Development of Flexible Wings and Flapping Mechanism With Integrated Electronic Control System, For Micro Air Vehicle Research

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    T E C H N I C A L A R T I C L E

    Development of Flexible Wings and Flapping Mechanismwith Integrated Electronic Control System, for Micro AirVehicle Research

    H. Yusoff1, M.Z. Abdullah1, M.A. Mujeebu1, and K.A. Ahmad2

    1 School of Mechanical Engineering, Universiti Sains Malaysia, Nibong Tebal, Penang, Malaysia

    2 School of Aerospace Engineering, Universiti Sains Malaysia, Nibong Tebal, Penang, Malaysia

    Keywords

    Micro Air Vehicle, Bat Wing, Four-bar Linkage

    Mechanism, Electronic Control System, Lift

    and Drag, Flapping Angle

    Correspondence

    H. Yusoff,

    School of Mechanical Engineering,

    Universiti Sains Malaysia,

    Engineering Campus,

    14300 Nibong Tebal,

    Penang, Malaysia

    Email: [email protected]

    Received: September 22, 2010; accepted:

    January 6, 2011

    doi:10.1111/j.1747-1567.2011.00729.x

    Abstract

    This paper presents the development of flexible wings, flapping mechanism,

    and integrated electronic control system (ECS) to emulate the bat wing flapping

    for the ongoing micro air vehicle (MAV) research. Three bat species having

    dimensions close to the design requirement of MAV, namely, Mormopterus

    Planiceps, Nytophilus Geoffroyi, and Scotorepens Balstoni were selected, and theaverage of their physical dimensions was chosen. The commercially available

    titanium alloy, Ti 6Al 4V, was used for the wing frame, and the membrane

    was made of latex. A four-bar slider-crank mechanism was designed and

    fabricated to facilitate the wing flapping; ECS controlled the flapping frequency

    in the real-time mode. The system was tested in open air wind tunnel at

    frequency6 Hz, angle of attack(AOA)0 50

    , and velocityrange 2 7 ms1. The

    experimental flapping angle which is compared with the theoretical flapping

    angle was obtained from the analytical kinematic model. The mean lift and drag

    coefficients were also measured and the results were found to be excellent.

    Compared to the manual control and measurement of flapping frequency,

    the proposed ECS demonstrates efficient control and accurate measurement.

    Moreover, the tedious procedure involved in the repeated calibrations for the

    manual system is totally eliminated by ECS.

    Introduction

    Micro air vehicles (MAVs) are a class of unmanned

    aircraft with a maximum size limited to 15 cm,

    capable of operating speeds of 15 m/s or less. They

    are used in military and defense tasks such as

    over-the-hill battlefield supervision, bomb damage

    assessment, chemical weapon detection, etc. They

    have also applications in environmental, agriculture,

    wildlife, and traffic-monitoring. Fixed, flapping, and

    rotary wing MAVs are all viable candidates for these

    missions. An excellent review on this topic was

    provided by Shyy et al.1 The rapid advancement

    in MAV design has driven the researches on flight

    of insects, birds, and bats. Wings of thin and very

    flexible membranes are unique to flying and gliding

    mammals, such as bats, flying squirrels, and sugar

    gliders, and these animals exhibit extraordinary

    flight capabilities with respect to maneuvering and

    agility that are not observed in other species of

    comparable size. Bat wings are characterized by their

    sufficiently flexible bones supporting very compliant

    and anisotropic wing membranes; the unique features

    of bat wing as a promising candidate for MAV has been

    well established, as outlined by Swartz et al.2 The

    founding researches on bat flight were summarized by

    Norberg3 who studied the kinematics, aerodynamics,

    and energetics of the long-eared bat Plecotus auritusin

    slow horizontal flight.

    Proper mimicking of the biological wing and

    its flapping is a challenging task in the study

    of aerodynamics of flexible skin flapping wings.

    Moreover, an integrated electronic system to control

    and monitor the flapping frequency is desirable as

    Experimental Techniques37 (2013) 25 37 2011, Society for Experimental Mechanics 25

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    Bat Wing Flapping Mechanism H. Yusoff et al.

    it will provide more flexibility in measurements.

