Doc Babyplast

INSTRUCTION MANUAL Rev 2

BABYPLAST 6/10P

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BABYPLAST 6/10P

I N S T R U C T I O N M A N U A L

Thank you for the trust you have placed in CRONOPLAST. Please read this manual carefully before operating our machinery.The manufacturer is not responsible for and does not provide

warranty for machines used for any purpose other than that for which themanufacturer has specified.

The manufacturer reserves the right to modify their product data orfeatures without prior notice.

CRONOPLAST sl

WARNINGBefore starting up the machine or carrying out any maintenance work,

read this instruction manual carefully

Last mod. 15/04/2008

TECHNICAL ASSISTANCE

CRONOPLAST S.L. C/Francesc Layret, 12-14 nave 23 - Pol. Ind. Sant Ermengol II - 08630 Abrera ( Barcelona) EspañaTel. 93 770 50 78 Fax 93 770 19 54

www.babyplast.com

BABYPLAST 6/10P

CE CONFORMITY STATEMENT

We hereby declare that the product type refered to is is a:BABYPLAST MODEL 6/10P, WITH SERIAL NUMBER: .................MANUFACTURER : CRONOPLAST S.L. -TO BE USED SOLELY FOR THE INJECTION MOULDING OF THERMOPOLYMERS: EXCLUDINGINFLAMMABLE AND OR EXPLOSIVE POLYMERS.

(according to delivery note nr. .............................dated...........................)

Babyplast 6/10P conforms to the following European standards:

- 98/37/CEE and subsequent modifications- 89/336/CEE and subsequent modifications (electromagnetic compliance directives)- 73/23/CEE and subsequent modifications (low voltage directives)

AUTHORISED STANDARDS APPLIED FOR THE CONFORMITY DECLARATION

For machine directives 98/37/CE :UNI EN 292-1UNI EN 292-2UNI EN 201

For electromagnetic compliance directives (89/336/CEE) :CEI EN 61000-6-2:2001CEI EN 61000-6-4:2001

For low voltage directives (73/23/CEE) :CEI EN 60204-1

Conformity to the declared standards carried out by:

- UNI EN 292-1, UNI EN 292-2, UNI EN 201 : Quadra report RTE002- CEI EN 61000-6-2, CEI EN 61000-6-4 : Eletech report 50261EMC01.00- CEI EN 60204-1 : Eletech report 50261LVD01.00

BABYPLAST 6/10P

CONTENTS

A/ General conditions and characteristics of BABYPLAST 6/10P............................... A-0010B/ How to install a BABYPLAST 6/10P............................................................................. B-0010C/ Start up ......................................................................................................................... C-0010D/ How to operate a BABYPLAST 6/10P......................................................................... D-0010E/ Alarms............................................................................................................................. E-0010F/ Maintenance & technical drawings.............................................................................. F-0010

A/ General conditions and characteristics of BABYPLAST 6/10P.A.1/ General conditions......................................................................................................... A-0010A.2/ What is a BABYPLAST 6/10P and what can it do?...................................................... A-0010A.3/ Technical data................................................................................................................A-0020

A.3.1/ General dimensions of BABYPLAST 6/10P.................................................. A-0020A.3.2/ BABYPLAST 6/10P, Basic parts list................................................................ A-0030A.3.3/ Technical data..................................................................................................A-0040A.3.4/ General mould dimensions..............................................................................A-0050

A.3.4a/ Assembly diagramme to show mould installation............................A-0060A.3.4b/ Drawing to show mould assembly.................................................. A-0070

A.3.5/ Increasing the gap between the machine platens by 25mm........................... A-0080A.3.6/ How to move the injection point off centre...................................................... A-0090A.3.7/ Diagramme to show injection pressures......................................................... A-0100

A.4/ Warranty........................................................................................................................ A-0100

B/ How to install a BABYPLAST 6/10P................................................................................B-0010

B.1/ Unpacking and parts check........................................................................................... B-0010B.2/ Position the machine on a work bench......................................................................... B-0010B.3/ Electrical connections 400V 3 phase + N + earth....................................................... B-0020B.4/ Electrical connections 230V 3 phase + earth............................................................... B-0020B.5/ Cooling system............................................................................................................. B-0030B.6/ Hydraulic oil specifications............................................................................................. B-0040

C/ Start up.............................................................................................................................C-0010

C.1/ Safety devices................................................................................................................C-0010C.1.1/ Main switch...................................................................................................... C-0020C.1.2/ Emergency stop...............................................................................................C-0020C.1.3/ Hydraulic system safety device....................................................................... C-0030C.1.4/ Safety devices for guard and transparent gate............................................... C-0040

C.2/ Installing a mould........................................................................................................... C-0050C.3/ Display panel..................................................................................................................C-0060C.4/ Pressure gauges................................................................................................... C-0060C.5/ Cooling system - water manifold..............................................................................C-0070C.6/ Display - Synoptic diagramme................................................................................C-0080C.7/ Starting the machine.............................................................................................. C-0090

GENERAL INDEX

BABYPLAST 6/10P

D/ How to use a BABYPLAST 6/10P........................................................................D-0010

D.1/ Menu................................................................................................................................... D-0010D.1.1/ Display....................................................................................................................D-0010D.1.2/ Icons - description of functions............................................................................. D-0020D.1.3/ Start up - gate check.............................................................................................. D-0030D.1.4/ Main menu............................................................................................................. D-0040D.1.5/ Manual menu......................................................................................................... D-0050

D.1.5a/ Manual menu CLAMP................................................................................ D-0060D.1.6/Setting the MOULD CLOSED position................................................................... D-0070D.1.7/Automatic menu...................................................................................................... D-0080

D.1.7a/ Temperature settings................................................................................. D-0090D.1.7b/ Times and settings.................................................................................... D-0100

D-1.7b1/INJECTION CARRIAGE settings................................................. D-0110D-1.7b2/ PLASTIFICATION settings...................................................... D-0120D-1.7b3/ EJECTION settings.................................................................D-0130D-1.7b4/ INJECTION settings...............................................................D-0140D-1.7b5/ CLAMP settings.................................................................... D-0150

D-1.7b5.a/CLAMP settings....................................................................D-0155D-1.7b6/ QUALITY CONTROL settings.................................................. D-0160

D.2/Starting a cycle........................................................................................................ D-0190D.2.1/ Starting an automatic cycle............................................................................ D-0190D.2.2/ Starting a semi automatic cycle.......................................................................D-0210D.2.3/ Starting a purge cycle..................................................................................... D-0230D.2.4/Setting up the PART COUNTER........................................................................D-0250

D.3/ Mould setting programmes........................................................................................ D-0260D.3.1/ Loading a mould setting programme.............................................................. D-0260D.3.2/ Create or modify a mould setting programme.................................................... D-0270

D.3.2a/Mould setting programmes - times and settings.......................................D-0280D.3.2a.1/ INJECTION CARRIAGE..........................................................D-0280D.3.2a.2/ LOADING.......................................... .................................. D-0290D.3.2a.3 / EJECTION........................................................................... D-0300D.3.2a.4/ INJECTION........................................................................... D-0310D.3.2a.5/ CLAMP................................................................................ D-0320

D.3.2b/ Mould setting programmes TEMPERATURES............................................... D-0330D.3.2c/ CORE PULL.................................................................................................D-0340

D.3.3/ Mould setting programmes - COPY A PROGRAMME............................................. D-0350

D.4/Machine configuration.......................................................................................................... D-0370D.4.1/Machine configuration - Change language - Celsius/Farenheit.............................. D-0380D.4.2/Machine configuration - Temperatures.................................................................. D-0390D.4.3/Machine configuration - Times and settings........................................................D-0400D.4.4/Software Upgrade.............................................................................................D-0405

D.5/ USB memory stick - Saving/retrieving mould settings.................................................. D-0410D.5.1/Printing/Elaborating mould setting data on a PC................................................... D-0430

E/ ALARMS...................................................................................................................... E-0010 F/ Maintenance..................................................................................................................F-0010

F/2 Electrical and hydraulic drawings...................................................................................F-0020 ..............................................................................................F-0140

BABYPLAST 6/10P

GENERAL SAFETY REGULATIONS

To be studied carefully before using the machine

The Babyplast 6/10P injection moulding machine, for thermoplastic materials, has been constructed tomeet most safety regulations actually in force. Failure to respect the following instructions, may cause injuryto the user or damage to the machine.

1) Do not remove the warning labels from the machine. These labels must always be clearly visible.

2) Before using a thermoplastic material, always consult the manufacturer about possible health risks and theprecautions that must be taken in order to avoid accidents.

3) To avoid the risk of electric shock, never use the machine unless it has been properly earthed.

4) All the safety guards on the machine must be positioned correctly and maintained in good working order.

5) The protective covers over the electrical and electronical compartments, must remain closed and screweddown. The removal of the protective covers, may expose the operator to the risk of electric shock.

6) Safety devices, covers and protections, should not be deactivated or tampered with.

7) When working near the injection area, always wear protective gloves and suitable eye protections.

8) The various components of the mould must be correctly positioned and well secured before starting theinjection phase.

9) Before carrying out any maintenance, the machine must by disconnected from the mains and the mainswitch must be turned off and blocked by a qualified technician.

10) The system that limits the hydraulic pressure, must always be regulated so that the pressure does notexceed the maximum pressure of 130 bar.

11) Never place hands or other objects inside the protective guards while the machine is functioning.

12) Maintenance on the machine should be carried out by qualified personnel only.

13) The machine is supplied with a power supply cable but without a plug. The plug used should comply tostandard EN 60309-1 and 16A power rating.

14) The machine must be connected to the power supply via a mains switch with a rating of of at least 4500A at 230V / 400V. The power supply socket and switch must be installed in visable positionfor easy access and must have an identification sign or label.

IT IS THE RESPONSIBILITY OF THE OWNER TO ENSURE THAT THE MACHINE MEETS MAXIMUMSAFETY LEVELS AT ALL TIMES, AND THAT THE OPERATOR ALWAYS RESPECTS THE SAFETY ANDMAINTENANCE INSTRUCTIONS FOUND IN THIS MANUAL AND ON THE LABELS ATTACHED TO THEMACHINE. IN CASE OF DOUBT AND OR FOR ANY FURTHER CLARIFICATIONS, PLEASE CONTACTYOUR NEAREST DEALER.

BABYPLAST 6/10P

This technical documentation is intended for all those responsible for using and handling the BABYPLAST 6/10Pinjection moulding machine.We wish to emphasise that this injection moulding machine can only be used according to the instructions set outin this manual.Failure to follow this instruction manual correctly, may cause injuries to people and animals or damage tomaterials and things.In the event of any problems, please contact our technical staff.In its continued endeavour to improve its products, CRONOPLAST reserves the right to vary or modify suchproducts without prior notice.It is strictly forbidden to reproduce or copy this manual without written prior consent from CRONOPLAST S.L.,or to use said manual for unauthorised purposes.

BABYPLAST 6/10P is a PATENTED model.

BABYPLAST 6/10P has been designed and built according to EN 201, EN 60204-1-1992, EN 292-1, EN 292-2.The above include DIN 5310, DIN 5318T2, DIN 54635T48, according to the 89 / 392 / EEC and93 / 44 / EEC Directives on machinery.

The machine is certified as complying with the European standard "CE".ATTENTION! It is forbidden to sell or transfer this machine to the U.S.A., Canada and Mexico, unless the mechanical safety device kit has been installed. The manufacturer and distributor will not accept responsibility for accidents caused due to failure to observe this warning.

The technical documentation for the machine, if within the European Economic Community, is provided in thelanguage of the country of destination. For multi-lingual countries or those outside the European Community, therequired language should be specified in the customers order.

A.2/ WHAT IS A BABYPLAST 6/10P AND WHAT CAN IT DO?

The BABYPLAST 6/10P injection moulding machine is the result of thirty years experience working in specificfields of plastic injection moulding, mould design and construction.Research and development, on the machine, began more than ten years ago, in response to an important areaof demand:

-SMALL SERIES PRODUCTION.-PROTOTYPE DEVELOPMENT.-LOW COST OF MOULDS..-LABORATORY TESTS.-TECHNICAL TRAINING.

BABYPLAST 6/10P is the ideal solution for producing small plastic-moulded parts, without using multiple cavitymoulds. This is particularly useful when developing prototypes or producing small series of parts.Owing to the low cost of the moulds used in our machines, in-depth experiments can be carried out before thefinal mould for large series production is built.As a result, both small and medium series can be produced easily, and COMPLETELY AUTONOMOUSLY.

Thank you for the trust you have placed in Babyplast. We are confident that your BABYPLAST 6/10P machine,will help fulfil your application expectations.When handling and processing any injection moulding materials, customers must follow the material manufacturer'sinstructions with great care.

A.1/ GENERAL CONDITIONS

A-0010

A

BABYPLAST 6/10P

A-0020

All dimensions are in mm.

