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DL05/06 Option ModulesUSER MANUAL
Manual Number: D0-OPTIONS-M
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DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11
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WARNINGThank you for purchasing automation equipment fromAutomationdirect.com, doing business asAutomationDirect. We want your new automation equipment to operate safely. Anyone who installs oruses this equipment should read this publication (and any other relevant publications) before installing operating the equipment.
To minimize the risk of potential safety problems, you should follow all applicable local and national co
that regulate the installation and operation of your equipment. These codes vary from area to area andusually change with time. It is your responsibility to determine which codes should be followed, and toverify that the equipment, installation, and operation is in compliance with the latest revision of thesecodes.
At a minimum, you should follow all applicable sections of the National Fire Code, National ElectricalCode, and the codes of the National Electrical Manufacturer's Association (NEMA). There may be locaregulatory or government offices that can also help determine which codes and standards are necessary fsafe installation and operation.
Equipment damage or serious injury to personnel can result from the failure to follow all applicable cod
and standards. We do not guarantee the products described in this publication are suitable for yourparticular application, nor do we assume any responsibility for your product design, installation, oroperation.
Our products are not fault-tolerant and are not designed, manufactured or intended for use or resale as line control equipment in hazardous environments requiring fail-safe performance, such as in theoperation of nuclear facilities, aircraft navigation or communication systems, air traffic control, direct lisupport machines, or weapons systems, in which the failure of the product could lead directly to death,personal injury, or severe physical or environmental damage ("High Risk Activities").AutomationDirecspecifically disclaims any expressed or implied warranty of fitness for High Risk Activities.
For additional warranty and safety information, see the Terms and Conditions section of our catalog. If
you have any questions concerning the installation or operation of this equipment, or if you needadditional information, please call us at 770-844-4200.
This publication is based on information that was available at the time it was printed. AtAutomationDirectwe constantly strive to improve our products and services, so we reserve the right tomake changes to the products and/or publications at any time without notice and without any obligatioThis publication may also discuss features that may not be available in certain revisions of the product.
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product and company names may be trademarked and are the sole property of their respective owners.AutomationDirect disclaims any proprietary interest in the marks and names of others.
Copyright 2011, Automationdirect.co IncorporatedAll Rights Reserved
No part of this manual shall be copied, reproduced, or transmitted in any way without the prior, writteconsent ofAutomationdirect.com Incorporated.AutomationDirectretains the exclusive rights to allinformation included in this document.
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AVERTISSEMENTNous vous remercions d'avoir achet l'quipement d'automatisation deAutomationdirect.comMC, en faisant desaffaires comme AutomationDirect. Nous tenons ce que votre nouvel quipement d'automatisation fonctionne entoute scurit. Toute personne qui installe ou utilise cet quipement doit lire la prsente publication (et toutes lesautres publications pertinentes) avant de l'installer ou de l'utiliser.
Afin de rduire au minimum le risque d'ventuels problmes de scurit, vous devez respecter tous les codes locaux etnationaux applicables rgissant l'installation et le fonctionnement de votre quipement. Ces codes diffrent d'unergion l'autre et, habituellement, voluent au fil du temps. Il vous incombe de dterminer les codes respecter etde vous assurer que l'quipement, l'installation et le fonctionnement sont conformes aux exigences de la version laplus rcente de ces codes.
Vous devez, tout le moins, respecter toutes les sections applicables du Code national de prvention des incendies,du Code national de l'lectricit et des codes de la National Electrical Manufacturer's Association (NEMA). Desorganismes de rglementation ou des services gouvernementaux locaux peuvent galement vous aider dterminerles codes ainsi que les normes respecter pour assurer une installation et un fonctionnement srs.