    Many researchers have developed different types of

    wings and flapping systems for diverse applications.

    An outline of the previous works on wing design,

    flapping mechanism, and control system is presented

    as follows.

    Pornsin-sirirak et al.4 developed MEMS-based

    wing technology using titanium-alloy metal as

    wing frame and poly-monochloro-para-xylylene

    (Parylene-C) as membrane. They studied the

    unsteady-state aerodynamics of various types of

    MEMS-based and other wings. Finally, they

    built a lightweight, palm-sized flapping-wing MAV

    (FWMAV) which was demonstrated successfully. Kim

    and Han5 proposed a smart flapping wing with a

    macro-fiber composites (MFC) actuator to investigate

    the aerodynamic characteristics related to the birds

    and ornithopters. The membrane was made of PVC.

    The camber of the wing could be changed by using

    the MFC actuator to enhance the aerodynamic perfor-mance of the wing. It was shown that the deformation

    of the wing surface generated by the MFC was suffi-

    cient to control the lift and thrust, and the lift could

    be increased by 20% when the MFC was actuated. In

    a series of investigations to mimic the mammalian

    flight, Galvao et al.6 and Song et al.7 studied the

    aerodynamic performance of thin compliant wings.

    They found that, in comparison with rigid wings,

    compliant wings have higher lift slope, maximum

    lift coefficients, and delayed stall to higher angles of

    attack. The wings were fabricated with stainless-steel

    frame and latex membrane. Lin et al.8 developed flex-

    ible wings with carbon fiber frame and PVC plasticfilm membrane to simulate the flapping motion of

    birds by means of four-bar linkage mechanism. The

    wing motion of hummingbird and hovering insects

    was mimicked by McIntosh et al.9 who devised a

    novel mechanism to actuate the wings of a hover-

    ing MAV. The mechanism used a single actuator, but

    each wing could rotate about two orthogonal axes.

    The wings were made of carbon fiber frame and

    nylon fabric membrane. Nguyen et al.10,11 presented

    the design of a motor-driven flapping-wing system

    emulated the beetle (Allomyrina dichotoma), in terms

    of dimension, flapping frequency, and wing kinemat-

    ics. Carbon fiber was used as wing frame and kapton

    film as membrane. Hu et al.12,13 studied the aerody-

    namic benefits of flexible membrane wings for the

    development of FWMAV. The time-averaged lift and

    drag generation of two flexible membrane wings with

    different skin flexibility (i.e., a flexible nylon wing

    and a more flexible latex wing) were compared with

    those of a rigidwing. The rigidwing was found to have

    better lift production performance for flapping flight

    in general. The latex wing was found to have the best

    thrust generation performance for flapping flight. The

    less flexible nylon wing, which has the best aerody-

    namic performance for soaring flight applications, was

    found to be the worst for flapping flight applications.

    The success of a flapping mechanism lies in its abil-

    ity to facilitate maximum degrees of freedom while

    emulating the actual biological wing; maintaining

    symmetry and wide angle of flapping are some of

    the challenging tasks. With a basic four-bar linkage

    mechanism, researchers have tackled this issue in a

    variety of fashions. Baskar and Muniappan14 com-

    pared three flapping mechanisms namely sliding link,

    movable hinge, and fixed hinge, and found that the

    fixed hinge mechanism was free from unsymmet-

    rical flapping and strut movement. In a study on

    the energetics of FWMAV, Madangopal et al.15 used

    single-crank mechanism with springs to duplicate the

    flying of insects; similar mechanism without springswas used by Lin et al.8 Use of lightweight piezo com-

    posite actuator (LIPCA) with the four-bar linkage was

    reported by Syaifuddin et al.16 The limited displace-

    ment with a natural frequency of 9 Hz produced by

    the LIPCA was transformed into large flapping angle

    by the four-bar linkage system.

