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Objectives dibbiopack.eu DEVELOPMENT OF INJECTION AND BLOW EXTRUSION MOLDED BIODEGRADABLE AND MULTIFUNCTIONAL PACKAGES BY NANOTECHNOLOGY: IMPROVEMENT OF STRUCTURAL AND BARRIER PROPERTIES, SMART FEATURES AND SUSTAINABILITY The objective is to develop multifunctional packages in a wide range of processes (injection & blow extrusion) which improve the structural and barrier properties, introduce smart features and increase sustainability using nanotechnology. DIBBIOPACK brings solutions for MATERIALS HIGH-END AND FULLY COMPOSTABLE BIODEGRADABLE MATERIALS FROM RENEWABLE ORIGINS PROCESSES NEW MANUFACTURING PROCESSES FOR BIOPLASTICS USING NANOTECHNOLOGY PACKAGES NEW COMPOSTABLE MULTIFUNCTIONAL PACKAGES new MATERIAL development PLA (PHA, CELLULOSE) plastic transforming PROCESSES SMART ANTIMICROBIAL, TRACEABILITY AND O 2 SENSING INJECTION MOULDING BLOW EXTRUSION MOULDING EXTRUSION LAMINATION BARRIER ORIENTED TECHNOLOGIES SUPERCRITICAL CO 2 NANOMATERIALS PLASMA TECHNOLOGY HYBRID POLYMERS specific added value PACKAGES STRUCTURAL PACKAGE LABELS AND FILMS smart nano-enabled DEVICES technological INTEGRATION IN MOULD LABELLING Project start : 1st March 2012 Duration : 48 months Budget : 7 798 211 Grant : 5 702 632 Contract number : 280676 Project coordinator Berta Gonzalvo berta.gonzalvo@aitiip.com Victor Peinado victor.peinado@aitiip.com AITIIP Foundation Polígono Industrial Empresarium Calle Romero Nº 12 50720 Zaragoza, Spain Context Industry demand is increasing for recyclable or biodegradable packaging, derived from sustainable resources, and the performance of which is equal to current conventional packaging. Major improvements in the behaviour of biomaterials are still required to achieve high-barrier, preservative and aseptic packaging/processing integration. In terms of performance improvements, new developments are ongoing regarding additives for biopolymers and intelligent packaging. Nanotechnology is one of the key methods to improve product functions and barrier properties. INJECTION SCF BLOW EXTRUSION PLASMA EXTRUSION HYBRID POLYMERS MOULD PREPARATION BIOPOLYMERS ADDITIVES & PLASTICIZERS NANOADDITIVES COMPATIBILIZERS INTELLIGENT RELEASE ANTIMICROBIAL INTEGRATED RFID AND O 2 SENSOR RFID DEVICES THEORETICAL ANALYSIS PILOT PLAN PROTOTYPES FOOD MARKET COSMETIC MARKET PHARMACEUTICAL MARKET Assessment of the packaging sustainability, LCA, LCC and ecotoxicology Dissemination & Exploitation MANAGEMENT FUNCTIONALISATION TRANSFORMATION & Functionalisation VALIDATION INTEGRATION FORMULATION WP 3 WP 2 WP 5 WP 4 WP 1 WP 6 WP 7 WP 8 Smart Features Technologies End Users Integration Materials TECHNOLOGY TRANSFER ECO-CONCEPTION 8 Work Packages Project structure PHARMACEUTICAL FOOD INDUSTRY COSMETIC Addressing 3 markets Applications of the project outputs The project deals with 3 main axes FUNCTIONALITIES PERFORMANCES ENVIRONMENT RENEWABLE SOURCE OF MATERIALS SUSTAINABILITY ENERGY CONSUMPTION AND MATERIAL USE REDUCTION ECO-DESIGN BARRIER PROPERTIES THERMAL RESISTANCE PROCESSABILITY SAFETY O 2 SENSOR INTELLIGENT ANTIMICROBIAL DEVICES TRACEABILITY

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Objectives

dibbiopack.eu

DEVELOPMENT OF INJECTION AND BLOW EXTRUSION MOLDED BIODEGRADABLE AND MULTIFUNCTIONAL PACKAGES BY NANOTECHNOLOGY: IMPROVEMENT OF STRUCTURAL AND BARRIER PROPERTIES, SMART FEATURES AND SUSTAINABILITY

The objective is to develop multifunctional packages in a wide range of processes (injection & blow extrusion) which improve the structural and barrier properties, introduce smart features and increase sustainability using nanotechnology.

