Discovery Cutter Illustrated Parts Book ( 1711985 ) › media › manuals › gbc_discovery_cutter… · DRAWING # PART # DESCRIPTION 6 1702000 Spring 6 1702001 Ring 6 1702002 Shaft

GBC Films Group4151 Anderson Road

DeForest, WI 53532Ph: ( 608) 246 - 8844Fx: ( 608 ) 246 - 8645

© 2002 GENERAL BINDING CORPORATION. ALL RIGHTS RESERVED.Do not duplicate without written permission

Booklet #: RDCPB001

Discovery CutterIllustrated Parts Book

( 1711985 )

Parts book Discovery Cutter

Page 1© 2002 General Binding Corporation

DRAWING # PART # DESCRIPTION6 1702000 Spring6 1702001 Ring6 1702002 Shaft6 1702003 Bearing roller1 1702004 Foot11 1702005 Fuse holder3 1702006 Flange1 1702007 Spacer6 1702008 Bush2, 4 1702009 Washer6 1702010 Spring6 1702011 Spring2, 6, 7 1702012 Spacer6 1702013 Roller, bearing assy3, 10 1702014 Washer6 1702015 Washer6 1702016 Flanget roller6 1702017 Front block6 1702018 Back block6 1702019 Bottom plate6 1702020 Top plate10 1702021 Plate10 1702022 Fulcrum pin10 1702023 Front block10 1702024 Back block10 1702025 Spacer10 1702026 Spring10 1702027 Pin10 1702028 Microswitch with wheel6 1702029 Washer6 1702030 Bush3, 7 1702031 Right board3, 7 1702032 Left board7 1702033 Right board support7 1702034 Left board support7 1702035 Spacer1 1702036 Connecting rod1 1702037 Central rod7 1702038 Plate7 1702039 Lever6, 8 1702040 Shaft

Parts bookDiscovery Cutter

Page 2 © 2002 General Binding Corporation

DRAWING # PART # DESCRIPTION6 1702041 Belt10 1702042 Transparent cover1 1702043 Rod7 1702044 Pin7 1702045 Spring10 1702046 Pin11 1702047 Power supply cable11 1702048 Socket with line trap11 1702049 Bridge11 1702050 Main switch8 1702051 Knob11 1702052 Fuse holder4 1702053 Damper11 1702054 Voltage selector8 1702055 Bush3 1702056 Roller3 1702057 Magneto support3 1702058 Pin3 1702059 Lever3 1702060 Sensor rod3 1702061 Spacer2 1702062 Reinforcement spring9 1702063 Upper blade9 1702064 Front blade holder lever9 1702065 Blade holder9 1702066 Pin9 1702067 Gauged washer9 1702068 Space washer1 1702069 Front shoulder1 1702070 Back shoulder1 1702071 Motor support1 1702072 Cover3 1702073 Roller supporting square4, 5, 9 1702074 Bearing bush4, 5 1702075 Lower roller4, 5 1702076 Feed rod2 1702077 Leaf springs2 1702078 Square rod2 1702079 Upper roller support2 1702080 Supporting block2 1702081 Fixed block



DRAWING # PART # DESCRIPTION2 1702082 Pressure lever4 1702083 Bearing supporting square2 1702084 Pin8 1702085 Back guide8 1702086 Front guide8 1702087 Guide block8 1702088 Guide shaft2, 8 1702089 Column3 1702090 Plate2 1702091 U bolt2 1702092 Small shaft7 1702093 Platen lifting springs6 1702094 Cutting carriage6 1702095 Slipping bush6 1702096 Carriage without components7 1702097 Fixed blade7 1702098 Pressure7 1702099 Platen guide pin9 1702100 Support9 1702101 Rear support9 1702102 Wheel9 1702103 Bottom rear blade9 1702104 Bottom front blade9 1702105 Guide9 1702106 Support11 1702107 Power supply board11 1702108 Logic board7 1702109 Sensor board9 1702110 Pipe9 1702111 Shaft1 1702112 Paper guide1, 5 1702113 Shoulder5 1702114 Bush5 1702115 Idler roller1, 5 1702116 Back cover1 1702117 Front cover9 1702118 Upper front plate9 1702119 Front guide bracket9 1702120 Back guide bracket9 1702121 Upper back plate5 1702122 Washer