    The lack of flapping symmetry encountered in the

    single-crank four-bar system was rectified by the use

    of double crank in series, as proposed by McIntosh

    et al.9 However, Conn et al.17 demonstrated that the

    flapping angle could be improved further by using

    double crank in parallel. Employing a slider with

    single crank was another way of maintaining flappingsymmetry, and this technique was simpler compared

    to the use of double crank. Recently, Fenelon and

    Furukawa18 have proposed a modified slider-crank

    mechanism, in which a rotary actuator was employed

    for the spherical joint, in order to enhance the

    degrees of freedom. As remarkable contribution to

    MAV research, Wood and coworkers1923 and Sitti24

    developed and analyzed four-bar linkage flapping-

    wing system inspired by the thoracic mechanism of

    dipteran insects. A deviation from the basic four-

    bar linkage was the use of Scotch Yoke linkage

    mechanism, as proposed by Galinski and Zbikowski25

    and Nguyen et al.10,11

    As far as the control and monitoring of flapping

    frequency is concerned, almost all researchers have

    relied on external means such as oscilloscope, optical

    sensor, and high-speed camera, which could measure

    the frequency for a given setting. It would be more

    convenient and effective to have an in-built electronic

    system to measure as well as control the flapping

    26 Experimental Techniques 37 (2013) 25 37 2011, Society for Experimental Mechanics

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    H. Yusoff et al. Bat Wing Flapping Mechanism

    frequency. In the present study which is focused

    on the aerodynamics of flexible flapping wings for

    FWMAV, the flapping of bat wing is emulated

    by the use of motor-driven four-bar single-crank

    slider mechanism. A microcontroller-based frequency

    measuring and controlling system is also developed

    and incorporated into the flapping mechanism. In

    order to compare the aerodynamic performance,

    thick and thin flexible wings are fabricated with

    titanium alloy frame and latex membrane. The

    ultimate objective of this study was to analyze the

    effect of membrane flexibility on the aerodynamic

    performance of flapping wings for MAVs. However,

    this paper covers the details of development of

    wings, flapping mechanism, and the electronic control

    system (ECS); the analysis part will be presented in

    our future article.

    Materials and Methods

    Wing development

    Obtaining the wing specifications

    While emulating the bat wing, especially for FWMAV

    applications, scaling analysis is very important to

    obtain the proper wing dimensions and aerodynamic

    features. With reference to the data provided by

    Bullen et al.,26 for the present study, only three bat

    species having dimensions close to the design require-

    ment of FWMAV were selected, namely,Mormopterus

    Planiceps, Nytophilus Geoffroyi, and Scotorepens Balstoni,

    whose physical and kinematic features are summa-

    rized in Tables 1 and 2, respectively. Considering theaverage of the three wings, the values for physical

    Table 1 Wing bat parameters of three species and present study

    Bat species

    Wing

    span

    (mm)

    Wing

    area

    (m2)

    Aspect

    ratio

    Wing

    loading

    (N/m2)

    Wing

    mass

    (g)

    Mormopterus planiceps 263.5 0.010 7.3 8.7 8.3

    Nyctophilus geoffroyi 263.1 0.012 5.7 4.7 5.8

    Scotorepens balstoni 266.0 0.011 6.3 7.0 7.9

    Present study 270 0.013 4.95 4.61 6.0

    Table 2 Flight parameters of three species and present study

    Bat species

    Speed range

    (m s1)

    Frequency

    (Hz)

    Flapping angle

    ()

    Mormopterus planiceps 2.1 9.4 9.34 1.38 40.68 10.15

    Nyctophilus geoffroyi 0.8 7.2 10.94 0.96 43.92 16.44

    Scotorepens balstoni 3.3 5.0 11.31 0.67 35.00 8.29

    Present study 2 7 6 9 60

    parameters such as wing span, aspect ratio, wing area,

    wing loading, and wing mass have been approximated

    as 270 mm, 0.013 m2, 4.95, 4.61 N m2, and 6 g,

    respectively. Similarly, the kinematic characteristics

    such as wind speed, flapping frequency, and flapping

    angle are chosen as 2 7 m s1, 69 Hz, and 60 3

    .

