Door and Frame Installation

Note: Installation and Glazing Manuals are product specific. FOR REVIEW ONLY!

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September 2016

1-866-OLDCASTLE (653-2278) Web: www.obe.com

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . Page 2-3

Outside Glaze Screw Spline Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4

Outside Glaze Shear Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 5

Outside Glaze Sill Flashing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 6

Outside Glaze Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7

Outside Glaze Sill Installation & Perimeter Seal . . .. . . . . . . . . . . . . . . . . . . . . . Page 8

Outside Glaze Sealant Procedure for Door Frame at Flashing . . . . . .. . . . .. . .Page 9

Outside Glaze Glazing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

Stack System Assembly and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Page 11

Stack System Framd Assembly and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . Page 12

Stack System Sealant Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 13

Stack System Sealant Procedure for Door Frame at Flashing . . . . . . . . . . . . . . .Page 14

Stack System Glazing Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 15

Inside Glaze Screw Spline Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16

Inside Glaze Screw Spline Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 17

Inside Glaze Sill Flashing Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18

Inside Glaze Frame Installation . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .Page 19

Inside Glaze Sill Installation and Perimeter Seal . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20

Inside Glaze Glazing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 21

Parts and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 22-26

TABLE OF CONTENTS

FG-1000 & FG-2000 INSTALLATION & GLAZINGINSTRUCTIONS

These instructions are to be used for typical installations. Referenceshop drawings for special notations on installations and glazing.

FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL

September 2016


1

GENERAL INFORMATION

PRODUCT USE The FG-1000 and FG-2000 flush glazing systems by Oldcastle BuildingEnvelope are intended for installationby glazing professionals with appropriate experience. Subcontractors without experience should employ a qualified person to provide field instruction and project management.

Oldcastle BuildingEnvelope does not control the application or selection of its product configurations, sealant or glazing material and assumes no responsibility thereof. It is the responsibility of the owner, architect and installer to make these selections in strict compliance with applicable laws and building codes.

Consult sealant manufacturer for review and recommendation of sealant application. Follow sealant manufacturer’s recommendations and literature for proper installation.

The air and water performance of the FG-1000 and FG-2000 flush glazing systems are directly related to the completeness and integrity of the installation process of both the seal installed at the horizontal to vertical connections and the glazing gaskets. To insure top performance for this system, particular attention should be given the following procedures:

1. Surfaces to be sealed with tacky tape should be cleaned with isopropyl alcohol or solvent and dried asrecommended by sealant manufacturer to remove all dirt and cutting oils.

2. The glazing gaskets should be installed so as to avoid stretching, buckles or tears. Corners must be cutsquare, sealed and butted together. To avoid damage to gasket and corner joints during glazing, glassshould be level and straight during installation.

Variations on the details shown are inevitable and are not the responsibility of Oldcastle BuildingEnvelope when drawn by others. Oldcastle BuildingEnvelope strongly encourages i ts customers to use its engineeringdepartment for calculations and shop drawings.

Consult glass manufacturer for correct setting block location and length for glass sizes in excess of 40 sq.ft.

PROTECTION AND STORAGE Handle all material carefully. Do not drop from the truck. Stack with adequate separation so the material will not rub together. Store material off the ground, protecting against the elements and other construction hazards by using a well ventilated covering. Remove material from package if wet or located in a damp area. For further guidelines consult AAMA publication CW-10, “Care and Handling of Architectural Aluminum From Shop to Site.”

CHECK MATERIAL Check glass dimensions for overall size as well as thickness. Oldcastle BuildingEnvelope cannot be heldresponsible for gaskets that are not water tight due to extreme glass tolerances. The FG-1000 and FG-2000 flush glazing systems are designed to accommodate glass or panels measuring ¼” in thickness. (+/- 1/32”) . Check all material upon arrival at job site for quality and to determine any shipping damage.

Using the contract documents, completely check the surrounding conditions that will receive your materials. Notify the general contractor by letter of any discrepancies before proceeding with the work. Failure to do so constitutes acceptance of work by other trades.

