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Commercial Series CM Radios Detailed Service Manual 6866545D30-O

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Page 1: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

Commercial Series

CM Radios

Detailed Service Manual

6866545D30-O

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WLS EMEA Publications Department, Jays Close, Viables Industrial Estate, Basingstoke, Hampshire, RG22 4PD, UK.Issue : December 2003 iii

Commercial SeriesCM Radios

Detailed Service Manual 6866545D30-O

Contents

Section 1 Service Maintainability

Section 2 Controlhead Service Information

Section 3 UHF2 Service Information

Section 4 VHF2 Service Information

Section 5 Midband Service Information

Section 6 UHF2 High Power Service Information

Section 7 VHF2 High Power Service Information

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Commercial Series

CM Radios

Service Maintainability

Issue: December 2003

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Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of law in the sale of a product.

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Table of Contents

Chapter 1 INTRODUCTION

1.0 Scope of Manual ..................................................................................................1-12.0 Warranty and Service Support.............................................................................1-1

2.1 Warranty Period and Return Instructions .......................................................1-12.2 After Warranty Period .....................................................................................1-12.3 European Radio Support Centre (ERSC).......................................................1-22.4 Parts Identification and Ordering ....................................................................1-22.5 EMEA Test Equipment Support......................................................................1-22.6 Technical Support...........................................................................................1-32.7 Related Documents ........................................................................................1-3

3.0 Radio Model Information......................................................................................1-4

Chapter 2 MAINTENANCE

1.0 Introduction ..........................................................................................................2-12.0 Preventive Maintenance ......................................................................................2-1

2.1 Inspection .......................................................................................................2-12.2 Cleaning .........................................................................................................2-1

3.0 Safe Handling of CMOS and LDMOS..................................................................2-24.0 General Repair Procedures and Techniques.......................................................2-25.0 Notes For All Schematics and Circuit Boards ......................................................2-5

Chapter 3 SERVICE AIDS

1.0 Recommended Test Tools...................................................................................3-12.0 Test Equipment....................................................................................................3-2

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SAFETY INFORMATIONRead this information before using your radio.

PRODUCT SAFETY AND RF EXPOSURE FOR MOBILE TWO-WAY RADIOS INSTALLED IN VEHICLES OR AS FIXED SITE CONTROL STATIONS.This document provides information and instructions for the safe and efficient operation of Motorola Mobile Two-Way Radios. The information provided in this document supersedes information contained in user guides published prior to February 2002.

COMPLIANCE WITH RF ENERGY EXPOSURE STANDARDSNote:This Radio is intended for use in occupational/controlled applications, where users have been made aware of the potential for exposure and can exercise control over their exposure. This radio device is NOT authorized for general population, consumer or similar use.This user safety booklet includes useful information about RF exposure and helpful instructions on how to control your RF exposures.Your Motorola radio is designed and tested to comply with a number of national and international standards and guidelines regarding human exposure to radio frequency electromagnetic energy. This radio complies with IEEE and ICNIRP exposure limits for occupational/controlled RF exposure environments at usage factors of up to 50% talk–50% listen. In terms of measuring RF energy for compliance with the IEEE/ICNIRP exposure guidelines, your radio radiates measurable RF energy only while it is transmitting (during talking), not when it is receiving (listening) or in standby mode.

Your Motorola two-way radio complies with the following RF energy exposure standards and guidelines:● United States Federal Communications Commission, Code of Federal Regulations; 47 CFR part 2

sub-part J● American National Standards Institute (ANSI) / Institute of Electrical and Electronic Engineers

(IEEE) C95. 1-1992● Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition● International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998● Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radiofrequency Electro-

magnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999● Australian Communications Authority Radiocommunications (Electromagnetic Radiation - Human

Exposure) Standard 2001 ● ANATEL, Brasil Regulatory Authority, Resolution 256 (April 11, 2001) “additional requirements for

SMR, cellular and PCS product certification.”

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COMPLIANCE AND CONTROL GUIDELINES AND OPERATING INSTRUCTIONS FOR MOBILE TWO-WAY RADIOS INSTALLED IN VEHICLESTo control your exposure and ensure compliance with the occupational/controlled environment exposure limits, always adhere to the following procedures:● To transmit (talk), push the Push-To-Talk (PTT) button; to receive, release the PTT button. Transmit

only when people outside the vehicle are at least the minimum lateral distance away from a properly installed, externally-mounted antenna. Table 1 lists the minimum distance for bystanders in an uncontrolled environment from the transmitting antenna at several different ranges of rated radio power for mobile radios installed in a vehicle..

● Install mobile antennas at the centre of the roof and centre of the trunk deck. These mobile installa-tion guidelines are limited to metal body vehicles. The antenna installation must additionally be in accordance with:

a. The requirements of the antenna manufacturer/supplierb. Instructions in the Radio Installation Manual.

● Use only Motorola-approved supplied or replacement antenna. Use of non–Motorola - approved antennas, modifications, or attachments could damage the radio and may violate IEEE/ICNIRP regu-lations. For a list of Motorola-approved antennas please see your dealer. Your nearest dealer can be found at the following web site :

http://www.motorola.com/cgiss/emea/dealerlocator.htmlFor additional information on exposure requirements or other training information, visithttp://www.motorola.com/rfhealth.

COMPLIANCE AND CONTROL GUIDELINES AND OPERATING INSTRUCTIONS FOR MOBILE TWO-WAY RADIOS INSTALLED AS FIXED SITE CONTROL STATIONSIf mobile radio equipment is installed at a fixed location and operated as a control station or as a fixed unit, the antenna installation must comply with the following requirements in order to ensure optimal performance and compliance with the RF energy exposure in the standards and guidelines listed above:● The antenna must be mounted outside the building on the roof or a tower if at all possible.● As with all fixed site antenna installations, it is the responsibility of the licensee to manage the site in

accordance with applicable regulatory requirements and may require additional compliance actions such as site survey measurements, signage, and site access restrictions in order to insure that exposure limits are not exceeded.

Table 1: Rated Power and Distance

Rated Power of Vehicle-Installed Mobile Two-Way Radio

Minimum Distance from Transmitting Antenna

Less than 7Watts 20 cm (8 Inches)7 to 15 Watts 30.5 cm (1 Foot)16 to 50 Watts 61 cm (2 Feet)51 to 110 Watts 91.5 cm (3 Feet)

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ELECTROMAGNETIC INTERFERENCE/COMPATIBILITYNOTE: Nearly every electronic device is susceptible to electromagnetic interference (EMI) if inadequately shielded, designed or otherwise configured for electromagnetic compatibility. It may be necessary to conduct compatibility testing to determine if any electronic equipment used in or around vehicles or near fixed site antenna is sensitive to external RF energy or if any procedures need to be followed to eliminate or mitigate the potential for interaction between the radio transmitter and the equipment or device.

FacilitiesTo avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility where posted notices instruct you to do so. Hospitals or health care facilities may be using equipment that is sensitive to external RF energy.

VehiclesTo avoid possible interaction between the radio transmitter and any vehicle electronic control modules, for example, ABS, engine, or transmission controls, the radio should be installed only by an experienced installer and that the following precautions be used when installing the radio: 1. Refer to the manufacturer’s instructions or other technical bulletins or recommendations on radio installation.

2. Before installing the radio, determine the location of the electronic control modules and their harnesses in the vehicle.

3. Route all radio wiring, including the antenna transmission line, as far away as possible from the electronic control units and associated wiring.

Driver SafetyCheck the laws and regulations on the use of radios in the area where you drive. Always obey them.When using your radio while driving, please:

● Give full attention to driving and to the road.● Pull off the road and park before making or answering a call if driving conditions so require.

OPERATIONAL WARNINGS

For Vehicles With An Air BagDo not mount or place a mobile radio in the area over an air bag or in the air bag deployment area. Air bags inflate with great force. If a radio is placed in the air bag deployment area and the air bag inflates, the radio may be propelled with great force and cause serious injury to occupants of the vehicle.

Potentially Explosive AtmospheresTurn off your radio prior to entering any area with a potentially explosive atmosphere. Sparks in a potentially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death.The areas with potentially explosive atmospheres referred to above include fuelling areas such as below decks on boats, fuel or chemical transfer or storage facilities, areas where the air contains chemicals or particles, such as grain, dust or metal powders. Areas with potentially explosive atmospheres are often but not always posted.

Blasting Caps And AreasTo avoid possible interference with blasting operations, turn off your radio when you are near electrical blasting caps, in a blasting area, or in areas posted: "Turn off two-way radio". Obey all signs and instructions.

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For radios installed in vehicles fueled by liquefied petroleum gas, refer to the (U.S.) National Fire Protection Association standard, NFPA 58, for storage, handling, and/or container information. For a copy of the LP-gas standard, NFPA 58, contact the National Fire Protection Association, One Battery Park, Quincy, MA.

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Chapter 1

INTRODUCTION

1.0 Scope of Manual

This manual is intended for use by service technicians familiar with similar types of equipment. It contains service information required for the equipment described and is current as of the printing date. Changes which occur after the printing date may be incorporated by a complete Manual revision or alternatively as additions.

2.0 Warranty and Service Support

Motorola offers long term support for its products. This support includes full exchange and/or repair of the product during the warranty period, and service/ repair or spare parts support out of warranty. Any "return for exchange" or "return for repair" by an authorised Motorola Dealer must be accompanied by a Warranty Claim Form. Warranty Claim Forms are obtained by contacting an Authorised Motorola Dealer.

2.1 Warranty Period and Return Instructions

The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or Reseller contract. These conditions may change from time to time and the following notes are for guidance purposes only.

In instances where the product is covered under a "return for replacement" or "return for repair" warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty.

Prior to shipping any radio back to the appropriate Motorola warranty depot, please contact Customer Resources (Please see page 2 and page 3 in this Chapter). All returns must be accompanied by a Warranty Claim Form, available from your Customer Services representative. Products should be shipped back in the original packaging, or correctly packaged to ensure no damage occurs in transit.

2.2 After Warranty Period

After the Warranty period, Motorola continues to support its products in two ways.

1. Motorola's Radio Aftermarket and Accessory Division (AAD) offers a repair service to both end users and dealers at competitive prices.

2. AAD supplies individual parts and modules that can be purchased by dealers who are technically capable of performing fault analysis and repair.

NOTE Before operating or testing these units, please read the Safety Information Section in thefront of this manual.

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1-2 INTRODUCTION

2.3 European Radio Support Centre (ERSC)

The ERSC Customer Information Desk is available through the following service numbers:

Austria: 08 00 29 75 41 Italy: 80 08 77 387

Belgium: 08 00 72 471 Luxemburg: 08 00 23 27

Denmark: 80 88 05 72 Netherlands: 08 00 22 45 13

Finland: 08 00 11 49 910 Norway: 80 01 11 15

France: 08 00 90 30 90 Portugal: 08 00 84 95 70

Germany: 08 00 18 75 240 Spain: 90 09 84 902

Greece: 00 80 04 91 29 020 Sweden: 02 07 94 307

UK : 08 00 96 90 95 Switzerland: 08 00 55 30 82

Ireland: 18 00 55 50 21 Iceland: 80 08 147

Or dial the European Repair and Service Centre:

Tel: +49 30 6686 1555

Please use these numbers for repair enquiries only.

2.4 Piece Parts

Some replacement parts, spare parts, and/or product information can be ordered directly. If a complete Motorola part number is assigned to the part, it is available from Motorola Radio Aftermarket and Accessory Division (AAD). If no part number is assigned, the part is not normally available from Motorola. If the part number is appended with an asterisk, the part is serviceable by Motorola Depot only. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly.

All part orders should be directed to :

Motorola GmbHCustomer CareAM Borsigturm 13013507 BerlinGermany.

2.5 EMEA Test Equipment Support

Information related to support and service of Motorola Test Equipment is available via Motorola Online (Extranet), through the Customer Care organisation of Motorola’s local area representation or by calling the the European Repair and Service Centre: Tel: +49 30 6686 1555

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Warranty and Service Support 1-3

2.6 Technical Support

Motorola Product Services is available to assist the dealer/distributors in resolving any malfunctions which may be encountered.

UK/Ireland - Richard RussellTelephone: +44 (0) 1256 488 082Fax: +44 01256 488 080Email: [email protected]

Central/East Europe - Siggy PunzenbergerTelephone: +49 (0) 6128 70 2342Fax: +49 (0) 6128 95 1096Email: [email protected]

ScandinaviaTelephone: +46 8 735 9282Fax: +46 8 735 9280Email: [email protected]

Germany -Customer Connect TeamTelephone: +49 (0) 6128 70 2248Fax: +49 (0) 6128 95 1082Email: [email protected]

France - Lionel LhermitteTelephone: +33 1 6929 5722Fax: +33 1 6929 5904Email: [email protected]

Italy - Ugo GentileTelephone: +39 0 2822 0325Fax: +39 0 2822 0334Email: [email protected]

Africa & Middle East - Armand RoyTelephone: +33 1 6929 5715Fax: +33 1 6929 5778Email: [email protected]

2.7 Related Documents

The following documents are directly related to the use and maintainability of this product.

Title Language Part Number

CM Series Product Manual English GMLN1062_German GMLN1063_

French GMLN1064_

Italian GMLN1065_Spanish GMLN1066_

Russian GMLN1067_

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1-4 INTRODUCTION

3.0 Radio Model Information

The model number and serial number are located on a label attached to the back of your radio. You can determine the RF output power, frequency band, protocols, and physical packages. The example below shows one mobile radio model number and its specific characteristics.

Table 1-1 Radio Model Number (Example: MDM50FNC9AN2_N)

Type ofUnit

ModelSeries

Freq.Band

PowerLevel

PhysicalPackages

ChannelSpacing

ProtocolFeatureLevel

ModelRevision

ModelPackage

MD M 50 FMidband

(66-88MHz)

JVHF1(136-

162MHz)K

VHF2(146-

174MHz)

N1-25W

CCM140CM340

9Program-

mable

AAConven-

tionalMDC

1RF

Connector : Mini-UHF

A N

QUHF1(403-

430MHz)

P25-40W

FCM160CM360

AN5 Tone

2RF

Connector : BNC

RUHF2(438-

470MHz)

Q25-45W

SUHF3(465-

495MHz)

MD

= M

otor

ola

Inte

rnal

Use

M =

Mob

ile

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Chapter 2

MAINTENANCE

1.0 Introduction

This chapter of the manual describes:■ preventive maintenance■ safe handling of CMOS devices■ repair procedures and techniques

2.0 Preventive Maintenance

The radios do not require a scheduled preventive maintenance program; however, periodic visual inspection and cleaning is recommended.

2.1 InspectionCheck that the external surfaces of the radio are clean, and that all external controls and switches are functional. It is not recommended to inspect the interior electronic circuitry.

2.2 CleaningThe following procedures describe the recommended cleaning agents and the methods to be used when cleaning the external and internal surfaces of the radio. External surfaces include the front cover, housing assembly, and battery case. These surfaces should be cleaned whenever a periodic visual inspection reveals the presence of smudges, grease, and/or grime.

The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit boards and their components is isopropyl alcohol (70% by volume).

1. Cleaning External Plastic SurfacesThe detergent-water solution should be applied sparingly with a stiff, non-metallic, short-bristled brush to work all loose dirt away from the radio. A soft, absorbent, lintless cloth or tissue should be used to remove the solution and dry the radio. Make sure that no water remains entrapped near the connectors, cracks, or crevices.

2. Cleaning Internal Circuit Boards and ComponentsIsopropyl alcohol may be applied with a stiff, non-metallic, short-bristled brush to dislodge embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the dislodged material out and away from the inside of the radio. Make sure that controls or tunable components are not soaked with alcohol. Do not use high-pressure air to hasten the drying process since this could cause the liquid to collect in unwanted places. Upon completion of the cleaning process, use a soft, absorbent, lintless cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame, front cover, or back cover.

NOTE Internal surfaces should be cleaned only when the radio is disassembled for servicing orrepair.

CAUTION: The effects of certain chemicals and their vapors can have harmful results oncertain plastics. Aerosol sprays, tuner cleaners, and other chemicals should be avoided.!

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2-2 MAINTENANCE

3.0 Safe Handling of CMOS and LDMOS

Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios. CMOS characteristics make them susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair. Handling precautions are mandatory for CMOS circuits and are especially important in low humidity conditions. DO NOT attempt to disassemble the radio without first referring to the CMOS CAUTION paragraph in the Disassembly and Reassembly section of the manual.

4.0 General Repair Procedures and Techniques

IC Pre-Baking

No pre-baking of components is required in the repair of this product.

Parts Replacement and Substitution

When damaged parts are replaced, identical parts should be used. If the identical replacement component is not locally available, check the parts list for the proper Motorola part number and order the component from the nearest Motorola Communications parts center listed in the “Piece Parts” section of this manual.

Rigid Circuit Boards

The family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not accessible, some special considerations are required when soldering and unsoldering components. The through-plated holes may interconnect multiple layers of the printed circuit. Therefore, care should be exercised to avoid pulling the plated circuit out of the hole.When soldering near the 18-pin and 40-pin connectors:

■ avoid accidentally getting solder in the connector. ■ be careful not to form solder bridges between the connector pins ■ closely examine your work for shorts due to solder bridges.

NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination bydissolved material (from previous usage).

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General Repair Procedures and Techniques 2-3

Chip Components

Use either the RLN4062 Hot-Air Repair Station or the Motorola 0180381B45 Repair Station for chip component replacement. When using the 0180381B45 Repair Station, select the TJ-65 mini-thermojet hand piece. On either unit, adjust the temperature control to 370 °C (700 °F), and adjust the airflow to a minimum setting. Airflow can vary due to component density.

■ To remove a chip component:

1. Use a hot-air hand piece and position the nozzle of the hand piece approximately 0.3 cm (1/8") above the component to be removed.

2. Begin applying the hot air. Once the solder reflows, remove the component using a pair of tweezers.

3. Using a solder wick and a soldering iron or a power desoldering station, remove the excess solder from the pads.

■ To replace a chip component using a soldering iron:

1. Select the appropriate micro-tipped soldering iron and apply fresh solder to one of the solder pads.

2. Using a pair of tweezers, position the new chip component in place while heating the fresh solder.

3. Once solder wicks onto the new component, remove the heat from the solder. 4. Heat the remaining pad with the soldering iron and apply solder until it wicks to the

component. If necessary, touch up the first side. All solder joints should be smooth and shiny.

■ To replace a chip component using hot air:

1. Use the hot-air hand piece and reflow the solder on the solder pads to smooth it. 2. Apply a drop of solder paste flux to each pad. 3. Using a pair of tweezers, position the new component in place. 4. Position the hot-air hand piece approximately 0.3 cm (1/8” ) above the component and

begin applying heat. 5. Once the solder wicks to the component, remove the heat and inspect the repair. All

joints should be smooth and shiny.

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2-4 MAINTENANCE

Shields

Removing and replacing shields will be done with the R1070 station with the temperature control set to approximately 215°C (415°F) [230°C (445°F) maximum].

■ To remove the shield:

1. Place the circuit board in the R1070 circuit board holder. 2. Select the proper heat focus head and attach it to the heater chimney. 3. Add solder paste flux around the base of the shield. 4. Position the shield under the heat-focus head. 5. Lower the vacuum tip and attach it to the shield by turning on the vacuum pump. 6. Lower the focus head until it is approximately 0.3 cm (1/8”) above the shield. 7. Turn on the heater and wait until the shield lifts off the circuit board. 8. Once the shield is off, turn off the heat, grab the part with a pair of tweezers, and turn off

the vacuum pump. 9. Remove the circuit board from the R1070 circuit board holder.

■ To replace the shield:

1. Add solder to the shield if necessary, using a micro-tipped soldering iron. 2. Next, rub the soldering iron tip along the edge of the shield to smooth out any excess

solder. Use solder wick and a soldering iron to remove excess solder from the solder pads on the circuit board.

3. Place the circuit board back in the R1070 circuit board holder. 4. Place the shield on the circuit board using a pair of tweezers. 5. Position the heat-focus head over the shield and lower it to approximately 0.3 cm (1/8”)

above the shield. 6. Turn on the heater and wait for the solder to reflow.7. Once complete, turn off the heat, raise the heat-focus head and wait approximately one

minute for the part to cool. 8. Remove the circuit board and inspect the repair. No cleaning should be necessary.

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Notes For All Schematics and Circuit Boards 2-5

5.0 Notes For All Schematics and Circuit Boards* Component is frequency sensitive. Refer to the Electrical Parts List for value and usage.

1. Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads (pF) or microfarads (µF).

2. DC voltages are measured from point indicated to chassis ground using a Motorola DC multimeter or equivalent. Transmitter measurements should be made with a 1.2 µH choke in series with the voltage probe to prevent circuit loading.

3. Interconnect Tie Point Legend:

Signal Name Signal Description

16_8MHz 16.8MHz Reference Frequency from Synthesizer to ASFIC3V 3V RF regulator5V 5V RF regulator5V_CH Optional 5V for Control Head9V Regulated 9.3V Supply Voltage9R 9V to enable RX_INJ when RX_EN is activeASFIC_CS ASFIC Chip SelectB+ 13.8V Supply VoltageBATT_SENSE Battery Voltage Sense LineBOOT_EN_IN_CH Boot Mode SelectBW_SEL Select BW (12.5 KHz, 25 KHz)CH_ACT Channel Activity Indicator Signal (Fast Squelch)COMM_DATA_SEL_CH Display Driver Command/ Data SelectD3_V3 Regulated 3.3V supply voltage for Voice StorageDEMOD Audio Output Signal from the Receiver ICDETECTOR_AUDIO_SEND_BRD Flat Audio to Option BoardDISPLAY_CS_CH Control Head Chip SelectEMERGENCY_ACCES_CONN Emergency line to switch on the radio voltage regulatorsEMERGENCY_SENSE Emergency sense to µPEXTERNAL_MIC_AUDIO ACCES_CONN External (from accessory connector) microphone inputF1200 Interrupt line from ASFIC CMPFILT_SW_B+ Switched 13.8 V supply voltageFLAT_TX_AUDIO_INPUT_ACCESS_CONN Flat TX input from accessory connectorHANDSE RX_AUDIO_CH Handset Audio OutputHOOK_CH Hang-up switch inputHSIO High Speed Clock In / Data OutIGNITION Ignition Line to switch on he radio’s voltage regulatorKEYPAD_COL_CH Keypad Matrix ColumnLOC_DIST Enable Attenuator for RX lineLSIO Low Speed Clock In / Data OutMIC_AUDIO_CH Microphone Input

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2-6 MAINTENANCE

MIC_PTT_CH Microphone PTT InputMOD_IN Modulation Signal from ASFICMOD_OUT Modulation Signal to the SynthesizerONOFF_SENSE On off sense switchOPT_DATA_R_OPRD DATA/Ready Request from Option BoardOPT_EN_OPBD Option Board Chip SelectPA_BIAS PA Control bias voltagePA_CURRENT Not usedPOST_LIMITER_TX AUDIO_RETURN_OPT_BRD

Flat TX Input from Option Board

PROG x IN ACC y General Purpose Input x accessory connector Pin yPROG x INOUT ACC y General Purpose Input/Output x accessory connector Pin yPROG x OUT ACC y General Purpose Input x accessory connector Pin yPWR_SET PA Power Control VoltageRESET Reset LineRSSI Received Signal Strength IndicatorRX RX signalRX AUD RTN Option Board Input/Output of Receiver Audio PathRX_AUDIO_OUTPUT_ACCESS_CONN Flat or filtered audio to accessory connectorRX_EN Enable ReceivingRX_INJ RF signal from VCO into the ReceiverSCI_CH Bi-directional serial communication lineSHIFT_R_CS SPI Chip select for the Control HeadSPI_CLK Serial peripheral interface bus CLOCKSPI_MISO Serial peripheral interface bus data INSPI_MOSI Serial peripheral interface bus data OUTSPKR- Negative Audio PA Speaker OutputSPKR- Negative Audio PA Speaker OutputSPKR+ Positive Audio PA Speaker OutputSQ_DET Squelch Detect SignalSYNTH_CS Synth Chip SelectSYNTH_LOCK µP Clock Lock SignalTX AUDIO_RETURN_OPT_BRD Option Board Output to Transmit Audio PathTX AUDIO_SEND_OPT_BRD Microphone Audio to Option BoardTX_INJ RF signal from the VCO to transmitter PATX_EN Enable transmittingUNMUTED RX_AUDIO_SEND_OPT_BRD Unmuted filtered audio to option boarduP_CLK µP Clock signalVoL_INDIRECT Volume Pot InputVOX Voice operated transmit level

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Notes For All Schematics and Circuit Boards 2-7

VS AUDIO_SEL Switch signal to Enable option board audio output signalVS GAIN_SEL Voice Storage Gain Select lineVS_MIC Voice Storage Audio Signal to microphone pathVS_INT Voice Storage Interrupt lineVS_RAC Voice storage Row Address Clock SignalVSTBY 3.3 V supply for µP when the radio is switched off

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2-8 MAINTENANCE

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Chapter 3

SERVICE AIDS

1.0 Recommended Test Tools

Table 3.1 lists the service aids recommended for working on the radio. While all of these items are available from Motorola, most are standard workshop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed.

Table 3-1 Service Aids

Motorola PartNo. Description Application

RLN4460_ Portable Test Set Enables connection to audio/accessory jack. Allows switching for radio testing.

GMVN5034_ Customer Programming Software (CPS) and Tuner CDROM (MDC)

Programs customer options and channel data. Tunes hardware parameters, front end, power, deviation etc.

GMVN5033_ Customer Programming Software (CPS) and Tuner CDROM (5-Tone)

Programs customer options and channel data. Tunes hardware parameters, front end, power, deviation etc.

RKN4081_ Programming Cable with Internal RIB

Includes radio interface box (RIB) capability.

FKN8096_ Data/Flash Adapter Key Used with RKN4081 (10 to 8 pin adapter for front Telco connector with Data/Flash switch).

RKN4083_ Mobile Programming/Test Cable Connects radio to RIB (RLN4008_).via rear accessory connector

FKN8113_ Adapter Cable Used with RKN4083 (20 to 16 pin adapter for rear accessory connector).

GTF374_ Program Cable Connects RIB to Radio microphone input.

RLN4008_ Radio Interface Box Enables communications between radio and computer’s serial communications adapter.

HLN8027_ Mini UHF to BNC Adaptor Adapts radio antenna port to BNC cabling of test equipment.

GPN6133_ Power Supply Provides the radio with power when bench testing.

EPN4040_ Wall-Mounted Power Supply Used to supply power to the RIB (UK).

EPN4041_ Wall-Mounted Power Supply Used to supply power to the RIB (Euro).

8180384N64 Housing Eliminator (25W) Test Fixture used to bench test the radio pcb.

3080369B71 Computer Interface Cable Connects the RIB to the Computer (25-pin).

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3-2 SERVICE AIDS

3080369B72 Computer Interface Cable Connects the RIB to the Computer (9-pin)(Use for IBM PC AT - other IBM models use the B71 cable above).

6686119B01 Removal Tool Assists in the removal of radio control head.

6680334F39 Hex Tool Assists in the removal of antenna connector.

WADN4055A Portable Soldering Station Digitally controlled soldering iron.

6604008K01 0.4mm Replacement Tip For WADN4055A Soldering iron.

6604008K01 0.8mm Replacement Tip For WADN4055A Soldering iron.

0180386A82 Anti-static Grounding Kit Used for all radio assembly/disassembly procedures.

6684253C72 Straight Prober

6680384A98 Brush

1010041A86 Solder (RMA type) 63/37, 0.5mm diameter, 1lb. spool.

Table 3-1 Service Aids

Motorola PartNo. Description Application

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Test Equipment 3-3

2.0 Test Equipment

Table 3-2 lists test equipment required to service the radio and other two-way radios.

Table 3-2 Recommended Test Equipment

Motorola PartNo. Description Characteristics Application

R2600_NT Comms System Analyzer (non MPT)

This monitor will substitute for items with an asterisk *

Frequency/deviation meter and signal generator for wide-range troubleshooting and alignment

*R1072_ Digital Multimeter AC/DC voltage and current measurements

*R1377_ AC Voltmeter 100 µV to 300 V, 5Hz-1MHz, 10 Megohm input impedance

Audio voltagemeasurements

WADN4133 Delay Oscilloscope

2 Channel 40 MHz bandwidth,5 mV/cm - 20 V/cm

Waveform measurements

R1440_

0180305F170180305F310180305F40RLN4610_

T1013_

Wattmeter,

Plug-in ElementsPlug-in ElementsPlug-in ElementsCarry case

RF Dummy Load

Thruline 50-Ohm, ±5% accuracy 10W, 25 - 60 MHz10W, 100 - 250 MHz10W, 200 - 500 MHz Wattmeter and6 elements

Transmitter power output measurements

S1339_ RF Millivolt Meter 100mV to 3 VRF, 10 kHz to 1.2 GHz

RF level measurements

R1011_/220V 220V Power Supply

0-40V, 0-40A Programmable

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3-4 SERVICE AIDS

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Commercial Series

CM Radios

Controlhead

Service Information

Issue: December 2003

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ii

Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of law in the sale of a product.

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iii

Table of Contents

Chapter 1 MODEL OVERVIEW

1.0 CM140/CM340 Models ........................................................................................1-12.0 CM160/CM360 Models ........................................................................................1-1

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-12.0 Controlhead Model for CM140 and CM340 .........................................................2-1

2.1 Power Supplies...............................................................................................2-12.2 Power On / Off................................................................................................2-12.3 Microprocessor Circuit....................................................................................2-12.4 SBEP Serial Interface.....................................................................................2-12.5 Keypad Keys ..................................................................................................2-12.6 Status LED and Back Light Circuit..................................................................2-32.7 Microphone Connector Signals ......................................................................2-32.8 Speaker ..........................................................................................................2-42.9 Electrostatic Transient Protection ...................................................................2-4

3.0 Controlhead Model for CM160 andCM360 ..........................................................2-43.1 Power Supplies...............................................................................................2-43.2 Power On / Off................................................................................................2-43.3 Microprocessor Circuit....................................................................................2-53.4 SBEP Serial Interface.....................................................................................2-53.5 Keypad Keys ..................................................................................................2-63.6 Status LED and Back Light Circuit..................................................................2-63.7 Liquid Crystal Display (LCD) ..........................................................................2-63.8 Microphone Connector Signals ......................................................................2-63.9 Speaker ..........................................................................................................2-73.10 Electrostatic Transient Protection ...................................................................2-8

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Chart for Controlhead CM140/340 ...........................................3-11.1 On/Off ............................................................................................................3-11.2 Microprocessor ..............................................................................................3-2

2.0 Troubleshooting Chart for Controlhead CM160/360 ............................................3-32.1 On/Off ............................................................................................................3-32.2 Microprocessor ..............................................................................................3-42.3 Display ...........................................................................................................3-52.4 Backlight ........................................................................................................3-6

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iv

Chapter 4 CONTROLHEAD PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards .......................................................4-12.0 Controlhead CM140/340 - PCB 8488998U01 Schematics..................................4-3

2.1 Controlhead PCB 8488998U01 - Parts List....................................................4-53.0 Controlhead CM160/360 - PCB 8489714U01 Schematics .................................4-6

3.1 Controlhead PCB 8489714U01 - Parts List ...................................................4-8

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Chapter 1

OVERVIEW

1.0 CM140/CM340Models

The Controlhead contains the internal speaker, the on/off/volume knob, the microphone connector, several buttons to operate the radio, three indicator Light Emitting Diodes (LED) to inform the user about the radio status, and a single character 7-segment display for numeric information e.g. channel number.

2.0 CM160/CM360Models

The Controlhead contains the internal speaker, the on/off/volume knob, the microphone connector, several buttons to operate the radio, three indicator Light Emitting Diodes (LED) to inform the user about the radio status, and an 8 character Liquid Crystal Display (LCD) for alpha - numerical information e.g. channel number or call address name.

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1-2 OVERVIEW

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Chapter 2

THEORY OF OPERATION

1.0 Introduction

This Chapter provides a detailed theory of operation for the Controlhead circuits. For details of the trouble shooting refer to the related chapter in this section.

2.0 Controlhead Model for CM140 and CM340

The controlhead contains the internal speaker, the on/off/volume knob, the microphone connector, several buttons to operate the radio and three indicator Light Emitting Diodes (LED) to inform the user about the radio status and a 7-segment display for numeric information.

2.1 Power Supplies

The power supply to the control head is taken from the host radio’s 9.3V via connector J803-9, The 9.3V is used for the LEDs and back light, the 5V is used for the LCD driver and level shifter. The stabilized 3V is used for the other parts.

2.2 SPI Interface

The host radio (master) communicates with the control head through its SPI bus. Three lines are connected to the shift register (U801):SPI clock (J803-17), SPI MOSI (J803-16) and shift register chip select (J803-15).

ShiftRegister

BCD To7-segment

Mux.Control

Keypads

DTMFResistors

PTTcircuit

2 pin speakerconnector

7-segmentdisplay

9.3V

KeypadBacklight

9.3VRow/Column

Control lineBoot_res / SCI

DTMFRow/Column

Boot_res (DTMF-Column)/ SCI(DTMF-Row)

ShiftRegister

BCD To7-segment

Mux.Control

Keypads

DTMFResistors

PTTcircuit

2 pin speakerconnector

7-segmentdisplay

9.3V

KeypadBacklight

9.3VRow/Column

Control lineBoot_res / SCI

DTMFRow/Column

Boot_res (DTMF-Column)/ SCI(DTMF-Row)

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2-2 THEORY OF OPERATION

When the host radio needs to send date to the shift register, the radio asserts the shift register chip select and the data is loaded to the shift register. For example, the host radio sends data to change display channel or change LED status.

2.3 Keypad Keys

The control head keypad is a four-key design. All keys are configured as two analog lines read by µP. The voltage on the analog lines varies between 0V and 3.3 V depending on which key is pressed. If no key is pressed, the voltage at both lines is 3.3V. The key configuration can be thought of as a matrix where the two lines represent one row and one column. Each line is connected to a resistive divider powered by 3.3V. If a button is pressed, it will connect one specific resistor of each divider line to ground level and thereby reduce the voltages on the analog lines. The voltages of the lines are A/D converted inside the µP (ports PE 6 - 7) and specify the pressed button. To determine which key is pressed, the voltage of both lines must be considered.

The same analog lines also support a keypad microphone. A microphone key press is processed in the same manner like a control head key press.

2.4 Status LED’s and Back Light Circuit

All indicator LEDs (red, yellow, and green) are driven by current sources. To change the LED status the host radio sends a data message to the control head shift register via the SPI bus. The control head shift register determines the LED status from the received data and switches the LEDs on or off via Q5-Q7.

The back light for the keypad is always on. The back light current for the keypad is drawn from the 9.3 V source and controlled by two current sources. The LED current is determined by the resistor at the emitter of the respective current source transistor.

2.5 Microphone Connector Signals

The MIC_PTT line (J802-3) is grounded when the PTT button on the microphone is pressed. When released, this line is pulled to 9.3V by R805. Two transistor stages (Q802, Q801 and associated parts) are used to level shift between 9.3V and 3.3V required for the uP while keeping the same sense (active low for PTT pressed).

Two of the mic socket lines (J802-2,7) have dual functions depending on the type of microphone or SCI lead connected. An electronic switch (U803) is used to switch these two lines between mic keypad operation or SCI operation. The switch (mux) is controlled by the uP through J803-20 with level shifting (and inversion) provided by transistor Q812. When MUX_CTRL (J803-20) is low the electronic switch is in the mic keypad mode. The mic socket (J802) pin 2 is connected to the keypad row line that goes to J803-13 and pin 7 is connected to the keypad column line that goes to J803-12. When MUX_CTRL (J803-20) is high the electronic switch is in the SCI mode. The mic socket (J802 pin 2) is connected to the SCI line that goes to J803-4 and pin 7 is connected to the BOOT_RES line that goes to J803-11.

The HOOK line (J802-6) is used to inform the uP which type of microphone or SCI lead is connected to the microphone socket. The voltage of the HOOK line is monitored by the uP (port PE0, MIC_SENSE) through a resistor divider on the main board. When the HOOK line is grounded (on hook condition) or floating (2.8V nominal), the uP sets the mux (U803) for keypad operation to allow the use of microphones with a keypad. When the HOOK line is connected to 9.3V, the uP sets the mux for SCI operation. This mode is also used to select low cost mic operation where the gain of the microphone path is increased (on the main board) to compensate for not having a pre-amp in the low cost mic.

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Controlhead Model for CM140 and CM340 2-3

If the BOOT_RES (J802-7) line is connected to >5V (e.g. 9.3V) at turn-on, the uP will start in boot mode instead of normal operation. This mode is used to programme new firmware into the FLASH memory (U404 mainboard).

2.6 Speaker

The controlhead contains a speaker for the receiver audio. The receiver audio signal from the differential audio output of the audio amplifier located on the radio’s controller is fed via connector J803-1, 2 to the speaker connector P801 pin 1 and pin 2. The speaker is connected to the speaker connector P801. The controlhead speaker can be disconnected if an external speaker, connected on the accessory connector, is used.

2.7 Electrostatic Transient Protection

Electrostatic transient protection is provided for the sensitive components in the controlhead by diodes VR801, VR802, VR803 and VR804. The diodes limit any transient voltages to tolerable levels. The associated capacitors provide Radio Frequency Interference (RFI) protection.

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2-4 THEORY OF OPERATION

3.0 Controlhead Model for CM160 and CM360

The controlhead contains the internal speaker, the on/off/volume knob, the microphone connector, several buttons to operate the radio, three indicator Light Emitting Diodes (LED) to inform the user about the radio status, and an 8 character Liquid Crystal Display (LCD) for alpha - numerical information e.g. channel number or call address name.

3.1 Power Supplies

The power supply to the control head is taken from the host radio’s 9.3V via connector J103-9, The 9.3V is used for the LEDs and back light, the 5V is used for the LCD driver (U3) and level shifter (U4). The stabilized 3V is used for the other parts.

3.2 SPI Interface

The host radio (master) communicates with the control head through its SPI bus. Three lines are connected to the shift register (U8):SPI clock (J103-17), SPI MOSI (J103-16), shift register chip select (J103-15) and LCD driver chip select (J103-18).

When the host radio needs to send date to the shift register, the radio asserts the shift register chip select and the data is loaded to the shift register. For example, the host radio sends data to change display channel or change LED status.

8 pin JACKconnector

9.3V LCD

ShiftRegister

BacklightControl

Mux.Control

Keypads

KeypadResistors

PTTcircuit

2-pin speakerconnector

9.3V

LEDIndicators

Row/Column

Control lineBoot_Res / SCI

DTMFRow/Column

Boot_Res (DTMF-Column)/ SCI(DTMF-Row)

LevelShifter

LCDDriver

LEDBacklight

8 pin JACKconnector

9.3V LCD

ShiftRegister

BacklightControl

Mux.Control

Keypads

KeypadResistors

PTTcircuit

2-pin speakerconnector

9.3V

LEDIndicators

Row/Column

Control lineBoot_Res / SCI

DTMFRow/Column

Boot_Res (DTMF-Column)/ SCI(DTMF-Row)

LevelShifter

LCDDriver

LEDBacklight

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Controlhead Model for CM160 and CM360 2-5

3.3 Keypad Keys

The control head keypad is a four-key design. All keys are configured as two analog lines read by µP. The voltage on the analog lines varies between 0V and 3.3 V depending on which key is pressed. If no key is pressed, the voltage at both lines is 3.3V. The key configuration can be thought of as a matrix where the two lines represent one row and one column. Each line is connected to a resistive divider powered by 3.3V. If a button is pressed, it will connect one specific resistor of each divider line to ground level and thereby reduce the voltages on the analog lines. The voltages of the lines are A/D converted inside the µP (ports PE 6 - 7) and specify the pressed button. To determine which key is pressed, the voltage of both lines must be considered.

The same analog lines also support a keypad microphone. A microphone key press is processed in the same manner like a control head key press.

3.4 LCD Driver

The LCD (36 x 4 segemnts) is controlled by U3. It has an on onboard clock controlled by R28 (typically 20kHz measured on pin 2). U3 is operated from the 5V supply and is controlled over the SPI bus (SPI_CLK J103-17, SPI_MOSI J103-16, LCD chip select J103-18). Chip select is active low. U2 is used to provide level shifting between the 3.3V logic from the uP and the 5V required by U3.

3.5 Status LED’s and Back Light Circuit

All indicator LEDs (red, yellow, and green) are driven by current sources. To change the LED status the host radio sends a data message to the control head shift register via the SPI bus. The control head shift register determines the LED status from the received data and switches the LEDs on or off via Q8-Q10.

Backlighting for the LCD and keys is provided by a matrix of 21 LEDs arranged in 7 columns of 3 rows. The LEDs are driven from a constant current circuit (Q12, U1 and associated parts). There are 4 levels of baclight: off, low, medium and high, which are controlled by two outputs (pins 15, 1) from the shift register (U8). The current is controlled by transistor Q12. The op amp U1 monitors the current by measuring the voltage drop across R26, R27 and adjusting the bias of Q12 to achieve the required level as set by the combined shift register o/ps. When in the off state, Q11 is also turned on to clamp the base of Q12 so as to force it off. This ensures that the LEDs are fully off. Q11 is controlled by pin 3 of the shift register U8.

3.6 Microphone Connector Signals

The MIC_PTT line (J102-3) is grounded when the PTT button on the microphone is pressed. When released, this line is pulled to 9.3V by R33. Two transistor stages (Q14, Q13 and associated parts) are used to level shift between 9.3V and 3.3V required for the uP while keeping the same sense (active low for PTT pressed).

Two of the mic socket lines (J102-2, 7) have dual functions depending on which type of microphone or SCI lead that is connected. An electronic switch (U41) is used to switch these two lines between mic keypad operation or SCI operation. The switch (mux) is controlled by the uP through J103-20 with level shifting (and inversion) provided by transistor Q41. When MUX_CTRL (103-20) is low the electronic switch is in the mic keypad mode. The mic socket (J102) pin 2 is connected to the keypad row line that goes to J103-13 and pin 7 is connected to the keypad column line that goes to 103-12. When MUX_CTRL (103-20) is high the electronic switch is in the SCI mode. The mic socket (J102 pin 2) is connected to the SCI line that goes to J103-4 and pin 7 is connected to the BOOT_RES line that goes to J103-11.

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2-6 THEORY OF OPERATION

The HOOK line (J102-6) is used to inform the uP which type of microphone or SCI lead is connected to the microphone socket. The voltage of the HOOK line is monitored by the uP (port PE0, MIC_SENSE) through a resistor divider on the main board. When the HOOK line is grounded (on hook condition) or floating (2.8V nominal), the uP sets the mux (U8) for keypad operation to allow the use of microphones with a keypad. When the HOOK line is connected to 9.3V, the uP sets the mux for SCI operation. This mode is also used to select low cost mic operation where the gain of the microphone path is increased (on the main board) to compensate for not having a pre-amp in the low cost mic.

If the BOOT_RES (J102-7) line is connected to >5V (e.g. 9.3V) at turn-on then the uP will start in boot mode instead of normal operation. This mode is used to programme new firmware into the FLASH memory (U404 mainboard).

3.7 Speaker

The controlhead contains a speaker for the receiver audio. The receiver audio signal from the differential audio output of the audio amplifier located on the radio’s controller is fed via connector J103-1, 2 to the speaker connector P101 pin 1 and pin 2. The speaker is connected to the speaker connector P101. The controlhead speaker can be disconnected if an external speaker, connected on the accessory connector, is used.

3.8 Electrostatic Transient Protection

Electrostatic transient protection is provided for the sensitive components in the controlhead by diodes VR1 - VR4. The diodes limit any transient voltages to tolerable levels. The associated capacitors provide Radio Frequency Interference (RFI) protection.

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Chapter 3

TROUBLESHOOTING CHARTS

1.0 Controlhead CM140/CM340 Troubleshooting Chart

1.1 Control Head Failure

Back lightOK ?

Check 9.3V on R808, R809

No

Control Head Check

Power-upAlert Tone

OK ?

Check SpeakerConnection

No

Power-upRed LEDFlash ?

Check D801, Q806, U801

No

ChannelDisplay

OK?

CheckDS801, U801, U802

No

Up/DownP1 and P2Alert Tone

Buttons OK?Check R845, R846

R810, R811

No

EXTPTTOK ?

Check Q801, Q802No

Communication Ok Check Q803, Q812

Control Head is OK

YES

YES

YES

YES

YES

YESNo

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3-2 TROUBLESHOOTING CHARTS

1.2 Button/Tones Select Error (Page 1 of 2)

No

Check Voltage Levels onTP401 (Keypad Col)

and TP402 (Keypad Row)(see table on next page)

RightVoltageUp Key

No

Check R846, R811on Control Head

RightVoltage

on Down Key?

Check Control Headconnectivity continuity and R429, R430, D401

(main board)

Connect DTMF Micto TELCO Connector

YES

Button/Tones Check

Check R845, R810on Control Head

RightVoltage

on P1/P2Keys ?

Is there0.75 Vdc onMIC_SENSE

R429, on radio

Check R813, R814on Control Head

?

A

YES

No

YES

No

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Controlhead CM140/CM340 Troubleshooting Chart 3-3

1.3 Button/Tones Select Error (Page 2 of 2)

Key_ColVoltage(TP401)

Key_Column Voltage TP401

0.008 V 0.675 V 1.346 V 1.997 V 2.650 V 3.300 V

0.008 V Up

0.675 V 1 2 3

1.346 V 4 5 6 7

1.997 V 8 9 0 *

2.650 V # C B A

3.300 VDown

Left KeyP1

Right KeyP2

Idle

Key_R

ow

Vo

ltag

eT

P402

NoRight

Voltageon DTMF keys

?

ReplaceQ812

YES

Button/Tones KeysOkay

A

Does Q812on Control Head

operates well?

Replace U803on Control Head

YES

No

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3-4 TROUBLESHOOTING CHARTS

2.0 Controlhead CM160/CM360 Troubleshooting Chart

2.1 Control Head Failure

Back lightOK ?

Check 9.3V on Q12, U1 and associated

parts and U8

No

Control Head Check

Power-upAlert Tone

OK ?

Check SpeakerConnection

No

IndicatorLED’SOK ?

Check Q8-Q10, U8 and 9.3V

No

DisplayOK?

Check LCDconnections, U3 for 5V, Osc. pins 1 & 2 activity

SCI thru via U4

No

Up/DownP1 and P2Alert Tone

Buttons OK?

Check keypad resistorsNo

EXTPTTOK ?

Check Q13, Q802No

Communication Ok Check Q803, Q14 and associated parts

Control Head is OK

YES

YES

YES

YES

YES

YESNo

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Controlhead CM160/CM360 Troubleshooting Chart 3-5

2.2 Button/Tones Select Error (Page 1 of 2)

No

Check Voltage Levels onTP401 (Keypad Col)

and TP402 (Keypad Row)(see table on next page)

RightVoltageUp Key?

No

Check R13, R45on Control Head

RightVoltage

on Down Key?

Check Control Headconnectivity continuity and R429, R430, D401

(Main Board)

Connect DTMF Micto TELCO Connector

YES

Button/Tones Check

Check R12, R49 on Control Head

RightVoltage

on P1-P4Keys ?

Is there0.75 Vdc onMIC_SENSE

R429, on radio

Check R31, R29R51, R11

on Control Head

A

YES

No

YES

No

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3-6 TROUBLESHOOTING CHARTS

2.3 Button/Tones Select Error (Page 2 of 2)

Key_ColVoltage(TP401)

Key_Column Voltage TP401

0.008 V 0.675 V 1.346 V 1.997 V 2.650 V 3.300 V

0.008 V Up

0.675 V 1 2 3

1.346 V 4 5 6 7

1.997 V 8 9 0 *

2.650 V # C B A

3.300 VDown

Left KeyP1

Right KeyP2

P3 P4 Idle

Key_R

ow

Vo

ltag

eT

P402

NoRight

Voltageon DTMF keys

?

ReplaceQ41

YES

Button/Tones KeysOkay

A

Does Q41on Control Head

operates well?

Replace U8on Control Head

YES

No

Page 47: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

Chapter 4

CONTROLHEAD PCB / SCHEMATICS / PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards

Table 4-1 Controlhead Diagrams and Parts Lists

PCB :Controlhead CM140/CM340

8488998U01 Main Board Top Side8488998U01 Main Board Bottom Side

Page 4-3Page 4-3

SCHEMATICSSheet 1 of 1 Page 4-4

Parts List8488998U01 Page 4-5

Table 4-2 Controlhead Diagrams and Parts Lists

PCB :Controlhead CM160/CM360

8489714U01 Main Board Top Side8489714U01 Main Board Bottom Side

Page 4-6Page 4-6

SCHEMATICSSheet 1 of 1 Page 4-7

Parts List8489714U01 Page 4-8

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4-2 CONTROLHEAD PCB / SCHEMATICS / PARTS LISTS

THIS PAGE INTENTIONALLY LEFT BLANK

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Controlhead CM140/CM340 - PCB 8488998U01 / Schematics 4-3

2.0 Controlhead CM140/CM340 - PCB 8488998U01 / Schematics

SHOWN FROM SIDE 1

D801

S801

D8

05

J802

D8

04

SH1

DS801

S802

J805

J804

D806

D802 D803

1

1

1 1 11

1

1

M8

01

8488998u01_p3

SHOWN FROM SIDE 2

C8

01

C8

02

C8

03

C8

04

C8

05

C8

06

C8

07

C8

08

C8

09

C8

10

C8

11

C8

12

C8

13

C8

14

C815

C8

16

C8

17

C8

18

C8

19

C8

20

C8

21

C8

22

C823

C824C825

C826

C827

C832

C833

C834

C836

M8

02

M8

03

M804

P801

Q802

Q803

Q804 Q805 Q806

Q811

Q8

12

R801

R802

R803

R804

R805

R806R

807

R8

08

R8

09

R8

10

R811

R8

13

R8

16

R8

18

R8

19

R8

20

R821R822R823R824R825

R826R827

R829

R8

30

R831

R8

32

R8

33

R834

R839

R8

40

R841

R842

R843

R844

R8

45

R846

R847

R848

R849

R850

U801VR802VR803 VR804

Q801

R842

J803

Controlhead CM140/CM340PCB 8488998U01

Top Side

Bottom Side

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4-4 Controlhead CM140/CM340 - PCB 8488998U01 / Schematics

DNP

Change to 1% Change to 1%

COL

ROW

COL

DNP

DNPDNPDNP

DNP

UPDOWN

DNPDNP

DNP

ROW

Change to 1%Change to 1%

Change to 1%

Place under the 7-segment

MIC. PTT

MIC. AUDIO

SPI_MOSI

HOOK

RX. AUDIO

SPKR-

SPKR+

SPKR-

SPKR+

KEY_ROW

KEY_COL

COM/DATA_SEL

SPI_CLK

SH_R_CS

DISP_CS

DIS_RES

BOOT_RES

BOOT_RES

DNP

F1F2

DNP

RE

DL

ED

GR

EE

NL

ED

YE

LL

OW

LE

D

DNPDNP DNP

THESE ARE THE

ESD PROTECTION

MAIN BOARD CONNECTOR

MICROPHONE CONNECTOR

SPEAKER CONNECTOR

HOOK

9.3 V

MIC. AUDIO

MIC. PTT

SCI

RX. AUDIO

KEYPAD BACKLIGHT

CONTACTS (SPRINGS)

SCI

J803-22

220.p

R845

51.K

R846

VR803

G2

J803-21G1

J803-1018

10

BIJ803-18

19J803-19

6J803-6

J803-4

1

4

J803-1

J803-1313

17J803-17

7

9J803-9

J803-7

12

DISPL_CS

J803-12

20J803-20

J803-88

CH_PTTJ803-5

5

3J803-3

J803-1111

J803-15

OE

TELCO_PTT

CH_PTT

TELCO_PTT

COMM_CATH_2

ANODE_B

ANODE_A

HDSP-513G

15

16

S802

4

S801

6C6

5C5

C4

2

J803-16

R809

3.3K

J803-2

D3_3V

SH1

4321

SHIELD

0.