    Wing frame and membrane

    The wing frame materials previously used include

    titanium alloy,3 and composites such as epoxy

    reinforced carbon,8 graphite epoxy,5 carbon rod,17

    carbon fiber,10,11 and glass fiber.13 Titanium alloy

    is widely used for aircraft gas turbine disks and

    blades as well as airframe structural components that

    require strength and high temperature tolerance. It

    is light and strong, and can be easily tapered to

    vary the thickness of wingspars. Being ductile, it

    can also be bent to create wing camber to improve

    performance. In addition, the etching process of

    titanium alloy can be conducted at room temperatureand yields a reasonable etching rate.3 In the present

    study, the commercially available titanium alloy,3

    Ti 6Al 4V, is used. Wing layouts are developed

    from photographs of bat with their wings extended

    that are scaled to have a length (R) of 120 mm per

    wing. The wing frame has two battens in the cordwise

    direction to strengthen the stiffness of the wing and

    control the wing deformation during flapping. The

    thickness of the entire frame is 0.35 mm, and gradual

    tapering in width is provided for the frame and

    battens, from leading edge to trailing edge, and from

    root to tip as shown in Fig. 1.

    Next attempt is to develop the flexible wing

    membrane. Generally, polymers3,8,5,10,11,16,17 and

    elastomers13 have been used for flexible wing mem-

    brane. It is well established that, when compared

    with the polymers, elastomers exhibit low Youngs

    Figure 1 Schematic of the wing frame.

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    Bat Wing Flapping Mechanism H. Yusoff et al.

    Figure 2 The latex membrane glued on the wing frame.

    modulus while maintaining the same range of density

    (http://www.grantadesign.com/ashbycharts.htm);

    this makes them a better choice for flexible wing

    membrane. Therefore, latex, a typical elastomer, is

    used in the present study, which is glued onto the

    frame as shown in Fig. 2. Membranes with thick-

    nesses 0.37 mm, 0.28 mm, and 0.13 mm are chosen,

    which are named as least flexible, flexible, and most

    flexible, respectively.

    Flapping mechanism

    Four-bar linkage mechanism

    A four-bar slider-crank mechanism is designed and

    tested to facilitate the sinusoidal flapping motion,

    with the amplitude adjustable from 40 to 60.

    The design considerations of the mechanism are

    light weight, simplicity, rigidity, minimum joints,

    harmonic motion, and minimum phase difference

    between the wings. Before fabrication, a complete set

    of CAD models are developed using SOLIDWORKS-

    2007 to ensure an accurate fit between parts; all the

    views are shown in Fig. 3. The flapper is 56 mm high

    and 25 mm long. For the selected flapping angle of

    60 the lengths of rockers are 10 mm for the output

    link, 16.34 mm for the connecting rod, and 5 mm for

    the crank.

    The linkages and supporting frame of the flapper

    are made from brass, by means of CNC machine.

    The flapper is driven by a single DC-micromotor

    (Type: 1224A015SR, speed: 901 rpm, manufacturer:

    Dr. Fritz Faulhaber GmbH & Co. KG, Germany)

    which is attached to the reduction gear and mag-

    netic encoder to control the flapping frequency. The

    output flapping frequency (f) in relation to the input

    voltage can be simply calculated by Eq. 1, where Scis the motor speed constant, Vis the applied voltage,

    and Rg is the reduction gear ratio. Accordingly, with

    the reduction gear ratio of 1:3 and voltage of 15 V,

    we can expect a flapping frequency of about 75 Hz

    without any wing attachment.

    f=Sc

    60RgV. (1)

    Kinematic model

    A mathematical model has been developed to study

    the kinematics of the mechanism, thereby ensuring

    that the flapping was symmetric. The governing

    equations of the mechanism are as follows:From Fig. 4, we have the following:

    f= a cos 1 + b cos 2, (2)

    c= a sin 1 + b sin 2. (3)

    From Eq. 3,

    2 = sin1

    a sin 1

    b

    . (4)

    The effective distance between B and C (or D) is as

    follows:

    g = f e. (5)

    From symmetry of triangles BMC and BMD, we get

    the following:

    f = sin1g

    d

    . (6)

    (a) (b)

    Figure 3 (a) Different views of the flapping mechanism. (b) Zoomed view at A.