L'omission de respecter la totalit des codes et des normes applicables peut entraner des dommages l'quipementou causer de graves blessures au personnel. Nous ne garantissons pas que les produits dcrits dans cette publicationconviennent votre application particulire et nous n'assumons aucune responsabilit l'gard de la conception, de
l'installation ou du fonctionnement de votre produit.Nos produits ne sont pas insensibles aux dfaillances et ne sont ni conus ni fabriqus pour l'utilisation ou la reventeen tant qu'quipement de commande en ligne dans des environnements dangereux ncessitant une scurit absolue,par exemple, l'exploitation d'installations nuclaires, les systmes de navigation arienne ou de communication, lecontrle de la circulation arienne, les quipements de survie ou les systmes d'armes, pour lesquels la dfaillance duproduit peut provoquer la mort, des blessures corporelles ou de graves dommages matriels ou environnementaux(activits risque lev). La socitAutomationDirectnie toute garantie expresse ou implicite d'aptitude l'emploi en ce qui a trait aux activits risque lev.
Pour des renseignements additionnels touchant la garantie et la scurit, veuillez consulter la section Modalits etconditions de notre documentation. Si vous avez des questions au sujet de l'installation ou du fonctionnement de cetquipement, ou encore si vous avez besoin de renseignements supplmentaires, n'hsitez pas nous tlphoner au770-844-4200.
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Please include the Manual Number and the Manual Issue, both shown below,when communicating with Technical Support regarding this publication.
Manual Number: D0-OPTIONS-M
Issue: 7th Edition, Revision A
Issue Date: 08/11
Publication History
Issue Date Description of Changes
Original 09/01 original issue
Rev. A 12/01 made changes to analog specifications
2nd edition 01/02 added new chapter and minor changes to chapters
3rd edition 05/02 added wiring guidelines and new discrete module
4th edition 07/02 added DL06 micro PLC information
4th editionRev. A
02/03 minor changes and corrections
5th edition 05/03 added new chapter
6th edition 08/03 added one new chapter and reference new discrete module
6th editionRev. A
01/04 added one new chapter
6th editionRev. B
03/04 added two new discrete modules, moved D0-01MC Memory Cartridge/Real TimeClock module to DL05 user manual
6th editionRev. C
05/05 added F0-08SIM module; minor corrections
7th edition 05/07 added six new chapters for high resolution analog modules
7th editionRev. A
08/11 made corrections in ch 3, ch 4 and ch 6.
DL05/06 OPTION MODULES
USER MANUAL
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DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11
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TABLE OF CONTENTS
Chapter 1: Getting Started
Introduction
The Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Supplemental Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Conventions Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Key Topics for Each Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Selecting the Proper Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DL05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DL06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Module Choices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Installing the Option Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Remove the Slot Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Insert the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Power Budgeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Power supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Power required by base unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Power required by option cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Chapter 2: Discrete I/O Guidelines
Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Plan for Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Three Levels of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Emergency Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Emergency Power Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Orderly System Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Class 1, Division 2 Approval (Applies ONLY to modules used with a DL06 PLC.) . . .2
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System Wiring Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
PLC Isolation Boundaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Sinking/Sourcing Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
I/O Common Terminal Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Connecting DC I/O to Solid State Field Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Solid State Input Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Solid State Output Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Relay Output Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
Prolonging Relay Contact Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
Surge Suppression For Inductive Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212
Prolonging Relay Contact Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
DC Input Wiring Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
DC Output Wiring Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
Firmware and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
I/O Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
Module I/O Points and Addressing for the DL05 and DL06 . . . . . . . . . . . . . . . . . .215
Discrete and Analog Modules Installed I/O Addressing Example: . . . . . . . . . . . . . .216
Discrete and Analog Modules Installed I/O Addressing Example: . . . . . . . . . . . . . .216
All Discrete Modules Installed I/O Addressing Example: . . . . . . . . . . . . . . . . . . . . .216
Discrete I/O General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
Glossary of Specification Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
F0-08SIM8-Point Simulator Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219D0-10ND310-Point DC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220
D0-10ND3F10-Point DC Fast Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
D0-16ND316-Point DC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
F0-08NA-18-Point AC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223
D0-10TD110-Point DC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224
D0-16TD116-Point DC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
D0-10TD210-Point DC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
D0-16TD216-Point DC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
D0-07CDR4-Point DC Input and 3-Point Relay Output Module . . . . . . . . . . . . . . .228
D0-08TR8-Point Relay Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
D0-08CDD14-Point DC Input and 4-Point DC Output Module . . . . . . . . . . . . . . .230
F0-04TRS4-Point Relay Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11ii
Table of Contents
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Chapter 3: F0-04AD-1 4-Ch. Analog Current Input
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Setting the Module Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Current Loop Transmitter Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Analog Module Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Formatting the Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Structure of V7700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Structure of V7701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Setup Data Type and Number of Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DL05 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DL06 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Detecting Input Signal Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Analog Signal Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Scaling the Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
The Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Special Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
DL05 Special Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
DL06 SpecialRelays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
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Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316
PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316
Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316
Using Binary Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316
Using BCD Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .317
Chapter 4: F0-08ADH-1 8-Ch.Analog Current Input
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Current Loop Transmitter Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Analog Module Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Formatting the Analog Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Setup Data Type and Number of Active Channels . . . . . . . . . . . . . . . . . . . . . . . . . .47
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48Setup Data Type and Number of Active Channels . . . . . . . . . . . . . . . . . . . . . . . . . .48
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
DL05 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . . .49
DL05 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . . .49
