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Discussion Paper Outlining the Technical Solution of a Flue Gas Heat Recovery System with a Thermal Store

Discussion Paper Outlining the Technical Solution …...Discussion Paper Outlining the Technical Solution of a Flue Gas Heat Recovery System with a Thermal Store Version 1.1 Confidential

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DiscussionPaperOutliningtheTechnicalSolutionofaFlueGasHeatRecoverySystemwithaThermalStore

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Confidential-CanetisTechnologiesLimited–2018 2

Contents Overview................................................................................................................................................3

Introduction...........................................................................................................................................4

HowGasSaver™Works..........................................................................................................................5

SpaceHeatingvsDomesticHotWater..............................................................................................6

GasSaver™TechnicalOverview.........................................................................................................7

GasSaver™TestData.........................................................................................................................9

GasSaver™WaterSavings................................................................................................................10

GasSaver™Features&Benefits...........................................................................................................12

GasSaver™Deployment.......................................................................................................................13

ExistingCombi-BoilerRetrofit&Replacements..............................................................................13

NewBuilds.......................................................................................................................................13

RegulationChanges.............................................................................................................................13

UKBoilerPlus&GasSaver™............................................................................................................13

MoreonUKBoilerPlus....................................................................................................................14

UKSAPAnalysis&CostsSavings.........................................................................................................15

RdSAPReturnOnInvestment..........................................................................................................16

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Overview FlueGasHeatRecovery(FGHR)systemshavebeenwidelyavailableoverthepastdecadeandtheirbenefitsareunderstoodbyindustrystakeholdersandmorediscerningconsumers.

FGHRdevicesrecoverexcessheatfromaboilersflueandputthisrecoveredenergytousebypre-heatingtheDomesticHotWater(DHW)coldwaterfeedforbothcombinationboilersandsystemboilers.

WhatislesswellunderstoodisthatFGHRsystemsfallintotwodistinctcategories–thosewithaThermalStore(“StoredFGHR”suchastheCanetisGasSaver™)andthosewithoutaThermalStore.AsignificantbenefitofStoredFGHRsystemsisthattheyforcetheboilertocondense100%ofthetimetherebyimprovingefficiency,standardFGHRdeviceshavenoeffectonwhetheraboilercondenses.

DuetotheperformanceefficienciesofferedbythepatentedThermalStore,StoredFGHRsystemsincludingtheGasSaver™offerx10theannualutilitybillcostsavingsthanstandardFGHRsystems.Forahouseholdthisequatestosavingof£100to£200perannumdependentuponthesizeofthedwellingandexactusagecharacteristics.

StoredFGHR(includingtheCanetisGasSaver™)arenowrecognisedinUKSAPandprovidesubstantialSAPscoresavingsfordevelopersofnewproperties.DependingupontheexactconstructionofahouseanditslocationSAPscorereductionsofupto24%canbeachievedbyincorporatingaGasSaver™inthedesign.Theeconomicsofthisarethatahousebuilderordevelopercanreducebuildcostsbyanestimated£3kto£10kperproperty.

FollowingdiscussionswiththerelevantagenciesCanetisanticipatesthatRdSAPwillshortlybeupdatedtoincludeGasSaver™,thiswillincreasethetotalUKboilermarketcoverageto43%forbothSAPandRdSAPassessments.

BoilerPlusannouncedbytheUKGovernmentinOctober2017,andeffectivefromApril2018,alsomandatesFGHRdevicesasoneofthemeasureswhichmustbeincludedwitheverynewcombinationboilerinstalledintheUK–GasSaverfullymeetsthisregulatoryrequirement.

CarbonDioxide(CO²)savingsavailablefromStoredFGHRdevicesarealsosignificantduetotheenergyefficiencythatthesedevicesprovide,itisestimatedthattheUKwouldachieve28%oftherequiredCO²reductionsneededby2030ifaStoredFGHRdevicewasincludedwitheverynewcombinationboilersoldintheUKmovingforward.