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    H. Yusoff et al. Bat Wing Flapping Mechanism

    Figure 4 The kinematic model of the flapping mechanism.

    Substituting Eqs. 2 and 5 in 6, we obtain the

    following:

    f = sin1

    a cos 1+ b cos

    sin1

    a sin 1

    b

    e

    d

    .

    (7)

    Using the chain rule, angular velocity can beexpressed as follows:

    d

    dt=a1

    g cos

    sin 1 + cos 1 tan

    sin1

    a sin 1

    b

    .

    (8)

    Hence the angular acceleration is

    d2

    dt2 =

    a

    21

    g

    cos 1 sin 1 tan

    sin1

    a sin 1

    b

    +

    a

    b

    cos2 1

    cos2

    sin1

    a sin 1

    b

    + sin

    d

    dt

    2

    cos

    . (9)

    Electronic control system

    System architecture overview

    The ECS consists of a microcontroller, motor driver,

    DC minimotor with encoder, variable resistor, power

    supply, and a personal computer with graphical user

    interface (GUI) software. The PIC16F876 microcon-

    troller acts as a brain to the system and controls every

    input and output. One of the main functions is to

    control the speed of the DC minimotor through the

    motor driver. A DC power supply is used to provide

    15 V which is then converted to 5 V by an LM7805

    voltage regulator. The communication to the motor

    driver from the microcontroller is accomplished usingpulse width modulation (PWM); the data are then

    used by the motor driver (MCP 1404) to control

    motor speed detected by the built-in encoder (series

    30B20). The encoder helps to measure the actual

    speed of the motor, and acts as a feedback to the

    system to synchronize the required speed and actual

    speed. The output of the encoder is in the form of

    pulses (05 V) with a resolution of 10 lines per rev-

    olution. Figures 5 and 6 show the block diagram and

    prototype, respectively, of the ECS.

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    Bat Wing Flapping Mechanism H. Yusoff et al.

    Figure 5 ECS block diagram.

    Figure 6 ECS prototype board.

    PIC16F876 is a 28-pin 8-bit CMOS Flash micro-

    controller which contains 256 bytes of EEPROM data

    memory, ICSP (In-Circuit Serial Programming), an

    ICD, 5 channels of 10-bit analog-to-digital con-

    verter (ADC), 2 additional timers, and 2 cap-

    ture/compare/PWM functions with 10-bit maximum

    resolution. The synchronous serial port can be con-

    figured as either three-wire serial peripheral interface

    (SPI) or the two-wire inter-integrated circuit (I2C)

    bus and a universal asynchronous receiver transmit-

    ter (USART). The PIC16F876A can be driven at a

    maximum clock speed of 20 MHz. In this experiment,

    the ADC is set to 8-bit, so that the detectable range is

    between 0 and 255 (28 = 256). The conversion from

    analog voltage to digital bits is shown in

    Table 3 Analog voltage to 8-bit of PIC microcontrollers ADC

    Analog voltage (V) PIC 8-bit (bit)

    0 0

    1 51

    2 102

    3 153

    4 2045 255

    Table 3. Since 8-bit is used for ADC, the same

    resolution is applied toward the PWM modules. The

    frequency of 10 kHz is chosen to match with the

    motor driver, hence make the time for 1 cycle equal

    to 100s. Figure 7 shows two different values of

    PWM, for 50 and 10% duty cycle. Next, RS232 UART

    is used for the serial communication with the personal

    computer. The microcontroller can support the baud

    rates from 300 up to 57,600 bps. However, at higher

    speed, it is more prone to higher percentage of data

    transfer error. A 9600 bps baud rate is chosen for this

    experiment with driven inverted state. The RS232 is

    configured as 8N1, which means eight data bits, no

    parity bit, and one stop bit as shown in Fig. 8.

