Dis Assembly Notebook HP 550

EL-MF877-00 Page 1Template Revision A

Product End-of-Life Disassembly InstructionsProduct Category: Notebooks and Tablet PCs

Marketing Name / Model[List multiple models if applicable.]

Name / Model #1 HP 540

Name / Model #2 HP 550

Name / Model #3

Name / Model #4

Name / Model #5

Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructionsfor the disassembly of HP products to remove components and materials requiring selective treatment, as defined by EUdirective 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE).

1.0 Items Requiring Selective Treatment

1.1 Items listed below are classified as requiring selective treatment.1.2 Enter the quantity of items contained within the product which require selective treatment in the right column, asapplicable.

Item Description Notes

Quantityof itemsincludedin product

Printed Circuit Boards (PCB) or Printed CircuitAssemblies (PCA)

With a surface greater than 10 sq cm 3

Batteries All types including standard alkaline and lithium coinor button style batteries

2

Mercury-containing components For example, mercury in lamps, display backlights,scanner lamps, switches, batteries

1

Liquid Crystal Displays (LCD) with a surface greaterthan 100 sq cm

Includes background illuminated displays with gasdischarge lamps

1

Cathode Ray Tubes (CRT) 0

Capacitors / condensers (Containing PCB/PCT) 0

Electrolytic Capacitors / Condensers measuringgreater than 2.5 cm in diameter or height

0

External electrical cables and cords 0

Gas Discharge Lamps 0

Plastics containing Brominated Flame Retardants 0

Components and parts containing toner and ink,including liquids, semi-liquids (gel/paste) and toner

Include the cartridges, print heads, tubes, ventchambers, and service stations.

0

Components and waste containing asbestos 0

Components, parts and materials containingrefractory ceramic fibers

0

Components, parts and materials containingradioactive substances

0

EL-MF877-00 Page 2Template Revision A

2.0 Tools Required

List the type and size of the tools that would typically be used to disassemble the product to a point where componentsand materials requiring selective treatment can be removed.

Tool Description Tool Size (ifapplicable)

Description #1 Motor-screw-driver “+”Cross headof screwdriver

Description #2 Motor-screw-driver “*”TORX T8(2.31mm)

Description #3 Motor-screw-driver “-”

3.0 Product Disassembly Process

3.1 List the basic steps that should typically be followed to remove components and materials requiring selective treatment:

1. Follow steps described in Disassembly instruction (file attached).2. If parts can be removed without using a tool, remove it first.3. Use correct screwdriver and torque value before unlock the screw.4.5. .6.7.8.

3.2 Optional Graphic. If the disassembly process is complex, insert a graphic illustration below to identify the itemscontained in the product that require selective treatment (with descriptions and arrows identifying locations).

MANUFACTURING PROCESS INSTRUCTIONSMECHANICAL ASSEMBLY

MODEL :DDD

Auditor： Tabulator： Wang Fang

1.00

Station Version Station Version Station Version Station Version Station Version Station Version

1 1.00 9 1.00 17 1.00 25 1.00

2 1.00 10 1.00 18 1.00 26 1.00

3 1.00 11 1.00 19 1.00 27 1.00

4 1.00 12 1.00 20 1.00 28 1.00

5 1.00 13 1.00 21 1.00 29 1.00

6 1.00 14 1.00 22 1.00 30 1.00

7 1.00 15 1.00 23 1.00

8 1.00 16 1.00 24 1.00

StationStationStationStation Ver.Ver.Ver.Ver.