PIN22

R850

CONTACT

13K

PIN22

PIN11

J804

CONTACT

R848

PIN11

J805

10.KR849

R844

10.K

R847

D3_3V D3_3V

51.K

10.K

C8369_3V

R843

10.K

Q812

9_3V

Q811

10.K

22.K

R840

R842

22.K

R839

9_3V9_3V

R832

20.K20.K

R831

R841

C833

100n

10.K

0.

0.

R834

100n

R83313

X1

MC14053B

3

C832

C9

B10

11

Z1

Z05

Z4

Y11

Y02

Y15

X012

X14

VE

E7

VC

C16

GN

D8

EN6

1M804

A

U803

C834

1M803

22.n

1M801

C817

1M802

20.

VD

D16

LT3

LE5

G

VR804 220.p

C211

C12

BI4

B2

U802

VS

S8

14F

15E

9D2

10

D16

C824

12

B11

A213

A17MC14511BFEL

220.p

C826

220.p

220.p 220.p

C818C816

220.p

C819 C821

220.p

C820

220.p

220.p

C822

C803

220.p

C801

220.p

C805

220.p 220.p 220.p

C809C807 C811

220.p

C813

220.p

220.p

C814

220.p

C812

220.p

C810C806

220.p

C808

220.p 220.p220.p

9_3VD3_3V

9_3V

C804

9_3V

9_3V

9_3V

9_3V

D3_3V

D3_3V

C802

9_3V D3_3V

33.

33.R827

33.R825

R826

R824

R823

R822

33.

33.

33.

33.R821

1n

C82310.K

Q802 47.K

R807

R806

10.K

R805

47.K

47.K R804Q801

R803

680.

R802

R820

680.

3C3

2C2

1C1

TOUCH_SW_MARLIN

3C3

2C2

1C1

TOUCH_SW_MARLIN

6C6

5C5

4C4

10u

0.

C815

R830

R810

470.

HS

MG

-C67

0D806

R808

300.

0.

R801

HS

MG

-C67

0

D804

1J802-1

5J802-5

2J802-2

4J802-4

3J802-3

7J802-7

6J802-6

8J802-8

DS801

COMM_CATH_1

ANODE_G

ANODE_F

ANODE_E

ANODE_DP

ANODE_D

ANODE_C

OE

DISPL_CS

BI

R811

0.

22K

R813 R816

D801

13K

D802

HS

MH

-C67

0

D803

HS

MY

-C67

0

Q804

HS

MG

-C67

0

Q805

Q806

1P801-1

2P801-2

R818 R819

3.9K

C825

680.

CLK_L12

U801

100n

Q44

Q33

Q22

Q11

Q015

GN

D8

EN_OE13

CLK_S11V

CC

16

SEROUT9

SERIN14

RESET10

Q77

Q66

Q55

MC74HC595A

C827

100n 10.K

R829

Q803

20.0

VR802

VR801

20.0

20.0

HS

MG

-C67

0

14J803-14

D805

10K

47K

47K

10K

47K

10K

47K

10K

47K

10K

47K

10K

47K

73B02964C39-O

10K

Controlhead CM140/CM340 Schematic

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Controlhead CM140/CM340 - PCB 8488998U01 / Schematics 4-5

2.1 Controlhead PCB 8488998U01 PartsList

CircuitRef

MotorolaPart No Description

C802 2113740F59 CAP CHIP REEL CL13

C804 2113740F59 CAP CHIP REEL CL13

C805 2113740F39 CAP CHIP REEL CL1+/-30 33

C806 2113740F39 CAP CHIP REEL CL1+/-30 33

C808 2113740F59 CAP CHIP REEL CL13

C809 2113740F39 CAP CHIP REEL CL1+/-30 33

C810 2113740F39 CAP CHIP REEL CL1+/-30 33

C811 2113740F59 CAP CHIP REEL CL13

C812 2113740F39 CAP CHIP REEL CL1+/-30 33

C813 2113740F59 CAP CHIP REEL CL13

C814 2113740F59 CAP CHIP REEL CL13

C816 2113740F39 CAP CHIP REEL CL1+/-30 33

C817 2113740F39 CAP CHIP REEL CL1+/-30 33

C818 2113740F39 CAP CHIP REEL CL1+/-30 33

C819 2113740F39 CAP CHIP REEL CL1+/-30 33

C820 2113740F39 CAP CHIP REEL CL1+/-30 33

C821 2113740F29 CAP CHIP REEL CL1+/-30 12

C822 2113740F39 CAP CHIP REEL CL1+/-30 33

C823 2113743K15 CER CHIP CAP .100uF

C824 2113740F59 CAP CHIP REEL CL13

C825 2113743K15 CER CHIP CAP .100uF

C826 2113740F59 CAP CHIP REEL CL13

C827 2113743K15 CER CHIP CAP .100uF

C832 2113743K15 CER CHIP CAP .100uF

C833 2113743K15 CER CHIP CAP .100uF

C834 2113743E07 CER CHIP CAP .022uF

C836 2113740F59 CAP CHIP REEL CL13

D801 4805729G74 LED SMT RED HP

D802 4805729G73 LED SMT YEL HP

D803 4805729G75 LED SMT GREEN HP

D804 4805729G75 LED SMT GREEN HP

D805 4805729G75 LED SMT GREEN HP

D806 4805729G75 LED SMT GREEN HP

DS801 5180353L02 7-SEGMENT DISPLAY

J802 0908353Y02 MODULAR 8-PIN STR

J803 0989241U02 FLEX 20-PIN 1mmTOP NON

M801 7588823L03 PAD GROUNFD LCD

M802 7588823L03 PAD GROUNFD LCD

M803 7588823L03 PAD GROUNFD LCD

M804 7588823L03 PAD GROUNFD LCD

P801 2809926G01 CONN 1.25MM 2PIN SURMT

Q801 4809940E02 TSTR NPN DIG DTC114YE

Q802 4813824A10 TSTR NPN 40V .2A GEN P

Q803 4809940E02 TSTR NPN DIG DTC114YE

Q804 4809940E02 TSTR NPN DIG DTC114YE

Q805 4809940E02 TSTR NPN DIG DTC114YE

Q806 4809940E02 TSTR NPN DIG DTC114YE

Q811 4809940E02 TSTR NPN DIG DTC114YE

Q812 4809940E02 TSTR NPN DIG DTC114YE

R801 0662057A01 CHIP RES 10 OHMS 5%

R802 0662057A61 CHIP RES 330 OHMS 5%

R803 0662057A89 CHIP RES 47K OHMS 5%

R804 0662057A89 CHIP RES 47K OHMS 5%

R805 0662057A73 CHIP RES 10K OHMS 5%

R806 0662057A89 CHIP RES 47K OHMS 5%

R807 0662057A73 CHIP RES 10K OHMS 5%

R808 0662057A36 CHIP RES 300 OHMS 5%

R809 0662057A45 CHIP RES 680 OHMS 5%

R810 0662057B47 CHIP RES 0 OHMS +0.5

R811 0662057B47 CHIP RES 0 OHMS +0.5

R813 0662057D08 CHIP RES 22K OHMS 5%

R816 0662057D03 CHIP RES 13K OHMS 5%

R818 0662057A63 CHIP RES 3900 OHMS 5%

R819 0662057A45 CHIP RES 680 OHMS 5%

R820 0662057A45 CHIP RES 680 OHMS 5%

R821 0662057A13 CHIP RES 33 OHMS 5%

R822 0662057A13 CHIP RES 33 OHMS 5%

R823 0662057A13 CHIP RES 33 OHMS 5%

R824 0662057A13 CHIP RES 33 OHMS 5%

R825 0662057A13 CHIP RES 33 OHMS 5%

R826 0662057A13 CHIP RES 33 OHMS 5%

R827 0662057A13 CHIP RES 33 OHMS 5%

R829 0662057A73 CHIP RES 10K OHMS 5%

CircuitRef

MotorolaPart No Description

R830 0662057A41 CHIP RES 470 OHMS 5%

R841 0662057A73 CHIP RES 10K OHMS 5%

R842 0662057A73 CHIP RES 10K OHMS 5%

R843 0662057A73 CHIP RES 10K OHMS 5%

R844 0662057A73 CHIP RES 10K OHMS 5%

R845 0662057A90 CHIP RES 51K OHMS 5%

R846 0662057A90 CHIP RES 51K OHMS 5%

R849 0662057D03 CHIP RES 13K OHMS 5%

CircuitRef

MotorolaPart No Description

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4-6 Controlhead CM160/CM360 - PCB 8489714U01 / Schematics

3.0 Controlhead CM160/CM360 - PCB 8489714U01 / Schematics

C40

4

32

1Q

12

R19

R26

R27

R20

R24

145

8

U1

C11

C26Q11

C17

R18

C35 C36

2P101

C19

C23 145

8

U18

C21

C22

R11

M4

12

2437

48

U3

M3

R28R39

R6

R7

R8

R9

C18

C30

C32

C33

R30

C16

C20

C25

R10

R15

C39

R29

R51

7814

U2

1

J103

C4

C8

C27

C38

C44

C45

C46

C47

C48

C49

C50

C51

C52

C53

C54

C55

C24R

13

R25R

44

R45

R46

R21

R22

R23Q

8Q

9Q

10

1618 9

U8

C7

C15

R14

R40

C1

C14

C58

R16

R17

R31

R54

R3

C56

M2

Q41 R41

16

18

9

U41

C2

C3

C5

C29

C34

C42

R42

R43

C6

VR1VR2 VR3 VR4

C43

Q13

Q14R33

R37

R38

M1

C41

R12

R34

R35

R36

R48

R49

R50

875 6321 49

J102

1S6

D2

1S5

D4

1S3

D26

1S4

D9

1S1

D20

1S2

D10

D18

D19

D3

D14

D17

D24

D27 D5

D8

D11

D15

D16

D21

DS1

D12

D13

D22

D23

D25

Controlhead CM160/CM360 PCB8489714U01

Top Side

Bottom Side

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Controlhead CM160/CM360 - PCB 8489714U01 / Schematics 4-7

10K

47K

10K

47K

10K

47K

10K

47K

10K

47K

10K

47K

9.3 V

F1

+

F2

MIC. AUDIO

MIC. PTT

KEY_ROWKEY_COL

SPI_CLK

-

SPEAKER CONNECTOR

HOOK

MICROPHONE CONNECTOR

MAIN BOARD CONNECTOR

ESD CONTACTS

DIS_RES

DISP_CSCOM/DATA_SEL

SH_R_CS

BOOT_RES

BOOT_RES

SCIMIC. PTT

SPKR+

SPKR-

UP

DOWN

SPI_MOSI

HOOK

RX. AUDIO

SCI

SPKR+SPKR-

MIC. AUDIO

F4 F3

RX. AUDIO0.1uFC22

Y1C

ZA14

ZB15

ZC4

C231000pF

VD

D16

VE

E7

VS

S8

YOA12

Y0B2

Y0C5

13Y1A

Y1B1

3

U41HEF4053B

EN6

11SA

SB10

9SC

R1351K

D12

HS

MG

-C67

0

D3_3V

19

HS

MG

-C67

0D

10

J102-88

J103-19

10

J102-77

C43

J103-10

470pFC54

0.1uF

R36

47K

HS

MG

-C67

0

9_3V

R28

D25

P101-22

680K

51KR12

R2710

R710K

HS

MG

-C67

0D

17

DNF

C55

C66

10KR34

S2

C11

C22

C33

C44

D23

HS

MG

-C67

0

TOUCH_SWDNF

D14

HS

MG

-C67

0

0

R9

MC

74H

CT

04A

U2-

6

1312

1 2

DNF

C41000pF

4C4

5C5

6C6

DNFTOUCH_SW

S6

TOUCH_SWS3

1C1

2C2

3C3

10KR8

DNF

U2-

5M

C74

HC

T04

A11

10

DNF

HS

MG

-C67

0D

8

C29

DNF1000pF

8

DNF0

R10

U2-

4M

C74

HC

T04

A9

680

DNF

R2010K

6C6

9_3V

R23

1C1 C2

23

C34

C45

C5

D2

HS

MG

-C67

0

TOUCH_SWDNF

S1

1KR18

10KR15

100pFDNF

DNF

J103-1313

C33

220pFC53

DNF

C35

M3

6

D3_3V

DNF1000pF

C30

9_3V

J102-6

DNF100pF

D19

HS

MH

-C67

0

12

5V_IN

DNF

C202.2uF Q41

J103-12

2.2uF

MC

74H

CT

04A

U2-

2

34

C19

J103-1111

9_3V

HS

MG

-C67

0D

9

DNF1000pFC27

D18

HS

MY

-C67

0

DNF1000pFC41

4

47KR38

2

31

8

4

9_3V

J102-4

4

V35

VDD7

VR

EG

16

VSS6

U1-1LM2904

SE

G4

21

SE

G5

22

SE

G6

23

SE

G7

24

SE

G8

2526S

EG

9

9S

I

V13

V2

4243S

EG

26S

EG

2744

SE

G28

45

SE

G29

46

SE

G3

20

SE

G30

4748S

EG

31

35

SE

G19

36

SE

G2

19

SE

G20

37

SE

G21

38

SE

G22

39

SE

G23

40

SE

G24

41

SE

G25

SE

G10

28S

EG

11S

EG

1229

SE

G13

30

SE

G14

31

SE

G15

32

SE

G16

33

SE

G17

34

SE

G18

COM214

COM315

CS

10

C_D

11

OS

C1

1O

SC

22

SE

G0

17

SE

G1

1827

S1D15100U3

CK

8

COM012

COM113

20VVR3

VR220V

VR1

10uFC1

DNF

20V

Q55

Q66

Q77

RESET10

SERIN14

SEROUT9

VC

C16

CLK_S11

EN_OE13

GN

D8

Q015

Q11

Q223

Q3Q4

4

U8MC74HC595A

CLK_L12

DNF22KR46

R44

R450

J102-55

DNF20K

3

J103-21G1

R54

13K

J102-3

10KR39

220pFDNF

C55

J103-1818

DNF10KR6

R29

22K

DNF

C47220pF

47KR37

R3010KDNF

3

J103-88

130K

J103-3

D4

HS

MG

-C67

0 R11

M2 M4

220pFC46

220pFDNF

DNF

9_3V

C45

D16

HS

MG

-C67

0

R35

D24

HS

MG

-C67

0

0R43

3.3K

R41

DNF

DNF

S5TOUCH_SW

2 1

10K

J103-1515

D3_3V

9_3V

1000pFC24

Q8

9_3V

C32

D3_3V

D3_3V

5V_CH

DNF100pF

0.1uF

57

8

4

9_3V 9_3V

9_3V

DNF

C14

U1-2LM2904 6

C17

5V_CH

M1

J103-44

DNF1000pF

1

J103-66

Q9

J103-1

C5

R5022K

470pF

0R49

DNF

R4820K

R420

DNF

C48

DNF

DNF

C50

9_3V

220pF

J103-55

470pF

R3310K

0.1uF

C56

MC

74H

CT

04A

U2-

3

56

HS

MG

-C67

0D

15

Q10

10K

R19

5V_CH

C3470pF

9_3V

470pF

43KR51

C2

C18

HS

MG

-C67

0D

21

PWR_GNDU2-7

GND

7

VCC

14

0.1uF

J103-99

C361000pF

R40

DNF

220pFC44

DNF

10K

C33

C44

C55

C66

9_3V

DNF

S4TOUCH_SW

C11

C22

C160.1uF

DNF

J103-1717

J103-77

1000pFC42

1000pFDNF

C38

3.9K

R24

R21

C25

5V_IN

2.2K

DNF1000pF

Q12

J102-11

Q13

J103-2020

Q14

R16

27K

HS

MG

-C67

0D

5

HS

MG

-C67

0D

13

0

R25

9_3V

9_3VVR420V

470pFC49

R31

13K

DNF4.7uFC21

DNF

C51220pF

D20

HS

MG

-C67

0

R17

13K

D27

HS

MG

-C67

0H

SM

G-C

670

D26

1000pFC34

DNF

SE

G8

13

SE

G9

14

680R22

SE

G29

34

SE

G3

8

SE

G30

35

SE

G31

36

SE

G4

9

SE

G5

10

SE

G6

11

SE

G7

12

SE

G21

26

SE

G22

27

SE

G23

28

SE

G24

29

SE

G25

3031S

EG

26S

EG

2732

SE

G28

33

SE

G14

19

SE

G15

20

SE

G16

21

SE

G17

22

SE

G18

23

SE

G19

24

SE

G2

7

SE

G20

25

COM23

COM34

SE

G0

5

SE

G1

6

SE

G10

15

SE

G11

16

SE

G12

17

SE

G13

18

DNFLCD_36PIN

DS1

COM01

COM12

R1410K

0.1uFC15

D3_3V

C71000pF

16

J102-221000pFC39

J103-16

Q11

DNF

0.1uFC11

12

1

J103-22G2

U2-

1M

C74

HC

T04

A

C40

P101-1

J103-22

DNF1000pF

J103-1414

9_3V

HS

MG

-C67

0D

3

C81000pF

9_3V

HS

MG

-C67

0D

22

SHUTDOWN3

1000pFC6

DNF

LP2951C

5V_TAP6

5ERRORFEEDBACK

7

GN

D4

INPUT8

OUTPUT1

SENSE2

9_3V

DNF

U18

HS

MG

-C67

0D

11

C261000pF

C58.022uF

10

470pFC52

R3

SI

CS

MUX_CTL

ROW

COL

10R26

TELCO_PTT

CS

CK

MUX_CTL

CH_PTT

CH_PTT

TELCO_PTT

CK

SI

Controlhead CM160/CM360 Schematic

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Controlhead CM160/CM360 - PCB 8489714U01 / Schematics 4-8

3.1 Controlhead PCB 8489714U01 PartsList

CircuitRef

MotorolaPart No Description

C1 NOTPLACED CAP, 10uFC2 2113740F67 CAP, 470pFC3 2113740F67 CAP, 470pFC4 2113740F12 CAP CHIP REEL CL1 +/-30 12C5 2113740F67 CAP, 470pFC6 2113740F12 CAP CHIP REEL CL1 +/-30 12C7 2113741F25 CAP, 1000pFC8 2113741F25 CAP, 1000pFC11 2113743K15 CAP, 0.1uFC14 NOTPLACED CAP, 0.1uFC15 2113743K15 CAP, 0.1uFC16 2113743K15 CAP, 0.1uFC17 NOTPLACED CAP, 1000pFC18 2113743K15 CAP, 0.1uFC19 2113743F18 CAP, 2.2uFC20 NOTPLACED CAP, 2.2uFC21 NOTPLACED CAPP, 4.7uFC22 2113743K15 CAP, 0.1uFC23 2113741F25 CAP, 1000pFC24 2113741F25 CAP, 1000pFC25 NOTPLACED CAP, 1000pFC26 2113741F25 CAP, 1000pFC27 2113740F12 CAP CHIP REEL CL1 +/-30 12C29 2113740F12 CAP CHIP REEL CL1 +/-30 12C30 NOTPLACED CAP, 100pFC32 NOTPLACED CAP, 100pFC33 NOTPLACED CAP, 100pFC34 2113740F12 CAP CHIP REEL CL1 +/-30 12C35 NOTPLACED CAP, 1000pFC36 NOTPLACED CAP, 1000pFC38 NOTPLACED CAP, 1000pFC39 NOTPLACED CAP, 1000pFC40 NOTPLACED CAP, 1000pFC41 NOTPLACED CAP, 1000pFC42 2113740F12 CAP CHIP REEL CL1 +/-30 12C43 2113743K15 CAP, 0.1uF

C44 NOTPLACED CAP, 220pFC45 NOTPLACED CAP, 220pFC46 NOTPLACED CAP, 220pFC47 NOTPLACED CAP, 220pFC48 NOTPLACED CAP, 220pFC49 2113740F67 CAP, 470pFC50 2113740F67 CAP, 470pFC51 2113740F12 CAP CHIP REEL CL1 +/-30 12C52 2113740F67 CAP, 470pFC53 2113740F12 CAP CHIP REEL CL1 +/-30 12C54 2113740F67 CAP, 470pFC55 NOTPLACED CAP, 220pFC56 2113743K15 CAP, 0.1uFC58 2113743E07 CAP, .022uFD2 4805729G75 HSMG-C670D3 4805729G75 HSMG-C670D4 4805729G75 HSMG-C670D5 4805729G75 HSMG-C670D8 4805729G75 HSMG-C670D9 4805729G75 HSMG-C670D10 4805729G75 HSMG-C670D11 4805729G75 HSMG-C670D12 4805729G75 HSMG-C670D13 4805729G75 HSMG-C670D14 4805729G75 HSMG-C670D15 4805729G75 HSMG-C670D16 4805729G75 HSMG-C670D17 4805729G75 HSMG-C670D18 4805729G73 HSMY-C670D19 4805729G74 HSMH-C670D20 4805729G75 HSMG-C670D21 4805729G75 HSMG-C670D22 4805729G75 HSMG-C670D23 4805729G75 HSMG-C670D24 4805729G75 HSMG-C670D25 4805729G75 HSMG-C670D26 4805729G75 HSMG-C670D27 4805729G75 HSMG-C670DS1 NOTPLACED LCD_36PIN

CircuitRef

MotorolaPart No Description

J102 0908353Y02 CONN_J J103 0989241U02 CONN_J M1 7588823L03 CONTACTM2 7588823L03 CONTACTM3 7588823L03 CONTACTM4 7588823L03 CONTACTP101 2809926G01 CONN_PQ8 4809940E02 DTC114YEQ9 4809940E02 DTC114YEQ10 4809940E02 DTC114YEQ11 4809940E02 DTC114YEQ12 4813824B01 PZT2222AQ13 4809940E02 DTC114YEQ14 4813824A10 MMBT3904Q41 4809940E02 DTC114YER3 0662057A01 RES, 10R6 NOTPLACED RES, 10KR7 NOTPLACED RES, 10KR8 NOTPLACED RES, 10KR9 0662057B47 RES, 0R10 NOTPLACED RES, 0R11 0662057B01 RES, 130KR12 0662057A90 RES, 51KR13 0662057A90 RES, 51KR14 0662057A73 RES, 10KR15 NOTPLACED RES, 10KR16 0662057A83 RES, 27KR17 0662057A76 RES, 13KR18 0662057A49 RES, 1KR19 0662057A73 RES, 10KR20 NOTPLACED RES, 10KR21 0662057A63 RES, 3.9KR22 0662057A45 RES, 680R23 0662057A45 RES, 680R24 0662057A57 RES, 2.2KR25 0662057B47 RES, 0R26 0662057A01 RES, 10R27 0662057A01 RES, 10R28 0662057B18 RES, 680K

CircuitRef

MotorolaPart No Description

R29 0662057A81 RES, 22KR30 NOTPLACED RES, 10KR31 0662057A76 RES, 13KR33 0662057A73 RES, 10KR34 0662057A73 RES, 10KR35 0662057A61 RES, 3.3KR36 0662057A89 RES, 47KR37 0662057A89 RES, 47KR38 0662057A89 RES, 47KR39 0662057A73 RES, 10KR40 0662057A73 RES, 10KR41 0662057A73 RES, 10KR42 NOTPLACED RES, 0R43 NOTPLACED RES, 0R44 NOTPLACED RES, 20KR45 0662057B47 RES, 0R46 NOTPLACED RES, 22KR48 NOTPLACED RES, 20KR49 0662057B47 RES, 0R50 NOTPLACED RES, 22KR51 0662057A88 RES, 43KR54 0662057A76 RES, 13KS1 NOTPLACED TOUCH_SWS2 NOTPLACED TOUCH_SWS3 NOTPLACED TOUCH_SWS4 NOTPLACED TOUCH_SWS5 NOTPLACED TOUCH_SWS6 NOTPLACED TOUCH_SWU1 5113818A01 LM2904U2 5113805A05 MC74HCT04AU3 5102109U01 S1D15100U8 5113805A75 MC74HC595AU18 NOTPLACED LP2951CU41 5184704M60 HEF4053BVR1 4813830A75 MMBZ20VALVR2 4813830A75 MMBZ20VALVR3 4813830A75 MMBZ20VALVR4 4813830A75 MMBZ20VAL

CircuitRef

MotorolaPart No Description

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Commercial Series

CM Radios

UHF2 (438-470MHz)

Service Information

Issue: December 2003

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ii

Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of law in the sale of a product.

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iii

Table of Contents

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM340/CM160/CM360 Model Chart .......................................................1-12.0 Technical Specifications ......................................................................................1-2

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-12.0 UHF (438-470MHz) Receiver .............................................................................2-1

2.1 Receiver Front-End .......................................................................................2-12.2 Receiver Back-End.........................................................................................2-2

3.0 UHF (438-470MHz) Transmitter Power Amplifier ...............................................2-23.1 First Power Controller Stage...........................................................................2-23.2 Power Controlled Driver Stage .......................................................................2-33.3 Final Stage......................................................................................................2-33.4 Directional Coupler.........................................................................................2-33.5 Antenna Switch...............................................................................................2-33.6 Harmonic Filter ...............................................................................................2-43.7 Power Control.................................................................................................2-4

4.0 UHF (438-470MHz) Frequency Synthesis ..........................................................2-44.1 Reference Oscillator .......................................................................................2-44.2 Fractional-N Synthesizer ................................................................................2-54.3 Voltage Controlled Oscillator (VCO) ...............................................................2-64.4 Synthesizer Operation ....................................................................................2-7

5.0 Controller Theory of Operation ............................................................................2-85.1 Radio Power Distribution ................................................................................2-85.2 Protection Devices........................................................................................2-105.3 Automatic On/Off ..........................................................................................2-105.4 Microprocessor Clock Synthesiser ...............................................................2-115.5 Serial Peripheral Interface (SPI)...................................................................2-125.6 SBEP Serial Interface...................................................................................2-125.7 General Purpose I/O.....................................................................................2-125.8 Normal Microprocessor Operation................................................................2-135.9 Static Random Access Memory....................................................................2-14

6.0 Control Board Audio and Signalling Circuits ......................................................2-146.1 Audio Signalling Filter IC and Compander (ASFIC CMP) ............................2-14

7.0 Transmit Audio Circuits......................................................................................2-157.1 Microphone Input Path .................................................................................2-157.2 PTT Sensing and TX Audio Processing .......................................................2-16

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iv

8.0 Transmit Signalling Circuits ...............................................................................2-178.1 Sub-Audio Data (PL/DPL) ............................................................................2-178.2 High Speed Data ..........................................................................................2-188.3 Dual Tone Multiple Frequency (DTMF) Data ...............................................2-18

9.0 Receive Audio Circuits.......................................................................................2-199.1 Squelch Detect .............................................................................................2-199.2 Audio Processing and Digital Volume Control.............................................. 2-209.3 Audio Amplification Speaker (+) Speaker (-) ................................................2-209.4 Handset Audio..............................................................................................2-219.5 Filtered Audio and Flat Audio .......................................................................2-21

10.0 Receive Audio Circuits .....................................................................................2-2110.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder ..........................2-2110.2 Alert Tone Circuits........................................................................................ 2-22

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)................................3-21.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) ................................3-3

2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) .......................3-42.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3) ...................3-52.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3)....................3-6

3.0 Troubleshooting Flow Chart for Synthesizer .......................................................3-74.0 Troubleshooting Flow Chart for VCO...................................................................3-85.0 Troubleshooting Flow Chart for DC Supply (Sheet 1 of 2) ..................................3-9

5.1 Troubleshooting Flow Chart for DC Supply (Sheet 2 of 2) ........................... 3-10

Chapter 4 UHF PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards .......................................................4-11.1 UHF2 and Controller Circuits .........................................................................4-1

2.0 UHF2 1-25W PCB 8488978U01 (Rev. D) / Schematics......................................4-32.1 UHF2 1-25W PCB 8488978U01 (Rev. D) Parts List ....................................4-19

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Chapter 1

MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM340/CM160/CM360 Model Chart

CM Series UHF2 438-470MHzModel Description

MDM50RNC9AA2_N CM140 438-470 MHz 1-25W 8-Ch

MDM50RNC9AN2_N CM340 438-470 MHz 1-25W 10-Ch

MDM50RNF9AA2_N CM160 438-470 MHz 1-25W 64-Ch

MDM50RNF9AN2_N CM360 438-470 MHz 1-25W 100-Ch

Item Description

X FUE1021_ S. Tanapa UHF2 25W 8 Ch BNC

X PMUE2019_ S. Tanapa UHF2 25W 10 Ch BNC

X PMUE1999_ S. Tanapa UHF2 25W 64 Ch BNC

X PMUE2021_ S. Tanapa UHF2 25W 100 Ch BNC

X X FCN6288_ Control Head

X X FCN5523_ Control Head

X X X X HKN4137_ Battery Power Cable

XX

XX

RMN50188_HMN3596_

Mag One MicrophoneCompact Microphone

X X X X GLN7324_ Low Profile Trunnion

X X X X 6866546D02_ RTTE Leaflet

X X X X 6866537D37_ Safety Leaflet

X FLE1621AS Servicing Kit CM140

X PMUE2041AS Servicing Kit CM340

X PMUE2027AS Servicing Kit CM160

X PMUE2043AS Servicing Kit CM360

X = Indicates one of each is required

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1-2 MODEL CHART AND TECHNICAL SPECIFICATIONS

2.0 Technical Specifications

Data is specified for +25°C unless otherwise stated.

General

Specification UHF2

Frequency Range: 438-470 MHz

Frequency Stability

(-30°C to +60°C, 25°C Ref.)

±2 PPM

Channel Capacity: CM140 - 8CM340 - 10CM160 - 64CM360 - 100

Channel Spacing: 12.5/20/25 kHz

Power Output: 1-25W

Power Supply: 13.2Vdc (10.8 - 15.6 Vdc) negative vehicle ground

Dimensions (L X W X H) 118mm X 169mm X 44mm

Weight: Low power (1-25W) 1.02 Kg

Operating Temperature -30 to 60 o C

Storage temperature -40 to 80o C

Shock and Vibration Meets MIL-STD 810-C,D&E and TIA/EIA 603

Dust Meets MIL-STD 810-C,D&E and TIA/EIA 603

Humidity Meets MIL-STD 810-C,D&E and TIA/EIA 603

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Technical Specifications 1-3

*Availability subject to the laws and regulations of individual countries.

Transmitter

Specification UHF2

Frequency Stability: +/- 2.5ppm

Modulation Limiting: ±2.5 kHz @ 12.5 kHz

±4.0 kHz @ 20 kHz

±5.0 kHz @ 20/25 kHz

Current Drain Transmit: 8A (25W)

FM Hum and Noise: -35 [email protected] kHz

-40 dB@ 20/25 kHz

Conducted/Radiated

Emissions:

-36 dBm < 1 GHz

-30 dBm > 1 GHz

Adjacent Channel Power -60dB @12.5,

-70dB @ 20/25kHz

Audio Response:

( 300 to 3000Hz)+1, -3dB

Audio Distortion:

@ 1000 Hz, 60%

Rated Maximum Deviation:

3% Typical

Receiver

Specification UHF2

Sensitivity (12dBSINAD): (ETS) 0.35µV (12.5kHz) 0.30µV (25kHz) Typical

Intermodulation : (ETS) >65dB

Adjacent Channel

Selectivity: (ETS)

70 dB @ 25 kHz

60 dB @ 12.5 kHz

Spurious Rejection: (ETS) 70 dB

Rated Audio: (ETS) (Extended audio with 4 Ohm

speaker)

4W Internal , 13W External

Audio Distortion @ Rated Audio: 3% Typical

Hum and Noise: -35 dB @ 12.5 kHz

-40 dB @ 20/25 kHz

Audio Response:

( 300 to 3000Hz)+1, -3dB

Conducted Spurious

Emission per FCC Part 15:

-57 dBm <1 GHz

-47 dBm >1 GHz

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1-4 MODEL CHART AND TECHNICAL SPECIFICATIONS

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Chapter 2

THEORY OF OPERATION

1.0 Introduction

This Chapter provides a detailed theory of operation for the UHF circuits in the radio. Details of the theory of operation and trouble shooting for the the associated Controller circuits are included in this Section of the manual.

2.0 UHF (438-470MHz) Receiver

2.1 Receiver Front-End

The received signal is applied to the radio’s antenna input connector and routed through the harmonic filter and antenna switch. The insertion loss of the harmonic filter/antenna switch is less than 1 dB. The signal is routed to the first filter (4-pole), which has an insertion loss of 2 dB typically. The output of the filter is matched to the base of the LNA (Q303) that provides a 16 dB gain and a noise figure of better than 2 dB. Current source Q301 is used to maintain the collector current of Q303. Diode CR301 protects Q303 by clamping excessive input signals. Q303 output is applied to the second filter (3-pole) which has an insertion loss of 1.5 dB. In Distance mode, Q304 turns on and causes D305 to conduct, thus bypassing C322 and R337. In Local mode, the signal is routed through C322 and R337, thus inserting 7 dB attenuation. Since the attenuator is located after the RF amplifier, the receiver sensitivity is reduced only by 6 dB, while the overall third order input intercept is raised.

The first mixer is a passive, double-balanced type, consisting of T300, T301 and U302. This mixer provides all of the necessary rejection of the half-IF spurious response. High-side injection at +15 dBm is delivered to the first mixer. The mixer output is then connected to a duplex network which matches its output to the XTAL filter input (FL300) at the IF frequency of 44.85 MHz. The duplex network terminates into a 50 ohm resistor (R340) at all other frequencies.

Figure 2-1 UHF Receiver Block Diagram

MixerXtal Filter

Controller

Front Filter

Antenna

First LO

2nd LO Xtal Osc

25kHzFilter IF AmpSecond Filter 4- Pole25kHzFilter

12.5kHzFilter

Phase Shift Element

IFIC

LNA

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2-2 THEORY OF OPERATION

2.2 Receiver Back End

The IF signal from the crystal filter enters the IF amplifier which provides 20 dB of gain and feeds the IF IC at pin 1. The first IF signal at 44.85 MHz mixes with the second local oscillator (LO) at 44.395 MHz to produce the second IF at 455 kHz. The second LO uses the external crystal Y301. The second IF signal is amplified and filtered by two external ceramic filters (FL303/FL302 for 12.5KHz channel spacing and FL304/FL301 for 25KHz channel spacing). The IF IC demodulates the signal by means of a quadrature detector and feeds the detected audio (via pin 7) to the audio processing circuits. At IF IC pin 5, an RSSI signal is available with a dynamic range of 70 dB.

3.0 UHF Transmitter Power Amplifier (438-470 MHz)

The radio’s 25W PA is a three-stage amplifier used to amplify the output from the VCOBIC to the radio transmit level. All three stages utilize LDMOS technology. The gain of the first stage (U101) is adjustable and controlled by pin 7 of U103-2 via U103-3. It is followed by an LDMOS stage Q105 and LDMOS final stage Q100.

Figure 2-2 UHF Transmitter Block Diagram

Devices U101, Q105 and Q100 are surface mounted. A metal clip ensures good thermal contact between both the driver and final stage, and the chassis.

3.1 First Power Controller Stage

The first stage (U101) is a 20dB gain integrated circuit containing two LDMOS FET amplifier stages. It amplifies the RF signal from the VCO (TX_INJ). The output power of stage U101 is controlled by a DC voltage applied to pin 1 from the op-amp U103-3, pin 8. The control voltage simultaneously varies the bias of two FET stages within U101. This biasing point determines the overall gain of U101 and therefore its output drive level to Q105, which in turn controls the output power of the

Loop

Pin Diode Antenna Switch RF Jack

Antenna

Harmonic Filter

CouplerPA-FinalStage

From VCO

ControlledStage

Bias

TemperatureSense

SPI BUS

ASFIC_CMP

PAPWRSET

PADriver

Control lerU103-2

Forward

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UHF Transmitter Power Amplifier (438-470 MHz) 2-3

PA.Op-amp U103-3 monitors the drain current of U101 via resistor R122 and adjusts the bias voltage of U101.

In receive mode, the DC voltage from RX_EN line turns on Q101, which in turn switches off the biasing voltage to U101.

3.2 Power Controlled Driver Stage

The next stage is an LDMOS device (Q105) which provides a gain of 12dB. This device requires a positive gate bias and a quiescent current flow for proper operation. The bias is set during transmit mode by the drain current control op-amp U102-1, and fed to the gate of Q105 via the resistive network R175, R147.

Op-amp U102-1 monitors the drain current of Q105 via resistors R126-8 and adjusts the bias voltage of Q105.

In receive mode the DC voltage from RX_EN line turns on Q102, which in turn switches off the biasing voltage to Q105.

3.3 Final Stage

The final stage is an LDMOS device (Q100) providing a gain of 12dB. This device also requires a positive gate bias and a quiescent current flow for proper operation. The voltage of the line PA_BIAS is set in transmit mode by the ASFIC and fed to the gate of Q100 via the resistive network R134, R131. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage must be tuned using the Tuner. Care must be taken not to damage the device by exceeding the maximum allowed bias voltage. The device’s drain current is drawn directly from the radio’s DC supply voltage input, B+, via L117 and L115.

A matching network consisting of C1004-5, C1008, C1021: and two striplines, transforms the impedance to 50 ohms and feeds the directional coupler.

3.4 Directional Coupler

The directional Coupler is a microstrip printed circuit, which couples a small amount of the forward power of the RF power from Q100.The coupled signal is rectified to an output power which is proportional to the DC voltage rectified by diode D105; and the resulting DC voltage is routed to the power control section to ensure that the forward power out of the radio is held to a constant value.

3.5 Antenna Switch

The antenna switch utilizes the existing dc feed (B+) to the last stage device (Q100). The basic operation is to have both PIN diodes (D103, D104) turned on during key-up by forward biasing them. This is achieved by pulling down the voltage at the cathode end of D104 to around 12.4V (0.7V drop across each diode). The current through the diodes needs to be set around 100 mA to fully open the transmit path through resistor R108. Q106 is a current source controlled by Q103 which is turned on in Tx mode by TX_EN. VR102 ensures that the voltage at resistor R107 never exceeds 5.6V.

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2-4 THEORY OF OPERATION

3.6 Harmonic Filter

Inductors L111 and L113 along with capacitors C1011, C1023, C1020 and C1016 form a low-pass filter to attenuate harmonic energy coming from the transmitter. Resistor R150 along with L126 drains any electrostatic charges that might otherwise build up on the antenna. The harmonic filter also prevents high level RF signals above the receiver passband from reaching the receiver circuits to improve spurious response rejection.

3.7 Power Control

The output power is regulated by using a forward power detection control loop. A directional coupler samples a portion of the forward and reflected RF power. The forward sampled RF is rectified by diode D105, and the resulting DC voltage is routed to the operational amplifier U100. The error output current is then routed to an integrator, and converted into the control voltage. This voltage controls the bias of the pre-driver (U101 and driver (Q105) stages. The output power level is set by way of a DAC, PWR_SET, in the audio processing IC (U504) which acts at the forward power control loop reference.

The sampled reflected power is rectified by diode D107,The resulting DC voltage is amplified by an operational amplifier U100 and routed to the summing junction. This detector protects the final stage Q100 from reflected power by increasing the error current. The temperature sensor protects the final stage Q100 from overheating by increasing the error current. A thermistor RT100 measures the final stage Q100 temperature. The voltage divider output is routed to an operational amplifier U103 and then goes to the summing junction. The Zener Diode VR101 keeps the loop control voltage below 5.6V and eliminates the DC current from the 9.3 regulator U501.

Two local loops for the Pre Driver (U101) and for the Driver (Q105) are used in order to stabilize the current for each stage.

In Rx mode, the two transistors Q101 and Q102 go to saturation and shut down the transmitter by applying ground to the Pre Driver U101 and for the Driver Q105 control.

4.0 UHF (438-470MHz) Frequency Synthesis

The synthesizer consists of a reference oscillator (Y201), low voltage Fractional-N (LVFRAC-N) synthesizer (U200), and a voltage controlled oscillator (VCO) (U201).

4.1 Reference Oscillator

The reference oscillator is a crystal (Y201) controlled Colpitts oscillator and has a frequency of 16.8MHz. The oscillator transistor and start-up circuit are located in the LVFRAC-N (U200) while the oscillator feedback capacitors, crystal, and tuning varactors are external. An analog-to-digital (A/D) converter internal to the LVFRAC-N (U200) and controlled by the microprocessor via SPI sets the voltage at the warp output of U200 pin 25. This sets the frequency of the oscillator. Consequently, the output of the crystal Y201 is applied to U200 pin 23.

The method of temperature compensation is to apply an inverse Bechmann voltage curve, which matches the crystal’s Bechmann curve to a varactor that constantly shifts the oscillator back on frequency. The crystal vendor characterizes the crystal over a specified temperature range and codes this information into a bar code that is printed on the crystal package. In production, this crystal code is read via a 2-dimensional bar code reader and the parameters are saved.

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UHF (438-470MHz) Frequency Synthesis 2-5

This oscillator is temperature compensated to an accuracy of +/-2.5 PPM from -30 to 60 degrees C. The temperature compensation scheme is implemented by an algorithm that uses five crystal parameters (four characterize the inverse Bechmann voltage curve and one for frequency accuracy of the reference oscillator at 25 degrees C). This algorithm is implemented by the LVFRAC-N (U200) at the power up of the radio.

TCXO Y200, along with its corresponding circuitry R204, R205, R210, and C2053, are not placed as the temperature compensated crystal proved to be reliable.

4.2 Fractional-N Synthesizer

The LVFRAC-N U200 consists of a pre-scaler, programmable loop divider, control divider logic, phase detector, charge pump, A/D converter for low frequency digital modulation, balanced attenuator used to balance the high and low frequency analog modulation, 13V positive voltage multiplier, serial interface for control, and a super filter for the regulated 5 volts.

Figure 2-3 UHF Synthesizer Block Diagram

A voltage of 5V applied to the super filter input (U200, pin 30) supplies an output voltage of 4.5Vdc (VSF) at U200, pin 28. This supplies 4.5 V to the VCO Buffer IC U201.

To generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP (U200, pin 47) while using a low voltage 3.3Vdc supply, a 13V positive voltage multiplier is used (D200, D201, and capacitors C2024, 2025, 2026, 2055, 2027, 2001).

Output lock (U200, pin 4) provides information about the lock status of the synthesizer loop. A high level at this output indicates a stable loop. A 16.8 MHz reference frequency is provided at U200, pin 19.

DATA

CLK

CEX

MODIN

VCC, DC5V

XTAL1

XTAL2

WARP

PREIN

VCP

REFERENCEOSCILLATOR

VOLTAGEMULTIPLIER

DATA (U403 PIN 100)

CLOCK (U403 PIN 1)

CSX (U403 PIN 2)

MOD IN (U501 PIN 40)

+5V (U503 PIN 1)

7

8

9

10

13, 30

23

24

25

32

47

VMULT2 VMULT1

BIAS1

SFOUT

AUX3

AUX4

IADAPTIOUT

GND

FREFOUT

LOCK 4

19

6, 22, 33, 44

4345

3

2

28

14 15

40

FILTERED 5V

STEERING

LOCK (U403 PIN 56)

PRESCALER IN

FREF (U504 PIN 34)

39BIAS2

41

48

5, 20, 34, 36+5V (U503 PIN 1)

AUX1

VDD, DC5V MODOUT

U200 LOW VOLTAGEFRACTIONAL-NSYNTHESIZER

AUX2 1 (NU)

BWSELECT

VCO Bias

TRB

To IFSection

TX RF INJECTION(1ST STAGE OF PA)

LO RF INJECTION

VOLTAGE CONTROLLED OSCILLATOR

LINELOOP

FILTER

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2-6 THEORY OF OPERATION

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U201), the TX and RX tank circuits, the external RX buffer stages, and the modulation circuitry.

Figure 2-4 UHF VCO Block Diagram

The VCOBIC together with the LVFRAC-N (U200) generate the required frequencies in both transmit and receive modes. The TRB line (U201, pin 19) determines which VCO and buffer is enabled (high being TX output at pin 10, low being RX output at pin 8). A sample of the signal from the enabled output is routed from U201, pin 12 (PRESC_OUT), via a low pass filter to U200, pin 32 (PREIN).

A steering line voltage between 3.0V and 10.0V at varactor D204 tunes the TX VCO through the frequency range of 438-470MHz, and at D203 tunes the RX VCO through the frequency range of 393.15-425.15MHz.

The external RX amplifier is used to increase the output from U201, pin 9 from 3-4 dBm to the required 15dBm for proper mixer operation. In TX mode, the modulation signal from the LVFRAC-N (U200, pin 41) is applied to the VCO by way of the modulation circuit D205, R212, R211, C2073.

Presc

RX

TX

BuffersQ200 Low Pass

Filter

Attenuator

Pin8

Pin14

Pin10

(U200 Pin28)VCC Buffers

TX RF Injection

U200 Pin 32

AUX3 (U200 Pin 2)

Prescaler Out

Pin 12Pin 19Pin 20

TX/RX/BSSwitching Network

U201VCOBIC

RxActive Bias

TxActive Bias

Pin2

Rx-I adjust

Pin1

Tx-I adjust

Pins 9,11,17Pin18

VsensCircuit

Pin15

Pin16

RX VCO Circuit

TX VCO Circuit

RX Tank

TX Tank

Pin7

Vcc-Superfilter

Collector/RF inPin4

Pin5

Pin6

RX

TX

(U200 Pin 28)

Rx-SW

Tx-SW

Vcc-Logic

(U200 Pin 28)

Steer Line Voltage (VCTRL)

Pin13

Pin3

TRB IN

LO RF INJECTION

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UHF (438-470MHz) Frequency Synthesis 2-7

4.4 Synthesizer Operation

The synthesizer consists of a low voltage FRAC-N IC (LVFRAC-N), reference oscillator, charge pump circuits, loop filter circuit, and DC supply. The output signal (PRESC_OUT) of the VCOBIC (U201, pin 12) is fed to the PREIN, pin 32 of U200 via a low pass filter which attenuates harmonics and provides a correct input level to the LVFRAC-N in order to close the synthesizer loop.

The pre-scaler in the synthesizer (U200) is a dual modulus pre-scaler with selectable divider ratios. The divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs via the SPI. The output of the pre-scaler is applied to the loop divider. The output of the loop divider is connected to the phase detector, which compares the loop divider’s output signal with the reference signal. The reference signal is generated by dividing down the signal of the reference oscillator (Y201).

The output signal of the phase detector is a pulsed dc signal that is routed to the charge pump. The charge pump outputs a current from U200, pin 43 (IOUT). The loop filter (consisting of R224, R217, R234, C2074, C2075, C2077, C2078, C2079, C2080, C2028, and L205) transforms this current into a voltage that is applied the varactor diodes D203 and D204 for RX and TX respectively. The output frequency is determined by this control voltage. The current can be set to a value fixed in the LVFRAC-N or to a value determined by the currents flowing into BIAS 1 (U200, pin 40) or BIAS 2 (U200, pin 39). The currents are set by the value of R200 or R206 respectively. The selection of the three different bias sources is done by software programming.

To modulate the synthesizer loop, a two-spot modulation method is utilized via the MODIN (U200, pin 10) input of the LVFRAC-N. The audio signal is applied to both the A/D converter (low frequency path) and the balance attenuator (high frequency path). The A/D converter converts the low frequency analog modulating signal into a digital code which is applied to the loop divider, thereby causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s deviation sensitivity to high frequency modulating signals. The output of the balance attenuator is presented at the MODOUT port of the LVFRAC-N (U200,pin 41) and connected to the VCO modulation varactor D205.

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2-8 THEORY OF OPERATION

5.0 Controller Theory of Operation

This section provides a detailed theory of operation for the radio and its components. The main radio is a single-board design, consisting of the transmitter, receiver, and controller circuits. A control head is connected by an extension cable. The control head contains LED indicators, a microphone connector, buttons, and speaker.

In addition to the power cable and antenna cable, an accessory cable can be attached to a connector on the rear of the radio. The accessory cable enables you to connect accessories to the radio, such as an external speaker, emergency switch, foot-operated PTT, and ignition sensing, etc.

Figure 2-5 Controller Block Diagram

5.1 Radio Power Distribution

Voltage distribution is provided by five separate devices:

■ U514 P-cH FET - Batt + (Ext_SWB+)■ U501 LM2941T - 9.3V■ U503 LP2951CM - 5V■ U508 MC 33269DTRK - 3.3V■ U510 LP2986ILDX - 3.3V Digital

ExternalMicrophone

InternalMicrophone

ExternalSpeaker

InternalSpeaker

SCI to

Control Head

Audio PA

Audio/Signaling Architecture

To SynthesizerModOut

16.8 MHzReference Clockfrom Synthesizer

Disc Audio

To RF Section SPI

DigitalArchitecture

µP Clock

3.3VRegulator

RAM

EEPROM

FLASH

HC11FL0

ASFIC_CMP

Accessory &

Connector

Handset

.

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Controller Theory of Operation 2-9

The DC voltage applied to connector P2 supplies power directly to the following circuitry:

■ Electronic on/off control■ RF power amplifier■ 12 volts P-cH FET -U514■ 9.3 volt regulator■ Audio PA

Figure 2-6 DC Power Distribution Block Diagram

Regulator U501 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry and power control circuitry. Input and output capacitors are used to reduce high frequency noise. Resistors R5001 / R5081 set the output voltage of the regulator. This regulator output is electronically enabled by a 0 volt signal on pin 2. Q502, Q505 and R5038 are used to disable the regulator when the radio is turned off.