A.3./ TECHNICAL DATAA.3.1/ General Dimensions

A

BABYPLAST 6/10P

A-0030

A.3.2/ Babyplast 6/10P - BASIC PARTS LIST

1-Alarm warning light.2-Dial for changing data3-Display4-Function keys.5-Guard - Clamp piston6-Clamp piston7-Transducer - clamp.8-Water connections moving mould half9-Clamp pressure gauge10-Emergency stop button11-Injection pressure gauge12-Hydraulic safety device13-Exit chute for parts14-Water connections fixed mould half15-Water manifold16-Water inlet-oulet17-Aluminium slide rail for guards18-Injection carriage assembly19-Transducer - injection piston

20-Guard - injection21-Plastification chamber22-Plastification piston23-Hopper cover24-Hopper25-Injection chamber26-Nozzle27-Fixed platen28-Moving platen29-Transparent gate30-Access to power supply & Euromap board31-Plastification heat guard32-Mains power supply cable33-Access to fuses, power board & CPU board34-Main switch35-Drain36-Inspection cover for hydraulic manifold.

A

BABYPLAST 6/10P

A.3.3/ TECHNICAL DATA

A-0040

Piston diameter (mm.): 1 0 1 2 1 4 1 6 1 8

Volume (cm3): 4 6, 5 9 1 2 1 5

Injection pressure (Kg/cm2.) : 2.650 1.830 1.340 1.030 815

Clamp force : 6.250 Kg. cm3 62.5 KN

Opening force : 400 Kg. 4 KN

Opening stroke : 30 - 110 mm.

Ejection force: 750 Kg. 7.5 KN

Ejection stroke : 45 mm.

Hydraulic pressure : 130 Kg./cm2.

Oil tank capacity : 12 l. (approximately)

Dry cycle : 2.4 s.

Rated power : 3.0 Kw

Weight : ~ 150 Kg.

Noise level :

Power supply:

< 70 db

3 ~ 230V. 50/60 Hz. + Earth3 ~ 400V. 50/60 Hz. +Neutral + Earth

A circuit breaker must be used at the mains connection.

A

BABYPLAST 6/10P

All dimensions are in mm

For further information on mould dimensions,please see the enlarged drawings on the follwing pages.

MOULD DIMENSIONS

ATTENTION: When the machine is set up for the 25mm extra opening, the thickness of the mould must also be increased accordingly from 70mm to 95mm

A.3.4/ GENERAL MOULD DIMENSIONS

A-0050

MAIN DIMENSIONS FOR INSTALLING A MOULD

Moving mould half Fixed mould halfEjector stroke

Nozzle travel

Opening stroke Min. thickness

DISTANCE INSIDE GATEA = approx. 50mmB = approx. 60mm

A

BABYPLAST 6/10P

A.3.4a/ ASSEMBLY DIAGRAMME TO SHOW MOULD INSTALLATION

Screw - DIN 912 M.4 x 20

2 or 4 screws - DIN 912 M.6 x 80

Assemble with M4 allenkey.

Grub screws - DIN 913 m. 10 X 25

IMPORTANT - Couplingpin must be made so that

it cannot rotate(e.g. square head).


NOTE: Locating sides A e B must be machined to high precision.NEVER USE THE MACHINE WITHOUT A MOULD INSTALLED

For instructions on how to install a mould, please see parag. C.2 MOULD INSTALLATION page- C-0050

A-0060

ATTENTION: When using heated moulds with temperatures exceeding 60 / 70°C, insulation plates must be fitted around the mould and a special cooling ring (part number C10006600) must be fitted to the moving platen. Failure to do so may cause overheating to the machine and damage to seals and clamp assembly.

A

BABYPLAST 6/10P

A.3.4b/ DRAWING TO SHOW MOULD ASSEMBLY

A-0070

Ø4,

5

A

BABYPLAST 6/10P

A.3.5/ Increasing the gap between the machine platens by 25 mm.

A-0080

B

A

max 180 mm1 2 3 4 5 6 7

8 2

1. Column fixing screws. 5. Fixed platen2. 25mm spacer. 6. column head.3. Columns. 7. Fixed platen fixing screws.4. Mobile platen 8. Column fixing block.

TO INCREASE THE GAP BETWEEN THE PLATENS, PROCEED AS FOLLOWS:Unscrew and remove the fixing screws and the 25 mm spacer .Unscrew, the column head inorder to insert the 25 mm spacer into the block , and the fixing screws in order to move the fixedplaten back by 25 mm. Replace the columns ensuring that they are pushed well into their respective holesand tighten the 4 screws crosswise.

ATTENTION:IN CONFIGURATION A THE MINIMUM THICKNESS OF THE MOULD IS 70mm.IN CONFIGURATION B THE MINIMUM THICKNESS OF THE MOULD IS 95mm.

2

628 7

15

1

max 205 mm

A

BABYPLAST 6/10P

A.3.6/ HOW TO MOVE THE INJECTION POINT OFF CENTRE

A-0090

1. Centre position A. Protection fixing position - injection assembly in central position.2. 25mm off centre position B. Protection fixing position - injection assembly in off centre position.3. Silicon protection

The Babyplast 6/10P, has two injection positions, one central and one 25mm off centre.

TO MOVE THE INJECTION ASSEMBLY OFF CENTRE BY 25mm, PROCEED AS FOLLOWS:

Unscrew and remove the fixing screws from position 1. Slide the columns out from position 1 andinsert them into position 2 (25mm lower). Screw in and tighten the two fixing screws in the newposition.

IMPORTANT: Having moved the injection assembly off centre, move the connection point of thesilicon protection from position A to position B

ATTENTION: THE MACHINE MUST BE DISCONNECTED FROM THE POWER SUPPLY BEFORE CARRYING OUT THIS OPERATION.

A

BABYPLAST 6/10P

A.3.7/ DIAGRAMME TO SHOW INJECTION PRESSURES

A-0100

The vendor guarantees that the material is to be supplied against all manufacturing faults, and accepts replacingany faulty part or repairing any faulty operation free-of-charge, providing the buyer notifies the vendor of said faultwithin a maximum period of TWELVE MONTHS from the date the machine is received at its destination.

It is clearly stated that this warranty does not include: heating elements, paint, oil and optional accessories; wearcaused through improper use and handling; knocks, in the case of damaged / broken seals on the hydraulic unit,If the maximum authorised pressure levels have been exceeded, troubles caused by faulty connections in theelectrical system, the use of un-authorised lubricants, accidents and damage or any failure to observe theapplication and installation instructions detailed in this manual.Furthermore. the travelling expenses of a technician (hours and kilometres) as well as transport costs forreplacement parts are also excluded.Once the TWELVE MONTH warranty period has expired, the vendor will not accept any claims or returned parts.However, faults that the buyer issues claims for, may be checked by the vendor, using any technical meansconsidered necessary, on condition that the buyer does not obstruct the work of those who the vendor hasnominated responsible for carrying out the revision.

WARNING:

In its continual endeavour to improve its products, CRONOPLAST reserves the right to modify or vary its productsfeatures or specifications without prior notification.

A.4/ WARRANTY

* IMPORTANT NOTE: The maximum hydraulic pressure for the 10mm piston must be limited to 100 bar. This is done automatically by settingthe value of 10mm for the piston size under “TIMES AND SETTINGS in the “MACHINE PARAMETERS” menu see section D.4.3, page D-0400.

0 10 20 30 40 50 60 70 80 90 100 110 120 kg/cm2

Ø 10mm*

kg/cm2

3.000

2.500

2.000

1.500

1.000

500

Ø 18mm

Ø 12mm

Ø 14mm

Ø 16mm

Hydraulic pressure

Spe

cific

pre

ssur

e on

mat

eria

l Ø Injection piston

A

BABYPLAST 6/10P

B/ HOW TO INSTALL A BABYPLAST 6/10P B.1/ UNPACKING AND PARTS CHECK

B-0010

There are 4 guides welded underneath the BABYPLAST 6/10P chassis; pass the slings through these guides asshown in Fig. 4b. and secure them in the crane hook. (Before positioning the slings, open the 2 guards and movethe transparent gate to the left, (cf: Fig. 5b.). Use a crane to lift the machine and place it above the work bench(the approximate machine weight is 120 kg). During this operation,it is very important to handle the machinewith care. (Fig. 6b). The machine must be installed in a well illuminated, dry place where the surroundingtemperature does not exceed 40°C.

First of all remove the screws in the case as shown in Fig. 1b., and lift the case lid to remove the contents(Fig. 2b), check that there are no faulty parts. If any of the parts are faulty, notify your nearest distributorimmediately. Dismantle the front and rear fixing bars.You will find the following parts inside the packing case: (Fig. 3b.)

a/ 1 BABYPLAST 6/10P.b/ 2 slings for transfering the machine to its work site.c/ 1 instruction manual.d/ 1 hopper.e/ 1 bag containing spare parts and their corresponding list.

B.2/ POSITION THE MACHINE ON A WORK BENCH

B

BABYPLAST 6/10P

B-0020

3 phase + neutral + earth - 400V - 50/60Hz

The mains power supply fuses inside Babyplast 6/10 have a blow rating of 3.500 A at 400V.The machine must be connected to the mains via a 16A thermo / 0,030A differential circuit breaker,that is suitable for the power supply used.

Attention! For power supplies with the neutral isolated from earth, a relay for permanent isolation mustbe installed.

3 phase +earth - 230v - 50/60Hz

The mains power supply fuses inside BABYPLAST 6/10 have a blow rating of 10.000 A at 230V.The machine must be connected to the mains via a 16A thermo / 0,030A differential circuit breaker,that is suitable for the power supply used.

BABYPLAST 6/10 will be prepared for connecting to a power supply as specified in the customer’s order.

Current: Max 7,5A - average 3,5A

FUSES INSTALLED ON THE fm542 BOARD -

Fuse pos. Technical Dimensions Power rating FUNCTION number specifications

F501 10A - 500V - rapid blow 6,3X32 F 500V/ 1.500A - 250V/10.000A PHASE RF502 10A - 500V - rapid blow 6,3X32 F 500V/ 1.500A - 250V/10.000A PHASE SF503 10A - 500V - rapid blow 6,3X32 F 500V/ 1.500A - 250V/10.000A PHASE T

F504 8A - 250V - rapid blow 6,3X32 F 24V POWER

F505 8A - 500V -extra rapid 6,3X32 FF 500V/ 1.500A - 250V/10.000A Plast. heaterF506 3,15A - 500V - extra rapid 6,3X32 FF 500V/ 1.500A - 250V/10.000A Chamber heaterF507 3,15A - 500V - extra rapid 6,3X32 FF 500V/ 1.500A - 250V/10.000A Nozzle heaterF508 6,3A - 500V - extra rapid 6,3X32 FF 500V/ 1.500A - 250V/10.000A F. mould heaterF509 3,15A - 500V - extra rapid 6,3X32 FF 500V/ 1.500A - 250V/10.000A M. mould heater

B.3/ ELECTRICAL CONNECTIONS for 400V power supply

B.4/ ELECTRICAL CONNECTIONS for 230V power supply

B

BABYPLAST 6/10P

B-0030

This is needed to:Cool the hydraulic oil.Cool other parts of the machine.

For connecting the cooling water supply to the BABYPLAST 6/10 machine, the inlet and outlet hose must beof a flexible type. Connect the inlet hose to the water supply (see diagramme), the outlet hose to the returncirciuit and open the shut-off valve.

The temperature of the incoming water must be between 12ºC (min.) and 18ºC (max.). However, theminimum and maximum temperatures are indicative only and depend on the machine settings and workingconditions.The water must be clean, otherwise a filter must be used and the calcium content controlled.The water hardness must be between 6 grd-9grd dH, and the pressure between 3-4bar (max.) with adifference between the inlet and outlet of 1.5 bar.

B.5/ COOLING SYSTEM

B

BABYPLAST 6/10P

B-0040

BABYPLAST 6/10 is not supplied with hydraulic oil unless requested as an accessory. Only an oil with thefollowing properties can be used in the machine.

OIL PROPERTIES: RANGE: -15ºC +80ºCVISCOSITY: 12 100 mm /SEC.(CST)

FILTRATION: 25 30 um. MINIMUM

AGIP-OSO45CASTROL-HISPIN AWS46CHEVRON-EPHIDRAULIC OIL 11ESSO -NUTOH48IP-IPHYDRUS OIL 46MACH -BP ENERGOL HLP80MOBIL-DTE MEDIUMFIAT- RZA 40TOTAL- AZOLLA 30

VERY IMPORTANTThe guarantee on the machine will be void if any oils other than those listed above are used in the machine.CRONOPLAST does not accept any responsibility in such cases.

How to fill the machine with hydraulic oil.

Remove the oil cap and fill the tank until the level reaches the mark on the dipstick. attached to the oil cap.ATTENTION: THERE IS A SENSOR WITH A FLOAT, INSIDE THE OIL TANK, WHICH CAUSES THEMACHINE TO GO INTO ALARM (ALARM 023) IF THE OIL LEVEL IS TOO LOW.