ALL 1.**2007/7/20 First SOP Tian Su-kun

A.Current station version list:A.Current station version list:A.Current station version list:A.Current station version list:

B.Version Modify list:B.Version Modify list:B.Version Modify list:B.Version Modify list:

DateDateDateDate ContentContentContentContent DesignDesignDesignDesign

Written by:Written by:Written by:Written by: Wang FangWang FangWang FangWang Fang Revision:Revision:Revision:Revision:

Date:Date:Date:Date: 2007/7/202007/7/202007/7/202007/7/20 Page:Page:Page:Page: 1 of 521 of 521 of 521 of 52

Sub-assembly name:Sub-assembly name:Sub-assembly name:Sub-assembly name: DDD FA Dis ASS’YDDD FA Dis ASS’YDDD FA Dis ASS’YDDD FA Dis ASS’Y

Document No.:Document No.:Document No.:Document No.: SOP SOP SOP SOP DDDDDDDDDDDD FA Dis FA Dis FA Dis FA Dis Ass’y Ass’y Ass’y Ass’y

Working InstructionDocument No. : SOP DDD FA Dis-ASS’Y StationStationStationStation：：：：____________________________________________

NameNameNameName：：：： VerVerVerVer....：：：：_____ _____ _____ _____ DateDateDateDate：：：：____________________________________________

Fixture List(Fixture standard) Qty Fixture List(Fixture standard) Qty

Tabulator： Issuing department：IEWang Fang

If finding some defects, notice the gaffer and assistantPoints for attention:

Fig.1

Fig.2

WLAN

Cover

DDR Cover

1.Disassemble Battery.( Fig.1).2.Disassemble DDR Cover and screws.(Fig.2)3.Disassemble WLAN COVER and screw.(Fig.3)�Torque:2.0 ± 0.5 Kgf．cm

Disassemble battery, disassemble COVER

1(1/1)

Electric-crossing screwdriver

1

Fig.3

1.00 2007/7/20






HDD Cover

Disassemble HDD

2(1/1)

Fig.1

Electric-crossing screw driver

1

1.Disassemble HDD COVER and screw*2(Fig.1)

�Torque：2.0 ± 0.5 Kgf．cm

2.Disassemble HDD Screws and HDD(Fig.2)


Fig.2

1.00 2007/7/20






1.Loosen screws (60520D046304) *4�Torque：2.0 ± 0.5Kgf．cm

Loosen bottom case screws

3(1/1)

17 “

4

2

13

Electric-hexagonal screwdriver 1

Only For 17”

1.00 2007/7/20






Loosen screw

4(1/3)

Fig.1

Electric-hexagonal screwdriver1

2 143

1.Loosen screws (60520D046304)*4(1-4)�Torque：2.0 ± 0.5 Kgf．cm

For 14”

1.00 2007/7/20






1.Loosen bottom case screws(60520D046304) *3:Fig.1

�Torque：2.0 ± 0.5Kgf．cm

Loosen screws

4(2/3)

Fig.1

2

13

For 15”

1.00 2007/7/20







17 “

32

1. Loosen bottom case screws (60520D046304) *4:Fig.1


Loosen screws

4(3/3)

Fig.11

4

For 17”

1.00 2007/7/20







Loose screw

5(1/3)

21

图一图一图一图一 1.Loose SW Cover screws*2 (6052A0051301),Fig.1�Torque：2.0 ± 0.5 Kgf．cm2.Loosen bottom case screws(60520D046304)*3:Fig.2�Torque：2.0 ± 0.5 Kgf．cm

2

3

图二图二图二图二

1

For 14”

1.00 2007/7/20







Loosen screws

5(2/3)

2 13

Fig.1 1.Loosen SW Cover screws*3 (6052A0051301),Fig.1�Torque：2.0 ± 0.5 Kgf．cm2.Loosen bottom case screws*2 (6052A0021902),Fig.2�Torque：2.0 ±0.5 Kgf．cm

Fig.2

2 1

For 15”

1.00 2007/7/20







1.Loosen SW Cover screws*3 (6052A0051301) , 1~3�Torque：2.0 ± 0.5 Kgf．cm2.Loosen bottom case screws(6052A0021902) * 2 , 4~5 �Torque：2.0 ± 0.5 Kgf．cm

Loosen screws

5(3/3)

2 13

Fig.1

5 4

For 17”

1.00 2007/7/20







1.Take down WLAN cable (Fig.1),2.Take down ODD (Fig.1),3.Take down HDD slot screw*1(6052A0030401),Fig.3�Torque：1.5 ± 0.5 Kgf．cm

Take down WLAN Cable and ODD

6(1/1)