WatersavingsarealsoavailabletousersofStoredFGHRdevicesthroughthereductioninwastedlukewarmwater,thissavingreduceswaterutilitybillcostsforthosehouseholdsonawatermeterandisestimatedtosave24m³ofwaterperhouseholdperannum.AcrosstheUKthishasthepotentialtosave350billionlitresofwater,12.3TWhofgas(saving2,600KtCO²e)and300GWhofelectricityassociatedwiththetreatmentandprovisionofdrinkingwatertohouseholds–thishasanequivalentpowersavingoftheelectricityrequiredtotypicallyrun86thousandhouseholdsforoneyear.

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Finally,asignificantgreenbenefittobothusersandtheUKeconomyisthattheinstallationofaStoredFGHRsystemhastheeffectofmakingacondensingboilercondensingfor100%ofitsoperationaltime.Thisfixesaproblem,andunintendedconsequence,thathasexistedsince2005whencondensingboilerswerefirstmandated,itisestimated,thatcondensingboilersinnormaluseonlycondenseforapproximately10%ofthetimewheninspaceheatingmodeanditisafactthattheydonotcondenseatallwhenproducingDHW.

Introduction GasSaver™isapatentedsolutionthatdeliversaFlueGasHeatRecovery(FGHR)systemwithaThermalStorea.k.a.StoredFGHR.

TheGasSaver™capturesandreuseswasteheatthatordinarycondensingboilersdischargeintotheatmosphereviatheflue(visibleasexcessive'pluming').BecauseofapresenceoftheThermalStoreGasSaver™recoversheatfromtheboilerfluebothduringDHWproduction(referredtoasadirectbenefit)andduringthespaceheatingoperationofaboiler(referredtoasanindirectbenefit).

ThegraphbelowshowsboththedirectandindirectbenefitsofGasSaver™intermsoftheheatrecoveredinKWHsacrossthemonthsofayear.Understandablytheindirectbenefitsaregreatestinthewinterandshouldermonths(Spring&Autumn)whentheboilerisbeing

usedtoheattheproperty.

ThetotalenergyrecoveredbytheGasSaveristhesumofboththedirectandindirect

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benefitsprovidedbythedevice.

PerformanceimprovementsforDHWproductionhavebeencalculatedasanefficiencygainof51.4%savingtheconsumermoney&reducingcarbonemissionsforboththehouseholdandUKPlc.

Thisequatestodomesticutilitybillsavingsof£100to£200perannumrepresentingapaybackofunderthreeyearsatcurrentGasSaver™RRP,itisanticipatedthatthispaybackwillreducetoapproximatelyoneyearasdemandforStoredFGHRsystemsincreasesandtheassociatedsupplycurveshiftsbecauseofproductionscale.

FGHRsystemshaverecentlybeenrecognisedinimpendingregulation,UKBoilerPlus,whichcomesintoforcefromApril2018.FGHRisincludedwithinthecompulsorymeasures,oneofwhichmustbeinstalledwitheverynewcombinationboilerinstalledintheUKfromApril2018.Unfortunately,BoilerPlusdoesnotrecogniseStoredFGHRsystemsasbeingsignificantlymoreefficientthanstandardFGHRdevices–thishasthepotentialofdeliveringunintendedconsequencesfortheoutcomeofBoilerPluswithconsumerspotentiallyinvestingininferiortechnologywhichdoesnotprovidethesavingsorpaybackavailablefromSoredFGHRsystems.

Fortunately,StoredFGHRsystemsareaccuratelyaccountedforinUKSAP,theStandardAssessmentProcedureusedtocalculatetheenergyefficiencyprofileofallnewbuildhousingintheUK.ThisisbecauseSAPisbasedonempiricaltestdataprovidedbyindependenttestagencies.WithinSAPGasSaver™canreduceDwellingEmissionsRate(DER)scoresbyupto24%providingsignificantcostbenefitstobuildersandconstructorsalike.

How GasSaver™ Works GasSaverattachestotheflueofadomesticboiler,theexhaustfluegasesfromtheboilerpassthroughtheGasSaver™,indoingsocondenseandarecollectedwithintheGasSaver™.ThiscollectionofcondensateprovidesaThermalStorefromwhichenergycanberecoveredforuseatalaterpoint.Theactofcollectingthecondensatehastheeffectofforcingtheboilertocondenseandthereinfinallydeliversonthepromisemadetoconsumersbythemanufacturersofcondensingboilershowevertothispointundeliveredduetoacombinationoftechnicallimitationsandtheeverydayusagepatterns.