Parts bookDiscovery Cutter

Page 4 © 2002 General Binding Corporation

DRAWING # PART # DESCRIPTION1, 5 1702123 Small column9 1702124 Front bracket9 1702125 Back bracket9 1702126 Right lever9 1702127 Left lever9 1702128 Plate9 1702129 Bush9 1702130 Bush9 1702131 Reference plaque2, 3, 7, 9 1702132 Screw TCEI, 3x12 ( Pack of 10 )11 1702133 Panel11 1702134 Keyboard panel11 1702135 Keyboard10 1702136 Cable covering plaque7 1702137 Emitter support7 1702138 Plate7 1702139 Cable runner10 1702140 Lower protection1 1702141 Rear cover1 1702142 Front cover8 1702143 Complete copy collecting tray8 1702144 Front hook8 1702145 Rear hook8 1702146 Copy collecting plate8 1702147 Square8 1702148 Closure1, 9 1702149 Tie rod3 1702150 Idle roller shaft2 1702151 Rubber roller6 1702152 Circular blade9, 11 1702153 Screw TCEI, 5x25 ( Pack of 10 )11 1702154 Small column9, 10 1702155 Spacer4 1702156 Spacer for bearing11 1702157 Nut9 1702158 Spring2 1702159 Spring4 1702160 Pulley Z104 1702161 Pulley Z20 XL5 1702162 Pulley Z13 XL5 1702163 Pulley Z20 XL



DRAWING # PART # DESCRIPTION9 1702164 Thrust bearing9 1702165 Counter step bearing9 1702166 Knob1, 9, 10 1702167 Graduated strip2 1702168 Pin4 1702169 Belt 100XL5 1702170 Belt 200XL 03711 1702171 Terminal block11 1702172 Toroidal transformer4 1702173 Stepping motor1 1702174 Small column1, 7 1702175 Small column4 1702176 Bearing3 1702177 Spacer6 1702178 Belt tightening saddle6 1702179 Belt tightening roller7 1702180 Sensor protection7 1702181 Emitter9 1702182 Rear plaque9 1702183 Front plaque11 1702184 Board connecting cable11 1702185 Spacer11 1702186 Fuse 1,25A ( box of ten pcs)11 1702187 Fuse 2,5A ( box of ten pcs)11 1702188 Fuse 6x30 10A ( box of ten pcs)11 1702189 Fuse 1A ( box of ten pcs)11 1702190 Fuse 10A ( box of ten pcs)11 1702191 Fuse 1A ( box of ten pcs)6 1702192 Buffer7 1702193 Teflon film7 1702194 Supporting bar7 1702195 Magneto support6 1702196 Small square6 1702197 Gearmotor6 1702198 Driving pulley6 1702199 Plate1 1702200 Bottom8 1702201 Bush8 1702202 Thin plate1 1702203 Glide plane

Parts book

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Page 6

© 2002 G

eneral Binding C

orporation

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENCOPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC PRO-TECH

PROPRIETARY

C

GBC Films Group4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC Films Group. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIEDTOLERANCE

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Frame - Side coveringsDiscovery Cutter

1711985-01N/AN/A01/14/02

Small column1702175

Small column1702174

Front shoulder1702069

Front cover1702142

Front cover1702117

Shoulder1702113

Paper guide1702112

Cover1702072

Motor support1702071

Guide plane1702203

Bottom1702200

Rod1702043

Foot1702004

Tie rod1702149 Back cover

1702116

Small column1702123

Rear cover1702141

Spacer1702007

Back shoulder1702070

Connecting rod1702036

Central rod1702037

Rod1702043

Graduated strip1702167

Parts book

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© 2002 G

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Transport rollersDiscovery Cutter