DL06 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . .410
DL06 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . .411
Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .411Scaling the Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .411
The Conversion Program in Standard Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . .412
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .413
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Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Binary Data Format Filter Using Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . . . . .41
BCD Data Format Filter Using Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Example Code to Scale a 420mA Signal to 01000 BCD . . . . . . . . . . . . . . . . . . .41
Example Code to Scale a 420mA Signal to 01000 Binary . . . . . . . . . . . . . . . . . .41
Chapter 5: F0-04AD-2 4-Ch. Analog Voltage Input
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Setting the Module Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Input Channel Update Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Analog Module Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Formatting the Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Structure of V7700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Structure of V7701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Setup Data Type and Number of Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5DL05 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
DL06 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
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Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .511
Scaling the Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .511
The Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .512
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .513
Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .514Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .514
Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .514
Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .515
PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .515
Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .515
Using Binary Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .515
Using BCD Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .516
Chapter 6: F0-08ADH-2 8-Ch.Analog Voltage Input
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Locating the jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Setting the appropriate jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Setting the Module Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Analog Module Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Formatting the Analog Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Setup Data Type and Number of Active Channels . . . . . . . . . . . . . . . . . . . . . . . . . .68
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Setup Data Type and Number of Active Channels . . . . . . . . . . . . . . . . . . . . . . . . . .69
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
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Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
DL05 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . .61
DL05 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . .61
DL06 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . .61
DL06 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . .61Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Scaling the Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
The Conversion Program in Standard Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . .61
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Binary Data Format Filter Using Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Using BCD Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Chapter 7: F0-04DAH-1 4-Ch.Analog Current Output
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .7Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Formatting the Analog Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . . .7Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . . .7
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
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Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
DL05 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . . .79
DL05 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . . .79
DL06 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . .710
DL06 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . .711Output Scale Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .711
Calculating the Digital Output Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .711
The Conversion Program in Standard Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . .712
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .713
Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .714
Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .714
Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .714
Chapter 8: F0-08DAH-1 8-Ch.Analog Current Output
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Special System V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87Formatting the Analog Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . . .87
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . . .88
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89DL05 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . . .89
DL05 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . . .89
DL06 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . .810
DL06 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . .811
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Output Scale Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Calculating the Digital Output Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
The Conversion Program in Standard Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . .81
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Chapter 9: F0-04DAH-2 4-Ch.Analog Voltage Output
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Formatting the Analog Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . . .9
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . . .9
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
DL05 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . . .9
DL05 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . . .9
DL06 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . .91
DL06 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . .91
Output Scale Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91Calculating the Digital Output Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
The Conversion Program in Standard Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . .91
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
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Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .914
Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .914
Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .914
Chapter 10: F0-08DAH-2 8-Ch.Analog Voltage OutputModule Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .104
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Formatting the Analog Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . .107
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . .108
Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
DL05 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . .109DL05 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . .109
DL06 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . .1010
DL06 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . .1011
Output Scale Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1011
Calculating the Digital Output Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1011
The Conversion Program in Standard Ladder Logic . . . . . . . . . . . . . . . . . . . . . . .1012
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1013
Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1014Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1014
Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1014
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Chapter 11: F0-4AD2DA-1 4-Ch. In/2-Ch. OutAnalog Current Combination
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Setting the Module Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .11
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Input/Output Channel Update Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Analog Module Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Formatting theModule Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Structure of V7700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Structure of V7701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Structure of V7702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Setup Data Type and Number of Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Input Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Output Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
DL05 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
DL06 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Scaling the Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
The Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Output Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
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Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1117
PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1117
Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1117
Using Binary Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1117
Using BCD Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1118
Chapter 12: F0-2AD2DA-2 2-Ch. In/2-Ch. OutAnalog Voltage Combination
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
Setting the Module Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .125
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Input/Output Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Analog Module Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Formatting the Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Structure of V7700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Structure of V7701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127Structure of V7702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Setup Data Type and Number of Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Input Storage Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Output Storage Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . .1210
DL05 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1210
DL06 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1211
Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1212
Scaling the Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1212
The Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1213
Output Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1213
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1214
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Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121Using Binary Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Using BCD Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Chapter 13: F0-4AD2DA-2 4-Ch. In/2-Ch. OutAnalog Voltage Combination
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Setting the Module Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .13Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Input/Output Channel Update Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Analog Module Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Formatting the Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Structure of V7700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Structure of V7701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Structure of V7702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Setup Data Type and Number of Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Input Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Output Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . .131DL05 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
DL06 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
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Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1312
Scaling the Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1312
The Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1313
Output Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1313
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1314Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1315
Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1315
Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1315
Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1316
PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1316
Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1316
Using Binary Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1316
Using BCD Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1317
Chapter 14: F0-04RTD 4-ChannelRTD Input
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
Module Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .144
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
RTD - Resistance Temperature Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Ambient Variations in Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Analog Module Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Module Configuration Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
A: Number of Channels Enabled/Data Format Register . . . . . . . . . . . . . . . . . . . . .147
B: Input Pointer Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
C: RTD Type Selection Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
D: Units Code Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
E: RTD Burnout Data Value Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1410
F: Diagnostics Error Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1410
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Configuring the Module in Your Control Program . . . . . . . . . . . . . . . . . . . . . . .141
DL05 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
DL05 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
DL06 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
DL06 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141Negative Temperature Readings with Magnitude Plus Sign . . . . . . . . . . . . . . . .141
Magnitude Plus Sign (Binary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
Magnitude Plus Sign (BCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
Negative Temperatures 2s Complement (Binary/Pointer Method) . . . . . . . . . . .141
Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
Using Binary Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
Using BCD Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
RTD Burnout Detection Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
Special Relays Corresponding to RTD Burnouts . . . . . . . . . . . . . . . . . . . . . . . . . .142
Chapter 15: F0-04THM 4-Channel Thermocouple Input
Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .15
Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Thermocouple Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Ambient Variations in Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Voltage Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Analog Module Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11
Table of Conte
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Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
Module Configuration Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
A: Number of Channels Enabled/Data Format Register . . . . . . . . . . . . . . . . . . . . .158
B: Input Pointer Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
C: Input Type Selection Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159D: Units Code Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1510
E: Thermocouple Burnout Detection Enable Register . . . . . . . . . . . . . . . . . . . . . .1511
F: Thermocouple Burnout Data Value Register . . . . . . . . . . . . . . . . . . . . . . . . . . .1511
G: Diagnostics Error Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1511
Configuring the Module in Your Control Program . . . . . . . . . . . . . . . . . . . . . . .1512
DL05 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1512
DL05 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1513
DL06 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1514
DL06 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1515
Negative Temperature Readings with Magnitude Plus Sign . . . . . . . . . . . . . . . .1516
Magnitude Plus Sign (Binary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1516
Magnitude Plus Sign (BCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1517
Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1518
Module Resolution 16-Bit (Unipolar Voltage Input) . . . . . . . . . . . . . . . . . . . . . . .1518
Module Resolution 15-Bit Plus Sign (Bipolar Voltage Input) . . . . . . . . . . . . . . . . .1518
Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1519
PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1519
Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1519
Using Binary Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1519
Using BCD Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1520
Thermocouple Burnout Detection Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1521
Special Relays Corresponding to Thermocouple Burnouts . . . . . . . . . . . . . . . . . .1521
DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11xvi
Table of Contents
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111GETTING STARTEDCHAPTERCHAPTERCHAPTER
In This Chapter...
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Conventions Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Selecting the Proper Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Installing the Option Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Module LED Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Power Budgeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
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Introduction
The Purpose of this ManualThis manual will discribe the option modules that are available for the DL05 and DL06 microPLC families. It will show you how to select and install an option module for your PLC.