Check shop drawings, installation instructions, architectural drawings and shipping lists to become familiar with the project. The shop drawings take precedence and include specific details for the project. The installation instructions are of a general nature and cover the most common conditions. Due to varying job conditions all sealant used must be approved by the sealant manufacturer to insure it will perform per the conditions shown on the instructions and shop drawings. The sealant must be compatible with all surfaces in which adhesion is required, including other sealant surfaces. Use primers where directed by sealant manufacturer. Properly store sealant at the recommended temperatures and check sealant for remainder of shelf life before using.

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September 2016


2

GENERAL INFORMATION

FIELD CONDITIONSAll material to be installed must be plumb, level and true. Aluminum to be placed in direct contact with masonry or incompatible material should be isolated with a heavy coat of zinc chromate, bituminous paint or non-metallic material. After sealant is set and a representative amount of the wall has been glazed (250 square feet or more), run a water hose test in accordance with AAMA 501.2 specifications to check installation. On large projects the hose test should be repeated during the glazing operation.

CLEANING MATERIALS Cement, plaster terrazzo, alkaline and acid based materials used to clean masonry are very harmful to finishes. Any residue should be removed with water and mild soap immediately or permanent staining will occur. A spot test is recommended before any cleaning agent is used.

EXPANSION JOINTS Expansion joints and perimeter joints shown in these instructions and in the shop drawings are shown at nominal size. Actual dimensions may vary due to perimeter conditions and/or differences in metal temperature between the time of fabrication and the time of installation. For example, a 12 foot unrestrained length of aluminum can expand or contract 3/32” over a temperature change of 50º F. Any movement potential should be accounted for at the time of the installation.


September 2016


3

OUTSIDE GLAZE-SCREW SPLINE-FRAME ASSEMBLY

FG-1103FG-2103

FG-1104FG-2104

FG-1105FG-2105

"F" (.257 DIA.) DRILLTHRU (TYPICAL)

SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREWSPLINES.

DJ-5 DRILL FIXTURE PART # 4562 IS ALSO AVAILABLE TO AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.

NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.

FG-1102FG-2102

FG-1100FG-2100

TOP OFHORIZONTAL

SEALANT(EXTERIOR ONLY)

2" (TYP.)

1"(TYP.)

1-1/4"(TYP.)

1-1/2"

1-1/16"

11/16"

FS-8PART #:10223(TYP.)

FG-1000 STOREFRONT

FG-2000 STOREFRONT

FOR FASTER, MORE ACCURATE HOLE FABRICATION, WE RECOMMEND THE EZ PUNCH FABRICATION TOOL.


September 2016


4

OUTSIDE GLAZE-SHEAR BLOCK-FRAME ASSEMBLY

FG-1103FG-2103

FG-1104FG-2104

FG-1105FG-2105TYP. #25

TAP HOLE

SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREWSPLINES.

#11 (.191 DIA.) DRILL

*AC-103-1PART #: 6528

*AC-100-1PART #: 6525

*AC-104-1PART #: 6529

*AC-101-1 PART #: 6526

FS-6

*PACKAGE INCLUDES SCREWSAND ROLL PIN

FG-1107FG-2107

TOP 0FHORIZONTAL

ROLLPIN

FG-1000 STOREFRONT

FG-2000 STOREFRONT

DRILL (.250)DIA. HOLE FOR

ROLL PIN

FG-1000 STOREFRONT FG-2000 STOREFRONT

2"

2"

1"(TYP.)

1-1/4"(TYP.)

1-1/16"

3/8"

1-1/16"

3/8"

1"1"

1-1/4"

1-7/16"

5/16"

FS-6

FS-6

TYP. #11 CLEAR HOLE

DJ-3 PART # 4560 AND DJ-4 PART # 4561 DRILL FIXTURES ARE AVAILABLE TO AID IN FABRICATIONFOR SHEAR BLOCK FRAME ASSEMBLY.