Voltage regulator U510 provides 3.3 volts for the digital circuitry. Operating voltage is from the regulated 9.3V supply. Input and output capacitors are used to reduce high frequency noise and provide proper operation during battery transients. U510 provides a reset output that goes to 0 volts if the regulator output goes below 3.1 volts. This is used to reset the controller to prevent improper operation.

Voltage regulator U508 provides 3.3V for the RF circuits and ASFIC_CMP. Input and output capacitors are used to reduce the high frequency noise and provide proper operation during battery transients.

U5019.3V Regulator

FETP-CH

On/OffControl

500mA

SW_Filt_B+

Acces ConnAudio PA_SoutdownPower Loop Op_Amp

AutoOn/OffSwitchControl

Ignition B+

RF_PAAudio_PA

Antenna SwitchPower Control

Filt_B+

Ferrite Bit

Control Head

Mic Connector

Mic Bias9V, 5mA

Keypad

7_Seg

Bedto7-Seg

ShiftReg

3.2V72mA

9.3V65mA

Status LEDs

7_SegDOT

Backlight

On/OffControl

11-16.6V0.9A 0.85A

U5035V RF Regulator

U5083.3V RF Reg

U5103.3V D Reg

Reset

Rx_AmpPA_Pre-driverPA Driver

500mA

LVFRAC_NIF_Amp

ASFIC_CMPIFICRX Cct

micro PRAMFlashEEPROM

90mA25mA50mA45mA

9.3V45mA

9.3V75mA

9.3V162mA

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2-10 THEORY OF OPERATION

Voltage regulator U503 provides 5V for the RF circuits. Input and output capacitors are used to reduce the high frequency noise and provide proper operation during battery transients.

VSTBY is used only for CM360 5-tone radios.

The voltage VSTBY, which is derived directly from the supply voltage by components R5103 and VR502, is used to buffer the internal RAM. Capacitor C5120 allows the battery voltage to be disconnected for a couple of seconds without losing RAM parameters. Dual diode D501 prevents radio circuitry from discharging this capacitor. When the supply voltage is applied to the radio, C5120 is charged via R5103 and D501.

5.2 Protection Devices

Diode VR500 acts as protection against ESD, wrong polarity of the supply voltage, and load dump.

VR692 - VR699 are for ESD protection.

5.3 Automatic On/Off

The radio can be switched ON in any one of the following three ways:

■ On/Off switch. (No Ignition Mode)■ Ignition and On/Off switch (Ignition Mode)■ Emergency

5.3.1 No Ignition Mode

When the radio is connected to the car battery for the first time, Q500 will be in saturation, Q503 will cut-off, Filt_B+ will pass through R5073, D500, and S5010-pin 6 (On/Off switch). When S5010 is ON, Filt_B+ will pass through S5010-pin5, D511, R5069, R5037 and base of Q505 and move Q505 into saturation. This pulls U501-pin2 through R5038, D502 to 0.2V and turns On U514 and U501 9.3V regulator which supplies voltage to all other regulators and consequently turns the radio on, When U504 (ASFIC_CMP) gets 3.3V, GCB2 goes to 3.3V and holds Q505 in saturation, for soft turn off.

5.3.2 Ignition Mode

When ignition is connected for the first time, it will force high current through Q500 collector, This will move Q500 out of saturation and consequently Q503 will cut-off. S5010 pin 6 will get ignition voltage through R601 (for load dump), R610, (R610 & C678 are for ESD protection), VR501, R5074, and D500. When S5010 is ON, Filt_B+ passes through S5010-pin 5, D511, R5069, R5037 and base of Q505 and inserts Q505 into saturation. This pulls U501-pin 2 through R5038, D502 to 0.2V and turns on U514 and U501 9.3V regulator which supply voltage to all other regulators and turns the radio on, When U504 (ASFIC_CMP) get 3.3V supply, GCB2 goes to 3.3V and holds Q505 in saturation state to allow soft turn off,

When ignition is off Q500, Q503 will stay at the same state so S5010 pin 6 will get 0V from Ignition, Q504 goes from Sat to Cut, ONOFF_SENSE goes to 3.3V and it indicates to the radio to soft turn itself by changing GCB2 to ‘0’ after de registration if necessary.

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Controller Theory of Operation 2-11

5.3.3 Emergency Mode

The emergency switch (P1 pin 9), when engaged, grounds the base of Q506 via EMERGENCY _ACCES_CONN. This switches Q506 to off and consequently resistor R5020 pulls the collector of Q506 and the base of Q506 to levels above 2 volts. Transistor Q502 switches on and pulls U501 pin2 to ground level, thus turning ON the radio. When the emergency switch is released R5030 pulls the base of Q506 up to 0.6 volts. This causes the collector of transistor Q506 to go low (0.2V), thereby switching Q502 to off.

While the radio is switched on, the µP monitors the voltage at the emergency input on the accessory connector via U403-pin 62. Three different conditions are distinguished: no emergency kit is connected, emergency kit connected (unpressed), and emergency press.

If no emergency switch is connected or the connection to the emergency switch is broken, the resistive divider R5030 / R5049 will set the voltage to about 3.14 volts (indicates no emergency kit found via EMERGENCY_SENSE line). If an emergency switch is connected, a resistor to ground within the emergency switch will reduce the voltage on EMERGENCY _SENSE line, and indicate to the µP that the emergency switch is operational. An engaged emergency switch pulls line EMERGENCY _SENSE line to ground level. Diode VR503 limits the voltage to protect the µP input.

While EMERGENCY _ACCES_CONN is low, the µP starts execution, reads that the emergency input is active through the voltage level of µP pin 64, and sets the DC POWER ON output of the ASFIC CMP pin 13 to a logic high. This high will keep Q505 in saturation for soft turn off.

5.4 Microprocessor Clock Synthesiser

The clock source for the µP system is generated by the ASFIC CMP (U504). Upon power-up the synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the ASFIC CMP pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference input clock signal for its internal synthesizer. The ASFIC CMP, in addition to audio circuitry, has a programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to 32.769MHz in 1200Hz steps.

When power is first applied, the ASFIC CMP will generate its default 3.6864MHz CMOS square wave UP CLK (on U504 pin 28) and this is routed to the µP (U403 pin 90). After the µP starts operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually 7.3728 or 14.7456 MHz) and continues operation.

The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various times depending on the software features that are executing. In addition, the clock frequency of the synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source interfering with the desired radio receive frequency.

The ASFIC CMP synthesizer loop uses C5025, C5024 and R5033 to set the switching time and jitter of the clock output. If the synthesizer cannot generate the required clock frequency it will switch back to its default 3.6864MHz output.

Because the ASFIC CMP synthesizer and the µP system will not operate without the 16.8 MHz reference clock it (and the voltage regulators) should be checked first when debugging the system.

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2-12 THEORY OF OPERATION

5.5 Serial Peripheral Interface (SPI)

The µP communicates to many of the IC’s through its SPI port. This port consists of SPI TRANSMIT DATA (MOSI) (U403-pin100), SPI RECEIVE DATA (MISO) (U403-pin 99), SPI CLK (U0403-pin1) and chip select lines going to the various IC’s, connected on the SPI PORT (BUS). This BUS is a synchronous bus, in that the timing clock signal CLK is sent while SPI data (SPI TRANSMIT DATA or SPI RECEIVE DATA) is sent. Therefore, whenever there is activity on either SPI TRANSMIT DATA or SPI RECEIVE DATA there should be a uniform signal on CLK. The SPI TRANSMIT DATA is used to send serial from a µP to a device, and SPI RECEIVE DATA is used to send data from a device to a µP.

There are two IC’s on the SPI BUS, ASFIC CMP (U504 pin 22)), and EEPROM (U400). In the RF sections there is one IC on the SPI BUS, the FRAC-N Synthesizer. The chip select line CSX from U403 pin 2 is shared by the ASFIC CMP and FRAC-N Synthesizer. Each of these IC’s check the SPI data and when the sent address information matches the IC’s address, the following data is processed.

When the µP needs to program any of these Is it brings the chip select line CSX to a logic “0” and then sends the proper data and clock signals. The amount of data sent to the various IC’s are different; e.g., the ASFIC CMP can receive up to 19 bytes (152 bits). After the data has been sent the chip select line is returned to logic “1”.

5.6 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal RIB. This interface connects to the SCI pin via control head connector (J2-pin 17) and to the accessory connector P1-6 and comprises BUS+. The line is bi-directional, meaning that either the radio or the RIB can drive the line. The µP sends serial data and it reads serial data via pin 97. Whenever the µP detects activity on the BUS+ line, it starts communication.

5.7 General Purpose Input/Output

The controller provides six general purpose lines (PROG I/O) available on the accessory connector P1 to interface to external options. Lines PROG IN 3 and 6 are inputs, PROG OUT 4 is an output and PROG IN OUT 8, 12 and 14 are bi-directional. The software and the hardware configuration of the radio model define the function of each port.

■ PROG IN 3 can be used as external PTT input, or others, set by the CPS. The µP reads this port via pin 72 and Q412.

■ PROG OUT 4 can be used as external alarm output, set by the CPS. Transistor Q401 is controlled by the µP (U403 pin 55)

■ PROG IN 6 can be used as normal input, set by the CPS. The µP reads this port via pin 73 and Q411. This pin is also used to communicate with the RIB if resistor R421 is placed.

■ DIG IN OUT 8,12,14 are bi-directional and use the same circuit configuration. Each port uses an output Q416, Q404, Q405 controlled by µP pins 52, 53, 54. The input ports are read through µP pins 74, 76, 77; using Q409, Q410, Q411

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Controller Theory of Operation 2-13

5.8 Normal Microprocessor Operation

For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation the µP uses only its internal memory. In normal operation of the radio the µP is operating in expanded mode as described below.

During normal operation, the µP (U403) is operating in expanded mode and has access to 3 external memory devices; U400 (EEPROM), U402 (SRAM), U404 (Flash). Also, within the µP there are 3 Kilobytes of internal RAM, as well as logic to select external memory devices.

The external EEPROM (U400) space contains the information in the radio which is customer specific, referred to as the codeplug. This information consists of items such as: 1) what band the radio operates in, 2) what frequencies are assigned to what channel, and 3) tuning information.

The external SRAM (U402) as well as the µP’s own internal RAM space are used for temporary calculations required by the software during execution. All of the data stored in both of these locations is lost when the radio powers off.

The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of 8 data lines (DATA 0 - DATA 7). There are also 3 control lines; CSPROG (U403-38) to chip select U404-pin 30 (FLASH), CSGP2 (U403-pin 41) to chip select U404-pin 20 (SRAM) and PG7_R_W (U403-pin 4) to select whether to read or to write. The external EEPROM (U400-pin1).

When the µP is functioning normally, the address and data lines should be toggling at CMOS logic levels. Specifically, the logic high levels should be between 3.1 and 3.3V, and the logic low levels should be between 0 and 0.2V. No other intermediate levels should be observed, and the rise and fall times should be <30ns.

The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be toggling at a high rate, e.g., you should set your oscilloscope sweep to 1us/div. or faster to observe individual pulses. High speed CMOS transitions should also be observed on the µP control lines.

On the µP the lines XIRQ (U403-pin 48), MODA LIR (U403-pin 58), MODB VSTPY (U403-pin 57) and RESET (U403-pin 94) should be high at all times during normal operation. Whenever a data or address line becomes open or shorted to an adjacent line, a common symptom is that the RESET line goes low periodically, with the period being in the order of 20ms. In the case of shorted lines you may also detect the line periodically at an intermediate level, i.e. around 2.5V when two shorted lines attempt to drive to opposite rails.

The MODA LIR (U403-pin 58) and MODB VSTPY (U403-pin 57) inputs to the µP must be at a logic “1” for it to start executing correctly. After the µP starts execution it will periodically pulse these lines to determine the desired operating mode. While the Central Processing Unit (CPU) is running, MODA LIR is an open-drain CMOS output which goes low whenever the µP begins a new instruction. An instruction typically requires 2-4 external bus cycles, or memory fetches.

There are eight analog-to-digital coverter ports (A/D) on U403 labelled within the device block as PEO-PE7. These lines sense the voltage level ranging from 0 to 3.3V of the input line and convert that level to a number ranging from 0 to 255 which is read by the software to take appropriate action.

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2-14 THEORY OF OPERATION

5.9 Static Random Access Memory (SRAM)

The SRAM (U402) contains temporary radio calculations or parameters that can change very frequently, and which are generated and stored by the software during its normal operation. The information is lost when the radio is turned off.

The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS signal U402 (which comes from U403-CSGP2) going low. U402 is commonly referred to as the external RAM as opposed to the internal RAM which is the 3 Kilobytes of RAM which is part of the 68HC11FL0. Both RAM spaces serve the purpose. However, the internal RAM is used for the calculated values which are accessed most often.

Capacitor C402 and C411 serves to filter out any AC noise which may ride on +3.3 V at U402

6.0 Control Board Audio and Signalling Circuits

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

The ASFIC CMP (U504) used in the controller has the following four functions:

1. RX/TX audio shaping, i.e. filtering, amplification, attenuation2. RX/TX signaling, PL/DPL/HST/MDC3. Squelch detection4. µP clock signal generation

The ASFIC CMP is programmable through the SPI BUS (U504 pins-20/21/22), normally receiving 19 bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or signaling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC CMP also has 6 General Control Bits GCB0-5 which are CMOS level outputs and used for the following:

■ GCBO - BW Select■ GCBI - switches the audio PA On/Off■ GCB2 - DC Power On switches the voltage regulator (and the radio) on and off■ GCB3 - Control on MUX U509 pin 9 to select between Low Cost Mic path to STD Mic Path■ GCB4 - Control on MUX U509 pin 11 to select between Flat RX path to filtered RX path on the

accessory connector.■ GCB5 - Control on MUX U509 pin 10 to select between Flat TX path mute and Flat TX path

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Transmit Audio Circuits 2-15

7.0 Transmit Audio Circuits

Figure 2-7 Transmit Audio Paths

7.1 Microphone Input Path

The radio supports 2 distinct microphone paths known as internal (from control head J2-15) and external mic (from accessory connector P1-2) and an auxiliary path (FLAT TX AUDIO, from accessory connector P1-5). The microphones used for the radio require a DC biasing voltage provided by a resistive network.

The two microphone audio input paths enter the ASFIC CMP at U504-pin 48 (external mic) and U504-pin 46 (internal mic). The microphone is plugged into the radio control head and connected to the audio DC via J2-pin 15. The signal is then routed via C5045 to MUX U509 that select between two paths with different gain to support Low Cost Mic (Mic with out amplifier in it) and Standard Mic.

7.1.1 Low Cost Microphone

Hook Pin is shorted to Pin 1(9.3V) inside the Low Cost Mic, This routes 9.3V to R429, and creates 2.6V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 = ‘0’. The audio signal is routed from C5045 via U509-5 (Z0), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int. mic (C5046 100nF creates a159Hz pole with U504- 46 int mic impedance of 16Kohm).

MIC IN

MOD INTORF

SECTION(SYNTHESIZER)

3644

40

P1

ACCESSORYCONNECTOR

J2

CONTROL HEADCONNECTOR

MIC

EXT MIC

FLAT TXAUDIO

425

48

46

15

2

24kOhms

FILTERS ANDPREEMPHASIS

HS SUMMER

SPLATTERFILTER

LS SUMMER

LIMITER

ATTENUATOR

VCO ATN

TX RTNTX SND

MICINT

AUX TX

ASFIC_CMP U504

U509

MICEXT

FLAT TXAUDIO MUTE

GCB3

MUX

35

U509

MUX

GCB538

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2-16 THEORY OF OPERATION

7.1.2 Standard Microphone

Hook Pin is shorted to the hook mic inside the standard Mic, If the mic is out off hook, 3.3V is routed to R429 via R458, D401, and it create 0.7V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 =‘1’. The audio signal is routed from C5045 via U509-3 (Z1), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int mic (C5046 100nF create a159Hz pole with U504- 46 int mic impedance of 16Kohm). 9.3VDC is routed via R5077, R5075 to J2-15, It create 4.65V with Mic Impedance. C5010 supplies AC Ground to create AC impedance of 510 Ohms via R5075. and Filter 9.3V DC mic bias supply.

Note: The audio signal at U504-pin 46 should be approximately 12mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The external microphone signal enters the radio on accessory connector P1 pin 2 and is routed via line EXT MIC to R5054. R5078 and R5076 provide the 9.3Vdc bias. Resistive divider R5054/ R5070 divide the input signal by 5.5 and provide input protection for the CMOS amplifier input. R5076 and C5009 provide a 510 ohm AC path to ground that sets the input impedance for the microphone and determines the gain based on the emitter resistor in the microphone’s amplifier circuit.

C5047 serves as a DC blocking capacitor. The audio signal at U504-pin 48 should be approximately 14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The FLAT TX AUDIO signal from accessory connector P1-pin 5 is fed to the ASFIC CMP (U504 pin 42 through U509 pin 2 to U509 pin 15 via U506 OP-AMP circuit and C5057.

The ASFIC has an internal AGC that can control the gain in the mic audio path. The AGC can be disabled / enabled by the µP. Another feature that can be enabled or disabled in the ASFIC is the VOX. This circuit, along with Capacitor C5023 at U504-pin 7, provides a DC voltage that can allow the µP to detect microphone audio. The ASFIC can also be programmed to route the microphone audio to the speaker for public address operation.

7.2 PTT Sensing and TX Audio Processing

Internal microphone PTT is sensed by µP U403 pin 71. Radio transmits when this pin is “0” and selects inside the ASFIC_ CMP U504 internal Mic path. When the internal Mic PTT is “0” then external Mic PTT is grounded via D402. External Mic PTT is sensed by U403 pin 72 via Q412 circuits. The radio transmits when this pin is “0” and selects inside the ASFIC _CMP U504 External Mic path.

Inside the ASFIC CMP, the mic audio is filtered to eliminate frequency components outside the 300-3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then limited to prevent the transmitter from over deviating. The limited mic audio is then routed through a summer, which is used to add in signaling data, and then to a splatter filter to eliminate high frequency spectral components that could be generated by the limiter. The audio is then routed to an attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The TX audio emerges from the ASFIC CMP at U504-pin 40 MOD IN, at which point it is routed to the RF section.

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Transmit Signalling Circuits 2-17

8.0 Transmit Signalling Circuits

Figure 2-8 Transmit Signalling Path

From a hardware point of view, there are 3 types of signaling:

■ Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit voice or signaling,

■ DTMF data for telephone communication in trunked and conventional systems, and■ Audible signaling including MDC and high-speed trunking.

Note: All three types are supported by the hardware while the radio software determines which signaling type is available.

8.1 Sub-Audio Data (PL/DPL)

Sub-audible data implies signaling whose bandwidth is below 300Hz. PL and DPL waveforms are used for conventional operation and connect tones for trunked voice channel operation. The trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional system. Although it is referred to as “sub-audible data”, the actual frequency spectrum of these waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.

Only one type of sub-audible data can be generated by U504 (ASFIC CMP) at any one time. The process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-speed data deviation and select the PL or DPL filters. The µP then generates a square wave which strobes the ASFIC PL / DPL encode input LSIO U504-pin 18 at twelve times the desired data rate. For example, for a PL frequency of 103Hz, the frequency of the square wave would be 1236Hz.

This drives a tone generator inside U504 which generates a staircase approximation to a PL sine wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice or data. The resulting summed waveform then appears on U504-pin 40 (MOD IN), where it is sent to the RF board as previously described for transmit audio. A trunking connect tone would be generated in the same manner as a PL tone.

19

18

40

MOD IN

TO RFSECTION

(SYNTHESIZER)

80

44 HIGH SPEEDCLOCK IN(HSIO)

LOW SPEED CLOCK IN(LSIO)

ASFIC_CMP U504

MICROCONTROLLER

U403

HSSUMMER

5-3-2 STATE ENCODER

DTMF ENCODER

SPLATTERFILTER

PLENCODER

LSSUMMER

ATTENUATOR

85

82

SPIBUS

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2-18 THEORY OF OPERATION

8.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as Inbound Signaling Words (ISWs) used in a trunking system for high speed communication between the central controller and the radio. To generate an ISW, the µP first programs the ASFIC CMP (U504) to the proper filter and gain settings. It then begins strobing U504-pin 19 (HSIO) with a pulse when the data is supposed to change states. U504’s 5-3-2 State Encoder (which is in a 2-state mode) is then fed to the post-limiter summer block and then the splatter filter. From that point it is routed through the modulation attenuator and then out of the ASFIC CMP to the RF board. MDC is generated in much the same way as trunking ISW. However, in some cases these signals may also pass through a data pre-emphasis block in the ASFIC CMP. Also these signaling schemes are based on sending a combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed data signaling.

8.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type of tones which are heard when using a “Touch Tone” telephone.

There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high group (1209, 1336, 1477Hz). The high-group tone is generated by the µP (U403-46) strobing U504-19 at six times the tone frequency for tones less than 1440Hz or twice the frequency for tones greater than 1440Hz. The low group tone is generated by the ASFIC CMP, controlled by the µP via SPI bus. Inside U504 the low-group and high-group tones are summed (with the amplitude of the high group tone being approximately 2 dB greater than that of the low group tone) and then pre-emphasized before being routed to the summer and splatter filter. The DTMF waveform then follows the same path as was described for high-speed data.

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Receive Audio Circuits 2-19

9.0 Receive Audio Circuits

Figure 2-9 Receive Audio Paths

9.1 Squelch Detect

The radio’s RF circuits are constantly producing an output at the discriminator (IF IC). This signal (DISC AUDIO) is routed to the ASFIC CMP’s squelch detect circuitry input DISC (U504-pin 2). All of the squelch detect circuitry is contained within the ASFIC CMP. Therefore from a user’s point of view, DISC AUDIO enters the ASFIC CMP, and the ASFIC CMP produces two CMOS logic outputs based on the result. They are CH ACT (U504-16) and SQ DET (U504-17).

The squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then sent to a comparator to produce an active high signal on CH ACT. A squelch tail circuit is used to produce SQ DET (U504-17) from CH ACT. The state of CH ACT and SQ DET is high (logic “1”) when carrier is detected, otherwise low (logic “0”).

CH ACT is routed to the µP pin 84 while SQ DET is routed to the µP pin 83.

SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.

FLT RX AUDIO

P1

11

16

1 EXTERNALSPEAKER

INTERNALSPEAKER

ACCESSORYCONNECTOR

CONTROL HEADCONNECTOR

HANDSETAUDIO

18

20

19

J2

INTSPKR-

SPKR +

SPKR -

1

9

2

U509

4110

INTSPKR+

4

6

DISC

ASFIC_CMPU504

AUDIO PA

U502

VOLUMEATTEN.

FILTER ANDDEEMPHASIS

17

MICRO CONTROLLER

U403

80

FROMRF

SECTION(IF IC)

LIMITER, RECTIFIERFILTER, COMPARATOR

SQ DET

SQUELCHCIRCUIT

16

PL FILTER LIMITER

CH ACT

AUX RX43

18LS IO

U IO AUDIO

8384

39URX OUT

DISCAUDIO

37

85

GCB4

MUTE

GCB1

14

U505

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2-20 THEORY OF OPERATION

9.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is.DC coupled to ASFIC CMP via the DISC input U504-pin 2. The signal is then applied to both the audio and the PL/DPL paths

The audio path has a programmable amplifier, whose setting is based on the channel bandwidth being received, an LPF filter to remove any frequency components above 3000Hz, and a HPF to strip off any sub-audible data below 300Hz. Next, the recovered audio passes through a de-emphasis filter (if it is enabled to compensate for Pre-emphasis which is used to reduce the effects of FM noise). The IC then passes the audio through the 8-bit programmable attenuator whose level is set depending on the value of the volume control. Finally the filtered audio signal passes through an output buffer within the ASFIC CMP. The audio signal exits the ASFIC CMP at AUDIO output (U504 pin 41).

The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum / maximum settings of the attenuator are set by codeplug parameters.

Since sub-audible signaling is summed with voice information on transmit, it must be separated from the voice information before processing. Any sub-audible signaling enters the ASFIC CMP from the IF IC at DISC U504-2. Once inside, it goes through the PL/DPL path. The signal first passes through one of the two low-pass filters, either the PL low-pass filter or the DPL/LST low-pass filter. Either signal is then filtered and goes through a limiter and exits the ASFIC CMP at LSIO (U504-pin 18). At this point, the signal will appear as a square wave version of the sub-audible signal which the radio received. The µP U403 pin 80 will decode the signal directly to determine if it is the tone / code which is currently active on that mode.

9.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMP’s digital volume pot, U504-pin 41 is routed through DC blocking capacitor C5049 to the audio PA (U502 pin 1 and 9).

The audio power amplifier has one inverted and one non-inverted output that produces the differential audio output SPK+/SPK- (U502 pins 4 and 6)

The audio PA is enabled via the ASFIC CMP (U504-GCB1). When the base of Q501 is low, the transistor is off and U502-pin 8 is high, using pull up resistor R5041, and the audio PA is ON. The voltage at U502-pin 8 must be above 8.5Vdc to properly enable the device.

If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U502-pins 1/9) off. This is a mute condition which is used to prevent an audio pop when the PA is enabled.

The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with B+ (U502- pin 7). B+ of 11V yields a DC offset of 5V, and B+ of 17V yields a DC offset of 8.5V. If either of these lines is shorted to ground, it is possible that the audio PA will be damaged. SPK+ and SPK- are routed to the accessory connector (P1-pin 1 and 16) and to the control head (connector J2-pins 19 and 20).

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Receive Signalling Circuits 2-21

9.4 Handset Audio

Certain handheld accessories have a speaker within them which require a different voltage level than that provided by U502. For these devices HANDSET AUDIO is available at control head connector J2 pin18.

The received audio from the output of the ASFIC CMP’s digital volume attenuator is routed to U505 pin 2 where it is amplified. This signal is routed from the output of the op-amp U505 to J2-pin 18. From the control head, the signal is sent directly to the microphone jack.

9.5 Filtered Audio and Flat Audio

The ASFIC CMP output audio at U504-pin 39 is filtered and de-emphasized, but has not gone through the digital volume attenuator. From ASFIC CMP U504-pin 39 the signal is routed via R5034 through gate U509-pin 12 and AC coupled to U505-pin 6. The gate controlled by ASFIC CMP port GCB4 selects between the filtered audio signal from the ASFIC CMP pin 39 (URXOUT) or the unfiltered (flat) audio signal from the ASFIC CMP pin 10 (UIO). Resistors R5034 and R5021 determine the gain of op-amp UU505-pin 6 for the filtered audio while R5032 and R5021 determine the gain for the flat Audio. The output of U505-pin 7 is then routed to P1 pin 11 via DC blocking capacitor C5003. Note that any volume adjustment of the signal on this path must be done by the accessory.

10.0 Receive Signalling Circuits

Figure 2-10 Receive Signalling Paths

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U504) is used to filter and limit all received data. The data enters the ASFIC CMP at input DISC (U504 pin 2). Inside U504 the data is filtered according to data type (HS or LS), then it is limited to a 0-3.3V digital level. The MDC and trunking high speed data appear at U504-pin 19, where it connects to the µP U403 pin 80.

DET AUDIODISCRIMINATOR AUDIO

FROM RF SECTION(IF IC)

19

18

25

2

82

80

DISC

PLCAP2

LSIO

HSIODATA FILTERAND DEEMPHASIS LIMITER

FILTER LIMITER

ASFIC_CMPU504

MICROCONTROLLER

U403

85

44

8

PLEAP

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2-22 THEORY OF OPERATION

The low speed limited data output (PL, DPL, and trunking LS) appears at U504-pin18, where it connects to the µP U403-pin 80.

The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C5028, and C5026 set the low frequency pole for a zero crossings detector in the limiters for PL and HS data. The hysteresis of these limiters is programmed based on the type of received data.

10.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback (for a good key press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures), it sends an alert tone to the speaker. It does so by sending SPI BUS data to U504 which sets up the audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways: internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency, and at what volume level to generate the tone. (It does not have to be related to the voice volume setting.)

For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is accomplished by the µP generating a square wave which enters the ASFIC CMP at U504 pin 19. Inside the ASFIC CMP this signal is routed to the alert tone generator.

The output of the generator is summed into the audio chain just after the RX audio de-emphasis block. Inside U504, the tone is amplified and filtered, then passed through the 8-bit digital volume attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U504-pin 41 and is routed to the audio PA like receive audio.

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Chapter 3

TROUBLESHOOTING CHARTS

This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in determining the problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions in the theory of operation sections prior to troubleshooting a radio.

Most troubleshooting charts end up by pointing to an IC to replace. It is not always noted, but it is good practice to verify supplies and grounds to the affected IC and to trace continuity to the malfunctioning signal and related circuitry before replacing any IC. For instance, if a clock signal is not available at a destination, continuity from the source IC should be checked before replacing the source IC.

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3-2 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)

Problem in 12 KHz and 25 KHz channel spacing

9V onR310 (LNA)

OK?

CheckRX_EN

NoGo to

DC Section

Yes

RX_ENON ?

NoCheck Q306, Q300 and U403

Yes

START

LOC_DISTON?

Check Q304, D305 and U403

LOPOWER

OK ?

Go to SYN Section

Yes

Yes

No

No

Goto A

Yes

3 Vto U301Okay ?

No

CheckLOC_DIST

Go toDC Section

Yes

Check D301-304Replace IF Filters( FL304, FL301)

If problem in 25 KHz spacing

CheckTPI

Check 5Von R337

5V(IF AMP)

OK ?

Go to DC Section

YesNo Check 3Von R339

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Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2) 3-3

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

3V(IFIC -Vcc)

OK ?

InstallationOK ?

Yes

Yes

No

No

AFrom

Check visuallyall receiver

componentsinstallation ?

Inject - 40dBm (CW)to RF connectorCheck Power on

C335

RFPower

> -28 dBM?YesNo Check Power on

C337

Go to DC Section

Check the component

Antenna to Mixer circuitry problem

Replace Q303, Q301

Check passivecomponents

RFPower

> -28 dBM?

YesNoReplace

Q305, Q300, U302Check passivecomponents

Check Y30144.395 MHz

Y301OK?

YesNo Replace Q302, Y300Check D301 - 304Replace Y301

3V toU301OK?

YesNoReplace U300Go to DC Section

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3-4 TROUBLESHOOTING CHARTS

2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3)

START

Yes

No

Check components between Q100 and RF output,

Antenna Switch D104, D103, VR102 and Q106

Before replacing Q100.

No or too low power when keyed

Currentincrease when

keyed?

Check power settings, tuning & components between U103 Pin 3 and ASFIC Pin 6 before

replacing ASFIC

Control Voltage at

TP150>1.6V?

Check PA Stages

>1A

Voltage U103 pin 5 = 4.7V?

U103 Pin 3 <2.6Vdc

PA BiasVoltage@R134

>2Vdc

Check 9.3V Regulator

U501, R180 & R181

Yes

Yes

No

No

YesCheck U103

Check Forward Power Sense

Circuit

No

Short U100 Pin 3 to ground

Voltage at TP150 rises?

Check PA Stages

Check Forward Power Sense

Circuit

Yes

No

>800mA & <1A

<800mA

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Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) 3-5

2.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3)

Yes

>3V

Check Q102, R139, R155, R166, R126-R128, R169, R138,

R175, R147

Check PA Stages

No or too low power when keyed

DCVoltage

at Q101 & Q102 base=0?

DCVoltageat U103

Pin 8

Check U403

Check resistive network at Pin 9 and 10 of U103 before replacing U101

Measure DC Voltage at U102 Pin 1

Pin 1 Voltage

Check resistive network at Pin 2 & 3 of U102 before

replacing Q105

Check Final PA Stages

DCVoltage

U102 Pin 3 = 8.7V

Check U102 before re-placing Q105

DC Voltage at U103 Pin 10=8.9V

Check Q101, Q102, R153, R136, R165, R122, R168 & R137

Check U103 before re-placing U101

No

No

Yes

>4.5V

3.5 to 4.5V

2-3V

Yes

No

<3.5V

<2V

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3-6 TROUBLESHOOTING CHARTS

2.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3)

No

Yes

Yes

No

Check Final PA Stage

PA_Bias Voltage at

R134

RF Voltage after C1044 >100mV?

Voltage across R122

>50mV?

RF Voltage Q105 gate >250mV?

RF Voltage Q100 gate

>3V?

Check components between Q100 &

antenna connector

Replace Q100

Check FGU

Check components between C1044 &

C1117

Check components between C1117 &

Q105

Check components between Q105 &

Q100

No

No

Yes

Yes

2-3V

Supply Voltage

Check Bias Tuning, R134, R131 & R106

before replacingASFIC U504

<2V

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Troubleshooting Flow Chart for Synthesizer 3-7

3.0 Troubleshooting Flow Chart for Synthesizer

5V at pin 6 of

D200

Isinformation

from mP U403correct

?

IsU200 Pin 47at = 13VDC

?

IsU201 Pin 19

<40 mVDC in RX &>4.5 VDC in TX? (at VCO section)

?

Start

Visual check of the

BoardOK?

CorrectProblem

Check 5VRegulatorU503

+5Vat U200

Pin’s13 & 30

?

Is16.8MHz

Signal at U200 Pin 19

?

CheckY201 and associated

Parts

Aresignals

at Pin’s 14 &15 of U200

?

Check R228

Check R201

IsU200

Pin 2 >4.5 VDC in Tx & <40 mVDC

in Rx?

Replace U200

RemoveShorts

Isthere a short

between Pin 47 andPins 14 & 15 of

U200?

IsRF level at

U200 Pin 32 -12 < x <-25

dBm?

Replace U200

AreWaveforms

at Pins 14 & 15triangular

?

DoPins 7,8 & 9

of U200 togglewhen channel is

changed?

Check programminglines between

U403 and U200Pins 7,8 & 9

Replace U200

Check uP U403Troubleshooting

Chart

NO

YES

NO

YES

NO

YES

NONO

NO

YES

YES

YES

NO

YES

YESYESNO

NO

NO

NO

YES

NO

YES

YES

Check D200, D201, C2026, C2025, &

C2027

5V at U200

pins 5, 20, 34 & 36

Check 5V Regulator

U503

Is 16.8MHz signal at U200 Pin

23?

Replace U200

YES

NO

NO

YES

NO

YES

If C2052, R208,C2067, C2068, L210 are OK, then

see VCOtroubleshooting chart

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3-8 TROUBLESHOOTING CHARTS

4.0 Troubleshooting Flow Chart for VCO

Are Q200Base at 2.4V

Collector at 4.5V Emitter at 1.7V

Are U201 Pins13 at 4.4V15 at 1.1V10 at 4.5V16 at 1.9V

Low or no RF Signalat TP1

Visual checkof board

OK?

35mV DC atU201 Pin 19

NO

YES

at base of Q200

NO

NO

NO

YES

YES

YES

Low or no RF Signalat input to PA

4.8V DC atU201 Pin 19

Is RF available at C2060

YES

YES

YES

YES

NO

NO

NO

NO

NO

Audio =180mVRMSat “-” Side of

4.5VDCat D205

If R211 and R12 are OK, then replace D205

Replace R211

Replace R212

NO

NO

YES

YES

If parts between R109 & U201 Pin10

are OK, replace U201

TX VCORX VCO

CorrectProblem

Visual checkof board

OK?

Check runner between U200 Pin 2

and U201 Pin 19

Is RF available Replace U201

If all parts associated with the pins are OK,

replace Q200

If all parts from collectorof Q200 to TP1 areOK, replace Q200

Power OK but no modulation

Check parts to pre-driver

If all parts associated

with the pins are OK,

replace U201

YES YES

Make sure Synthesizer is working correctly and runner

between U200 Pin 28 and U201 Pin 14 & and is OK

4.5V DC

OK ?

OK? OK?

D205

at U201 Pin 14 & 18 4.5V DC

OK ?at U201 Pin 14&18

NO

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Troubleshooting Flow Chart for DC Supply (1 of 2) 3-9

5.0 Troubleshooting Flow Chart for DC Supply (1 of 2)

Since the failure of a critical voltage supply might cause the radio to automatically power down, supply voltages should first be probed with a multimeter. If all the board voltages are absent, then the voltage test point should be retested using a rising-edge-triggered oscilloscope. If the voltage is still absent, then another voltage should be tested using the oscilloscope. If that voltage is present, then the original voltage supply in question is defective and requires investigation of associated circuitry.

Check VDC onC5008

V=3.3V?

Check Voltage on C5043

NoGo to D3_3V Yes

9v<V<9.8v?

Go to StartNoReplace U508 Yes

3V

Check VDC onC5006

V=5V?

Check Voltage on C5042

NoGo to 3V Yes

9v<V<9.8v?

Go to StartNoReplace U503 Yes

5V

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3-10 TROUBLESHOOTING CHARTS

5.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

Check VDC onC5007

V=3.3V?

Check Voltage on C5041

NoGo to Digital Section Yes

9v<V<9.8v?

Go to StartNoReplace U510 Yes

D3_3V

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Chapter 4

UHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards

1.1 UHF2 and Controller Circuits

The UHF circuits are contained on the printed circuit board (PCB) which also contains the Controller

circuits. This Chapter shows the schematics for both the UHF circuits and the Controller circuits. The

PCB component layouts and the Parts Lists in this Chapter show both the Controller and UHF circuit

components. The UHF and Controller schematics and the related PCB and parts list are shown in

the tables below.

Table 4-1 UHF2 1-25W Diagrams and Parts Lists

PCB :8488978U01- D Main Board Top Side

8488978U01- D Main Board Bottom Side

Page 4-4

Page 4-5

SCHEMATICSMain Circuit

Transmitter

Synthesiser and VCO

Receiver Front and Back End

DC and Audio Ccts

Microprocessor and Controller Ccts

Power Control Cct

Page 4-6/Page 4-7

Page 4-8/Page 4-9

Page 4-10/Page 4-11

Page 4-12/Page 4-13

Page 4-14/Page 4-15

Page 4-16/Page 4-17

Page 4-18

Parts List8488978U01- D Page 4-19

Controller version is T1

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4-2 UHF2 PCB/ SCHEMATICS/ PARTS LISTS

THIS PAGE INTENTIONALLY LEFT BLANK

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UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-3

2.0 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

9V

COMP_B+

DET_VFWD

FILT_SW_B+

INTEGRATOR

PA_BIAS

PWR_SET

RX

RX_EN

TX_EN

TX_INJ

SHEET 1 OF 8

73D02968C74-O

9V

COMP_B+

DET_VFWD

FILT_SW_B+

INTEGRATOR

PA_BIAS

PWR_SET

RX

RX_EN

TX_EN

TX_INJ

MAIN

COMPARTMENT

UHF2 Interconnection between Main Board andPower Amplifier Compartment

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4-4 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

C301

C302

C30

3

C304 C305

C306

C30

7

C30

8

C30

9

C31

0C

311

C312

C31

3

C31

4

C31

5

C31

6

C31

7

C318

C319

C320

C32

2

C336

C337

C35

9

C360

C361

C362

C364

C36

5

C369

C37

1

C40

2

C40

6

C41

1

C41

4

C41

8

C49

0

C60

2

C60

3

C60

4

C60

5

C60

6

C60

7

C60

8

C60

9

C61

0

C61

1

C61

2

C61

3

C61

4

C61

5

C61

6

C61

7

C61

8

C61

9

C62

0

C62

1

C62

2

C62

3

C62

4

C62

5

C62

6

C62

7

C62

8

C62

9

C63

0

C63

1

C63

2

C63

3

C66

2

C67

8C1001

C1004

C1005

C1006

C1007

C1008

C1009

C1010

C1011

C1012

C1013

C1014

C1016

C1020

C1021C1023

C1026

C10

31

C1033

C1034

C10

37

C10

38

C10

39

C1041

C10

42

C10

44

C10

52

C10

57

C1063

C10

64C10

65

C10

74

C10

82

C1084

C1087

C1088

C1097

C1098

C10

99

C11

00

C11

04

C11

08

C1113

C1114

C11

15

C11

16C

1117

C11

18

C11

19

C11

22

C11

23

C11

24

C1125

C1129

C11

31

C1151

C11

52

C11

53

C1154

C1155

C1156

C12

63

C12

64

C2001

C2002 C2004

C2012

C20

13

C2014 C20

16C

2024

C20

25

C2026

C2027

C20

28

C2030

C2033

C20

36

C20

52

C20

55

C20

56

C2057

C20

58C

2059

C2061

C2062

C20

63

C20

64

C2066

C20

67C2068

C2069

C2073

C2074

C2075

C2077 C20

78

C20

79

C2080

C2081

C5001

C5003

C5005

C5006C5008

C5010

C5011 C50

12

C5013

C5014

C50

15

C50

16

C50

18

C5019

C5020

C5021

C50

22

C5023

C50

24

C5025

C5026

C50

27

C5028 C5029

C5030

C5032

C50

33

C5034

C50

35

C50

38

C50

42

C50

43

C5044

C50

46

C50

47

C5048

C50

50

C5051C50

52

C50

53

C50

54

C50

56

C50

57

C50

59

C50

62

C50

64

C50

66C50

68

C50

70

C5071

C5074

C5076

C50

78

C5079

C5080

C50

81

C5087

C5088

C5089

C50

90

C50

95

C5096

C5100

C51

01

C5102

C51

03

C51

10

C51

11

C51

13

C51

14C

5115

C51

16C

5117

C5118

2 CR

300

D10

3

D104

D200

D201

2 D20

3

2D

204

D20

5

D30

1D

302

D30

3D

304

2D

400

2D401

2 D50

0

D502

2 D51

3

2

34

5

6

FL300

FL301

FL302

4

3 2

FL303

4

3 2

FL304

O

J11

L103

L104

L105

L107L108

L111

L113

L114

L119

L120

L122L126

L203 L204

L205

L206 L207

L210

L211L213

L214 L215

L303

L305

L315

M1 M2

M3

M4

M5

1

M6

1

M9

1

M100

M101

M102

M103 M104

M105 M106

M10

7

O

M10

8

OM10

9

O

M110

1

P1

8

7

1

3

4

6

2 5

Q100

2Q302

2Q305

Q40

0Q

407

Q41

4

2 Q41

5

2Q

500

2 Q50

3

R106

R10

9

R148

R15

0

R151

R159

R171

R17

3

R174

R178

R179

R18

2

R200

R20

2

R206

R208

R211

R212

R217

R22

1

R22

2

R224R225

R226

R228

R232

R23

3

R23

4

R30

2

R303

R30

4

R30

5

R306

R30

7

R30

8

R309

R311

R312

R31

3

R31

4

R315

R31

6

R31

7

R318

R31

9

R32

0

R321

R32

2R323

R32

4

R325

R327

R328

R32

9

R33

2

R33

3

R33

5

R33

7

R339

R40

6

R42

8

R42

9

R43

0

R43

1

R43

9

R44

0

R441

R444

R44

5

R450

R451

R458

R459

R46

1

R46

2

R472

R47

3

R60

1 R60

2

R61

0

R50

00

R50

01

R5009

R5010

R5011

R5019

R5021

R50

22

R5024

R50

31

R50

32

R5033

R50

34

R50

38

R50

39

R50

40

R50

43

R50

44

R50

45

R50

46

R50

47

R50

48

R5050

R50

52

R5053

R50

54

R50

55

R50

56

R50

57

R5063

R5064

R5065

R5066

R50

67

R50

68

R50

70

R5071

R50

73

R5074

R5075 R50

77

R50

79

R50

80

R5081R5082

R5083

R5084

R50

85

R5086

R50

87

R50

89

R50

92

R50

93

R5094R

5095R

5096

R5097

R50

98

R50

99R

5100

RT100

1

SH200

1

SH202

TP3

1

16

8

9

U101

1

37 25

13

U200

11

120

10

U3004

58U301

22 21

87

1 U402

1

4 5

8

U500

5

2

3

4

U501

19

U502

1

4 5

8

U503

1 37

2513

U504

14

58

U505

1

4 5

8

U506

3

2

1

U508

16

18

9

U509

U51

5

VR500 2VR501

VR504

2VR693

2

Y300

43

2

Y301

SHOWN FROM SIDE 1 OL 79B02969C76-OOL 79B02969C78-O

UHF2 (438-470MHz) 1-25W 8488978U01 (rev. D)

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UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-5

C300

C321

C323

C324

C32

5

C32

6

C32

7

C328

C32

9C33

0

C33

1

C33

2

C33

3

C33

4

C335

C33

8

C33

9

C340

C341

C34

2

C343

C344

C345

C34

6C347C348

C34

9

C350C351

C353

C35

4

C35

5

C35

6

C357

C35

8

C36

6

C367

C368

C37

0

C400

C401

C403

C40

4

C405

C407

C40

8

C410

C41

2

C413

C415

C416

C41

7

C421

C42

2

C42

3

C10

00

C1002

C1027

C1028

C10

29

C1032

C10

35

C10

36

C10

40

C1043

C10

45 C10

46

C10

47

C10

50

C10

51

C10

53

C10

54

C10

59

C10

60

C1061

C10

62

C1066

C1067

C1070

C1071

C1072

C10

73

C1075

C10

76

C1077

C10

78

C1079

C1080

C10

81

C1083

C10

85

C1086

C10

89

C10

90

C1091

C10

92

C10

93

C10

96

C11

01

C11

03

C1106

C11

07

C1109

C1110

C1111

C11

12

C1121

C11

26

C1127C1128

C1130

C1132

C12

60

C12

61

C2000

C2003

C20

05

C2006

C20

07

C20

08

C2009

C20

10

C20

11

C2015

C20

17

C2018

C20

19

C20

20

C20

21

C2022

C20

23

C2029

C2031

C2032

C2034

C20

35

C2037

C20

38

C20

39

C2040

C20

41

C20

42C

2043

C2044

C2045

C2046

C20

47

C2048

C2049

C2050

C20

51C2053C2054

C2060

C20

65

C20

70

C20

71

C2072

C2076

C21

29

C2198

C5000

C5002

C5007

C5009

C50

17

C5031

C50

36

C5037

C5039

C50

40

C5041

C5045

C5049

C5055C

5058

C5060 C50

61

C5063

C5065

C50

67

C50

69

C50

72

C5073

C5075

C50

77

C5082

C5083

C50

84

C50

85

C5086

C5091

C5092

C5094

C50

97

C5098

C50

99

C5104

C51

19

C5120

2CR301

2 D10

0

2D

102

D10

5

D10

6

D202

2D

305

D402

2D

501

2D511

1J2

2928

2

29 30

32 31

J3

L100

L101

L115L117

L118

L121

L200

L201L202

L208

L209

L212

L216

L217

L300

L301

L302

L304

L306

L307

L308

L309

L310

L311

L312

L313

L314

L500

L501L502

M111

M112

M113

M114

1 P2P2

2 Q10

1

2 Q10

2

2Q103

12 3

Q105

Q106Q106

Q200

Q20

1

Q30

0

2 Q30

1

Q303Q304

2 Q30

6

2Q

401

Q403

Q40

4

Q40

5Q40

8

Q409

Q410

Q41

1

Q412

Q413

Q416

2Q

417

Q501

Q502

Q50

4

2Q505 2

Q506

R103R104

R107

R108

R11

7

R11

8

R11

9

R12

2

R126

R127

R128

R13

0

R131

R13

4

R13

5

R136

R137

R13

8

R13

9

R140

R141

R14

2

R14

3

R14

5

R147

R14

9

R153

R15

5

R156

R157

R158

R160

R161

R16

5

R16

6

R16

7

R168

R16

9R

170

R17

2

R175

R180

R18

1

R183

R18

5

R18

6

R20

1

R203

R20

4

R20

5R207

R20

9

R210

R21

3

R214

R215

R21

6

R218

R21

9

R22

0

R22

3

R227

R229

R230

R231

R235

R300

R301

R310

R32

6

R33

0

R33

1

R334

R336

R33

8

R34

0

R345

R34

6

R347

R40

1

R40

2 R403 R404

R405

R40

7

R41

4R

415

R421

R42

2

R42

3

R424

R42

5

R42

6R

427

R432

R433

R43

4 R43

5

R436

R43

8 R442 R44

3

R45

3

R45

4

R45

5

R456R457

R46

0

R46

3

R46

6

R467

R46

8

R46

9

R47

0

R471

R60

0

R603

R60

4

R61

5

R5002

R50

08R

5013

R50

14

R5016

R5020R5023 R

5025

R5026

R5027

R50

28

R5029

R5030

R5035

R5036

R5037

R5041

R50

42

R5049

R5051

R5058

R5059

R50

60R50

61

R50

62

R5069

R5072

R50

76

R50

78

R5088

R51

03

1

654

32

S5010

1

SH201

SH300

SH301

SH302

6

43

T300

6

4 3

T301

TP1

TP2

TP4

TP150

TP200TP201

TP400

TP401

TP402TP403

TP404

TP405

TP406

TP407

TP408

TP409

TP410

TP425TP425

TP500TP555

TP556

1

4 5

8

U100

1

45

8

U102

8 7

114

U103

11

120

10

U201

U30

2U

302

14

58

U400

1

7651 26

U403

32

17 16

1

16

18

9

U405

1

45

8

U507

U510

U514

2V

R10

1

2V

R10

2

2VR400

VR401

2VR402

VR

502

VR503

2VR692

2V

R69

4

2V

R69

52

VR

696

2V

R69

72V

R69

8

2 VR

699

Y200

4

32

Y201

SHOWN FROM SIDE 2 OL 79B02969C77-O

OL 79B02969C79-O

U404

UHF2 (438-470MHz) 1-25W 8488978U01 (rev. D)

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4-6 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

Accessory Connector

Control Head Connector

NC

Place capacitors near J2 Place capacitors near J2

Place capacitors near J2

Place capacitors near J2

ELP ONLY

NC ELP ONLY

NC ELP ONLY

NCELP ONLY

Inte

rnal

spk

r+ ju

mpe

r

DNPJ3 -

DNPDNP

DNP

DIGITAL

Op

tio

n B

oa

rd

Ke

yp

ad

/Dis

pla

y

Accessory Connector

EXT_ALARM_OUTEXT_MIC_PTTPROG_IN

PROG_I/O

PROG_I/OPROG_I/O

TO

DC

& A

UD

IOT

O S

HE

ET

2

220

TX AUDIO SEND

DETECTOR AUDIO SEND

TX AUDIO RETURN

UNMUTED RX AUDIO SEND

POST-LIMITER FLAT TX AUDIO RETURN

RX AUDIO RETURN

RESET

DIGITAL 3.3 VOLT SUPPLY

GND

ANALOG 3 VOLT SUPPLY

BACKLIGHT

GND

EXTERNAL_ MIC

VOICE STORAGE AUDIO SELECT

OPTION BOARD ENABLE

DATA READY/REQUEST

SERIAL CLOCK

SERIAL DATA RETURNSERIAL DATA SEND

PUSH TO TALK

DISPLAY DRIVER CHIP SELECT

KEYPAD ROW

KEYPAD COLUMNDISPLAY_DRIVER_COMMAND/DATA_SEL

VOICE STORAGE INTVOICE STORAGE RAC

VOICE STORAGE CSVOICE STORAGE GAIN SELECT

DISPLAY_DRIVER_CS_EN

SHIFT_REG_CSDISPLAY_DRIVER_COMMAND/DATA_SELKEYPAD_COLUMNKEYPAD_ROW

SCI_PROGRAMMING

BOOT/RESETSPI_MOSI

MIC_PTT

HOOK

9.3VD3_3V

HANDSET_RX_AUDIOMIC_AUDIO

SPKR-SPKR+

DISPLAY_DRIVER_RESET

SPI_CLK

GNDGND

Option Board Connector28 Pins Connector

DNP

33.