DIBBIOPACK brings

solutions forMATERIALS HIGH-END AND FULLY COMPOSTABLE BIODEGRADABLE MATERIALS FROM RENEWABLE ORIGINS

PROCESSES NEW MANUFACTURING PROCESSES FOR BIOPLASTICS USING NANOTECHNOLOGY

PACKAGES NEW COMPOSTABLE MULTIFUNCTIONAL PACKAGES

new MATERIALdevelopment

PLA(PHA, CELLULOSE)

plastic transformingPROCESSES

SMARTANTIMICROBIAL,

TRACEABILITY ANDO2 SENSING

INJECTIONMOULDING

BLOW EXTRUSIONMOULDING

EXTRUSIONLAMINATION

BARRIER ORIENTEDTECHNOLOGIES

SUPERCRITICAL CO2NANOMATERIALS

PLASMATECHNOLOGY

HYBRIDPOLYMERS

specific addedvalue PACKAGES

STRUCTURALPACKAGE

LABELS ANDFILMS

smart nano-enabledDEVICES

technologicalINTEGRATION

IN MOULDLABELLING Project start : 1st March 2012

Duration : 48 monthsBudget : 7 798 211 €Grant : 5 702 632 €Contract number : 280676

Project coordinatorBerta Gonzalvo [email protected] Peinado [email protected] FoundationPolígono Industrial EmpresariumCalle Romero Nº 1250720 Zaragoza, Spain

INNOVIA

VITO

FRAUNHOFER ISC

GORENJE

PLASMA

COSMETICHELP

INSTMARCHA

CNRALMA

SOGAMAAVANZARENUTRECO

CQSAAITIIP

TECOSTEHNOS

GTI

Composition of the partnership 7 SMEs5 Companies 7 Research Institutes

ContextIndustry demand is increasing for recyclable or biodegradable packaging, derived from sustainable resources, and the performance of which is equal to current conventional packaging.Major improvements in the behaviour of biomaterials are still required to achieve high-barrier, preservative and aseptic packaging/processing integration. In terms of performance improvements, new developments are ongoing regarding additives for biopolymers and intelligent packaging. Nanotechnology is one of the key methods to improve product functions and barrier properties. INJECTION

SCF

BLOW EXTRUSION

PLASMA

EXTRUSION

HYBRID POLYMERS

MOULD PREPARATION

BIOPOLYMERS

ADDITIVES & PLASTICIZERS

NANOADDITIVES

COMPATIBILIZERS

INTELLIGENTRELEASE

ANTIMICROBIAL

INTEGRATED RFIDAND O2 SENSOR

RFIDDEVICES

THEORETICAL ANALYSIS

PILOT PLAN

PROTOTYPES

FOODMARKET

COSMETICMARKET

PHARMACEUTICAL MARKET

Assessment of the packaging sustainability, LCA, LCC and ecotoxicology

Dissemination & Exploitation

MANAGEMENT

FUNCTIONALISATIONTRANSFORMATION& Functionalisation VALIDATIONINTEGRATIONFORMULATION

WP

3WP

2WP

5WP

4WP

1

WP6

WP

7

WP

8

Smart FeaturesTechnologies End UsersIntegrationMaterials

TECHNOLOGY TRANSFER

ECO-CONCEPTION

8 Work PackagesProject structure

PHARMACEUTICALFOOD INDUSTRYCOSMETIC

Addressing 3 markets

Applications of the project outputsThe project deals with

3 main axesFUNCTIONALITIESPERFORMANCESENVIRONMENT

RENEWABLE SOURCE OFMATERIALS

SUSTAINABILITY

ENERGY CONSUMPTIONAND MATERIAL USEREDUCTION

ECO-DESIGN

BARRIER PROPERTIES

THERMAL RESISTANCE

PROCESSABILITY

SAFETY

O2 SENSOR

INTELLIGENTANTIMICROBIAL DEVICES

TRACEABILITY