Digitalized Intelligent Asset Performance Management

PLANT FLOOR EAM / CMMS

ProactiveAsset Life/Health Maintenance

Real-Time & HistoricalAsset Conditions

Emerging Failure Conditions, Opportunistic Predictive Maintenance, Opportunistic PMs, Operational Metrics, Job Plans/ Dispatch Info, Maintenance/ Asset Performance Reports

Mai

nten

ance

Pe

rson

nel

Asset Lifecycle & Maintenance Information

Work orders/Schedules/ Root Cause Updates

Proactive Work Orders Waiting Approval

Mobile or Web-Based Approval of Work Orders

Maintenance

Supervisor(s)

Work Order Closures

Asset Availability/Operational KPIs/Maintenance Status Updates

Plan

t Su

perv

isor

(s)

Key Metrics’ Updates e.g. Reduction in Unplanned Downtime Costs, Improvement in Return on Assets, etc.

Senior M

anagement

SYNCHRONIZE PRODUCTION & MAINTENANCEDrive Improvement in Production Performance

by Mobility-Based Proactive Maintenance

© 2020 5G Automatika Ltd. All Rights Reserved.

Enterprise Gateway is a digitalized intelligent Asset PerformanceManagement platform that vertically integrates plant and enterprisesystems in real-time to optimize asset performance.

EG Sync is a smart app that uses the Enterprise Gateway platform forautomatically driving predictive & prescriptive maintenance actions inresponse to dynamic plant floor events!

50% to

80%

Unplanned Downtime

6% to 8%

Replacement Asset Value as

% of Maintenance

15% Asset Utilization

30% to

40%

Reactive Maintenance

MAXIMIZE ASSET PERFORMANCEUnderstand the “Pulse of a Machine” using

Real-Time Machine Learning & Deductive Logic

© 2020 5G Automatika Ltd. All Rights Reserved.

Preventive

PLANT FLOOR

Predictive Prescriptive Prognostic

Deductive Logic Rule Library + Machine Intelligence

Historical & Current Operational, Weather & Machine Data

PUMP: Usage has crossed ‘X’ Hours.

BOILER: Steam flow ROC drop > 1.5x last 30 minute average value.

MOTOR: Check insulation & unbalance if vibration > 2x synchronous frequency.

COMPRESSOR: Failure Probability ‘P%’ in next 15 days.

ENTERPRISEReal-Time Proactive Intervention Triggered in EG Sync

Preventive Predictive

BOILER: Steam flow ROC drop > 1.5x last 30 minute average value.

Preventive PredictivePreventive PredictivePreventive

Work orders

Job Plans/ Schedule

Pulse of the Machine

Maintenance Personnel

© 2020 5G Automatika Ltd. All Rights Reserved.

ACHIEVE PLANT RELIABILITY EXCELLENCEMaximize Asset Reliability

using Predictive Intelligence

THE POWER OF EG SYNC:

1. Increase Mean Time Between Failures by reducingfailure rates via predictive maintenance.

2. Decrease Mean Time to Repair by facilitating real-timecollaboration between maintenance personnel anddomain experts.

3. Increase the proportion of proactive maintenance (to70% or above) and consequently decrease costlyreactive maintenance to less than 30% of the overallmaintenance interventions.

Identify anomalies in criticalequipment condition togenerate early warnings toavoid failures!

$60k Customer Savings, No Downtime!

A sudden increase in bearing temperature triggered a Predictive Maintenance work order which allowed for early detection of a coolant leak!

Achieve significant reductions in unplanned downtimes

GLOBAL INDUSTRIAL EXPERIENCEOver 750,000 Hours, 14 Countries, Leading Brands!

© 2020 5G Automatika Ltd. All Rights Reserved.

Food & Beverage

Logistics & Transport

Aerospace & Automotive

Pulp & Paper

Mining

Water/ Wastewater

Personal Care

Oil & GasAgriculture & Farming

Power

COMMON USE CASE EXAMPLES

© 2020 5G Automatika Ltd. All Rights Reserved.

