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HSISEngineering SolutionsM. Castro
Dec - 2014
DFMDFMDFMDFMDesign Design Design Design For ManufacturingFor ManufacturingFor ManufacturingFor Manufacturing
Fundamentals and Analysis of PCB Design Fundamentals and Analysis of PCB Design Fundamentals and Analysis of PCB Design Fundamentals and Analysis of PCB Design
Focused in ManufacturingFocused in ManufacturingFocused in ManufacturingFocused in Manufacturing
HSISEngineering SolutionsM. Castro
Dec - 2014
DFM / Detalis
Theory and PracticeUsing current designs and data from your Company.
� Based in IPC Standards, SMTA and the best industry practices.
� Conducted by 2 instructors.
� Participants: 6 to 9.
� Course duration: 4 days (32hrs).
� Who can attend:
� Design Eng, Product Eng, Project Eng, NPI Eng,
� Manufacturing Eng, Process Eng, Test Eng, Quality Eng, Supplier Qlty Eng.
� Manufacturing Supervisors, Procurement
� Engineering Managers
� Requirements to conduct the practices:
� LapTop PC.
� Gerber Files of 1 or 2 products running or in design process.
� Deliverables:
� Prints of the course (Manual).
� CD, including IPC standards for Design and Acceptability.
� Land Pattern Calculator Software.
HSISEngineering SolutionsM. Castro
Dec - 2014
DFM / Contents
1. Introduction
1.1 The importance of perform DFM in the PCB Design Process.
1.2 PCB’s: types, materials, surface finishing, use and applications.
1.3 SMT & PTH manufacturing process overview.
1.4 PCB fabrication process.
1.5 Quality requirements: IPC, IPC-Jstd-001 and IPC-A-600.
1.6 PCBs arrays or panels.
2. DFM (Design For Manufacturing)
2.1 Gerber files, structure.
2.2 Gerber files viewers and editors.
2.3 DFM, PCB Design Rules, IPC Design standards application.
2.4 Land Pattern Calculator application.
2.5 DFM, PCBA’s general design rules for assembly.
2.6 DFT, Design for Test introduction.
3. Component Selection
3.1 Component MSL, Temp Sensitive Level, ESD level.
3.2 Critical components.
4. Practice and Applications.
4.1 Review and analysis of DFM successful stories.
4.2 Practical analysis with products used in the company.
HSISEngineering SolutionsM. Castro
Dec - 2014
Where DFM is important in the
Design-Production Cycle
Fabrication
Bare Board
Box Build
Assembled Board & System
Assembly
Design
Virtual Board Layout
DFM
HSISEngineering SolutionsM. Castro
Dec - 2014
Introduction
DFM : Design for Manufacturing, it’s a global term that combines different application
areas.
It’s the process to assure that a Design can be manufactured consistently good for the
supply chain (not only the PCB fabricator) with zero defects tendency, using the best cost
and time.
Application areas:
• DFM - Design For Manufacturability o Manufacturing (includes PCB fabrication DFF and SMT, PTH and
Box Build manufacturing).
• DFT - Design For Testability or Test.
• DFA – Design For Assembly (used for Mechanical Assemblies).
• DFS - Design For Service (used to facilitate servicing products).
• DFR - Design For Reliability.
• DFC - Design For Cost.
• DFE – Design For Environment (green technologies).
• DFU - Design For Usability.
It’s also known as DfX, where X means “eXcellence” that uses all application areas.
But it’s best knowing as DFM.
HSISEngineering SolutionsM. Castro
Dec - 2014
About the trainers:
Francisco Briceño [email protected]
Phone: (52)(33) 1665-4766, ID: 72*13*42640
More than 20 years of experience in the Electronics Industry. Degree in Electro-Mechanical Engineering and a Master Degree in Materials Engineering by IPN
(Instituto Politecnico Nacional) in Mexico City.Dipl. in Soldering in Electronics by MIT (Massachusetts Institute Technological).
Certified as Black Belt by ITESM (Instituto Tecnologico de Estudios Superiores de Monterrey).Certified as IPC Master Trainer in IPC-A-610, IPC-Jstd-001 and IPC-7711/7721.
Mauricio Castro [email protected]
Phone: (521)(33) 3349-1360
More than 20 years of experience in the Electronics Industry. Degree in Electronics Engineering by ITESO
(Instituto Tecnologico y de Estudios Superiores de Occidente) in Guadalajara.Areas of expertise: Test Eng, Supplier Quality, NPI's and PCB Design.
Guadalajara office: Rejoneador 6845, Hacienda del Tepeyac, Zapopan Jalisco, CP 45053.
Querétaro office: Av. El Mirador de Querétaro No. 12 int. 60, Fracc. El Mirador, El Marqués, Querétaro.