September 2016


5

FG-2000-FP-4

END DAM

SEALANT

FG-2169 SUB SILL

FLASHING ANCHORS

MUST BE CAP SEALED

SHIM UNDER

SILL FLASHING

FG-2000-FP-7 SPLICE

SEAL WITH A NON-SKINNING,

NON-HARDENING SEALANT.

FILL BREAK IN FLASHING AND

SEAL UNDER SPLICE

1/4" NOM.

NOTE: SILL FLASHING SHOULD BE

LEVEL AND MAKE SURE IT IS NOT

TILTED TOWARD THE INTERIOR.

FG-2246

1/4" NOM.

Seal sub-sill joints up

vertical leg of the flashing

marry into perimeter seal

DETAIL "A"

OUTSIDE GLAZE-SILL FLASHING INSTALLATION


September 2016


6

OUTSIDE GLAZE-FRAME INSTALLATION

FG-1122FG-2122(PARTS SOLD IN STOCK LENGTHS.)

1. ASSEMBLY WITHOUT FLASHINGIS NOT RECOMMENDED.

2. DO NOT ANCHOR WALL THRU VERTICAL LEG OF FLASHING.

SEALANT

ACCESS HOLE AT ALL ANCHOR LOCATIONS.(SIZE DETERMINED BY ANCHOR.)

DRILL CLEAR HOLE IN FLASHING THROUGHANCHOR CLIP. THEN INJECT SEALANT INTOHOLE IN FLASHING AND UNDER ANCHOR CLIP.

ANCHOR SIZE AND FREQUENCY SHOULD BE DETERMINED BY STRUCTURAL REQUIREMENTS. SILL ANCHORS FG-1000-FP3/FG-2000-FP-3 AND HEAD ANCHORS FG-1122/FG-2122 SHOULD BELOCATED SO THAT THE ANCHOR IS NOT MORE THAN 4" FROM EACH SIDE OF THE MULLION.

FG-1000-FP-3 PART #: 7166FG-2000-FP-3 PART #: 7944

FG-1192FG-2188

PVC PROFILEUSED TO IMPROVEINSTALLATION OF

BACKER ROD ANDPERIMETER SEALANT.

(OPTIONAL)

CLEAR HOLE(SIZE DETERMINED BY ANCHOR.)

X 4" LONG


September 2016


7

OUTSIDE GLAZE-SILL INSTALLATION AND PERIMETER SEAL

SHIM UNDER SILL FLASHING

SPACE BETWEEN SILL AND FLASHING (C) TO BECONTINUOUSLY SEALED EXCEPT FOR 1/2"-3/4" SPACE UNDER VERTICAL MULLIONS FOR WEEPAGE.ONCE THE WALL IS SECURED, SEAL GROVE (D)BETWEEN SILL FLASHING AND BACK OF SILLS.

THE QUALITY OF THE INSIDE AND OUTSIDEPERIMETER SEALS (C AND E) MAY BE IMPROVEDBY USING FG-1192/FG-2188 RIGID PVC FILLER.THE PART MAY BE USED IN FULL LENGTHS OR CUTINTO PIECES. ITS PURPOSE IS TO PROVIDESUPPORT FOR THE BACKER ROD REGARDLESSOF JOINT OR SIZE. PERIMETER SEAL (F) IS FORCOSMETIC PURPOSES AND IS OPTIONAL.

E

E E

E

FG-1122FG-2122

FG-1000-FP-3 PART #: 7166FG-2000-FP-3 PART #: 7944

(PARTS SOLD INSTOCK LENGTHS.)

X 4" LONG

NOTE: 1/2"-3/4" WEEP HOLEREQUIRED IN SEALANT ATFLASHING (C) AT CENTERLINE OF MULLION.

D

C F


September 2016


8

OUTSIDE GLAZE/SEALANT PROCEDURE FOR DOOR FRAME AT FLASHING

LEAVE FRONT OF DOOR JAMB CLEAR OFSEALANT FOR DRAINAGE PURPOSES.

