34
03 . 01 DIN Power up to 6 A Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, interface connectors I/U Page Technical characteristics types D and E .............................. 03.10 Type D connectors .................... 03.11 Type E connectors .................... 03.15 Pin shrouds ......................... 03.19 Technical characteristics piggyback connectors ........................ 03.22 Piggyback connectors ................. 03.23 Technical characteristics types F, F9, FM and 2F ....................... 03.26 Type F connectors .................... 03.27 Type F9 connectors ................... 03.37 Type FM connectors .................. 03.38 Type 2F connectors ................... 03.40

Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

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Page 1: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.01

DIN

Pow

er

up to

6 A

Directory chapter 03 – DIN Power (up to 6 A)

Types D, E, F, FM, 2F, F9, interface connectors I/U Page

Technical characteristics types D and E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03.10

Type D connectors . . . . . . . . . . . . . . . . . . . . 03.11

Type E connectors . . . . . . . . . . . . . . . . . . . . 03.15

Pin shrouds . . . . . . . . . . . . . . . . . . . . . . . . . 03.19

Technical characteristics piggyback connectors . . . . . . . . . . . . . . . . . . . . . . . . 03.22

Piggyback connectors . . . . . . . . . . . . . . . . . 03.23

Technical characteristics types F, F9, FM and 2F . . . . . . . . . . . . . . . . . . . . . . . 03.26

Type F connectors . . . . . . . . . . . . . . . . . . . . 03.27

Type F9 connectors . . . . . . . . . . . . . . . . . . . 03.37

Type FM connectors . . . . . . . . . . . . . . . . . . 03.38

Type 2F connectors . . . . . . . . . . . . . . . . . . . 03.40

Page 2: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.10

DIN

Pow

er

up to

6 A

Technical characteristics Types D and E

Current carrying capacityThe current carrying capacity is limited by maximum temperature of materials for inserts and contacts including terminals. The current capacity curve is valid for continuous, non interrupted current loaded contacts of connectors when simultaneous power on all contacts is given, without exceeding the maximum temperature.

Control and test procedures according to DIN IEC 60 512

Fitting the crimp contactsAfter crimping the wires onto the contacts with the help of a crim-ping tool or an automatic crimping machine the contacts should be correctly oriented and inserted into the cavities of the connector moulding in the required configuration. They snap into position and are firmly held in place. A light pull on the wire assures the correct tensile strength of  the contact. When using stranded wires with a gauge below 0.37 mm² an insertion tool is necessary.

Removing the crimp contactsThe removal tool is inserted into a slot on the side of the respective crimp cavity. This action compresses the contact retaining spring therefore the contact can then be easily withdrawn using a light pull on the wire. This action will cause no damage to the contact/wire which can be repositioned/refitted as necessary. The drawing demonstrates the crimp removal procedure (max. 5x).

Wor

king

 cur

rent

Ambient temperature

Removal tool

Number of contactsType D 32Type E 48

Contact spacing (mm)Type D 5,08Type E male connector 5.08 x 5.08

male connector 2.54 x 5.08 female connector 5.08 x 5.08

Working current  6 A max.see current carrying capacity chart

ClearanceTypes D und E ³ 3.0 mmType E male connector ³ 1.6 mmrow separation 2.54 mm

Creepage ³ 3.0 mm

Working voltageThe working voltage also depends according to the safety on the clearance and creepage regulations of the equipment dimensions of the pcb itself and Explanations see chapter 00the associated wiring

Test voltage Ur.m.s. 1.55 kV

Contact resistance £ 15 mWInsulation resistance ³ 1012 W for standard articles ³ 1011 W for special NFF articles

(with part-no. ending 222)

Temperature range – 55 °C … + 125 °CThe higher temperature limit – 40 °C … + 105 °C includes the local ambient and for press-in connectorsheating effects of the contacts under load

Degree of protection for crimp IP 20terminal according to DIN 40 050

Electrical termination Solder pins for pcbconnections Ø 1.0 ± 0.1 mm according to IEC 60 326-3

  Wrap posts 1 x 1 mm diagonal 1.34-1.45 mm Angled solder pins 1 x 1 mm for pcb connections Ø 1.6 ± 0.1 mm Solder lugs  Crimp terminal 0.09-1.5 mm²

Compliant press-in terminationsPCB thickness ³ 1.6 mmRecommended PCB holes see recommendation page 00.25for press-in technology in acc. to EN 60 352-5

Insertion and withdrawal force 32 way £ 40 N 48 way £ 75 N

MaterialsMouldings Thermoplastic resin, glass-fibre filled, UL 94-V0Contacts Copper alloy

Contact surface Contact zone Selectively gold plated according to performance level1)

1) Explanation of performance levels see chapter 00

Mating conditions see chapter 00Coding systems see chapter 00Mounting clips see chapter 00