OPERATING TEMPERATURE: 45°CMAXIMUM TEMPERATURE : 60°C (ALARM 020)MINIMUM TEMPERATURE : 15°C (ALARM 029).Below the minimum temperature, it will only be possibleto switch on the motor, heaters and consult the various menus and settings. No machine movements will bepossible.

Oil fill cap

Oil return filter

Maximum hydraulicpressure adjustment valve

B.6/ HYDRAULIC OIL SPECIFICATIONS

B

BABYPLAST 6/10P

C./ START UPC.1/ Safety devices

Position of safety devices.Safety for the user.Mould safety.Safety standards. EN 60204 T1/1985 DIN VDE 0113 T1/02.B6

1. Main Switch 6. Safety device for clamp guard

2. Emergency stop. 7. Safety device for clamp guard

3. Hydraulic system safety device. 8. Safety device for injection guard

4. Safety device for transparent gate. 9 Safety device for injection guard

5 Safety device for transparent gate. 10. Heat guard

C-0010

C

BABYPLAST 6/10P

C.1.1/ MAIN SWITCH

The main switch switches themachine ON and OFF and is foundon the side of the machine (figure1c).It has two positions (0 off - 1 on).When i n position 0 it is possible toinsert a padlock to block it for safetyreasons.

The emergency stop button switches off the motor, all the electro-valves (thus stopping all the machinesmovements) all the heater elements, and activates alarm 031 EMERGENCY STOP.To restart the machine, once the emergency stop button has been pushed, rotate the button anti-clockwiseand reset the alarm on the display.

C.1.2/ EMERGENCY STOP

P P

C-0020

fig. 1c

C

BABYPLAST 6/10P

C.1.3/ HYDRAULIC SYSTEM SAFETY DEVICE

When the transparent gate is opened, the power supply to the valves is cut and a safety release valve isactivated which diverts all the hydraulic fluid in the system to the oil tank, thus stopping all the machinesmovements. The safety valve (page F-0140 - pos. 21) is fitted with a switch which to monitor and ensure thatit functions correctly.If the transparent guard is closed and the hydraulic safety device does not return to its working position, alarm002 GATE OPEN is activated.

If the machine has not been used for a long period or after transport, the plunger on the hydraulic safetydevice, situated behind the aluminium rail near the transparent gate (see drawing above), may become stuck.To free the plunger, open the gate, insert a small screwdriver into the inspection hole and push the plunger inand out.

C-0030

Hydraulic safetydevice

Aluminium rail

Transparent gate

Inspection hole

C

BABYPLAST 6/10P

C-0040

1-2-3/ Safety devices - Transparent gateWhen the safety devices for the transparent gate are activated, the power supply to the electrovalves, whichcontrol the machine movements, is cut and the hydraulic safety device is activated to divert all the hydraulic oilin the system back to the tank. Alarm 002 is activated which in turn activates the alarm warning light andacoustic alarm.

4-5/ Safety devices - Clamp guardWhen the safety devices for the Clamp guard are activated, the power supply to the electrovalves, whichcontrol the machine movements, is cut and the hydraulic safety device is activated to divert all the hydraulic oilin the system back to the tank. Alarm 001 is activated which in turn activates the alarm warning light andacoustic alarm.

6-7/ Safety devices - Injection guardWhen the safety devices for the Injection guard are activated, the power supply to the electrovalves, whichcontrol the machine movements, is cut and the hydraulic safety device is activated to divert all the hydraulic oilin the system back to the tank. Alarm 003 is activated which in turn activates the alarm warning light andacoustic alarm.

C.1.4/ SAFETY DEVICES FOR GUARDS AND TRANSPARENT GATE

1 2 3

4 5

6 7

C

BABYPLAST 6/10P

Ensure that the previous instructions have been followed carefully, that there are no oil or waterleaks and that the electrical connections and power supply are correct.

The mould halves are installed in the cavities in the machine platens as follows:

A./ Place each mould half in the corresponding cavity in each platen and slightly tighten the DIN 913 M10 x 25 grub screws to hold them in place.

B-/ Fix the ejector coupling pin to the ejector piston using an M4x20 allen head screw.

C-/ Secure the mould halves to the platens, using 2 or 4 DIN 912 M6 x 80 screws for each mould half, and tighten well. Tighten the four DIN 913 M10 x 25 grub screws which centre the mould halves.

D-/ Each mould half should protrude at least 15mm from their respective platen in order to install cooling or heating.

( CRONOPLAST S.L. and RAMBALDI Srl are highly experienced in the design, development and constructionof Babyplast moulds and are ready to provide expert service and advice in order to offer their customerscomplete turn key solutions).

C.2/ INSTALLING A MOULD

C-0050

Screw - DIN 912 M.4 x 20


Assemble with M4 allenkey.

Grub screws - DIN 913 m. 10 X 25

IMPORTANT - Couplingpin must be made so that

it cannot rotate(e.g. square head).


NOTE: Locating sides A e B must be machined to high precision.

C

BABYPLAST 6/10P

C-0060

P P

1 2

A. TOUCH-SCREEN DISPLAYVisualise all data and functions of themachine as well as the synopticdiagramme of the machine. Allowsmachine parameters to be varied orsaved, by touching the various iconsor fields of data.

B. References for iconsThe following refences are used (F1-F2 etc..) to simplify the explanationsof the functions of the various iconsreferred to in this manual on the touch-screen display.

C. ALARM WARNING LIGHTLights up when an alarm is activated.At the same time a description of thealarm/fault appears on the display.

D. DIALAllows a more rapid input/changeof data.

C.3/ DISPLAY PANEL

C.4/ PRESSURE GAUGES

These are situated on the lower left-hand side of the machine.

1 CLAMP PRESSURE GAUGEIndicates the CLAMP PRESSURE which corresponds to the maximum working pressure of the machine.

(system pressure 130bar).

2 INJECTION PRESSURE GAUGEIndicates the INJECTION PRESSURE (1st Pressure - 2nd Pressure)

Tool settings are set and saved via the multi-function touch-screen display. It is also possible to control the variousfunctions of the machine and handle and activate the various phases of the cycle.

MENU PRINCIPALE

000.0mm

00.0mm

A B C D

C

BABYPLAST 6/10P

C-0070

C.5/ COOLING SYSTEM - WATER MANIFOLD

Regulates the water flow required for cooling:

1 Moving mould half.

2 Fixed mould half.

3 Fixed platen.

4 Hopper area.

The zones should be regulated so as to obtain a minimum amount of water consumption, in relation to thetemperatures needed for each zone for the production cycle.The water flow, for cooling the hydraulic oil, is regulated automatically by an electro-valve.If the oil temperature exceeds 60°C, alarm 020 OIL OVER HEATED is activated or 108 INVERTER OVERHEATED.

Situated on the lower right-hand side of the machine.

Icons : indicate the coolingzone.

Sphere : Indicates theactual water flow rate.

Control knobs: adjust thewater flow rate to eachzone

25

20

15

10

5

0

1 2 3 4

25

20

15

10

5

0

25

20

15

10

5

0

C

BABYPLAST 6/10P

C-0080

C.6/ Touch-Screen display - Synoptic diagram

000.0mm

00.0mm

MAIN MENU

Gear art. 2345

H1 200 H2 200 H3 200 H4 OFF

10 12 13 14 15 16 18

22 3

4

2

1

5

6

7

8

9

11

23 2021

17

19

The touch-screen display, other than allowing access to the various functions and parameters of the machine,also indicates the activation of hydraulic movements, the acivation of the motor and the heaters, the opening ofguards and gate and the opening and closing of the mould.

1. Page visualised.2. Actual temperatures - H1 plastif. - H2 Chamber - H3 Nozzle - H4 Mould.3. If present, indicates that the motor is ON.4. Mould position.5. Indicates that left clamp guard is open6. This group of three arrows indicates that the mould is closing in HIGH PRESSURE and that the hydraulic valve has been activated.7. Indicates the closing or opening of the mould and that the corresponding hydraulic valve has been activated.8. Indicates activation of ejectors and that the hydraulic valve has been activated.9. Icons: touch to activate corresponding function.10. Indicates the name of the tool setting programme in use.11. Mould heater active: Red -temperature within tolerance band, Yellow - temperature in stand-by.12. Two dark squares indicate that the mould is closed.13. Chamber heater active: - Red -temperature within tolerance band, Yellow - temperature in stand-by14. Indicates the injection carriage forward movement and that the hydraulic valve has been activated.15. Indicates injection in progress and that the hydraulic valve has been activated16. Indicates decompression in progress and that the hydraulic valve has been activated.17. Indicates injection carriage backward movement and that the hydraulic valve has been activated.18. Injection piston position19. Indicates activation of plastification and that the hydraulic valve has been activated.20 Plastification heater active: - Red -temperature within tolerance band, Yellow - temperature in stand-by21. Indicates that the right injection guard is open.22. Nozzle heater active - Red -temperature within tolerance band, Yellow - temperature in stand-by23. Indicates that the tranparent gate is open.

C

BABYPLAST 6/10P

C-0090

C.7/ STARTING THE MACHINE

The machine is now ready to be started. Check that it has been filled with oil to the correct level, andthat it is connected to the mains correctly.After switching on at the main switch, the SAFETY GUARD CHECKmust be carried out In order to continue. Before being able to start the motor, the safety guards must beopened and closed. If a fault is detected with any of the guard switches, it will not be possible to start themachine. Carry out the following procedures before starting the injection process:

FIRST:Install the mould and set the mould closed position, following the instructions in section

D1.6/ SETTING THE MOULD CLOSED POSITION.

SECOND:Set the plastification temperature according to the specifications indicated by the manufacturer of the

material to be injected. Set the injection chamber temperature to approximately 5/10 °C below theplastification temperature parag. D.1.7a TEMPERATURE SETTINGS (page D0090)WARNING: Plastic material, which was used for tests during the manufacturing process, will be found in theINJECTION UNIT. MAKE SURE that this material is compatible with the temperatures at which the machineis to be programmed.If the user is not experienced in the transformation of thermoplastic materials, it is advisable to begin with amaterial with a wide temperature range, such as POLYPROPYLENE, POLYSTYRENE, POLYETHYLENEABS,etc.so as to obtain best results right from the start.

THIRD:Set the shot size based on the volume of the part, the cooling time between 2 and 4 seconds, the 1st

injection pressure at approx. 50/60 bar and a time for the 1st injection pressure depending on the volume ofthe part to produce and the density of the material used (start with 1.5 - 3 seconds for example).Decompression should be set between 1 and 2 mm Parag. D.1.7b4 INJECTION SETTINGS (page D-0140)

FOURTH: Set sprue break time, if required, from 0.1 to 0.2 secs. see INJECTION CARRIAGE TIME parag. D1.7b1(page D-0110). Set the opening stroke depending on the size of the part, see parag. D1.7b5 (page D-0150) andfinally, set the ejection time from 0.2 to 0.7 secs. with 2 or 3 ejector strokes. parag. D.1.7b3 (page D-0130).

FIFTHClose the material chute on the hopper and load the hopper with material as required. When the various,previously set, temperatures have been reached, open the material chute on the hopper and purge themachine according to section D.2.3 PURGE page D-0240).The machine is now ready to produce parts.

SIXTHPut the machine in semi-automatic mode and make sure that the transparent gate and guards are

closed. Press the START key. The machine will proceed to complete one cycle. The nozzle may cool slightly,during the first shots, as it comes into contact with the cold mould. If so, for the first shots only, increase thenozzle temperature by approximately 5 or 10%.If good results have been achieved, repeat this process several times in SEMI-AUTOMATIC mode, adjustingthe different machine parameters such as times, temperatures, pressures and material load etc.When in AUTOMATIC mode, make sure that, at the end of the injection cycle, the injection piston reaches apoint less than 3 mm (cushion) within 8 cycles, otherwise the machine will go into alarm. To modify settingssee parag. D.4c ADVANCED SETTINGS (page D-0380)

The parameters quoted in this section are only a guide line, because the various parameters and settingsalways depend on the material used, the mould construction and the volume of the part etc.

WARNING: Some plastic materials maybe inflammable and/or explosive.

C

BABYPLAST 6/10P D

BABYPLAST 6/10PDD.1/ MENU

D.1.1/ Display

D-0010

F1 F2 F3 F4 F5

F6

F7

F8

MAIN MENUMenu open

Motor status

Clamp position

Synoptic diagram

movimentindicators

Injection position

Tool settingprogramme in use

Function key iconsPROGRAMME IN USE

000.0mm

00.0mm

BABYPLAST 6/10P D

D-0020

D.1.2/ ICONS - Description of functions

Switch OFF the motor

Timer for starting motor

Access to tool settings

Access to machineconfigurations

Confirm - return toprevious page

Manual menu

Atomatic menu

Semi-automatic menu

Times and settings

Access to machineconfig. - password 1212

Save mould setting data

Manual movements to theright - change lineManual movements to the left - change line

Injection in maual oraccess to injection data

Plastification inmanual oraccess to plast. data

Clamp in manual oraccess to clamp dataInj. carriage in manual oraccess to inj. carriage data

Purge

Ejection in manual oraccess to ejection data

Mould closed position

Purge to start cycle

Purge to end cycle

Quality controlpassword 1212

Core pull

Exit without saving

Start automatic or semi-automatic cycle

Visualise alarmmessages

Access to manufacturersettings.