FLASHING IS BED INSEALANT AT DOOR JAMB.

RUN SEALANT ONE INCHABOVE FLASHING.

FG-1101FG-2101

FG-1107FG-2107

FG-1156FG-2145ORFG-1120FG-2120

WITH SCREW SPLINE HORIZONTAL, USE SHEAR BLOCKS AS SHOWNON PAGE 5 TO SECURE HORIZONTALS TO TUBULAR FRAME.

DOOR FRAME IS ANCHORED BY FASTENERS THROUGH THRESHOLDAND THROUGH DOOR FRAME HEADER.


September 2016


9

OUTSIDE GLAZE-GLAZING PROCEDURE

VERTICAL GASKETSRUN THRU.

FG-1133PART #: 364

NOTE:FIRST, WETBOTTOM OF SETTINGBLOCKS WITH SOAPYWATER. ONCE GLASS IS SET,PUSH AGAINST GASKET ATSETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSEDIAGONAL CRACKS TOWARDSSETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLINGGASKET(S) IN CORNERS.

MITER HORIZONTAL GASKETTO FIT VERTICAL GASKET.

150

GLAZING INSTALLATION INSTRUCTIONSGLASS SIZE

5/8" OVER DAY LIGHT OPENINGSETTING BLOCK

SET AT 1/4 POINT OR 1/8 POINT OF HORIZONTAL LENGTHDEPENDING ON LITE SIZE.

WATER DIVERTERSGLAZE FROM BOTTOM TO TOP. INSTALL WATER DIVERTERS INHORIZONTAL ABOVE, AFTER LITE BELOW IS IN POSITION.

GLAZING GASKETGASKET MAY BE INSTALLED ON ONE OR BOTH SIDESSIMULTANEOUSLY. PROVIDE 3/8" ADDITIONAL GASKETFOR EACH FOOT OF DAYLIGHT OPENING TO PROVIDEADEQUATE COMPRESSION FOR THE GLAZING INFILL.NOTE: CLEAN GASKET WITH ISOPROPYL ALCOHOL PRIOR TOSEALING CORNERS.

FG-1136PART #: 10233

FG-1000-FP-1PART #: 6886SET IN PLACEWITH SEALANT.


September 2016


10

STACK FRAME ASSEMBLY AND INSTALLATION

The assembly and sealant procedures are a part of the installa-tion sequence because of the stacking method.

HEAD CAN:

Anchor screws should be within 4" of each side of the intendedmullion location. Head anchors (AC-109-1 PART #: 6554) shouldbe used if the height x width x design load is 500 lbs. or more atthe top of the mullion. Normally one anchor screw at the middleof the lite or 24" O.C. is adequate for securing the header. Forunusual conditions, consult ™ engineering department.

SILL CAN:Shim can a minimum 1/4 ". Anchor sill can 24" O.C. and no more

than 4" on each side of intended mullion locations. Be sureweeps are located under center line of mullion. Seal both sidesof can.

HORIZONTAL HEAD AND SILL INSERTS:

Members are cut 1/16 " less than daylight opening to allow forincremental expansion.

JAMB MEMBERS:

Remember all horizontals are cut 1/16" short. Do not over shimbetween jamb and structure.

MULLIONS:

Cut mullion length outside frame dimension minus 1-1/8” Install mullsby sliding top end over anchor and rotating bottom into position.

RECOMMENDATION:

Prior to glazing, �ll sill cavity with water to assure that end damsand anchors are sealed.

STACK SYSTEMANCHORING

AC-109-1 PART #: 6554

MULLION ANCHOR ROTATESINTO HEAD CAN.

1/4" DIA. WEEP HOLE AT CENTERLINE OF INTERMEDIATE MULLIONS.

CAP SEAL ALL HEAD ANDSILL CAN ANCHORS.