    ECS functioning and testing

    The operation of the ECS in this flapping model is

    shown in Fig. 9. The system starts after the power

    source has turned on to enable PC serial com-

    munication using Windows HyperTerminal (WHT)

    software. Before getting connected, the software has

    to be configured as a serial RS232 COM terminal,

    by setting the port as follows: baud rate = 9600 bps,data bits = 8, parity = none, stop bits = 1, flow con-

    trol = hardware. A modification value ranging from

    0.1 to 9.9 needs to be entered into the WHT write-

    display space to ensure that connection is established

    and there is a handshaking link between system

    board and PC. The speed of the motor is adjusted

    to the desired value by the potentiometer. The ADC

    50% duty cycle

    (50 s)

    1 cycle

    (100 s)

    10% duty cycle

    (10 s)

    1 cycle

    (100 s)

    Figure 7 PWM waveforms of two different duty cycles.

    Figure 8 8N1 configuration; eight data bits, no parity bit, and one

    stop bit.

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    H. Yusoff et al. Bat Wing Flapping Mechanism

    Figure 9 Flow chart of the ECS functioning.

    digital values are then calculated and converted into

    PWM values to drive the MCP1404 PWM driver chip,

    which runs the motor at variable speeds. The signalsent to the MCP1404 driver is programmed at a fre-

    quency of 10 kHz, with variable PWM duty cycles to

    get variable motor speeds. Then the microcontroller

    calculates RPS (revolutions per second) value pro-

    duced by the magnetic encoder (pulse signal). The

    calculated RPS value is then sent and displayed on

    the PC via serial COM port in real-time mode. The

    process will repeat until the modification values and

    potentiometer trim are being changed.

    In the open air test section, the pitch angle ofthe flapping axis, w, with respect to the free stream

    velocity Vcan be changed by adjusting the test mount

    which supports the driving part. The analog signal

    from strain gauge (load cell) is amplified, digitized,

    and conditioned via PCD-300A sensor interface and

    linked to the data acquisition board to collect the

    frequency signal (x) and transmit the raw data into

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    Bat Wing Flapping Mechanism H. Yusoff et al.

    computer by using GUI software data acquisition.

    The data collection frequency is set at 5000 Hz and

    15,000 data points are collected at each test run.

    The raw data are smoothed using digital Butterworth

    low-pass filter with cut-off frequencies set at 5 Hz and

    second order.

    The frequency signal from the load cell is matched

    with the frequency value obtained by the ECS,

    and if any difference is noticed, the ECS facilitates

    further adjustments until the difference becomes zero,

    ensuring calibration at the required frequency. The

    testing of ECS is performed with velocity ranging from

    2 to 8 m s1 and AOA from 0 up to 50, at 6 Hz. The

    schematic and photograph of the experiment setup

    are shown in Fig. 10.

    Results and Discussion

    Flapping angle, angular velocity, and acceleration

    Figure 11 shows the sequel images of the wing for one

    cycle of flapping, captured by high-speed camera, and

    Fig. 12 shows the flapping angle. The flapping angle

    obtained from Eq. 7 is compared with the experi-

    mental results as shown in Fig. 13. Since the stroke

    plane is coplanar with the image, the flapping angle

    can be measured directly from the image. From

    the high-speed camera images, the flapping angle is

    calculated to be 33, whereas the theoretical value

    is 30

    ; the difference is attributed to the flexibility

    of the wing and the small assembly clearance. This

    flapping angle suits quite well with the bats flapping

    angle, 35 43

    as in Table 2.Equations 29 are solved using Matlab tool,

    SIMULINK. Figure 14 shows the angular velocity

    and angular acceleration for one cycle of rotation

    at 1 Hz. The rotational speed of the motor is

    assumed to be constant in the analysis and it

    is ensured that the mechanism operates smoothly

    without obvious jumps or jerks. The results show a

    sinusoidal flapping motion. Figure 14(a) shows that

    the angular velocity corresponding to the maximum

    flapping amplitude (30) is 3.189 rad/s, and the

    corresponding angular acceleration is 18.94 rad/s2

    as shown in Fig. 14(b).

