Diemaking & Diecutting Source and Resource - …wagnerdiesupply.com/Images/WagnerSupplyCatalogWeb2013.pdfSUPPLIES FOR THE STEEL RULE DIE INDUSTRY ONTARIO, CA • TACOMA, WA • DALLAS,

SU P P L I E S FOR TH E

S T E E L RU L E D I E I NDU S T RY

ONTARIO, CA • TACOMA, WA • DALLAS, TX • ELMHURST, IL

www.wagnerdiesupply.com

Wagner Die Supply ®

Diemaking & Diecutting Source and Resource

Since we opened our doors in 1947, Wagner has focused on providing customers with the best in

quality and service. That’s what our Valu-Edge philosophy is all about – we provide our customers

with more than just great supplies and equipment, we back up our products with the best in

service, technical support and training in the industry. After all, value is only maximized when

production is at it’s optimum, and that’s achieved when the correct products/tools are used for any

given operation. At Wagner, our technical staff won’t “sell you” on a particular product or

technique – we advise you, on the very best products and techniques for your specific application.

The results go hand in hand, more efficient production – optimizing yield – maximizing your profits.

It’s the Valu-Edge, and it’s only available from Wagner Die Supply - America’s leader in steel rule die

supplies for the diecutting industry. Get the Valu-Edge today!

ABOU T WAGNER D I E S U P P LY AND

OUR PH I L O SO PHY

WE ARE PROUD TO BE ASSOCIATED WITH THESE FINE INDUSTRY ASSOCIATIONS:

WAGNER DIE SUPPLYACCEPTS:

Download a printable PDF format credit card ap-proval form from our website at:http://www.wagnerdiesupply.com/creditcardappr.htmlOr call us at (800) 423-4478 and request that onebe sent to you by fax or mail.

CREDIT ACCOUNTS:Terms: Net 30 days.Minimum order: $50.00Returned checks will be charged $30.00To establish a credit account with Wagner DieSupply, download a credit application from ourwebsite at:http://www.wagnerdiesupply.com/creditapp.htmlOr call us at (800) 423-4478 and request that onebe sent to you by fax or mail.

OVERAGE POLICY:On custom-made products Wagner Die Supplyreserves the right to ship up to a 10% overage.Your Wagner Die Supply customer servicerepresentative can answer any questions youmight have regarding our overage policy.

© 2011 Wagner Die Supply

CON T EN T S

Section Pages Product Group

www.wagnerdiesupply.comO N T A R I O , C A • T A C O M A , W A • D A L L A S , T X • E L M H U R S T , I L

1-2 WAGNER PUNCHES

3-4 STEEL RULE

5-8 DIEROOM SUPPLIES

9 EJECTION MATERIALS

10

DIEROOM EQUIPMENT

11-12

CREASING MATRIX

15 HENDERSON STORAGE SYSTEMS

13-14

DIECUTTING & MAKEREADY

The sections featured in this Valu-Edge Catalog correspond to sections in www.wagnerdiesupply.com.

WAGNER PUNCH E S

1www.wagnerdiesupply.com

O N T A R I O , C A • T A C O M A , W A • D A L L A S , T X • E L M H U R S T , I L

A leader in punch manufacturing since 1947, Wagner Punches are stillthe only punches manufactured in the U.S.A. under stringentISO-9001:2000 standards. Wagner punches feature our industry-exclusive Enduro CBN™ heat treating process. Wagner makes awide variety of in-stock punches and has the capability to produce justabout any type of custom punch imaginable, using state-of-the-art CNCmachining. Wagner punches are also identity-etched for easyidentification and accurate reordering.For a complete listing of Wagner punches refer to the Wagner Catalogavailable on CD or on-line at www.wagnerdiesupply.com.

Seamless Tube Punches

Oval Tube Square Tube withand without Spring

Inside DiameterRelieved (cut-awayview shown)

007 Straight Cut -featuring minimumsupport bevel

Outside DiameterRelieved

Notched Tube Straight O.D. Rotary Serrated -Available in I.B. or C.B.