-3/4"

3/8"

MULLIONHEIGHT

FRAMEDIMENSION


September 2016


11

*AC-120-1PART #: 5660

FG-1000 STOREFRONT

FG-2000 STOREFRONT

FG-1107FG-2107

AC-109-1PART #: 6554TWIST IN ANCHORFITS INTO VERTICAL

FG-1185FG-2158

FG-1186FG-21591" 2"

3/8"

1-5/16"

1-1/4"FG-1181FG-2152

FG-1102FG-2102

FG-1115FG-2115FG-1106

FG-2106

FG-1187FG-2160

FG-1000 STOREFRONTFG-2000-FP-4 PART #: 7949

FG-2000 STOREFRONTFG-2000-FP-2 PART #: 7165

*PACKAGE INCLUDES SCREWS

#11 (.191 DIA.)DRILL

TOP OFHORIZONTAL

STACK SYSTEM FRAME ASSEMBLY AND INSTALLATION


September 2016


12

STACK SYSTEM SEALANT PROCEDURES

NOTE: THE NATURE OF THE STACK SYSTEM REQUIRES CAREWHEN APPLYING SEALANTS AS SHOWN TO ENSUREPERFORMANCE LEVELS SHOWN IN THE TEST REPORT.

SEAL BETWEEN SHEARBLOCK AND HORIZONTAL.

CONT. SEAL

CONT. SEAL

CONT. SEAL

AC-109-1PART #: 6554

SEAL BETWEEN MULLAND HORIZONTAL.

INSIDE HORIZONTAL


September 2016


13

LEAVE FRONT OF DOOR JAMB CLEAR OFSEALANT FOR DRAINAGE PURPOSES.

FG-1107FG-2107

FG-1101FG-2101

FG-1102FG-2102

NOTE: SHEAR BLOCK REQUIREDFOR ASSEMBLY OF HORIZONTALAT JAMB. (SEE PAGE 12)

RUN SEALANT ONE INCHABOVE FLASHING.

FLASHING IS BED INSEALANT AT DOOR JAMB.

FG-1156FG-21450RFG-1120FG-2120

DOOR FRAME IS ANCHORED BY FASTENERS THROUGH THRESHOLDAND THROUGH DOOR FRAME HEADER.

STACK SYSTEM SEALANT PROCEDURE FOR DOOR FRAME AT FLASHING


September 2016


14

STACK SYSTEM GLAZING PROCEDURE


FG-1133PART #: 364



150






FG-1136PART #: 10233



September 2016


15

FG-2000: INSIDE GLAZE, SCREW SPLINE FRAME ASSEMBLY

MIN. CLEARANCE

5/16" CLEARANCE MIN. CLEARANCE

1/8" SPACE7/16"

3/8"

Most of the extrusions in this system are the same,only the sill and its anchors are di�erent. Noticealso, that the tapes used for sealing the horizontalsto mullions are located in a di�erent manner.

The sill is designed so that the sill anchors may becap sealed before the frame is installed. The frameis installed over the sill twist-in anchors. This pre-vents any additional screws from penetrating thesill and causing leaks under the sill.

Multiple units require the use of split mullions. Aminimum of 7/16" clearance between the jamb andsill end dam must be provided. This will provide aminimum of 3/8" clearance to move �rst unit side-ways to the second unit with the same clearancewill clear interlocking legs of the expansion mull.Adjust frame locations before running perimeterseals. Oldcastle BuildingEnvelope recommends usingFG-2188 vinyl �ller to improve the perimeter seal.

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September 2016


16

FG-2000 INSIDE GLAZE SCREW SPLINE FRAME ASSEMBLY

FG-2105

FG-2104

SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE. PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREWSPLINES.


FG-2102

FG-2100

FG-2103

TOP 0FHORIZONTAL

SEALANT(EXTERIOR ONLY)

STOREFRONT

FG-2000

FS-8 (TYP.)

PART #: 10223

2" (TYP.)1-1/4"(TYP.)