1. CREATE WORK ORDERS IN EAM / CMMS ‘ON-THE-FLY’

Boiler 1 Chiller 2 Compressor 3 Pump 5 Motor 7 Furnace 4

Zone1 Assets

2. SMART SPARE PARTS RECONCILIATION

Spare Parts

Part

Bearing 23087

Belt

Oil Filter

Quantity

2

10

6

Get Notified of Asset Degradation

Review Spare Part Inventory

Immediately Contact Purchasing

Spare Parts

Part

Bearing 23087

Quantity

X

Initiate Reorder of Critical Part

Reorder

3. SMART MAINTENANCE JOB PLAN COLLABORATION

W/O Info.

Job Plan

WO9876Asset: Pump 101Location: Line 2Description: Pump stoppedPriority: MediumType: Preventive

W/O Info.

Job Plan: WO9876

Clean Filter Tight. Base Bolt Lubr. Bearing Check Motor Current

W/O Info.

Job Plan: WO9876

Clean Filter Tight. Base Bolt Lubr. Bearing Check Motor Current

W/O Info.

Close W/O

WO9876Asset: Pump 101Location: Line 2Description: Pump stoppedPriority: MediumType: Preventive

Dispatch Alert View Job Plan from EAM / CMMS

Complete Job Plan Checklist

Update Work Order Status

Notify Team

Motor 7 Vibration > Threshold

Boiler 1 Temp > 180

Chiller 2 COP < 5

Zone1 Event

Work Order

Zone 1 Motor 7WORK ORDER

DETAILS

TypeStatusPriority

Create

Modu-les

Chat

Assets

Analytics

Events

Compressor Bearing

Deterioration Crosses Stage 1

View Assets in Proximity

Select Maintenance Event

Create Work Order in EAM/CMMS

Events

COMMON USE CASE EXAMPLES

© 2020 5G Automatika Ltd. All Rights Reserved.

4. INSTANTLY SCHEDULE ASSET METER UPDATES

Modu-les

Chat

Assets

Analytics

Events

Assets

Boiler 1 Chiller 2 Compressor 3 Pump 5 Motor 7 Furnace 4

Assets

Compressor 3

Update Meters

Met-ers

Schedule Update

Compressor 3Start Time

End Time

Frequency

Modu-les

Chat

Assets

Analytics

Events

Zone1 Assets

Boiler 1 Chiller 2 Compressor 3 Pump 5 Motor 7 Furnace 4

Zone1 Assets

Compressor 3

Maint. Record

Maint. Rec.

Failure History

Compressor 3

5. INSTANTLY VIEW ASSET MAINTENANCE RECORDS

Spare Part Hist.

6. MODIFY MAINTENANCE ACTIONS BASED ON EVOLVING FAILURE CONDITIONS

Event

Boiler 1 Alarm at 80% of threshold.

Pump 2 – PM Job due in 27 hours.

Compressor 3 –Obsv. Seal Leakage at 3of MTBF

View ‘Evolving’ Failure

Conditions

Action

Boiler 1 –Ser. Req.

Update Work Order Actions in

EAM/CMMS

Pump 2 –Adv. PM

Comp. 2 –Open PdM

Modu-les

Chat

Assets

Analytics

Events

View Updated Asset Performance

Select Asset for Meter Update

View Asset Performance

Schedule Meter Updates

View Asset Maintenance

Records

CANADA:

203 Colonnade Road, Suite 202, Ottawa, ON K2E 7K3.+1-613-368-4809

INDIA:

TS 140, Block 2 & 9, 4th Floor,Taramani, Chennai, TN 600113.+91-44-2254-1771/1772/1773

MEXICO:

Ibsen 116, Polanco,11550 México, D.F.+52-1-55-1849-7117

U.S.A.:

19W 34th Street, Suite 1018,New York, NY 10001-3006.+1-613-368-4809

www.fifthgentech.com | info@fifthgentech.com

© 2020 5G Automatika Ltd. All Rights Reserved.

PHYSICAL/CLOUD SERVER:

Current Generation Server with Quad Cores; 8 GB RAM, 50 GB HDD Minimum;Cloud: Azure, AWS.

OPERATING SYSTEM:

Windows Server 2012/2016 (Core);MSMQ; IIS Server 6.0 or Higher; .Net Framework 4.5 or Higher.

DATABASE TECHNOLOGY:

Microsoft SQL Server® 2008;Microsoft SQL Server® 2012.

DATA ADAPTERS:

Historian: FactoryTalk®, Proficy;OPC®; SCADA; IBM® Maximo®; SAP®;Oracle® EAM;Microsoft SQL Server®.