Fig.1

Fig.2

1

Fig.3

1.00 2007/7/20







Disassemble K/B

7(1/1)

Fig.2

Fig.11.Tunrn over ,open LCM2.Take down S/W Cover (Fig.1)�Disassembly sequence

C—2—B3. Open K/B (Fig.2)

11

2 2

AB

A

C

1.00 2007/7/20






Disassemble K/B

8(1/1)

Fig.2

Fig.11.Turn over, open LCM.2.Take down S/W Cover (Fig.1)�Disassembly sequence

C—2—B3. Open K/B (Fig.2)

11

2 2

AB

A

C

1.00 2007/7/20






Take down SW/C and K/B FFC

9(1/1)

Fig.11.Take down K/B FFC from MB

CNTR(Fig.1)2.Take down K/B3.Take down S/W FFC from MB CNTR4.Take down SW/C .

1.00 2007/7/20






1.Take down screws*2 (6052A0030401)(Fig.2)

�Torque：1.5 ± 0.5 Kgf．cm2.Disassemble speaker

(6039B0015002/6039B0014402 )CNTR from MB(Fig.1)

Disassemble speaker

10(1/3)

Fig.1

Fig.2

For 14”

1.00 2007/7/20







Disassemble speaker

10(2/3)

Fig.1

Fig.2

For 15”

1.Take down screws*2 (6052A0030401)(Fig.2)

�Torque：1.5 ± 0.5Kgf．cm2.Disassemble speaker

(6039B0015002/6039B0014402 )CNTR from MB(Fig.1)

1.00 2007/7/20







1.Take down screws*2 (6052A0030401)(Fig.2)�Torque：1.5 ± 0.5 Kgf．cm

2. Take down speaker (6039B0015001/6039B0014401)

CNTR from MB(Fig.1)

Disassemble speaker

10(3/3)

Fig.1

Fig.2

For 17”

1.00 2007/7/20







1. Take down Antenna cable.(Fig.1)2. Disassemble Antenna Cable.(Fig.2)

Take down Antenna cable

11(1/3)

Fig.2

Fig.1

For 14”

1.00 2007/7/20






11(2/3)

Fig.1

Disassemble Antenna cable

Fig.2

chopsticks 1

For 15”

1.00 2007/7/20

1. Take down Antenna cable (Fig.1)2.Disassemble Antenna Cable(Fig.2)






11(3/3)

Fig.1


For 17”

1.00 2007/7/20

1. Take down Antenna cable (Fig.1)2.Disassemble Antenna Cable(Fig.1)






Disassemble Antenna & Lid SW Cable

12(1/3)

1. Take down Lid SW Cable from MB CNTR,(Fig.1)

2. Disassemble Lid SW Cable & Antenna Cable (Fig.1&2)

Fig.1

Lid SW Cable

Antenna Cable

For 14”

1.00 2007/7/20

Fig.2







12(2/3)

Fig.1

For 15”

Lid SW Cable

Antenna Cable

1.00 2007/7/20

1. Take down Lid SW Cable from MB CNTR,(Fig.1)

2. Disassemble Lid SW Cable & Antenna Cable (Fig.1&2)

Fig.2







12(3/3)

Fig.1

For 17”

1.00 2007/7/20

Fig.2

1. Take down Lid SW Cable from MB CNTR,(Fig.3),

2. Disassemble Lid SW Cable & Antenna Cable(Fig.1&2)

Fig.3






Disassemble Lid SW and LCM cable

13(1/3)

1. Disassemble Lid SW board (1310A2139703)on the top case position latch(Fig.1)

2. Disassemble LCM cable (Fig.2)

Fig.1

For 14”

1.00 2007/7/20

Fig.2






13(2/3)

Fig.1

For 15”

1.00 2007/7/20Disassemble Lid SW and LCM cable



Fig.2






13(3/3)

图图图图二二二二

For 17”

1.00 2007/7/20Disassemble Lid SW and LCM cable

图二图二图二图二



Fig.1

Fig.2






Disassemble screws

14(1/2)