Inside-Inside BevelRotary Serrated

Standard Tube withEjectors

Standard Tube withSpring

Special Base

Cup Punches Cross Cuts Pin Points Washer Sets

WAGNER PUNCH E S



Seamless Hangers Feed Thru Feed Thru Ovals Serrated Feed Thru

Heavy WallFeed Thru

Clicker style FeedThru

Self-Cleaning -Standard, Knurled andKleen Cut™

Self-CleaningSerrated

Self-Cleaning withNo-Turn Pin

Self-CleaningSquares

Self-Cleaning Ovals Rule Connectors

Rolodex® Punchesfrom Steel Rule

Micrometer Adapter -for measuring rule andpunch heights up to 1”.

Custom-milled punches - designed and manufactured to customerspecifications (materials and applications).

Custom-milled Punches

S T E E L RU L E



Cutting Rule Profiles available in ground or shaved edge in several bevel angles.

Creasing Rule Profiles designed to make an impression in the die cut product for folding.

Perforating Rule available from 2 teeth per inch to 100 teeth per inch (TPI).

Wave Rule available in edge wave or full body wave, depending on wave required.

Tear Edge also known as zipper rule.

Rotary & Serrated Rule used in cylinder and flat bed cutting.

Center Bevel

Single Bevel

Long Center Bevel

Long Single Bevel

Known as: Typical uses:

Center Bevel, Standard Bevel, DoubleBevel, Center Face or A Bevel.

This is by far the most popular bevel forconventional paperboard cutting.Approximately 85% of all paperboard cut-ting is done with a Center Bevel rule.

Side Bevel, Single Bevel, Side Face,B Bevel or Flush Bevel

Single Bevel rule produces a squarefinish. It’s also used to produce tighter bends,compared to Center Bevel rule.

Long Center Bevel, Double Double Bevel,Center Face Double Bevel,Facet Bevel orAA Bevel

This rule is especially effective whencutting hard and/or thick materials.It helps reduce cutting pressure by deflectingpressure with the first bevel supported by thesecond bevel.

Standard length of Bevel: 2 pt. - 1/8” long3 pt. - 3/16” long, 4 pt. - 1/8” or 3/16” long

Standard length of Bevel: 2 pt. - 1/8” long3 pt. - 3/16” long, 4 pt. - 1/8” or 3/16” long

Long Side Bevel, Long Single Bevel,Side Face Double Bevel, Side Facet Bevelor BB Bevel.

Also used for cutting thicker and/orharder materials. The long Single Bevel designreduces the crush to the finish die cut productwhen the bevel faces away from the piece.

2 PT and 3 PTStandard Double

Round

2 PT body with a3 or 4 PT top

3 PT body with a4 , 6 or 8 PT top

4 PT body with a6 or 8 PT top

4, 6 and 8 PTSingle Round

2 PT body with a1 or 1.5 PT top

2 teeth per inch

6 teeth per inch

12 teeth per inch

3/32” tooth x 1/32” space



Corrugated edge wave Medium fine edge wave Medium angle full body wave

Patterns are not actual size, contact Wagner Die Supply for a full listing of exact sizes and styles.

Pattern is not actual size, contact Wagner Die Supply for a full listing of sizes and styles.

Rotary rule available in 8, 10, 12 and 13 serrated teeth per inch in curved and straight styles.

Serrated rule is designed for cutting foams, films and other materials that are difficult to cut.Available in a wide variety of teeth per inch configurations.

Contact Wagner Die Supply for a complete listing of National Steel Rule products.

Above is a limited sample of typical tooth and space configurations, many other configurations are available from our extensive inventory.

Thickness: 1 PT 1-1/2 PT 2 PT 3 PT 4 PT 6 PT 8 PT.014” (0.36 mm) .021” (0.53 mm) .028” (0.71 mm) .042” (1.07 mm) .056” (1.42 mm) .084” (2.13 mm) .112” (2.84 mm)

Other creasing rule profiles are available, like Tru-Fold, Positive Score and MicroTrak.

S T E E L RU L E



Most cutting rules are available in either ground or shaved edge, and several bevel angles.

Cutting Rule -A listing of manufacturers and theirproducts with specifications and ap-plications.