11/16"

"F" (.257 DIA.) DRILLTHRU (TYPICAL)

11/16"

1-1/2"

EZ PUNCH FABRICATION TOOL. DJ-5 DRILL FIXTURE PART # 4562 IS ALSO AVAILABLE TO AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.

FOR FASTER, MORE ACCURATE HOLE FABRICATION, WE RECOMMEND THE OLDCASTLE BUILDING ENVELOPE

* NOTE: USE SETTING BLOCKFG-2184 PART #: 7950

* NOTE: USE SETTING BLOCKFG-2183 PART #: 7951

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September 2016


17

INSIDE GLAZE SILL FLASHING INSTALLATION

SEAL WITH A NON-SKINNING,NON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND SEAL UNDER SPLICE.

FG-2000-FP-8/9PART #: 7965

1/4" NOM.

SEALANT

FG-2180

FG-2000-FP-2PART #: 7165

FLASHING ANCHORS MUSTBE CAP SEALED.

FG-2000-FP-1PART #: 7943TWIST IN ANCHOR


1. ANCHORS DESIGNED TOTWIST IN.

2. SPACE ANCHORS MAX. 4" FROMEACH SIDE OF MULLION.

3. BENT LEG ALWAYS TOEXTERIOR.

4. STAKE ANCHORS TO PREVENTHORIZONTAL MOVEMENT.ANCHOR MUST FACE EXTERIOR AS SHOWN.

INTERIOR

NOTE: SILL FLASHINGSHOULD BE LEVEL ANDMAKE SURE IT IS NOT TILTEDTOWARD THE INTERIOR.

SILL SPLICE


September 2016


18

INSIDE GLAZE FRAME INSTALLATION

FG-2122X4" LONG(PART SOLD IN STOCK LENGTHS)

FG-2188PVC PROFILE

USED TO IMPROVEINSTALLATION OF

BACKER ROD ANDPERIMETER SEALANT.

(OPTIONAL)

ACCESS HOLE(SIZE DETERMIMED BY ANCHOR.)

INTERIOR

CLEAR HOLE(SIZE DETERMIMED BY ANCHOR.)

FG-2000-FP-1PART #: 79431/4" DIA. WEEP HOLE

C OF MULLIONSL

ANCHOR SIZE AND FREQUENCY SHOULD BE DETERMINED BY STRUCTURAL REQUIREMENTS. SILL ANCHORS FG-2000-FP-1 AND HEAD ANCHORS FG-2122 SHOULD BE THE ANCHOR IS NOT MORE THAN 4" FROM EACH SIDE OF THE MULLION.

LOCATED SO THAT

SEALANT


September 2016


19

INSIDE GLAZE SILL INSTALLATION AND PERIMETER SEAL

E

E

ETHIS LEG MUST BE

TO THE EXTERIOR

FG-2122(PARTS SOLD INSTOCK LENGTHS.)

E

C

DFG-2000-FP-1PART #: 7943

FNOTE: 1/4" WEEP HOLEREQUIRED IN FLASHING (C)AT CENTER LINE OF MULLION.


SPACE BETWEEN SILL AND FLASHING (C) TO BECONTINUOUSLY SEALED EXCEPT FOR 1/4" DIA. WEEPHOLE UNDER VERTICAL MULLIONS FOR WEEPAGE.ONCE THE WALL IS SECURED, SEAL GROVE (D)BETWEEN SILL FLASHING AND BACK OF SILLFLASHING AND BACK OF SILLS.

THE QUALITY OF THE INSIDE AND OUTSIDEPERIMETER SEALS (C AND E) MAY BE IMPROVEDBY USING FG-1192 RIGID PVC FILLER.THE PART MAY BE USED IN FULL LENGTHS OR CUTINTO PIECES. ITS PURPOSE IS TO PROVIDESUPPORT FOR THE BACKER ROD REGUARDLESSOF JOINT OR SIZE. PERIMETER SEAL (F) IS FORCOSMETIC PURPOSES AND IS OPTIONAL.