Therecoveredenergyisthenmainlyusedtopre-heattheDHWcoldwaterfeedforbothcombinationboilersandsystemboilers.

AnalysisofSAPscoresforStoredFGHRsystemsoutlinesarecognitionoftheinfluenceofindirectbenefitsonimprovedseasonalefficiencyofgasboilers,insummary-

• GasSaver™achieves51.4%efficiencygaininDHWproductionbasedon:

• 8.2%avgdirectsavings,relatingtoEN13203/2

• 43.2%avgindirectsavings,equals5.87%2improvedseasonalefficiencyof

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spaceheating.

ThefollowingdiagramshowsaGasSaver™pre-installation,theGasSaver™chassis,mountingbracketandblendingvalveareclearlyvisible.PostinstallationtheGasSaver™requiresnoconsumerinteractionbywayofusercontrols,StoredFGHRsystemsarepassivedevicesthatworkautomaticallywhentheboilerisinoperation.FinallythereisnomaintenancepostinstallationandtheGasSaver™hasthesamelifeexpectancyastheboileritisinstalledwith

Space Heating vs Domestic Hot Water PoweringaGasSaver™fromthewastefluegasesisanefficientandeffectiveapproachgiventypicaldomesticheatingandDHWusagepatternsasoutlinedbelow.

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Fig2-TypicalUKheatingandhotwaterinteraction

TheabovechartshowsthetypicalinteractionbetweenheatingandDHWforaUKhomeandwhilstotherEUcountriesmayhavedifferentheatingandhotwatertemperatureranges,mostdooperatearoundaMondaythroughFridayworkday.Morethan90%oftotalDHWdemandoccurswhentheboilerisalreadyinoperationfordomesticheatingmakingitpossiblefortheGasSaver™torecoveradditionalheatfromtheexhaustgasesintheboilersflue.

GasSaver™ Technical Overview

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ThemaincomponentsofaGasSaver™canbeseeninthediagrambelow.

ThefollowingshowsthetypicaldeploymentofaGasSaver™inconjunctionwithacombinationboiler.

ThemainscoldwaterfeedisconnectedtotheGasSaver™allowingcoldwatertopassthroughtheGasSaver™viathecoilwithinthedevice.Thecoilissubmergedinthecollectedcondensate(ThermalStore)withtheeffectofpre-heatingthecoldwaterpriortoitenteringtheboiler.Ablendingvalveisalsousedtoensurethatthewaterenteringtheboilerdoesnotexceed30°Ctherebypotentiallycausingtheboilertheshutdownorenteraresetmode.

Basedonsignificanttesting30°Cistheoptimaltemperatureatwhichtointroducewaterintomostcombinationboilers.

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GasSaver™ Test Data Basedonindependentteststhefollowingefficiencyresultshavebeenmeasuredfora30KWboilerbothwithandwithoutaGasSaver™

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Dailyefficiencyforthesameboilerisasfollows-

GasSaver™ Water Savings StoredFGHRsystemsreducewastewaterbyreducingtheamountoflukewarmwaterthatisrejectedwhenacombinationboilerisinitiallyturnedontoproduceDHW.Quitesimplybecausewarnerwaterisinputtotheboiler(thewaterhavingalreadybeenpartlyheatedbytheGasSaver™)thisresultsintheboilerachievingitsrequiredlevelofperformancefasterwithlesspartiallyheated(lukewarm)waterbeingwasted.

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TheabovegraphcontainsindependentlyproduceddataandshowsthebenefitintermsoftheamountoflukewarmwatersavedusingaGasSaver™throughoutatypicalyear.

Waterutilitycostsavingstoconsumersfromthewatersavedvariesdependentuponwhichwaterauthorityaconsumersuppliestheconsumer.ThetablebelowshowsarangeofavaialbesavingsforanaverageUKhouseholddependentontheWaterAuthorityinvolved.

WhenconsideringthesewatersavingsfromthepointofviewofUKPlc.thesesavingsarematerial.Freshwaterisalreadyanincreasinglyscarce(especiallyduringthesummermonths)andexpensiveresourceandthisproblemisonlysettoincreasewiththeincreasingsizeofthepopulationtogetherwithclimatechange.