Page 3: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.11

09 04 132 7921 09 04 132 6921 09 04 132 2921 09 04 132 6921 222f) 09 04 132 2921 222f)

32

09 04 332 6921b)

09 04 632 6921c)

32 09 04 332 6919b)d)

30 + 2 09 04 132 6951

09 04 632 6951c) 09 04 632 2951c)

32 09 04 132 6922

30 + 2 09 04 132 6952

SMC

DIN

Pow

er

up to

6 A

DIN 41 612 · Type D

Male connectors

Number of contacts

32

Number ContactIdentification of contacts arrangement

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

3 2 1

Male connector with angled solder pins

Male connector with straight solder pins

Dimensions

Board drillingsMounting side

Angledsolder pins

Male connectors with 2 leading contacts [(0.8 mm) pos. a2 and a32]Other contact arrangements on request

b) Connectors with snap-in clips see chapter 00c) Connectors with coding see chapter 00

Dimensions in mm

Straightsolder pins

all holes

d) CTI > 400f) Railway classification NFF 16-101, Smoke index: F1,

Flammability class: I2

Page 4: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.12

32 09 04 232 7832 09 04 232 6832 09 04 232 2832

c)09 04 732 6832c)

32 09 04 232 7821

09 04 232 6821

09 04 232 2821

c)09 04 732 6821c)

09 04 232 7831 09 04 232 6831 09 04 232 2831 09 04 232 6831 222f) 09 04 232 2831 222f)

32

b)09 04 332 6831b) c)09 04 732 6831c)

32 09 04 232 7823 09 04 232 6823 09 04 232 2823

a b 20 l 1

a 2.9 4.5

DIN

Pow

er

up to

6 A

DIN 41 612 · Type D

Female connectors

Number of contacts

32

Number ContactIdentification of contacts arrangement

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

3 2 1

Female connector with solder pins 2.9 mm

Female connector with wrap posts 20 mm

Female connector with solder pins 4.5 mm

Female connector with solder lugs

Dimensions

Panel cut out

Board drillingsMounting side

Dimensions in mm

Contact arrangementView from termination side

all holes

Solder pins

Wrap posts

Solder lugs

b) Connectors with snap-in clips see chapter 00c) Connectors with coding see chapter 00

f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Page 5: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.13

32

09 04 232 7826 09 04 232 6826 09 04 232 2826 09 04 232 6826 222f)

09 06 000 99121)

DIN

Pow

er

up to

6 A

DIN 41 612 · Type D

Female connectors

Number of contacts

32

Number ContactIdentification of contacts arrangement

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

3 2 1

Female connector with angled solder pins 1 x 1 mm

Dimensions

Fixing bracket Metal

1) order 2 pieces for one connector

Board drillingsMounting side

Dimensions in mm

all holes

f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Page 6: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.14

32 09 04 032 3213f)

1 09 06 000 6484 09 06 000 6474 2 09 06 000 6481 09 06 000 6471 3 09 06 000 6482 09 06 000 6472

1 09 06 000 7484 09 06 000 7474 2 09 06 000 7481 09 06 000 7471 3 09 06 000 7482 09 06 000 7472

1 09 06 000 8484 09 06 000 8474 2 09 06 000 8481 09 06 000 8471 3 09 06 000 8482 09 06 000 8472

09 06 000 6420

FC 1 FC 2 FC 3

1 0.09 - 0.25 28 - 24 0.7 - 1.5 2 0.14 - 0.56 26 - 20 0.8 - 2.0 3 0.5 - 1.5 20 - 16 1.6 - 2.8

DIN

Pow

er

up to

6 A

DIN 41 612 · Type D

Female connectors

Number of contacts

max. 32

Number Identification of contacts Part No. Drawing Dimensions in mm

Female connector for crimp contacts

Order contacts separately

Female crimp FC contacts

Bandoliered contacts(approx. 2,500 pieces)

Bandoliered contacts(approx. 250 pieces)

Individual contacts1)

Wire gauge Insulation ø mm² AWG mm

3.5 + 0.5 mm of insulation is stripped from the wires to be crimpedFor the fabrication in line with the specification please use exclusively crimp tools approved by HARTING (see DIN EN 60 352-2)Insertion, removal and crimping tools see chapter 30

Identification Identification Wire gauge

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

2 1

Identification

Bandoliered contacts

Individual contacts

Shell housing 09 03 096 0501 see chapter 20

1) Packaging unit 1,000 pieces2) Solder contacts must not be used together with shell housing A. Special contact surface: 2 µm gold.f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Female contacts with solder lugs2)

(lockable)

Page 7: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.15

09 05 148 7921 09 05 148 6921 09 05 148 2921 09 05 148 6921 222f) 09 05 148 2921 222f)