P1-1

D3_3V

J3-2323

J3-99

VS_GAIN_SEL

VSTBY

3V

0.0R602

9V

0.R603

0.R604

J2-44

J2-22

19

J2-1111

J2-1414

15J2-20

20J2-19

J2-77

J2-1818

J2-15

J2-2

2

G2

J2-1212

17J2-5

5

J2-1616

J2-1313

J2-2

1

G1

J2-99

J2-88

J2-17

J2-66

J2-33

J2-1010

J2-1

30

J3-3

131

J3-3

232

10

FILT_SW_B+

D3_3V

D3_3V

1

5J3-5

J3-2

929

J3-3

0

10J3-10

13J3-13

J3-1918

J3-18

8J3-8

25

16J3-16

17J3-17

2J3-2

J3-2020

J3-1111

15J3-15

J3-2727

6J3-6 J3-28

22J3-22

1J3-1

24

28J3-26

26J3-24

1n

7J3-7

J3-1414

3J3-3

4J3-4

0.

R600

19

J3-1212

J3-2121

VR692

20.0

J3-25OPT_DATA_R_OPBD

OPT_EN_OPBD

HOOK_CHMIC_PTT_CH

RESET

SHIFT_R_CS

VOL_INDIRECT

ONOFF_SENSE

EMERGENCY_SENSEVOX

BATT_SENSE

BOOT_EN_IN_CH

VS_INT

VS_RACVS_CS

VS_AUDIO_SEL

FILT_SW_B+

CH_ACT

ASFIC_CS

SYNTH_LOCK

SYNTH_CS

RSSI

uP_CLK

F1200

SQ_DET

LSIO

HSIO

DISPLAY_CS_CH

COMM_DATA_SEL_CH

KEYPAD_COL_CHKEYPAD_ROW_CH

SCI_CH

PROG_O-ACC_C_4

PROG_I-ACC_C_3

PROG_IO-ACC_C_14

PROG_I-ACC_C_6

PROG_IO-ACC_C_8

PROG_IO-ACC_C_12

RX_EN

LOC_DIST

TX_EN SPI_MOSISPI_CLK SPI_MISOD3_3V

20.0

VR692100.

330.0R601

9V

R615

C678

100.n

33.

VR693

C662

R610

1n

1n

C633 C632 C631

1n

C630

1n

C629

1n 1n

C628

1n

1n

C626C627

1n 1n

C625

C624

1n

1n

C622

C623

1n 1n

C621 C620

1n

1n

C618 C619

1n1n

C617C616

1n 1n

C614 C615

1n1n

C613C612C611

1n1n

C610

1n1n

C609C608C607

1n1n

C606

1n1n

C605C604C603

1n

C602

1n

VR698

20.0VR69420.020.0

20.0

VR697

VR699VR695

20.0

VR696

P1-77

P1-1313

P1-10

P1-1414

8P1-12

12

P1-99

P1-8

P1-66

P1-44

P1-33

P1-1515

FILT_SW_B+

5P1-11

11

2

P1-5

1P1-1616P1-2

DNP

UHF2 (438-470MHz) Main Circuit (Sht 1 of 2)

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UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-7

MOD_OUT

16.8MHz

SPI_CLK

SPI_MOSI

MIC_AUDIO_CH

HANDSET_RX_AUDIO_CH

VS_AUDIO_SEL

RESET

uP_CLK

F1200

HSIO

LSIO

SQ_DET

CH_ACT

ASFIC_CS

EXTERNAL_MIC_AUDIO_ACCESS_CONN

B+

3V

BW_SEL

D3_3V 5V

PWR_SET

DEMOD

SPKR+

SPKR-

5V_CH

VS_MIC

RX_AUDIO_RETURN_OPT_BRD

POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD

TX_AUDIO_RETURN_OPT_BRD

UNMUTED_RX_AUDIO_SEND_OPT_BRD

PA_BIAS

HOLES FOR PA SHIELD

PEDS FOR GND CONTACTS

(SOURCE)

(SOURCE)

DC & AUDIO

CONTACTS FOR PA CLIP

DC Connector

(SOURCE)

(SOURCE) (SOURCE) (SOURCE)

SHEET 4 OF 8

73D02968C74-O

BOARD HOLES

DETECTOR_AUDIO_SEND_OPT_BRD

TX_AUDIO_SEND_OPT_BRD

VSTBY

VOL_INDIRECT

BATT_SENSE

EMERGENCY_ACCES_CONN

VOX

EMERGENCY_SENSE

COMP_B+

FILT_SW_B+

9V

ONOFF_SENSE

IGNITION

RX_AUDIO_OUTPUT_ACCESS_CONN

FLAT_TX_AUDIO_INPUT_ACCESS_CONN

PLTD_HOLE1_4X1_8

M102

1

GN

D

TEST_POINT

TX_INJ

3V5V9R 9V

BW_SEL

DEMOD

LOC_DIST

RSSI

RX

RX_EN

RX_INJ

9R

1

M11

1

TO

SH

EE

T 1

DET_VFWD

INTEGRATOR

COMP_B+

FILT_SW_B+

9V

PWR_SET

PA_BIAS

DET_VFWD

FILT_SW_B+

INTEGRATOR

PLTD_HOLE1_4X1_8

M101

FILT_SW_B+

9V

1

GN

D

SYNTH_CS

SYNTH_LOCK

3V5V

16.8MHz

3V5V 9R

MOD_IN RX_INJ

SPI_CLK

SPI_MOSI

PLTD_HOLE3_5x7_0

M1

1

GN

D

PLTD_HOLE3_5x7_0

M3

M10

71

PLTD_HOLE3_5x7_0_TRIMMED

M8

1

GN

D

M10

81 1

M10

91

M11

0

1

P2-2

2

GN

D

1

M5

PLTD_HOLE3_5x7_0_TRIMMED

GN

D

1

P2-1

M11

31

M9

PLTD_NUT

1

M11

41

9V5V9R

M11

2

M10

61

5VD3_3V3V

VCC

M10

51

GN

D

1

PLTD_HOLE3_5x7_0_TRIMMED

M4

1

GN

D

PLTD_HOLE3_5x6_0_TRIMMED

M2

1

GN

D

M7

PLTD_HOLE3_5x7_0_TRIMMED

M104

PLTD_HOLE1_4X1_8

GN

D

1

TP31

TP2

TEST_POINT1

1

GN

D

M103

PLTD_HOLE1_4X1_8

GN

D

1

RX

TX_EN

TX_INJ

RX_EN

FGU

POWER CONTROL

RX

UHF2 (438-470MHz) Main Circuit (Sht 2 of 2)

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4-8 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

120.p

100n

120.p

DNP

DNP

PLACED NEAR R122

PLACED NEAR CHIP’s PIN

DNP

TO

SH

EE

T 2

FILT_SW_B+

FLT_9V9V

TX_INJ

COMP_B+

C1027

C1103

C1061

22n

1019447L119

PA_FILT_B+

R136

36.K

R168

C1053 180.p

C1001

4.7

FLT_9V

V_CTRL_PREDRIVER

1.0u

IF109

R165

2.4K

FILT_SW_B+

C1126

L122

1.542*4 0.8*25

MRF1513’s Thermal pad

(SOURCE)

DNP

V_CNTRL

DNP

MRF 1518

Place inside of the PA compartment

DNP DNP

100n

C1028

R170

R167

510.

C10362.2K

FLT_9V

22n

47.KR181

47.K

R131

R180

100.K2.7K

R134

R137

39.K

C1104

33.n

C1014

39.p120.p

C1033

C1044

10.n

IF1051

39.p

C1116

1019447L121

C1115

39.p

R166

2.7K

36.K

R138

10.K

Q102

R155

R153

10.K

Q101

6.8

VR101

IF1041

120.p

10u

33n

15.000

L1181019447

R109

120.p

C1054

C1057

120.p

D100

2.7K

R147

R175560.

R128

1.

R127

1. 1.

R126

1.nC1040

FLT_9V

39.KR139

R169

2.K

C1107

120.p39.p

C1106

C1012

9.1p

Q105

R158

6.8K

C1043

120.p22n

C1032

120.p

VD114

VG12

VG23

C1042

NC18

NC29

NC310

NC415

RFIN16

RFOUT16

RFOUT27

VCNTRL1

17E

P

G211

GN

D1

4

GN

D2

5

GN

D3

12

GN

D4

1330C65U101

8

4

11

C1039

6

57

4

11

MC3303U103

9

10

U102

LM2904

2

3

18

4

MC3303

U103

C1072 120.p

C1070

300

R173 R174

4.22n

300

470.p

C1041 R171

560.

C1119

120.p

C1117

C1031

30.p

3.3n

L104

6.8p

C111856.n

18.n

L105

L107

11.030n

R178

51. 51.

R179

51.

R106

2.2K

R122

PO

S1

FILT_SW_B+_PA

1019447L100

M100

HEATSINK

6.8K

R159C103822n

C1029

100n

C1066120.p

120.pC1065

22n

C1037C1064

120.p

C1063

120.p

120.pC1062

C1060

120.p

C1111

39.p

R1300.

C1074

C1263

1.n

120.p

TP150TEST_POINT

1

C1261

120.p 10.nC1260

C1151

24.p

30.p

C1156

C115215.p

C115311.p

C115418.p 4.3pC1155

39.p

C1129

R18210.K

C1264

C1100

120.p

C1099

1

IF1031

120.p

IF108

1

IF1071

R186

5.1

39.pC1092

C1089

120.p

C1000

120.p

C1112

39.p

39.pC1086

C1109

39.p39.p

C1110

39.p

IF1061

C1084

VCNTR1

VCNTR1

VCNTR2

VCNTR2

VCNTR3

V_CTRL_DRIVER

VCNTR3

RX_EN

FILT_SW_B+_PA

V_CTRL_DRIVER

V_CTRL_PREDRIVER

PA_BIAS

V_REF_OPAMP

UHF2 (438-470MHz) Transmitter (Sht 1 of 2)

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UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-9

LM2904

U102

L117

1019447

Antenna Connector

390.n

7.5 width 2.032

Coupler

PA’s Temp. Sensor

DNPDNP

TO

SH

EE

T 1

SHEET 2 OF 8

73D02968C74-O

Current sense protection (option)

DNP

FILT_SW_B+_PA

PA_FILT_B+

PWR_SET

L126

120.p

C1035

RT100

C1004

27.p

L115

18.n

1J11-1

120.

C1081

INTEGRATOR

DET_VFWDIF110

1

39.p

IF1111

10K

R150

Q106

5.6

VR102

470.

R172

D104

D103

C1121

5.6p

C1021

9.1p

C1007C1009

120.pS2

S3 S4 22.p

Q100

D

G

GND1

GND2

S1

C1008

8.2p12.p

C1013

1.uL103

FLT_9V

47.0K

R1515.6K

120.p

C1052120.p

C1051

R13543.K

R14522.K

C1050

120.p

3

1

4

11

D102

R143

U103

MC3303

2

22.K

R14222.K

R148

22.K

22.K

R149

C1076

13.p

10.K

R156

C1059

D106

120.p

3.3K

R161

3.3K

R160

C1101

20.p

D105

100.

R119R118

100.

L108390.0n

L11418.n

L113

17.n

L11117.n

47.p

C1108

R10851.000

R107

51.000

6.8p

C1016

C1010

30.p 30.p

C1006

39.pC1011

C1026

6.2p

9.1p

C10233.3p

C1020

R103

120.p

C1079

39.p

C1091

100.

10K

R183

C1080

R185

39.p

C1078

39.p 39.p

C1077

R157

Q103

56.K

C1130

R104

39.p

470.

12

14

4

11

C1073

120.p

6

5

7

8

4

U103

MC3303

13

C1067120.p

C1002

100.p

IF1011

10.n

C1047

IF100

1

IF1021

G2

J11-4G1

J11-22

J11-33

J11-5

36.p

C1005

RX

V_forward

V_REF_OPAMP

TX_EN

CONTACTS FOR PA CLIP

M4

PLTD_HOLE3_5x7_0_TRIMMED

GN

D

1 1

M11

411

M11

3

M11

11

M11

2

UHF2 (438-470MHz) Transmitter (Sht 2 of 2)

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4-10 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

U200

FRACN_63A27

XTAL224

XTAL123

WARP25

13V

RO

VMULT411

VMULT312

34

VMULT214

VMULT115

VC

P47

VBPASS21

TEST238

TEST137

SFOUT

V_SF

5V

5V

VCO_MOD

46ADAPTSW

BIAS140

AV

DD

20

AUX43

AUX32

R209

100.K

AUX21

AUX148

AG

ND

22

DV

DD

36

DG

ND

6

DATA7

CLK8

D201

CEX9

CCOMP42

BIAS239

17

MODOUT41

MODIN10

4LOCK

IOUT43

INDMULT16

IADAPT

5.1p

C2067

45

FREFOUT19

PR

E_G

ND

33

PREIN32

5P

D_V

DD

PD

_GN

D44

NC331

NC229

DNP

DNP

DNP

DNP

DNP

DNP

DNP

TO

SH

EE

T 2

NC128

SFIN30

SFCAP26

SFBASE27

REFSEL18

PVREF35

SYNTH_LOCK

PR

E_V

DD

120.p

C2050

120.p

0.1uF

C2053

R210

C2017

GND

3OUT

VCC

4

1VCON

100.K16.8MHz

Y20045J68

2

0.

R202

0.1uF

120.p

C2016

C2006

C2036

C2005

2.2uF

2.2uF

1.n

C2198

120.p

V_SF

C2129

1

Q201

TEST_POINT

TP2001

TP201

TEST_POINT

C2080

100.n 100.n 100.n

C2079 C2078

100.n

C2077

51.

R208

R200

100.K

C2002

120.p

C2033

4.7uF

C2014

0.1uF

1.5K

R224

R206

120.K

R207

150.K

C2074

100.n

C2013

0.1uF

1.3K

R217

39.

L205

R234

1uH120.p

C2045C2046

A1

A2

A3

K1

K2

K3

120.p

K3

D200

A1

A2

A3

K1

K2

120.p

C2052

C2051

220p 62.00p

2G

ND

4G

ND

1

3OUT

1IN

C2054

D202

Y20114R06FREQ

NC NC

C2034

2.7p

C2072

120.p

C2075

C2001

4.7uF

100.n

2.2uF

C2004

120.p

C2035

C2049

120.p

100.R229

22p

C2055

C2015

0.1uF

R226

150.

150.

R225

R228

100.

120.p

C2048

C202710n

10n

C2026

C2025

10n

C2024

10n

10n

C2023

2.2n

C2028

390nH

L200

2.2uF

C2000

390nH

L217

33n

120.p

C2047

L210

5.1p

C2068

3V

0.R205

0.R204

1

C2020

100n

SH200

SHIELD

3V

SPI_MOSI

SPI_CLK

MOD_IN

5V

3V

SYNTH_CS

16.8MHZ

UHF2 (438-470MHz) Synthesiser and VCO (Sht 1 of 2)

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UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-11

VCO Shield

VCOBIC Shield

DNP

DNP DNP

DNP

DNP

73D02968C74-O

TO

SH

EE

T 1

SHEE 5 OF 8

IF200

10.K

V_SF

TX_INJ

RX_INJ

9R

1

120.p

C2081

R201

100.n

C2076

C2042

120.p

C2041

120.p 120.p

C2071

C2040

1

12.p

SHIELD

SH202

1

SH201

SHIELD

C2039

C2038

120.p

120.p

150.n

L204

L203150.n

R223

220.

100n

C2003C2037

120.p

0.R203

3.3p

C2044

C2019120.p120.p

C2018

V_SFV_SF

R230

75.

R220

510.

VCO_MOD

V_SF

C2043

6.8p

NC

0.1uF

C2012

10n

NC

L202

C2022

680nH

2.4p

0.1uF

C2011

C2069

C2066

1.2p

2.7K

R216

2.7K

R215

6.2p

C2065

120.p

100.0n

L213

C2032

C2063

8.200p

4.7K

R214 L212

33n

R227

82.

R219

820.

C2031

1n

R213

13

2

4.7K

BFS540

Q200

100n

C2010

6.2p

C2064

L211

100.0n

L216

18.n

C2070

12.p

680nH

L201

3.9n

C2030

L207

7.80n

C2059

L215

47nH

5.1p

C2073

1.p5.1p

C2058

C2062

12p

120.p

C2029

R233

220.R222

47.

R21247.K

6.8K

R211

1.K

R218

L206

12.5n

L214

R235

47nH

18.

47.

R232

R221

220.

1.n

C2021

C2057

5.1p

C2056

12p

C2061

5.1p

15p

C2060

100n

C2009 C2008

0.1uF

C2007

0.1uF

L209

100.0n

100.0n

L208

51.R231

D205

D204

VC

C_L

OG

IC

D203

SUPER_FLTR

19TRB_IN

16TX_BASE

15TX_EMITTER

1TX_IADJ

10TX_OUT

13TX_SWITCH

14V

CC

_BU

FF

ER

S18

GN

D_F

LAG

GN

D_L

OG

IC17

12PRESC_OUT5

RX_BASE6

RX_EMITTER

2RX_IADJ 8

RX_OUT

7RX_SWITCH

3

50U54U201

4COLL_RFIN

20FLIP_IN

11G

ND

_BU

FF

ER

S

9

UHF2 (438-470MHz) Synthesiser and VCO (Sht 2 of 2)

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4-12 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

MIXER SHIELD

DNP

DNP

DNP

DNP

DNP

TO SHEET 2

FRONT-END SHIELD

51.p

3V

5V

9V

RX_EN

LOC_DIST

470.0n

IF3001

TP1

1

5.6p

C1121

TEST_POINT

TP4

1

TEST_POINT

Q300

Q306

R346

R345

10.K

10.K

Q304

18.08n

L314

10.p

C330

12.p

C333

10.p

C335C329

36.p

C348

3.3p

C344

A2

A4

K1

K3

3.6p

U302

24.p

C370

120.p 120.p

C325

R301

C324

SH301

SHIELD

1

470.

SH302

1

SHIELD

SH300

1

C342

4.7p

SHIELD

R347

15.

C328

43.p

L308

18.08n

L307

18.08n

C356

15.p

C367

8.200p10.p

C366

4.7pC341

8.2p

C368

100.

R338

330p

C327

150.n

L304

C321

120.p

430.

R334

3.6p

C347

3V

5V

9V

D305

18.08n

L313L312

18.08nL311

18.08n

L310

18.08n

L309

18.08nL300

18.08n

L302

150.n 82p

C354

R340

51.

XFMRT301

4

6

3

1

2

4

6

3

1

2

T300

XFMR

36.p

C358

220.

R336

10.pC332

3.6p

C343

C331

10.p

C346

4.3p

C355

39.p

Q303

BFS540

1n

100n

C351

C323

2.7K

R326

C350

120.p

Q301

10.K

R300 R310

15.K

120.p

C349

R331

100.

820.

C326

22.n

150.n

R330

L301

C357

36.pC353

82.p

CR30120.p

C334

3.9pC345

10.p

C338

C340

2.4p2.4p

C339

C300

L306

RX

9R

RX_INJ

UHF2 (438-470MHz) Receiver Front and Back End (Sht 1 of 2)

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UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-13

73D02968C74-O

SHEET 6 OF 8

Check if it is 3v or another value

NU

NU

NU

DNP

DNP DNP

TO

SH

EE

T 1

22.p

BW_SEL

5V

L315

27nH

0.

C359

R303

33p

30pC361

R311

4O

SC

OU

T3

QU

AD

IN10

RF

IN1

RF

IN_D

EC

2

RS

SIO

UT

5R

SS

I_F

EE

D9

VCC6

15.K

16

IFA

MP

_DE

C1

19IF

AM

P_D

EC

217

LIM

IN14

LIM

OU

T11

LIM

_DE

C1

13

LIM

_DE

C2

12

MIX

OU

T20

OS

CIN

AU

DIO

OU

T8

AU

DIO

_FE

ED

7

GND15

IFA

MP

IN18

IFA

MP

OU

T

1

GN

D2

4

IN3 OUT 6

U300SA616

FLTR_44.85M

FREQ

CC12

CC25

GN

D1

20.K

FL300

100.

3V

R308

R337

13.K

R312

33.KR304

R333

560.

C365

22pC364

22p

L3051.2u

C320

0.1uF

0.1uF

C319

0.1uF

C318

0.1uF

C317

1 OUT 2

0.1uF

C316

1

CFWC455DFL304

3

GN

D1

GN

D2

4

IN

45B02Y300

455KHz

3

2

130.0pC302

06B09Y301

2G

ND

4G

ND

1

3OUT

1IN

0.

R302

44.395MHz

12.KR319

3.3KR325

D304 D30312.K

R318

R307

20.K

R31712.K

U301

3 5

3V

U301

GND4

VCC

8

3V

TC7W04F

FL303

GN

D1

3 4G

ND

2

IN1 OUT 2

PWR_GND

CFWC455G

C315

C314

100n

TC7W04F

6 2

100n

TC7W04F

1 7

U301

U301

C313100n

C312

2.4K

100n

R327

20.K

R306

R30520.K

R31612.K

R31512.K

R31412.K

3.3K

R324

D302

3

GN

D

1 IN 2OUT

D301

3

GN

D

1 IN 2OUT

FL302

FLTR

FL301

FLTR

100n

C311C310

100n

R328

1.2K

R329

1.8K

390.R335

Q302

C309100n

12.K

C322

R313

8.2K

4.7n

R321 680.

R33210.K

R320

51.

R339

100n10.0u

C301C308

100nC307

R309C36030p 15.K

C306

4.7K

100n

R323L303

1.2uC371

C337

2.7p

6.8p

CR300

100n

C303

100nC305

Q305

C304100n 4.7K

R322

C369

8.2p

C336

C362

9.1p

DEMOD

RSSI

UHF2 (438-470MHz) Receiver Front and Back End (Sht 2 of 2)

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4-14 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

9V

COMP_B+

B+

BATT_SENSE

DNP

VAG=4.5v

3.3V to IFIC, ASFIC

3.3V RF REGULATOR

3.3v digital

DNP

DNP

DNP

TO

SH

EE

T 2

DNP

DNP

DNP

DNP

DNP

DNP

DNP

1.n

220.pC5113

100n

C5017

C5120

47u

C5066

120.p

VSTBY

VS_MIC

VS_AUDIO_SEL

5V_CH

DC_POWER_ON

10.0u

C5006

C5070

120.p10.0u

C5008

C1034

150.K

R5020

R5053

L500

10.K

R5052

1.K

R5001

C1085

39.p

C5000

1n

HIG

H1

6 5 4

2

1.uC5045

1019447

DNP

USE NLAS4599

On /Off for ATE

Come from Pin GCB2 of ASFIC

3.3v Digital REGULATOR

For mid_band

DNP DNP

Smart Fuse Circuit

SOURCE

Place near uP

Volume

Audio

Indirect

SOURCE

DNP

1%

5V TO LVFRACN

SOURCE

9.3V

5V RF Regulator

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNPDNP

DN

P IN

MA

RLI

NDN

P IN

MA

RLI

N+

SOURCE

DNP

1%

Spacer for TO-220

POWER SUPPLY 9.3V SOURCE

C112839.p

D3_3V

3V

5V

100n

C5018

R5077

M6

IF5041

300.

120.p

C1113

39.pC1097

39.pC1088

IF502

1

39.p

C1114C1098

IF5031

120.p

1019447

L120

FILT_B+

22.n

C5085

120.p

C5083C5060

100.n

C5005

R5081

6.34K

100.u33.K

R5038

1u

C5042

7

GND4

INPUT8

OUTPUT1

SENSE 2SHUTDOWN3

LP2951C

U503

5V_TAP 6

ERROR 5FEEDBACK

510.

510.

R5076

R5075

100.

R5078

Q505

100n

2.2K

R5071

C5035

10.0u

D3_3V

10.0u

C5010

C5011

C5009

10.0u

100.

9NC

OUTPUT5

SENSE6

SHUTDOWN8

3TAP

R5079

LP2986ILDX

U510

7ERROR

FEEDBACK2

1GND

INPUT4

FILT_SW_B+

Q506

S5010

50.K

SWITCH

LOW

3

100n

9V

C5015

C5016

100n

C5068

120.p

47u

C5007120.pC5065

C5064

C5069

120.p

120.p

FILT_B+

1.K

R5073

D500

D513

3V

NO

6

2V

PO

S

C5102

100n

MAX4599EXT

U515

COM

5

3G

ND IN 1

NC4

D502

R5028

100.K

R5029

100.K

10.KR5037

C5094

220.p

220.p

R5069

C5092

10.K

R5089 R50851.M1.M

R508251.K 270.K

R5083

TP556

1

TP500TEST_POINT

1

TP555TEST_POINT

1

TEST_POINT

0.

R5047

1.n

C5111

220.p

C5096C5095

220.p

C5074

9V

VAG

120.p

OUT2

100nC5047

U508

MC33269D

GN

D1

IN3

C5041

2.2u

C50430.

1u

R5084

C1127

100.u

C1125

39.p 39.p

C1123 C1124

39.p39.p

C1122C1087

39.p

10.M

39.p

R5002

C5040

100.n

C5063

C5039

100.n

100.n

1.K

R5074

FILT_B+

R5096

100.nC5103

100.K

R5095200.K

R5094

1.M

R5093220.K

R5092100.K

R5099100.K

U500

6

57

8

4

LM2904

U5002

3

18

4

LM2904

C5104

5V

10.u

16.p6.8pC5115 C5117

100n

C5118

R51001.M

5V

0.

R5097

0.

R5098

1.uC5114

C5116220.p

47.K

R5035

C5110

D3_3V

Q504

5.1VR501

100.n

C5038

100.K

R5039

FILT_B+

R5048

24.K

Q500

Q503

IF5051

28.0

VR500

10.uC5119

24.K

3.9

R5103

VR502

D501

3.3

VR504

Q502

3.3

VR503

R5050

13.K

D511

62.K

R5031

C5037

100.n

R5062

10.KR504915.K

33.K

R5030

47.KR5036

U514

C5062

0.

100.n

R5000

C5001

10.u

R505410.K

R5070

2.2K

120.pC5071

100n

C5019

10.K

C113239.p

C109639.p

LM2941TU501

1ADJ

3G

ND

2ON_OFF

4VIN

5VOUT

22.n

C5086C5084

120.p100.n

C5061

1n

C5067

ONOFF_SENSE

EMERGENCY_SENSE

EMERGENCY_ACCES_CONN

RESET

IGNITION

FILT_SW_B+

DEMOD

VOL_INDIRECTEXTERNAL_MIC_AUDIO_ACCESS_CONN

MIC_AUDIO_CH

3V

D3_3V

5V

DNP

DNP

DNP

UHF2 (438-470MHz) DC and Audio Circuits (Sht 1 of 2)

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UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-15

C5023

100n

SPKR-

SPKR+

100n

C5034

R5016

1.M

12.K

24.K

100n

120.pC5080

R50880.

200K

36K

1K

120P

TO

SH

EE

T 1

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

73D02968C74-O

SHEET 7 OF 8

C5002

Q501

LM2904 6

5

7

8

4

47u

LM29046

5

7

8

4

U506

1

8

4

U505

LM29042

3

1

8

4

U505

LM2904

U5062

3

C5054100n

C5053100n

C5052

30.KR5040

100n

C5051

100nR5042

100n

C5025

3V

C5024

82.p

100.K

C5089

R5022

10.KR5058

C5003

47u

R5009

0.

R5025

U507

LM2904 6

5

7

8

4

100.K

100n

C5032

100n

C5031

24.KR5046

3

1

8

4

33.KR5045

LM2904U507

2

C5030

100n100n

C5057

C5050

100n

R5034

47.KR5032

C508882.p

R5021

9V

9V

VAG

VAG

100.K

R5065

6.2K

R50140.

R50130.

C5036

270.KR5027

3V

100.n 10.K

R5061

10.K

33.K

R5060

R5026

4.7KR5072

2.2u

C5014

R5044

24.K

R5043

3V

24.K

1.u

8.2K

R5063

C5055

R5023100.K

3V

3V

C5027

100n

10.K

R5057

R5056

10.K

R5059

C5058100n

100.K

10.K

R5087560.R5086

1.n

C5101

220.p220.p

C5100

220.p

C5098

C5099C5097220.p

C509182.p

C5082

120.p

C5081

120.p

3V

R5008

0.

C50441u

3V

3V

3V

100n

C5029C5028

100n

1019447

L502

B+

3V

OUT2

3RR

7V

CC

1019447

L501

2 5G

ND

210

GN

D3

11G

ND

4

9INV

8M_SS

1NINV

4OUT1

6

TDA1519CU502

GN

D1

100.K

C5056

R5024

FILT_SW_B+

1.u

8.2K

R5064

R5080

10.

120.p

C5073

120.p

C5072R5033

47.K

C5026

100n

100.n

C5021

R504124.K

R5051

3V 5V

3V

0.

R5011

R5010

0. 1n

100n

C5075

9V

C5033

100n

C5048

C5020

Y15

2Y0

Y11

4Z

Z05

3Z1

100n

B

C9

6EN

GN

D8

VC

C16

7V

EE

X14

X012

X113

MC14053B

U509

11A

10

C5059

22n

C5046

100n

VDDA1

VDDCP 32VDDD 33

VDDDAC11

VD

DR

C45

VDDSYN 27

7VOX

RX

SN

D39

SQCAP12

SQ

DE

T17

SQIN9

SYN 28

TXRTN 36

44T

XS

ND

UIO10

LSIO

18

MIC

EX

T48

MIC

INT

46

MO

D40

NC 26

PLCAP8

PLCAP2 25

RX

RT

N43

GC

B5

38

GNDA3

GNDD 31

GNDDO 30

GN

DR

C47

GN

DS

YN

2319H

SIO

LCA

P24

DA

TA22

DISC2

F1200 29

GC

B0

1514G

CB

1

GC

B2

13

35GCB3

GC

B4

37

AU

XT

N42

CH

AC

T16 21

CLK

CLK168 34

20C

SX

DACG6

DACR5

DACU4

U504

41A

UD

IO

C5087

30C53

C5049

100n

10.K

R5055

R5019

C5013

1u

C5022

100n

C5012

4.7u

R5066

6.2K

R5067

R50686.2K

82.pC5090

120.p

C5076

120.pC5077

C50781.n

C5079

120.p

POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD

TX_AUDIO_RETURN_OPT_BRD

RX_AUDIO_OUTPUT_ACCESS_CONN

TX_AUDIO_SEND_OPT_BRD

FLAT_TX_AUDIO_INPUT_ACCESS_CONN

RX_AUDIO_RETURN_OPT_BRD

UNMUTED_RX_AUDIO_SEND_OPT_BRD

DETECTOR_AUDIO_SEND_OPT_BRD

CH_ACT

SPI_CLK

16.8MHz

ASFIC_CS

PWR_SET

PA_BIAS

SPI_MOSI

F1200

BW_SEL

AUDIO_PA_EN

DC_POWER_ON

FLAT_OR_DEEMPH_RX_AUD_SEL

FLAT_TX_AUDIO_MUTE

HSIO

LSIO

MOD_OUT

SQ_DET

uP_CLK

VOX

HANDSET_RX_AUDIO_CH

UHF2 (438-470MHz) DC and Audio Circuits (Sht 2 of 2)

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4-16 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

DNP

TO

SH

EE

T 2

SPI_CLK

SPI_MOSISPI_MISO

PLACE NEAR U402

DNP

DNP

PROVIDE WIRED OR OPERATION ON CSPROGDO NOT CONNECT THIS CS IN ORDER TO

DNP

SPI_CLK

SPI_MOSI

SPI_CLK

uP_CLK

OPT_DATA_R_OPBD

LSIO

F1200

HSIO

SQ_DET

CH_ACT

A(9

)

A(1

0)

A(1

1)A

(12)

A(1

3)

A(8

)

D(0)

D(1)D(2)

D(3)

D(4)D(5)

D(6)D(7)

SPI_MISO

SPI_MOSI

D3_3V

D3_3V

ASFIC_CS

EE_CS

SYNTH_CSDISPLAY_CS_CHSHIFT_R_CS

MARLIN MARLIN+

PROG_OUT-ALARM_4 VS_INT

PROG_IO-P8_O VS_CS

PROG_IO-P12_O

DNP

DNP

SHIFT_REGN_CS

PROG_IO-P14_O VS_RAC

R473

100.K

100.K

R472

100n

C400

120.p

C40110.KR438

19

OE 22

VDD

28

VSS14

WE27

D3_3V

D3_3V

D3_3V

20

D111

D212

D313

D415

D516

D617

D718

D8

8

A3 7

A4 6

A5 5

A6 4

A7 3

A8 25

A9 24

CS

A0 10

A1 9

A10 21

A11 23

A12 2

A13 26

A14 1

A2

U402

SRM2B256

1CS

7HOLD

6SCK

5SI

2SO

8

VCC

4

VSS

WP3

U400X25128-2.7

VR

H68

VR

L

13V

SS

40V

SS

L87

VS

SR

XF

C93

48XIRQ

91X

TAL

PJ577PJ678PJ7

94RESET

12V

DD

39V

DD

L88

VD

DR

92V

DD

SY

N

69

PI5

50P

I649

PI7

71PJ0_CSGP372PJ1_CSGP473PJ274PJ375PJ476

PH5_CSGP141 PH6_CSGP238 PH7_CSPROG

56P

I055

PI1

54P

I253

PI3

52P

I451

PG5_XA185 PG6_AS

4PG7_R_W

47 PH0_PW146 PH1_PW245 PH2_PW344 PH3_PW443 PH4_CSIO42

PF

6_A

DD

R6

22P

F7_

AD

DR

7

29P

FO

_AD

DR

0

6 PG0_XA1316 PG1_XA1420 PG2_XA1519 PG3_XA1617 PG4_XA1718

62

PE6_AN6 61

PE7_AN7 60

28P

F1_

AD

DR

127

PF

2_A

DD

R2

26P

F3_

AD

DR

325

PF

4_A

DD

R4

24P

F5_

AD

DR

523

PD

4_S

CK

2P

D5_

SS

PD

6_LV

IN3

PE0_AN0 67

PE1_AN1 66

PE2_AN2 65

PE3_AN3 64

PE4_AN4 63

PE5_AN5

PC4_DATA435 PC5_DATA536 PC6_DATA637 PC7_DATA7

97P

D0_

RX

D98

PD

1_T

XD

99P

D2_

MIS

O10

0P

D3_

MO

SI

1

PB

5_A

DD

R13

8P

B6_

AD

DR

147

PB

7_A

DD

R15

14P

BO

_AD

DR

8

30 PC0_DATA031 PC1_DATA132 PC2_DATA233 PC3_DATA334

PA

4_O

C4_

OC

184

PA

5_O

C3_

OC

185

PA

6_O

C2_

OC

186

PA

7_P

A1_

OC

1

10P

B1_

AD

DR

911

PB

2_A

DD

R10

9P

B3_

AD

DR

1121

PB

4_A

DD

R12

15

IRQ

LVO

UT

95

58MODA_LIR57MODB_VSTBY

79P

A0_

IC3

80P

A1_

IC2

81P

A2_

IC1

82P

A3_

IC4_

OC

5_O

C1

83

U403MC68HC11FL0

59A

VD

D

70A

VS

S

89ECLK

90E

XTA

L

96

C413

120.p

C405

100n

100.KR425

C404100n

120.p 100n

C412

D3_3V

C403

120.p

C411 C402

10.K

R439

100n

D3_3V

R462

51.

D400

R424100.K

100.KR423

R415 0.

R414 0.

FILT_SW_B+

120.p

D3_3V

C408

100n

C416

D3_3V

120.p

C415

100n

C407

120.p

C414

100n

C406

R463

D3_3V

10.KQ417

C410

100n10.K

R451 R450

10.K

Q400Q407

4.3VR401

I_O62829

I_O7

RESET9

VCC

8

EN_WE7

GND24

I_O021

I_O122

I_O223

I_O325

I_O426

I_O527

A416

A515

A614

A713

A83

A92

EN_CE30

EN_OE32

A1212

A134

A145

A1511

A1610

6A17

A218

A317

AT49LV002N_70VI

U404

A020

A119

A1031

A111

3.3K

R443

D3_3V

100.K

D3_3V

R428

R427

100.K 100.KR426

1

R47110.

1

TEST_POINTTP410

1

TEST_POINTTP403

TEST_POINTTP404

1

TP406TEST_POINT

1

TP425TEST_POINT

1

D3_3V

1

TP401TEST_POINT

1

TEST_POINTTP407

D3_3V

TEST_POINTTP402

R442

10.K

10.K

R441

TP400

TEST_POINT

1

D(5)D(6)

D(7)

A18_RES

A(0:18)

D(0:7)

RESET

TEST_POINT

TP409

1

A(12)

A(13)A(14)

A(15)

A(16)

A(2)A(3)

A(4)A(5)

A(6)

A(7)A(8)

A(9)

R_W

D(0)

D(1)D(2)D(3)

D(4)

SCI_CH

FILT_SW_B+

TX_EN

A(17)

A18_RES

A(18)

A(0)A(1)

A(10)

A(11)

A(5)A(6)

A(7)A(8)

A(9)

D(0)

D(1)D(2)

D(3)

D(4)D(5)

D(6)D(7)

R_W

D3_3V

MIC_PTTACCESS_PTT

PROG_IN-P6_I

PROG_IO-P8_IONOFF_SENSE

PROG_IO-P12_IPROG_IO-P14_I

A(0)A(1)

A(10)

A(11)A(12)

A(13)

A(14)

A(2)A(3)

A(4)

ASFIC_CS

MIC_SENSE

VOL_INDIRECT

BATT_SENSE

EMERGENCY_SENSE

RSSI

VOX

KEYPAD_COL_CH

KEYPAD_ROW_CH

A(1

)

A(2

)

A(3

)A

(4)

A(5

)A

(6)

A(7

)

A(0

)

SHIFT_R_CS

A(14)A(15)

A(16)A(17)

A(18)

COMM_DATA_SEL_CH

R_W

SYNTH_CS

LOC_DIST

DISPLAY_CS_CH

SYNTH_LOCK

OPT_EN_OPBD

RX_EN

UHF2 (438-470MHz) Microprocessor and Controller Circuits (Sht 1 of 2)

Page 111: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-17

D3_3VDNP

DNP

SHEET 8 OF 8

73D02968C74-O

DNP

R458

3.3K

VR400

VSTBY

C417

120.pVR402

3.30

R402 0.

Q401

DNP

DNP

DNP IN MARLIN

TO

SH

EE

T 1

DNP IN MARLIN+ PROG_IN

PROG_I/O

PROG_I/O

PROG_I/O

EXT_ALARM_OUT

EXT_MIC_PTT

22.n

C421

120.p

C423

100n

C422

D3_3V

TEST_POINTTP408

1

R470

10.K

TP405TEST_POINT

1

47.KR459

0.R407

R406 0.

R436

33.KR457

3.3K

14 SERIN 9SEROUT

16

VCC

D3_3V

1Q12Q23Q34Q45Q56Q67Q7

10 RESET

MC74HC595AU405

12 CLK_L

11 CLK_S

13 EN_OE

8GND

15Q0

0.R469

0.

0.R467

R468

R466 0.

D3_3V

C490

1.u

10.K

R422

R43110.K

R430

39.K

R429

100.K

D401

220.R421

R461220.

120.p

C418

D3_3V

6.80

10.K

R445

10.K

R444

Q415

D3_3V

Q414

Q413

D402

Q405

Q404

Q416

Q4032.7KR401 R460

1.5K

FILT_SW_B+

10.KR440

Q412

R405 0.

33.K

R435 R456

D3_3V

3.3KQ411

33.K

D3_3V

R434

3.3K

R455

Q410

R404 0.

D3_3V0.R403

R433

R454

3.3K

33.K

Q409

D3_3V

3.3K

33.KR432

R453Q408

PROG_OUT-ALARM_4

HOOK_CH

MIC_PTT_CH

BOOT_EN_IN_CH

MIC_PTT

MIC_SENSE

SCI_CH

PROG_OUT-ALARM_4PROG_IO-P8_OPROG_IO-P12_OPROG_IO-P14_O

SPI_CLK

VS_AUDIO_SEL

VS_GAIN_SELSPI_MOSI

PROG_I-ACC_C_3

PROG_O-ACC_C_4

PROG_I-ACC_C_6

PROG_IO-ACC_C_8

PROG_IO-ACC_C_12

PROG_IO-ACC_C_14

PROG_IO-P14_I

PROG_IO-P14_O

PROG_IO-P12_I

PROG_IO-P12_O

PROG_IO-P8_I

PROG_IO-P8_O

PROG_IN-P6_I

ACCESS_PTT

VS_INT

VS_CS

VS_RAC

UHF2 (438-470MHz) Microprocessor and Controller Circuits (Sht 2 of 2)

Page 112: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-18 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

LM2904

U100

6

5

IF7011

7

8

4

SHEET 3 OF 8

73D02968C74-O

IF700

1

39.p

C1082

39.p

C1075

U100

LM2904

2

3

1

8

4

C1071

120.p

15K

R117

22.K

R141

R140

27.K

C1046

120.p

120.p

C1045

DET_VFWD

INTEGRATOR

FILT_SW_B+

L101

1.u

UHF2 (438-470MHz) Power Control Circuit

Page 113: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-19

2.1 UHF2 PCB 8488978U01 (rev. D) Parts List1-25W

CircuitRef.

MotorolaPart No.

Description

C1000 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1001 2311049A08 KEMET CAPS

C1002 2111078B42 CAP CHIP RF 100 5 NPO 100V

C1004 2111078B25 CAP ALT E32

C1005 2111078B31 CHIP CAP 36PF +- 5%

C1006 2111078B27 CAP CHIP RF 30 5 NPO 100V

C1007 NOT PLACED GCAM DUMMY PART NUMBER

C1008 2111078B15 CAP CHIP RF 12 5 NPO 100V

C1009 NOT PLACED GCAM DUMMY PART NUMBER

C1010 2111078B27 CAP CHIP RF 30 5 NPO 100V

C1011 2111078B32 CAP ALT E12

C1012 2111078B12 CAP CHIP RF 9.1 .5 NPO 100V

C1013 NOT PLACED GCAM DUMMY PART NUMBER

C1014 2111078B38 CAP CHIP RF 68 5 NPO 100V

C1016 2111078B09 CAP ALT E17

C1020 2111078B01 CAP CHIP RF 3.3 .25 NPO 100V

C1021 2111078B12 CAP CHIP RF 9.1 .5 NPO 100V

C1023 2111078B12 CAP CHIP RF 9.1 .5 NPO 100V

C1026 2111078B08 CAP CHIP RF 6.2 .25NPO 100V

C1027 2311049A45 CAP TANT CHIP 10 10 35

C1028 2113743K15 CER CHIP CAP .100UF

C1029 2113743K15 CER CHIP CAP .100UF

C1031 2113741F37 CAP CHIP CL2 X7R REEL 3300

C1032 2113743E07 CER CHIP CAP .022UF

C1033 2113741F49 CAP CHIP CL2 X7R REEL 10000

C1034 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1035 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1036 2113743E07 CER CHIP CAP .022UF

C1037 2113743E07 CER CHIP CAP .022UF

C1038 NOT PLACED GCAM DUMMY PART NUMBER

C1039 2113743E07 CER CHIP CAP .022UF

C1040 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1041 2113740F67 CAP CHIP CL1 +/-30 470 5%

C1042 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1043 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1044 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1045 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1046 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1047 2113743E20 CAP CHIP. 10 UF 10%

C1050 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1051 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1052 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1053 2113740F57 CAP CHIP REEL CL1 +/-30 180

C1054 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1057 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1059 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1060 NOT PLACED GCAM DUMMY PART NUMBER

C1061 NOT PLACED GCAM DUMMY PART NUMBER

C1062 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1063 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1064 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1065 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1066 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1067 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1070 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1071 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1072 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1073 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1074 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1075 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1076 2113740F30 CAP CHIP REEL CL1+/-30 13

CircuitRef.

MotorolaPart No.

Description

C1077 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1078 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1079 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1080 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1081 NOT PLACED GCAM DUMMY PART NUMBER

C1082 NOT PLACED GCAM DUMMY PART NUMBER

C1083 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1084 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1085 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1086 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1087 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1088 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1089 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1090 NOT PLACED GCAM DUMMY PART NUMBER

C1091 NOT PLACED GCAM DUMMY PART NUMBER

C1092 NOT PLACED GCAM DUMMY PART NUMBER

C1093 NOT PLACED GCAM DUMMY PART NUMBER

C1096 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1097 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1098 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1099 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1100 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1101 2113740F34 CAP CHIP REEL CL1 +/-30 20

C1103 2113741A57 CAP CHIP 33K +-5%

(2160521A31)

C1104 2113928A02 CAP CERAMIC CHIP .47UF

C1106 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1107 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1108 2113740F43 CAP CHIP REEL CL1 +/-30 47

C1109 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1110 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1111 2113740F41 CAP CHIP REEL CL1 +/-30 39

CircuitRef.

MotorolaPart No.

Description

C1112 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1113 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1114 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1115 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1116 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1117 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1118 2113740F23 CAP CHIP REEL CL1 +/-30 6.8

C1119 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1121 2113740F21 CAP CHIP REEL CL1+/-30 5.6

C1122 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1123 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1124 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1125 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1126 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1127 2360567A03 CAP TANTALUM

C1128 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1129 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1130 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1131 NOT PLACED GCAM DUMMY PART NUMBER

C1132 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1151 NOT PLACED GCAM DUMMY PART NUMBER

C1152 NOT PLACED GCAM DUMMY PART NUMBER

C1153 2113740F28 CAP CHIP REEL CL1 +/-30 11

C1154 2113740F33 CAP CHIP REEL CL1 +/-30 18

C1155 NOT PLACED GCAM DUMMY PART NUMBER

C1156 2111078B23 CAP ALT E37

C1260 2113741F49 CAP CHIP CL2 X7R REEL 10000

C1261 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1263 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1264 2113743K15 CER CHIP CAP .100UF

C2000 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2001 2311049J11 CAPACITOR TANT 10% 4.7UF

CircuitRef.

MotorolaPart No.

Description

Page 114: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-20 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

C2002 2311049A72 CAP TANT CHIP 10.0UF 10%

10V

C2003 2113743K15 CER CHIP CAP .100UF

C2004 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2005 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2006 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2007 2113743E20 CAP CHIP. 10 UF 10%

C2008 2113743E20 CAP CHIP. 10 UF 10%

C2009 2113743E20 CAP CHIP. 10 UF 10%

C2010 2113743E20 CAP CHIP. 10 UF 10%

C2011 2113743E20 CAP CHIP. 10 UF 10%

C2012 NOT PLACED GCAM DUMMY PART NUMBER

C2013 2113743E20 CAP CHIP. 10 UF 10%

C2014 2113743E20 CAP CHIP. 10 UF 10%

C2015 2113743E20 CAP CHIP. 10 UF 10%

C2016 2113743E20 CAP CHIP. 10 UF 10%

C2017 2113743E20 CAP CHIP. 10 UF 10%

C2018 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2019 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2020 2113743E20 CAP CHIP. 10 UF 10%

C2021 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2022 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2023 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2024 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2025 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2026 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2027 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2028 2113741F33 CAP CHIP CL2 X7R REEL 2200

C2029 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2030 2113741F39 CAP CHIP CL2 XTR REEL 3900

C2031 NOT PLACED GCAM DUMMY PART NUMBER

C2032 2113740F53 CAP CHIP REEL CL1 +/-30 120

CircuitRef.

MotorolaPart No.

Description

C2033 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2034 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2035 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2036 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2037 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2038 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2039 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2040 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2041 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2042 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2043 2113740L14 CAP CER CHIP 6.8PF +-0.1PF

C2044 NOT PLACED GCAM DUMMY PART NUMBER

C2045 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2046 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2047 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2048 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2049 NOT PLACED GCAM DUMMY PART NUMBER

C2050 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2051 2113740F59 CAP CHIP REEL CL1 +/-30 220

C2052 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2053 NOT PLACED GCAM DUMMY PART NUMBER

C2054 2113740L37 CAP 62.0 PF 50V 2.0%

C2055 2113740F35 CAP CHIP REEL CL1 +/-30 22

C2056 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2057 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2058 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2059 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2060 2113740F31 CAP CHIP REEL CL1 +/-30 15

C2061 2113740F29 CAP CHIP REEL CL1 +/-30 12

C2062 2113740F29 CAP CHIP REEL CL1 +/-30 12

C2063 2113740L16 CAP CER CHIP 8.2 PF+-0.1PF

C2064 2113740L13 CAP CER CHIP 6.2 PF+-0.1PF

CircuitRef.

MotorolaPart No.