Manufacturer Product Hardness Special Characteristics Product Application

TopEcono•CorrH-75UniversalUniversal 60Universal 75Universal SuperUniversal Supreme

TopDurFlex®

TopDurFlex®

Spezial 60W

Lazer Blade™Lazer Blade H™Ultra Flex#S-70

PremiumNataloy

VertexUtility 400Utility/SR

DieflexDieflex GRDieflex G12Dieflex BriteDieflex Ultra

Dieflex Hard

Diehard XD700Diehard XtremeDiehard Razor

Viking Flex HP34Viking Flex HP40Viking Flex G-44 HPViking HF 40Viking MM-40Viking MM-44Viking MM-47

A = 45 HRCA = 45 HRCA = 51 HRCB = 34 HRC, C = 57 HRCB = 45 HRC, C = 57 HRCB = 51 HRC, C = 58 HRCB = 34 HRC, C = 57 HRCB = 34 HRC, C = 57 HRC

B = 35 HRC, C = 53 HRC

B = 35 HRC, C = 53 HRC

B = 34 HRC, C = 57 HRCB = 45 HRC, C = 57 HRCA = 44 HRCA = 43-46 HRC

B = 38 HRC, C = 54 HRCA = 41-44 HRC

A = 44 HRCA = 40 HRCA = 40 HRC

2 PT Dieflex products:B = 39 HRC, C = 57 HRC

3 PT Dieflex products:B = 35 HRC, C = 57 HRC

B = 41 HRC, C = 57 HRC

B = 44 HRC, C = 60 HRCB = 47 HRC, C = 59 HRCB = 47 HRC, C = 59 HRC

B = 34 HRC, C = 61 HRCB = 40 HRC, C = 61 HRCB = 44 HRC, C = 61 HRCB = 40 HRC, C = 51 HRCA = 40 HRCA = 44 HRCA = 47 HRC

-3 PT only----Radius Back (K-Back)Special coating

-

Micro-ground finish

----

-Can be edge hardened

-3 PT only2 PT only

-Ground edgeVery fine ground edge

Mirror finishSpecial Coating

-

42° bevelExtra-fine ground edge30° bevel, mirror finish

Plasma beam hardenedPlasma beam hardenedPlasma beam hardened----

Cardboard, corrugated, labelsCorrugated boardGaskets, rubber, cork, feltCardboard, corrugated, labelsPlastics, thin gaskets, foilsMetal foils, gaskets, plasticsCardboard, labelsRecycled cardboard

Labels, cardboard

Labels, foils, coated materials,recycled board

Cardboard, corrugated, labelsPlastic, thin gaskets, foilsCardboard, corrugated, labelsPaperboard, corrugated

CorrugatedCorrugated

Solid fiber and corrugatedCorrugatedShort run - paperboard

Solid fiber and corrugatedLaminated and fiberousLaminated plastics, coated boardVirgin and recycled boardSolid and corrugated board

Solid & corrugated board, plastics

Abrasive materials, gaskets,PET plastics, laminated boardsElectronic panels, laminatedpaper, PET plastics

Recycled and virgin paperboardRecycled and virgin paperboardGaskets, hard to cut materialsPaperboardPaperboard, corrugatedPaperboard, corrugatedPaperboard, corrugated

A B

C

Through Hardened Edge Hardened, Softer Body

Refer to “Hardness” column for individual (HRC) Rockwell readings.

D I E ROOM SUP P L I E S



Dieboard -Flat - Birch & MapleRotary - Maple &Mixed Core

Jig Saw Blades -For Richards, Laborsaber,Sandvik, Sabermatic andCutawl

Spur Drill Bits -Larger sizes available inmulti-spur design

Router Bits -for diemakers using routers.Use Wagner ColletCare forcleaning, lubricating andprotecting spindles.

Kevlar®Gloves -Safety gloves - ideal forhandling and ruling dies.

Diemaker’s Apron -Saves wear and tear onclothing, handy pocket onfront for scribes and pens.

Quicknick Grinders -In 110V, 220V or pneu-matic versions.

Dumore Grinder -Model #10-351 22,000 RPMmax, uses #39 mandrel

Handee Air Grinder -17,500 RPM max @ 90 PSI

Dremel Moto Tool ® -28,000 RPM uses #409 and#420 grinding discs only

G-Lam Adhesive -For Laminating two 5/16”routed dieboard beforeknifing.

Grinding Wheels -Rubber-bonded orreinforced wheels invarious thicknesses.