Supplemental ManualsYou will either need a copy of the DL05 User Manual (D0USERM) or the DL06 UserManual (D006USERM) at hand when incorporating any one of the option modules inyour PLC.
Technical SupportWe strive to make our manuals the best in the industry. We rely on your feedback to let us knowif we are reaching our goal. If you cannot find the solution to your particular application, or, iffor any reason you need technical assistance, please call us at:
7708444200
Our technical support group will work with you to answer your questions. They are availableMonday through Friday from 9:00 A.M. to 6:00 P.M. Eastern Time. We also encourage you tovisit our web site where you can find technical and non-technical information about ourproducts and our company.
http://www.automationdirect.com
If you have a comment, question or suggestion about any of our products, services, or manuals,please fill out and return the Suggestions card that was included with this manual.
Conventions Used
When you see the notepad icon in the left-hand margin, the paragraph to its immediate right will be aspecial note. The wordNOTE: in boldface will mark the beginning of the text.
When you see the exclamation mark icon in the left-hand margin, the paragraph to its immediate rightwill be a warning. This information could prevent injury, loss of property, or even death (in extremecases). The word WARNING: in boldface will mark the beginning of the text.
Key Topics for Each ChapterThe beginning of each chapter will list the key topicsthat can be found in that chapter.
DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/1112
Chapter 1: Getting Started
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Getting Started CHAPTER
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In This Chapter...
.................................................................1-2
...........................................................................1-4Specifications
General Information
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Selecting the Proper Module
DL05The DL05 Micro PLC only has one option slot toinstall an option module. The proper selection of a
module is dependent on the control application.
DL06The DL06 Micro PLC has four option slots. The optionmodules can also be added according to the controlapplication.
Module ChoicesThere are over thirty option modules available. The specifications and wiring diagrams for tdiscrete I/O modules can be found in the next chapter. A full description of the analog moducan be found in their respective chapters in this manual. The memory cartridge modu
D0-01MC, can be found in the DL05 Micro PLC User Manual. The communications anspecialty modules are described in their respective user manuals, see user manual p/n referenbelow. The following table lists the modules available.
Analog and Specialty module choices can be found on the next page.
DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11 1
Chapter 1: Getting Star
Discrete Modules
Part Number Description
F0-08SIM 8 point Simulator Input
D0-10ND3 10 point DC Input
D0-10ND3F 10 point fast DC Input
D0-16ND3 16 point DC Input
F0-08NA-1 8 point AC Input
D0-10TD1 10 point DC Output (sinking)
D0-16TD1 16 point DC Output (sinking)D0-10TD2 10 point DC Output (sourcing)
D0-16TD2 16 point DC Output (sourcing)
D0-07CDR 4 point DC Input, 3 point Relay Output
D0-08TR 8 point Relay Output
D0-08CDD1 4 point DC Input, 4 point DC Output (sinking)
F0-04TRS 4 point High Current Relay Output
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Module Choices, continued.
DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/1114
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Analog Modules
Part Number Description
F0-04AD-1 4-Channel Analog Input, Current
F0-04AD-2 4-Channel Analog Input, VoltageF0-08ADH-1 8-Channel High-Resolution Analog Input, Current
F0-08ADH-2 8-Channel High-Resolution Analog Input, Voltage
F0-04DAH-1 4-Channel High-Resolution Analog Output, Current
F0-04DAH-2 4-Channel High-Resolution Analog Output, Voltage
F0-08DAH-1 8-Channel High-Resolution Analog Output, Current
F0-08DAH-2 8-Channel High-Resolution Analog Output, Voltage
F0-2AD2DA-2 2-Channel Input/2-Channel Output Analog Combination, Voltage
F0-4AD2DA-1 4-Channel Input/2-Channel Output Analog Combination, Current
F0-4AD2DA-2 4-Channel Input/2-Channel Output Analog Combination, Voltage
F0-04RTD 4-Channel RTD Input
F0-04THM 4-Channel Thermocouple Input
Specialty Modules
Part Number Description
D0-01MC Memory Cartridge/Real Time Clock (DL05 only) (see User Manual p/n D0-USER-M)
D0-DCM Data Communications Module
D0-DEVNETS DeviceNet Slave (User Manual p/n D0-DEVNETS-M)
H0-ECOM(100) 10Base-T (10/100Base-T) Ethernet Network (User Manaul p/n HX-ECOM-M)
H0-PSCM Profibus Slave Communications (User Manual p/n HX-PSCM-M)
H0-CTRIO High Speed Counter Interface (User Manual p/n HX-CTRIO-M)
F0-CP128 Triple Port Basic CoProcessor (User Manual p/n F0-CP-M)
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DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11 1
Chapter 1: Getting Star
Installing the Option ModulesBefore installing the option module in the DL05 option slot or the DL06 option slots set tnecessary jumpers and/or dip switches on the module. Refer to the chapter(s) that pertains the module(s) being installed.