    Flapping frequency

    ECS versus manual control of flapping frequency

    Manual control of flapping wing has disadvantages

    of repeatability and need of more time to balance

    and calibrate for each experiment, especially for large

    AOA and velocity. ECS could tackle this problem

    and facilitate accurate measurement and control

    of frequency. The comparison of relative errors

    with respect to the required frequency value (6 Hz)

    estimated without ECS and with ECS is presented

    in Fig. 15. The relative error is defined by Eq. 10 as

    follows:

    Ec = sSmain

    100%, (10)

    where Ec is the relative error, s is the difference

    between the measured frequency and the required

    frequency (Smain). As shown in Fig. 15(a), in the

    absence of ECS, Ec is within 5%, for velocities 2 to

    4 m s1, and it shoots up to 2535 % above 4 m s1.

    The cause of larger Ec for the load cell is attributed

    to the increased air resistance at high AOA resulting

    in the reduction of frequency. To minimize this error,

    the calibration procedure must be repeated many

    times for each experiment; this is time consuming

    and tedious. As already mentioned, this problem is

    effectively solved by the use of ECS, as is evident

    from Fig. 15(b) which shows that Ec with ECS falls

    within the acceptable range of 0.41.8%. Thus, it

    is demonstrated that, besides facilitating the control,

    the proposed ECS can significantly contribute to the

    accuracy and speed of frequency measurement.

    Aerodynamic tests

    The aerodynamic force is measured in open air wind

    tunnel setup at the free stream velocity of 47 m s1.

    The Kyowa data acquisition system (PCD 300A

    model) and Deltalab sensor cell are used to measure

    lift and drag with high precision. The precision of theforce sensor is 0.3% of the full scale (5 N). The data

    breeding rate of the load cell is set as 5000 points

    per second. About 40,000 points of data are selected

    for every flapping condition, and integrated them

    into time-averaged values of lift and drag coefficients,

    CL mean (Eq. 11) and CD mean (Eq. 12), respectively.

    C(Lmean) = L mean/[(1/2)(V)2S], (11)

    C(Dmean) = D mean/[(1/2)(V)2S], (12)

    where L is the the mean lift force, D the mean drag

    force,S the wing platform area,Vthe forward flight

    speed, and the air density.

    Figure 16 shows the variations of CL mean and

    CD mean for frequencies 69 Hz, at AOA 20. As

    expected, CL mean and CD mean increase dramatically

    with increase of frequency and decrease of velocity.

    Figure 17 shows the corresponding histories of

    flapping angle lift and drag coefficients (CL and

    CD, respectively). It is seen that the lift has almost

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    H. Yusoff et al. Bat Wing Flapping Mechanism

    (a)

    (b)

    Figure 10 (a) Schematic of experiment setup of flapping mechanism using ECS and load cell for calibration. (b) The experimental apparatus.

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    Bat Wing Flapping Mechanism H. Yusoff et al.

    Figure 11 Sequel images of the wing for one cycle of flapping.

    Figure 12 Flapping angle observed by high-speed camera.

    Crank angle, Degree (One cycle)

    0 50 100 150 200 250 300 350

    Angulardisplacem

    ent,Degree

    -40

    -30

    -20

    -10

    0

    10

    20

    30

    40

    Theoretical

    Experiment

    Figure 13 Comparison of experimental and theoretical flapping angle.

    same frequency as the flapping angle and drag signalis twice the flapping frequency. At the beginning

    of the downstroke (1), the lift force is maximum,

    and decreases to the minimum near the end of the

    downstroke (2). In general, the lift during downstroke

    is higher than that during upstroke. The values of

    CL and CD are in reasonable agreement with those

    obtained by Norberg3 for the low-speed flier P. auritus.

    Crank angle, Degree (One cycle)

    0 50 100 150 200 250 300 350

    0 50 100 150 200 250 300 350

    Angularvelocity(rads-1)

    -4

    -3

    -2

    -1

    0

    1

    2

    3

    4(a)

    (b)

    Theoretical

    Crank angle, Degree (One cycle)

    Angulara

    ccleration,(rads-2)

    -30

    -20

    -10

    0

    10

    20

    30

    Theoretical

    Figure 14 Variation of angular velocity and angular acceleration with

    crankangle. (a) Flappingangular velocity versuscrank angle.(b) Flapping

    angular acceleration versus crank angle.