1.Disassemble LCM cable2.Take down screws*2 (60520D046304) �torque：3.0 ± 0.5 Kgf．cm

21

Fig.2

For 15”

1.00 2007/7/20







21

Fig.1

Disassemble screws, disassemble LCM cable

14(2/2)

For 17”

1.00 2007/7/20

1.Disassemble LCM cable.2.Take down screw*2 (60520D046304) �torque：3.0 ± 0.5Kgf．cm







Disassemble LCM

15(1/1)

21

1.Fetch one side of LCM, Disassemble screws*2 (60520D046304)

�Torque：3.0 ±0.5 Kgf．cm

2.Disassemble LCM

For 14”

Fig.1

21

Fig.2

For 15”

21

Fig.3

For 17”

1.00 2007/7/20







1.Turn over the whole unit2. Disassemble ODD slot screws (6052B0097001) * 3 (1~3)�Torque：2.0 ± 0.5 Kgf．cm�Screw can’t be stripped.

Disassemble ODD slot screws

16(1/1)

3

2

1

Fig.1

3

2

1

Fig.2

For 14”

For 15”

1

2

3

For 17”

Fig.3

1.00 2007/7/20

Electric-crossing screwdriver1






1. Disassemble bottom case screws (60520D046304) * 5�Torque：2.0 ± 0.5 Kgf．cm

Disassemble bottom case screws

17(1/3)

34 2 1

For 14”

1.00 2007/7/20

5








17(2/3)

5


4 3 21

For 15”

1.00 2007/7/20









17(3/3)

5

13

4 2

For 17”

1.00 2007/7/20







1.Disassemble screws under the case*2(60520D046304), Fig.1�Torque：2.0 ± 0.5 Kgf．cm2.Turn over it.3.Disassemble screws*2(60520D046304),Fig.2

Disassemble screws

18(1/3)

2 1

Fig.2

Fig.1

4 3

For 14”

1.00 2007/7/20







18(2/3)

Disassemble screws

1.Disassemble bottom case screws(60520D046304) * 2, Fig.12.Turn over it3.Disassemble screws*3(60520D046304),Fig.2�Torque：2.0 ± 0.5 Kgf．cm

3 2

1


图图图图一一一一

2 1

For 15”

1.00 2007/7/20


Fig.1

Fig.2






Disassemble screws

18(3/3)

1.Disassemble screws*2(60520D046304)Fig.12.Turn over it3.Disassemble screws*3(60520D046304)Fig.2�Torque：2.0 ± 0.5Kgf．cm

23

1



2 1

For 17”

1.00 2007/7/20


Fig.1

Fig.2






Disassemble TPCB

1. Disassemble top case (Fig.1)2. Disassemble TOUCH PAD FFC from M/B(Fig.2)

19(1/3)


For 14”

1.00 2007/7/20

Fig.1

Fig.2






Disassemble TPCB

19(2/3)


•FP CNTR

For 15”

1. Disassemble top case (Fig.1)2. Disassemble TOUCH PAD FFC from

M/B(Fig.2)。

1.00 2007/7/20

Fig.1

Fig.2






Disassemble TPCB

19(3/3)

Fig.1


1. Disassemble top case (Fig.1)2. Disassemble TOUCH PAD FFC from

M/B(Fig.2)。

For 17”

1.00 2007/7/20

Fig.2






20(1/1)

Disassemble Bluetooth

1.Disassemble Bluetooth screws (6052A0004501) *2

2.Disassemble Bluetooth Cable from MBCNTR(Fig.2)

3.Disassemble Cable(6017A0042901) and Bluetooth


Fig.1

2

1

Fig.2

Fig.3

Fig.4

For 14” For 15”

For 17”

1.00 2007/7/20


Chopsticks 1






21(1/1)

Disassemble ODD extension plate

1.Disassemble ODD Extension plateScrew (6052A0020401 )*2(Fig.1)

�For 15” Only2. 1.Disassemble ODD Extension plate

Screw (Fig.2)�For 17” Only�Torque：1.5 ± 0.5 Kgf．cm

Fig.2

17”