Switch heaters ON

Switch heaters OFF

Setting times

Access to temperaturespage

Pressed with F1/ F3 closes oropens as per programme

Activate temp. in Stand-by

Deactivate Temp. inStand-by

Mould opening and inj.carr. in semi-automatic

Activate airblow in manualif present

Stop automatic or semi-automatic cycle

Overwrite or changemould settings.

Part counter

Access to mould settings

Access to mould settingfilesSave data on USBmemory stickRetreive data from USBmemory stick

Log file: Cycle time-cushion

upgrade softwareDisplay/CPU

Information/upgradesoftware

Activate venturi loader

Save average cycle time

Accesso tastiera

Switch ON the motor.

BABYPLAST 6/10PDD.1.3/ START UP - GATE CHECK

After turning the main switch to the 1 (ON) position, the BABYPLAST logo will appear for a few secondsfollowed by the following display:

D-0030

The guards and transparent gate should be in the closed position. At this point the user should open theclamp, injection guards and transparent gate, keep them open for at least 2 secs. and then close them so asto gain access to the next menu and thus start the machine.If a fault is detected in the gate swiches, during the functional or sequence checks, the machine will go intoalarm and start up will be prevented. If the gate check is successful, the MAIN MENU will appear on thescreen (see next page)

ATTENTION! If the machine goes into alarm FAULTY GATE or GUARD SWITCH (n° 06, 07 or 08) duringthe gate check at start up, switch the machine off and then on again. If the machine goes into the samealarm while the machine is running, reset the alarm and carryout the gate check again but without switchingoff the machine.This procedure may be repeated three times after which the machine will go into alarmFAULTY GATE SWITCH REPEAT GATES. At this point the machine must be switched off and then on againto reset the the gate check function.

F1 F2 F3 F4 F5

F6

F7

F8

MAIN MENU

000.0mm

00.0mm

F1 F2 F3 F4 F5

F6

F7

F8

000.0mm

00.0mm

BABYPLAST 6/10P DD.1.4/ MAIN MENU

D-0040

Press to switch on the motor. The motor symbol, in the top left hand corner of the display, will appearas long as the motor is running. press the same key again to switch off the motor. Keys F1, F2 & F3 areactivated when the motor is switched on.

ATTENTION! The heating elements are switched on by pressing key F3. The setting values will be taken fromthose stored in the tool setting programme indicated in the synoptic diagram.

ATTENTION! If the oil temperature is below the minimum value set by the manufacturer (20°C), nomovements will be possible. In order that the oil reaches the correct temperature rapidly, the motor will turn atfull speed.

Motor OFF

Machineconfiguration

Access to storedmould settings

Manual menu Automatic menu Switch heaters ON

Mould settingprogramme in use

Motor ON/OFF


Go to stored toolsettings

Timer for starting themotor and heaters

Motor status ON

F1 F2 F3 F4 F5

F6

F7

F8

000.0mm

00.0mm

F1 F2 F3 F4 F5

F6

F7

F8

MAIN MENU

000.0mm

00.0mm

MAIN MENU

Gear - art. 2345

F7

BABYPLAST 6/10PDD.1.5/ MANUAL MENU

While in the MAIN menu, press F1 to enter the MANUAL menu.The following display will appear:

Back to previousdisplay

Temperatures

Clamp Injection carriage Plastification Injection Ejection

To activate the various movements in manual, press one of the keys to select the function required. Havingentered the function required, press one of the two keys for backward or forward movements.

For the menu MANUAL: CLAMP see following page.For the menu MANUAL: EJECTION F3 will activate the optional valve for “AIR BLOW” if installed.

ATTENTION! For plastification and injection, piston movement will only be possible when the settemperatures have been reached. ( See tolerance band - user data input ).

D-0050

WARNING: WHEN CHANGING FROM ONE MATERIAL TO ANOTHER, LOADING A DIFFERENT MOULD SETTING PROGRAMME OR IN CASE OF RESIDUE MATERIAL LEFT IN THE SYSTEM FROM PREVIOUS PRODUCTION, GREAT CARE MUST BE TAKEN TO SET THE CORRECT PROCESSING TEMPERATURES ACCORDING TO THE MATERIAL MANUFATURER’S DATA SHEET. FAILURE TO DO SO MAY CAUSE DAMAGE, BLOCKAGE, OR GAS; PARTICULARLY DURING PURGING.

F1 F2 F3 F4 F5

F6

F7

F8

MANUAL MENU

BABYPLAST 6/10P D

D-0060

D.1.5a/ MANUAL MENU : CLAMP

MANUAL CLAMP OPENSpeed set by manufacturer (30%)

Pressed together with keys F1or F3 allows the opening and closing of theclamp at the speed set in the tool settingprogramme in use (see diagramme atbottom of page D1).

MANUAL CLAMP CLOSESpeed set by manufacturer (30%)

CLAMP DATA - please see below

Set MOULD CLOSED POSITION- please see following page

When in the menu MANUAL CLAMP press F4 to gain access to the menu for CLAMP TIMES ANDSETTINGS:

The maximum value depends on thethickness of the mould

Maximum pressure for the lowpressure clamp piston.

Maximum pressure allowed for thelow pressure clamp piston inside themould safety control range (nextline). If too high “034 mould safetyalarm”

Mould safety control range:from thedistance set in mm to the “0” mouldclosed position.

See following diagramme where:

V1: Closing speed 1V2: Closing speed 2P : Closing speed changing point0 : Mould closed position

Confirm and exit

Save values in mouldsetting programme inuse

F1 F2 F3 F4 F5

F6

F7

F8

MANUAL: CLAMP

Opening stroke 055.0 m m

Clamp pressure 050 bar

Mould safety 035 bar

Mould safety range 2.0 m m

Closing speed 1 070 %


Change closing speed 030 m m

Opening speed 1 075 %

To vary values, touch window androtate dial

0

V1

V2

Q m m

V100%

D1

50%

F1

F2

F3

F4

F5

F7

F8

F7

F8

CLAMP TIMES AND SETTINGS

BABYPLAST 6/10PD

D-0070

D.1.6/ SETTING THE MOULD CLOSED POSITION

Back to previousdisplay

Confirm mouldclosed position

Install the mould, making sure that it is positioned correctly. Ensure that it is firmly fixed in place and connectthe ejection return pin to the ejection piston, using an M4 screw. While in the MAIN menu, press F1 toenter the menu for mould closure in manual. Press F3 to close the mould

till it is completely closed and then F5 to confirm the mould closed position.

Touch the icon so that the numeric keypad appears, digit the password 1212 and confirm.

ATTENTION! Ensure that both the symbols on the synoptic diagram, which indicate the mould closed status,turn dark grey only when the mould is fully closed. The point at which the two symbols turn dark grey, isthe point at which the consensus is given for mould CLOSURE IN HIGH PRESSURE.If the two symbols do not turn grey, after the mould has reached the mould closed position, the machine willgo into alarm 034 “MOULD SAFETY”.

N.B. It is possible to vary the mould safety settings and sensitivity range etc. See page D. 0320 paragraphD.3.3e.

F1 F2 F3 F4 F5

F6

F7

F8

MANUAL: CLAMP

000.0mm

00.0mm

Mould closed

M

BABYPLAST 6/10P D

ATTENTION! Plastification and injection piston movements will only be possiblewhen the set temperatures have been reached. ( See tolerance band - user’s menu,data input ). If an Automatic, Semi-automatic or purge cycle is selected, and themachine has not reached the the set temperatures, the machine will go in alarm.

D.1.7/ AUTOMATIC MENU

D-0080

Manual menu Automatic menu Switch heaters ON

F1 F2 F3 F4 F5

F6

F7

F8

AUTOMATIC MENUH1 200° H2 200° H3 200° H4 OFF

000.0mm

00.0mm

F1 F2 F3 F4 F5

F6

F7

F8

MAIN MENU

000.0mm

00.0mm

ATTENTION! By pressing F3 the heaters will be switched ON and the active zones will be shown in yellow duringpre-heating and red when the respective tolerance bands have been reached; The settings will be taken fromthose saved in the mould setting programme highlighted in the synoptic diagramme.

Motor OFF


Access to storedmould settings

Gear - art. 2345

Gear - art. 2345

Mould settingprogramme in use

Return to previousdisplay

Temperatures

Times and othersettings

Automatic cycle Semi-auto. cycle Purge Part counter

Actual temperatures

While in the MAIN menu, press F2 to gain access to the AUTOMATIC menu.The following display willappear:

BABYPLAST 6/10PD

SETTING: Touch zone, which needs to be changed, in the field “Values set”. Rotate the dial M to set the valuerequired. Press F7 to return to the previous page. The modified values are changed but not saved in the mouldsetting programme in useThe modified values can be saved in the mould setting programme by pressing F8 .

D.1.7a/ AUTOMATIC MENU - SETTING TEMPERATURES

Oil - reading only Values set Actual values

D-0090

While in the AUTOMATIC menu press F6 to gain access to the TEMPERATURES menu:

F1 F2 F3 F4 F5

F6

F7

F8


000.0mm

00.0mm

Yellow : indicates that the heaters in therelative zones are in pre-heat mode orstandbyRed that the heaters in the relative tonesare within the tolerance bands

M Gear - art. 2345

Save values in the mouldsettings programme in use

F1 F2 F3 F4 F5

F6

F7

F8

TEMPERATURESOil 045 C°

H1 200 C° 200 C° Plastific.

H2 200 C° 199 C° Chamber

H3 195 C° 195 C° Nozzle

H4 0 514 C° Mould

Confirm and exit withoutsaving values set.

STAND-BY Temperature.It is possible to activate ordeactivate stand-by. Ifactive, the zones will beshown in yellow on thesynoptic diagramme in themain menu.

It is only possible to activate or deactivate the zones fromthe pages of the mould setting programme.see page D-330

M

BABYPLAST 6/10P DD.1.7b/ AUTOMATIC MENU - TIMES AND SETTINGS

D-0100

While in the automatic menu press F5 to gain access to the menu for TIMES and SETTINGS, thefollowing display shows readings only and cannot be modified:

Return to previous display

F1 F2 F3 F4 F5

F6

F7

F8


000.0mm

00.0mm

F1 F2 F3 F4 F5

F6

F7

F8

TIMES AND SETTINGSActual cycle time 12.0 sec

Actual cushion 1.2 m m

Average actual time 12.0 sec

Average time saved 12.0 sec

Quality control NO

Cycle time error 05 %

Cushion error 1.0 m m

M

M

Gear - art. 2345

BABYPLAST 6/10PD

From the “MAIN TIMES AND SETTINGS” menu, press F1 to gain access to“ INJECTION CARRIAGE TIMES AND SETTINGS “ :

D.1.7b1/ INJECTION CARRIAGE SETTINGS

D-0110

Touch the field to be modified, vary the values by rotating the dial. Press F8 to save the changes in themould setting programme in use. By pressing F7 the values will be changed but not saved in the mouldsetting programme.

By setting a value other than “0”( from 0.3 to 0.6), the injectioncarriage moves back and away fromthe mould at each cycle. If the settingis “0” sec the injection carriage willremain against the mould duringeach cycle

Varies the speed of the injectioncarriage.


F1 F2 F3 F4 F5

F6

F7

F8





Quality control NO



M

F6

F7

F8Injection carr. time 0.0 sec

Inj. carriage seed 100 %

INJECTION CARRIAGE TIMES AND SETTINGS

BABYPLAST 6/10P D

From the “ MAIN TIMES AND SETTINGS” menu press F2 to gain access to“PLASTIFICATION TIMES AND SETTINGS” :

D.1.7b2/ SETTINGS - PLASTIFICATION

D-0120


F1 F2 F3 F4 F5

F6

F7

F8





Quality control NO



M

To use with 16/18mm diam. injectionpistons. Serves for activating a doubleplastification so as to fill completelythe above mentioned pistonsi.Settinga value, e.g. 5 sec, the plastificationis activated for this time and thenreactivated for a second time so as toreach the material load set.

Varies the plastification piston speed.

OPZIONAL : If present, the VENTURILOADER can be activated ordeactivated by pressing F6.If the “suction time “ is 0, suction willstop when the sensor, installed in thehopper, detects the presence ofmaterial.Otherwise, if a value is set which is higher than 0, suction will continue after the sensor has detected material, forthe time set. After 3 cycles of loading without activating the sensor, (no material present) the function deactvates.Press F6 to reactivate.ATTENTION: for a correct function use dried air.