Remove the Slot CoverThe first step in installing the option module is to remove the protective option slot covRemove the cover by squeezing the pinch tabs and lifting the cover off.
Insert the ModuleNow, insert the module into the open slot. Locate the module so the printed informationoriented in the same direction as the markings on the PLC. Be careful to align the fem
connector on the printed circuit board of the module with the male connector on the PLmother board. Press the module into the slot until the front of the module is flush with the froof the PLC. Install the remaining modules in the DL06. Once the modules are in place the PLis ready to be programmed.
WARNING: Power to the PLCs must be disconnected before inserting or removing a module. Failuredisconnect power could result in serious damage to a module, the PLC or both.
Option ModuleSlot Covers
Pinch Tabs
C0 C4C2X1 X 3 X4 X6 X11 X13 X14 X1 6 X21 X23 N.C.
C1 C3X2 X5 X7 X10 X12 X15 X17 X20 X22X0 N.C.
AC(N) 24V
0V
N.C.
C1 C3Y0 Y15Y12Y10 Y17Y7Y5Y2
C0 C2 Y16Y14Y13Y11Y6Y4Y3Y1
LGG
AC(L)
2.0AOUTPUT: 6240V 50 60Hz 2.0A, 6 27V
INPUT: 12 24V 3 15mA
Y
X
40VA5060HzPWR: 100240V
0 1 2 3 4 5 6 7 1 0 11 12 13 14 15 16 1 7 20 21 22 2 3
PORT1 PORT2
TERM
RUN STOP
PWR
RUN
CPU
TX1
RX1
TX2
RX2
D006DR
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Module LED IndicatorMost discrete I/O Option modules have an LED indicator. The indicator flickers or staysconstant while the CPU is accessing the module, whether in program mode or run mode. It isnot a diagnostics indicator, therefore the on status is not an indication the I/O module isfunctioning properly.
Power BudgetingThe DL06 has four option card slots. To determine whether the combination of cards you selectwill have sufficient power, you will need to perform a power budget calculation.
Power suppliedPower is supplied from two sources, the internal base unit power supply and, if required, anexternal supply (customer furnished). The D0-06xx (AC powered) PLCs supply a limitedamount of 24VDC power. The 24VDC output can be used to power external devices. Forpower budgeting, start by considering the power supplied by the base unit. All DL06 PLCssupply the same amount of 5VDC power. Only the AC units offer 24VDC auxiliary power. Beaware of the trade-off between 5VDC power and 24VDC power. The amount of 5VDC poweravailable depends on the amount of 24VDC power being used, and the amount of 24VDCpower available depends on the amount of 5VDC power consumed. Determine the amount ofinternally supplied power from the table on the following page.
Power required by base unitBecause of the different I/O configurations available in the DL06 family, the power consumedby the base unit itself varies from model to model. Subtract the amount of power required bythe base unit from the amount of power supplied by the base unit. Be sure to subtract 5VDCand 24VDC amounts.
Power required by option cardsNext, subtract the amount of power required by the option cards you are planning to use.Again, remember to subtract both 5VDC and 24VDC. If your power budget analysis showssurplus power available, you should have a workable configuration.
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DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11 1
Chapter 1: Getting Star
NOTE 1:If the PLCs auxiliary 24VDC power
source is used to power the sinkingoutputs, use power choice A, above.