Description

C2065 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2066 2113740L03 CAP CER CHIP 2.4PF +-0.1PF

C2067 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2068 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2069 2113740F05 CAP CHIP REEL CL1 +/-30 1.2

C2070 2113740L13 CAP CER CHIP 6.2 PF+-0.1PF

C2071 2113740L13 CAP CER CHIP 6.2 PF+-0.1PF

C2072 2113740L04 CAP CER CHIP 2.7 PF +-0.1PF

C2073 2113740F03 CAP CHIP REEL CL1 +/-30 1.0

C2074 2109720D14 CAP CER CHIP LOW DIST

0.1UF

C2075 2109720D14 CAP CER CHIP LOW DIST

0.1UF

C2076 NOT PLACED GCAM DUMMY PART NUMBER

C2077 2109720D14 CAP CER CHIP LOW DIST

0.1UF

C2078 2109720D14 CAP CER CHIP LOW DIST

0.1UF

C2079 2109720D14 CAP CER CHIP LOW DIST

0.1UF

C2080 2109720D14 CAP CER CHIP LOW DIST

0.1UF

C2081 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2129 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2198 2113741F25 CAP CHIP CL2 X7R REEL 1000

C300 NOT PLACED GCAM DUMMY PART NUMBER

C301 2311049A57 CAP TANT CHIP A/P 10UF 10%

16V

C302 2113740F54 CAP CHIP REEL CL1+/-30 130

C303 2113743K15 CER CHIP CAP .100UF

C304 2113743E20 CAP CHIP. 10 UF 10%

C305 2113743E20 CAP CHIP. 10 UF 10%

C306 2113743E20 CAP CHIP. 10 UF 10%

C307 2113743E20 CAP CHIP. 10 UF 10%

CircuitRef.

MotorolaPart No.

Description

C308 2113743E20 CAP CHIP. 10 UF 10%

C309 2113743E20 CAP CHIP. 10 UF 10%

C310 2113743E20 CAP CHIP. 10 UF 10%

C311 2113743E20 CAP CHIP. 10 UF 10%

C312 2113743E20 CAP CHIP. 10 UF 10%

C313 2113743E20 CAP CHIP. 10 UF 10%

C314 2113743E20 CAP CHIP. 10 UF 10%

C315 2113743E20 CAP CHIP. 10 UF 10%

C316 2113743E20 CAP CHIP. 10 UF 10%

C317 2113743E20 CAP CHIP. 10 UF 10%

C318 2113743E20 CAP CHIP. 10 UF 10%

C319 2113743E20 CAP CHIP. 10 UF 10%

C320 2113743E20 CAP CHIP. 10 UF 10%

C321 2113740F53 CAP CHIP REEL CL1 +/-30 120

C322 2113741F41 CAP CHIP CL2 X7R REEL 4700

C323 2113741F25 CAP CHIP CL2 X7R REEL 1000

C324 2113740F53 CAP CHIP REEL CL1 +/-30 120

C325 2113740F53 CAP CHIP REEL CL1 +/-30 120

C326 2113743E07 CER CHIP CAP .022UF

C327 2113741F13 CAP CHIP CL2 X7R REEL 330

C328 2113740F42 CAP CHIP REEL CL1 +/-30 43

C329 2113740L31 CAP 36.0 PF 50V 2.0 %

C330 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

C331 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

C332 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

C333 2113740L20 CAP 12.0 PF 50V 2.0 %

C334 2113740L25 CAP CER CHIP 20.0 PF +/-.25PF

C335 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

C336 2113740L17 CAP CER CHIP 9.1 PF+-0.1PF

C337 2113740L14 CAP CER CHIP 6.8PF +-0.1PF

C338 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

C339 2113740L03 CAP CER CHIP 2.4PF +-0.1PF

CircuitRef.

MotorolaPart No.

Description

Page 115: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-21

C340 2113740L03 CAP CER CHIP 2.4PF +-0.1PF

C341 2113740F19 CAP CHIP REEL CL1 +/-30 4.7

C342 2113740F19 CAP CHIP REEL CL1 +/-30 4.7

C343 2113740L07 CAP CER CHIP 3.6PF +-0.1PF

C344 2113740L07 CAP CER CHIP 3.6PF +-0.1PF

C345 2113740L08 CAP CER CHIP 3.9 PF+/-0.1PF

C346 2113740L09 CAP CER CHIP 4.3 PF +-0.1PF

C347 2113740L07 CAP CER CHIP 3.6PF +-0.1PF

C348 2113740L06 CAP CER CHIP 3.3 PF+/-0.1PF

C349 2113740F53 CAP CHIP REEL CL1 +/-30 120

C350 2113740F53 CAP CHIP REEL CL1 +/-30 120

C351 2113743E20 CAP CHIP. 10 UF 10%

C353 NOT PLACED GCAM DUMMY PART NUMBER

C354 2113740F49 CAP CHIP REEL CL1 +/-30 82

C355 NOT PLACED GCAM DUMMY PART NUMBER

C356 2113740L22 CAP 15.0 PF 50V 2.0 %

C357 NOT PLACED GCAM DUMMY PART NUMBER

C358 NOT PLACED GCAM DUMMY PART NUMBER

C359 2113740F39 CAP CHIP REEL CL1 +/-30 33

C360 2113740F38 CAP CHIP REEL CL1 +/-30 30

C361 NOT PLACED GCAM DUMMY PART NUMBER

C362 2113740F35 CAP CHIP REEL CL1 +/-30 22

C364 NOT PLACED GCAM DUMMY PART NUMBER

C365 NOT PLACED GCAM DUMMY PART NUMBER

C366 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

C367 2113740L16 CAP CER CHIP 8.2 PF+-0.1PF

C368 2113740F25 CAP CHIP REEL CL1+/-30 8.2

C369 2113740F25 CAP CHIP REEL CL1+/-30 8.2

C370 2113740L27 CAP 24.0 PF 50V 2.0 %

C371 NOT PLACED GCAM DUMMY PART NUMBER

C400 2113740F53 CAP CHIP REEL CL1 +/-30 120

C401 2113743K15 CER CHIP CAP .100UF

CircuitRef.

MotorolaPart No.

Description

C402 NOT PLACED GCAM DUMMY PART NUMBER

C403 2113743K15 CER CHIP CAP .100UF

C404 2113743K15 CER CHIP CAP .100UF

C405 2113743K15 CER CHIP CAP .100UF

C406 2113743K15 CER CHIP CAP .100UF

C407 2113743K15 CER CHIP CAP .100UF

C408 2113743K15 CER CHIP CAP .100UF

C410 2113743K15 CER CHIP CAP .100UF

C411 NOT PLACED GCAM DUMMY PART NUMBER

C412 2113740F53 CAP CHIP REEL CL1 +/-30 120

C413 2113740F53 CAP CHIP REEL CL1 +/-30 120

C414 2113740F53 CAP CHIP REEL CL1 +/-30 120

C415 2113740F53 CAP CHIP REEL CL1 +/-30 120

C416 2113740F53 CAP CHIP REEL CL1 +/-30 120

C417 2113740F53 CAP CHIP REEL CL1 +/-30 120

C418 2113740F53 CAP CHIP REEL CL1 +/-30 120

C421 2113743E07 CER CHIP CAP .022UF

C422 2113740F53 CAP CHIP REEL CL1 +/-30 120

C423 2113743K15 CER CHIP CAP .100UF

C490 NOT PLACED GCAM DUMMY PART NUMBER

C5000 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5001 2389289U01 10UF 50V 20% ALUMINUM SMD

C5002 2311049A99 CAP TANT CHIP 47 UF 10V 20%

C5003 2311049A99 CAP TANT CHIP 47 UF 10V 20%

C5005 2360567A03 CAP TANTALUM

C5006 2311049A57 CAP TANT CHIP A/P 10UF 10%

16V

C5007 2311049A99 CAP TANT CHIP 47 UF 10V 20%

C5008 2311049A57 CAP TANT CHIP A/P 10UF 10%

16V

C5009 2311049A57 CAP TANT CHIP A/P 10UF 10%

16V

CircuitRef.

MotorolaPart No.

Description

C5010 2311049A57 CAP TANT CHIP A/P 10UF 10%

16V

C5011 2311049A57 CAP TANT CHIP A/P 10UF 10%

16V

C5012 2311049A56 CAP TAN CHIP A/P 4.7 20 10

C5013 2113928P04 CAP CER CHIP 1.0UF 20% 6.3V

C5014 NOT PLACED GCAM DUMMY PART NUMBER

C5015 2113743K15 CER CHIP CAP .100UF

C5016 2113743K15 CER CHIP CAP .100UF

C5017 2113743K15 CER CHIP CAP .100UF

C5018 2113743K15 CER CHIP CAP .100UF

C5019 2113743K15 CER CHIP CAP .100UF

C5020 2113743K15 CER CHIP CAP .100UF

C5021 2113741M69 CAP CHIP CLS2 100000 PF 20V

10

C5022 2113743K15 CER CHIP CAP .100UF

C5023 2113743K15 CER CHIP CAP .100UF

C5024 2113743K15 CER CHIP CAP .100UF

C5025 2113743K15 CER CHIP CAP .100UF

C5026 2113743K15 CER CHIP CAP .100UF

C5027 2113743K15 CER CHIP CAP .100UF

C5028 2113743K15 CER CHIP CAP .100UF

C5029 2113743K15 CER CHIP CAP .100UF

C5030 2113743K15 CER CHIP CAP .100UF

C5031 2113743K15 CER CHIP CAP .100UF

C5032 2113743K15 CER CHIP CAP .100UF

C5033 2113743K15 CER CHIP CAP .100UF

C5034 2113743K15 CER CHIP CAP .100UF

C5035 2113743K15 CER CHIP CAP .100UF

C5036 2113743K15 CER CHIP CAP .100UF

C5037 2113743K15 CER CHIP CAP .100UF

C5038 2113743K15 CER CHIP CAP .100UF

C5039 NOT PLACED GCAM DUMMY PART NUMBER

CircuitRef.

MotorolaPart No.

Description

C5040 NOT PLACED GCAM DUMMY PART NUMBER

C5041 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C5042 2113743F16 CAP CHIP 1.0UF 16V+80-20%

C5043 2113743F16 CAP CHIP 1.0UF 16V+80-20%

C5044 2113928C04 CAP CER CHIP 4.7UF

6.3V10%0805

C5045 2113743F16 CAP CHIP 1.0UF 16V+80-20%

C5046 2113743E20 CAP CHIP. 10 UF 10%

C5047 2113743E20 CAP CHIP. 10 UF 10%

C5048 2113743E20 CAP CHIP. 10 UF 10%

C5049 2113743E20 CAP CHIP. 10 UF 10%

C5050 2113743E20 CAP CHIP. 10 UF 10%

C5051 2113743E20 CAP CHIP. 10 UF 10%

(CM160/CM360)

C5052 2113743E20 CAP CHIP. 10 UF 10%

C5053 2113743E20 CAP CHIP. 10 UF 10%

(CM160/CM360)

C5054 2113743E20 CAP CHIP. 10 UF 10%

(CM160/CM360)

C5055 2113928C04 CAP CER CHIP 4.7UF

6.3V10%0805

C5056 2113928C04 CAP CER CHIP 4.7UF

6.3V10%0805 (CM160/CM360)

C5057 2113928C04 CAP CER CHIP 4.7UF

6.3V10%0805

C5058 NOT PLACED GCAM DUMMY PART NUMBER

C5059 2113743E07 CER CHIP CAP .022UF

C5060 2113741M69 CAP CHIP CLS2 100000 PF 20V

10

C5061 2113741M69 CAP CHIP CLS2 100000 PF 20V

10

C5062 2113741M69 CAP CHIP CLS2 100000 PF 20V

10

C5063 2113741M69 CAP CHIP CLS2 100000 PF 20V

10

C5064 2113740F53 CAP CHIP REEL CL1 +/-30 120

CircuitRef.

MotorolaPart No.

Description

Page 116: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-22 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

C5065 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5066 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5067 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5068 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5069 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5070 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5071 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5072 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5073 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5074 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5075 NOT PLACED GCAM DUMMY PART NUMBER

C5076 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5077 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5078 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5079 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5080 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5081 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5082 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5083 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5084 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5085 2113741A53 CAP CHIP CL2 X7R REEL 22000

C5086 2113741A53 CAP CHIP CL2 X7R REEL 22000

C5087 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5088 2113740F49 CAP CHIP REEL CL1 +/-30 82

C5089 2113740F49 CAP CHIP REEL CL1 +/-30 82

C5090 2113740F49 CAP CHIP REEL CL1 +/-30 82

C5091 2113740F49 CAP CHIP REEL CL1 +/-30 82

C5092 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5094 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5095 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5096 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5097 2113740F59 CAP CHIP REEL CL1 +/-30 220

CircuitRef.

MotorolaPart No.

Description

C5098 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5099 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5100 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5101 2113741F25 CAP CHIP CL2 X7R REEL 1000

(CM160/CM360)

C5102 2113743E20 CAP CHIP. 10 UF 10%

(CM160/CM360)

C5103 2113743K15 CER CHIP CAP .100UF

(CM160/CM360)

C5104 NOT PLACED GCAM DUMMY PART NUMBER

C5110 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5111 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5113 NOT PLACED GCAM DUMMY PART NUMBER

C5114 NOT PLACED GCAM DUMMY PART NUMBER

C5115 NOT PLACED GCAM DUMMY PART NUMBER

C5116 NOT PLACED GCAM DUMMY PART NUMBER

C5117 NOT PLACED GCAM DUMMY PART NUMBER

C5118 NOT PLACED GCAM DUMMY PART NUMBER

C5119 2113743H14 CAP CHIP 10.0 UF 16V +80-20%

C5120 2311049A99 CAP TANT CHIP 47UF 10

(CM340/CM360)

C602 2113740F41 CAP CHIP REEL CL1 +/-30 39

C603 2113740F41 CAP CHIP REEL CL1 +/-30 39

C604 2113740F41 CAP CHIP REEL CL1 +/-30 39

C605 2113740F41 CAP CHIP REEL CL1 +/-30 39

C606 2113740F41 CAP CHIP REEL CL1 +/-30 39

C607 2113740F41 CAP CHIP REEL CL1 +/-30 39

C608 NOT PLACED GCAM DUMMY PART NUMBER

C609 NOT PLACED GCAM DUMMY PART NUMBER

C610 2113740F41 CAP CHIP REEL CL1 +/-30 39

C611 2113740F41 CAP CHIP REEL CL1 +/-30 39

C612 2113740F41 CAP CHIP REEL CL1 +/-30 39

C613 2113740F41 CAP CHIP REEL CL1 +/-30 39

CircuitRef.

MotorolaPart No.

Description

C614 2113740F41 CAP CHIP REEL CL1 +/-30 39

C615 2113740F41 CAP CHIP REEL CL1 +/-30 39

C616 2113740F41 CAP CHIP REEL CL1 +/-30 39

C617 2113740F41 CAP CHIP REEL CL1 +/-30 39

C618 2113740F41 CAP CHIP REEL CL1 +/-30 39

C619 NOT PLACED GCAM DUMMY PART NUMBER

C620 2113740F41 CAP CHIP REEL CL1 +/-30 39

C621 2113740F41 CAP CHIP REEL CL1 +/-30 39

C622 2113740F41 CAP CHIP REEL CL1 +/-30 39

C623 2113740F41 CAP CHIP REEL CL1 +/-30 39

C624 2113740F41 CAP CHIP REEL CL1 +/-30 39

C625 2113740F41 CAP CHIP REEL CL1 +/-30 39

C626 2113740F41 CAP CHIP REEL CL1 +/-30 39

C627 2113740F41 CAP CHIP REEL CL1 +/-30 39

C628 2113740F41 CAP CHIP REEL CL1 +/-30 39

C629 2113740F41 CAP CHIP REEL CL1 +/-30 39

C630 2113740F41 CAP CHIP REEL CL1 +/-30 39

C631 2113740F41 CAP CHIP REEL CL1 +/-30 39

C632 2113740F41 CAP CHIP REEL CL1 +/-30 39

C633 2113740F41 CAP CHIP REEL CL1 +/-30 39

C662 2113740F41 CAP CHIP REEL CL1 +/-30 39

C678 2113741M69 CAP CHIP CLS2 100000 PF 20V

10

CR300 4880154K03 SOT MMBD353 RH DIODE

DUAL SCHT

CR301 4880154K03 SOT MMBD353 RH DIODE

DUAL SCHT

D100 NOT PLACED GCAM DUMMY PART NUMBER

D102 4813833C02 DIODE DUAL 70V ‘5B’ COMM

CATH

D103 4802482J02 PIN DIODE SMD

D104 4802482J02 PIN DIODE SMD

D105 4805218N57 DIODE DUAL

CircuitRef.

MotorolaPart No.

Description

D106 4805218N57 DIODE DUAL

D200 4802233J09 DIODE TRIPLE SOT25-RH

D201 4802233J09 DIODE TRIPLE SOT25-RH

D202 4862824C03 DIODE VARACTOR

D203 4805649Q13 DIODE VCTR ISV 228

D204 4805649Q13 DIODE VCTR ISV 228

D205 4862824C01 DIODE VARACTOR

D301 4802245J97 Band Switchind Diode, Rohm

DAN

D302 4802245J97 Band Switchind Diode, Rohm

DAN

D303 4802245J97 Band Switchind Diode, Rohm

DAN

D304 4802245J97 Band Switchind Diode, Rohm

DAN

D305 4880142L01 SOT MMBV109 RH

D400 4813833C07 DIODE DUAL 100V ‘5C’ SERIES

D401 4813833C02 DIODE DUAL 70V ‘5B’ COMM

CATH

D402 4809948D42 DIODE SCHOTTKY RB751V-40

(CM140/CM160)

D500 4813833C02 DIODE DUAL 70V ‘5B’ COMM

CATH

D501 4813833C02 DIODE DUAL 70V ‘5B’ COMM

CATH (CM340/CM360)

D502 4813825A23 DIODE, DISCRETE SPECIALS

VAR&P

D511 4813833C02 DIODE DUAL 70V ‘5B’ COMM

CATH

D513 4813833C02 DIODE DUAL 70V ‘5B’ COMM

CATH

FL300 9180022M11 XTAL FILTER 44.85MHZ

FL301 9180468V06 SMD455KHZ 4 ELEMENT CER

FLTR

FL302 9180468V04 SMD455KHZ 4 ELEMENT CER

FLTR

CircuitRef.

MotorolaPart No.

Description

Page 117: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-23

FL303 9180469V03 SMD455KHZ 6 ELEMENT CER

FLTR

FL304 9180469V06 SMD455KHZ 6 ELEMENT CER

FLTR

J11 2889309U01 MINI-UHF PCB R.A

J2 0989241U02 FLEX 20PIN 1MM TOP NON ZIF

J3 0986615Z01 CONN,ZIF,F,28CONT,,TIN,,,CBL

(CM160/CM360)

L100 7686135U02 FLTR,EMI

L101 2462587T30 IND CHIP 1000NH 5% LOW PRO

L103 2462587T30 IND CHIP 1000NH 5% LOW PRO

L104 2462587N50 CHIP IND 56 NH 5%

L105 2462587N44 CHIP IND 18 NH 5%

L107 2460591B04 COIL AIR WOUND INDUC 11.03

L108 2462587T22 IND. CHIP 390NH 5% LOW PRO

L111 2460592A01 COIL AW 2 TURN 17 NH

L113 2460592A01 COIL AW 2 TURN 17 NH

L114 2485873L01 ENCAPSULATED AIR WOUND

COIL

L115 2485873L01 ENCAPSULATED AIR WOUND

COIL

L117 7686135U02 FLTR,EMI

L118 7686135U02 FLTR,EMI

L119 7686135U02 FLTR,EMI

L120 7686135U02 FLTR,EMI

L121 7686135U02 FLTR,EMI

L122 2460591A01 COIL AIR WOUND INDUC 4.22

L126 2462587T22 IND. CHIP 390NH 5% LOW PRO

L200 2462587Q42 IND CHIP 390NH 10%

L201 2462587V44 IND CHIP 680 NH 10%

L202 2462587V44 IND CHIP 680 NH 10%

L203 2462587V36 CHIP IND 150NH 5% 0805

L204 2462587V36 CHIP IND 150NH 5% 0805

L205 2462587Q47 IND CHIP 1000 NH 10%

CircuitRef.

MotorolaPart No.

Description

L206 2484562T11 COIL SURF MNT AIR WOUND

L207 2413923C12 IND CHIP 7.8 NH 2%

L208 2413926N24 IND CER CHIP 100.0 NH 5%

L209 2413926N24 IND CER CHIP 100.0 NH 5%

L210 2413926N18 IND CER CHIP 33.0 NH 5%

L211 2413926N24 IND CER CHIP 100.0 NH 5%

L212 2413926N18 IND CER CHIP 33.0 NH 5%

L213 2413926N24 IND CER CHIP 100.0 NH 5%

L214 2413926H20 IND CHIP 47.0 NH 5%

L215 2413926H20 IND CHIP 47.0 NH 5%

L216 2462587N44 CHIP IND 18 NH 5%

L217 2462587Q42 IND CHIP 390NH 10%

L300 2460591C35 COIL AIR WOUND INDUC 18.08

L301 2462587N55 CHIP IND 150 NH 5%

L302 2462587N55 CHIP IND 150 NH 5%

L303 2462587X69 IND CHIP LO-PRO 1200 NH 5%

L304 2462587N55 CHIP IND 150 NH 5%

L305 2483411T74 INDUCTOR CHIP SHIELDED

L306 2413926K31 IND CER CHIP 470.0 NH 5%

L307 2460591C35 COIL AIR WOUND INDUC 18.08

L308 2460591C35 COIL AIR WOUND INDUC 18.08

L309 2460591C35 COIL AIR WOUND INDUC 18.08

L310 2460591C35 COIL AIR WOUND INDUC 18.08

L311 2460591C35 COIL AIR WOUND INDUC 18.08

L312 2460591C35 COIL AIR WOUND INDUC 18.08

L313 2460591C35 COIL AIR WOUND INDUC 18.08

L314 2460591C35 COIL AIR WOUND INDUC 18.08

L315 NOT PLACED GCAM DUMMY PART NUMBER

L500 7686135U02 FLTR,EMI

L501 7686135U02 FLTR,EMI

L502 7686135U02 FLTR,EMI

M100 2686201B01 HEAT SPREADER WM

CircuitRef.

MotorolaPart No.

Description

M105 7588823L03 PAD GROUND LCD

M106 7588823L03 PAD GROUND LCD

M107 7588823L03 PAD GROUND LCD

M108 7588823L04 PAD GROUND LCD

M109 7588823L04 PAD GROUND LCD

M110 7588823L04 PAD GROUND LCD

M111 3985994A01 CONTACT, PCB SPEAKER

M112 3985994A01 CONTACT, PCB SPEAKER

M113 3985994A01 CONTACT, PCB SPEAKER

M114 3985994A01 CONTACT, PCB SPEAKER

M9 0289511U01 NUTS

P1 2804503J01 CONNECTOR,ACCY 16 PIN

P2 NOT PLACED GCAM DUMMY PART NUMBER

PCB 8488978U01 MARLIN UHF

Q100 4886163B01 LDMOS SMT 35W 520MH 12V

Q101 4813824A10 TSTR NPN 40V .2A GEN PURP

Q102 4813824A10 TSTR NPN 40V .2A GEN PURP

Q103 4813824A06 XSTR NPN 30V DARLINGTON

Q105 4886212B01 LDMOS PWR TSTR MRF1518

Q106 4805128M27 SOT TRANS

Q200 4802245J95 BJT, NPN TRANSISTOR

Q201 4809939C04 TSTR DUAL PNP/NPN UMC3

Q300 4809940E02 TSTR DIG NPN DTC114YE

Q301 4813824A17 XSTR PNP40V .2A GENPB=100-

300

Q302 4813824A10 TSTR NPN 40V .2A GEN PURP

Q303 4802245J95 BJT, NPN TRANSISTOR

Q304 4809939C04 TSTR DUAL PNP/NPN UMC3

Q305 4802197J95 RF TRANSISTOR PBR941

Q306 4813824A17 XSTR PNP40V .2A GENPB=100-

300

Q400 4809940E02 TSTR DIG NPN DTC114YE

CircuitRef.

MotorolaPart No.

Description

Q401 4880141L03 QSTR PNP SOT23 LO PROFILE

TAPE

Q403 4809940E02 TSTR DIG NPN DTC114YE

Q404 4809940E02 TSTR DIG NPN DTC114YE

Q405 4809940E02 TSTR DIG NPN DTC114YE

Q407 4809940E02 TSTR DIG NPN DTC114YE

Q408 4880048M01 TSTR NPN DIG 47K/47K

Q409 4880048M01 TSTR NPN DIG 47K/47K

Q410 4880048M01 TSTR NPN DIG 47K/47K

Q411 4880048M01 TSTR NPN DIG 47K/47K

Q412 4880048M01 TSTR NPN DIG 47K/47K

Q413 4809940E02 TSTR DIG NPN DTC114YE

Q414 4809940E02 TSTR DIG NPN DTC114YE

Q415 NOT PLACED GCAM DUMMY PART NUMBER

Q416 4809940E02 TSTR DIG NPN DTC114YE

Q417 4813824A10 TSTR NPN 40V .2A GEN PURP

Q500 4813824A10 TSTR NPN 40V .2A GEN PURP

Q501 4809940E02 TSTR DIG NPN DTC114YE

Q502 4809940E02 TSTR DIG NPN DTC114YE

Q503 4813824A10 TSTR NPN 40V .2A GEN PURP

Q504 4880048M01 TSTR NPN DIG 47K/47K

Q505 4813824A10 TSTR NPN 40V .2A GEN PURP

Q506 4813824A10 TSTR NPN 40V .2A GEN PURP

R103 0683962T51 RES CHIP 120 5-1

R104 0662057A41 CHIP RES 470 OHMS 5%

R106 0680194M18 RES 51 OHMS 5% 1W

R107 0680194M18 RES 51 OHMS 5% 1W

R108 0680194M18 RES 51 OHMS 5% 1W

R109 0662057A14 RES CHIP 36 OHM 5 1/8W

R117 0662057P02 RES. CHIP 15K 1% 30X60

R118 0662057C51 CHIP RES 100 OHMS 5%

R119 0662057C51 CHIP RES 100 OHMS 5%

CircuitRef.

MotorolaPart No.

Description

Page 118: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-24 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

R122 0662057C19 CHIP RES 4.7 OHMS 5%

R126 0662057C03 CHIP RES 1.0 OHMS 5%

R127 0662057C03 CHIP RES 1.0 OHMS 5%

R128 0662057C03 CHIP RES 1.0 OHMS 5%

R130 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R131 0662057A97 CHIP RES 100K OHMS 5%

R134 0662057A59 CHIP RES 2700 OHMS 5%

R135 0662057A88 CHIP RES 43K OHMS 5%

R136 0662057A86 CHIP RES 36K OHMS 5%

R137 0662057A87 CHIP RES 39K OHMS 5%

R138 0662057A86 CHIP RES 36K OHMS 5%

R139 0662057A87 CHIP RES 39K OHMS 5%

R140 0662057A83 CHIP RES 27K OHMS 5%

R141 0662057A81 CHIP RES 22K OHMS 5%

R142 0662057A81 CHIP RES 22K OHMS 5%

R143 0662057A81 CHIP RES 22K OHMS 5%

R145 0662057A81 CHIP RES 22K OHMS 5%

R147 0662057A59 CHIP RES 2700 OHMS 5%

R148 0662057A81 CHIP RES 22K OHMS 5%

R149 0662057A81 CHIP RES 22K OHMS 5%

R150 0662057A73 CHIP RES 10K OHMS 5%

R151 0662057A67 CHIP RES 5600 OHMS 5%

R153 0662057A73 CHIP RES 10K OHMS 5%

R155 0662057A73 CHIP RES 10K OHMS 5%

R156 0662057A73 CHIP RES 10K OHMS 5%

R157 0662057A91 CHIP RES 56K OHMS 5%

R158 0662057A69 RES CHIP 6800 OHM 5 1/8W

R159 NOT PLACED GCAM DUMMY PART NUMBER

R160 0662057A61 CHIP RES 3300 OHMS 5%

R161 0662057A61 CHIP RES 3300 OHMS 5%

R165 0662057A58 CHIP RES 2400 OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R166 0662057A59 CHIP RES 2700 OHMS 5%

R167 0662057A57 CHIP RES 2200 OHMS 5%

R168 0662057A57 CHIP RES 2200 OHMS 5%

R169 0662057A56 CHIP RES 2000 OHMS 5%

R170 0662057A42 CHIP RES 510 OHMS 5%

R171 0662057A43 CHIP RES 560 OHMS 5%

R172 0662057A41 CHIP RES 470 OHMS 5%

R173 0662057A29 CHIP RES 150 OHMS 5%

R174 0662057A29 CHIP RES 150 OHMS 5%

R175 0662057A43 CHIP RES 560 OHMS 5%

R178 0662057A18 CHIP RES 51 OHMS 5%

R179 0662057A18 CHIP RES 51 OHMS 5%

R180 0660082A89 RES CHIP 47K OHMS 1% 1/16W

R181 0660082A89 RES CHIP 47K OHMS 1% 1/16W

R182 0662057A73 CHIP RES 10K OHMS 5%

R183 0662057A25 CHIP RES 100 OHMS 5%

R185 0662057A73 CHIP RES 10K OHMS 5%

R186 0662057C20 CHIP RES 5.1 OHMS 5%

R200 0662057A97 CHIP RES 100K OHMS 5%

R201 0662057A73 CHIP RES 10K OHMS 5%

R202 NOT PLACED GCAM DUMMY PART NUMBER

R203 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R204 NOT PLACED GCAM DUMMY PART NUMBER

R205 NOT PLACED GCAM DUMMY PART NUMBER

R206 0662057A99 CHIP RES 120K OHMS 5%

R207 0662057B02 CHIP RES 150K OHMS 5%

R208 0662057A18 CHIP RES 51 OHMS 5%

R209 0662057A97 CHIP RES 100K OHMS 5%

R210 NOT PLACED GCAM DUMMY PART NUMBER

R211 0662057A69 RES CHIP 6800 OHM 5 1/8W

R212 0662057A89 CHIP RES 47K OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R213 0662057A65 CHIP RES 4700 OHMS 5%

R214 0662057A65 CHIP RES 4700 OHMS 5%

R215 0662057A62 CHIP RES 3600 OHMS 5%

R216 0662057A59 CHIP RES 2700 OHMS 5%

R217 0662057A52 CHIP RES 1300OHMS 5%05

R218 0662057A49 CHIP RES 1000 OHMS 5%

R219 NOT PLACED GCAM DUMMY PART NUMBER

R220 0662057A42 CHIP RES 510 OHMS 5%

R221 0662057A33 CHIP RES 220 OHMS 5%

R222 0662057A33 CHIP RES 220 OHMS 5%

R223 0662057A33 CHIP RES 220 OHMS 5%

R224 0662057A53 CHIP RES 1500 OHMS 5%

R225 0662057A29 CHIP RES 150 OHMS 5%

R226 0662057A29 CHIP RES 150 OHMS 5%

R227 0662057A23 CHIP RES 82 OHMS 5%

R228 0662057A25 CHIP RES 100 OHMS 5%

R229 0662057A25 CHIP RES 100 OHMS 5%

R230 0662057A22 CHIP RES 75 OHMS 5%

R231 0662057A18 CHIP RES 51 OHMS 5%

R232 0662057A17 RES CHIP 47 OHMS 5%

R233 0662057A17 RES CHIP 47 OHMS 5%

R234 0662057A15 CHIP RES 39 OHMS 5%

R235 0662057A07 CHIP RES 18 OHMS 5%

R300 0662057A73 CHIP RES 10K OHMS 5%

R301 0662057A41 CHIP RES 470 OHMS 5%

R302 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R303 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R304 0662057A85 CHIP RES 33K OHM 5%

R305 0662057A80 CHIP RES 20K OHMS 5%

R306 0662057A80 CHIP RES 20K OHMS 5%

R307 0662057A80 CHIP RES 20K OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R308 0662057A80 CHIP RES 20K OHMS 5%

R309 0662057A77 CHIP RES 15K OHMS 5%

R310 0662057A77 CHIP RES 15K OHMS 5%

R311 NOT PLACED GCAM DUMMY PART NUMBER

R312 0662057A76 CHIP RES 13K OHMS 5%

R313 0662057A75 CHIP RES 12K OHMS 5%

R314 0662057A75 CHIP RES 12K OHMS 5%

R315 0662057A75 CHIP RES 12K OHMS 5%

R316 0662057A75 CHIP RES 12K OHMS 5%

R317 0662057A75 CHIP RES 12K OHMS 5%

R318 0662057A75 CHIP RES 12K OHMS 5%

R319 0662057A75 CHIP RES 12K OHMS 5%

R320 0662057A73 CHIP RES 10K OHMS 5%

R321 0662057A71 CHIP RES 8200 OHMS 5%

R322 0662057A65 CHIP RES 4700 OHMS 5%

R323 0662057A65 CHIP RES 4700 OHMS 5%

R324 0662057A61 CHIP RES 3300 OHMS 5%

R325 0662057A61 CHIP RES 3300 OHMS 5%

R326 0662057A59 CHIP RES 2700 OHMS 5%

R327 0662057A58 CHIP RES 2400 OHMS 5%

R328 0662057A55 CHIP RES 1800 OHM 5%

R329 0662057A51 CHIP RES 1200 OHMS 5%

R330 0662057A47 CHIP RES 820 OHMS 5%

R331 0662057A25 CHIP RES 100 OHMS 5%

R332 0662057A45 CHIP RES 680 OHMS 5%

R333 0662057A43 CHIP RES 560 OHMS 5%

R334 0662057A40 CHIP RES 430 OHMS 5%

R335 0662057A39 CHIP RES 390 OHMS 5%

R336 0662057A33 CHIP RES 220 OHMS 5%

R337 0662057A25 CHIP RES 100 OHMS 5%

R338 0662057A25 CHIP RES 100 OHMS 5%

R339 0662057A18 CHIP RES 51 OHMS 5%

CircuitRef.

MotorolaPart No.

Description

Page 119: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics 4-25

R340 0662057A18 CHIP RES 51 OHMS 5%

R345 0662057A73 CHIP RES 10K OHMS 5%

R346 0662057A73 CHIP RES 10K OHMS 5%

R347 0662057A05 CHIP RES 15 OHMS 5%

R401 0662057C85 CHIP RES 2700 OHMS 5%

R402 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R403 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R404 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R405 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R406 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R407 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R414 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R415 0662057B47 CHIP RES 0 OHMS +-.050

OHMS (CM340/CM360)

R421 0662057A33 CHIP RES 220 OHMS 5%

R422 0662057A73 CHIP RES 10K OHMS 5%

(CM140/CM160)

R423 NOT PLACED GCAM DUMMY PART NUMBER

R424 NOT PLACED GCAM DUMMY PART NUMBER

R425 0662057A97 CHIP RES 100K OHMS 5%

R426 0662057A97 CHIP RES 100K OHMS 5%

(CM140/CM160)

R427 NOT PLACED GCAM DUMMY PART NUMBER

R428 0662057A97 CHIP RES 100K OHMS 5%

R429 0662057A97 CHIP RES 100K OHMS 5%

R430 0662057A87 CHIP RES 39K OHMS 5%

R431 NOT PLACED GCAM DUMMY PART NUMBER

R432 0662057A85 CHIP RES 33K OHM 5%

R433 0662057A85 CHIP RES 33K OHM 5%

CircuitRef.

MotorolaPart No.

Description

R434 0662057A85 CHIP RES 33K OHM 5%

R435 0662057A85 CHIP RES 33K OHM 5%

R436 0662057A85 CHIP RES 33K OHM 5%

R438 0662057A73 CHIP RES 10K OHMS 5%

R439 0662057A73 CHIP RES 10K OHMS 5%

R440 0662057A73 CHIP RES 10K OHMS 5%

R441 0662057A73 CHIP RES 10K OHMS 5%

R442 0662057A73 CHIP RES 10K OHMS 5%

R443 0662057A61 CHIP RES 3300 OHMS 5%

R444 0662057A73 CHIP RES 10K OHMS 5%

R445 0662057A73 CHIP RES 10K OHMS 5%

R450 0662057A73 CHIP RES 10K OHMS 5%

R451 0662057A73 CHIP RES 10K OHMS 5%

R453 0662057A61 CHIP RES 3300 OHMS 5%

R454 0662057A61 CHIP RES 3300 OHMS 5%

R455 0662057A61 CHIP RES 3300 OHMS 5%

R456 0662057A61 CHIP RES 3300 OHMS 5%

R457 0662057A61 CHIP RES 3300 OHMS 5%

R458 0662057A61 CHIP RES 3300 OHMS 5%

R459 NOT PLACED GCAM DUMMY PART NUMBER

R460 0662057A53 CHIP RES 1500 OHMS 5%

R461 0662057A33 CHIP RES 220 OHMS 5%

R462 0662057A18 CHIP RES 51 OHMS 5%

R463 0662057A73 CHIP RES 10K OHMS 5%

R466 NOT PLACED GCAM DUMMY PART NUMBER

R467 NOT PLACED GCAM DUMMY PART NUMBER

R468 NOT PLACED GCAM DUMMY PART NUMBER

R469 NOT PLACED GCAM DUMMY PART NUMBER

R470 0662057A73 CHIP RES 10K OHMS 5%

(CM340/CM360)

R471 0662057A01 CHIP RES 10 OHMS 5%

R472 NOT PLACED GCAM DUMMY PART NUMBER

CircuitRef.

MotorolaPart No.

Description

R473 NOT PLACED GCAM DUMMY PART NUMBER

R5000 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R5001 0662057T68 RES CHIP 1.0K 1% 30*60

R5002 0662057C01 CHIP RES 0 OHMS .050 OHMS

(CM160/CM360)

R5008 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R5009 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R5010 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R5011 NOT PLACED GCAM DUMMY PART NUMBER

R5013 NOT PLACED GCAM DUMMY PART NUMBER

R5014 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R5016 NOT PLACED GCAM DUMMY PART NUMBER

R5019 0662057B05 CHIP RES 200K OHMS 5%

R5020 0662057B02 CHIP RES 150K OHMS 5%

R5021 0662057A97 CHIP RES 100K OHMS 5%

R5022 0662057A97 CHIP RES 100K OHMS 5%

R5023 0662057A97 CHIP RES 100K OHMS 5%

R5024 0662057A97 CHIP RES 100K OHMS 5%

(CM160/CM360)

R5025 0662057A97 CHIP RES 100K OHMS 5%

R5026 0662057A85 CHIP RES 33K OHM 5%

R5027 0662057B08 CHIP RES 270K OHMS 5%

R5028 0662057A97 CHIP RES 100K OHMS 5%

R5029 0662057A97 CHIP RES 100K OHMS 5%

R5030 0662057A85 CHIP RES 33K OHM 5%

R5031 0662057A92 CHIP RES 62K OHMS 5%

R5032 0662057A89 CHIP RES 47K OHMS 5%

R5033 0662057A89 CHIP RES 47K OHMS 5%

R5034 0662057A86 CHIP RES 36K OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R5035 0662057A89 CHIP RES 47K OHMS 5%

R5036 0662057A89 CHIP RES 47K OHMS 5%

R5037 0662057A73 CHIP RES 10K OHMS 5%

R5038 0662057A85 CHIP RES 33K OHM 5%

R5039 0662057A97 CHIP RES 100K OHMS 5%

R5040 0662057A84 CHIP RES 30K OHMS 5%

R5041 0662057A82 CHIP RES 24K OHMS 5%

R5042 0662057A82 CHIP RES 24K OHMS 5%

R5043 0662057A82 CHIP RES 24K OHMS 5%

R5044 0662057A82 CHIP RES 24K OHMS 5%

R5045 0662057A85 CHIP RES 33K OHM 5%

R5046 0662057A82 CHIP RES 24K OHMS 5%

R5047 0662057B47 CHIP RES 0 OHMS +-.050

OHMS (CM140/CM340)

R5048 0662057A82 CHIP RES 24K OHMS 5%

R5049 0662057A77 CHIP RES 15K OHMS 5%

R5050 0662057A76 CHIP RES 13K OHMS 5%

R5051 0662057A75 CHIP RES 12K OHMS 5%

R5052 0662057A73 CHIP RES 10K OHMS 5%

R5053 0662057A73 CHIP RES 10K OHMS 5%

R5054 0662057A73 CHIP RES 10K OHMS 5%

R5055 0662057A73 CHIP RES 10K OHMS 5%

R5056 0662057A73 CHIP RES 10K OHMS 5%

R5057 0662057A73 CHIP RES 10K OHMS 5%

R5058 NOT PLACED GCAM DUMMY PART NUMBER

R5059 NOT PLACED GCAM DUMMY PART NUMBER

R5060 0662057A73 CHIP RES 10K OHMS 5%

R5061 0662057A73 CHIP RES 10K OHMS 5%

R5062 0662057A73 CHIP RES 10K OHMS 5%

R5063 NOT PLACED GCAM DUMMY PART NUMBER

R5064 NOT PLACED GCAM DUMMY PART NUMBER

R5065 0662057A68 CHIP RES 6200 OHMS 5%

CircuitRef.

MotorolaPart No.

Description

Page 120: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-26 UHF2 1-25W PCB 8488978U01 (rev. D) / Schematics

R5066 0662057A49 CHIP RES 1000 OHMS 5%

R5067 NOT PLACED GCAM DUMMY PART NUMBER

R5068 NOT PLACED GCAM DUMMY PART NUMBER

R5069 0662057A73 CHIP RES 10K OHMS 5%

R5070 0662057A57 CHIP RES 2200 OHMS 5%

R5071 0662057A57 CHIP RES 2200 OHMS 5%

R5072 0662057A65 CHIP RES 4700 OHMS 5%

R5073 0662057A49 CHIP RES 1000 OHMS 5%

R5074 0662057A49 CHIP RES 1000 OHMS 5%

R5075 0662057A42 CHIP RES 510 OHMS 5%

R5076 0662057A42 CHIP RES 510 OHMS 5%

R5077 0662057A36 CHIP RES 300 OHMS 5%

R5078 0662057A25 CHIP RES 100 OHMS 5%

R5079 0662057A25 CHIP RES 100 OHMS 5%

R5080 0662057A01 CHIP RES 10 OHMS 5%

R5081 0613952D78 CER CHIP RES 6340 OHM 1%

0603

R5082 0662057A90 CHIP RES 51K OHMS 5%

R5083 0662057B08 CHIP RES 270K OHMS 5%

R5084 0662057B47 CHIP RES 0 OHMS +-.050

OHMS (CM160/CM360)

R5085 NOT PLACED GCAM DUMMY PART NUMBER

R5086 0662057A43 CHIP RES 560 OHMS 5%

R5087 0662057A97 CHIP RES 100K OHMS 5%

R5088 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R5089 NOT PLACED GCAM DUMMY PART NUMBER

R5092 NOT PLACED GCAM DUMMY PART NUMBER

R5093 NOT PLACED GCAM DUMMY PART NUMBER

R5094 NOT PLACED GCAM DUMMY PART NUMBER

R5095 NOT PLACED GCAM DUMMY PART NUMBER

R5096 NOT PLACED GCAM DUMMY PART NUMBER

CircuitRef.

MotorolaPart No.

Description

R5097 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R5098 NOT PLACED GCAM DUMMY PART NUMBER

R5099 NOT PLACED GCAM DUMMY PART NUMBER

R5100 NOT PLACED GCAM DUMMY PART NUMBER

R5103 0662057A82 CHIP RES 24K OHMS 5%

(CM340/CM360)

R600 0662057C01 CHIP RES 0 OHMS .050 OHMS

R601 0611077A62 RES CHIP 330 5 1/8W

R602 0662057B47 CHIP RES 0 OHMS +-.050

OHMS

R603 0662057C01 CHIP RES 0 OHMS .050 OHMS

R604 0662057C01 CHIP RES 0 OHMS .050 OHMS

R610 0662057C59 CHIP RES 220 OHMS 5%

R615 0662057A25 CHIP RES 100 OHMS 5%

RT100 0680361L01 THERMISTOR 47KOHM

S5010 1889288U01 POTENTIOMETER W/SWITCH

VOLUME

SH200 2689590U01 VCO SHIELD

SH201 2689589U01 VCO SHIELD

SH202 2689589U01 VCO SHIELD

SH300 2689591U01 MIXER SHIELD

SH301 2689593U01 FRONT ENA SHIELD

SH302 2689591U01 MIXER SHIELD

T300 2580541Z01 BALUN TRANSFORMER

T301 2580541Z01 BALUN TRANSFORMER

U100 5113818A01 IC LOW COST SING SPLY

LM2904DR

U101 5185130C65 IC VHF/UHF/800 MHZ LDMOS

DRIVE

U102 5113818A01 IC LOW COST SING SPLY

LM2904DR

U103 5113819A04 IC QD OP AMP GEN PURP

MC3303D

CircuitRef.

MotorolaPart No.

Description

U200 5185963A27 IC TESTED AT25016 48 PIN

GFP

U201 5105750U54 IC PKG DIE VCO BUFFER

U300 5186144B01 FM IF IC SA616

U301 5109522E10 IC 3-INV LMOS TC7W04FU

U302 4808612Y05 CROSSOVER QUAD DIODE

SMS3928-0

U400 5102463J64 16KX8 SPI SERIAL EEPROM

U402 5102463J36 32KX8 STATIC RAM

(CM340/CM360)

U403 5102226J56 68HC11FLO_PASS5 100P IN

TQFP

U404 5189233U02 FLASH 2MEG AT49LV002N-70VI

(CM140/CM160)

U404 5189233U21 FLASH 4MEG AT49LV040N-70VI

(CM340/CM360)

U405 5113805A75 IC 8 BIT SER TO PAR/PAR

HC595

U500 NOT PLACED GCAM DUMMY PART NUMBER

U501 0104016J81 9V REGULATOR ASSEMBLY

U502 5102463J95 AUDIO PA TDA1519C

U503 5105469E65 IC VLTG REGLTR

U504 5185130C53 IC ASFIC_CMP_R1

U505 5113818A01 IC LOW COST SING SPLY

LM2904DR

U506 5113818A01 IC LOW COST SING SPLY

LM2904DR

U507 5113818A01 IC LOW COST SING SPLY

LM2904DR

U508 5113816A30 IC 3.3V LOW DROPOUT POS.

REG.

U509 5113806A20 IC MUX/DEMUX TRIPLE 2-

CHNL

U510 5104187K94 IC LP2986ILDX-3.3 VLTG REG

U514 4802393L66 MOSFET P-CH

U515 5162852A59 IC CMOS ANALOG SWITCH

SPDT (CM360/CM160)

CircuitRef.

MotorolaPart No.

Description

VR101 4813830A18 DIODE 6.8V 5%

225MWMMBZ5235B_

VR102 4813830A15 TSTR 5.6V 5% 20MA 225MW

VR400 NOT PLACED GCAM DUMMY PART NUMBER

VR401 NOT PLACED GCAM DUMMY PART NUMBER

VR402 4813830A09 DIODE 3.3V 5% 225MW

MMBZ5226B

VR500 4813832C77 TRANS SUP. 24V HIGH PWR

VR501 4813830A14 DIODE 5.1V 5% 225MW

MMBZ5231B_

VR502 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW

_4684 (CM340/CM360)

VR503 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW

_4684

VR504 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW

_4684

VR692 4813830A75 DIODE DUAL COM ANODE

VR693 4813830A77 DIODE DL ZENER TVS 33V 1.0A

VR694 4813830A75 DIODE DUAL COM ANODE

VR695 4813830A77 DIODE DL ZENER TVS 33V 1.0A

VR696 4813830A75 DIODE DUAL COM ANODE

VR697 4813830A75 DIODE DUAL COM ANODE

VR698 4813830A75 DIODE DUAL COM ANODE

VR699 4813830A75 DIODE DUAL COM ANODE

Y200 NOT PLACED GCAM DUMMY PART NUMBER

Y201 4880114R06 CRYSTAL 16.8MHZ

Y300 9186145B02 CER.DISCR. CDBCA455CX36-

TC

Y301 4880606B09 2ND OSC XTAL 44.395 MHZ

0786637Z01 SPRT,REINFORCEMENT,CRS

CircuitRef.

MotorolaPart No.

Description

Page 121: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

Commercial Series

CM Radios

VHF2 (146-174MHz)

Service Information

Issue: December 2003

Page 122: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

ii

Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of law in the sale of a product.

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iii

Table of Contents

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM340/CM160/CM360 Model Chart .......................................................1-12.0 Technical Specifications ......................................................................................1-2

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-12.0 VHF (146-174MHz) Receiver..............................................................................2-1

2.1 Receiver Front-End .......................................................................................2-12.2 Receiver Back-End.........................................................................................2-2

3.0 VHF (146-174MHz) Transmitter Power Amplifier ...............................................2-23.1 First Power Controller Stage...........................................................................2-23.2 Power Controlled Driver Stage .......................................................................2-33.3 Final Stage......................................................................................................2-33.4 Directional Coupler.........................................................................................2-33.5 Antenna Switch...............................................................................................2-33.6 Harmonic Filter ...............................................................................................2-43.7 Power Control.................................................................................................2-4

4.0 VHF (146-174MHz) Frequency Synthesis ..........................................................2-44.1 Reference Oscillator .......................................................................................2-44.2 Fractional-N Synthesizer ................................................................................2-54.3 Voltage Controlled Oscillator (VCO) ...............................................................2-64.4 Synthesizer Operation ....................................................................................2-7

5.0 Controller Theory of Operation ............................................................................2-85.1 Radio Power Distribution ................................................................................2-85.2 Protection Devices........................................................................................2-105.3 Automatic On/Off ..........................................................................................2-105.4 Microprocessor Clock Synthesiser ...............................................................2-115.5 Serial Peripheral Interface (SPI)...................................................................2-125.6 SBEP Serial Interface...................................................................................2-125.7 General Purpose I/O.....................................................................................2-125.8 Normal Microprocessor Operation................................................................2-135.9 Static Random Access Memory....................................................................2-14

6.0 Control Board Audio and Signalling Circuits ......................................................2-146.1 Audio Signalling Filter IC and Compander (ASFIC CMP) ............................2-14

7.0 Transmit Audio Circuits......................................................................................2-157.1 Microphone Input Path .................................................................................2-157.2 PTT Sensing and TX Audio Processing .......................................................2-16

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iv

8.0 Transmit Signalling Circuits ...............................................................................2-178.1 Sub-Audio Data (PL/DPL) ............................................................................2-178.2 High Speed Data ..........................................................................................2-188.3 Dual Tone Multiple Frequency (DTMF) Data ...............................................2-18

9.0 Receive Audio Circuits.......................................................................................2-199.1 Squelch Detect .............................................................................................2-199.2 Audio Processing and Digital Volume Control.............................................. 2-209.3 Audio Amplification Speaker (+) Speaker (-) ................................................2-209.4 Handset Audio..............................................................................................2-219.5 Filtered Audio and Flat Audio .......................................................................2-21

10.0 Receive Audio Circuits .....................................................................................2-2110.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder ..........................2-2110.2 Alert Tone Circuits........................................................................................ 2-22

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)................................3-21.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) ................................3-3

2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) ........................3-42.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3)...................3-52.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3)...................3-6

3.0 Troubleshooting Flow Chart for Synthesizer .......................................................3-74.0 Troubleshooting Flow Chart for VCO...................................................................3-85.0 Troubleshooting Flow Chart for DC Supply (Sheet 1 of 2) ..................................3-9

5.1 Troubleshooting Flow Chart for DC Supply (Sheet 2 of 2) ........................... 3-10

Chapter 4 VHF PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards .......................................................4-11.1 VHF2 and Controller Circuits..........................................................................4-1

2.0 VHF2 1-25W PCB 8488977U01 (Rev. C) / Schematics ......................................4-32.1 VHF2 1-25W PCB 8488977U01 (Rev. C) Parts List ....................................4-19

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Chapter 1

MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM340/CM160/CM360 Model Chart

CM Series VHF2 146-174MHzModel Description

MDM50KNC9AA2_N CM140 146-174 MHz 1-25W 8-Ch

MDM50KNC9AN2_N CM340 146-174 MHz 1-25W 10-Ch

MDM50KNF9AA2_N CM160 146-174 MHz 1-25W 64-Ch

MDM50KNF9AN2_N CM360 146-174 MHz 1-25W 100-Ch

Item Description

X FUD1183_ S. Tanapa VHF2 25W 8 Ch BNC

X PMUD1879_ S. Tanapa VHF2 25W 10 Ch BNC

X PMUD1874_ S. Tanapa VHF2 25W 64 Ch BNC

X PMUD1881_ S. Tanapa VHF2 25W 100 Ch BNC

X X FCN6288_ Control Head

X X FCN5523_ Control Head

X X X X HKN4137_ Battery Power Cable

XX

XX

RMN50188_HMN3596_

Mag One MicrophoneCompact Microphone

X X X X GLN7324_ Low Profile Trunnion

X X X X 6866546D02_ RTTE Leaflet

X X X X 6866537D37_ Safety Leaflet

X FLD1934AS Servicing Kit CM140

X PMUD1889AS Servicing Kit CM340

X PMUD1883AS Servicing Kit CM160

X PMUD1891AS Servicing Kit CM360

X = Indicates one of each is required

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1-2 MODEL CHART AND TECHNICAL SPECIFICATIONS

2.0 Technical Specifications

Data is specified for +25°C unless otherwise stated.