4

2

1

3

Fig.11

2

1.00 2007/7/20







22(1/1)

Disassemble RJ11cable, take down screws

1. Disassemble RJ11 Cable (Fig.2)2. Disassemble MB screws*2(6052A0004501)

（Fig.3）.�Torque：1.0 ± 0.5 Kgf．cm

Fig.1 OK NG

Fig.2

Fig.3

1.00 2007/7/20

Electric-crossing screwdriver1






23(1/1)

Disassemble Battery inverter board and MB

1.Disassemble 17” Batt. Extension plate and screws*3 (6052B0001601) (Fig.1)

�For 17” Only2.Disassemble M/B Screws *1 (6052B0001601)

(Fig.2)�Torque：2.0 ± 0.5 Kgf．cm

Fig.1

17”使用使用使用使用

123

Fig.2

1.00 2007/7/20

Fig.3







24(1/2)

Disassemble M/B

Fig.1

Fig.2

2

1

CRT port

1.Disassemble M/B

1.00 2007/7/20

3

Fig.3

17’ 15’






24(2/2)

Disassemble ODD inverter board

1.Disassemble 15” ODD inverter board (Fig.1)17” ODD inverter board (Fig.2)

Fig.1

For 15”

Fig.2

For 17”

1.00 2007/7/20






1.Take down screws * 2 (6052B0001601)

2.Disassemble FAN(Fig.1&2）(6033B0006301)

�Torque：2.0±0.5kgf/cm*cm

Disassemble FAN

25(1/1)

Fig.1

1

2

Set 风风风风扇扇扇扇

Fig.2

1

2

Set Fan

For 14”&15”

For 17”

1.00 2007/7/20


Working bench 1






26(1/1)

Disassemble WLAN

Fig.1 For UMA MB

1

1. Disassemble two screws of WLAN(6052A0030401) (Fig.1),

2. Disassemble WLAN3. Take down two elastic screws of

Thermal(Fig.2)( For discrete )

� Torque：1.5 ± 0.5 Kgf．cm


M/B fixture 1

2

For DIS MB

Fig.2

1

2

3

4

1.00 2007/7/20






1. Take down thermal screws*42. Disassemble THERMAL MODULE from M/B� Torque：1.5 ± 0.5 Kgf．cm

Disassemble CPU THERMAL

27(1/1)

Fig.1

6043B0034801UMA

Part No.

For UMA MB

1

2

3

4

1.00 2007/7/20


M/B fixture 1






28(1/2)

CLOSED

OPEN

Flat screwdriver 1

Absorbing pen 1

Disassemble CPU

Fig.1

Fig.2

OK

CPU is stuck on SOCKETsmoothly and completely

NG

CPU is inserted in SOCKETincompletely

Fig.3

1.Put MB on supporting fixture.

2.Take down CPU from CPU SOCKET

(anticlockwise direction)

3.Absorb CPU with absorbing pen.

1.00 2007/7/20






1.Disassemble DDR1, DDR2,

Disassemble DDR

28(2/2)

Fig.1

1.00 2007/7/20






29(1/1)

Disassemble MODEM and RJ11

1. Take down two screws(6052A0030401) and take down MODEM ,(Fig.1&2)2.Disassemble RJ11 Cable from PCB Cable Trim Clip3. Disassemble RJ11 CABLE(6017B0119501) (Fig.3)� Torque：1.5 ± 0.5 Kgf．cm

图图图图三三三三

1

1

1

2MODEM

Cable Trim Clip


Electric-hexagonal screwdriver

M/B fixture

1

1

1.00 2007/7/20

Fig.1

Fig.2

Fig.3






30(1/1)

1.00 2007/7/20Visual inspect M/B

1. Cosmetic inspect�Don’t touch LED lamp when fetching M/B(Fig.1)�Cable trim clip can’t be dropped(Fig.1)�Check Audio Jack iron dropped or not(Fig.1)�Check LCM CNTR PIN whether tilted or broken (Fig.2)

Position for fetching M/B

Fig.1

LED Lamp

Cable trim clip

Fig.2

Documents

Dis Assembly Notebook HP 550