F6

F7

F82nd shot load time 0.0 sec

Plastification speed 100 %

Suction time 0.5 sec

PLASTIFICATION TIMES AND SETTINGS


BABYPLAST 6/10PDD.1.7b3/ SETTINGS - EJECTION

Varies the ejection piston speed

N° of ejector strokes ( max 10)

Reducing this value reduces thedistance the ejector piston moves.

From the “ MAIN TIMES AND SETTINGS MENU” pressF3 to gain access to “EJECTION TIMES AND SETTINGS”:

D-0130


F1 F2 F3 F4 F5

F6

F7

F8





Quality control NO



M

Ejection speed 100 %

Number of strokes 2

Ejection pressure 80 bar

Ejection time 0,20 sec

Ejection return time 0,25 sec

Air blow time 0,0 sec

Ejection pause 0,0 sec

Pause end of cycle 0,0 sec

EJECTION TIMES AND SETTINGS

F6

F7

F8


BABYPLAST 6/10P DD.1.7b4/ SETTINGS - INJECTION

D-0140

From the “ MAIN TIMES AND SETTINGS MENU” press F4 to gain access to “INJECTION TIMES ANDSETTINGS”:


F1 F2 F3 F4 F5

F6

F7

F8





Quality control NO



M

INJECTION TIMES AND SETTINGS

Shot size 29.0 m m

Cooling time 4.5 sec

1st injection pressure 90 bar

1st pressure time 2.0 sec

2nd injection pressure 30 bar

2nd pressure time 1.0 sec

Decompression 0,0 m m

Injection speed 075 %

2nd injection speed 50 %

Second speed point 2,0 m m

ATTENTION: to see all the lines, move thecursor

When the injection piston reaches thepoint set, the second injection speedis activated.

Set the shot size in order to obtain acushion value less than 3 mm (pre-setparameter). Maximum value 60mm - Theshot size depends on the pison sizeinstalled.

When the set time has been reached themould opens but except in the case thatplastification has not finished.ATTENTION: To obtain a constant cycletime, set a value greater than the max. timeneeded to load the injection piston.

Injection time, in which the value of the“1st injection pressure.” must be reachedotherwise the machine will go into alarm107 “PEAK NOT REACHED”.

If the second pressure is activated at a pointset in mm (see page D-0310) the line “2ndpressure setting : 00.0mm” will be seen.


BABYPLAST 6/10PD

DD.1.7b5/ SETTINGS - CLAMP

From the “ MAIN TIMES AND SETTINGS MENU” press F5 to gain access to “CLAMP TIMES ANDSETTINGS ” :

D-0150

Save values in mouldsetting programme in use

The maximum value depends on thethickness of the mould

Maximum pressure for the lowpressure clamp piston.

Maximum pressure allowed for thelow pressure clamp piston inside themould safety control range (nextline). If too high “034 mould safetyalarm”

Mould safety control range:from thedistance set in mm to the “0” mouldclosed position.

See the following diag. where:

V1: Closing speed 1V2: Closing speed 2P : Closing speed changing point0 : Mould closed position

Confirm and exit









0

V1

V2

Q m m

V100%

D1

50%

F7

F8

F7

F8

CLAMP TIMES AND SETTINGS


F1 F2 F3 F4 F5

F6

F7

F8





Quality control NO



M


BABYPLAST 6/10P DD.1.7b6/ SETTINGS - QUALITY CONTROL

By setting a tolerance band, it is possible to monitor two parameters on the machine: The CYCLE TIME andCUSHION, for which it is possible to see the last 20 cycles.

To modify the quality control parameters press F6 and then in the next display enter thepasscode 1212 to gain access to the following menu:

D-0160

From the “ MAIN TIMES AND SETTINGS” menu, press F6 to gain access to“ QUALITY CONTROL’ ”. The following display shows readings only and cannot be modified:

D


F1 F2 F3 F4 F5

F6

F7

F8





Quality control NO



M

Data log “CYCLE TIME”and “CUSHION”

Confirm and exit

M

QUALITY CONTROL

F1 F2 F3 F4 F5

Quality control NO


Cushin error 1,0 m m

N° of initial cycles 10

N° cycles for alarm 20

Actual cycle time 15,0 sec

Actual avarage time 15,0 sec

Avarage time saved 15,0 sec

Actual cushion 0,0 m m

F6

F7

F8

BABYPLAST 6/10PD

D-0170

The Quality control function can be activated or deactivated by selecting YES or NO in the first line. pressF8 to save and activate the required error value in the programme in use. Press F4 to save theaverage cycle time in the programme in use. The quality control function will not be activated until the numberof cycles, set in “N° of initial cycles”, has been reached. The first cycle, after these initial cycles, will beused for reference by the quality control function. If the machine detects a percentage of variation which ismore than that allowed, compared to the reference cycle, for a number of cycles greater than that set in line -“N° of cycles for alarm”, the machine activates alarm 048 “cycle time out of tolerance”.

OPTIONAL: On request it is possible to have an output which is activated each time a cycle is out oftolerance, and which can be used to activate a PART REJECT device. The machine, in this case, will beable to reject parts produced which are out of tolerance and will stop, in alarm, when the value of N°CYCLES FOR ALARM has been reached.

ATTENTION! Each time the settings are modified, a new set of initial cycles is run and hence a new reference cycle is obtained.

t

continued....../ SETTINGS - QUALITY CONTROL

Confirm and save data in the mouldsettings programme.

Confirm and exit without saving datain the mould settings programme.

QUALITY CONTROL

F1 F2 F3 F4 F5

F6

F7

F8Quality control NO








Actual cushin 0,0 m m


BABYPLAST 6/10P D

D-0180

To see the last 20 “ CYCLE TIMES” and “CUSHION” values, press F3 to see the followingdisplay:

Last cycle registered

D.1.7b6a/ QUALITY CONTROL - Log File

LOG FILE

F6

F7

F8n° Cycle Cushion

1 25 0.12

2 25 0.12

3 25 0.12

4 25 0.12

5 25 0.12

6 25 0.12

7 25 0.12

8 25 0.12

9 25 0.12

ATTENTION: to see all the lines, move thecursor

QUALITY CONTROL

F1 F2 F3 F4 F5

Quality control NO








Actual cushion 0,0 m m

F6

F7

F8

BABYPLAST 6/10PDD.2./STARTING A CYCLE

D.2.1/ STARTING AN AUTOMATIC CYCLE

Press F2 to start the machine in an AUTOMATIC CYCLE

ATTENTION! If the temperatures have not reached the tolerance bands, it will not be possible to start the automatic cycle and the machine indicate this with an alarm message without, however, switching off the motors and heaters.The alarm will deactivate when the operating temperatures have been reached

D-0190

From the “ AUTOMATIC MENU” press F1 to gain access to the “ AUTOMATIC CYCLE” menu:

F1 F2 F3 F4 F5

F6

F7

F8


000.0mm

00.0mm

M

F1 F2 F3 F4 F5

F6

F7

F8


000.0mm

00.0mm

M

Gear - art. 2345

Gear - art. 2345

BABYPLAST 6/10P D

When the machine is in an AUTOMATIC CYCLE, the following display will be seen:

While the machine is in operation, the following fuctions will be available:

Press F1 :Go directly into a SEMI AUTOMATIC CYCLE without stopping the machine

Press F2 :The machine finishes the cycle in course and then stops.

Press F4 :To see the number set in the part counter and also check and reset the number reached.

Press F5 :To see and modify times and other settings.

Press F6 :To see and modify temperatures.

D-0200

F1 F2 F3 F4 F5

F6

F7

F8


000.0mm

00.0mm

M

Gear - art. 2345

BABYPLAST 6/10PD

From the AUTOMATIC MENU press F2 to gain access to the “SEMI AUTOMATIC CYCLE” menu:

D.2.2/ Start a SEMI AUTOMATIC cycle

D-0210

Press F2 to start a SEMI AUTOMATIC CYCLE.

Press F3 : The mould opens completely and the injection carriage and nozzle move away from the mould.

ATTENTION! If the temperatures have not reached the tolerance bands, it will not be possible to start theautomatic cycle and the machine indicate this with an alarm message without, however, switching off the motors and heaters.The alarm will deactivate when the operating temperatureshave been reached.

F1 F2 F3 F4 F5

F6

F7

F8


000.0mm

00.0mm

M

F1 F2 F3 F4 F5

F6

F7

F8

SEMIAUTOMATICH1 200° H2 200° H3 200° H4 OFF

000.0mm

00.0mm

M

Gear - art. 2345

Gear - art. 2345

BABYPLAST 6/10P D

When the machine is in a SEMI AUTOMATIC CYCLE, the following display will be seen:

D-0220

While the machine is in operation, the following fuctions will be available:

Press F1 :Go directly into a SEMI AUTOMATIC CYCLE without stopping the machine

Press F2 :The machine finishes the cycle in course and then stops.

Press F4 :To see the number set in the part counter and also check and reset the number reached.

Press F5 :To see and modify times and other settings.

Press F6 :To see and modify temperatures.

F1 F2 F3 F4 F5

F6

F7

F8

SEMI AUTOMATICH1 200° H2 200° H3 200° H4 OFF

000.0mm

00.0mm

M

Gear - art. 2345

BABYPLAST 6/10PD

From the AUTOMATIC MENU press F3 to gain access to the “PURGE CYCLE” menu:

D.2.3/ Starting a PURGE CYCLE

D-0230

Press F1 To start PURGE AT END OF CYCLE. At the end of this cycle the injection piston will stop inthe fully forward position hence the cylinder will be empty.

Press F2 To start PURGE AT BEGINNING OF CYCLE. At the end of this cycle the injection cylinder will be loaded with the quantity of material set in the programme.

ATTENTION! If the temperatures have not reached the tolerance bands, it will not be possible to start the automatic cycle and the machine indicates this with an alarm message without, however, switching off the motors and heaters.The alarm will deactivate when the operating temperatures have been reached

WARNING: WHEN CHANGING FROM ONE MATERIAL TO ANOTHER, LOADING A DIFFERENT MOULD SETTING PROGRAMMEOR IN CASE OF RESIDUE MATERIAL LEFT IN THE SYSTEM FROM PREVIOUS PRODUCTION, GREAT CAREMUST BE TAKEN TO SET THE CORRECT PROCESSING TEMPERATURES ACCORDING TO THE MATERIALMANUFATURER’S DATA SHEET. FAILURE TO DO SO MAY CAUSE DAMAGE, BLOCKAGE, OR GAS;PARTICULARLY DURING PURGING.

F1 F2 F3 F4 F5

F6

F7

F8


000.0mm

00.0mm

F1 F2 F3 F4 F5

F6

F7

F8


000.0mm

00.0mm

Gear - art. 2345

Gear - art. 2345

BABYPLAST 6/10P D

When the machine is running in the PURGE CYCLE, the following display will be seen:

While the machine is running the following options will be available:

Press F3 : The machine will finish the cycle in course and then stop.

Press F6 : To visualise and modify temperatures.

At the end of 6 purge cycles, the machine will stop automatically and remain in idle until either another purgecycle is started (see previous page) or another function is selected.

D

D-0240

F1 F2 F3 F4 F5

F6

F7

F8

PURGEH1 200° H2 200° H3 200° H4 OFF

000.0mm

00.0mm

M

Gear - art. 2345

BABYPLAST 6/10PDD.2.4/ AUTOMATIC MENU - SETTING UP THE PART COUNTER

ATTENTION! Ensure that the number of cavities shown corresponds to the actual number of cavities in the mould.The number of cavities shown, corresponds to the number of cavities set in the mould settings programme in use. To modify, return to the MAIN MENU and press key F5 to enter the mould settings programme. By setting the value of “parts to produce “ to 000000 the part counter is excluded and the machine will produce continuously. To zero the part counter rapidly, select the first digit on the left and change to zero. All the other digits will change to zero automatically.

D-0250

From the “ AUTOMATIC MENU” press F4 to gain access to the “PART COUNTER” menu:

PART COUNTER

F6

F7

F8Parts to produce 0

Parts produced 000000

Nunber of cavities 2

F1 F2 F3 F4 F5

F6

F7

F8


000.0mm

00.0mm

Reset

Gear - art 2345

Settings Exit without saving

Confirm and exit

Reset part counter (line - partsproduced).

BABYPLAST 6/10P DD.3/ MOULD SETTING PROGRAMMES

D.3.1/ LOADING A MOULD SETTING PROGRAMME

When in the MAIN MENU press F5 to gain access to the following display:

D-0260

To select a new mould setting programme, go to the mould setting programme folder by pressing F1 .The following display will be seen (see the following page):

F1 F2 F3 F4 F5

F6

F7

F8

MAIN MENU

000.0mm

00.0mm

PROGRAMMES

Programme selected

Gear - art. 2345

F1 F2 F3 F4 F5

F6

F7

F8

Exit without saving

Confirm mould settingprogramme selected

Retrieve programmes froma USB memory stick

Save programmes onto aUSB memory stick

Access to mould settingprogramme selected.