General

Specification VHF2

Frequency Range: 146-174 MHz

Frequency Stability

(-30°C to +60°C, 25°C Ref.)

±2 PPM

Channel Capacity: CM140 - 8CM340 - 10CM160 - 64CM360 - 100

Channel Spacing: 12.5/20/25 kHz

Power Output: 1-25W

Power Supply: 13.2Vdc (10.8 - 15.6 Vdc) negative vehicle ground

Dimensions (L X W X H) 118mm X 169mm X 44mm

Weight: Low power (1-25W) 1.02 Kg

Operating Temperature -30 to 60 o C

Storage temperature -40 to 80o C

Shock and Vibration Meets MIL-STD 810-C,D&E and TIA/EIA 603

Dust Meets MIL-STD 810-C,D&E and TIA/EIA 603

Humidity Meets MIL-STD 810-C,D&E and TIA/EIA 603

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Technical Specifications 1-3

*Availability subject to the laws and regulations of individual countries.

Transmitter

Specification VHF2

Frequency Stability: +/- 2.5ppm

Modulation Limiting: ±2.5 kHz @ 12.5 kHz

±4.0 kHz @ 20 kHz

±5.0 kHz @ 20/25 kHz

Current Drain Transmit: 7A (25W)

FM Hum and Noise: -40 [email protected] kHz

-45 dB@ 20/25 kHz

Conducted/Radiated

Emissions:

-36 dBm < 1 GHz

-30 dBm > 1 GHz

Adjacent Channel Power -60dB @12.5,

-70dB @ 20/25kHz

Audio Response:

( 300 to 3000Hz)+1, -3dB

Audio Distortion:

@ 1000 Hz, 60%

Rated Maximum Deviation:

3% Typical

Receiver

Specification VHF2

Sensitivity (12dBSINAD): (ETS) 0.35µV (12.5kHz) 0.30µV (25kHz) Typical

Intermodulation : (ETS) >65dB

Adjacent Channel

Selectivity: (ETS)

75 dB @ 25 kHz

65 dB @ 12.5 kHz

Spurious Rejection: (ETS) 75 dB

Rated Audio: (ETS) (Extended audio with 4 Ohm

speaker)

4W Internal , 13W External

Audio Distortion @ Rated Audio: 3% Typical

Hum and Noise: -40 dB @ 12.5 kHz

-45 dB @ 20/25 kHz

Audio Response:

( 300 to 3000Hz)+1, -3dB

Conducted Spurious

Emission per FCC Part 15:

-57 dBm <1 GHz

-47 dBm >1 GHz

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1-4 MODEL CHART AND TECHNICAL SPECIFICATIONS

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Chapter 2

THEORY OF OPERATION

1.0 Introduction

This Chapter provides a detailed theory of operation for the VHF circuits in the radio. Details of the theory of operation and trouble shooting for the the associated Controller circuits are included in this Section of the manual.

2.0 VHF (146-174MHz) Receiver

2.1 Receiver Front-End

The received signal is applied to the radio’s antenna input connector and routed through the harmonic filter and antenna switch. The insertion loss of the harmonic filter/antenna switch is less than 1 dB. The signal is routed to the first filter (4-pole), which has an insertion loss of 2 dB typically. The output of the filter is matched to the base of the LNA (Q303) that provides a 16 dB gain and a noise figure of better than 2 dB. Current source Q301 is used to maintain the collector current of Q303. Diode CR301 protects Q303 by clamping excessive input signals. Q303 output is applied to the second filter (3-pole) which has an insertion loss of 1.5 dB. In Distance mode, Q304 turns on and causes D305 to conduct, thus bypassing C322 and R337. In Local mode, the signal is routed through C322 and R337, thus inserting 7 dB attenuation. Since the attenuator is located after the RF amplifier, the receiver sensitivity is reduced only by 6 dB, while the overall third order input intercept is raised.

The first mixer is a passive, double-balanced type, consisting of T300, T301 and U302. This mixer provides all of the necessary rejection of the half-IF spurious response. High-side injection at +15 dBm is delivered to the first mixer. The mixer output is then connected to a duplex network which matches its output to the XTAL filter input (FL300) at the IF frequency of 44.85 MHz. The duplex network terminates into a 50 ohm resistor (R340) at all other frequencies.

Figure 2-1 VHF Receiver Block Diagram

MixerXtal Filter

Controller

Front Filter

Antenna

First LO

2nd LO Xtal Osc

25kHzFilter IF AmpSecond Filter 4- Pole25kHzFilter

12.5kHzFilter

Phase Shift Element

IFIC

LNA

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2-2 THEORY OF OPERATION

2.2 Receiver Back End

The IF signal from the crystal filter enters the IF amplifier which provides 20 dB of gain and feeds the IF IC at pin 1. The first IF signal at 44.85 MHz mixes with the second local oscillator (LO) at 44.395 MHz to produce the second IF at 455 kHz. The second LO uses the external crystal Y301. The second IF signal is amplified and filtered by two external ceramic filters (FL303/FL302 for 12.5KHz channel spacing and FL304/FL301 for 25KHz channel spacing). The IF IC demodulates the signal by means of a quadrature detector and feeds the detected audio (via pin 7) to the audio processing circuits. At IF IC pin 5, an RSSI signal is available with a dynamic range of 70 dB.

3.0 VHF Transmitter Power Amplifier (146-174 MHz)

The radio’s 25W PA is a three-stage amplifier used to amplify the output from the TX_INJ to the antenna port. All three stages utilize LDMOS technology. The gain of the first stage (U101)and the second stage (Q105) is adjustable and is controlled by pin 7 of U103-2 via U103-3 and U102-1. It is followed by an LDMOS final stage Q100.

Figure 2-2 VHF Transmitter Block Diagram

Devices U101, Q105 and Q100 are surface mounted. A metal clip ensures good thermal contact between both the driver and final stage, and the chassis.

3.1 First Power Controller Stage

The first stage (U101) is a 20dB gain integrated circuit containing two LDMOS FET amplifier stages. It amplifies the RF signal from the VCO (TX_INJ). The output power of stage U101 is controlled by a DC voltage applied to pin 1 from the op-amp U103-3, pin 8. The control voltage simultaneously varies the bias of two FET stages within U101. This biasing point determines the overall gain of U101 and therefore its output drive level to Q105, which in turn controls the output power of the PA.

Loop

Pin Diode Antenna Switch RF Jack

Antenna

Harmonic Filter

CouplerPA-FinalStage

From VCO (TX_INJ)

ControlledStage

Bias

TemperatureSense

SPI BUS

ASFIC_CMP

PAPWRSET

PADriver

Control lerU103-2

Forward

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VHF Transmitter Power Amplifier (146-174 MHz) 2-3

Op-amp U103-3 monitors the drain current of U101 via resistor R122 and adjusts the bias voltage of U101.

In receive mode, the DC voltage from RX_EN line turns on Q101, which in turn switches off the biasing voltage to U101.

3.2 Power Controlled Driver Stage

The next stage is an LDMOS device (Q105) which provides a gain of 12dB. This device requires a positive gate bias and a quiescent current flow for proper operation. The bias is set during transmit mode by the drain current control op-amp U102-1, and fed to the gate of Q105 via the resistive network.

Op-amp U102-1 monitors the drain current of Q105 via resistors R126-7 and adjusts the bias voltage of Q105 so that the current remains constant.

In receive mode the DC voltage from RX_EN line turns on Q102, which in turn switches off the biasing voltage to Q105.

3.3 Final Stage

The final stage is an LDMOS device (Q100) providing a gain of 12dB. This device also requires a positive gate bias and a quiescent current flow for proper operation. The voltage of the line PA_BIAS is set in transmit mode by the ASFIC and fed to the gate of Q100 via the resistive network R134, R131. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage must be tuned using the Tuner. Care must be taken not to damage the device by exceeding the maximum allowed bias voltage. The device’s drain current is drawn directly from the radio’s DC supply voltage input, B+, via L117 and L115.

A matching network consisting of C1004-5, C1008-9, C1021, C1013, C1019, L116: and two striplines, transforms the impedance to 50 ohms and feeds the directional coupler.

3.4 Bi-Directional Coupler

The bi-directional Coupler is a microstrip printed circuit, which couples a small amount of the forward and reverse power of the RF power from Q100.The coupled signal is rectified to an output power which is proportional to the DC voltage rectified by diode D105; and the resulting DC voltage is routed to the power control section to ensure that the forward power out of the radio is held to a constant value.

3.5 Antenna Switch

The antenna switch utilizes the existing dc feed (B+) to the last stage device (Q100). The basic operation is to have both PIN diodes (D103, D104) turned on during key-up by forward biasing them. This is achieved by pulling down the voltage at the cathode end of D104 to around 12.4V (0.7V drop across each diode). The current through the diodes needs to be set around 100 mA to fully open the transmit path through resistor R108. Q106 is a current source controlled by Q103 which is turned on in Tx mode by TX_EN. VR102 ensures that the voltage at resistor R107 never exceeds 5.6V.

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2-4 THEORY OF OPERATION

3.6 Harmonic Filter

Inductors L111, L112 and L113 along with capacitors C1011, C1024, C1025, C1022, C1020, C1016, C1017 and C1026 form a low-pass filter to attenuate harmonic energy coming from the transmitter. Resistor R150 along with L126 drains any electrostatic charges that might otherwise build up on the antenna. The harmonic filter also prevents high level RF signals above the receiver passband from reaching the receiver circuits to improve spurious response rejection.

3.7 Power Control

The output power is regulated by using a forward power detection control loop. A directional coupler samples a portion of the forward and reflected RF power. The forward sampled RF is rectified by diode D105, and the resulting DC voltage is routed to the operational amplifier U100. The error output current is then routed to an integrator, and converted into the control voltage. This voltage controls the bias of the pre-driver (U101) and driver (Q105) stages. The output power level is set by way of a DAC, PWR_SET, in the audio processing IC (U504), which acts at the forward power control loop reference.

The sampled reflected power is rectified by diode D107,The resulting DC voltage is amplified by an operational amplifier U100 and routed to the summing junction. This detector protects the final stage Q100 from reflected power by increasing the error current. The temperature sensor protects the final stage Q100 from overheating by increasing the error current. A thermistor RT100 measures the final stage Q100 temperature. The voltage divider output is routed to an operational amplifier U103 and then goes to the summing junction. The Zener Diode VR101 keeps the loop control voltage below 5.6V and eliminates the DC current from the 9.3 regulator U501.

Two local loops for the Pre Driver (U101) and for the Driver (Q105) are used in order to stabilize the current for each stage.

In Rx mode, the two transistors Q101 and Q102 go to saturation and shut down the transmitter by applying ground to the Pre Driver U101 and for the Driver Q105 control.

4.0 VHF (146-174MHz) Frequency Synthesis

The synthesizer consists of a reference oscillator (Y201), low voltage Fractional-N (LVFRAC-N) synthesizer (U200), and a voltage controlled oscillator (VCO) (U201).

4.1 Reference Oscillator

The reference oscillator is a crystal (Y201) controlled Colpitts oscillator and has a frequency of 16.8MHz. The oscillator transistor and start-up circuit are located in the LVFRAC-N (U200) while the oscillator feedback capacitors, crystal, and tuning varactors are external. An analog-to-digital (A/D) converter internal to the LVFRAC-N (U200) and controlled by the microprocessor via SPI sets the voltage at the warp output of U200 pin 25. This sets the frequency of the oscillator. Consequently, the output of the crystal Y201 is applied to U200 pin 23.

The method of temperature compensation is to apply an inverse Bechmann voltage curve, which matches the crystal’s Bechmann curve to a varactor that constantly shifts the oscillator back on frequency. The crystal vendor characterizes the crystal over a specified temperature range and codes this information into a bar code that is printed on the crystal package. In production, this crystal code is read via a 2-dimensional bar code reader and the parameters are saved.

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VHF (146-174MHz) Frequency Synthesis 2-5

This oscillator is temperature compensated to an accuracy of +/-2.5 PPM from -30 to 60 degrees C. The temperature compensation scheme is implemented by an algorithm that uses five crystal parameters (four characterize the inverse Bechmann voltage curve and one for frequency accuracy of the reference oscillator at 25 degrees C). This algorithm is implemented by the LVFRAC-N (U200) at the power up of the radio.

TCXO Y200, along with its corresponding circuitry R204, R205, R210, and C2053, are not placed as the temperature compensated crystal proved to be reliable.

4.2 Fractional-N Synthesizer

The LVFRAC-N U200 consists of a pre-scaler, programmable loop divider, control divider logic, phase detector, charge pump, A/D converter for low frequency digital modulation, balanced attenuator used to balance the high and low frequency analog modulation, 13V positive voltage multiplier, serial interface for control, and a super filter for the regulated 5 volts.

Figure 2-3 VHF Synthesizer Block Diagram

A voltage of 5V applied to the super filter input (U200, pin 30) supplies an output voltage of 4.5Vdc (VSF) at U200, pin 28. This supplies 4.5 V to the VCO Buffer IC U201.

To generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP (U200, pin 47) while using a low voltage 3.3Vdc supply, a 13V positive voltage multiplier is used (D200, D201, and capacitors C2024, 2025, 2026, 2055, 2027, 2001).

Output lock (U200, pin 4) provides information about the lock status of the synthesizer loop. A high level at this output indicates a stable loop. A 16.8 MHz reference frequency is provided at U200, pin 19.

DATA

CLK

CEX

MODIN

VCC, DC5V

XTAL1

XTAL2

WARP

PREIN

VCP

REFERENCEOSCILLATOR

VOLTAGEMULTIPLIER

DATA (U403 PIN 100)

CLOCK (U403 PIN 1)

CSX (U403 PIN 2)

MOD IN (U501 PIN 40)

+5V (U503 PIN 1)

7

8

9

10

13, 30

23

24

25

32

47

VMULT2 VMULT1

BIAS1

SFOUT

AUX3

AUX4

IADAPTIOUT

GND

FREFOUT

LOCK 4

19

6, 22, 33, 44

4345

3

2

28

14 15

40

FILTERED 5V

STEERING

LOCK (U403 PIN 56)

PRESCALER IN

FREF (U504 PIN 34)

39BIAS2

41

48

5, 20, 34, 36+5V (U503 PIN 1)

AUX1

VDD, DC5V MODOUT

U200 LOW VOLTAGEFRACTIONAL-NSYNTHESIZER

AUX2 1

BWSELECT

VCO Bias

TRB

To IFSection

TX RF INJECTION(1ST STAGE OF PA)

LO RF INJECTION

VOLTAGE CONTROLLED OSCILLATOR

LINELOOP

FILTER

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2-6 THEORY OF OPERATION

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U201), the TX and RX tank circuits, the external RX amplifier, and the modulation circuitry.

Figure 2-4 VHF VCO Block Diagram

The VCOBIC together with the LVFRAC-N (U200) generate the required frequencies in both transmit and receive modes. The TRB line (U201, pin 19) determines which VCO and buffer is enabled (high being TX output at pin 10, low being RX output at pin 8). A sample of the signal from the enabled output is routed from U201, pin 12 (PRESC_OUT), via a low pass filter to U200, pin 32 (PREIN).

A steering line voltage between 3.0V and 10.0V at varactor D204 tunes the TX VCO through the frequency range of 146-174MHz, and at D203 tunes the RX VCO through the frequency range of 190-219MHz.

The external RX amplifier is used to increase the output from U201, pin 9 from 3-4 dBm to the required 15dBm for proper mixer operation. In TX mode, the modulation signal from the LVFRAC-N (U200, pin 41) is applied to the VCO by way of the modulation circuit D205, R212, R211, C2073.

Presc

RX

TX

Q200 Low Pass Filter

Attenuator

Pin8

Pin14

Pin10

(U200 Pin28)VCC Buffers

TX RF Injection

U200 Pin 32

AUX3 (U200 Pin 2)

Prescaler Out

Pin 12Pin 19Pin 20

TX/RX/BSSwitching Network

U201VCOBIC

RxActive Bias

TxActive Bias

Pin2

Rx-I adjust

Pin1

Tx-I adjust

Pins 9,11,17Pin18

VsensCircuit

Pin15

Pin16

RX VCO Circuit

TX VCO Circuit

RX Tank

TX Tank

Pin7

Vcc-Superfilter

Collector/RF inPin4

Pin5

Pin6

RX

TX

(U200 Pin 28)

Rx-SW

Tx-SW

Vcc-Logic

(U200 Pin 28)

Steer Line Voltage (VCTRL)

Pin13

Pin3

TRB IN

LO RF INJECTION

Buffer

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VHF (146-174MHz) Frequency Synthesis 2-7

4.4 Synthesizer Operation

The synthesizer consists of a low voltage FRAC-N IC (LVFRAC-N), reference oscillator, charge pump circuits, loop filter circuit, and DC supply. The output signal (PRESC_OUT) of the VCOBIC (U201, pin 12) is fed to the PREIN, pin 32 of U200 via a low pass filter which attenuates harmonics and provides a correct input level to the LVFRAC-N in order to close the synthesizer loop.

The pre-scaler in the synthesizer (U200) is a dual modulus pre-scaler with selectable divider ratios. The divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs via the SPI. The output of the pre-scaler is applied to the loop divider. The output of the loop divider is connected to the phase detector, which compares the loop divider’s output signal with the reference signal. The reference signal is generated by dividing down the signal of the reference oscillator (Y201).

The output signal of the phase detector is a pulsed dc signal that is routed to the charge pump. The charge pump outputs a current from U200, pin 43 (IOUT). The loop filter (consisting of R224, R217, R234, C2074, C2075, C2077, C2078, C2079, C2080, C2028, and L205) transforms this current into a voltage that is applied the varactor diodes D203 and D204 for RX and TX respectively. The output frequency is determined by this control voltage. The current can be set to a value fixed in the LVFRAC-N or to a value determined by the currents flowing into BIAS 1 (U200, pin 40) or BIAS 2 (U200, pin 39). The currents are set by the value of R200 or R206 respectively. The selection of the three different bias sources is done by software programming.

To modulate the synthesizer loop, a two-spot modulation method is utilized via the MODIN (U200, pin 10) input of the LVFRAC-N. The audio signal is applied to both the A/D converter (low frequency path) and the balance attenuator (high frequency path). The A/D converter converts the low frequency analog modulating signal into a digital code which is applied to the loop divider, thereby causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s deviation sensitivity to high frequency modulating signals. The output of the balance attenuator is presented at the MODOUT port of the LVFRAC-N (U200,pin 41) and connected to the VCO modulation varactor D205.

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2-8 THEORY OF OPERATION

5.0 Controller Theory of Operation

This section provides a detailed theory of operation for the radio and its components. The main radio is a single-board design, consisting of the transmitter, receiver, and controller circuits. A control head is connected by an extension cable. The control head contains LED indicators, a microphone connector, buttons, and speaker.

In addition to the power cable and antenna cable, an accessory cable can be attached to a connector on the rear of the radio. The accessory cable enables you to connect accessories to the radio, such as an external speaker, emergency switch, foot-operated PTT, and ignition sensing, etc.

Figure 2-5 Controller Block Diagram

5.1 Radio Power Distribution

Voltage distribution is provided by five separate devices:

■ U514 P-cH FET - Batt + (Ext_SWB+)■ U501 LM2941T - 9.3V■ U503 LP2951CM - 5V■ U508 MC 33269DTRK - 3.3V■ U510 LP2986ILDX - 3.3V Digital

ExternalMicrophone

InternalMicrophone

ExternalSpeaker

InternalSpeaker

SCI to

Control Head

Audio PA

Audio/Signaling Architecture

To SynthesizerModOut

16.8 MHzReference Clockfrom Synthesizer

Disc Audio

To RF Section SPI

DigitalArchitecture

µP Clock

3.3VRegulator

RAM

EEPROM

FLASH

HC11FL0

ASFIC_CMP

Accessory &

Connector

Handset

.

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Controller Theory of Operation 2-9

The DC voltage applied to connector P2 supplies power directly to the following circuitry:

■ Electronic on/off control■ RF power amplifier■ 12 volts P-cH FET -U514■ 9.3 volt regulator■ Audio PA

Figure 2-6 DC Power Distribution Block Diagram

Regulator U501 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry and power control circuitry. Input and output capacitors are used to reduce high frequency noise. Resistors R5001 / R5081 set the output voltage of the regulator. This regulator output is electronically enabled by a 0 volt signal on pin 2. Q502, Q505 and R5038 are used to disable the regulator when the radio is turned off.

Voltage regulator U510 provides 3.3 volts for the digital circuitry. Operating voltage is from the regulated 9.3V supply. Input and output capacitors are used to reduce high frequency noise and provide proper operation during battery transients. U510 provides a reset output that goes to 0 volts if the regulator output goes below 3.1 volts. This is used to reset the controller to prevent improper operation.

Voltage regulator U508 provides 3.3V for the RF circuits and ASFIC_CMP. Input and output capacitors are used to reduce the high frequency noise and provide proper operation during battery transients.

U5019.3V Regulator

FETP-CH

On/OffControl

500mA

SW_Filt_B+

Acces ConnAudio PA_SoutdownPower Loop Op_Amp

AutoOn/OffSwitchControl

Ignition B+

RF_PAAudio_PA

Antenna SwitchPower Control

Filt_B+

Ferrite Bit

Control Head

Mic Connector

Mic Bias9V, 5mA

Keypad

7_Seg

Bedto7-Seg

ShiftReg

3.2V72mA

9.3V65mA

Status LEDs

7_SegDOT

Backlight

On/OffControl

11-16.6V0.9A 0.85A

U5035V RF Regulator

U5083.3V RF Reg

U5103.3V D Reg

Reset

Rx_AmpPA_Pre-driverPA Driver

500mA

LVFRAC_NIF_Amp

ASFIC_CMPIFICRX Cct

micro PRAMFlashEEPROM

90mA25mA50mA45mA

9.3V45mA

9.3V75mA

9.3V162mA

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2-10 THEORY OF OPERATION

Voltage regulator U503 provides 5V for the RF circuits. Input and output capacitors are used to reduce the high frequency noise and provide proper operation during battery transients.

VSTBY is used only for CM360 5-tone radios.

The voltage VSTBY, which is derived directly from the supply voltage by components R5103 and VR502, is used to buffer the internal RAM. Capacitor C5120 allows the battery voltage to be disconnected for a couple of seconds without losing RAM parameters. Dual diode D501 prevents radio circuitry from discharging this capacitor. When the supply voltage is applied to the radio, C5120 is charged via R5103 and D501.

5.2 Protection Devices

Diode VR500 acts as protection against ESD, wrong polarity of the supply voltage, and load dump.

VR692 - VR699 are for ESD protection.

5.3 Automatic On/Off

The radio can be switched ON in any one of the following three ways:

■ On/Off switch. (No Ignition Mode)■ Ignition and On/Off switch (Ignition Mode)■ Emergency

5.3.1 No Ignition Mode

When the radio is connected to the car battery for the first time, Q500 will be in saturation, Q503 will cut-off, Filt_B+ will pass through R5073, D500, and S5010-pin 6 (On/Off switch). When S5010 is ON, Filt_B+ will pass through S5010-pin5, D511, R5069, R5037 and base of Q505 and move Q505 into saturation. This pulls U501-pin2 through R5038, D502 to 0.2V and turns On U514 and U501 9.3V regulator which supplies voltage to all other regulators and consequently turns the radio on, When U504 (ASFIC_CMP) gets 3.3V, GCB2 goes to 3.3V and holds Q505 in saturation, for soft turn off.

5.3.2 Ignition Mode

When ignition is connected for the first time, it will force high current through Q500 collector, This will move Q500 out of saturation and consequently Q503 will cut-off. S5010 pin 6 will get ignition voltage through R601 (for load dump), R610, (R610 & C678 are for ESD protection), VR501, R5074, and D500. When S5010 is ON, Filt_B+ passes through S5010-pin 5, D511, R5069, R5037 and base of Q505 and inserts Q505 into saturation. This pulls U501-pin 2 through R5038, D502 to 0.2V and turns on U514 and U501 9.3V regulator which supply voltage to all other regulators and turns the radio on, When U504 (ASFIC_CMP) get 3.3V supply, GCB2 goes to 3.3V and holds Q505 in saturation state to allow soft turn off,

When ignition is off Q500, Q503 will stay at the same state so S5010 pin 6 will get 0V from Ignition, Q504 goes from Sat to Cut, ONOFF_SENSE goes to 3.3V and it indicates to the radio to soft turn itself by changing GCB2 to ‘0’ after de registration if necessary.

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Controller Theory of Operation 2-11

5.3.3 Emergency Mode

The emergency switch (P1 pin 9), when engaged, grounds the base of Q506 via EMERGENCY _ACCES_CONN. This switches Q506 to off and consequently resistor R5020 pulls the collector of Q506 and the base of Q506 to levels above 2 volts. Transistor Q502 switches on and pulls U501 pin2 to ground level, thus turning ON the radio. When the emergency switch is released R5030 pulls the base of Q506 up to 0.6 volts. This causes the collector of transistor Q506 to go low (0.2V), thereby switching Q502 to off.

While the radio is switched on, the µP monitors the voltage at the emergency input on the accessory connector via U403-pin 62. Three different conditions are distinguished: no emergency kit is connected, emergency kit connected (unpressed), and emergency press.

If no emergency switch is connected or the connection to the emergency switch is broken, the resistive divider R5030 / R5049 will set the voltage to about 3.14 volts (indicates no emergency kit found via EMERGENCY_SENSE line). If an emergency switch is connected, a resistor to ground within the emergency switch will reduce the voltage on EMERGENCY _SENSE line, and indicate to the µP that the emergency switch is operational. An engaged emergency switch pulls line EMERGENCY _SENSE line to ground level. Diode VR503 limits the voltage to protect the µP input.

While EMERGENCY _ACCES_CONN is low, the µP starts execution, reads that the emergency input is active through the voltage level of µP pin 64, and sets the DC POWER ON output of the ASFIC CMP pin 13 to a logic high. This high will keep Q505 in saturation for soft turn off.

5.4 Microprocessor Clock Synthesiser

The clock source for the µP system is generated by the ASFIC CMP (U504). Upon power-up the synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the ASFIC CMP pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference input clock signal for its internal synthesizer. The ASFIC CMP, in addition to audio circuitry, has a programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to 32.769MHz in 1200Hz steps.

When power is first applied, the ASFIC CMP will generate its default 3.6864MHz CMOS square wave UP CLK (on U504 pin 28) and this is routed to the µP (U403 pin 90). After the µP starts operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually 7.3728 or 14.7456 MHz) and continues operation.

The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various times depending on the software features that are executing. In addition, the clock frequency of the synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source interfering with the desired radio receive frequency.

The ASFIC CMP synthesizer loop uses C5025, C5024 and R5033 to set the switching time and jitter of the clock output. If the synthesizer cannot generate the required clock frequency it will switch back to its default 3.6864MHz output.

Because the ASFIC CMP synthesizer and the µP system will not operate without the 16.8 MHz reference clock it (and the voltage regulators) should be checked first when debugging the system.

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2-12 THEORY OF OPERATION

5.5 Serial Peripheral Interface (SPI)

The µP communicates to many of the IC’s through its SPI port. This port consists of SPI TRANSMIT DATA (MOSI) (U403-pin100), SPI RECEIVE DATA (MISO) (U403-pin 99), SPI CLK (U0403-pin1) and chip select lines going to the various IC’s, connected on the SPI PORT (BUS). This BUS is a synchronous bus, in that the timing clock signal CLK is sent while SPI data (SPI TRANSMIT DATA or SPI RECEIVE DATA) is sent. Therefore, whenever there is activity on either SPI TRANSMIT DATA or SPI RECEIVE DATA there should be a uniform signal on CLK. The SPI TRANSMIT DATA is used to send serial from a µP to a device, and SPI RECEIVE DATA is used to send data from a device to a µP.

There are two IC’s on the SPI BUS, ASFIC CMP (U504 pin 22)), and EEPROM (U400). In the RF sections there is one IC on the SPI BUS, the FRAC-N Synthesizer. The chip select line CSX from U403 pin 2 is shared by the ASFIC CMP and FRAC-N Synthesizer. Each of these IC’s check the SPI data and when the sent address information matches the IC’s address, the following data is processed.

When the µP needs to program any of these Is it brings the chip select line CSX to a logic “0” and then sends the proper data and clock signals. The amount of data sent to the various IC’s are different; e.g., the ASFIC CMP can receive up to 19 bytes (152 bits). After the data has been sent the chip select line is returned to logic “1”.

5.6 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal RIB. This interface connects to the SCI pin via control head connector (J2-pin 17) and to the accessory connector P1-6 and comprises BUS+. The line is bi-directional, meaning that either the radio or the RIB can drive the line. The µP sends serial data and it reads serial data via pin 97. Whenever the µP detects activity on the BUS+ line, it starts communication.

5.7 General Purpose Input/Output

The controller provides six general purpose lines (PROG I/O) available on the accessory connector P1 to interface to external options. Lines PROG IN 3 and 6 are inputs, PROG OUT 4 is an output and PROG IN OUT 8, 12 and 14 are bi-directional. The software and the hardware configuration of the radio model define the function of each port.

■ PROG IN 3 can be used as external PTT input, or others, set by the CPS. The µP reads this port via pin 72 and Q412.

■ PROG OUT 4 can be used as external alarm output, set by the CPS. Transistor Q401 is controlled by the µP (U403 pin 55)

■ PROG IN 6 can be used as normal input, set by the CPS. The µP reads this port via pin 73 and Q411. This pin is also used to communicate with the RIB if resistor R421 is placed.

■ DIG IN OUT 8,12,14 are bi-directional and use the same circuit configuration. Each port uses an output Q416, Q404, Q405 controlled by µP pins 52, 53, 54. The input ports are read through µP pins 74, 76, 77; using Q409, Q410, Q411

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Controller Theory of Operation 2-13

5.8 Normal Microprocessor Operation

For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation the µP uses only its internal memory. In normal operation of the radio the µP is operating in expanded mode as described below.

During normal operation, the µP (U403) is operating in expanded mode and has access to 3 external memory devices; U400 (EEPROM), U402 (SRAM), U404 (Flash). Also, within the µP there are 3 Kilobytes of internal RAM, as well as logic to select external memory devices.

The external EEPROM (U400) space contains the information in the radio which is customer specific, referred to as the codeplug. This information consists of items such as: 1) what band the radio operates in, 2) what frequencies are assigned to what channel, and 3) tuning information.

The external SRAM (U402) as well as the µP’s own internal RAM space are used for temporary calculations required by the software during execution. All of the data stored in both of these locations is lost when the radio powers off.

The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of 8 data lines (DATA 0 - DATA 7). There are also 3 control lines; CSPROG (U403-38) to chip select U404-pin 30 (FLASH), CSGP2 (U403-pin 41) to chip select U404-pin 20 (SRAM) and PG7_R_W (U403-pin 4) to select whether to read or to write. The external EEPROM (U400-pin1).

When the µP is functioning normally, the address and data lines should be toggling at CMOS logic levels. Specifically, the logic high levels should be between 3.1 and 3.3V, and the logic low levels should be between 0 and 0.2V. No other intermediate levels should be observed, and the rise and fall times should be <30ns.

The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be toggling at a high rate, e.g., you should set your oscilloscope sweep to 1us/div. or faster to observe individual pulses. High speed CMOS transitions should also be observed on the µP control lines.

On the µP the lines XIRQ (U403-pin 48), MODA LIR (U403-pin 58), MODB VSTPY (U403-pin 57) and RESET (U403-pin 94) should be high at all times during normal operation. Whenever a data or address line becomes open or shorted to an adjacent line, a common symptom is that the RESET line goes low periodically, with the period being in the order of 20ms. In the case of shorted lines you may also detect the line periodically at an intermediate level, i.e. around 2.5V when two shorted lines attempt to drive to opposite rails.

The MODA LIR (U403-pin 58) and MODB VSTPY (U403-pin 57) inputs to the µP must be at a logic “1” for it to start executing correctly. After the µP starts execution it will periodically pulse these lines to determine the desired operating mode. While the Central Processing Unit (CPU) is running, MODA LIR is an open-drain CMOS output which goes low whenever the µP begins a new instruction. An instruction typically requires 2-4 external bus cycles, or memory fetches.

There are eight analog-to-digital coverter ports (A/D) on U403 labelled within the device block as PEO-PE7. These lines sense the voltage level ranging from 0 to 3.3V of the input line and convert that level to a number ranging from 0 to 255 which is read by the software to take appropriate action.

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2-14 THEORY OF OPERATION

5.9 Static Random Access Memory (SRAM)

The SRAM (U402) contains temporary radio calculations or parameters that can change very frequently, and which are generated and stored by the software during its normal operation. The information is lost when the radio is turned off.

The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS signal U402 (which comes from U403-CSGP2) going low. U402 is commonly referred to as the external RAM as opposed to the internal RAM which is the 3 Kilobytes of RAM which is part of the 68HC11FL0. Both RAM spaces serve the purpose. However, the internal RAM is used for the calculated values which are accessed most often.

Capacitor C402 and C411 serves to filter out any AC noise which may ride on +3.3 V at U402

6.0 Control Board Audio and Signalling Circuits

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

The ASFIC CMP (U504) used in the controller has the following four functions:

1. RX/TX audio shaping, i.e. filtering, amplification, attenuation2. RX/TX signaling, PL/DPL/HST/MDC3. Squelch detection4. µP clock signal generation

The ASFIC CMP is programmable through the SPI BUS (U504 pins-20/21/22), normally receiving 19 bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or signaling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC CMP also has 6 General Control Bits GCB0-5 which are CMOS level outputs and used for the following:

■ GCBO - BW Select■ GCBI - switches the audio PA On/Off■ GCB2 - DC Power On switches the voltage regulator (and the radio) on and off■ GCB3 - Control on MUX U509 pin 9 to select between Low Cost Mic path to STD Mic Path■ GCB4 - Control on MUX U509 pin 11 to select between Flat RX path to filtered RX path on the

accessory connector.■ GCB5 - Control on MUX U509 pin 10 to select between Flat TX path mute and Flat TX path

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Transmit Audio Circuits 2-15

7.0 Transmit Audio Circuits

Figure 2-7 Transmit Audio Paths

7.1 Microphone Input Path

The radio supports 2 distinct microphone paths known as internal (from control head J2-15) and external mic (from accessory connector P1-2) and an auxiliary path (FLAT TX AUDIO, from accessory connector P1-5). The microphones used for the radio require a DC biasing voltage provided by a resistive network.

The two microphone audio input paths enter the ASFIC CMP at U504-pin 48 (external mic) and U504-pin 46 (internal mic). The microphone is plugged into the radio control head and connected to the audio DC via J2-pin 15. The signal is then routed via C5045 to MUX U509 that select between two paths with different gain to support Low Cost Mic (Mic with out amplifier in it) and Standard Mic.

7.1.1 Low Cost Microphone

Hook Pin is shorted to Pin 1(9.3V) inside the Low Cost Mic, This routes 9.3V to R429, and creates 2.6V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 = ‘0’. The audio signal is routed from C5045 via U509-5 (Z0), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int. mic (C5046 100nF creates a159Hz pole with U504- 46 int mic impedance of 16Kohm).

MIC IN

MOD INTORF

SECTION(SYNTHESIZER)

3644

40

P1

ACCESSORYCONNECTOR

J2

CONTROL HEADCONNECTOR

MIC

EXT MIC

FLAT TXAUDIO

425

48

46

15

2

24kOhms

FILTERS ANDPREEMPHASIS

HS SUMMER

SPLATTERFILTER

LS SUMMER

LIMITER

ATTENUATOR

VCO ATN

TX RTNTX SND

MICINT

AUX TX

ASFIC_CMP U504

U509

MICEXT

FLAT TXAUDIO MUTE

GCB3

MUX

35

U509

MUX

GCB538

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2-16 THEORY OF OPERATION

7.1.2 Standard Microphone

Hook Pin is shorted to the hook mic inside the standard Mic, If the mic is out off hook, 3.3V is routed to R429 via R458, D401, and it create 0.7V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 =‘1’. The audio signal is routed from C5045 via U509-3 (Z1), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int mic (C5046 100nF create a159Hz pole with U504- 46 int mic impedance of 16Kohm). 9.3VDC is routed via R5077, R5075 to J2-15, It create 4.65V with Mic Impedance. C5010 supplies AC Ground to create AC impedance of 510 Ohms via R5075. and Filter 9.3V DC mic bias supply.

Note: The audio signal at U504-pin 46 should be approximately 12mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The external microphone signal enters the radio on accessory connector P1 pin 2 and is routed via line EXT MIC to R5054. R5078 and R5076 provide the 9.3Vdc bias. Resistive divider R5054/ R5070 divide the input signal by 5.5 and provide input protection for the CMOS amplifier input. R5076 and C5009 provide a 510 ohm AC path to ground that sets the input impedance for the microphone and determines the gain based on the emitter resistor in the microphone’s amplifier circuit.

C5047 serves as a DC blocking capacitor. The audio signal at U504-pin 48 should be approximately 14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The FLAT TX AUDIO signal from accessory connector P1-pin 5 is fed to the ASFIC CMP (U504 pin 42 through U509 pin 2 to U509 pin 15 via U506 OP-AMP circuit and C5057.

The ASFIC has an internal AGC that can control the gain in the mic audio path. The AGC can be disabled / enabled by the µP. Another feature that can be enabled or disabled in the ASFIC is the VOX. This circuit, along with Capacitor C5023 at U504-pin 7, provides a DC voltage that can allow the µP to detect microphone audio. The ASFIC can also be programmed to route the microphone audio to the speaker for public address operation.

7.2 PTT Sensing and TX Audio Processing

Internal microphone PTT is sensed by µP U403 pin 71. Radio transmits when this pin is “0” and selects inside the ASFIC_ CMP U504 internal Mic path. When the internal Mic PTT is “0” then external Mic PTT is grounded via D402. External Mic PTT is sensed by U403 pin 72 via Q412 circuits. The radio transmits when this pin is “0” and selects inside the ASFIC _CMP U504 External Mic path.

Inside the ASFIC CMP, the mic audio is filtered to eliminate frequency components outside the 300-3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then limited to prevent the transmitter from over deviating. The limited mic audio is then routed through a summer, which is used to add in signaling data, and then to a splatter filter to eliminate high frequency spectral components that could be generated by the limiter. The audio is then routed to an attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The TX audio emerges from the ASFIC CMP at U504-pin 40 MOD IN, at which point it is routed to the RF section.

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Transmit Signalling Circuits 2-17

8.0 Transmit Signalling Circuits

Figure 2-8 Transmit Signalling Path

From a hardware point of view, there are 3 types of signaling:

■ Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit voice or signaling,

■ DTMF data for telephone communication in trunked and conventional systems, and■ Audible signaling including MDC and high-speed trunking.

Note: All three types are supported by the hardware while the radio software determines which signaling type is available.

8.1 Sub-Audio Data (PL/DPL)

Sub-audible data implies signaling whose bandwidth is below 300Hz. PL and DPL waveforms are used for conventional operation and connect tones for trunked voice channel operation. The trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional system. Although it is referred to as “sub-audible data”, the actual frequency spectrum of these waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.

Only one type of sub-audible data can be generated by U504 (ASFIC CMP) at any one time. The process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-speed data deviation and select the PL or DPL filters. The µP then generates a square wave which strobes the ASFIC PL / DPL encode input LSIO U504-pin 18 at twelve times the desired data rate. For example, for a PL frequency of 103Hz, the frequency of the square wave would be 1236Hz.

This drives a tone generator inside U504 which generates a staircase approximation to a PL sine wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice or data. The resulting summed waveform then appears on U504-pin 40 (MOD IN), where it is sent to the RF board as previously described for transmit audio. A trunking connect tone would be generated in the same manner as a PL tone.

19

18

40

MOD IN

TO RFSECTION

(SYNTHESIZER)

80

44 HIGH SPEEDCLOCK IN(HSIO)

LOW SPEED CLOCK IN(LSIO)

ASFIC_CMP U504

MICROCONTROLLER

U403

HSSUMMER

5-3-2 STATE ENCODER

DTMF ENCODER

SPLATTERFILTER

PLENCODER

LSSUMMER

ATTENUATOR

85

82

SPIBUS

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2-18 THEORY OF OPERATION

8.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as Inbound Signaling Words (ISWs) used in a trunking system for high speed communication between the central controller and the radio. To generate an ISW, the µP first programs the ASFIC CMP (U504) to the proper filter and gain settings. It then begins strobing U504-pin 19 (HSIO) with a pulse when the data is supposed to change states. U504’s 5-3-2 State Encoder (which is in a 2-state mode) is then fed to the post-limiter summer block and then the splatter filter. From that point it is routed through the modulation attenuator and then out of the ASFIC CMP to the RF board. MDC is generated in much the same way as trunking ISW. However, in some cases these signals may also pass through a data pre-emphasis block in the ASFIC CMP. Also these signaling schemes are based on sending a combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed data signaling.

8.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type of tones which are heard when using a “Touch Tone” telephone.

There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high group (1209, 1336, 1477Hz). The high-group tone is generated by the µP (U403-46) strobing U504-19 at six times the tone frequency for tones less than 1440Hz or twice the frequency for tones greater than 1440Hz. The low group tone is generated by the ASFIC CMP, controlled by the µP via SPI bus. Inside U504 the low-group and high-group tones are summed (with the amplitude of the high group tone being approximately 2 dB greater than that of the low group tone) and then pre-emphasized before being routed to the summer and splatter filter. The DTMF waveform then follows the same path as was described for high-speed data.

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Receive Audio Circuits 2-19

9.0 Receive Audio Circuits

Figure 2-9 Receive Audio Paths

9.1 Squelch Detect

The radio’s RF circuits are constantly producing an output at the discriminator (IF IC). This signal (DISC AUDIO) is routed to the ASFIC CMP’s squelch detect circuitry input DISC (U504-pin 2). All of the squelch detect circuitry is contained within the ASFIC CMP. Therefore from a user’s point of view, DISC AUDIO enters the ASFIC CMP, and the ASFIC CMP produces two CMOS logic outputs based on the result. They are CH ACT (U504-16) and SQ DET (U504-17).

The squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then sent to a comparator to produce an active high signal on CH ACT. A squelch tail circuit is used to produce SQ DET (U504-17) from CH ACT. The state of CH ACT and SQ DET is high (logic “1”) when carrier is detected, otherwise low (logic “0”).

CH ACT is routed to the µP pin 84 while SQ DET is routed to the µP pin 83.

SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.

FLT RX AUDIO

P1

11

16

1 EXTERNALSPEAKER

INTERNALSPEAKER

ACCESSORYCONNECTOR

CONTROL HEADCONNECTOR

HANDSETAUDIO

18

20

19

J2

INTSPKR-

SPKR +

SPKR -

1

9

2

U509

4110

INTSPKR+

4

6

DISC

ASFIC_CMPU504

AUDIO PA

U502

VOLUMEATTEN.

FILTER ANDDEEMPHASIS

17

MICRO CONTROLLER

U403

80

FROMRF

SECTION(IF IC)

LIMITER, RECTIFIERFILTER, COMPARATOR

SQ DET

SQUELCHCIRCUIT

16

PL FILTER LIMITER

CH ACT

AUX RX43

18LS IO

U IO AUDIO

8384

39URX OUT

DISCAUDIO

37

85

GCB4

MUTE

GCB1

14

U505

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2-20 THEORY OF OPERATION

9.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is.DC coupled to ASFIC CMP via the DISC input U504-pin 2. The signal is then applied to both the audio and the PL/DPL paths

The audio path has a programmable amplifier, whose setting is based on the channel bandwidth being received, an LPF filter to remove any frequency components above 3000Hz, and a HPF to strip off any sub-audible data below 300Hz. Next, the recovered audio passes through a de-emphasis filter (if it is enabled to compensate for Pre-emphasis which is used to reduce the effects of FM noise). The IC then passes the audio through the 8-bit programmable attenuator whose level is set depending on the value of the volume control. Finally the filtered audio signal passes through an output buffer within the ASFIC CMP. The audio signal exits the ASFIC CMP at AUDIO output (U504 pin 41).

The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum / maximum settings of the attenuator are set by codeplug parameters.

Since sub-audible signaling is summed with voice information on transmit, it must be separated from the voice information before processing. Any sub-audible signaling enters the ASFIC CMP from the IF IC at DISC U504-2. Once inside, it goes through the PL/DPL path. The signal first passes through one of the two low-pass filters, either the PL low-pass filter or the DPL/LST low-pass filter. Either signal is then filtered and goes through a limiter and exits the ASFIC CMP at LSIO (U504-pin 18). At this point, the signal will appear as a square wave version of the sub-audible signal which the radio received. The µP U403 pin 80 will decode the signal directly to determine if it is the tone / code which is currently active on that mode.

9.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMP’s digital volume pot, U504-pin 41 is routed through DC blocking capacitor C5049 to the audio PA (U502 pin 1 and 9).

The audio power amplifier has one inverted and one non-inverted output that produces the differential audio output SPK+/SPK- (U502 pins 4 and 6)

The audio PA is enabled via the ASFIC CMP (U504-GCB1). When the base of Q501 is low, the transistor is off and U502-pin 8 is high, using pull up resistor R5041, and the audio PA is ON. The voltage at U502-pin 8 must be above 8.5Vdc to properly enable the device.

If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U502-pins 1/9) off. This is a mute condition which is used to prevent an audio pop when the PA is enabled.

The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with B+ (U502- pin 7). B+ of 11V yields a DC offset of 5V, and B+ of 17V yields a DC offset of 8.5V. If either of these lines is shorted to ground, it is possible that the audio PA will be damaged. SPK+ and SPK- are routed to the accessory connector (P1-pin 1 and 16) and to the control head (connector J2-pins 19 and 20).

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Receive Signalling Circuits 2-21

9.4 Handset Audio

Certain handheld accessories have a speaker within them which require a different voltage level than that provided by U502. For these devices HANDSET AUDIO is available at control head connector J2 pin18.

The received audio from the output of the ASFIC CMP’s digital volume attenuator is routed to U505 pin 2 where it is amplified. This signal is routed from the output of the op-amp U505 to J2-pin 18. From the control head, the signal is sent directly to the microphone jack.

9.5 Filtered Audio and Flat Audio

The ASFIC CMP output audio at U504-pin 39 is filtered and de-emphasized, but has not gone through the digital volume attenuator. From ASFIC CMP U504-pin 39 the signal is routed via R5034 through gate U509-pin 12 and AC coupled to U505-pin 6. The gate controlled by ASFIC CMP port GCB4 selects between the filtered audio signal from the ASFIC CMP pin 39 (URXOUT) or the unfiltered (flat) audio signal from the ASFIC CMP pin 10 (UIO). Resistors R5034 and R5021 determine the gain of op-amp UU505-pin 6 for the filtered audio while R5032 and R5021 determine the gain for the flat Audio. The output of U505-pin 7 is then routed to P1 pin 11 via DC blocking capacitor C5003. Note that any volume adjustment of the signal on this path must be done by the accessory.

10.0 Receive Signalling Circuits

Figure 2-10 Receive Signalling Paths

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U504) is used to filter and limit all received data. The data enters the ASFIC CMP at input DISC (U504 pin 2). Inside U504 the data is filtered according to data type (HS or LS), then it is limited to a 0-3.3V digital level. The MDC and trunking high speed data appear at U504-pin 19, where it connects to the µP U403 pin 80.

DET AUDIODISCRIMINATOR AUDIO

FROM RF SECTION(IF IC)

19

18

25

2

82

80

DISC

PLCAP2

LSIO

HSIODATA FILTERAND DEEMPHASIS LIMITER

FILTER LIMITER

ASFIC_CMPU504

MICROCONTROLLER

U403

85

44

8

PLEAP

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2-22 THEORY OF OPERATION

The low speed limited data output (PL, DPL, and trunking LS) appears at U504-pin18, where it connects to the µP U403-pin 80.

The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C5028, and C5026 set the low frequency pole for a zero crossings detector in the limiters for PL and HS data. The hysteresis of these limiters is programmed based on the type of received data.

10.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback (for a good key press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures), it sends an alert tone to the speaker. It does so by sending SPI BUS data to U504 which sets up the audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways: internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency, and at what volume level to generate the tone. (It does not have to be related to the voice volume setting.)

For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is accomplished by the µP generating a square wave which enters the ASFIC CMP at U504 pin 19. Inside the ASFIC CMP this signal is routed to the alert tone generator.