ThetablebelowshowstheaggregatecostsofrollingoutStoredFGHRsystemsintheUKandthebenefitsthatthiswouldprovidetoUKPlc.intermsofcostssavingstoconsumers,waterconsumptionreduction,gassavings,CO²reductionsforboththeconsumerandwaterindustryandalsothetotalelectricitysavingavailabletowatersuppliersduetothereductioninthequantityofwatersupplied.

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GasSaver™ Features & Benefits Thekeyfeatures&benefitsofGasSaver™are:

• Regulationo ReducedSAPscores–DERcanbe

materiallyreducedinnewbuildwhenaGasSaver™isinstalled.

o BoilerPlus–mandatesFGHRasarequiredmeasurefromApril2018,GasSaverfullymeets,andmateriallyexceeds,thethresholdofthisnewregulatoryrequirement.

• ImprovedEfficiency

o Reducedgasconsumptionandcosts–byrecoveringwasteheatfromtheboilerfluetheGasSaver™savesgas.

o AkeybenefitofGasSaver™isthatitreducestheamountofwastedlukewarmwaterthataboilerproduces.AboilerfittedwithaGasSaver™producesusefulhotwaterfaster,whichmeanshouseholdsseeadropintheirwaterconsumptionandwaterbills.

o GasSaver™benefitsareattheiroptimuminwintermonthswhensavingsaremostneeded.Asagasboilerconsumesmoregas,thenGasSaver™recoversmorewastedenergy,whichsignificantlyreducesCO2emissionsandcutsfuelbills.

o LowerCO²emissions.

• Comfort

o Providesfasterhotwaterdeliveryaroundthehome

• Savings

o GasSaver™isalowcostsolutionprovidinganROIinunder3yearsfromlowerutilitybills.

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o Zerolifetimemaintenance&costpostinstallation

o Requiresnomainselectricity

• General

o EasyinstallationbyaqualifiedGasSafefitter

o Suitablefornewbuild,boilerreplacementorretro-fit

o Nouserinterventionrequired,“itjustworks”

OverallGasSaver™isoneofthemostpracticalandsensiblewaysforhomeowners,andfuelbillpayers,tobecomeenergyefficientandsavemoney.

Andfinally-GasSaver™ismanufacturedtothehighestqualitystandards,isapprovedundertheWaterRegulationsAdvisoryScheme(WRAS),andisrecommendedbytheEnergySavingsTrust.

GasSaver™ Deployment Existing Combi-Boiler Retrofit & Replacements StoredFGHRsystemscanbeinstalledasaretrofittoanexistingboilerinstallation;aspartofaboilerreplacementactivitywhenaboilerreachesendoflifeorwhenapropertyisrefurbished.AlloftheseactivitiesrequiretheuseofatrainedinstallerduetocomplexitiesrelatingtotheboilerfluelocationandtheinstallationofaGasSaver™isnotajobthatcanreasonablybeundertakenbytheaverageDIYenthusiast.

New Builds NewdevelopmentsrepresentanexcellentopportunitytoimplementaGasSaver™,atthistimethelocationoftheboilerandGasSaver™caneasilybeplannedandtheincrementaleffortrequiredtoinstalledaGasSaver™isalmostnegligiblewhencomparedtotheeffortrequiredtoinstallaboilerandassociatedcentralheatingandDHWsystems.

Regulation Changes TheUKGovernmentisnowembarkingonaneweraofheatingandhotwaterefficiencywiththeannouncementofBoilerPlus.CommencinginearlyQ22018,BoilerPlussetsnewmandatedefficiencystandardsforboilerinstallationsacrossbothnewbuildandthereplacementmarket.Additionally,MinimumEnergyEfficiencyStandards(MEES)relatingtolandlordresponsibilitiesfortheminimumefficiencyofresidentialletpropertycapturesbothprivateandsocialhousingwithinthescopeofthispolicy.