Access to the mouldsetting programme folder

Gear - art. 2345

BABYPLAST 6/10PD

Go back a directory level

Return to the “programmes”page

Programme selected

Keypad to change name

Exit and confirma programmeselected

Exit without confirming

Eliminate programmeselected

Touch the file to be selected, the name will be seen in the field “file”. touch the icon to exit and confirm.

D-0265

WARNING: WHEN CHANGING FROM ONE MATERIAL TO ANOTHER, LOADING A DIFFERENT MOULD SETTING PROGRAMMEOR IN CASE OF RESIDUE MATERIAL LEFT IN THE SYSTEM FROM PREVIOUS PRODUCTION, GREAT CAREMUST BE TAKEN TO SET THE CORRECT PROCESSING TEMPERATURES ACCORDING TO THE MATERIALMANUFATURER’S DATA SHEET. FAILURE TO DO SO MAY CAUSE DAMAGE, BLOCKAGE, OR GAS;PARTICULARLY DURING PURGING.

/home/root/Fm607/progs

file Plug - art. 4459

filter

Gear - art. 1111 Gear - art. 2345

Gear - art. 422 Plug - art. 4459

Plug - art. 2222

BABYPLAST 6/10P D

BABYPLAST 6/10PDD.3.2/ Create or modify mould setting programmes

From the MAIN MENU press F5 to gain access to the following display:

D-0270

PROGRAMMES

Programme selected

Plug - art. 4459

F1 F2 F3 F4 F5

F6

F7

F8

Exit without saving

Confirm and exit

Retrieve mould settingprogrammes from a USBmemory stick

Save mould settingprogrammes onto a USBmemory stick

To gain access to a mouldsettings programme.

Access to mould settingprogramme folder

PROGRAMME: Plug - art 4459

F1 F2 F3 F4 F5

F6

F7

F8Customer xxx

Material POM

Part weight 0,0 gr

Shot weight 0,0 gr

Mould number 000


Last modification 01.01.2008

Programme selected

Exit without saving

Save /Copy cycleprogramme

Setup core pulls

Set temperatures

General settings

Touch the field to be modified, to vary the alphanumerical values, touch the icon “keypad” for the othervalues rotate the dial. Press F7 to save the changes in the mould setting programme in use or to copy thechanges into a new mould setting programme. The value “Average time saved” can only be saved in theQUALITY CONTROL function. While the date in “Last modification” , is saved automatically the moment thelast modification is made.

Press F1 to gain access to the following display:

Press F2 to enter the mould setting programme selected.

BABYPLAST 6/10P D

D-0280

D.3.2a/ Mould setting programmes - INJECTION CARRIAGE

Press F1 to gain access to “ INJECTION CARR. TIMES & SETTINGS “ :

By setting a value other than “0”(from 0.3 to 0.6), the injectioncarriage moves back and away fromthe mould at each cycle. If the settingis “0” sec the injection carriage willremain against the mould duringeach cycle

Varies the speed of the injectioncarriage.

MAIN TIMES AND SETTINGS

F1 F2 F3 F4 F5

F6

F7

F8

F6

F7

F8Injection carr. time 0.0 sec

Inj. carriage speed 100 %

INJECTION CARR. TIMES & SETTINGS

Touch the field to be modified, vary the values by rotating the dial. Press F6 to return to the previouspage without saving. Press F7 to save changes in the mould setting programme in use or to copy themould setting programme by changing the name. Press F8 to exit without saving.

BABYPLAST 6/10PD

D-0290

Press F2 to gain access to “ PLASTIFICATION TIMES AND SETTINGS “ :

D.3.3b/ Mould setting programmes - PLASTIFICATION TIMESAND SETTINGS


F1 F2 F3 F4 F5

F6

F7

F8

To use with 16/18mm diam. injectionpistons. Serves for activating a doubleplastification so as to fill completelythe above mentioned pistonsi.Settinga value, e.g. 5 sec, the plastificationis activated for this time and thenreactivated for a second time so as toreach the material load set.

Varies the plastification piston speed.

OPZIONAL : If present, the VENTURILOADER can be activated ordeactivated by pressing F6.If the “suction time “ is 0, suction willstop when the sensor, installed in thehopper, detects the presence ofmaterial.Otherwise, if a value is set which is higher than 0, suction will continue after the sensor has detected material, forthe time set. After 3 cycles of loading without activating the sensor, (no material present) the function deactvates.Press F6 to reactivate.ATTENTION: for a correct function use dried air.

F6

F7

F82nd shot load time 0.0 sec

Plastification speed 100 %

Suction time 0.5 sec

PLASTIFICATION TIMES AND SETTINGS


BABYPLAST 6/10P D

D-0300

D.3.3c/ Mould setting programmes - EJECTION TIMES ANDSETTINGS

Press F3 to gain access to “ EJECTION TIMES AND SETTINGS “ :

Varies the ejection piston speed

N° of ejector strokes ( max 10)

Reducing this value reduces thedistance the ejector piston moves.

This function may be activated afterinstalling the ejector sensor ontothe moving platten. The sensor issupplied in the accessory pack withthe machine. Activate this functionby selecting YES. The sensor willdetect whether the ejectors havefired or re-entered. In case of fault,the machine will go into alarm 039EJECTORS DID NOT FIRE or 040EJECTORS DID NOT RE-ENTER.

Only in SEMIAUTOMATIC cycle.If active, at end ofSEMIAUTOMATIC cycle. Theejectors remain out and re-enteronly when the start key is pressedfor start cycle.

EJECTION TIMES AND SETTINGS

F6

F7

F8Ejection speed 00 %

Number of strokes 2

Ejection pressure 80 bar

Ejection time 0,20 sec

Ejection retur time 0,25 sec

Air blow time 0,0 sec

Ejection pause 0,0 sec

Pause end of cycle 0,0 sec

Ejection sensor NO

Out at end of cycle NO

Touch the grey fields to changethe values. The lines in boldprint can only be changed inthe MOULD SETTINGPROGRAMME pages.

The values in the white fields canbe changed, both in the MOULDSETTING PROGRAMME pagesand in TIMES AND SETTINGSpages while the machine isrunning.


F1 F2 F3 F4 F5

F6

F7

F8


BABYPLAST 6/10PD

D-0310

D.3.3d/ Mould setting programmes - INJECTION TIMES AND SETTINGS

INJECTION TIMES AND SETTINGS

Shot size 29.0 m m

Cooling time 4.5 sec

1st injection pressure 90 bar

1st pressure time 2.0 sec

2nd injection pressure 30 bar

2nd pressure time 1.0 sec

Decompression 0,0 m m

Injection speed 075 %

2nd injection speed 50 %

Seconnd speed point 0.0 m m

Injection mode Peak

Accumulator OFF


F1 F2 F3 F4 F5

F6

F7

F8

ATTENTION: to see all the lines, move thecursor.


PEAK: (de-fault) - At the end of injection time and on condition that the 1st injection pressure has beenreached, the machine will change over to the 2nd injection pressure.

POSITION (Pos.) : The 1st injection pressure will be maintained till the position, previously set in theinjection menu, has been reached. At this point, the machine will change over to the 2nd injection pressure

Optional: Activates the output which controlsthe hydraulic accumulator (if installed) duringthe injection phase.

Set the shot size in order to obtain acushion value less than 3 mm (pre-setparameter). Maximum value 60mm - Theshot size depends on the pison sizeinstalled.

When the set time has been reached themould opens but except in the case thatplastification has not finished.ATTENTION: To obtain a constant cycletime, set a value greater than the max. timeneeded to load the injection piston.

Injection time, in which the value of the“1st injection pressure.” must be reachedotherwise the machine will go into alarm107 “PEAK NOT REACHED”.

If the second pressure is activated at a pointset in mm (see page D-0310) the line “2ndpressure setting : 00.0mm” will be seen.

When the injection piston reaches the pointset, the second injection speed is activated.


BABYPLAST 6/10P D

D-0320

D.3.3e/ Mould setting programmes - CLAMP TIMES AND SETTINGS

The number of cavities set, conditionsthe part counter

Depends on the mould height. Withminimum mould h. 70 (95 increasedvers.) the maximum possible is 110mm

Pressure setting for clamp pistonN.B. the larger piston for high pressure(6,25 t.) is activated only when themould is in the fully closed position.

The maximum pressure allowed for theclamp piston in low pressure. If reachedthe machine goes in alarm 034 Mouldsafety

The alarm in mould closing will be activestarting from the position of the mouldsafetyr setting to the position of themould safety exclusion settingN.B.Outside this range (mould safetyand mould safety exclusion) themaximum pressure allowed is thepressure set in clamp pressure.

his function is used to regulate thesensitivity of the MOULD CLOSEDposition. The range can be setbetween approx. 0,03 to 0,3 mm. Change the value to modifythe setting.

F7

F8

F6

CLAMP TIMES AND SETTINGSNumber of cavities 2




Mould safety setting 2.0 m m

Mould safety excl. pos. 0.10 m m






The lines in bold print highlight the values which can onlybe modified in the MOULD SETTING PROGRAMMEpages .The other values can be modified in the respective pagesboth in the MANUAL and AUTOMATIC menu while themachine is running.


F1 F2 F3 F4 F5

F6

F7

F8


BABYPLAST 6/10PD

D-0330

D.3.4/ Mould setting programmes - TEMPERATURES

N.B. : The valves, EV 1-2-3-4 (water manifold) are optional. However, in any case the values can be set as areminder using the same values as the water manifold ( 5-10-15-20-25).

PROGRAMME: Plug art. 4459

F1 F2 F3 F4 F5

F6

F7

F8Customer xxx

Material POM

Part weight 0,0 gr

Shot weight 0,0 gr

Mould number 000



Programme selected

Exit without saving


Setup core pulls

Set temperatures

General settings

Touch the field to be modified, to vary the alphanumerical values, touch the icon “keypad” for the othervalues rotate the dial. Press F7 to save the changes in the mould setting programme in use or to copy thechanges into a new mould setting programme. The value “Average time saved” can only be saved in theQUALITY CONTROL function. While the date in “Last modification” , is saved automatically the moment thelast modification is made.


TEMPERATURES

F6

F7

F8H1 Heater plastif. 215 C° % XH2 Heater inj. chamber 215 C° % XH3 Heater nozzle 215 C° % XH4 Heater mould 215 C° % X

V1 Cooling fixed platen 0 C° % XV2 Cooling hopper 0 C° % XV3 Cooling fixed mould 0 C° % XV4 Cooling moving mould 0 C° % XHotrunner 0

ACTIVE zone NON ACTIVE zone

to activate a zone, press directly on the symbol C° (% only in case of emergency), then on the corresponding “valuefield” and rotate the dial to set the value required.press X to deactivate the zone completely.

M

BABYPLAST 6/10P D

D-0340


D.3.5/ Mould setting programmes - core pull

PROGRAMME

F6

F7

F8Core pull A Core pull B

Disabled

Pos Status Time Cons.

1 OFF 0.0 OFF

2 OFF 0.0 OFF

3 OFF 0.0 OFF

4 OFF 0.0 OFF

5 OFF 0.0 OFF

2

3

4

Sch 1

Indication of the page,core pull A or B, being visualised

5

1

Digit the words “activate” or “deactivate” toactivate or deactivate the core pull functionin the respective page A or B.

Ejection

Mould open

Cooling

Mould closed

Injection

On request, a socket can be fitted for 24V output (output A - J708) (output B - J709) and the two respective PNPinput sockets for cycle consensus (A J306 - BJ307). The two outputs A or B can be activated for an indefinitelength of time when ON is set (status column), and 00s set (time column). The same outputs can also beactivated for specific length of time by setting ON (status column) and a specfic time (time column). When ON isselected in the cons. column (consensus), the cycle will not start without the input (for consensus to continue)from an external source.Positions 1,2,3,4 & 5 represent the positons during the cycle when the outputs A or B will be activated (seefollowing diagram). This function can also be used to activate a valve for air blow for example.To activate or deactivate the output A or B, select by touching the relative heading (Core pull A or Core pull B).

PROGRAMME: Plug - art. 4459

F1 F2 F3 F4 F5

F6

F7

F8Customer xxx

Material POM

Part weight 0,0 gr

Shot weight 0,0 gr

Mould number 000



Programme selected

Exit without saving


Setup core pulls

Set temperatures

General settings

BABYPLAST 6/10PDD.3.3/ TOOL SETTING PROGRAMMES - How to copy a programme.

If a new programme has to be created, which is similar to an existing programme, it is possible to copy theexisting programme and make modifications if necessary.Do as follows:

Example: Programme to copy : Gear ANew pragramme : Gear B

From the main menu press F5 to gain access to the following display:

D-0350

Press F7 to gain access to the following display: (see following page):

PROGRAMMES

Programme selected

Gear A

F1 F2 F3 F4 F5

F6

F7

F8

Exit without saving

Confirm and exit

Retrieve mould setingprogrammes from USB memory stick

Save mould settingprogrammes on a USB memory stick

To gain access to a mouldsettings programme.