1711985-02N/AN/A01/14/02

Pressure lever1702082

Pin1702168

Fixed block1702081

Upper roller support1702079

Supporting block1702080

Reinforcement spring1702062

Leaf springs1702077

Washer1702009

Rubber roller1702151

U-Bolt1702091

Small shaft1702092

Square rod1702078

Column1702089

Spacer1702012

Spring1702159

Pin1702084

Shoulder bolt1702132

Parts book

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© 2002 G

eneral Binding C

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PROPRIETARY

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Position sensor rodDiscovery Cutter

1711985-03N/AN/A01/14/02

Sensor rod1702060

Roller supporting square1702073

Roller1702056

Idler roller shaft1702150

Flange1702006

Pin1702058

Shoulder bolt1702132

Right board1702031

Plate1702090

Washer1702014

Left board1702032

Lever1702059

Magnet support1702057

Spacer1702061

Spacer1702177

Parts book

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© 2002 G

eneral Binding C

orporation





PROPRIETARY

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Transport rollers driveDiscovery Cutter

1711985-04N/AN/A01/14/02

Pulley Z101702160

Belt 100XL1702169

Pulley Z20 XL1702161

Washer1702009

Bearing bush1702074

Bearing1702176 Space for bearing

1702156

Bearing support square1702083

Feed rod1702076

Lower roller1702075

Stepping motor1702173

Damper1702053

Parts book

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© 2002 G

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PROPRIETARY

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Vertical Cut DriveDiscovery Cutter

1711985-05N/AN/A01/14/02

Shoulder1702113

Small column1702123

Pulley1702162

Back cover1702116

Washer1702122

Idler roller1702115

Bushing1702114

Pulley Z20 XL1702163

Belt 200XL 0371702170

Bearing bush1702074

Lower roller1702075

Feed rod1702076

Parts book

Discovery C

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© 2002 G

eneral Binding C

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PROPRIETARY

C




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+ 1/64

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Pressure Plate - Limit SwitchDiscovery Cutter

1711985-07N/AN/A01/14/02

Small column1702175

Sensor protection1702180

Plate1702138

Emitter1702181

Emitter support1702137

Spring1702045


Sensor board1702109

Spacer1702035

Right board1702031

Left board support1702034

Platen lifting springs1702093

Platen guide pin1702099

Fixed blade1702097

Plate1702038

Lever1702039

Pin1702044

Spacer1702012

Teflon film1702193

Pressure1702098

Cable runner1702139

Supporting bar1702194


Left board1702032

Right board support1702033

Parts book

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© 2002 G

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PROPRIETARY

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DIM. ASSHOWN

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+ 1/64

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Side Guides - ChuteDiscovery Cutter

1711985-08N/AN/A01/14/02

Closure1702148

[A]

[A]

Front hook1702144

Square1702147

Collecting plate1702146

Rear hook1702145

Collecting tray assembly1702143

Knob1702051

Front guide1702086

Rear guide1702085

Thin plate1702202

Shaft1702040

Bush1702201

Bush1702055

Guide block1702087

Guide shaft1702088

Column1702089

Parts book

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© 2002 G

eneral Binding C

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PROPRIETARY

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Vertical Cut UnitDiscovery Cutter

1711985-09N/AN/A01/14/02

Rear plaque1702182

Space washer1702068

Spring1702158

Counter step bearing1702165

Thrust bearing1702164

Upper blade1702063

Spring1702158

Upper front plate1702118

Front guide bracket1702119

Bearing bush1702074

Guide1702105

Spacer1702155

Pipe1702110

Support1702106


Knob1702166

Support1702100

Guaged washer1702067

Bottom front blade1702104

Shaft1702111

Tie rod1702149

Bottom rear blade1702103

Rear support1702101

Blade holder1702065

Front plaque1702183

Upper back plate1702121

Back guide bracket1702120

Back bracket1702125

Right lever1702126

Bush1702129

Plate1702128Reference plaque

1702131

Spring1702158

Left lever1702127

Bush1702130

Wheel1702102

Pin1702066

Front bracket1702124

Parts book

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© 2002 G

eneral Binding C

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PROPRIETARY

C




DIM. ASSHOWN TOL.

