2
production production processes for the pharmaceutical and biotech sector minerals and ores production processes production processes for non-fossil fuels, such as biodiesel and ethanol Recycling treatment processes for drilling mud treatment and recovery processes for industrial fluids recycling of polymers and their respective recyclables recycling of service water in industrial processes Oleo-chemistry production processes for oleo-chemistry derivates refining processes for edible vegetable oils, excluding olive oil Mineral- Fuel and Lube Oils Processes purification and conditioning of fuels purification of lube oils treatment and recovery Environmental Processes treatment and disposal processes of sludge from municipal and industrial waste water drying of animal slurry drying of biomass thermal sludge drying Chemical Processes production processes involving intermediate or end products and integrated recycling and recovery processes processes within HDPE, PVC and PP polymer AREAS OF APPLICATION Meat processing Decanter centrifuges GIANT for waste water treatment Biofuel production plant Complete module for pharma application Targeted Solutions for every Need DECANTER CENTRIFUGES for industrial use Pieralisi decanters with a wide variety of capacities are suitable for a vast range of application areas, such as: Technical features are not binding. The company reserves the right to modify the features of its products without notice. Registered trademarks. Advertising material © copyright. All rights reserved. 3183.1.2043 - 01/15 - 100 Printed by: Tecnostampa - Loreto (Italy) Solutions Separation Division of mineral and fuel oils treatment of slop-oils from refineries and lagoons, of slops from lube oils, of bilge water Animal-Based Products treatment of by-products from the fish-processing and meat-processing industries Food and Beverage Production processing and recovery of non-liquid food products wine and sugar processing processing of fruit and vegetable juices recycling of food-related products. Original Spare Parts The same attention we pay to design and construction of our machines, is also dedicated to the production of spare parts, so that each machine is able to ensure the maximum reliability and excellent performance over time, without altering the properties of the processed products. All Pieralisi original spare parts are built according to the highest standards of quality and covered by warranty. They can be purchased directly by our service network or through the dedicated web portal: www.ricambioriginalipieralisi.com Planned Maintenance A proper maintenance plan makes it possible to prevent and solve the problems related to the normal machine wear, to ensure ongoing high performance and to maintain the value of the investment unchanged over time. Pieralisi has two solutions for planned maintenance: LIGHT is the standard option ideal for 2 to 4 inspections at a fixed price; HEAVY is the special option that proposes the replacement of the worn parts in addition to the 4 inspections. Pieralisi Planned Maintenance is: CHEAPER, because it always offers a discount on the original spare parts used for all maintenance operations and labor costs are reduced and protected from any rise; MORE EFFICIENT, because the prior checks and the related operations allow you to optimize performance in terms of extraction yields and energy consumption; SAFER, because our maintenance operations are conducted in compliance with the local laws on safety. Moreover our specialized technicians always provides all necessary information for the proper running of the machines; MORE FLEXIBLE, because our worldwide service network is highly specialized and ensures a qualified maintenance wherever the machines are located. Extra Maintenance In order to maintain over time machines value, reliability and performance, we offer three types of action, GOLD, SILVER and BRONZE, depending on the machine conditions. All operations are performed in Pieralisi production plant and covered by warranty. HEADQUARTER: PIERALISI MAIP S.p.A – Via Don Battistoni, 1 – 60035 Jesi(AN) - Italien Tel. +39 0731 231.1 – Fax +39 0731 231.239 – www.pieralisi.com – [email protected] PIERALISI Northern Europe B.V. Niederlassung Deutschland Ochsenfurter Str. 2 – 97246 Eibelstadt – Germany Tel.: +49 9303 9082-0 – Fax: +49 9303 9082-20 – www.pieralisi.com – [email protected] WELL-KNOWN COMPANIES AND CONCERNS TRUST IN PIERALISI

Division Solutions Separation for every Need Solutions

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Page 1: Division Solutions Separation for every Need Solutions

production� production processes for

the pharmaceutical and biotech sector

� minerals and ores production processes

� production processes for non-fossil fuels, such as biodiesel and ethanol

Recycling� treatment processes for

drilling mud� treatment and recovery

processes for industrial fluids� recycling of polymers and

their respective recyclables� recycling of service water

in industrial processes

Oleo-chemistry� production processes for

oleo-chemistry derivates� refining processes for edible

vegetable oils, excluding olive oil

Mineral- Fuel and Lube Oils Processes� purification and

conditioning of fuels� purification of lube oils� treatment and recovery

Environmental Processes� treatment and disposal

processes of sludge from municipal and industrial waste water

� drying of animal slurry� drying of biomass� thermal sludge drying

Chemical Processes� production processes

involving intermediate or end products and integrated recycling andrecovery processes