48

b)09 05 348 6921b) c)09 05 648 6921c) c)09 05 648 2921c)

46 + 2 09 05 148 6951

48

09 05 148 7931 09 05 148 6931 09 05 148 2931 c)09 05 648 6931c)

48 b)09 05 148 6920d)

46 + 2 09 05 148 6961

I II

I

II

I

II

III

SMC

DIN

Pow

er

up to

6 A

DIN 41 612 · Type E

Male connectors

Number of contacts

48

Number ContactIdentification of contacts arrangement

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

3 2 1

Row separation termination side 5.08 mm

Row separation termination side 2.54 mm

Male connector with angled solder pins

Dimensions

Board drillingsMounting side

Angledsolder pins

Male connectors with 2 leading contacts [(0.8 mm) pos. a2 and a32]Other contact arrangements on request

b) Connectors with snap-in clips see chapter 00c) Connectors with coding see chapter 00

Dimensions in mm

d) CTI > 400f) Railway classification NFF 16-101, Smoke index: F1,

Flammability class: I2

Page 8: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.16

48 09 05 048 6924f)

M 2.5 DIN EN ISO 4 032

DIN

Pow

er

up to

6 A

DIN 41 612 · complementary to type E

Interface connector I

Number of contacts

48

Number Identification of contacts Part No. Drawing Dimensions in mm

Performance level 2 acc. to IEC 60 603-2

Interface connector I with solder pins 0.6 x 0.6 mm

Panel cut out

Board drillingsMounting side

Contact arrangement View from termination side

f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Page 9: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.17

1 09 06 000 6484 09 06 000 6474 2 09 06 000 6481 09 06 000 6471 3 09 06 000 6482 09 06 000 6472

1 09 06 000 7484 09 06 000 7474 2 09 06 000 7481 09 06 000 7471 3 09 06 000 7482 09 06 000 7472

1 09 06 000 8484 09 06 000 8474 2 09 06 000 8481 09 06 000 8471 3 09 06 000 8482 09 06 000 8472

09 06 000 6420

48

09 05 048 3202f)

c)09 05 548 3202c)

FC 1 FC 2 FC 3

1 0.09 - 0.25 28 - 24 0.7 - 1.5 2 0.14 - 0.56 26 - 20 0.8 - 2.0 3 0.5 - 1.5 20 - 16 1.6 - 2.8

DIN

Pow

er

up to

6 A

DIN 41 612 · Type E

Female connectors

Number of contacts

max. 48

Number Identification of contacts Part No. Drawing Dimensions in mm

Female connector for crimp contacts

Order contacts separately

Contact arrangement View from termination side

Shell housing 09 05 048 0501 see chapter 20

c) Connectors with coding see chapter 00f) Railway classification NFF 16-101, Smoke index: F1,

Flammability class: I2

Female crimp FC contacts

Bandoliered contacts(approx. 2 ,500 pieces)

Bandoliered contacts(approx. 250 pieces)

Individual contacts1)

    Wire gauge    Insulation ø     mm²  AWG  mm

Identification Identification  Wire gauge

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

2 1

Identification

Bandoliered contacts

Individual contacts

Female contacts with solder lugs2)

(lockable)

1) Packaging unit 1,000 pieces2) Solder contacts must not be used together with shell housing A.

Special contact surface: 2 µm gold.

3.5 + 0.5 mm of insulation is stripped from the wires to be crimpedFor the fabrication in line with the specification please use exclusively crimp tools approved by HARTING (see DIN EN 60 352-2)Insertion, removal and crimping tools see chapter 30

Page 10: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.18

48 09 05 248 7832 09 05 248 6832 09 05 248 2832

09 05 248 7831 09 05 248 6831 09 05 248 2831 48 b)09 05 348 6831b) 09 05 248 2831 222f)

c)09 05 748 6831c) c)09 05 748 2831c)

48 09 05 248 7821 09 05 248 6821 09 05 248 2821

48 09 05 248 7823 09 05 248 6823 09 05 248 2823

48

09 05 248 6851 09 05 248 2851

09 05 248 6851 222f)

Y

DIN

Pow

er

up to

6 A

DIN 41 612 · Type E

Female connectors

Number of contacts

48

Number ContactIdentification of contacts arrangement

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

3 2 1

Dimensions

Panel cut out

Board drillingsMounting side

Dimensions in mm

Contact arrangementView from termination side

Wrap posts for interfacing selectively gold plated (performance level 2)b) Connectors with snap-in clips see chapter 00c) Connectors with coding see chapter 00

Female connector with solder pins

2,9 mm

4,5 mm

Female connector with wrap posts

20 mm

Female connector with solder lugs

Female connector with press-in pins

11,5 mm

Solder pins

Wrap postsPress-in pins

Solder lugs

a 2,9 4,5 20 l 1 11,5

f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

YSolder 1 ± 0.1

Press-in see recommendation page 00.25

Page 11: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.19

IV

III

II

I

II

I

III

IV

II

I

09 03 000 9914

09 03 000 9921f)

09 05 000 9924

09 05 000 9914f)

09 05 000 9922

09 05 000 9912f)

2.8 3.6

2.8 3.6

3.4 3.0

3.4 3.0

DIN

Pow

er

up to

6 A

pcb-thickness Dimension XIdentification + 0.2 / - 0.3 - 0.1 Part No.