Nicking Chisel -Inexpensive way to nickor increase nick width,complete with three tips.020, .030 and .040.

Pocket Scribes -#81 - 3/8” dia., #83 - 1/4”dia., #88 - Carbide pointwith pocket clip

Retractable Pins -Used in blister packagingfor registration, made ofaluminum

Registration Pins -Close tolerance retractablepins, 1/8”, 5/32”, 3/16” &1/4” sizes available




Extractor 2000 -The safe way to pull rule,designed and manufacturedby Wagner Die Supply

Bar-Plate Rule Puller -Lifts rule as close as 1/4”apart

Helmold Rule Puller -8-1/4” long, 1” wide jawwith 5/8” deep throat

Channellock Pullers -7”, 8”, 10” & 14” sizes

Elastomer Mallets -#4, #4L - 2” dia. head#5, #6 - 2-3/4” dia. head

Urethane Mallets -#4, #2x5 - 1-7/8” dia. head#5 - 2-1/2” dia. head

Rawhide Mallets -#3 - 1-3/4” dia. head#4 - 2” dia. head#5 & #6 - 2-3/4” dia. head

Multi-Cutter -Cuts rubber and non-metallic matrix.

Diemaker’s Hammer -Features 3 distinct and re-placeable work heads, fromBar-Plate

Rule Setter -Perfectly seats and levelssmall pieces of steel rulefrom Bar-Plate

Rule Tamper -Dead blow, bounce-backfree, and low impact byBar-Plate

Rule Tweaker -Available in either 2 or 3 pt.versions from Bar-Plate.

Economy Sharpener -For use on knives, blades &scissors*

Ring Knives -Ring sizes: 4, 5, 6, 7, 8, 9,10, 11 and 12

Super Sharpener -For spot sharpening of ruleon dies, includes safetyshield*

Hand Rule Cutter -Cuts 2 & 3 pt. rules

* Designed for sharpening dies which cut into a cutting pad.




Die Bolts -1/4” x 1-1/8”, 5/16” x1-1/8”, 5/16” x 1-3/8” sizesand Hamada style.

Pinch Dogs -Holds 2 pieces of dieboardtogether temporarily

Speed Mount WasherExclusively designed forrotary dies

T-Nuts -Available in both standardand metric sizes.

Coil Keepers -Specially designed hook &loop fasteners that keepsteel rule coils secure.

Rotary Hoops -Precision rotary hoops forMartin® Posi-lock® System.

DieMatte™ Film -Frosted matte Mylar® onone or both sides in .003thru .007 thickness

Carbon Paper -available in various sizes.

Shoulder Flex 2 -Surface mounted, helpscorrugated from cracking,available in 2 sizes. Can beglued-down or stapled.

Rule Guards -Help maintain alignmenton rotary dies.

4-Way Hardware -Adjustable slot for 2” to3” hole spacing, 1/4” and5/16” widths available.

Type Perf -3/4” or 3/8” characters,track available for bothsizes

Corrugated Fasteners3/8” and 1/2” sizes, settingtool available

Air Fastener Gun -Used for installingcorrugated fasteners.

Air Tacker -for aluminum stripperand score

LeGard -Lead edge knife brace forrotary dies, reduces leadknife failure




Stripping Pins -50 mm long, flat, singlepoint and multi-point

Spring Pins -2” long, used as strippingpins

Inca Nails -50 mm long stripping pins

Female Clamping JawsMade from Nylon, includesinstallation screws

Easi-Blank Joggers -Designed for universal use

Blanking Easi-Foam -Ideal for the male blankingtool

Distance Spacers -Used in stripping andblanking tooling.

Trim Breakers -Available in right or leftside versions, along withuniversal style.

Easi-Blank System -Assembled frame kit withjoggers

Easi-Blank Frame Kit -Designed for Bobst andIberica blanker presses

Speed Bars -Holds sheets in placeduring blanking process

Stackers -3/16” and 5/16” with screws

Centerline Products - Storarge Bolts and Nuts,Separating Knives, Clamping Jaws, Stop PlatesCentering Brackets, Strengtheners and Un-threaded T-Nuts.

STRIPPING & BLANKING TRAINING ARE AVAILABLE AT THE WERC CENTER!