� processes within HDPE, PVC and PP polymer

AREAS OF APPLICATION

Meat processing

Decanter centrifuges GIANT for waste water treatment Biofuel production plant

Complete module for pharma application

TargetedSolutions

for every Need

DECANTERCENTRIFUGES

for industrial use

Pieralisi decanters with a widevariety of capacities aresuitable for a vast range ofapplication areas, such as:

Tech

nica

l fea

ture

s ar

e no

t bi

ndin

g. T

he c

ompa

ny r

eser

ves

the

right

to

mod

ify the

fea

ture

s of

its

prod

ucts

with

out no

tice.

Reg

iste

red

trad

emar

ks. Adv

ertis

ing

mat

eria

l © c

opyr

ight

. All

right

s re

serv

ed.

3183

.1.2

043

- 01/

15 -

100

P

rinte

d by

: Tec

nost

ampa

- Lo

reto

(Ita

ly)

SolutionsSeparation

Division

of mineral and fuel oils� treatment of slop-oils from

refineries and lagoons, of slopsfrom lube oils, of bilge water

Animal-Based Products� treatment of by-products

from the fish-processing and meat-processingindustries

Food and Beverage Production� processing and recovery

of non-liquid food products� wine and sugar processing� processing of fruit and

vegetable juices� recycling of food-related

products.

Original Spare PartsThe same attention we pay to design andconstruction of our machines, is alsodedicated to the production of spare parts,so that each machine is able to ensure themaximum reliability and excellentperformance over time, without altering theproperties of the processed products. All Pieralisi original spare parts are builtaccording to the highest standards of qualityand covered by warranty. They can bepurchased directly by our service network orthrough the dedicated web portal:www.ricambioriginalipieralisi.com

Planned MaintenanceA proper maintenance plan makes it possibleto prevent and solve the problems related tothe normal machine wear, to ensure ongoinghigh performance and to maintain the value ofthe investment unchanged over time. Pieralisihas two solutions for planned maintenance: LIGHT is the standard option ideal for 2 to 4inspections at a fixed price; HEAVY is the special option that proposesthe replacement of the worn parts in additionto the 4 inspections.

SERVICE

Pieralisi Planned Maintenance is: CHEAPER, because it always offers a discounton the original spare parts used for allmaintenance operations and labor costs arereduced and protected from any rise; MORE EFFICIENT, because the prior checksand the related operations allow you tooptimize performance in terms of extractionyields and energy consumption; SAFER, because our maintenance operationsare conducted in compliance with the locallaws on safety. Moreover our specializedtechnicians always provides all necessaryinformation for the proper running of themachines; MORE FLEXIBLE, because our worldwideservice network is highly specialized andensures a qualified maintenance wherever themachines are located.

Extra MaintenanceIn order to maintain over time machines value,reliability and performance, we offer three typesof action, GOLD, SILVER and BRONZE,depending on the machine conditions. All operations are performed in Pieralisiproduction plant and covered by warranty.

Via Don Battistoni, 1 - 60035 JESI (AN) - Italy - Phone +39-0731-231.1 - Fax +39-0731-231.239www.pieralisi.com - [email protected]

ESTRATTORI_CENTR_GB_2013:Layout 1 16-01-2015 15:34 Pagina 1

HEADQUARTER: PIERALISI MAIP S.p.A – Via Don Battistoni, 1 – 60035 Jesi(AN) - ItalienTel. +39 0731 231.1 – Fax +39 0731 231.239 – www.pieralisi.com – [email protected]

PIERALISI Northern Europe B.V. Niederlassung DeutschlandOchsenfurter Str. 2 – 97246 Eibelstadt – Germany

Tel.: +49 9303 9082-0 – Fax: +49 9303 9082-20 – www.pieralisi.com – [email protected]

WELL-KNOWN COMPANIES AND CONCERNS TRUST IN PIERALISI

Page 2: Division Solutions Separation for every Need Solutions

A LEADER IN CENTRIFUGATION

PRINCIPLES OF THE SEPARATIONSYSTEM

The decanter is used for the

separation of two or more

phases of different specific

gravity, in particular for the

clarifying of liquids in which

suspended solids are

present. The separation of

solids and liquids takes place

within a cylindrical/conical

rotating bowl, upon the

periphery of which the

heavier solid phase collects

and is continually removed by

the internal conveyor.