UK Boiler Plus & GasSaver™ Specifically,BoilerPlusrequiresthateverynewboilerinstalledmustincludeoneoffourefficiencyoptions.Theseoptionsarefurtheroutlinedinthetablesbelowincludingahigh-levelSAPanalysis

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Option1-FlueGasHeatRecovery(FGHR) Product Cost SAPDER

BenefitTotalSAPBenefit

Comments

GasSaver™ £400-£500 17% 17% DERbenefit&consumersavingof£100to£200perannum

Option2-WeatherCompensation Product Cost SAPDER

BenefitTotalSAPBenefit

Comments

WeatherComp

£50-£100 1.7% 1.7% Norealpayback

Option3-LoadCompensation Product Cost SAPDER

BenefitTotalSAPBenefit

Comments

LoadComp £100-£250 0.5% 0.5% NorealpaybackOption4-SmartControls Product Cost SAPDER

BenefitTotalSAPBenefit

Comments

SmartHomeSystem

£250-£1000

0.5% 0.5% Norealpayback

N.B.DwellingEmissionRate(DER)SAPsavingsarenormallycumulativeand%savingsarehousetypedependent.

WhattheanalysisclearlyshowsinthatGasSaver™hasthegreatestimpactonreducingSAPDERscoresofanyBoilerPlusmeasure.Foranewbuildprojectthiscantranslateintocostssavingsofmanythousandsofpounds–thesecostsavingsareestimatedtobebetween£3kand£10kpernewbuildhouse.

More on UK Boiler Plus WeatherCompensation,LoadCompensationandSmartHomeSystemsarealreadyidentifiedbytheGovernmentaslifestyleproductsthatonlyofferenergysavingswhenconsumersareengagedintheiroperation.However,GasSaver™isrecognisedforitsimprovedenergyefficiencyasitisapassivedevicerequiringnouserintervention.

Thefollowinggraph,preparedbyEcuityEconomicsonbehalfofCanetis,providesananalysisoftheEnergySavingCostsacrossallBoilerPlusmeasures.ItiscleartoseethedifferencebetweenStoredFGHRsystems(GasSaver™)andstandardFGHRdevices.AlsoitiscleartoseethatGasSaver™providesthebestEnergySavingCostmeasureofanyoftheBoilerPlusmeasureatjust£20.50/MWhofenergysaved.

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UK SAP Analysis & Costs Savings Fig5belowhighlightsSAPbenefitsforGasSaver™inSAPforvarioushousetypes.Savingsvarydependingonmanyfactorsincludingpostcode,orientationandmethodofconstruction.Typically,GasSaver™scoreshighestforsmallernewbuildhomeswhilstaGasSaver™&SuperFlow™combinationscoresbestforlargermulti-bathroomproperties.

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WorkedSAPcalculationbenefitsforGasSaver™&SuperFlow™solutions.

RdSAP Return On Investment CanetisanticipatesthatGasSaverwillshortlybeavailablewithinRdSAPassessments,thefollowingtable,whichisbasedonathree-bedroomsemi-detachedhouse,outlinesthelikelybenefitswhencomparedtootherenergysavingmeasuresavailabletoconsumerswithintheRdSAPmethodology–

No. Measure IndicativeCost(£) AnnualSavings(£)

ROI(Years) CostofSaving(£/£/year1)

Low High

Low High Low High

1 GasSaver™ £200 £450 £100 2.0 4.5 £2.00 £4.502 LoftInsulation £100 £350 £70 1.4 5.0 £1.43 £5.003 DraughtProofing £80 £120 £12 6.7 10.0 £6.67 £10.004 SolarPV(2.5kWp) £5,000 £8,000 £300 16.7 26.7 £16.67 £26.675 FloorInsulation £800 £1,200 £36 22.2 33.3 £22.22 £33.33

6InternalorExternalWallInsulation £4,000 £14,000 £308 13.0 45.5 £12.99 £45.45

7DoubleGlazedWindows £3,300 £6,500 £46 71.7 141.3 £71.74 £141.30

8 SolarWaterHeating £4,000 £6,000 £35 114.3 171.4 £114.29 £171.43

ClearlyGasSaver™canbeseenvyingfortheROItopspotwithLoftInsultationarecognisedenergysavingmeasure.SurelynowisthetimefortheUKtoalsorecognisethebenefitsofGasSaver™andpromotethedeploymentandwidescaleuseofStoredFGHRsystems?