SEALANT


September 2016


20

INSIDE GLAZE GLAZING PROCEDURE

FG-2184PART #: 7950









FG-1133PART #: 364


150


September 2016


21

ITEM DESCRIPTION

Open backmullion/jamb

Heavy openback mullion

Open backfiller

Open backhead/mullion

Intermediatehorizontal

Open backsill/horizontal

Glass stop

FG-1101

FG-1100

FG-1102

FG-1103

FG-1104

FG-1105

FG-1106

ITEM DESCRIPTION

FG-1000 PARTS LIST

Expansionmullion/jamb

(requires FG-1109)

Expansion mullion(requires FG-1108)

Adjustable mullion2o to 10o

mates with FG-1177


mates with FG-1176

Open back flat filler

Self mating 180o post

FG-1176

FG-1177

FG-1122

FG-1109

FG-1108

FG-1110

90o Cornermates with FG-1112

Self mating flatcorner post

135o / 45o Corneruse FG-1102 filler

4” Head receptorV-11 weathering

not included

Head receptor faceV-11 weathering

not includedHead receptor

V-11 weatheringnot included

Sub-sill(high back)

Snap-in pocket filler

Steel reinforcementpainted finish

FG-1112

MO-244

MO-242

FG-1142

FG-1111

FG-1190

FG-1143

FG-2169

RS-3

ITEM DESCRIPTION

Head receptor

Head insert

Sill insert

Sill receptor

FG-1186

FG-1115

FG-1187

FG-1185

Open back horizontal(use AC-120-1 clip)

MullionFG-1107

FG-1181


September 2016


22

ITEM DESCRIPTION ITEM DESCRIPTION

FG-1000 PARTS LIST

Open backdoor jamb

weathering not includedFG-1118

Open back tube

Door header

Screw spline doorheader for FG-1118

weathering not included

1-3/4” X 4” Tube

Standard door stopnominal 1/2” X 1/2”

with weathering

1/2” X 1-3/8”Snap-in door stop with

weathering

1/2” X 1-5/8” Door stopwith weathering(use SC-1 clip)


1-3/16” X 1-5/8” Doorstop with weathering.

Uses SC-1 Clip(plus FS-201 @ pairs)

Slide in pocket filler(required for lock cutouts)

Glass stop for S-53 sash

1-3/4” X 1-1/8” Sash

FG-1124

FG-1119

FG-1060

F-1

FG-1120

DS-1

FG-1156

FG-1123

S-52

S-53

DS-104

DS-108


September 2016


23

ITEM DESCRIPTION

Open backmullion/jamb

Heavy openback mullion

Open backfiller

Open backhead/mullion

Intermediatehorizontal

Open backsill/horizontal

Glass stop

ITEM DESCRIPTION

Expansionmullion/jamb

(requires FG-2109)

Expansion mullion(requires FG-2108)


mates with FG-1177


mates with FG-1176

Open back flat filler

Self mating 180o post

4” Head receptorV-11 weathering

not included

Head receptor faceV-11 weathering

not included

Sub-sill(high back)

Snap-in pocket filler

Steel reinforcementpainted finish

FG-2169

ITEM DESCRIPTION

Head receptor

Head insert

Sill insert

Sill receptor

Open back horizontal(use AC-120-1 clip)

Mullion

FG-2102

FG-2101

FG-2100

FG-2106

FG-2105

FG-2104

FG-2103

FG-2122

FG-2155

FG-2154

FG-2109

FG-2108

FG-2110

90o Cornermates with FG-2112

Self mating flatcorner post

135o / 45o Corner useFG-2140 or 2102 filler

Deep pocket fillerfor FG-2138

Sub-sill(inside glaze)