Pin shrouds for type Ewith press-in pins

Number of contacts

48

Pin shroud

Pin shrouds

with locking levers

without locking levers

with locking levers

without locking levers

Dimensions

Locking lever for female connector type E1)

Fixing brackets for shell housing C1)

row

area for friction fitto interface pins

position

Dimensions in mm

1) order 2 pieces per connectorf) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Page 13: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.21

DIN

Pow

er

up to

6 A

Notes

Page 14: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.22

DIN

Pow

er

up to

6 A

Technical characteristics piggyback connectors

Current carrying capacityThe current carrying capacity is limited by maximum temperature of materials for inserts and contacts including terminals. The current capacity curve is valid for continuous, non interrupted current loaded contacts of connectors when simultaneous power on all contacts is given, without exceeding the maximum temperature.

Control and test procedures according to DIN IEC 60 512

Piggyback connectors for interfacing with female connectors with wrap posts 1 x 1 mm

The problem of interfacing systems designed for the distribution or collection of electronic signals can be overcome by the use of piggyback connectors. Designed to be mounted on the rear of DIN 41 612 type wire wrap female connectors (1 x 1 mm posts) these piggyback elements can be used to terminate input and output cables.

Distance fixing brackets are fitted to provide either a latching or screw fixing facility over the two level wire wrap plane.

The female crimp contacts used in these versions are designed for 1 x 1 mm posts.

After crimping they can be easily inserted into the chambers of the connector body with the aid of an insertion tool. Insertion errors can be simply rectified with the use of a removal tool.

2 and 3 row piggyback connectors can be mounted in shell housings C and open hood G. Security is provided by either latches or screws to the distance fixing brackets.

Number of contacts 16, 32, 48

Working current 6 A max.see current carrying capacity chart

Clearance 16 ways ≥ 1.6 mm 32, 48 ways ≥ 1.6 mm

Creepage 16 ways ≥ 1.6 mm 32, 48 ways ≥ 3.0 mm

Working voltageThe working voltage also depends according to the safety on the clearance and creepage regulations of the equipment dimensions of the pcb itself Explanations see chapter 00and the associated wiring

Contact resistance ≤ 20 mΩ

Insulation resistance ³ 1012 W for standard articles

Termination Crimp terminal 0.09-1.5 mm²

Materials Mouldings and hoods Thermoplastic resin, glass-fibre filledContacts Copper alloy

Wor

king

cur

rent

Ambient temperature

➀ with shell housing ➁ without shell housing

Page 15: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.23

16 09 04 016 3201f)

32 09 04 032 3215f)

48 09 05 048 3204f)II

I

III

DIN

Pow

er

up to

6 A

Piggyback connectors

Piggyback connectors for 1 x 1 mm wrap posts

Number of contacts

max. 48

Number Identification of contacts Part No. Drawing Dimensions in mm

Piggyback connector for crimp contacts

Order contacts separately

f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Page 16: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.24

II

I

II

I

09 06 000 6464 09 06 000 6461 09 06 000 6462

09 06 000 6454 09 06 000 6451 09 06 000 6452

09 04 000 9907f)

09 04 000 9906f)

09 06 000 9936f)

09 06 000 9937f)

DIN

Pow

er

up to

6 A

1 0.09-0.25 28-24 0.7-1.5 2 0.14-0.56 26-20 0.8-2.0 3 0.50-1.50 20-16 1.6-2.8

1 0.09-0.25 28-34 0.7-1.5 2 0.14-0.56 26-20 0.8-2.0 3 0.50-1.50 20-16 1.6-2.8

Piggyback connectors

Accessories

Number of contacts

max. 48

Number Identification of contacts Part No. Drawing Dimensions in mm

top (pos. 2)

bottom (pos. 32)

Distance fixing bra-ckets for female con-nectors

Type D Type E

top (pos. 2)

bottom (pos. 32)

Type F

Types D, E

bottom top

bottom top

Type F

FC1 FC2 FC3

Bandoliered contacts FC1

(approx. 2,500 pcs.) FC2FC3

Female FC crimp contacts

individual contacts1)

Identi- Wire gauge Insulations øfication mm² AWG mm

3.5 + 0.5 mm of insulation is stripped from the wires to be crimped.