Power Budgeting Example
Power Source5VDC
power (mA)24VDC
power (mA)
D0-06DD1(select row Aor row B)
A 1500mA 300mA
B 2000mA 200mA
Current Required 5VDCpower (mA)
24VDCpower (mA)
D0-06DD1 600mA 280mA*
D0-16ND3 35mA 0
D0-10TD1 150mA 0
D0-08TR 280mA 0
F0-4AD2DA-2 100mA 0
D0-06LCD 50mA 0
Total Used 1215mA 280mA
RemainingA 285mA 20mA
B 785mA note 1
* Auxiliary 24VDC used to power V+ terminal ofD0-06DD1/-D sinking outputs.
DL06 Power Supplied by Base Units
Part Number 5 VDC (mA) 24 VDC (mA)
D0-06xx
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DISCRETE I/O GUIDELINES 2CHAPTERCHAPTER
22CHAPTER
In This Chapter...
Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
System Wiring Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
I/O Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Discrete I/O General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Glossary of Specification Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
F0-08SIM - 8-Point Simulator Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
D0-10ND3 - 10-Point DC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
D0-10ND3F - 10-Point DC Fast Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
D0-16ND3 - 16-Point DC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
F0-08NA-1 - 8-Point AC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
D0-10TD1 - 10-Point DC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
D0-16TD1 - 16-Point DC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
D0-10TD2 - 10-Point DC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
D0-16TD2 - 16-Point DC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
D0-07CDR - 4-Point DC Input and 3-Point Relay Output Module . . . . . . . . . . . .22
D0-08TR - 8-Point Relay Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
D0-08CDD1 - 4-Point DC Input and 4-Point DC Output Module . . . . . . . . . . . . .23
F0-04TRS - 4-Point Relay Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
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Safety Guidelines
NOTE: Products with CE marksperform their required functions safely and adhere to relevant standards asspecified by CE directives provided they are used according to their intended purpose and that theinstructions in this manual are adhered to. The protection provided by the equipment may be impaired if this
equipment is used in a manner not specified in this manual. A listing of our international affiliates is availableon our Web site: http://www.automationdirect.com
WARNING: Providing a safe operating environment for personnel and equipment is your responsibilityand should be your primary goal during system planning and installation. Automation systems can failand may result in situations that can cause serious injury to personnel or damage to equipment. Do notrely on the automation system alone to provide a safe operating environment. You should use externalelectromechanical devices, such as relays or limit switches, that are independent of the PLC applicationto provide protection for any part of the system that may cause personal injury or damage. Everyautomation application is different, so there may be special requirements for your particular application.Make sure you follow all national, state, and local government requirements for the proper installationand use of your equipment.
Plan for SafetyThe best way to provide a safe operating environment is to make personnel and equipmentsafety part of the planning process. You should examine every aspect of the system todetermine which areas are critical to operator or machine safety. If you are not familiar withPLC system installation practices, or your company does not have established installationguidelines, you should obtain additional information from the following sources.
NEMA The National Electrical Manufacturers Association, located in Washington, D.C. publishesmany different documents that discuss standards for industrial control systems. You can order thesepublications directly from NEMA. Some of these include:
ICS 1, General Standards for Industrial Control and SystemsICS 3, Industrial Systems
ICS 6, Enclosures for Industrial Control Systems
NEC The National Electrical Code provides regulations concerning the installation and use ofvarious types of electrical equipment. Copies of the NEC Handbook can often be obtained from yourlocal electrical equipment distributor or your local library.
Local and State Agencies many local governments and state governments have additionalrequirements above and beyond those described in the NEC Handbook. Check with your localElectrical Inspector or Fire Marshall office for information.
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Three Levels of ProtectionThe publications mentioned provide many ideas and requirements for system safety. At aminimum, you should follow these regulations. Also, you should use the followingtechniques, which provide three levels of system control.
Emergency stop switch for disconnecting system power
Mechanical disconnect for output module power Orderly system shutdown sequence in the PLC control program
Emergency StopsIt is recommended that emergency stop circuits be incorporated into the system for everymachine controlled by a PLC. For maximum safety in a PLC system, these circuits must nobe wired into the controller, but should be hardwired external to the PLC. The emergencystop switches should be easily accessed by the operator and are generally wired into a mastercontrol relay (MCR) or a safety control relay (SCR) that will remove power from the PLCI/O system in an emergency.