The output of the generator is summed into the audio chain just after the RX audio de-emphasis block. Inside U504, the tone is amplified and filtered, then passed through the 8-bit digital volume attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U504-pin 41 and is routed to the audio PA like receive audio.

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Chapter 3

TROUBLESHOOTING CHARTS

This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in determining the problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions in the theory of operation sections prior to troubleshooting a radio.

Most troubleshooting charts end up by pointing to an IC to replace. It is not always noted, but it is good practice to verify supplies and grounds to the affected IC and to trace continuity to the malfunctioning signal and related circuitry before replacing any IC. For instance, if a clock signal is not available at a destination, continuity from the source IC should be checked before replacing the source IC.

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3-2 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)

Problem in 12 KHz and 25 KHz channel spacing

9V onR310 (LNA)

OK?

CheckRX_EN

NoGo to

DC Section

Yes

RX_ENON ?

NoCheck Q306, Q300 and U403

Yes

START

LOC_DISTON?

Check Q304, D305 and U403

LOPOWER

OK ?

Go to SYN Section

Yes

Yes

No

No

Goto A

Yes

3 Vto U301Okay ?

No

CheckLOC_DIST

Go toDC Section

Yes

Check D301-304Replace IF Filters( FL304, FL301)

If problem in 25 KHz spacing

CheckTPI

Check 5Von R336

5V(IF AMP)

OK ?

Go to DC Section

YesNo Check 3Von R339

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Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2) 3-3

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

3V(IFIC -Vcc)

OK ?

InstallationOK ?

Yes

Yes

No

No

AFrom

Check visuallyall receiver

componentsinstallation ?

Inject - 40dBm (CW)to RF connectorCheck Power on

C332

RFPower

> -28 dBM?YesNo Check Power on

C336

Go to DC Section

Check the component

Antenna to Mixer circuitry problem

Replace Q303, Q301

Check passivecomponents

RFPower

> -28 dBM?

YesNoReplace

Q305, Q300, U302Check passivecomponents

Check Y30144.395 MHz

Y301OK?

YesNo Replace Q302, Y300Check D301 - 304Replace Y301

3V toU301OK?

YesNoReplace U300Go to DC Section

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3-4 TROUBLESHOOTING CHARTS

2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3)

START

Yes

No

Check components between Q100 and RF output,

Antenna Switch D104, D103, VR102 and Q106 be-

fore replacing Q100

No or too low power when keyed

Currentincrease when

keyed?

Check power settings, tuning & components between U103 Pin 3 and ASFIC Pin 6 before

replacing ASFIC

Control Voltage at

TP150=1.5V?

Check PA Stages

>1.0A

Voltage U103 pin 5 = 4.7V?

U103 Pin 3 <2.6V

U100 Pin 3 >2Vdc

Check 9.3V Regulator

U501

Yes

Yes

No

No

YesCheck U103

Check forward Power Sense

Circuit

No

Short U100 Pin 3 to ground

Voltage at TP150 rises?

Check PA Stages

Check Forward Power Sense

Circuit

Yes

No

>430mA & <1.0A

<500mA

>1.5V

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Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3) 3-5

2.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3)

Yes

<2V

Check Q102, R139, R155, R166, R126, R127, R169, R138,

R175, R147

Check PA Stages

No or too low power when keyed

DCVoltage

at Q101 & Q102 base=0?

DCVoltageat U103

Pin 8

Check U403

Check resistive network at Pin 9 and 10 of U103 before replacing U101

Measure DC Voltage at U102 Pin 1 2.3V

Pin 1 Voltage at U102

Check resistance network at pin 1, 2, 3 of U102 before

replacing Q105

Check Final PA Stages

U102 Pin 3 = 8.8V

Check U102 before re-placing Q105

DC Voltage at U103 Pin 10=8.8V

Check Q101, R153,R136, R165, R122, R168, R137

Check U103 and Resistive Network at Pin 10 of U103

before replacing U101

No

No

Yes

>5V

2-5V

2-3V

Yes

No

<2V

>3V

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3-6 TROUBLESHOOTING CHARTS

2.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3)

No

Yes

Yes

No

Check Final PA Stage

PA_Bias Voltage at

R134 2.1V

RF Voltage after C1044 -

>100mV?

Voltage across R122

>50mV?

RF Voltage Q105 gate >100mV?

RF Voltage Q100 gate

>1.5V?

Check components between Q100 &

antenna connector

Replace Q100

Check FGU

Check components between C1044 &

C1117

Check components between C1117 &

Q105

Check components between Q105 &

Q100

No

No

Yes

Yes

2-3V

Supply Voltage

Check Bias Tuning R134, R131, R106

before replacingASFIC U504

<2V

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Troubleshooting Flow Chart for Synthesizer 3-7

3.0 Troubleshooting Flow Chart for Synthesizer

+5V at U200 Pins13 & 30?

5V at pin 6 of

D200

Is informationfrom µP U403

correct?

Is U200 Pin 47

= 13VDC?

Is U201 Pin 19<40 mVDC in RX &>4.5 VDC in TX? (at VCO section)

Start

Visual check of the Board OK?

CorrectProblem

Check 5VRegulator

U503

Is 16.8MHzSignal at

U200 Pin 19?

CheckY201 and associated

parts

Are signalsat Pins 14 &15 of U200?

Check R228

Check R201Is U200 pin 2

>4.5 VDC in Tx & <40 mVDC in Rx

Replace U200

RemoveShorts

Is there a shortbetween Pin 47 and

Pins 14 & 15 ofU200?

Is RF level atU200 Pin 32 -12 < x <-25

dBm?

Replace

U200

If C2052, R208, C2067C2068. C210, are OK, then

see VCOtroubleshooting chart

Are Waveformsat Pins 14 & 15

triangular?

Do Pins 7,8 & 9 of

U200 togglewhen channel is

changed?

Check programminglines between U403

and U200 Pins 7,8 & 9

Replace U200

Check µP U403 Troubleshooting

Chart

No

Yes

No

Yes

No

Yes

No

No

No

Yes

Yes

Yes

No

Yes

Yes

Yes

No

No

No

No

Yes

No

Yes

Yes

Check D200, D201, C2026, C2025, C2024 & C2027

5V at U200 pins 5, 20, 34 & 36

Check 5V Regulator

U503

Is 16.8MHz signal at U200 pin

23?

Replace U200

Yes

No

No

Yes

No

Yes

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3-8 TROUBLESHOOTING CHARTS

4.0 Troubleshooting Flow Chart for VCO

Are Q200Base at 2.4V

Collector at 4.5V Emitter at 1.7V

Are U201 Pins13 at 4.4V15 at 1.1V10 at 4.5V16 at 1.9V

Low or no RF Signalat TP1

Visual checkof board

OK?

35mV DC atU201 Pin 19

NO

YES

at base of Q200

NO

NO

NO

NO

YES

YES

YES

YES

Low or no RF Signalat input to PA

5V DC at U201Pin 14 & 18 OK?

4.8V DC atU201 Pin 19

Is RF available at C2060

YES

YES

YES

YES

YES

NO

NO

NO

NO

NO

Audio =180mVrmsat “+” side of

D205

2.5VDCat D205

If R211 is Ok,replace D205

Replace R211

Replace R212

NO

NO

YES

YES

TX VCORX VCO

CorrectProblem

Visual checkof board

OK?

Make sure U508 is working correctly and runner

between U508 Pin 1 and U201 Pin 14 & 18 is OK

Check runner between U200 Pin 2

and U201 Pin 19

Is RF available

If all parts from U200 Pin 8to Base of Q200 are OK,

replace U200

Check parts between TP1 and Q200

Power OK but no modulation

Check Transmiiter

Pre Driver

If all parts associated

with the pins are OK,

replace U201

4.5V DC atU201 Pin 3 OK?

YES

NO 4.5V DC atU201 Pin 3 OK?

YES

NOMake sure Synthesizer is

working correctly and runner between U200 Pin 28 and

U201 Pin 3 is OK

3.3 DC at U201Pin 14 & 18 OK?

OK? OK?

If all parts associated with the pins are OK

If L216, C2071, C2070,

C2060 are okay

replace U201

Check 9V at R230

YES

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Troubleshooting Flow Chart for DC Supply (1 of 2) 3-9

5.0 Troubleshooting Flow Chart for DC Supply (1 of 2)

Since the failure of a critical voltage supply might cause the radio to automatically power down, supply voltages should first be probed with a multimeter. If all the board voltages are absent, then the voltage test point should be retested using a rising-edge-triggered oscilloscope. If the voltage is still absent, then another voltage should be tested using the oscilloscope. If that voltage is present, then the original voltage supply in question is defective and requires investigation of associated circuitry.

Check VDC onC5008

V=3.3V?

Check Voltage on C5043

NoGo to D3_3V Yes

9v<V<9.8v?

Go to StartNoReplace U508 Yes

3V

Check VDC onC5006

V=5V?

Check Voltage on C5042

NoGo to 3V Yes

9v<V<9.8v?

Go to StartNoReplace U503 Yes

5V

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3-10 TROUBLESHOOTING CHARTS

5.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

Check VDC onC5007

V=3.3V?

Check Voltage on C5041

NoGo to Digital Section Yes

9v<V<9.8v?

Go to StartNoReplace U510 Yes

D3_3V

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Chapter 4

VHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards

1.1 VHF2 and Controller Circuits

The VHF circuits are contained on the printed circuit board (PCB) which also contains the Controller

circuits. This Chapter shows the schematics for both the VHF circuits and the Controller circuits. The

PCB component layouts and the Parts Lists in this Chapter show both the Controller and VHF circuit

components. The VHF and Controller schematics and the related PCB and parts list are shown in

the tables below.

Table 4-1 VHF2 1-25W Diagrams and Parts Lists

PCB :8488977U01-C Main Board Top Side

8488977U01-C Main Board Bottom Side

Page 4-4

Page 4-5

SCHEMATICSMain Circuit

Transmitter

Synthesiser and VCO

Receiver Front and Back End

DC and Audio Ccts

Microprocessor and Controller Ccts

Power Control Cct

Page 4-6/Page 4-7

Page 4-8/Page 4-9

Page 4-10/Page 4-11

Page 4-12/Page 4-13

Page 4-14/Page 4-15

Page 4-16/Page 4-17

Page 4-18

Parts List8488977U01-C Page 4-19

Controller version is T1

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4-2 VHF2 PCB/ SCHEMATICS/ PARTS LISTS

THIS PAGE INTENTIONALLY LEFT BLANK

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VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-3

2.0 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

73D02968C63-0

SHEET 1 OF 8

TX_EN

TX_INJ

9V COMP_B+

DET_VFWD

DET_VRVS

FILT_SW_B+INTEGRATOR

PA_BIAS

PA_CURRENT

PWR_SET

RX

RX_EN

TX_EN

TX_INJ

9V FILT_SW_B+

9V

CO

MP

_B+

DET-VFWD

DET_VRVSF

ILT

_SW

_B+ INTEGRATOR

PA_BIAS

PA_CURRENT

PWR_SET

RX

RX_EN

VHF2 Interconnection between Main Board and Power Amplifier Compartment

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4-4 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

SHOWN FROM SIDE 1

C30

1

C302

C30

3

C304 C305

C306

C30

7

C30

8

C30

9

C31

0C

311

C312

C31

3

C31

4

C31

5

C31

6

C31

7

C318

C319

C320

C32

2

C335

C336

C352

C353

C356

C357

C359

C36

0

C364

C36

7

C40

2

C40

6

C41

1

C41

4

C41

8

C49

0

C60

2

C60

3

C60

4

C60

5

C60

6

C60

7

C60

8

C60

9

C61

0

C61

1

C61

2

C61

3

C61

4

C61

5

C61

7

C61

8

C61

9

C62

0

C62

1

C62

2

C62

3

C62

4

C62

5

C62

6

C62

7

C62

8

C62

9

C63

0

C63

1

C63

2

C63

3

C66

2

C67

8

C1001

C10

04C

1005

C1007

C1008 C1009

C1011

C1012

C1013

C1014

C10

15

C1016 C1017

C1018

C10

19

C1020

C1021

C1022

C1023C10

24

C10

30

C10

31

C1033

C1034

C10

37

C10

39

C1041

C10

44

C1047

C10

49

C10

52

C10

57

C1063

C1064

C1065

C1068

C1069

C10

74

C10

76

C10

82

C1087

C1088

C1097

C1098

C1099

C11

00

C11

04

C11

05

C1113

C1114

C1115

C11

16

C1117

C1118 C1119

C11

20

C11

22

C11

23

C11

24

C1125

C2001

C2002 C2004

C2012

C20

13

C2014

C20

16C

2024

C20

25

C2026

C2027

C20

28C2030

C2033

C20

36

C2052

C20

55

C20

56

C2057

C20

58C

2059

C2061 C2062

C20

63

C20

64

C2066

C20

67

C20

68

C2069

C2073

C2074

C2075

C2077 C20

78

C20

79

C2080

C5001

C50

03

C5005

C50

06

C50

08

C5010

C5011 C50

12

C5013

C5014

C50

15

C50

16

C50

18

C5019

C5020

C5021

C50

22

C5023

C50

24

C5025

C5026

C50

27

C5028 C5029

C5030

C5032

C50

33

C5034

C50

35

C50

38

C50

42

C50

43

C5044

C50

46

C50

47

C5048

C50

50

C5051C50

52

C50

53

C50

54

C50

56

C50

57

C50

59

C50

62

C50

64

C5066

C50

68

C50

70

C5071

C5074

C5076

C50

78

C5079

C5080

C50

81

C5087

C5088

C5089

C50

90

C50

95

C5096

C5100

C51

01

C5102

C51

03

C51

10

C51

11

CR

300

D101

D10

4

D200

D20

1

D20

3 D20

4

D20

5

D30

1D

302

D30

3D

304 D40

0

D401

D50

0

D502

D51

3

FL300

FL301

FL302

FL303FL304

J11

L10

2

L103

L104

L105

L106

L107

L111

L11

2

L116

L11

9

L12

0

L122

L126

L20

3

L20

4

L20

5

L206 L207

L210

L211L213

L214

L215

L301

L304

L315

M1

M2

M3

M4

M5

M6

M7

M8

M9

M100

M101

M102

M103 M104

M105 M106

M10

7

O

M108

OM10

9

OM110

P1

Q100

Q302

Q305

Q40

0Q

407

Q41

4

Q41

5

Q50

0

Q50

3

R101

R102

R10

5

R10

6

R10

7

R10

8

R10

9

R123

R124

R125

R14

6

R148

R150

R151

R171

R173

R174

R17

6

R178

R179

R200

R20

2

R206

R208

R211

R212

R217

R22

1

R22

2

R224R225

R226

R228

R232

R23

3

R23

4

R30

2

R303

R30

4

R30

5

R306

R30

7

R30

8

R309

R311

R312

R31

3

R31

4

R315

R31

6

R31

7

R318

R31

9

R32

0

R321

R32

2R323

R32

4

R325

R326

R328

R32

9

R33

1

R33

2

R33

4

R33

6

R338

R40

6

R42

8

R42

9

R43

0

R43

1

R43

9

R44

0

R441

R444

R44

5

R450

R451

R458

R459

R46

1

R46

2

R472

R47

3

R60

1

R61

0

R50

00

R50

01

R5009

R5010

R5011

R5019

R5021

R50

22

R5024

R50

31

R50

32

R5033

R50

34

R50

38

R50

39

R50

40

R50

43

R50

44

R50

45

R50

46

R50

47

R50

48

R5050

R50

52

R5053

R50

54

R50

55

R50

56

R50

57

R5063

R5064

R5065

R50

66

R50

67

R50

68

R50

70

R5071

R50

73

R5074

R5075 R50

77

R50

79

R50

80

R5081R5082

R5083

R5084

R50

85

R5086

R50

87

R50

89

RT100

SH200

SH202

TP3

U101

U200

U300U301

U402

U501

U502

U503

U504U505

U506

U508

U509

U51

5

VR

101

VR401

VR500 VR501

VR504

VR693

Y300

Y301

C61

6

O

O

VHF2 (146-174MHz) 1-25W 8488977U01 (rev. C)

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VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-5

SHOWN FROM SIDE 2

C30

0

C321

C323

C324C325

C326

C32

7

C32

8

C32

9

C330C331

C33

2

C333

C33

4

C337

C33

8

C339

C340

C34

1

C34

2

C343

C34

4

C345

C346

C34

7

C34

8

C34

9

C35

0

C351

C35

4

C355

C36

1

C362

C363

C365

C36

6

C400

C401

C403

C40

4

C405

C407

C40

8

C410

C41

2

C413

C415

C416

C41

7

C421

C42

2

C42

3

C10

00

C1002

C1003

C1006

C1010

C1025

C10

27

C10

28

C1029

C1032

C1035

C1036

C1038

C10

40

C1042

C1043

C10

45 C10

46

C1048

C10

50

C1051C1053

C10

54

C1055

C10

56

C10

58

C1059

C1060

C1061

C1062C10

66

C10

67

C10

70

C1071

C10

72

C10

73

C1075

C1077

C10

78

C1079

C1080

C10

81

C1083

C10

84

C10

85

C1086

C10

89

C10

90

C1091

C1092

C10

93

C10

94

C1095

C11

01

C1102

C11

03

C11

06C11

07

C1108

C1109

C1110

C11

12

C11

21

C1126

C1127

C1128

C1129

C1130

C11

31

C2000

C2003

C20

05

C2006

C20

07

C20

08

C2009

C20

10

C20

11

C2015

C20

17

C2018

C20

19

C20

20

C20

21

C2022

C20

23

C20

29

C2031

C2032

C2034

C20

35

C2037

C20

38

C20

39

C2040

C20

41

C20

42C

2043

C2044

C2045

C2046

C20

47

C2048

C2049

C2050

C20

51

C2053C2054

C2060

C20

65

C20

70

C20

71

C2072

C2076

C5000

C5002

C5007

C50

09

C50

17

C5031

C50

36

C5037

C5039

C50

40

C5041

C5045

C5049

C5055

C50

58

C5060 C50

61

C5063

C5065

C5067

C50

69

C50

72

C5073

C5075

C50

77

C5082

C5083

C50

84

C50

85

C5086

C5091

C5092

C5094

C50

97

C5098

C50

99

C51

04

C51

13

C51

14C

5115

C51

16

C51

17

C5118

C51

19

C5120

CR301

D100

D102

D10

3

D10

5

D10

6

D107

D10

8

D202

D30

5

D402

D50

1D511

J2

J3

L100

L10

1

L108

L109

L110

L113

L114

L115

L117

L118

L121

L20

0

L201L202

L20

8

L20

9

L212

L216

L217

L302L303

L305

L306

L307

L312

L313L314

L500

L50

1L50

2M111

M112

M113

M114

P2

Q101Q102

Q10

3

Q105

Q106

Q200

Q30

0

Q30

1

Q303Q304

Q30

6

Q40

1

Q403

Q40

4

Q40

5

Q40

8

Q409

Q410

Q411 Q412

Q413

Q416

Q41

7

Q501

Q502

Q504

Q505 Q506

R103

R104

R11

0

R111

R11

2

R113

R114

R11

5R

116

R117

R118

R11

9

R120

R121

R122

R126

R127

R13

0

R13

1

R13

2

R13

4

R135

R136

R13

7

R13

8

R139

R140

R141

R142

R143

R14

4

R14

5

R147

R149

R15

3

R15

5

R156

R157

R158

R159

R160

R16

1

R162

R16

3

R16

4

R16

5

R16

6

R16

7

R16

8

R169

R170

R17

2

R175R17

7

R180

R181

R18

2

R18

5

R18

6

R201

R203

R20

4

R20

5R207

R20

9

R210

R21

3

R214

R215

R21

6

R218

R21

9

R22

0

R22

3

R227

R229

R230

R231

R235

R300

R301

R310

R327

R33

0

R333

R335

R337

R339

R34

0

R34

1

R34

2

R343

R344

R34

5R

346

R40

1

R40

2 R403R404

R405

R40

7

R41

4R

415

R421

R42

2

R42

3

R424

R42

5

R42

6R

427

R432

R433

R43

4 R43

5

R436

R43

8

R442

R44

3

R45

3

R45

4

R45

5

R456R457 R

460

R46

3

R46

6

R467

R46

8

R46

9

R47

0

R471

R60

0

R61

5

R5002

R50

08R

5013

R50

14

R5016

R5020R5023 R

5025

R5026

R5027

R50

28

R5029

R5030

R5035

R5036

R5037

R5041

R50

42R5049

R5051

R5058

R5059

R50

60

R50

61

R50

62

R5069

R5072

R50

76

R50

78

R5088

R50

92

R50

93

R5094

R50

95R

5096

R5097R50

98

R50

99

R51

00

R5101

R5102

R51

03

S5010

SH201

SH300

SH301

SH302

T300

T301

TP1

TP2

TP4

TP150

TP200TP201

TP400

TP401

TP402TP403

TP404

TP405

TP406

TP407

TP408

TP409

TP410

TP425

TP500TP555

TP556

U100

U102

U103

U201

U30

2

U400

U404

U405

U500

U507

U510

U514

VR

102

VR400

2VR402

VR

502

VR503

VR692

VR

694

VR

695

VR

696

VR

697V

R69

8

VR

699

Y200

Y201

L300 L308

L309

L310

L311

U403

VHF2 (146-174MHz) 1-25W 8488977U01 (rev. C)

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4-6 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

Option Board Connector

Accessory Connector

Control Head Connector

28 pins connectorTX AUDIO SEND

DETECTOR AUDIO SEND

TX AUDIO RETURN

UNMUTED RX AUDIO SEND

POST-LIMITER FLAT TX AUDIO RETURN

RX AUDIO RETURN

OPTION BOARD ENABLE

DATA READY/REQUEST

RESET

DIGITAL 3.3 VOLT SUPPLY

GND

VOICE STORAGE INT

GND

EXTERNAL MIC

ANALOG 3 VOLT SUPPLY

SERIAL CLOCK

SERIAL DATA RETURN

SERIAL DATA SEND

PUSH TO TALK

DISPLAY DRIVER CHIP SELECT

NCBACKLIGHT

KEYPAD ROW

KEYPAD COLUMN

DISPLAY_DRIVER_CS_EN

SHIFT_REG_CS

DISPLAY_DRIVER_COMMAND/DATA_SEL

KEYPAD_COLUMN

KEYPAD_ROW

SCI_PROGRAMMING

MIC_PTT

HOOK

9.3V

D3_3V

HANDSET_RX_AUDIO

MIC_AUDIO

INT_SPKR-

INT_SPKR+

BOOT/RESET DISPLAY_DRIVER_RESET

SPI_CLK

GND

GND

SPI_MOSI

Place capacitors near J2 Place capacitors near J2

Place capacitors near J2

Place capacitors near J2

ELP ONLY

NC ELP ONLY

NCELP ONLY

DISPLAY_DRIVER_COMMAND/DATA_SELNCELP ONLY

NCELP ONLY

NCELP ONLY

Inte

rnal

spkr

+ju

mp

er

VOICE STORAGE RAC

VOICE STORAGE CS

VOICE STORAGE GAIN SELECT

VOICE STORAGE AUDIO SELECT

DNPJ3 -

DNPDNP

DNP

DIGITAL

Op

tio

nB

oar

d

Key

pad

/Dis

pla

y

Accessory ConnectorEXT_ALARM_OUT

EXT_MIC_PTT

PROG_IN

PROG_I/O

PROG_I/O

PROG_I/O

TOD

C&

AU

DIO

TOS

HE

ET

2

VOXBATT_SENSE

BOOT_EN_IN_CH

VS_INTVS_RAC

VS_CS

VS_AUDIO_SEL

VS_GAIN_SEL

VSTBY

LSIO

HSIO

DISPLAY_CS_CH

COMM_DATA_SEL_CHKEYPAD_COL_CH

KEYPAD_ROW_CHSCI_CH

OPT_DATA_R_OPBDOPT_EN_OPBD

HOOK_CHMIC_PTT_CH

RESET

SHIFT_R_CS

VOL_INDIRECT

ONOFF_SENSEEMERGENCY_SENSE

RX_ENLOC_DIST

TX_EN SPI_MOSISPI_CLK SPI_MISOD3_3VFILT_SW_B+

CH_ACT

ASFIC_CS

SYNTH_LOCK

SYNTH_CS

RSSI

uP_CLK

F1200

SQ_DET

220.

PROG_O-ACC_C_4PROG_I-ACC_C_3

PROG_IO-ACC_C_14

PROG_I-ACC_C_6

PROG_IO-ACC_C_8PROG_IO-ACC_C_12

R610

100. 20.0

VR692

9V

R615

330.0R601

C678

100.n

23J3-26

26

J3-2525

R600

J3-2828

J3-23

9

0.

18

J3-77

J3-9

J3-2727

J3-18

33.

VR693

1n

C662

C633

1n 1n

C632 C631

1n

C630

1n

C629

1n

C628

1n

C627

1n 1n

C625C626

C624

1n 1n

1n

C623

1n

C622 C621

1n 1n

C620

C619

1n

C618

1n 1n1n

C617C615 C616

1n1n

C614C613

1n

C612

1n

C611

1n

C610

1n

C609

1n

C608

1n1n

C607

1n

C606

1n1n

C605

1n

C604C603

1n

C602

6

J3-2222

J3-2424

2J3-4

4J3-6

3J3-5

5J3-2

J3-1515

J3-11

J3-3

J3-1111

J3-1010

J3-88

J3-2020

J3-1616

J3-1919

J3-2121

12J3-13

13J3-14

14

J3-1717

J3-12

20.0

VR69220.0

VR698

20.0

VR69420.0

VR699

20.0

VR697 VR696

20.0

VR695

G2

20.0

J2-22

J2-21G1

J2-22J2-1616

J2-1313

J2-1717

J2-55

3J2-9

9J2-8

8

J2-11

J2-66

J2-3

J2-1414

J2-44

19J2-10

10

J2-1111

J2-1515

J2-2020

J2-19

J2-77

J2-1818

10

FILT_SW_B+

D3_3V

D3_3V

J2-1212

P1-1313

P1-10

P1-77

12P1-14

14

P1-88

P1-12

6

P1-99

P1-33

P1-6

FILT_SW_B+

P1-44

11

P1-1515

P1-55

P1-11

16P1-2

2

P1-11

P1-16

D3_3V

VHF2 (146-174MHz) Main Circuit (Sht 1 of 2)

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VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-7

DC Connector

DC & AUDIO

TO

SH

EE

T1

PEDS FOR GND CONTACTSCONTACTS FOR PA CLIP

73D02968C63-0

SHEET 4 OF 8

9R

SPI_MOSI

SPI_CLK

ASFIC_CS

RX_AUDIO_RETURN_OPT_BRD

CH_ACT

5V

uP_CLK

F1200

HSIO

LSIO

3V

VS_MIC

PWR_SET

GN

D

1

9V5V

DET-VFWD

1

GN

D

1

GN

D

3V

PLTD_HOLE3_5x7_0_TRIMMED

M7

1

GN

D

TP3

TEST_POINT1

FILT_SW_B+

9V

P2-1

1

M11

0

P2-2

2

D3_3V 5V

1

M11

2

GN

D

16.8MHz

3V5V 9R

MOD_IN RX_INJ

SPI_CLK

SPI_MOSI

SYNTH_CS

SYNTH_LOCK

TX_INJ

BOARD HOLES

(SOURCE) (SOURCE)

(SOURCE)

(SOURCE)

(SOURCE)

(SOURCE)

VSTBY

SPKR+

MOD_OUT

EMERGENCY_ACCES_CONN

DET_VRVS

PA_CURRENT

FILT_SW_B+

HOLES FOR PA SHIELD

9V

SPKR-

RESET

VS_AUDIO_SEL

HANDSET_RX_AUDIO_CH

MIC_AUDIO_CH

TX_AUDIO_SEND_OPT_BRD

DETECTOR_AUDIO_SEND_OPT_BRD

UNMUTED_RX_AUDIO_SEND_OPT_BRD

TX_AUDIO_RETURN_OPT_BRD

POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD

D3_3V

16.8MHz

VOL_INDIRECT

BATT_SENSE

SQ_DET

VOX

EMERGENCY_SENSE

ONOFF_SENSE

IGNITION

5V_CH

COMP_B+

PA_BIAS

PWR_SET

B+

BW_SEL

DEMOD

FLAT_TX_AUDIO_INPUT_ACCESS_CONN

RX_AUDIO_OUTPUT_ACCESS_CONN

EXTERNAL_MIC_AUDIO_ACCESS_CONN

FILT_SW_B+

GN

D

1

M102

PLTD_HOLE1_4X1_8

GN

D

1

PLTD_HOLE1_4X1_8

M103

M4

PLTD_HOLE3_5x7_0_TRIMMED

GN

D

1

M101

PLTD_HOLE1_4X1_8

1

M10

61

M10

7

PLTD_HOLE1_4X1_8

M104

1

GN

D

M10

5

1

M10

81

GN

D

1

M10

9

M3

PLTD_HOLE3_5x7_0

GN

D

1

M2

PLTD_HOLE3_5x6_0_TRIMMED

1

PLTD_HOLE3_5x7_0_TRIMMED

M5

1

M11

11

PLTD_NUT

M9

3V DET_VFWD

INTEGRATOR

5V

1

M1

PLTD_HOLE3_5x7_0

GN

D

1

M8

PLTD_HOLE3_5x7_0_TRIMMED

1

VCC

3V5V9R 9V

BW_SEL

DEMOD

LOC_DIST

RSSI

RX

RX_EN

RX_INJ

1

TEST_POINT

TP2

M11

31

M11

4

DET_VRVS

FILT_SW_B+

COMP_B+

PA_CURRENT

RX

TX_INJ

9V

RX_EN

TX_EN

INTEGRATOR

PA_BIAS

9R

VHF2 (146-174MHz) Main Circuit (Sht 2 of 2)

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4-8 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

120.

R102

10u

MRF1513’s Thermal pad

DNPDNP

DNP

(SOURCE)

0.8*251.542*4 TOS

HE

ET

2

V_CNTRL

DNP

DNP

1n

1019447

V_CTRL_PREDRIVER

RX_ENRX_EN

9V

FILT_SW_B+

PA_BIAS

COMP_B+

TX_INJ

Q105

22n

22n

1

IF110

R182

10.K

C1089

1019447

C1039

1

TP150

TEST_POINT

L110

12.0n

22.K

L121

FLT_9V

C1069

DNP

1019447

1n

1n

C1068

1n

C1070C1029

C1066

100n1n

C1103

33n

C1120

33p

C1117

47p

33p

C1119

C1118

33p

C1031

22n

L105

68.n

L104

68.n

L107

4.22n

51.0

R105

51.0

R123

R106

2.7

1n

C1062

C1061

1n

FILT_SW_B+_PA

1n

C1060

1n

C1063

1n

C1037C1064

C1081

11

0.

R130

3

1

8

4

U103

MC33036

5

7

4

LM2904

U102

2

1nC1072

C1065

1n

2.7

R125

R124

2.7

R18147.K

C1036

22n

FLT_9V

R180

47.K

R134

47.K

R131

100.K

HEATSINK

M100

1P

OS

C1038 R159

5.6K

R186

5.1

1n

C1043

22n

C1032

1n

C1053

5.6K

R158

14VD1

2VG1

3VG2

C1027

8NC1

9NC2

10NC3

15NC4

16RFIN

6RFOUT1

7RFOUT2

1VCNTRL

EP

17

11G2

4G

ND

15

GN

D2

12G

ND

313

GN

D4

U101

30C65

56.00p

C1014

1n

C1044

C1033

22n

10n

C1104

1n

C1042

2.2K

R168

R137

2.4K

R165

39.K

39.K

R136

C1028

100n

510.

R170

2.2K

R167

4.7

R122

IF107

L118

220.p

L122

C1126

R109

13.85n

15.000

220.p

C1129

IF106

1n

C1109

FILT_SW_B+

1n

220.p

C1092

C1086

1n

1n

C1100

L100

C1099

1n

9

10

8

4

11

22n

U103

MC3303

VR101

5.6

R127

1.1.

R126

C1040

2.2n

R139

39.K

R169

FLT_9V

2.2K

2.4K

R166

R138

39.K

R175

220.

R155

10.K

Q102

10.K

R153

Q101

1n

C1074

470

R171

IF108

300

L119

1019447

R173 R174

300

C1041

1n

R176

100

220.p

C1112 C1110

220.p

C1030

22n

IF105

IF109

1n

R147

C1057

C1001

C1105

470p

1.u

R179

36.36.

R178

7.66n

L109

27n

L106

220.p

C1084

IF104

1n

C1054

D100

220.p

220.p

PA_FILT_B+

C1116

220.p

C1000

C1115

C1012

56.00p

C1015

47.00p

470p

C1107C1106

470p

VCNTR1

VCNTR1

VCNTR2

VCNTR2

V_CTRL_DRIVER

VCNTR3

FILT_SW_B+_PA

V_CTRL_DRIVER

V_CTRL_PREDRIVER

FLT_9V

VCNTR3

V_REF_OPAMP

VHF2 (146-174MHz) Transmitter (Sht 1 of 2)

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VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-9

PWR_SET

Final_cur_sense

PA_FILT_B+

TX_EN

PA_CURRENT

FILT_SW_B+_PA

TO

SH

EE

T1

73D02968C63-0

DNP

DNPDNP

DNP

DNP

DNP

DNP

DNPDNP

Place near both sides of PA shieldsDNP

DNP

PA’s Temp. Sensor

Coupler

width 2.032

7.5

SHEET 2 OF 8

1.2u

RX

R172

C1013

13.p

C1008

120.00p

C1004

150.p

C1005

L126

J11-5G2

S3

S4

GND1

GND2

S2

S1

V_forward

10.p

C1007 C1021

18.0n

L116

C1009

100.p100.p

L115

18.0n

150.p

G

56.p

D

C1121

C1019

V_reverse

Final_cur_sense

V_REF_OPAMP

DET_VFWD

INTEGRATOR

V_reverse

6.8p

DET_VRVS

Q100

D103

D104

1

1019447L117

IF1131

IF111

1

IF102

IF112

IF101

1

IF103

1

J11-4G1

J11-22

IF100

J11-11

J11-33

R5102

Q103

100.

100.

R5101

220.p

C1095

220.p

C1130

1n

C1091

1n

C1080

C1079

1n1n

C1077

56.K

1n

R157

C1073

U103

MC3303

11

4

14

12

13

LM2904

U1024

8

7

5

6

C1067

1n

470.0p

C1003

C1059

C1002

470.0p

R156

1n

10.K

R116

10.K

R185

1n

C1058

10.K

22.K

R149

C1056

1n

R177

100.K

R112

R132

100.

100.K

R114

10.K

R115

10.K

R113

10.K

R111

1.K

R110

1.K

C1055

1n

R148

R101

22.K

0.

U103

11

4

1

3

2

120.

MC3303

FLT_9V

R104

47.0K

RT100

L103

1.u

5.6K

1n

R151

1n C1052

43.K

R135

C1051

22.K

R145

1n

C1050

D102

3.3K

D108

R163

3.3K

R162

D107C1102

100.p

R121

100. 100.

R120

R143

22.K

22.K

3.3K

R142

D106

3.3K

R161

C1101

R160D105

100.p

R119

100.

R118

100.

22.p

C1017

L114

1.20u

L113

L108

L112

48.0n

48.0n

48.0n48.0n

68.p

L111

51.000

R108

C1108

51.000

R107

C1016

33.p

C1006C1010

100.p 150.p

C1011

C1018

16.00p

68.p

C1023

20.p 6.8p

C1022

12.p

C1020

R103

C1025

4.7p

120.

4.7p

C1024

C1035

22n

10.K

Q106

R150

470.

VR102

5.6

VHF2 (146-174MHz) Transmitter (Sht 2 of 2)

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4-10 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

4

1VCON

46ADAPTSW

AV

DD

20

AUX43

AUX32

AUX21

AUX148

2.7p

AG

ND

22

DV

DD

36

DG

ND

6

DATA

3V

3V

7

C2005

CLK8

CEX9

CCOMP42

BIAS239

BIAS140

NC1

MODOUT41

MODIN10

C2053

100p

4

1

LOCK

IOUT43

INDMULT16

IADAPT45

FREFOUT19

PR

E_G

ND

33

PREIN32

5P

D_V

DD

PD

_GN

D44

NC331

NC2

TP201

TEST_POINT

29

17SFOUT

SFIN30

SFCAP26

SFBASE27

REFSEL18

PVREF35

PR

E_V

DD

34

VMULT214

VMULT115

VC

P47

VBPASS21

TEST238

TEST137

28

100.n

U200

FRACN_63A27

XTAL224

XTAL123

C2020

100n

WARP25

1TP200

TEST_POINT

1

13V

RO

VMULT411

VMULT312

DNP

DNP

DNP

DNP

DNP

DNP DNP

TOS

HE

ET

2

100.n

C2080 C2079 C2078

100.n 100.n

C2077

0.

R205

0.

R204

SH200

SHIELD

2.2uF

100.K

R209

C2049

470p

1n

C2035

220p 62.0p

C2051

2G

ND

4G

ND

1

3OUT

1IN

C2054

D202

Y201

14R06FREQ

C2072

NC NC

390nH

L217

470p

C2047

470p

C2046 C2045

150.K

470p

200.K

R206R200

4.7uF

C2002

1n

C2033

0.1uF

C2014

1.5K

R224

100p

V_SF

5V

5V

VCO_MOD

C2052

470p

C2050

Y200

45J68

2

GND

3OUT

VCC

R202

16.8MHz

0.

C2016

0.1uF

C2036

1n

2.2uF

C2006

R225

R228

100.

150.

C2048

470p

C2027

10n

C2026

10n

10n

C2025

10n

C2024

C2023

10n

2.2n

C2028

390nH

L200

2.2uF

C2000 C2034

C2001

4.7uF

1n

100.n

C2075

100.K

2.2uF

C2004

R208

C2067

8.2p

R229

100.

22p

C2055

C2015

0.1uF

R226

150.

R207

150.K

C2074

100.n

0.1uF

1.3K

R217

C2013

39.

R234

1uH

L205

100nH

L210

6.8p

A1

A2

A3

K1

K2

K3

C2068

D200

D201

A1

A2

A3

K1

K2

K3

0.1uF

C2017

100.K

R210

3V

16.8MHZ

SYNTH_LOCK

SPI_MOSI

SPI_CLK

MOD_IN

5V

SYNTH_CS

VHF2 (146-174MHz) Synthesiser and VCO (Sht 1 of 2)

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VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-11

73D02968C63-0

SHEET 5 OF 8

VCO Shield

VCOBIC Shield

DNP

TOS

HE

ET

1

DNP

DNP

DNP

RX_INJ

3V

TX_INJ

IF200

1n

C2037

C2040

C2012

8.2p 47.0n

L207

30.K

C2038

1n

1

TRB_IN19

TX_BASE16

TX_EMITTER15

TX_IADJ1

TX_OUT10

TX_SWITCH13

VC

C_B

UF

FE

RS

14

VC

C_L

OG

IC18

17G

ND

_LO

GIC

PRESC_OUT12

RX_BASE5

RX_EMITTER6

RX_IADJ2

RX_OUT8

RX_SWITCH7

SUPER_FLTR3

U201

50U54

COLL_RFIN4

FLIP_IN20

GN

D_B

UF

FE

RS

11G

ND

_FL

AG

9

L204

680nH

680nH

L203

220.

R223

C2003

100n

39.p

1.n

1

C2071

SH202

SHIELD

1

SHIELD

SH201

C2039

5.6p

1n

R216

3.9K

C2069

10p

R215

4.7K

C2065

1n

C2032

L213

100nH

15.p

C2063R214

100nH

L212

4.7K

R227

R219

100.

820.

100.n

C2076

R211

47.K

R218

1.K

33.0n

L206

L214

47nH

R235

18.

R221

R232

47.

220.

C2021

10n

18p

C2057

C2061

12p

C2056

18p

0.

R203

3.3p

C2044

100n

C2019

R230

C2018

100n

V_SF

V_SF

V_SF

100.

R220

VCO_MOD

510.

1.n1.n

C2042 C2041

C2022

NC

NC

680nH

10n

0.1uF

L202

C2066

C2011

1n

C2031

4.7K

1

3

2

R213

C2010

Q200

BFS540

100n

0.

R201

C2064

10.p

100nH

L211

47.0n

L216

39.p

C2070

L201

680nH

47nH

L215

C2059

18p

1.p

C2073C2058

18p

C2062

12p

1n

C2029

R222

220.

R233

47.

R212

C2060

15p

C2009

100n 0.1uF

C2008

0.1uF

C2007

100nH

L209 L208

100nH

R231

51.

D205

D204

D203

6.8p

C2043

0.1uF

C2030

3.9n

9R

VHF2 (146-174MHz) Synthesiser and VCO (Sht 2 of 2)

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4-12 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

1TEST_POINT

1

IF300

TP4

1

TEST_POINT

TP1

Q306Q304

R346

10.K

10.K

R345

Q300

C351

K3

K1

A4

A2

U302

36.p

C327

180.p

C337

1.n

C326

1.n

10.

R343 R344

10.10.

470.

R301

R342

SH301

1

SHIELD

SHIELD

1

SH300

SH302

1

SHIELD

3.3p

L314

33.47n

C366

1n

C325

12p

C363

L313

33.47n

L312

33.47n

39p

C362

C348C361

18p

18p

C344

C345

82p

82p

C332

100.

R337

330p

L302

10n 1.2u

R333

430.C321

C343

82.p

D305

9V

5V

L311

3V

33.47n33.47n 33.47n

L310

33.47n

L309

L308

33.47n

L307

33.47n

L300

150.n

L306

82p

51.

R340

C342

2

1

3

T301

2

1

3

6

4

XFMR

XFMR

R335

6

4

T300

36.p

220.

C350C334

91.p

56.p

91.p

C333

C346C339

100.p

C347

39.p

10.

R341

BFS540

Q303

470.p

C331

2.4K

1n

C324

470.p

C330

R327

9R

RX

5V

3V

RX_INJ

470.0n

LOC_DIST

RX_EN

9V

C300

L305

120.p

51.p

C338

C354

30.p

C340

82.p

C365

30.p5.6p

C355

82.p

C341

C323

CR301

1.n

C349

36.p

L303

1.2u

R330

1.K 470.p

51.

FRONT-END SHIELD

C328

R339

470.p

C329

15.K

MIXER SHIELD

DNP

DNP

DNP

DNP

DNP

TOSH

EET

2

R300 R310

Q301

10.K

VHF2 (146-174MHz) Receiver Front and Back End (Sht 1 of 2)

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VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-13

VCC6

RS

SI_

FE

ED

9R

SS

IOU

T5

U300

SA616

8A

UD

IOO

UT

LIM

OU

T11

LIM

IN14

IFA

MP

_D

EC

217

IFA

MP

_D

EC

119

16

C356

15.K

IFA

MP

OU

TIF

AM

PIN

18

GND15

FREQ

OUT 6IN3

GN

D2

4

GN

D1

1

AU

DIO

_F

EE

D7

RF

IN_D

EC

2R

FIN

1

QU

AD

IN

L315

10

OS

CO

UT

34

OS

CIN

MIX

OU

T20

LIM

_D

EC

212

LIM

_D

EC

113

0.

27nH

C352

R303

30p

33p

R311

FLTR_44.85M

R308

20.K

3V

CC25

CC12

FL300

R336

100.

13.K

R312

R304

33.K

R332

560.

C360

22p

L304

22p

1.2u

C359

0.1uF

C319

0.1uF

C320

C318

0.1uF

C317

0.1uF

C316

0.1uF

CFWC455D

OUT 2IN1

GN

D2

43

GN

D1

FL304

45B02

Y300

12

3

455KHz

130.0p

44.395MHz

C302

06B09

0.

Y301

IN13

OUT

4G

ND

1

2G

ND

R302

R319

R325

3.3K12.K

D304 D303R318

12.K

R307

20.K

R317

12.K3V

PWR_GND

U301

53

TC7W04F

3V

FL303

2OUTIN1

4G

ND

2

GN

D1

3

CFWC455G

5V

U301

VCC

8

GND

4

100n

C315

26

U301

C314

100n

BW_SEL

TC7W04F

71

U301

TC7W04F

C313

C312

100n

R326

2.4K

100n

20.K

20.K

R305

R306

12.K

R316

12.K

R315

R314

3.3K12.KR324

D302

FLTR

1 IN

3

GN

D

FL302

D301

FLTR

2OUT1 IN

3

GN

D

FL301

2OUT

100n

C311

100n

C310

1.2K

R329

1.8K

R328

Q302

390.

R334

C309

R313

12.K

100n

RSSI

C322

4.7n

8.2K

R331

680.

R321

DEMOD

R338

10.K

R320

C301

10.0u

51.

C357

22.p

C335

9.1p

8.2p

C364

4.7K

R322C304

100n

Q305

C305

100n

C303

100n

CR300

C336

6.8p

C367

2.7p 1.2u

L301

4.7K

R323

C306

100n

30p

C353

15.K

R309

C307

100n

DNP

NU

NU

NU

Check if it is 3v or another value

TO

SH

EE

T1

C308

SHEET 6 OF 8

73D02968C63-0

DNPDNP

100n

VHF2 (146-174MHz) Receiver Front and Back End (Sht 2 of 2)

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4-14 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

R5103

M6

DNP

DNP

DNP

Indirect

Audio

Volume

Place near uP

SOURCE

Smart Fuse Circuit

DNP

DNPFor mid_band

spacer for TO-220

On/Off for ATE

DNP DNP

DN

PIN

MA

RL

IN+

DNP

DNP

DNPDNP

DNP

DNP

DNP

DNP

DNP

DNP DNP

100.n

C5063

10.K

R5054

L500

IF500

1

FILT_SW_B+

TP555

TEST_POINT1

10.0u

FILT_SW_B+

9V

COMP_B+

B+

100.n

3V

D3_3V

5V

1n

5V

3V

D3_3V

MIC_AUDIO_CH

VOL_INDIRECT

EXTERNAL_MIC_AUDIO_ACCESS_CONN

DEMOD

RESET

DC_POWER_ON

EMERGENCY_ACCES_CONN

EMERGENCY_SENSE

ONOFF_SENSE

IGNITION

100.p

Q503

28.0

VR500

R5085

1019447L120

510.

DNP

3.3V to IFIC, ASFIC

TOS

HE

ET

2

DNP

DNP

DNP

DNP

DNP

DNP

DNP

POWER SUPPLY

VAG=4.5v

3.3V RF REGULATOR

3.3v digital3.3v Digital REGULATOR

9.3V

SOURCE

SOURCE

5V TO LVFRACN

1%

1%

5V RF Regulator

9.3V

SOURCE

SOURCE

BATT_SENSE

5V_CH

VS_MIC

VSTBY VS_AUDIO_SEL

R5076

510.

R5075

R5078

9V

100.

R5071

2.2K

100n

C5047

2.2K

R5070

1n

C5067100n

C5015

1n

C5065

C5066

1n

C5064

1n

57R01 IF502

1

9V

C1127

100.u

C1125

220.p220.p

C1124

220.p

C1123C1122

220.p220.p

C1034

100.n

C5061C5000

1n

47.K

R5036

VR504

3.3

FILT_B+

3.3

VR503

13.K

D511

R5050

R5031

62.K

C5008

IF503

1

C1088

IF501

220.p

C1114

1n

C1098

220.p

C5094

C5096

220.p220.p

C5095

R5069

10.K

R5037

10.K

10.M

R5002300.

C5071

R5077

1n

C5019

100n

R5053

R5052

10.K

10.K

C1087

1n

FILT_B+

C5038

R5039

100.K

C5011

10.0u

10.0u

C5010 C5009

10.0u

100.

R5079

C5039

100.n

4

NC9

5OUTPUT

6SENSE

8SHUTDOWN

TAP3

LP2986ILDX

ERROR7

2FEEDBACK

GND

1

INPUT

MC33269D

1G

ND

3IN

2OUT

U510

U508

2.2u

C5041

1u

C5043

1u

C5042

FILT_B+

C1097

1n

47u

C5120

D501

24.K

3.9

VR502

220.p

1.u

C5114

C5116220.p

C5113

R5096

100.K

R5095

200.K

1.M

220.K

R5094

R5093 R5099

100.K

6

5

7

8

4

R5092

100.K

2

3

1

8

4

LM2904

U500

TEST_POINT

TP556

1

LM2904

U500

100.n

C5040

FILT_B+

R5074

1.K

1.K

R5073

D500

D513

VR501

5.1

1n

C5070C5018

100n

47u

C5007C5069C5017

1n100n

C5006

10.0u 1n

C5016 C5068

220.p

100n

C1113

220.p

C5092

TEST_POINT

TP500

1

220.p

C1128

1n

C1085

Q502

Q504R5035

47.K

Q505

D3_3V

100n

C5035

1n

C5074

Q500

R5029

R5038

33.K

100.K

R5028

100.K

VOUT5

U514

U501LM2941T

ADJ1

GN

D3

ON_OFF2

VIN4

C5062

100.n

R5000

0.

22.n

C5086C5084

R5049

15.K

33.K

R5030

Q506

1.u

C5045

C5085

22.n100.p

C5083

100.n

R5020

C5060

C5119

D3_3V

150.K

10.u

10.u

C5104

6.8p

C5115

5V

C5117

16.p

5V

100n

C5118

R5100

1.M

0.

R5098

0.

R5097

24.K

R5048

1.M

R5089

1.M

R5082

51.KR5083

270.K

0.

D502

R5047

1.n

C5111

1.n

C5110

C5102

100n

C5037

100.n

R5062

10.K

C5005

100.u

R5081

6.34K

R5001

C5001

10.u

1.K

6 5 4

2

SWITCH

S5010

50.K

3

LO

W

1H

IGH

ERROR7

FEEDBACK

4

GND

8INPUT

1OUTPUT

2SENSE

3SHUTDOWN

LP2951C

U503

65V_TAP

5

VHF2 (146-174MHz) DC and Audio Circuits (Sht 1 of 2)

Page 175: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-15

C5072

1n

C5073

200K

36K

1K

DNP

120p

SPKR+

HANDSET_RX_AUDIO_CH

R5086

VDDDAC11

VD

DR

C45

VDDSYN27

VOX7

3V

FILT_SW_B+

POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD

SPKR-

0.

R5088

3V

30C53

U504

R5066

9V

VAG

VAG

C5033

100n

3V

C5027

1019447L502

100n

C5032C5088

L501

6.2K

R5065

1.n

C5076

DNP

DNP

TOS

HE

ET

1

SHEET 7 OF 8

73D02968C63-0

DNP

DNP

DNP

DNP

USE NLAS4599

DN

PIN

MA

RL

IN

DN

PIN

MA

RL

IN

DNP IN MARLIN

DNP

DNP

DNP

DNP

DNP

DNP

DNP

AUDIO

DNP

DNPDNP

DNP

R5024

100.K

1019447

82.p

C5090R5068

6.2K

R5067

6.2K

0.