For the fabrication in line with the specification please use exclusively crimp tools approved by HARTING (see DIN EN 60 352-2)

Crimping tools see chapter 30

Mateable with 1 x 1 mm wrap posts

1) Packaging unit 1,000 piecesf) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Identification

Page 17: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.25

09 03 096 0501 (15 mm) 09 05 048 0501 (20 mm) 09 02 000 9902 09 02 000 9903

09 06 000 9957

M 2.52)

DIN EN ISO 4 032

M 2.52)

DIN EN ISO 4 032

M 2.5 x 202)

DIN EN ISO 1207

M 2

.5 x

252)

DIN

EN

ISO

120

7M

2.5

2)

DIN

EN

ISO

403

2

M 2

.5 x

252)

DIN

EN

ISO

120

7M

2.5

2)

DIN

EN

ISO

403

2

DIN

Pow

er

up to

6 A

Piggyback connectors

Identification Drawing Dimensions in mm

Mounting examples of piggyback connectors

with housings

without housings

1) Number of contacts piggyback connector2) Doesn’t belong to the scope of supply

Shell housing C

Locking levers

see chapter 20

Open hood G

see chapter 20

Type D

Type D Type E Type F

Type E Type F

Page 18: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.26

DIN

Pow

er

up to

6 A

Technical characteristics Types F, F9, FM and 2F

Current carrying capacityThe current carrying capacity is limited by maximum temperature of materials for inserts and contacts including terminals. The current capacity curve is valid for continuous, non interrupted current loaded contacts of connectors when simultaneous power on all contacts is given, without exceeding the maximum temperature.

Control and test procedures according to DIN IEC 60 512

Fitting the crimp contactsAfter crimping the wires onto the contacts with the help of a crimping tool or an automatic crimping machine the contacts should be correctly oriented and inserted into the cavities of the connector moulding in the required configuration. They snap into position and are firmly held in place. A light pull on the wire assures the correct tensile strength of the contact. When using stranded wires with a gauge below 0.37 mm² an insertion tool is necessary.

Removing the crimp contactsThe removal tool is inserted into a slot on the side of the respective crimp cavity. This action compresses the contact retaining spring therefore the contact can then be easily withdrawn using a light pull on the wire. This action will cause no damage to the contact/wire which can be repositioned/refitted as necessary. The drawing demonstrates the crimp removal procedure (max. 5x).

Wor

king

 cur

rent

Ambient temperature

Removal tool

Number of contactsType F 48, 32Type FM 45Type 2F max. 24Type F9 max. 9

Contact spacing (mm) 5.08

Working current  6 A max.see current carrying capacity chart

Clearance ≥ 1.6 mm

Creepage ≥ 3.0 mm

Working voltageThe working voltage also depends according to the safety on the clearance and creepage regulations of the equipment dimensions on the pcb itself Explanations see chapter 00and the associated wiring

Test voltage Ur.m.s. 1.55 kV (contact-contact) 2.5 kV (contact-ground)

Contact resistance ≤ 15 mΩInsulation resistance ³ 1012 W for standard articles ³ 1011 W for special NFF articles

(with part-no. ending 222)

Temperature range – 55 °C … + 125 °CThe higher temperature limit – 40 °C … + 105 °Cincludes the local ambient for press-in connectorand heating effects of thecontacts under loadDuring reflow soldering max. + 240 °C for 15 s for SMC connectors

Electrical termination Solder pins for pcbconnections Ø 1 ± 0.1 mm according to IEC 60 326-3

  Wrap posts 1 x 1 mm diagonal 1.34-1.45 mm Crimp terminal 0.09-1.5 mm² Angled solder pins 1 x 1 mm for pcb connections Ø 1.6 ± 0.1 mm Solder lugs Compliant press-in terminationspcb thickness ≥ 1.6 mmRecommended pcb holes See recommendation page 00.25for press-in technology in acc. to EN 60 352-5

Insertion and withdrawal force 48 way ≤ 75 N 45 way ≤ 70 N 32 way ≤ 50 N 24 way ≤ 37 N

MaterialsMouldings Thermoplastic resin, glass-fibre filled, UL 94-V0Contacts Copper alloyContact surface Contact zone Selectively plated according to performance level1)

1) Explanation of performance levels see chapter 00

Mating conditions see chapter 00Coding systems see chapter 00 Mounting clips see chapter 00

Page 19: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.27

09 06 148 7901 09 06 148 6901 09 06 148 2901

48 09 06 148 6901 222f) 09 06 148 2901 222f)

b)09 06 348 6901b)

b)09 06 348 6901 222b)f)

48

09 06 148 7951d) 09 06 148 6951d) 09 06 148 2951d)

09 06 348 7951b)d) 09 06 348 6951b)d) 09 06 348 2951b)d)

32

09 06 132 7901 09 06 132 6901 09 06 132 2901 b)09 06 332 7901b)