E J E C T I ON MAT E R I A L S



Wave

E-Z Set by Monroe

Ejecto-Flex by Monroe

Stripping Foam -Gray 6#, White 2#

Grip N’ Strip -Holds tight and strips clean,water-based, in 1 qt., and1 gal. sizes

SuperSet -Ideal for non-porous rubber,quick setting, available in1 lb. and 1 oz. bottles.

D Profile Rubber -Helps hold sheets togetherin high speed diecutting,reduces nicks needed in die

Kushion Crease -For rotary dies, reducesfractured scores

Die Prene 80Economical slot rubber

C-Profile Rubber -60 Durometer material,White non-markingcompound

Dura Strip & VulcanSheets -Premium slot rubber

Di-PointWagner Die Supply offers a complete line ofopen and closed cell ejection materials.

Green G’rilla™is Monroe’sspecialty slot

rubber.Available inwave, scallopand E-Z Setprofiles.

Red Rhinois Monroe’s

ejection materialfor thick and

thin substratesthat eliminatescrushing. Avail-able in all pro-

files.

Pro-Pel™is Monroe’slow-profile

ejection materialdesigned

specifically forhigh-speed

rotarydiecutting.

CR EA S I NG MATR I X



Plastrix™ Matrix -One-piece Plastic Matrixprevents delaminating orseparating. Ultra-smoothprofile eliminates the needfor taping or ramping.

Marathon™ Matrix VF -Vulcanized Fiberboard Matrix.Marathon Matrix is film based,so there is no need for creasingrule height adjustments.

Channel® Creasing Matrix -Original Metal-base Matrix

Multi-cutterCCM Bench MiterPress

Bobst Metrix - Metal BaseMatrix

Bobst Syntrix - All PlasticMatrix

Bobst Fibrix - PressboardMatrix

Matrix Miter Plier Dolphin Cutter -Performs easy angle cutson matrix or rubber

Tapered edges for smooth feed. Eliminates jamming, and ensures a uniform and well-defined crease throughout your run.

D I E CU T T I NG & MAKER EADY



Thin Plates -Available in soft, mediumand hard. Helps reducemakeready from run to run

Phenolic Material -Flexible or rigid, .017 to.049 thick in 1 metersquare sheets

Phenolic CounterplateLocating Pins

CounterplateLocating Rings

Cutting Jackets -For Miehle, Miller,Heidelberg and manyother presses

Cutting Plates -47 - 52 RC Hardened forBobst, Brausse, Kluge,Heidelberg, Thompsonand many others

Cutting Plate CleanerQuick, residue-free cleaning

Counterboard -Available in VulcanizedFiber, Genuine Pressboardand Jute Tag

Score Cutting andSkiveready Knives

Double Face Tape -1”, 2”, 6” and 12” WideRolls

Sample Maker’sCreasing Rule Holderand Scoring Tool

Corrugated BoxScore Cutting Knife

Profitape® -Blue: .001”, Red: .002”and Yellow: .003” in 1/4”(6mm) width. Dispenser isalso available.

Fit Tape -.0015 x 5/16” steel shimtape in 33’ rolls, self-ad-hesive

Shim Tapes -.002 and .005 in 33’ or 100’rolls, made from stainlesssteel, self-adhesive

Makeready Tapes& Dispenser -1/4” or 1/2” wipe tape in.0015, .003 or .006thicknesses

DIECUTTING MAKEREADY & PRODUCTIVITY TRAINING PROGRAMS ARE AVAILABLE AT WERC!

D I E CU T T I NG & MAKER EADY



Air Stripping HammerQuickly strips and separateswaste from diecut parts, ac-cessories also available

Air Tool Balancer -Supports tools weighing5 to 20 lbs.

MA Series III CuttingPress -adjustable to rule heightsof .75 to 1.5, 4-5 tons ofcutting pressure

Stripping Hammer -For stripping waste andtrim by hand

Wagner Grabber -The safe way to removescrap and debris from thestripping end of the press!

G&R Stop Guides -For use on clam shell typepresses when cuttingcorrugated material

Adjusto Guides -Available in 2” x 2” or2” x 1” versions fromBar-plate.

Wood Furniture -Available in 36” lengths,5/8” tall in a variety ofpicas.