MCRs and SCRs provide a convenient means for removing power from the I/O systemduring an emergency situation. By de-energizing an MCR (or SCR) coil, power to the inpu(optional) and output devices is removed. This event occurs when any emergency stop switcopens. However, the PLC continues to receive power and operate even though all its inputsand outputs are disabled.
The MCR circuit could be extended by placing a PLC fault relay (closed during normal PLoperation) in series with any other emergency stop conditions. This would cause the MCRcircuit to drop the PLC I/O power in case of a PLC failure (memory error, I/Ocommunications error, etc.).
DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11 2
Chapter 2: Discrete I/O Guideli
EmergencyStop
Guard Line SwitchSawArbor
E STOP Power On
Use E-Stop and Master Relay
GuardLink
LOGIC
Koyo
06
C0 C4C2X1 X3 X4 X6 X11 X13 X 14 X16 X21 X23 N .C.
C1 C3X2 X5 X7 X10 X12 X15 X17 X20 X22X0 N.C.
AC(N) 24V
0V
N.C.
C1 C3Y0 Y15Y12Y10 Y17Y7Y5Y2
C0 C2 Y16Y14Y13Y11Y6Y4Y3Y1
LGG
AC(L)
D0-06DR2.0AOUTPUT: 6-240V 50 - 60Hz 2.0A, 6 - 27V
INPUT: 12 - 24V 3 - 15mA
Y
X
40VA50-60HzPWR: 100-240V
0 1 2 3 4 5 6 7 1 0 11 1 2 13 1 4 15 1 6 1 7 20 2 1 2 2 23
PORT1 PORT2
TERM
RUN STOP
PWR
RUN
CPU
TX1
RX1
TX2
RX2
MasterControlRelay
MCR
L1 to Input Commons(optional)
MCR
L1 to Output Commons
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Emergency Power DisconnectA properly rated emergency power disconnect should be used to power the PLC controlledsystem as a means of removing the power from the entire control system. It may be necessaryto install a capacitor across the disconnect to protect against a condition known as outrush.This condition occurs when the output Triacs are turned off by powering off the disconnect,
thus causing the energy stored in the inductive loads to seek the shortest distance to ground,which is often through the Triacs.
After an emergency shutdown or any other type of power interruption, there may berequirements that must be met before the PLC control program can be restarted. Forexample, there may be specific register values that must be established (or maintained fromthe state prior to the shutdown) before operations can resume. In this case, you may want touse retentive memory locations, or include constants in the control program to insure aknown starting point.
Orderly System Shutdown
Ideally, the first level of fault detection is the PLC controlprogram, which can identify machine problems. Certainshutdown sequences should be performed. The types ofproblems are usually things such as jammed parts, etc.that do not pose a risk of personal injury or equipmentdamage.
WARNING: The control program must not be the only form ofprotection for any problems that may result in a risk of personalinjury or equipment damage.
Class 1, Division 2 Approval (Applies ONLY to modules used with a DL06 PLC.)This equipment is suitable for use in Class 1, Division 2, groups A, B, C and D or non-hazardous locations only.
WARNING: Explosion Hazard! Substitution of components may impair suitability for Class 1, Division 2.Do not disconnect equipment unless power has been switched off or area is known to be non-
hazardous.
JamDetect
RST
RST
Retract
Turn offSaw
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System Wiring StrategiesThe DirectLOGIC Micro PLCs are very flexible and will work in many different wiriconfigurations. By studying this section before actual installation, you can probably find tbest wiring strategy for your application . This will help to lower system cost, wiring errors, aavoid safety problems.
PLC Isolation BoundariesPLC circuitry is divided into three main regions separated by isolation boundaries, shown inthe drawing below. Electrical isolation provides safety, so that a fault in one area does notdamage another. A powerline filter will provide isolation between the power source and thepower supply. A transformer in the power supply provides magnetic isolation between theprimary and secondary sides. Opto-couplers provide optical isolation in Input and Outputcircuits. This isolates logic circuitry from the field side, where factory machinery connects.Note that the discrete inputs are isolated from the discrete outputs, because each is isolatedfrom the logic s