09 06 132 7931 09 06 132 6931 09 06 132 293132 09 06 132 6931 222f)

b)09 06 332 6931b)

47 + 1

09 06 148 6921 09 06 148 2921 b)09 06 348 6921b)

31 + 1 09 06 132 7921 09 06 132 6921 09 06 132 2921

46 + 2 09 06 148 6925 09 06 148 2925

SMC

DIN

Pow

er

up to

6 A

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

3 2 1

DIN 41 612 · Type F

Male connectors

Number of contacts

48, 32

Number ContactIdentification of contacts arrangement

Male connector with angled solder pins1)

1 leading contact (position z 32)

2 leading contacts (positions b 2 + b 32)

Dimensions

Board drillingsMounting side

Dimensions in mm

all holes

Angledsolder pins

1) With shroud coding, see also chapter 00b) Connectors with snap-in clips see chapter 00d) CTI > 400f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Cross section of solder terminations

Cross area (A) of contacts row z, b, d: A = 0.29 - 0.34 mm²

Page 20: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.28

48 09 06 048 2905f)

32 09 06 032 2905f)

32 09 06 032 2941f)

48 09 06 048 2903f)

48 09 06 048 2963f)

32 09 06 032 2903f)

32 09 06 032 2963f)

DIN

Pow

er

up to

6 A

DIN 41 612 · complementary to type F

Interface connectors I

Number of contacts

48, 32

Number Contact Identification of contacts arrangement Part No. Drawing Dimensions in mm

Interface connector I with solder pins1)

0.6 x 0.6 mm

* Acc. to IEC 60 603-2, performance level 2 on request1) With shroud coding, see also chapter 00f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Board drillingsMounting side

Interface connector I with wrap posts1)

1 x 1 mm

Panel cut out

all holes

Contact arrangement View from termination side

Performance level 1*

Performance level 1*

without nut

with nut

without nut

with nut

Page 21: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.29

48 09 06 048 2906f)

09 06 001 9964

DIN

Pow

er

up to

6 A

DIN 41 612 · complementary to type F

Interface connector I

Number of contacts

48

Number Identification of contacts Part No. Drawing Dimensions in mm

Performance level 1 acc. to IEC 60 603-2

Interface connector I utilising female crimp contacts1)

Order crimp contacts separately see page 03.31

Panel cut out

Contact arrangement View from termination side

Shell housing see chapter 20

1) With shroud coding, see also chapter 00f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Shroud1)

for screw-fixing of shell housing D20 plastic or D20 metallised .

The shroud is assembled onto the Interface connector I and is screwfixed onto the pcb or to the rack.

Page 22: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.30

48 09 06 048 2981f)

M 3 x 8DIN EN ISO 1207

M 2

.5 x

6D

IN E

N IS

O 1

207

DIN

Pow

er

up to

6 A

DIN 41 612 · complementary to type F

Interface connector U

Number of contacts

48

Number Identification of contacts Part No. Drawing Dimensions in mm

Performance level 1 acc. to IEC 60 603-2

Interface connector U with wrap posts 1 x 1 mm

Mounting example

Contact arrangement View from termination side

f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Page 23: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.31

1 09 06 000 6484 09 06 000 6474 2 09 06 000 6481 09 06 000 6471 3 09 06 000 6482 09 06 000 6472

1 09 06 000 7484 09 06 000 7474 2 09 06 000 7481 09 06 000 7471 3 09 06 000 7482 09 06 000 7472

1 09 06 000 8484 09 06 000 8474 2 09 06 000 8481 09 06 000 8471 3 09 06 000 8482 09 06 000 8472

09 06 000 6420

48

09 06 248 3201 09 06 248 3201 222f)

FC 1 FC 2 FC 3

1 0.09 - 0.25 28 - 24 0.7 - 1.5 2 0.14 - 0.56 26 - 20 0.8 - 2.0 3 0.5 - 1.5 20 - 16 1.6 - 2.8

DIN

Pow

er

up to

6 A

DIN 41 612 · Type F

Female connectors

Number of contacts

max. 48

Number Identification of contacts Part No. Drawing Dimensions in mm

Female connector for crimp contacts1)

Order contacts separately

Contact arrangement View from termination side

Shell housing see chapter 20

1) With shroud coding, see also chapter 00

Female crimp FC contacts

Bandoliered contacts(approx. 2 ,500 pieces)

Bandoliered contacts(approx. 250 pieces)

Individual contacts2)

Wire gauge Insulation ø mm² AWG mm

Identification Identification Wire gauge

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

2 1

Identification

Bandoliered contacts

Individual contacts

Female contacts with solder lugs3)

(lockable)

2) Packaging unit 1,000 pieces3) Solder contacts must not be used together with shell housing A. Special contact surface: 2 µm gold.f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