Access to the mould settingprogrammes folder

PROGRAMME: Gear A

F1 F2 F3 F4 F5

F6

F7

F8Customer xxx

Material POM

Part weight 0,0 gr

Shot weight 0,0 gr

Mould number 000



Programme selected

Exit without saving


Check that the mould setting programme selected is the one to be copied, (to select another programme see page D-0260) press F2 to enter the programme

BABYPLAST 6/10P D

D-0360

Press “Change” :

PROGRAMME: Gear A

F1 F2 F3 F4 F5

F6

F7

F8Customer xxx

Material POM

Part weight 0,0 gr

Peso stampata 0,0 gr

Numero stampo 000

Tempo m YESdio salvato 10.4 sec


Save changes in the mouldsetting programme in use

Change programme name bycreating a new programme

Exit without saving

/home/root/Fm607/progs

file Gear A

filter

Gear 1111 Gear 2345

Gear 4422 Gear A

Plug 2222

Programme selected

Key to change name

Confirm and exitprogramme selected

Exit without confirming

Eliminate programmeselected

Press the icon “ keypad” digit the new programme name (eg: Gear B)confirm and exit from keypad by pressing . The new programme created will be seen in the field “file”( E.g. gear B) press the icon to confirm and exit.

SAVE PROGRAMME Gear A

Yes Change Cancel

BABYPLAST 6/10PD

D-0370

D.4/MACHINE CONFIGURATION

From the main menu press F6 to gain access to the following display:

Press F4 and enter PASSCODE 1212 to gain access to ADVANCED USER SETTINGS:

Manufacturer

Advanced settings User

F1 F2 F3 F4 F5

F6

F7

F8

000.0mm

00.0mm

Advancedsettings

MAIN MENU

Gear part. n° 2345

F1 F2 F3 F4 F5

F6

F7

F8

SET UP 15:25:33

February 2008

Sun Mon Tue Wes Thu Fri Sat

1 2 3 4 5 6 7

8 9 10 11 12 13 14

15 16 17 18 19 20 21

22 23 24 25 26 27 28

BABYPLAST 6/10P D

D-0380

D.4a/ MACHINE CONFIGURATION - ADVANCED SETTINGSChange language - Celsius/Farenheit

From DISPLAY SET UP press F4 and enter the pass code1212 (see previous page) to gain access tothe following display :

Press F3 to see the software versions installed in the 4 microprocessors mounted in the machine.

INFO

F6

F7

F8

FMP237 FM607 Sw. Ver.: 1.10

FMP237 FM542 Sw. Ver.: 4.10

FMP237 FM542DSPSw. Ver.: 1.60

FMP000 FM549 Sw. Ver.: 1.01AV

MACHINE PARAMETERS

F1 F2 F3 F4 F5

F6

F7

F8Language English

Degrees Celsius

Machine ID number 1

Meter - Hrs 000045 reset

Total hours 000045

Total cycles 001555

Modification with password

Software version display

Software version CPU

Software version - prop. valve

Software version INVERTER

Upgrade software: The icon is onlyactive if the USB memory stick isinserted in the USB port on themachine. ( see page. D-0405)

Change language

Change to Celsius/Farenheit

Machine identification number - (see page D-0410)

Meter - hours . every 1500 hoursthere will be a reminder to changethe oil return filter. Press the word“reset” to reset.

Total hours counter. Cannot bereset.

Total cycles counter. Cannot bereset.

If is selected, the settingscan only be modified by digiting theuser password 1212

BABYPLAST 6/10PD

D-0390

D.4b/ MACHINE CONFIGURATION - ADVANCED SETTINGS -TEMPERATURES

From DISPLAY SET UP press F4 and enter the pass code 1212 (see previous page) to gain accessto the following display:

Press F4 to gain access to Machine parameters TEMPERATURES:

Touch the field to be modifed, change the value by rotating the dial.

ATTENTION: If the actual temperatures exceed by more than double the value set in “Tol. band max. error”, themachine will go in alarm “112..116 OVER TEMPERATURE..” - Motor and heaters will be switched off.

TEMPERATURES

Tol. band max. error 25 C°

Temperature in stand-by 80 %

Timeout for alarm 3 min

Pre-heating time 180 sec

When the heaters are switched on, they willremain at the stand-by temperature for thelength of time set for “pre-heating time”

MACHINE PARAMETERS

F1 F2 F3 F4 F5

F6

F7

F8Language English

Degrees Celsius

Machine ID number 1


Total hours 000045

Total cycles 001555


Change language


Machine identification number -(see page D-0410)


The value set, will be the toleranceband for thetemperature in use. If the operating temperatureincreases or decreases by a value greater thanthis set temperature, (i.e. goes out of the toleranceband) the machine goes into alarm Tol. band maxerror. Manual operation of the injection piston andplastification will not be possible nor will it bepossible to enter an automatic cycle until theoperating temperatures are within this toleranceband.

The stand-by temperature always depends onthe temperatures set in each of the mouldsetting programmes and when active, theheater zones will be seen in yellow. The stand-by temp. activates in the following cases:1.When the heaters are switched on inautomatic.2.When the machine is in alarm for a greaterlength of time than the time out alarm.3.When the heaters are switched on manually.

If the machine is in alarm for a time greaterthan that set fo “time out alarm”, the heaterswill go into the stand-by mode. After doublethe length of time, the heaters and motor willbe switched off.

BABYPLAST 6/10P D

D-0400

D.4c/ MACHINE CONFIGURATION - ADVANCED SETTINGS -TIMES AND SETTINGS

From display set up press F4 and enter the pass code 1212 (see previous page) to gain access tothe following display:

Press F5 to gain access to MACHINE PARAMETERS - TIMES AND SETTINGS:

MACHINE PARAMETERS

F1 F2 F3 F4 F5

F6

F7

F8Language English

Degrees Celsius

Machine ID number 1


Total hours 000045

Total cycles 001555


Change language


Machine identification number -(see page D-0410)


TIMES AND SETTINGS

Piston diameter 14 m m

Injection pressure 60 bar

Cushion 3,0 m m

Injection incomplete 8

Timeout clamp close 4,0 sec

Closing speed in manual 30 %

Opening speed 2 NO

Intrusion programme NO

If NO is set (default): Standard cycle.If YES is set:Produces a pre-injection.and a line will appear, in the INJECTION menu,where it will be possible to set a time to activateplastification before the injection phase.

Set date and time

ATTENTION: The value of 10mm MUST beset if a 10mm injection piston is installedon the machine. This setting will limit themaximum injection pressure to 100 bar.

Maximum injection pressure in manual andpurge.

Maximum cushion. If the cushion is more,than the value set, for a number of cyclesgreater than that set in the line “Injectionincomplete” (next line), the machine will gointo alarm 036 INJECTION INCOMPLETE

If the cushion is more, than the value set inthe previous line (Cushion), for a number ofcycles greater than that set in this line(Injection incomplete), the machine will gointo alarm 036 INJECTION INCOMPLETE

If the clamp does not reach the “0” mouldposition (mould closed) within the set time,The machine will go into alarm 042TIMEout mould closed

Clamp speed in manual mode

Activate / deactivate the second openingspeed.When active, it will be possible to set thepoint at which the speed changes, in theCLAMP TIMES AND SETTINGS menu.

Touch the field to be modifed, change the value by rotating the dial.

BABYPLAST 6/10PD

MACHINE PARAMETERS

F1 F2 F3 F4 F5

F6

F7

F8Language English

Degrees Celsius

Machine ID number 1

Meter 000045 reset

Total hours 000045

Total cycles 001555

Modify with password

D.4.4/ UPGRADE SOFTWARE

Change language

Change Celsius/Farenheit

Machine identification number- (see page.D-0410)


Total hours counter. Cannot bereset.

Total cycles counter. Cannot bereset.

If is selected, the settingscan only be modified by digiting theuser password 1212

D-0405

0

From the page DISPLAY SETTINGS press F4 and insert the assword 1212 (see previous page) to gainaccess to the following screen :

Peress F3 to see the software versions loaded on the 4 microprocessors fitted to the machine

ATTENTION: Upgrade diplay: The folder “FM607”, suppplied by the manufacturer, should be loaded onto a USB memory key

Upgrade CPU: The file“FMP237_FM542Appl_V.....”.mot should be present

Remove the cover found on the bottom side the display, and insert the USB memory stick into one of the twoUSB ports as indicated.

BABYPLAST 6/10P D

F6

F7

F8

SOFTWARE UPGRADE

FM607 (Display) Upgrade

FM542 (CPU) Upgrade

F8

INFO

F6

F7

F8

FMP237 FM607 Sw. Ver.: 1.10

FMP237 FM542 Sw. Ver.: 4.10

FMP237 FM542DSPSw. Ver.: 1.60

FMP000 FM549 Sw. Ver.: 1.01AV

D-0406

Press F3 to see the software versions loaded onto the 4 micrprocessors fitted to the machine:ATTENTION: It is only possible to gain access to the following pages with the motor OFF

Software version of the Display

Software version of the CPU

Software version of the Prop. valve

Software version of the INVERTER

Software upgrade icon is only activewhen the USB memory key isinserted. ( see page........)

Key “FM607 (display) to loadupgrade file for the display from theUSB memory key

Key “FM542 (CPU) to loadupgrade file for the CPU from theUSB memory key


To upgrade software do as follows:

FM607 Display: press the corresponding key, the numeric key pad will apear, digit the password 1122 and confirm. At the end press F7, remove the USB key switch off the machine at the main switch and then switch it on again.

FM542 CPU: press the corresponding key, the numeric key pad will apear, digit the password 1122 and confirm the main directory of the USB key will appear, select the file: FMP237_FM542Appl_V.....” and confirm. At the end press F7, remove the USB key switch off the machine at the main switch and then switch it on again.

ATTENTION: When upgrading the CPU and Display together, it is possible to swith the machine OFF and on again at the end of both operations.

BABYPLAST 6/10PD

D-0410

D.5/ USB MEMORY STICK - Saving/downloading

From the MAIN MENU press F5 to gain access to the following display:

0

F1 F2 F3 F4 F5

F6

F7

F8

000.0mm

00.0mm

MAIN MENU

Gear - art. 2345

Remove the cover found on the bottom side the display, and insert the USB memory stick into one of the twoUSB ports as indicated.

BABYPLAST 6/10P D

D-0420

By pressing the icon F4, a folder will be created in the USB memory stick called: BabyFMP237_ID001 this folder will contain ALL the “mould setting programme” files found in the machine. ATTENTION :If the folder already exists, any files, contained inside this folder, with the same name will be overwritten

By pressing F5 all mould setting programmes in the folder BabyFMP237_ID001 will be loaded onto the machine. ATTENTION the files with the same name will be overwritten.

ATTENTION: do NOT change the name of the folder created , the names of the files inside can be changed, but not that of the folder otherwise it will not be possible to load the files (mould setting programmes) not the machine

If more than one Babyplast are owned and in the case that each machine should have its own mould settingprogrammes, it is possible to give each Babyplast a different ID number (machine Identification number ( eg: 01- 02 - 03 ecc.) on the “MACHINE PARAMETERS” ( see page D-0390).In this case, even if only one USB memory stick is used, different folders will be created with different namesbased on the machine ID numberFor example: BabyFMP237_ID001

BabyFMP237_ID002 BabyFMP237_ID003....ecc.

It will be possible to modify the position of files (mould setting programmes) and change their names inside thevarious folders via a PC.

ATTENTION: the icons F4 and F5 are only activeif the USB memory stick is inserted into one of the USB ports.

PROGRAMMES

Programme selected

Gear - art. 2345

F1 F2 F3 F4 F5

F6

F7

F8

BABYPLAST 6/10PD

D-0430

D.5.1/ PRINT AND ELEBORATE MOULD SETTING DATA ON A PC

1. Copy the folder “BP_Program_Viewer_v100” into a directory on a PC

2.Open the programme BP_Program_Viewer_v100 found inside.

3.Select “ Open”

4. using “browse” select the folder “BabyFMP237_ID001” where the mould setting programmes (files) have beenpreviously saved. (see paragraph D.5 page D-0410)

BABYPLAST 6/10P D

D-0440

5. Select the folder “Progs” and then the mould setting programme (file) required

6. Open

7. Once the mould setting programme (file) has been opened, it will be possible to print it, copy and past it intoanother programme (such as Microsoft Word / exel etc) save it in a different format.