A polyelectrolyte, suitably

chosen for its type and

specific characteristics, may

be added to the product

being fed to the machine in

order to improve the solid-

liquid separation.

The polyelectrolyte favours

the aggregation and thus the

easier capture of the solid

particles. A polyelectrolyte is

not always compatible with

products being processed.

It is generally used in

purification processes for the

drying of sludge, but not in

intermediate product

conversion processes, and

even less in the processing

of foodstuffs.

� Two- three-phase design

� Conveyor and bowl in

various stainless steels:

AISI 414, AISI 304

� Wear protection of

conveyor flights in tungsten

carbide

� Wear protection

(interchangeable) of

conveyor diffuser

� Fixed differential speed

variation.

STANDARDFEATURES

The electronic ROTOVARIATOR

is designed and manufactured

by the Pieralisi Group and

patented worldwide for

application on Pieralisi

decanter centrifuges including

already installed and newly

produced ones. The

electronic ROTOVARIATOR

can be fitted to Pieralisi

decanter centrifuges being

used for both sludge

dewatering and any

separation process of a solid

from one or two liquids.

Thanks to the electronic Rotovariator

ROTOVARIATOR device it is

possible to:

� continuously vary the number

of screw revolutions in

relation to the bowl of the

decanter

� regulate the torque on the

decanter reduction gear to

the maximum levels allowed;

this allows to protect

transmission gears and to

adjust the rate of feed flow to

the decanter and/or the

screw differential speed.

TECHNICAL FEATURES OF DECANTER CENTRIFUGES

Total width[mm]

Total height[mm]

Total length[mm]Model

1,660BABY 1

1,860BABY 2

2,060BABY 3

2,380MAIOR 1 HS

2,680MAIOR 2 HS

2,980MAIOR 3 HS

3,280MAIOR 4 HS

3,375JUMBO 2 HS

3,895JUMBO 3 HS

4,305JUMBO 4 HS

4,380MAMMOTH 570/2

5,050MAMMOTH 570/3

4,910GIANT 2 HS

5,370GIANT 3 HS

6,530GIANT II L

5,300

780

780

780

1,245

1,245

1,245

1,245

1,580

1,580

1,580

1,920

1,920

2,390

2,390

2,400

3,000

1,095

1,095

1,095

1,460

1,460

1,460

1,460

1,720

1,720

1,720

1,970

1,990

2,245

2,245

1,500

1,750GIANT III

THE ROTOVARIATOR

� Conveyor and bowl in AISI

316/Duplex stainless steel

� Configuration for ATEX

hazardous areas zone 1

or zone 2

OPTIONAL FEATURESFOR SPECIALAPPLICATIONS

A leaderin

centrifugation

WideChoice ofmodelsSolutions

SeparationDivision

� Wear protection including

interchangeable sintherized

tungsten carbide tiles

� Automatic differential

speed variation:

- via Rotovariator system

- other systems on request.

CROSS SECTION OF THE DECANTER CENTRIFUGE

All parts in contact with the product to be treated are made of stainless steel.

Legenda:1. Main motor2. Safety guard3. Bowl4. Screw5. Adjustable ring6. Rotovariator (patented system)7. Gear Box8. Scraper motor (patented system)9. Solids discharge chamber

10. Feed tube11. Main frame12. Cake discharge13. Centrate discharge14. Dampers15. Flushing discharge

The Pieralisi Group provides

solutions to all technological

problems of solid-liquid and

solid-liquid-liquid separation,

thanks to the great

experience and know-how

developed over time in the

most important industrial

centrifuge markets. Over

40,000 Pieralisi machines

and plants are today installed

worldwide, being used in a

wide variety of centrifugal

technology applications, as

evidence of the undisputed

market leadership of the

Pieralisi Group.

Decanter centrifuge Giant II L

Decanter centrifuge Mammoth 570/3

ESTRATTORI_CENTR_GB_2013:Layout 1 16-01-2015 15:34 Pagina 4