3.5 + 0.5 mm of insulation is stripped from the wires to be crimpedFor the fabrication in line with the specification please use exclusively crimp tools approved by HARTING (see DIN EN 60 352-2)Insertion, removal and crimping tools see chapter 30

Page 24: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.32

48 09 06 248 7848 09 06 248 6848 09 06 248 2848

32 09 06 232 6848 09 06 232 2848

32 09 06 232 6858 09 06 232 2858

48 09 06 248 7835 09 06 248 6835 09 06 248 2835

09 06 248 6835 222f)

32 09 06 232 6835 09 06 232 2835

32 09 06 232 6845 09 06 232 2845

a 3.7 4.5

DIN

Pow

er

up to

6 A

DIN 41 612 · Type F

Female connectors

Number of contacts

48, 32

Number ContactIdentification of contacts arrangement

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

3 2 1

Female connector with solder pins 3.7 mm1)

Female connector with solder pins 4.5 mm1)

1) With shroud coding, see also chapter 00f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Dimensions

Dimensions in mm

Board drillingsMounting side

all holes

Solder pins

position

position

row

row

Page 25: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.33

48 09 06 248 7821 09 06 248 6821 09 06 248 2821

09 06 248 6821 222f) 09 06 248 2821 222f)

32 09 06 232 7821 09 06 232 6821 09 06 232 2821

32 09 06 232 7831 09 06 232 6831 09 06 232 2831

48 09 06 248 7823 09 06 248 6823 09 06 248 2823

32 09 06 232 7823 09 06 232 6823 09 06 232 2823

32 09 06 232 7843 09 06 232 6843 09 06 232 2843

09 06 232 6843 222f)

DIN

Pow

er

up to

6 A

DIN 41 612 · Type F

Female connectors

Number of contacts

48, 32

Number ContactIdentification of contacts arrangement

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

3 2 1

Female connector with wrap posts 22 mm

Female connector with solder lugs

open solder lug

Panel cut out

Dimensions

Identification strips for female connectors with wrap posts 09 06 000 9939f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Dimensions in mm

Contact arrangement

View from termination side

Solder lugs

Page 26: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.34

48 09 06 248 7833 09 06 248 6833 09 06 248 2833

09 06 248 6833 222f)

32 09 06 232 6833

32 09 06 232 6893

48 09 06 248 7834 09 06 248 6834 09 06 248 2834

09 06 248 6834 222f)

32 09 06 232 6834

32 09 06 232 7894 09 06 232 6894 09 06 232 2894

48

09 06 248 7832 09 06 248 6832 09 06 248 2832 09 06 248 2832 222f)

32

09 06 232 6832 09 06 232 2832 09 06 232 2832 222f)

32 09 06 232 6892

48 09 06 248 6837

32 09 06 232 6897

DIN

Pow

er

up to

6 A

DIN 41 612 · Type F

Female connectors

Number of contacts

48, 32

Number ContactIdentification of contacts arrangement

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

3 2 1

Female connector"low profile" with solder pins 3.7 mm

Female connector"low profile" with solder pins 4.5 mm

Dimensions

Board drillingsMounting side

Dimensions in mm

Solder pins

Press-in pins

Female connector“low profile“ with press-in pins4.5 mm

Female connector“low profile“ with press-in pins13 mm

a 3.7 4.5 4.5 13

f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

YSolder 1 ± 0.1

Press-in see recommendation page 00.25

all holes

row

position

row

position

Page 27: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.35

48 09 06 248 6826

32 09 06 232 6826

48 09 06 248 6836

32 09 06 232 6846

32 09 06 232 6836

II

II

II

I

I

II

I

II

I

I

09 06 000 99121)

09 06 000 99751)

DIN

Pow

er

up to

6 A

DIN 41 612 · Type F

Female connectors

Number of contacts

48, 32

Number ContactIdentification of contacts arrangement

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

3 2 1

Metal for version

Plastic for version

Female connector with angled solder pins 1 x 1 mm

Dimensions

Fixing bracket

Board drillingsMounting side

1) Order 2 piecesfor one connector

Dimensions in mm

performance level 1

or special

gold plating

on request

performance level 3

or special

gold plating

on request

Page 28: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.36

4 x 4 09 06 016 3301f)

16 x 1 09 06 016 3302f)

16 x 4 09 06 064 3302f)

DIN

Pow

er

up to

6 A

DIN 41 612 · complementary to type F

Universal adaptors

Number of contacts

64, 16

Number Identification of contacts Part No. Drawing Dimensions in mm

Universal adaptor utilising crimp contacts

crimp contacts see page 03.31

Panel cut out

f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Page 29: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.37