BABYPLAST 6/10PD

D-0450

BABYPLAST 6/10P D

D-0460

BABYPLAST 6/10P

BABYPLAST 6/10P

E-0010

E.9/ ALARMS

N° MESSAGE CAUSE ACTION001 LEFT GUARD OPEN002 GATE OPEN003 RIGHT GUARD OPEN004 MOTOR OVER HEATED

005 OFFSET ANALOG INPUT FAULTY

006 FAULTY SWITCH L/H GUARD007 FAULTY GATE SWITCH008 FAULTY SWITCH R/H GUARD010 EEPROM FM542 ERROR

011 INCONSISTENT GATE CHECK

012 FAULTY THERMOCOUPLE PLATEN013 FAULTY THERMOCOUPLE HOPPER014 FAULTY THERMOCOUP. PLASTIF.015 FAULTY THERMOCOUP. INJ. CHAM.016 FAULTY THERMOCOUPLE NOZZLE017 FAULTY THERMO. FIXED MOULD018 FAULTY THERMO. MOVING MOULD019 HOPPER OVER HEATED

020 OIL OVER HEATED

021 FAULTY INTERN. COMPENS. T/C

022 FAULTY EXTERN. COMPENS. T/C

023 OIL LEVEL LOW

024 NEUTRAL PHASE MISSING026 PHASE MISSING027 CURRENT FAULT028 INVERTER ALARM029 OIL COLD

030 FAULTY OIL COMPENS. T/C

031 EMERGENCY

032 CHANGE FILTER

033 EJECTORS OUT

Clamp guard openTransparent guard openInjection guard openThe motor has over heated

Thermocouple analog inputsfaultyFaulty guard / gate switch orswitches are not synchronisedwith the hydraulic safety valve.Fault eeprom on CPU

Inconsistency in the gate checkproceedure

Thermocouple faulty

Insufficient cooling at base ofhopper. If more than 70°C,machine goes into alarmInsufficient cooling.Temperaturover 60°CFaulty thermocouple cold jointcompensator on circuit board.Faulty thermocouple cold jointcompensator in socket.Oil level is too low

Neutral phase not connectedPhase not connected

Inverter faultyOil temperature less than 20°C

Oil thermocouple cold jointcompensator faultyEmergency stop button activatedor input from external alarm.The machine has worked for1500 hrs.Trying to start a cycle withejectors out and ejector returnsensor active.

Close guard and ensure that thecorresponding indicator, on the synopticdiag., goes out.Check the power supply to the motor.

Alarm is only present durng testing bymanufacturerSwich off at the main switch. Check theposition of the magnets in the gate andguards.Repeat gate check.Switch machine OFF and then ONagain. If persists contact a technician.Swich off at the main switch. Check theposition of the magnets in the gate andguards.Repeat gate check.

Check thermocouple, wires andconnections. Change if necessary.

Check water flow and thetemperature of the cooling system.

Check water flow and thetemperature of the cooling system.Contact a technician

Check wires and contacts change NTCcomponent.Check for leaks, check oil level float andconnections. Fill tank to correct level.

Check power supply connectionsCheck power supply connectionsCheck power supply voltageContact a technicianSwitch on the motor and / or wait for theoil temperature to go above theminimum temperature allowed.Check wires and connectioins orchange NTC componentReset button or check external alarmsource.Change return filter and and reset hourmetreMake ejectors return in manual mode.Check the M4 x 20 screw whichconnects the ejector pin in mould to theejector piston on machine

E

BABYPLAST 6/10P

E-0020

N° MESSAGE CAUSE ACTION034 MOULD SAFETY ALARM

035 RECURENT FAULTY SWITCH

036 INJECTION INCOMPLETE

037 TIMEOUT MATERIAL LOAD

038 TIMEOUT MOULD OPENING

039 EJECTORS DID NOT FIRE

040 EJECTORS DID NOT RE-ENTER

041 MAX CYCLE TIME EXCEEDED

042 TIMEOUT MOULD CLOSURE

043 TIMEOUT HIGH PRESSURE

044 TIMEOUT DECOMPRESSION

045 END OF PRODUCTION BATCH046 DSP COMMUNICATION PROBLEM047 PROBLEM WITH CIRCUIT BREAKER048 CYCLE TIME OUT OF TOLERANCE

050 FAULTY MOULD TRANSDUCER051 FAULTY INJECTION TRANSDUCER052 CUSHION OUT OF TOLLERANCE

054 TIME-OUT CORE PULL A055 TIME-OUT CORE PULL B056 CHECK GUARDS AND GATE

1. Object trapped between two the mould halves2.Mould safety set too sensitive.

3.Mould safety range too low

1.Incorrect gate switch sequence.2.Magnet missing or not incorrect positionThe injection piston has notreached the correct cushionpositon (less than 3mm) for 8consecutive cycles seepag.D-380Activates if material does not loadwithin 23 Sec. from the start ofplastificationMould does not open or wrongsetting for min. mould opening The ejector sensor is active anddid not detect ejectors fired.The ejector sensor is active anddid not detect ejectors re-enteredCycle has not beencompleted within 90 sec.The mould does not close within3 sec.

No impulse from injection pressureswitch within 3 secfrom the start of high pressure.Decompression point not reachedwithin 3 sec.End of production batch.Faulty proportional valveFaulty circuit breakerThe quality control function isactivated and the cycle time hasgone out of toleranceFaulty transducer readings

The quality control function isactivated and the cushion value isout of toleranceNo consensus for core pull

Guard and gate check notcompleted.

Remove the object which is stoppingthe mould from closing. Increase “ Mould safety”(page D-0150)Enter the mould setting programme inuse , clamp page (D-320) line “mouldsafety range” increase the value set.

Switch the machine OFF and then ONagain.

1. Incomplete or no injectiondue to a part stuck in the mould cavityor a blocked nozzle.2.Material load set too high. Reduceuntil cushion is under 3mm.1.No material in hopper2.Hopper chute blockedCheck hopper or plastification valveCheck mould or min mould opensetting.1.Check mould2.Check position of ejector sensor.3.If sensor is not present, deactivatefunction. Check screw in eject. pist.Check at which point in the cycle, themachine stopped.1.Increase closing speed / pressure.2.Increase mould safety pressure.3.Check for the mould closed indicators on the synoptic diag.

1.Check the setting of the injectionpressure switch and that it functionscorrectly. (page F-140 pos. 11) Check the injection valve.

Reset counter / start a new batch.Contact a technician.Contact a technician.Check the cause -Increase the % set for tolerance band.

Check connections

Check the cause / cycle parameters.Increase the % set for tolerance band.

check mould and connection of sensors

Open guards and gate, wait for at least2 secs and then close again.

E

BABYPLAST 6/10P

Cod MESSAGGIO CAUSA RISOLUZIONE064 TIME-OUT PLASTIF. HEATER065 TIME-OUT INJ. CHAMBER HEATER066 TIME-OUT NOZZLE HEATER067 TIME-OUT MOULD HEATER068 TIME-OUT MOV. MOULD HEATER069 TIME-OUT MACHINE STOPPED

070 AUTO-OFF FOR MACHINE STOPPED

071 CONNECTION PROBLEM FM542

072 NOT REACHED PLASTIFIC. TEMP.073 NOT REACHED INJ. CHAMBER TEMP074 NOT REACHED NOZZLE TEMP.075 NOT REACHED MOULD TEMP.076 NOT REACHED MOV. MOULD TEMP.077 L/H GUARD OPEN DURING CYCLE078 GATE OPEN DURING CYCLE079 R/H GUARD OPEN DURING CYCLE080 ERROR PLASTIFICATION TEMP.081 ERROR INJ. CHAMBER TEMP.082 ERROR NOZZLE TEMP.083 ERROR MOULD TEMP.084 ERROR MOVING MOULD TEMP.106 SHORT CIRCUIT PROP. VALVE

107 PEAK NOT REACHED

108 INVERTER OVER HEATED

112 OVER TEMPERATURE PLAST.113 OVER TEMPERATURE CHAMBER114 OVER TEMPERATURE NOZZLE115 OVER TEMPERATURE FIXED MOULD116 OVER TEMPERATURE MOV. MOULD

128 DATA LOAD FM542 KO129 DATA LOAD INVERTER KO130 COMUNICATION FM542 KO131 COMUNICATION INVERTER KO

Activates when the heaters donot reach the set temperaturewithin 30mins.(manufacturer setting by default)

Activates when machine remainswith heaters and motor ON, butwithout running a cycle, for morethan 30 mins. (manufacturersetting by default)Activates after the machine hasbeen in alarm for more than 6mins. (user setting page D-0370).- Motor and heaters are switchedOFF.Faulty CPU

Activates if the heaters have notyet entered within the tolerancebands and the operator attemptsto use plastification or injectionfunctions.

Guard / gate open

Temperatures out of tolerance(+ 0 -) band during cycle.

Faulty proportional valve

Set injection pressure notreached

Inverter temperature has goneover the operating temperatureallowed.The actual temperature has goneout of tolerance by double themax imum tol. temp .set (page D-0390) because:1. A temperature has beenchanged while the machine is stillhotand the new value is out of thetolerance band by double.2. A faulty triac or optoisolatorhas caused a short circuit in theheater.Data load failure while startingmachine

Reset the alarm, switch the machineOFF and check heaters andconnections.

Reset the alarm and switch ON the motor and heaters.

Reset the alarm and switch ON themotor and heaters.

Switch machine OFF and then ONagain. If persists contact a technician.Exit from Automatic/Semiautomatic/Purge and wait for the temperatures toenter within the respective tolerancebands

Reset alarm and close guard / gate

Check thermocouples and connections.

Switch the machine OFF and ON againIf persists contact a technician.Increase injection time.Check injection pressure transducerconnections.Check cooling circuit , valve andthermocouple which control the tempe-rature. 1. Set a higher temperature setting thatis within the tolerance band or wait forthe machine to cool to a suitabletemperature.2. Contact a technician.

Switch machine OFF and then ONagain. If persists contact a technician.

E-0030

E

BABYPLAST 6/10P

F-0010

F/ MAINTENANCE

All the materials used in the construction of BABYPLAST 6/10P have been studied so thatthey require minimum maintenance and are easy to replace.

OIL:The oil and filters must be kept clean and must be replaced within the recommended

periods so that the hydraulic equipment does not wear prematurely.RECOMMENDED PERIODS FOR OIL CHANGE: = 2000 to 5000 HOURS ( acc. to oil type)

FILTER: = 1500 HOURS

REFRIGERATION UNIT:If treated water is used, so as to avoid calcium deposits from forming, no maintenance isrequired. If treated water is not used, the system will have to be cleaned depending on calcium

level in the water.

MOVEABLE PARTS:All the moveable parts, that are subject to friction, are lined with TEFLON, including themobile platen with the STD bushings, and therefore, apart from the normal cleaning, nomaintenance is required. (However, the wear on the bushings ought to be checked

regularly).

GASKETS:All the gaskets are fitted with bronze reinforced PTFE friction strips, and O-ringseal. Check the that the surfaces correspond before joining.

ELECTRICAL EQUIPMENT.Inspect the ventilator in the electrnics compartment, particularly in hot weather, keep theunit dry and clean, and make sure the connections are well-maintained. Do not use used

parts when replacing elements, especially where FUSES AND TRIACS are concerned. Electrical maintenance should be carried out by qualified personel only.

HEATING EQUIPMENT:Seeing as all the heating elements are standard and the thermocouples are independent,they are easy to maintain. If other thermocouples are used,they should be a ground

isolated "J"-type to avoid disturbances from electrical noise.

NOZZLE:

The Nozzle has an armoured heating element which is fixed in place by a cup shaped protecive cover. Keep this assembly as clean as possible and check the condition of wiring regularly for damage etc.

INJECTION CHAMBER has two 8 x 80 diameter bulb type 200 W heating elements which need to

be checked regularly. Keep this assembly as clean as possible and check the condition of wiring regularly for damage etc.

PLASTIFICATION CHAMBER The plastification chamber is heated by a - 230V 1000W 37mm diam. heater band

which guarantees an optimal and uniform heat distribution which is essential for technical polymers. Keep this assembly as clean as possible and check the condition of wiring regularly for damage etc.

E

BABYPLAST 6/10P

F-0020

F/ Electrical drawings - Electro-mechanical diagramme

F

BABYPLAST 6/10P

F-0030

F/ Electrical drawings - Power connections

F

BABYPLAST 6/10P

F-0040

F/ Electrical drawings - Gate switch connections

F

BABYPLAST 6/10P

F-0050

F/ Electrical drawings -Outputs

F

BABYPLAST 6/10P

F-0060

F/ Electrical drawings -Inputs

F

BABYPLAST 6/10P

F-0070

F/ Electrical drawings -Inverter,CPU & Display connections

F

BABYPLAST 6/10P

F-0080

F/ Electrical drawings -Euromap 67 connections (optional)

F

BABYPLAST 6/10P

F-0090

F/ Electrical drawings board CPU board layout (FM542-1) part n° C30901900

F

BABYPLAST 6/10P

F-0100

F/ Electrical drawings Power board layout (FM542-2) part n° C30902000

F

BABYPLAST 6/10P

F-0110

F/ Electrical drawings Display layout (FM607A) part n° C30903200

F

BABYPLAST 6/10P

F-0120

F/ Electrical drawings inverter (FM549BP) part n° C30902300

ATTENTION: When removing this board, do not separate the board from the aluminiumbase. Failure to do so may cause serious damage.

F

BABYPLAST 6/10P

F-0140

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F

BABYPLAST 6/10P

F-0180

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Documents

Doc Babyplast