MO-243

FG-2140

FG-2138

FG-2112

FG-2111

FG-2180

MO-244

RS-1

FG-1190

FG-2160

FG-2158

FG-2115

FG-2159

FG-2107

FG-2152

FG-2000 PARTS LIST FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL

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24

ITEM DESCRIPTION

FG-2000 PARTS LIST FG-1000 & 2000 ACCESSORIES

Open back door jambweathering not

included

Open back tube

Door Header

Screw spline door headerwith fin for FG-2118

weathering not included

1-3/4” X 4-1/2” Tube

Open back header forOHCC

Snap-in fillerfor FG-2128

Snap-in fillerfor FG-2128

with weatheringStandard door stopnominal 1/2” X 7/8”

with weathering1/2” X 1-5/8” Snap-in

door stop withweathering



1-3/16” X 1-5/8” DoorStop with weathering.

Uses SC-1 Clip(plus FS-201 @ pairs)

Slide in pocket filler(required for lock cutouts)

Glass stop for S-53 sash

1-3/4” X 1-1/8” Sash

FG-2021

F-16

FG-2128

FG-2124

FG-2119

FG-2118

DS-1

FG-2120

FG-1184

FG-2145

FG-1129

DS-104

S-52

FG-1123

DS-108

S-53

Door header

1/4” Glazing gasket(Black)

3/8” Glazing gasket(Black)

Heavy Gasket

Spacer gasketfor expansion

mullion & headreceptors

Weathering gasketfor Air Tightapplications

Weathering fordoor stops

Weathering fordouble acting

headers

Standard 1000 &2000 setting blocks

Inside glaze settingblock for FG-2104

Inside glaze settingblock for FG-2103

Water diverterfor flush glaze

horizontals

Splice for FG-2169

Splices for FG-2180

End damfor FG-2169

End damfor FG-2180

Joint sealant tape1/8” X 1/2”

Vinyl fillerfor caulk stop 12’1”

Vinyl fillerFG-2000

FG-1000

for caulk stop 12’1”

Shear block forFG-1104 horizontal(Screws included)

Shear block forFG-2104 horizontal(Screws included)

Shear block forhead member

(Screws included)

Shear block forFG-1105/2105 sill(Screws included)

Shear block forFG-1124/2124 header

(Screws included)Shear block forFG-1181/2152

horizontal(Screws included)

Mullion anchor athead for

FG-1185/2158

Sill anchorFor FG-1000

Sill anchorFor FG-2000

Sill anchorfor inside glazed

with FG-2180

FL-66

D-125

FG-1134

FG-1133

V-11

FG-1000-FP-1

FG-2183

FG-2184

FG-1136

WP-084

FG-2000-FP-4

FG-2000-FP-2

FG-2000-FP-7

WP-083

AC-100-1

FG-2188

FG-1192

SM5601

AC-106-1

AC-104-1

AC-103-1

AC-101-1

FG-1000-FP-3

AC-109-1

AC-120-1

FG-2000-FP-1

FG-2000-FP-3

FG-2000-FP-8/9


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ITEM DESCRIPTION

Spring clip for DS-1and DS-108

#8 X 1/2”P.F.H.S.M.S.anchors S-53

#14 X 1” H.H.S.T.S.FG assembly screw

#14 X 1-3/4”P.F.H.W.S.

anchors FG thrupocket

#14 X 1”plastic plug

3/16” dia. X 7/16”Drive rivet anchors

SC-1 clip

Drill fixture forAC-100-1 & AC-101

horizontal shearblocks

Drill fixture forAC-103-1 & AC-104-1

head & sill shearblocks

Drill fixture for screwspline assembly

#14 X 3”P.F.H.W.S.

anchorstubes

FS-11CLR.

FS-11BRZ.

#10 X 2”PFH

attachesDS-104

FS-201CLR.

FS-201BRZ.

FS-10

FS-11

FS-2

FS-8

SC-1

FS-201

FS-15

DJ-3

FS-12

DJ-5

DJ-4

FG-1000 & 2000 ACCESSORIESFG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL

September 2016


26

Documents

Door and Frame Installation