9 09 06 209 3201

9 09 06 109 3401DI

N P

ower

up

to 6

A

DIN 41 612 · complementary type F9

Female and male connectors

Number of contacts

max. 9

Number Identification of contacts Part No. Drawing Dimensions in mm

Female connector for crimp contacts

Order contacts separately

see page 03.31

see page 03.40

Female crimp contacts

Male connector for crimp contacts

Order contacts separately

Male crimp contacts

polarization

polarization

fixing

fixing

Page 30: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.38

45 09 06 145 2971DIN

Pow

er

up to

6 A

DIN 41 612 · complementary type FM

Male connectors

Number of contacts

45

Number Identification of contacts Part No. Drawing Dimensions in mm

Performance level 1 acc. to IEC 60 603-2

29 angled solder pins

16 cavities for male crimp contacts

Male connector

crimp contacts see page 03.40

Board drillingsMounting side

all holes

1) A special 48 way version with 3 extra angled solder contacts at position 16 (rows d, b, z) can be supplied

Page 31: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.39

09 06 024 3202f)

09 99 000 0172

45 09 06 045 2871f)

45 09 06 045 2875f)

I

I

DIN

Pow

er

up to

6 A

DIN 41 612 · complementary type FM

Female connectors

Number of contacts

45

Number Identification of contacts Part No. Drawing Dimensions in mm

Performance level 1 acc. to IEC 60 603-2

Female connector

Female mouldingwith 21 wrap posts 22 mm

with 21 solder pins 4.5 mm

Crimp mouldingfor 24 female crimp contacts

Removal tool for the crimp moulding

crimp contacts see page 03.31

Panel cut out

Contact arrangement View from termination side

Crimp moulding is supplied with the female mouldingLa

tche

s

The crimp moulding can be extracted with the help of the removal tool.

f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Page 32: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.40

24 09 26 024 3411

1 09 06 000 9564 09 06 000 9544 2 09 06 000 9561 09 06 000 9541 3 09 06 000 9562 09 06 000 9542

2 09 06 000 5541 3 09 06 000 5542

1 09 06 000 9574 09 06 000 9554 2 09 06 000 9571 09 06 000 9551 3 09 06 000 9572 09 06 000 9552

FC 1 FC 2 FC 3

1 0.09 - 0.25 28 - 24 0.7 - 1.5 2 0.14 - 0.56 26 - 20 0.8 - 2.0 3 0.5 - 1.5 20 - 16 1.6 - 2.8

DIN

Pow

er

up to

6 A

DIN 41 612 · complementary type 2F

Interface connector I

Number of contacts

max. 24

Number Identification of contacts Part No. Drawing Dimensions in mm

Interface connector I for male crimp contacts

Order contacts separately

Male crimp FC contacts

Bandoliered contacts(approx. 2,500 pieces)

Bandoliered contacts(approx. 250 pieces)

Individual contacts1)

Wire gauge Insulation ø mm² AWG mm

Identification Identification Wire gauge

Part No. Performance levels according to IEC 60 603-2. Explanation chapter 00

2 1

Identification

Bandoliered contacts

Individual contacts

1) Packaging unit 1,000 pieces

3.5 + 0.5 mm of insulation is stripped from the wires to be crimpedFor the fabrication in line with the specification please use exclusively crimp tools approved by HARTING (see DIN EN 60 352-2)Insertion, removal and crimping tools see chapter 30

Page 33: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.41

24 09 26 024 2981f)

M 3 x 8DIN EN ISO 12 07

DIN

Pow

er

up to

6 A

DIN 41 612 · complementary type 2F

Interface connector U

Number of contacts

max. 24

Number Identification of contacts Part No. Drawing Dimensions in mm

Performance level 1 acc. to IEC 60 603-2

Interface connector U with wrap posts 1 x 1 mm

Mounting example

Contact arrangementView from termination side

f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2

Page 34: Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F ... Connectors/e_din_03.pdf · Directory chapter 03 – DIN Power (up to 6 A) Types D, E, F, FM, 2F, F9, ... Insulation

03.42

24 09 26 024 3201f)

09 26 024 0401f)

09 26 000 9901f)

2 x

BZ

2.

2 x

9.5

DIN

ISO

14

81

DIN

Pow

er

up to

6 A

DIN 41 612 · complementary type 2F

Female connectors

Number of contacts

max. 24

Number Identification of contacts Part No. Drawing Dimensions in mm

Female connector for crimp contacts

Order contacts separatelysee page 03.31

Shell housing A with integrated fixing screws

Open hood

Supplied with:

Shell 2x

Locking screw 2x

Screw M3x10 2x

Nut M3 2x

Screw BZ 2.9x9.5 2x

Cable clamp 1x

Tension relief 1x

Supplied with:

Open hood 1x

Locking screw 2x

Screw BZ 2.2x9.5 2x

Cable tie 1x

f) Railway classification NFF 16-101, Smoke index: F1, Flammability class: I2