Quoins & Keys -Quoins are available in3”, 6”, 9” and 12” lengths

Torque Key -Prevents damage to quoinsfrom over-tightening

Econo Quion & Key -3” long, features a wedgelocking system.

Steel Stop Pins -Precision ground to helpprotect steel rule dies fromdamage

Wagner Die Supply - is an Author-ized Distributor of Bobst parts and sup-plies for autoplatens includingstripping and blanking components.

Wagner is a designated stocking station(Elmhurst, IL and Ontario, CA) for DICARanvil covers.

Bar-Plate Stripmates -BP 1 and 2 are hand-powered, BP 3 isair-powered. Off-press internal strip-ping units.

D I E ROOM EQU I PMEN T



Wagner Bender - Limited number available.

Wagner Notcher

Wagner Bender Die Sets

Extractor Jaws -Replacement Jaws for 2000 and 3000 models, available instandard or “cut-down” version for tight rule layouts.

Wagner Extractor 2000 -with Pins, Pads & Caddy

Wagner Delta Trimmer Wagner Plain Trimmer

Super Side Gauge -for Wagner and Helmold equipment

Wagner Extractor 3000 -pneumatic rule puller, keeps hands safelyaway from cutting rule

DIEMAKING TRAINING IS AVAILABLE AT WERC!

standardcut-down

Visit our website:www.wagnerdiesupply.comfor a complete listing of dieequipment, replacementparts and schematics.

D I E ROOM EQU I PMEN T



Helmold Bendall -Also available in Standard,Heavy Duty and E-Z models

Helmold Cutter -Models are available forcutting steel rule up to 1-1/2”, 2-1/8” or 2-7/8” in height

Rotary Miter Knives -for 1-1/2” model Helmold Cut-ter

Helmold StandardNotcher -Many notch sizes available.

Helmold Miter -Single and Right and Lefthand models

Helmold Heavy Duty -2 & 4-hole Notchers, alsoavailable in E-Z model

Helmold Power -As-sist Bender &Notcher

Helmold Cutawl Saw -for Flat and Rotary dieboards

Bar-Plate HandBroacher

Bar-Plate AutomaticBroacher

Curver/Flatener Tool -for rotary rule.

Sabermatic Die Saws -42” model shown above, also available in 52”,56”, 62” models

Sabermatic Rotary ProofingMachine and Ruling Drum

4-hole version

H ENDER SON S TORAGE SY S T EMS



Storage Systems -For 5/8” and 3/4” dieboards, strippingand blanking tooling

Easi-Hanger Blanking SystemHanger Brackets

Rotary Die Storage System and Rotary Transfer Cart

Mounted and UnmountedPrinting Plate Storage -Hooks are also available separately

Litho Plate Storage -Hooks are also available separately

Flat Die Storage Pins -1/8” pin for 5/8” wood, 3/16” pin for3/4” wood

Printing Plate Transfer Cart Ink Storage Units

Flat Die Transfer Cart

Custom Storage Systems can also be designed and manufactured upon request.

2041 Elm Court, Ontario, CA 91761Toll-Free (800) 423-4478(909) 947-3044 • Fax: (909) 923-7809Toll-Free Fax Ordering: (866) 786-2437

E-mail orders: [email protected]

Northwest Shipping Point - Tacoma, WA

2532 Converse Street, Dallas, TX 75207Toll-Free (800) 262-4695(214) 630-4695 • Fax: (214) 630-5425

Toll-Free Fax Ordering: (800) 446-6651


960 Industrial Drive, Unit 8, Elmhurst, IL 60126Toll-Free (800) 334-7914(630) 782-6230 • Fax: (630) 782-6220

Toll-Free Fax Ordering: (800) 554-9124


P-U-N-C-H-E-S

WES T COAS T

SOU THWES T

M IDWES T

www.wagnerdiesupply.com

America’s Die Supply leader.Celebrating over six decades of service.

For the latest information and updates, visit our website at:

An E.S.O.P., Employee-owned Company.

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Documents

Diemaking & Diecutting Source and Resource - …wagnerdiesupply.com/Images/WagnerSupplyCatalogWeb2013.pdfSUPPLIES FOR THE STEEL RULE DIE INDUSTRY ONTARIO, CA • TACOMA, WA • DALLAS,