört Ihnen nicht mehr zu. :)Adler, Bettina; 10.10.2012

© Fraunhofer

QUESTIONS AND COMMENTS

DRESDEN

Energy-saving potential of energy storage systems in

public transport networks

Sven Klausner

Email: [email protected]: +49 (0) 351 4640-812

© Fraunhofer

� Project executing organization VDI/VDE

� Two particular projects with (partial) identical project partners

� Coordination by Fraunhofer IVI (Dr. Thoralf Knote)

Project SEB

Schnellladesysteme für ElektroBusse im ÖPNV

34

© Fraunhofer

� Duration: 02/2012 – 01/2015

� Project budget IVI: 3 employees, 200 T€ for material

� Further partners: Göppel Bus, TÜV Rheinland

Particular project EDDA

35

AB5

Folie 35

AB5 Wofür steht particular? Ich würde nur "Project EDDA" schreiben.Adler, Bettina; 10.10.2012