    Conclusion

    As part of the ongoing research on aerodynamics of

    MAV, an efficient and accurate flexible flapping wing

    mechanism is developed and tested. The introduction

    of integrated ECS to control and measure the flapping

    frequency is the major contribution in the present

    work. Three bat species having dimensions close to

    the design requirement of MAV, namely,M. Planiceps,

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    H. Yusoff et al. Bat Wing Flapping Mechanism

    0.4

    0.6

    0.8

    1.0

    1.2

    1.4

    1.6

    1.8

    23

    45

    67

    8

    010

    2030

    40 XData

    3D Graph 7

    0.4

    0.6

    0.8

    1.0

    1.2

    1.4

    1.6

    1.8

    0

    5

    1015

    20

    25

    30

    35

    XData

    3D Graph 5

    0

    5

    10

    15

    20

    25

    30

    35

    -20

    -10

    0

    10

    20

    30

    40

    (a) (b)

    23

    45

    67

    8

    010

    2030

    40

    Percenta

    geoferror(%)

    Velo

    city

    ,ms-1

    AoA,Degree

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    1.4

    1.6

    23

    45

    67

    8

    010

    2030

    40

    Percentage

    oferror(%)

    Velo

    city

    ,ms-1

    AoA,Degree

    Figure 15 Percentage of error in frequency distribution (a) without ECS and (b) with ECS.

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    1.4

    (a) (b)

    4.55.0

    5.56.0

    6.57.0

    6.06.5

    7.07.5

    8.08.5

    9.0

    CLmean

    Velocity, ms-1 Fre

    quen

    cy,Hz

    0.40.61.01.21.4

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    4.55.0

    5.56.0

    6.57.0

    6.06.5

    7.07.5

    8.08.5

    9.0

    CDmean

    Velocity,ms-1 Frequen

    cy,Hz

    0.20.30.40.50.6

    Figure 16 The variations ofCL meanand CD meanfor frequencies 69 Hz, at AOA 20.

    0.00 0.05 0.10 0 .15 0 .20-60

    -40

    -20

    0

    20

    40

    60

    2

    3

    5

    4

    Time (sec)

    Flappingangle,

    Degree

    Flapping angle

    Instantaneous Lift

    Instantaneous Drag

    1

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    1.4

    1.6

    1.8

    2.0

    2.2

    CLand

    CD

    V=6ms-1, F=9Hz,AoA=20

    0

    Figure 17 Instantaneous flapping angle, lift and drag coefficients.

    N. Geoffroyi, and S. Balstoni, are selected, and their

    average physical and kinematic features are chosen.

    The titanium alloy, Ti 6Al 4V, is used for the

    wing frame, and latex for the membrane. A four-bar

    slider-crank mechanism is designed and fabricated

    to facilitate the wing flapping. The major issues

    associated with the traditional means of controlling

    and measuring the flapping frequency, such as

    repeated calibration, large time consumption, and

    measurement inaccuracy at higher AOA and velocity

    are successfully rectified by the proposed ECS; the

    relative error is reduced from 2535% to 0.41.8%.

    The experimental flapping angles are well matched

    with those obtained from the theoretical kinematic

    model. This system would be highly efficient for the

    study of aerodynamic characteristics of FWMAVs.

    Future work may be done to improve the ECS by

    introducing wireless communication for the ECSto the flapping mechanism, and to reduce it to

    a microchip.

    Acknowledgments

    The authors would like to thank the Ministry of

    Technology and Innovation, Malaysia, and Universiti

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    Bat Wing Flapping Mechanism H. Yusoff et al.

    Sains Malaysia for the financial support for this

    research work. Thanks are also due to Mr. Mohd

    Fairuz Zakaria and Mr. M. Khalil Abdullah, for their

    valuable assistance in the experiments.

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