+ 1/64

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ProtectionDiscovery Cutter

1711985-10N/AN/A01/14/02

Washer1702014

Pin1702027

Front block1702023

Lower protection1702140


Transparent cover1702042

Pin1702046

Washer1702014

Spring1702026

Microswitch1702028

Spacer1702025

Plate1702021

Spacer1702155

Cable cover1702136

Fulcrum pin1702022

Back block1702024

Parts book

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© 2002 G

eneral Binding C

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PROPRIETARY

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DIM. ASSHOWN

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Electrical ComponentsDiscovery Cutter

1711985-11N/AN/A01/14/02

Keyboard1702135

Keyboard panel1702134

Spacer1702185

Logic board1702108

Fuse, 1A1702191

Nut1702157

Board connecting cable1702184

Fuse, 10A1702190

Power supply board1702107

Bridge1702049

Fuse, 1A1702189

Fuse holder1702052

Fuse, 6x30, 10A1702188

Socket1702048

Power supply cable1702047

Voltage selector1702054

Fuse, 1.25A or 2.5A1702186 or 1702187

Fuse holder1702005

Main switch1702050

Terminal block1702171Small column

1702154

Toroidal transformer1702172

Shoulder bolt, 5x251702153

Panel assembly1702133

Parts book

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© 2002 G

eneral Binding C

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NLPE

LINEFILTER

F1-F2

F3

X-LINE

S-LINE T1

DISPLAY

16x18

S1

M1 M2CUTTING

MOTOR

TRANSPORT

MOTOR

LOGIC BOARD

POWER SUPPLYBOARD

KEYBOARD

EDGE

SENSOR

LIMIT SWITCH

LIMIT SWITCH

LIMIT SWITCH LIMIT SWITCHHALLSENSORPCB PCB

SENSORHALL

PCB

SENSOR

HALL

PCB

SENSOR

HALL

230 V- 1,25A115 V- 2,5A

240V

220V

115V

0V

10V

24V

0V

0V

KBPC25

brown

blue

yel/grn

brown

blue

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faston

bla

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12

3

redblackwhite

whiteblackred 1

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3

red

bla

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3 2 1

JST3 pin

3 pinJST

JST3 pin

JST3 pin

JST

JST6 pin

8 pin

JST

JST

10 pin

JST 3 pin

MolexMinifit4 pin

AMP

AMP 3 pin

2 pin JST

1

2

3

4

1234

green

red

whiteblack

6

VccGndLEDSignal

1

3

2

4

65

8

+-

signal

-+

signal

12 35610 7

EMPTY FULL

1 2

12 V5 VGndOut Free 2Out Free 1Motor cut BWRMotor cut FWRMotor cut BrakeStepping motor CKStepping motor FW/BWStepping motor WR/StbResout 12Resout 5

15

1312

1110987654321

15 pin15 pin

1

2345

67

891011

1213

15

1234

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BACK

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EMITTER

10Amp

J1

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DIM. ASSHOWN

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by

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PROPRIETARY

C

ELECTRICAL SCHEMATICDISCOVERY CUTTER

1711985-12N/AN/A01/14/02

General Binding CorporationOne GBC Plaza

Northbrook, IL 60062-4195

Documents

Discovery Cutter Illustrated Parts Book ( 1711985 ) › media › manuals › gbc_discovery_cutter… · DRAWING # PART # DESCRIPTION 6 1702000 Spring 6 1702001 Ring 6 1702002 Shaft