R5014

R5013

0.

270.K

R5027

100.n

C5036

SQIN9

SYN28

TXRTN36

TX

SN

D44

UIO10

VDDA1

VDDCP32

VDDD33

MO

D

NC26

PLCAP8

25PLCAP2

RX

RT

N43

RX

SN

D39

SQCAP12

SQ

DE

T17

GNDDO

GN

DR

C47

GN

DS

YN

23

HS

IO19

LC

AP

24

LS

IO18

MIC

EX

T48

MIC

INT

46 40

GC

B0

1514G

CB

1

GC

B2

13

GCB335

GC

B4

37G

CB

538

GNDA3

GNDD31

30

CLK16834

20C

SX

DACG6

DACR5

DACU4

DA

TA22

DISC2

F120029

AU

DIO

41A

UX

TN

42

CH

AC

T16 21

CL

K

C5046

100n

X012

13X1

Y15

Y02

1Y1

Z4

Z05

3Z1

11A

B10

C9

EN6

8G

ND

VC

C16

VE

E7

X14

22n

U509

MC14053B

C5059

C5101

1.n

C5100

220.p220.p

C5099

100.K

R5087560.

R5084

0.

100n

C5103

5

COM

GN

D3

1IN

4 NC

6

NO

VP

OS

2

3V

100n

MAX4599EXT

U515

C5023 C5013

1u

C5012

100n

C5022

4.7u

10.

R5080

1n

C5056

100.n

R5064

8.2K24.K

R5044 R5063

3V

24.K

R5043

8.2K

C5055

1.u

100.K

R5023

100n

30.K

R5040

C5026

100n

R5033

47.K

100n

C5025

C5024

100n

R5016

9V

1.M

C5058

100n

10.K

R5059

10.K

R5058

47u

C5003

100.K

R5025

R5009

0.

LM2904 6

5

7

8

4

U507

R5021

82.p

100.K

100n

C5028

NINV

4OUT1

6OUT2

3RR

7

VCC

9V

B+

3V

2G

ND

15

GN

D2

10G

ND

311

GN

D4

9INV

8M_SS

1

TDA1519C

U502

100n

C5052

100n

C505124.K

R5042

C5050

100n

R5034

R5032 56.K

R5057

10.K

10.K

R5056

82.p

C5089

6

5

7

8

4

R5022

100.K

U505

6

5

7

8

4

U506

LM2904

U505

LM29042

3

1

8

4

LM2904

U506

LM2904 2

3

1

8

4

100n

C5054

100n

C5053

220.p 220.p

C5098C5097

C5091

82.p

1.n

C5082

1.n

C5080

C5081

1.n

1.n

C5079

C5078

1.n

1.n

3V

C5077

24.K

R5041

12.K

R5051

Q501

47u

C5002

C5087

R5019

10.K

R5055

100n

C5049

C5048

100n

100n

C5020

10.K

R5061

R5060

10.K

R5026

33.K

R5072

4.7K

100nC5014

2.2u

5V

C5034

R5011

0.

3V

R5010

3V

1n0.

3V

C5075

100n

C5031

R5046

24.K

33.K

R5045

2

3

1

8

4

LM2904

U507

C5057

100n

C5030100n

3V

R5008

0.

1u

C5044

3V

3V

100n

C5029

C5021

100.n

TX_AUDIO_RETURN_OPT_BRD

16.8MHz

RX_AUDIO_OUTPUT_ACCESS_CONN

TX_AUDIO_SEND_OPT_BRD

RX_AUDIO_RETURN_OPT_BRD

UNMUTED_RX_AUDIO_SEND_OPT_BRD

DETECTOR_AUDIO_SEND_OPT_BRD

FLAT_TX_AUDIO_INPUT_ACCESS_CONN

CH_ACT

SPI_CLK

ASFIC_CS

PWR_SET

PA_CURRENT

PA_BIAS

SPI_MOSI

F1200

BW_SEL

DC_POWER_ON

FLAT_OR_DEEMPH_RX_AUD_SEL

HSIO

LSIO

MOD_OUT

SQ_DET

uP_CLK

VOX

VHF2 (146-174MHz) DC and Audio Circuits (Sht 2 of 2)

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4-16 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

DNP

DNP

DO NOT CONNECT THIS CS IN ORDER TOPROVIDE WIRED OR OPERATION ON CSPROG

DNP

DNP

SPI_MOSI

SPI_MISO

SPI_CLK

ASFIC_CS

DISPLAY_CS_CH

SYNTH_CS

EE_CS

SHIFT_R_CS

MARLIN MARLIN+

VS_INTPROG_OUT-ALARM_4

VS_CSPROG_IO-P8_O

PROG_IO-P12_O SHIFT_REGN_CS

PROG_IO-P14_O VS_RAC

TO

SH

EE

T2

DNP

DNP

13

VS

S

U403

94RESET

78PJ7

MC68HC11FL0

91

XTA

L

48XIRQ

XF

C9

3

87

VS

SR

40

VS

SL

71PJ0_CSGP3

49

PI7

68

VR

L

69

VR

H

92

VD

DS

YN

88

VD

DR

39

VD

DL

12

VD

D5

6P

I0

38PH7_CSPROG

77PJ6

76PJ5

75PJ4

74PJ3

73PJ2

72PJ1_CSGP4

PH1_PW2

47PH0_PW1

4

50

PI6

51

PI5

52

PI4

53

PI3

54

PI2

55

PI1

16PG1_XA14

6PG0_XA13

29

41PH6_CSGP2

42PH5_CSGP1

43PH4_CSIO

44PH3_PW4

45PH2_PW3

46

27

PF

2_

AD

DR

2

28

PF

1_

AD

DR

1

PE7_AN7

PG7_R_W

5PG6_AS

18PG5_XA18

17PG4_XA17

19PG3_XA16

20PG2_XA15

PE1_AN166

PE0_AN067

PD

6_

LVIN

PF

O_

AD

DR

0

22

PF

7_

AD

DR

7

23

PF

6_

AD

DR

6

24

PF

5_

AD

DR

5

25

PF

4_

AD

DR

4

26

PF

3_

AD

DR

39

7P

D0

_R

XD

37PC7_DATA7

60PE6_AN6

61PE5_AN5

62PE4_AN4

63PE3_AN3

64PE2_AN2

65

PC1_DATA1

30

14

PB

O_

AD

DR

8

3 2P

D5

_S

S

1P

D4

_S

CK

10

0P

D3

_M

OS

I

99

PD

2_

MIS

O

98

PD

1_

TX

D

11

PB

2_

AD

DR

10

10

PB

1_

AD

DR

9

86

PA

7_

PA

1_

OC

1

36PC6_DATA6

35PC5_DATA5

34PC4_DATA4

33PC3_DATA3

32PC2_DATA2

31PC0_DATA0

58MODA_LIR

LVO

UT

95

96IRQ

90

EX

TAL

89ECLK

70

AV

SS

59

AV

DD

85

PA

6_

OC

2_

OC

1

84

PA

5_

OC

3_

OC

1

83

PA

4_

OC

4_

OC

1

82

PA

3_

IC4

_O

C5

_O

C1

81

PA

2_

IC1

80

PA

1_

IC2

79

PA

0_

IC3

57MODB_VSTBY

7P

B7

_A

DD

R1

5

8P

B6

_A

DD

R1

4

ACCESS_PTT

A18_RES

PROG_IN-P6_I

PROG_IO-P8_I

PROG_IO-P14_I

PROG_IO-P12_I

SHIFT_R_CS

SH

IFT

_R

_C

S

MIC_PTT

MIC_SENSE

TX_EN

15

PB

5_

AD

DR

13

21

PB

4_

AD

DR

12

9P

B3

_A

DD

R1

1

100.K

D3_3V

100.K

R473

R471

10.

R472

TEST_POINT

TP408

1

TEST_POINT

TP402

1

TEST_POINT

TP407

1

TEST_POINT

TP425

1

TEST_POINT

TP401

1

1

TEST_POINT

TP400

1

TP410

1

TP404

TEST_POINT

1

TEST_POINT

TP409

1

TEST_POINT

TP406

1

TEST_POINT

Q417

TE

ST

_P

OIN

T

TP403

R463

10.K

100n

C410

10.K

R451 R450

10.K

Q400

VR401

Q407

D3_3V

4.3

28

29I_O7

RESET9

VCC

8

7

GN

D2

4

I_O021

I_O122

I_O223

I_O325

I_O426

I_O527

I_O6

16

A515

A614

A713

A83

A92

EN_CE30

EN_OE32

EN_WE

12

A134

A145

A1511

A1610

6A17

A218

A317

A4

U404

A020

A119

A1031

A111

A12

3.3K

R443

D3_3V

AT49LV002N_70VI

R442

10.K

10.K

R441

R428

100.K

100.K

D3_3V

R427

100.K

R426 0.R415

0.

FILT_SW_B+

R414

D3_3V

C416

1n 100n

D3_3V

C408

1n

C415

100n

C407

C414

D3_3V

C406

1n

D3_3V

100n

C413

1n 100n

C405100.K

R425

C404

100n

C412

1n 100n

C403 C411

D3_3V

100n1n

R439

C402

10.K

R462

51.

D400

D3_3V

R424

100.K

D3_3V

100.K

R423

C400

1n 100n

C401

10.K

R438

D819

OE22

VDD

28

VSS

14

WE27

D3_3V

D3_3V

D3_3V

CS20

D111

D212

D313

D415

D516

D617

D718

A28

A37

A46

A55

A64

A73

A825

A924

A010

A19

A1021

A1123

A122

A1326

A141

3

U402

SRM2B256

1CS

7HOLD

6SCK

5SI

2SO

8

VCC

4

VSS

WP

U400

X25128-2.7

R_W

R_W

D3_3V SCI_CH

FILT_SW_B+

R_W

A18_RES

SP

I_C

LK

SPI_CLK

AS

FIC

_C

S

ASFIC_CS

EE_CS

EE

_C

S

EMERGENCY_SENSE

RSSI

VOX

KEYPAD_COL_CH

KEYPAD_ROW_CH

COMM_DATA_SEL_CH

SY

NT

H_

CS

SYNTH_CS

LOC_DIST

DISPLAY_CS_CH

DIS

PL

AY

_C

S_

CH

SYNTH_LOCK

OPT_EN_OPBD

RX_EN

ONOFF_SENSE

VOL_INDIRECT

BATT_SENSE

RESET

A(6)

A(5)

A(4)

A(3)

A(2)

A(1)

A(0)

uP_CLK

OPT_DATA_R_OPBD

LSIO

F1200

HSIO

SQ_DET

CH_ACT

SP

I_M

ISO

SP

I_M

ISO

SPI_MISO

SPI_MOSI

SP

I_M

OS

I

SPI_MOSI

SPI_CLK

A(5)

A(4)

A(3)

A(2)

A(1)

A(0)

A(15)

A(16)

A(18)

A(17)

A(14)

A(13)

A(12)

A(11)

A(10)

A(9)

A(8)

A(7)

D(4)

D(3)

D(2)

D(1)

D(0)

D(7)

D(6)

D(5)

D(4)

D(3)

D(2)

D(1)

D(0)

A(14)

A(13)

A(12)

A(11)

A(10)

A(9)

A(8)

A(7)

A(6)

A(0:18)

A(8

)

A(9

)

A(1

0)

A(1

1)

A(1

2)

A(1

3)

A(0

)

A(1

)

A(2

)

A(3

)

A(4

)

A(5

)

A(6

)

A(7

)

A(14)

A(15)

A(16)

A(17)

A(18)

D(0:7)

D(0)

D(1)

D(2)

D(3)

D(4)

D(5)

D(6)

D(7)

D(7)

D(6)

D(5)

VHF2 (146-174MHz) Microprocessor and Controller Circuits (Sht 1 of 2)

Page 177: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-17

PROG_IN

PROG_I/O

PROG_I/O

PROG_I/O

EXT_ALARM_OUT

EXT_MIC_PTT

DNP IN MARLIN+

DNP IN MARLIN

DNP

DNP

DNP

DNP

DNP

DNP

73D02968C63-0

SHEET 8 OF 8

TOS

HE

ET

1

VSTBY

R470

10.K

TEST_POINTTP405

1

R431

10.K

R459

47.K

22.n

C421

1n

C422

100n

C423

10RESET

14SERIN

9SEROUT

16V

CC

D3_3V

15Q0

1Q1

2Q2

3Q3

4Q4

5Q5

6Q6

7Q7

MC74HC595A

U405

12CLK_L

11CLK_S

13EN_OE

8

GND

0.R469

R467

R468 0.

0.

R466 0.

C490

1.u

10.K

D3_3V

R422

39.K

R430

100.K

R429

D401

R421

220.

220.

R461

1n

D3_3V

C418

3.3K

R458

D3_3V

1n

C417

3.30

VR402

VR400

6.80

10.K

R445

R444

D3_3V

10.K

Q415

Q414

Q413

D402

Q405

Q404

Q416

Q403

R401

2.7K

R460

FILT_SW_B+

1.5K

R440

10.K

Q401

R407 0.

0.R406

33.K

R436

D3_3V

3.3K

R457

Q412

0.R405

R435

33.KR456

3.3K

D3_3V

D3_3V

Q411

33.K

R434

3.3K

R455Q410

0.R404

R403 0.

33.K

D3_3V

R433

3.3K

R454Q409

D3_3V

R432

33.K

R453Q408

3.3K

0.R402

PROG_OUT-ALARM_4

HOOK_CH

MIC_PTT_CH

BOOT_EN_IN_CH

MIC_PTT

MIC_SENSE

SCI_CH

PROG_OUT-ALARM_4

PROG_IO-P8_O

PROG_IO-P12_O

PROG_IO-P14_O

VS_AUDIO_SEL

VS_GAIN_SEL

SPI_MOSI

SPI_CLK

PROG_I-ACC_C_3

PROG_O-ACC_C_4

PROG_I-ACC_C_6

PROG_IO-ACC_C_8

PROG_IO-ACC_C_12

PROG_IO-ACC_C_14

PROG_IO-P14_I

PROG_IO-P14_O

PROG_IO-P12_I

PROG_IO-P12_O

PROG_IO-P8_I

PROG_IO-P8_O

PROG_IN-P6_I

ACCESS_PTT

VS_INT

VS_CS

VS_RAC

VHF2 (146-174MHz) Microprocessor and Controller Circuits (Sht 2 of 2)

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4-18 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

IF7011

DET_VRVS

FILT_SW_B+

INTEGRATOR

DET_VFWD

1n

DNP

73D02968C63-0

SHEET 3 OF 8

L102

C1047

1.u

15K

R117

R141

22.K

22.K

R140

1n

C1046

C1045

1n

1.u

L101

C1082

IF702

1

1n

1n

IF700

C1076

7

8

4

C1075

1n

3

1

8

4

U100

LM2904 6

5

U100LM2904

2

C1071

1n

R146

22.K

1nC1049

D101

R164

10.K22.K

R144

1n

C1048

VHF2 (146-174MHz) Power Control Circuit

Page 179: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-19

2.1 VHF2 PCB 8488977U01 (rev. C) Parts List1-25W

CircuitRef.

MotorolaPart No.

Description

C1000 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1001 2311049A08 KEMET CAPS

C1002 2111078B59 CHIP CAP RF 470 5 NPO 100V

C1003 2111078B59 CHIP CAP RF 470 5 NPO 100V

C1004 2111078B47 CAP CHIP RF 150 5 NP O 100V

C1005 2111078B47 CAP CHIP RF 150 5 NP O 100V

C1006 2111078B47 CAP CHIP RF 150 5 NP O 100V

C1007 NOT PLACED GCAM DUMMY PART NUMBER

C1008 2111078B42 CAP CHIP RF 100 5 NPO 100V

C1009 2111078B42 CAP CHIP RF 100 5 NPO 100V

C1010 2111078B42 CAP CHIP RF 100 5 NPO 100V

C1011 2111078B38 CAP CHIP RF 68 5 NPO 100V

C1012 2111078B36 CAP CHIP RF 56 5 NPO 100V

C1013 2111078B36 CAP CHIP RF 56 5 NPO 100V

C1014 NOT PLACED GCAM DUMMY PART NUMBER

C1015 2111078B34 CAP CHIP RF 47 5 NPO 100V

C1016 2111078B29 CAP CHIP RF 33 5 NPO 100V

C1017 2111078B22 CAP CHIP RF 22 5 NPO 100V

C1018 NOT PLACED GCAM DUMMY PART NUMBER

C1019 2111078B16 CAP CHIP RF 13 5 NPO 100V

C1020 2111078B15 CAP CHIP RF 12 5 NPO 100V

C1021 2111078B13 CAP ALT E16

C1022 2111078B09 CAP ALT E17

C1023 2111078B21 CAP ALT E35

C1024 2111078B05 CAP ALT E19

C1025 2111078B05 CAP ALT E19

C1027 2311049A45 CAP TANT CHIP 10 10 35

C1028 2113743K15 CER CHIP CAP .100UF

C1029 2113743K15 CER CHIP CAP .100UF

C1030 2113743E07 CER CHIP CAP .022UF

C1031 2113743E07 CER CHIP CAP .022UF

C1032 2113743E07 CER CHIP CAP .022UF

C1033 2113743E07 CER CHIP CAP .022UF

C1034 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1035 2113743E07 CER CHIP CAP .022UF

C1036 2113743E07 CER CHIP CAP .022UF

C1037 2113743E07 CER CHIP CAP .022UF

C1038 NOT PLACED GCAM DUMMY PART NUMBER

C1039 2113743E07 CER CHIP CAP .022UF

C1040 2113741F33 CAP CHIP CL2 X7R REEL 2200

C1041 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1042 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1043 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1044 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1045 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1046 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1047 2113743K17 CAP CHIP .330 UF +80-20% 16V

C1048 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1049 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1050 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1051 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1052 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1053 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1054 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1055 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1056 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1057 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1058 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1059 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1060 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1061 2113741F25 CAP CHIP CL2 X7R REEL 1000

CircuitRef.

MotorolaPart No.

Description

C1062 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1063 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1064 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1065 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1066 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1067 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1068 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1069 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1070 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1071 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1072 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1073 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1074 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1075 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1076 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1077 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1078 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1079 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1080 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1081 NOT PLACED GCAM DUMMY PART NUMBER

C1082 NOT PLACED GCAM DUMMY PART NUMBER

C1083 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1084 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1085 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1086 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1087 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1088 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1089 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1090 NOT PLACED GCAM DUMMY PART NUMBER

C1091 NOT PLACED GCAM DUMMY PART NUMBER

C1092 NOT PLACED GCAM DUMMY PART NUMBER

C1093 NOT PLACED GCAM DUMMY PART NUMBER

CircuitRef.

MotorolaPart No.

Description

C1094 NOT PLACED GCAM DUMMY PART NUMBER

C1095 NOT PLACED GCAM DUMMY PART NUMBER

C1097 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1098 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1099 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1100 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1101 2113740F51 CAP CHIP REEL CL1 +/-30 100

C1102 2113740F51 CAP CHIP REEL CL1 +/-30 100

C1103 2113741A57 CAP CHIP 33K +-5% (2160521A31)

C1104 2113741A53 CAP CHIP CL2 X7R REEL 22000

C1105 2113740F67 CAP CHIP CL1 +/-30 470 5%

C1106 2113740F67 CAP CHIP CL1 +/-30 470 5%

C1107 2113740F67 CAP CHIP CL1 +/-30 470 5%

C1108 2113740F47 CAP CHIP REEL CL1 +/-30 68

C1109 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1110 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1112 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1113 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1114 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1115 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1116 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1117 2113740F43 CAP CHIP REEL CL1 +/-30 47

C1118 2113740F39 CAP CHIP REEL CL1 +/-30 33

C1119 2113740F39 CAP CHIP REEL CL1 +/-30 33

C1120 2113740F39 CAP CHIP REEL CL1 +/-30 33

C1121 NOT PLACED GCAM DUMMY PART NUMBER

C1122 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1123 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1124 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1125 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1126 2113740F59 CAP CHIP REEL CL1 +/-30 220

CircuitRef.

MotorolaPart No.

Description

Page 180: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-20 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

C1127 2360567A03 CAP TANTALUM

C1128 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1129 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1130 2113740F59 CAP CHIP REEL CL1 +/-30 220

C1131 NOT PLACED GCAM DUMMY PART NUMBER

C2000 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2001 2311049J11 CAPACITOR TANT 10% 4.7UF

C2002 2311049A56 CAP TAN CHIP A/P 4.7 20 10

C2003 2113743K15 CER CHIP CAP .100UF

C2004 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2005 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2006 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2007 2113743E20 CAP CHIP. 10 UF 10%

C2008 2113743E20 CAP CHIP. 10 UF 10%

C2009 2113743E20 CAP CHIP. 10 UF 10%

C2010 2113743E20 CAP CHIP. 10 UF 10%

C2011 2113743E20 CAP CHIP. 10 UF 10%

C2012 NOT PLACED GCAM DUMMY PART NUMBER

C2013 2113743E20 CAP CHIP. 10 UF 10%

C2014 2113743E20 CAP CHIP. 10 UF 10%

C2015 2113743E20 CAP CHIP. 10 UF 10%

C2016 2113743E20 CAP CHIP. 10 UF 10%

C2017 2113743E20 CAP CHIP. 10 UF 10%

C2018 2113743E20 CAP CHIP. 10 UF 10%

C2019 2113743E20 CAP CHIP. 10 UF 10%

C2020 2113743E20 CAP CHIP. 10 UF 10%

C2021 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2022 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2023 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2024 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2025 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2026 2113741F49 CAP CHIP CL2 X7R REEL 10000

CircuitRef.

MotorolaPart No.

Description

C2027 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2028 2113741F33 CAP CHIP CL2 X7R REEL 2200

C2029 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2030 2113741F39 CAP CHIP CL2 XTR REEL 3900

C2031 NOT PLACED GCAM DUMMY PART NUMBER

C2032 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2033 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2034 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2035 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2036 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2037 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2038 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2039 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2040 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2041 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2042 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2043 2113740L14 CAP CER CHIP 6.8PF +-0.1PF

C2044 2113740L06 CAP CER CHIP 3.3 PF+/-0.1PF

C2045 2113740F67 CAP CHIP CL1 +/-30 470 5%

C2046 2113740F67 CAP CHIP CL1 +/-30 470 5%

C2047 2113740F67 CAP CHIP CL1 +/-30 470 5%

C2048 2113740F67 CAP CHIP CL1 +/-30 470 5%

C2049 NOT PLACED GCAM DUMMY PART NUMBER

C2050 2113740F67 CAP CHIP CL1 +/-30 470 5%

C2051 2113740F59 CAP CHIP REEL CL1 +/-30 220

C2052 2113740F67 CAP CHIP CL1 +/-30 470 5%

C2053 NOT PLACED GCAM DUMMY PART NUMBER

C2054 2113740L37 CAP 62.0 PF 50V 2.0%

C2055 2113740F35 CAP CHIP REEL CL1 +/-30 22

C2056 2113740F33 CAP CHIP REEL CL1 +/-30 18

C2057 2113740F33 CAP CHIP REEL CL1 +/-30 18

C2058 2113740F33 CAP CHIP REEL CL1 +/-30 18

CircuitRef.

MotorolaPart No.

Description

C2059 2113740F33 CAP CHIP REEL CL1 +/-30 18

C2060 2113740F31 CAP CHIP REEL CL1 +/-30 15

C2061 2113740F29 CAP CHIP REEL CL1 +/-30 12

C2062 2113740F29 CAP CHIP REEL CL1 +/-30 12

C2063 2113740L22 CAP 15.0 PF 50V 2.0 %

C2064 2113740F32 CAP CHIP REEL CL1 +/-30 16

C2065 2113740F27 CAP CHIP REEL CL1 +/-30 10

C2066 2113740L16 CAP CER CHIP 8.2 PF+-0.1PF

C2067 2113740F25 CAP CHIP REEL CL1+/-30 8.2

C2068 2113740F23 CAP CHIP REEL CL1 +/-30 6.8

C2069 2113740L12 CAP CER CHIP 5.6PF +-0.1PF

C2070 2113740F41 CAP CHIP REEL CL1 +/-30 39

C2071 2113740F41 CAP CHIP REEL CL1 +/-30 39

C2072 2113740L04 CAP CER CHIP 2.7 PF +-0.1PF

C2073 2113740F03 CAP CHIP REEL CL1 +/-30 1.0

C2074 2109720D14 CAP CER CHIP LOW DIST 0.1UF

C2075 2109720D14 CAP CER CHIP LOW DIST 0.1UF

C2076 NOT PLACED GCAM DUMMY PART NUMBER

C2077 2109720D14 CAP CER CHIP LOW DIST 0.1UF

C2078 2109720D14 CAP CER CHIP LOW DIST 0.1UF

C2079 2109720D14 CAP CER CHIP LOW DIST 0.1UF

C2080 2109720D14 CAP CER CHIP LOW DIST 0.1UF

C2081 2113740F67 CAP CHIP CL1 +/-30 470 5%

C300 2113740F44 CAP CHIP REEL CL1 +/-30 51

C301 2311049A57 CAP TANT CHIP A/P 10UF 10% 16V

C302 2113740F54 CAP CHIP REEL CL1+/-30 130

C303 2113743K15 CER CHIP CAP .100UF

C304 2113743E20 CAP CHIP. 10 UF 10%

CircuitRef.

MotorolaPart No.

Description

C305 2113743E20 CAP CHIP. 10 UF 10%

C306 2113743E20 CAP CHIP. 10 UF 10%

C307 2113743E20 CAP CHIP. 10 UF 10%

C308 2113743E20 CAP CHIP. 10 UF 10%

C309 2113743E20 CAP CHIP. 10 UF 10%

C310 2113743E20 CAP CHIP. 10 UF 10%

C311 2113743E20 CAP CHIP. 10 UF 10%

C312 2113743E20 CAP CHIP. 10 UF 10%

C313 2113743E20 CAP CHIP. 10 UF 10%

C314 2113743E20 CAP CHIP. 10 UF 10%

C315 2113743E20 CAP CHIP. 10 UF 10%

C316 2113743E20 CAP CHIP. 10 UF 10%

C317 2113743E20 CAP CHIP. 10 UF 10%

C318 2113743E20 CAP CHIP. 10 UF 10%

C319 2113743E20 CAP CHIP. 10 UF 10%

C320 2113743E20 CAP CHIP. 10 UF 10%

C321 2113741F49 CAP CHIP CL2 X7R REEL 10000

C322 2113741F41 CAP CHIP CL2 X7R REEL 4700

C323 2113741F25 CAP CHIP CL2 X7R REEL 1000

C324 2113741F25 CAP CHIP CL2 X7R REEL 1000

C325 2113741F25 CAP CHIP CL2 X7R REEL 1000

C326 2113741F25 CAP CHIP CL2 X7R REEL 1000

C327 2113741F25 CAP CHIP CL2 X7R REEL 1000

C328 2113740F67 CAP CHIP CL1 +/-30 470 5%

C329 2113740F67 CAP CHIP CL1 +/-30 470 5%

C330 2113740F67 CAP CHIP CL1 +/-30 470 5%

C331 2113740F67 CAP CHIP CL1 +/-30 470 5%

C332 2113741F13 CAP CHIP CL2 X7R REEL 330

C333 2113740L41 CAP 91.0 PF 50V 2.0 %

C334 2113740L41 CAP 91.0 PF 50V 2.0 %

C335 2113740L17 CAP CER CHIP 9.1 PF+-0.1PF

C336 2113740L14 CAP CER CHIP 6.8PF +-0.1PF

CircuitRef.

MotorolaPart No.

Description

Page 181: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-21

C337 2113740F57 CAP CHIP REEL CL1 +/-30 180

C338 2113740F53 CAP CHIP REEL CL1 +/-30 120

C339 2113740F51 CAP CHIP REEL CL1 +/-30 100

C340 2113740F49 CAP CHIP REEL CL1 +/-30 82

C341 2113740F49 CAP CHIP REEL CL1 +/-30 82

C342 2113740F49 CAP CHIP REEL CL1 +/-30 82

C343 2113740F49 CAP CHIP REEL CL1 +/-30 82

C344 NOT PLACED GCAM DUMMY PART NUMBER

C345 NOT PLACED GCAM DUMMY PART NUMBER

C346 2113740F45 CAP CHIP REEL CL1+/-30 56

C347 2113740F41 CAP CHIP REEL CL1 +/-30 39

C348 2113740F41 CAP CHIP REEL CL1 +/-30 39

C349 NOT PLACED GCAM DUMMY PART NUMBER

C350 2113740F40 CAP CHIP REEL CL1 +/-30 36

C351 2113740F40 CAP CHIP REEL CL1 +/-30 36

C352 2113740F39 CAP CHIP REEL CL1 +/-30 33

C353 2113740F38 CAP CHIP REEL CL1 +/-30 30

C354 2113740F38 CAP CHIP REEL CL1 +/-30 30

C355 2113740F38 CAP CHIP REEL CL1 +/-30 30

C356 NOT PLACED GCAM DUMMY PART NUMBER

C357 2113740F35 CAP CHIP REEL CL1 +/-30 22

C359 NOT PLACED GCAM DUMMY PART NUMBER

C360 NOT PLACED GCAM DUMMY PART NUMBER

C361 2113740F33 CAP CHIP REEL CL1 +/-30 18

C362 2113740F33 CAP CHIP REEL CL1 +/-30 18

C363 NOT PLACED GCAM DUMMY PART NUMBER

C364 2113740F25 CAP CHIP REEL CL1+/-30 8.2

C365 2113740F21 CAP CHIP REEL CL1+/-30 5.6

C366 NOT PLACED GCAM DUMMY PART NUMBER

C367 NOT PLACED GCAM DUMMY PART NUMBER

C400 2113741F25 CAP CHIP CL2 X7R REEL 1000

C401 2113743K15 CER CHIP CAP .100UF

CircuitRef.

MotorolaPart No.

Description

C402 2113743K15 CER CHIP CAP .100UF

C403 2113743K15 CER CHIP CAP .100UF

C404 2113743K15 CER CHIP CAP .100UF

C405 2113743K15 CER CHIP CAP .100UF

C406 2113743K15 CER CHIP CAP .100UF

C407 2113743K15 CER CHIP CAP .100UF

C408 2113743K15 CER CHIP CAP .100UF

C410 2113743K15 CER CHIP CAP .100UF

C411 2113741F25 CAP CHIP CL2 X7R REEL 1000

C412 2113741F25 CAP CHIP CL2 X7R REEL 1000

C413 2113741F25 CAP CHIP CL2 X7R REEL 1000

C414 2113741F25 CAP CHIP CL2 X7R REEL 1000

C415 2113741F25 CAP CHIP CL2 X7R REEL 1000

C416 2113741F25 CAP CHIP CL2 X7R REEL 1000

C417 2113741F25 CAP CHIP CL2 X7R REEL 1000

C418 2113741F25 CAP CHIP CL2 X7R REEL 1000

C421 2113743E07 CER CHIP CAP .022UF

C422 2113741F25 CAP CHIP CL2 X7R REEL 1000

C423 2113743K15 CER CHIP CAP .100UF

C490 NOT PLACED GCAM DUMMY PART NUMBER

C5000 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5001 2389289U01 10UF 50V 20% ALUMINUM SMD

C5002 2311049A99 CAP TANT CHIP 47 UF 10V 20%

C5003 2311049A99 CAP TANT CHIP 47 UF 10V 20%

C5005 2360567A03 CAP TANTALUM

C5006 2311049A57 CAP TANT CHIP A/P 10UF 10% 16V

C5007 2311049A99 CAP TANT CHIP 47 UF 10V 20%

C5008 2311049A57 CAP TANT CHIP A/P 10UF 10% 16V

C5009 2311049A57 CAP TANT CHIP A/P 10UF 10% 16V

C5010 2311049A57 CAP TANT CHIP A/P 10UF 10% 16V

CircuitRef.

MotorolaPart No.

Description

C5011 2311049A57 CAP TANT CHIP A/P 10UF 10% 16V

C5012 2311049A56 CAP TAN CHIP A/P 4.7 20 10

C5013 2113928P04 CAP CER CHIP 1.0UF 20% 6.3V

C5014 NOT PLACED GCAM DUMMY PART NUMBER

C5015 2113743K15 CER CHIP CAP .100UF

C5016 2113743K15 CER CHIP CAP .100UF

C5017 2113743K15 CER CHIP CAP .100UF

C5018 2113743K15 CER CHIP CAP .100UF

C5019 2113743K15 CER CHIP CAP .100UF

C5020 2113743K15 CER CHIP CAP .100UF

C5021 2113741M69 CAP CHIP CLS2 100000 PF 20V 10

C5022 2113743K15 CER CHIP CAP .100UF

C5023 2113743K15 CER CHIP CAP .100UF

C5024 2113743K15 CER CHIP CAP .100UF

C5025 2113743K15 CER CHIP CAP .100UF

C5026 2113743K15 CER CHIP CAP .100UF

C5027 2113743K15 CER CHIP CAP .100UF

C5028 2113743K15 CER CHIP CAP .100UF

C5029 2113743K15 CER CHIP CAP .100UF

C5030 2113743K15 CER CHIP CAP .100UF

C5031 2113743K15 CER CHIP CAP .100UF

C5032 2113743K15 CER CHIP CAP .100UF

C5033 2113743K15 CER CHIP CAP .100UF

C5034 2113743K15 CER CHIP CAP .100UF

C5035 2113743K15 CER CHIP CAP .100UF

C5036 2113743K15 CER CHIP CAP .100UF

C5037 2113743K15 CER CHIP CAP .100UF

C5038 2113743K15 CER CHIP CAP .100UF

C5039 NOT PLACED GCAM DUMMY PART NUMBER

C5040 NOT PLACED GCAM DUMMY PART NUMBER

C5041 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

CircuitRef.

MotorolaPart No.

Description

C5042 2113743F16 CAP CHIP 1.0UF 16V+80-20%

C5043 2113743F16 CAP CHIP 1.0UF 16V+80-20%

C5044 2113928C04 CAP CER CHIP 4.7UF 6.3V10%0805

C5045 2113743F16 CAP CHIP 1.0UF 16V+80-20%

C5046 2113743E20 CAP CHIP. 10 UF 10%

C5047 2113743E20 CAP CHIP. 10 UF 10%

C5048 2113743E20 CAP CHIP. 10 UF 10%

C5049 2113743E20 CAP CHIP. 10 UF 10%

C5050 2113743E20 CAP CHIP. 10 UF 10%

C5051 2113743E20 CAP CHIP. 10 UF 10%(CM160/CM360)

C5052 2113743E20 CAP CHIP. 10 UF 10%

C5053 2113743E20 CAP CHIP. 10 UF 10%(CM160/CM360)

C5054 2113743E20 CAP CHIP. 10 UF 10%(CM160/CM360)

C5055 2113928C04 CAP CER CHIP 4.7UF 6.3V10%0805

C5056 2113928C04 CAP CER CHIP 4.7UF 6.3V10%0805

C5057 2113928C04 CAP CER CHIP 4.7UF 6.3V10%0805

C5058 NOT PLACED GCAM DUMMY PART NUMBER

C5059 2113743E07 CER CHIP CAP .022UF

C5060 2113741M69 CAP CHIP CLS2 100000 PF 20V 10

C5061 2113741M69 CAP CHIP CLS2 100000 PF 20V 10

C5062 2113741M69 CAP CHIP CLS2 100000 PF 20V 10

C5063 2113741M69 CAP CHIP CLS2 100000 PF 20V 10

C5064 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5065 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5066 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5067 2113741F25 CAP CHIP CL2 X7R REEL 1000

CircuitRef.

MotorolaPart No.

Description

Page 182: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-22 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

C5068 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5069 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5070 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5071 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5072 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5073 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5074 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5075 NOT PLACED GCAM DUMMY PART NUMBER

C5076 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5077 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5078 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5079 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5080 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5081 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5082 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5083 2113740F51 CAP CHIP REEL CL1 +/-30 100

C5084 2113740F51 CAP CHIP REEL CL1 +/-30 100

C5085 2113741A53 CAP CHIP CL2 X7R REEL 22000

C5086 2113741A53 CAP CHIP CL2 X7R REEL 22000

C5087 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5088 2113740F49 CAP CHIP REEL CL1 +/-30 82

C5089 2113740F49 CAP CHIP REEL CL1 +/-30 82

C5090 2113740F49 CAP CHIP REEL CL1 +/-30 82

C5091 2113740F49 CAP CHIP REEL CL1 +/-30 82

C5092 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5094 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5095 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5096 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5097 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5098 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5099 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5100 2113740F59 CAP CHIP REEL CL1 +/-30 220

CircuitRef.

MotorolaPart No.

Description

C5101 2113741F25 CAP CHIP CL2 X7R REEL 1000(CM160/CM360)

C5102 2113743E20 CAP CHIP. 10 UF 10%(CM160/CM360)

C5103 2113743K15 CER CHIP CAP .100UF(CM160/CM360)

C5104 NOT PLACED GCAM DUMMY PART NUMBER

C5110 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5111 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5113 NOT PLACED GCAM DUMMY PART NUMBER

C5114 2113743F16 CAP CHIP 1.0UF 16V+80-20%

C5115 NOT PLACED GCAM DUMMY PART NUMBER

C5116 NOT PLACED GCAM DUMMY PART NUMBER

C5117 NOT PLACED GCAM DUMMY PART NUMBER

C5118 2113743E20 CAP CHIP. 10 UF 10%

C5119 2113743H14 CAP CHIP 10.0 UF 16V +80-20%

C5120 3211049A99 CAP TANT CHIP 47 UF 10 (CM340/CM360)

C5121 2113741F25 CAP CHIP CL2 X7R REEL 1000

C602 2113741F25 CAP CHIP CL2 X7R REEL 1000

C603 2113741F25 CAP CHIP CL2 X7R REEL 1000

C604 2113741F25 CAP CHIP CL2 X7R REEL 1000

C605 2113741F25 CAP CHIP CL2 X7R REEL 1000

C606 2113741F25 CAP CHIP CL2 X7R REEL 1000

C607 2113741F25 CAP CHIP CL2 X7R REEL 1000

C608 NOT PLACED GCAM DUMMY PART NUMBER

C609 NOT PLACED GCAM DUMMY PART NUMBER

C610 2113741F25 CAP CHIP CL2 X7R REEL 1000

C611 2113741F25 CAP CHIP CL2 X7R REEL 1000

C612 2113741F25 CAP CHIP CL2 X7R REEL 1000

C613 2113741F25 CAP CHIP CL2 X7R REEL 1000

C614 2113741F25 CAP CHIP CL2 X7R REEL 1000

C615 2113741F25 CAP CHIP CL2 X7R REEL 1000

C616 2113741F25 CAP CHIP CL2 X7R REEL 1000

CircuitRef.

MotorolaPart No.

Description

C617 2113741F25 CAP CHIP CL2 X7R REEL 1000

C618 2113741F25 CAP CHIP CL2 X7R REEL 1000

C619 NOT PLACED GCAM DUMMY PART NUMBER

C620 2113741F25 CAP CHIP CL2 X7R REEL 1000

C621 2113741F25 CAP CHIP CL2 X7R REEL 1000

C622 2113741F25 CAP CHIP CL2 X7R REEL 1000

C623 2113741F25 CAP CHIP CL2 X7R REEL 1000

C624 2113741F25 CAP CHIP CL2 X7R REEL 1000

C625 2113741F25 CAP CHIP CL2 X7R REEL 1000

C626 2113741F25 CAP CHIP CL2 X7R REEL 1000

C627 2113741F25 CAP CHIP CL2 X7R REEL 1000

C628 2113741F25 CAP CHIP CL2 X7R REEL 1000

C629 2113741F25 CAP CHIP CL2 X7R REEL 1000

C630 2113741F25 CAP CHIP CL2 X7R REEL 1000

C631 2113741F25 CAP CHIP CL2 X7R REEL 1000

C632 2113741F25 CAP CHIP CL2 X7R REEL 1000

C633 2113741F25 CAP CHIP CL2 X7R REEL 1000

C662 2113741F25 CAP CHIP CL2 X7R REEL 1000

C678 2113741M69 CAP CHIP CLS2 100000 PF 20V 10

CR300 4880154K03 SOT MMBD353 RH DIODE DUAL SCHT

CR301 4880154K03 SOT MMBD353 RH DIODE DUAL SCHT

D100 NOT PLACED GCAM DUMMY PART NUMBER

D101 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH

D102 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH

D103 4802482J02 PIN DIODE SMD

D104 4802482J02 PIN DIODE SMD

D105 4805218N57 DIODE DUAL

D106 4805218N57 DIODE DUAL

D107 4805218N57 DIODE DUAL

CircuitRef.

MotorolaPart No.

Description

D108 4805218N57 DIODE DUAL

D200 4802233J09 DIODE TRIPLE SOT25-RH

D201 4802233J09 DIODE TRIPLE SOT25-RH

D202 4862824C03 DIODE VARACTOR

D203 4805649Q13 DIODE VCTR ISV 228

D204 4805649Q13 DIODE VCTR ISV 228

D205 4862824C01 DIODE VARACTOR

D301 4802245J97 Band Switchind Diode, Rohm DAN

D302 4802245J97 Band Switchind Diode, Rohm DAN

D303 4802245J97 Band Switchind Diode, Rohm DAN

D304 4802245J97 Band Switchind Diode, Rohm DAN

D305 4880142L01 SOT MMBV109 RH

D400 4813833C07 DIODE DUAL 100V ‘5C’ SERIES

D401 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH

D402 4809948D42 DIODE SCHOTTKY RB751V-40 (CM140/CM160)

D500 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH

D501 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH (CM340/CM360)

D502 4813825A23 DIODE, DISCRETE SPECIALS VAR&P

D511 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH

D513 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH

FL300 9180022M11 XTAL FILTER 44.85MHZ

FL301 9180468V06 SMD455KHZ 4 ELEMENT CER FLTR

FL302 9180468V04 SMD455KHZ 4 ELEMENT CER FLTR

FL303 9180469V03 SMD455KHZ 6 ELEMENT CER FLTR

CircuitRef.

MotorolaPart No.

Description

Page 183: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-23

FL304 9180469V06 SMD455KHZ 6 ELEMENT CER FLTR

J11 2889309U01 MINI-UHF PCB R.A

J2 0989241U02 FLEX 20PIN 1MM TOP NON ZIF

J3 0986615Z01 CONN,ZIF,F,28CONT,,TIN,,,CBL(CM160/CM360))

L100 2484657R01 INDUCTOR BEAD CHIP

L101 2462587T30 IND CHIP 1000NH 5% LOW PRO

L102 2462587T30 IND CHIP 1000NH 5% LOW PRO

L103 2462587T30 IND CHIP 1000NH 5% LOW PRO

L104 2462587T13 IND CHIP 68NH 5% LOW PRO

L105 2462587T13 IND CHIP 68NH 5% LOW PRO

L106 2460591A11 COIL AIR WOUND INDUC 7.66

L107 2460591A01 COIL AIR WOUND INDUC 4.22

L108 2462587X69 IND CHIP LO-PRO 1200 NH 5%

L109 NOT PLACED GCAM DUMMY PART NUMBER

L110 2462587N42 CHIP IND 12 NH 5%

L111 2485873L05 ENCAPSULATED AIR WOUND 48NH

L112 2485873L05 ENCAPSULATED AIR WOUND 48NH

L113 2485873L05 ENCAPSULATED AIR WOUND 48NH

L114 2485873L05 ENCAPSULATED AIR WOUND 48NH

L115 2485873L01 ENCAPSULATED AIR WOUND COIL

L116 2485873L01 ENCAPSULATED AIR WOUND COIL

L117 2484657R01 INDUCTOR BEAD CHIP

L118 2484657R01 INDUCTOR BEAD CHIP

L119 2484657R01 INDUCTOR BEAD CHIP

L120 2484657R01 INDUCTOR BEAD CHIP

L121 2484657R01 INDUCTOR BEAD CHIP

L122 2460591C23 COIL AIR WOUND INDUC 13.85

CircuitRef.

MotorolaPart No.

Description

L126 2462587X69 IND CHIP LO-PRO 1200 NH 5%

L200 2462587Q42 IND CHIP 390NH 10%

L201 2462587V44 IND CHIP 680 NH 10%

L202 2462587V44 IND CHIP 680 NH 10%

L203 2462587V44 IND CHIP 680 NH 10%

L204 2462587V44 IND CHIP 680 NH 10%

L205 2462587Q47 IND CHIP 1000 NH 10%

L206 2413923C05 IND CHIP 33 NH 2%

L207 2413923C07 IND CHIP 47 NH 2%

L208 2413926N24 IND CER CHIP 100.0 NH 5%

L209 2413926N24 IND CER CHIP 100.0 NH 5%

L210 2413926N24 IND CER CHIP 100.0 NH 5%

L211 2413926N24 IND CER CHIP 100.0 NH 5%

L212 2413926N24 IND CER CHIP 100.0 NH 5%

L213 2413926N24 IND CER CHIP 100.0 NH 5%

L214 2413926H20 IND CHIP 47.0 NH 5%

L215 2413926H20 IND CHIP 47.0 NH 5%

L216 2413926H20 IND CHIP 47.0 NH 5%

L217 2462587Q42 IND CHIP 390NH 10%

L300 2460591G24 COIL AIR WOUND INDUC 33.47

L301 2462587X69 IND CHIP LO-PRO 1200 NH 5%

L302 2462587X69 IND CHIP LO-PRO 1200 NH 5%

L303 2462587N69 CHIP IND 1200 NH 5%

L304 2483411T74 INDUCTOR CHIP SHIELDED

L305 2413926K31 IND CER CHIP 470.0 NH 5%

L306 2462587N55 CHIP IND 150 NH 5%

L307 2460591G24 COIL AIR WOUND INDUC 33.47

L308 2460591G24 COIL AIR WOUND INDUC 33.47

L309 2460591G24 COIL AIR WOUND INDUC 33.47

L310 2460591G24 COIL AIR WOUND INDUC 33.47

L311 2460591G24 COIL AIR WOUND INDUC 33.47

L312 2460591G24 COIL AIR WOUND INDUC 33.47

CircuitRef.

MotorolaPart No.

Description

L313 2460591G24 COIL AIR WOUND INDUC 33.47

L314 2460591G24 COIL AIR WOUND INDUC 33.47

L315 NOT PLACED GCAM DUMMY PART NUMBER

L500 2484657R01 INDUCTOR BEAD CHIP

L501 2484657R01 INDUCTOR BEAD CHIP

L502 2484657R01 INDUCTOR BEAD CHIP

M100 2686201B01 HEAT SPREADER WM

M105 7588823L03 PAD GROUND LCD

M106 7588823L03 PAD GROUND LCD

M107 7588823L03 PAD GROUND LCD

M108 7588823L04 PAD GROUND LCD

M109 7588823L04 PAD GROUND LCD

M110 7588823L04 PAD GROUND LCD

M111 3985994A01 CONTACT, PCB SPEAKER

M112 3985994A01 CONTACT, PCB SPEAKER

M113 3985994A01 CONTACT, PCB SPEAKER

M114 3985994A01 CONTACT, PCB SPEAKER

M9 0289511U01 NUTS

P1 2804503J01 CONNECTOR,ACCY 16 PIN

P2 NOT PLACED GCAM DUMMY PART NUMBER

PCB 8488977U01 MARLIN VHF

Q100 4886163B01 LDMOS SMT 35W 520MH 12V

Q101 4813824A10 TSTR NPN 40V .2A GEN PURP

Q102 4813824A10 TSTR NPN 40V .2A GEN PURP

Q103 4813824A06 XSTR NPN 30V DARLINGTON

Q105 4813828A11 TSTR 520 MHZ 3W, 12.5V RF LDMO

Q106 4805128M27 SOT TRANS

Q200 4802245J95 BJT, NPN TRANSISTOR

Q300 4809940E02 TSTR DIG NPN DTC114YE

Q301 4813824A17 XSTR PNP40V .2A GENPB=100-300

Q302 4813824A10 TSTR NPN 40V .2A GEN PURP

CircuitRef.

MotorolaPart No.

Description

Q303 4802245J95 BJT, NPN TRANSISTOR

Q304 4809939C04 TSTR DUAL PNP/NPN UMC3

Q305 4802197J95 RF TRANSISTOR PBR941

Q306 4813824A17 XSTR PNP40V .2A GENPB=100-300

Q400 4809940E02 TSTR DIG NPN DTC114YE

Q401 4880141L03 QSTR PNP SOT23 LO PROFILE TAPE

Q403 4809940E02 TSTR DIG NPN DTC114YE

Q404 4809940E02 TSTR DIG NPN DTC114YE

Q405 4809940E02 TSTR DIG NPN DTC114YE

Q407 4809940E02 TSTR DIG NPN DTC114YE

Q408 4880048M01 TSTR NPN DIG 47K/47K

Q409 4880048M01 TSTR NPN DIG 47K/47K

Q410 4880048M01 TSTR NPN DIG 47K/47K

Q411 4880048M01 TSTR NPN DIG 47K/47K

Q412 4880048M01 TSTR NPN DIG 47K/47K

Q413 4809940E02 TSTR DIG NPN DTC114YE

Q414 4809940E02 TSTR DIG NPN DTC114YE

Q415 NOT PLACED GCAM DUMMY PART NUMBER

Q416 4809940E02 TSTR DIG NPN DTC114YE

Q417 4813824A10 TSTR NPN 40V .2A GEN PURP

Q500 4813824A10 TSTR NPN 40V .2A GEN PURP

Q501 4809940E02 TSTR DIG NPN DTC114YE

Q502 4809940E02 TSTR DIG NPN DTC114YE

Q503 4813824A10 TSTR NPN 40V .2A GEN PURP

Q504 4880048M01 TSTR NPN DIG 47K/47K

Q505 4813824A10 TSTR NPN 40V .2A GEN PURP

Q506 4813824A10 TSTR NPN 40V .2A GEN PURP

R101 NOT PLACED GCAM DUMMY PART NUMBER

R102 0683962T51 RES CHIP 120 5-1

R103 0683962T51 RES CHIP 120 5-1

R104 0683962T51 RES CHIP 120 5-1

CircuitRef.

MotorolaPart No.

Description

Page 184: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-24 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

R105 0680194M18 RES 51 OHMS 5% 1W

R106 0680194M18 RES 51 OHMS 5% 1W

R107 0680194M18 RES 51 OHMS 5% 1W

R108 0680194M18 RES 51 OHMS 5% 1W

R109 0662057A05 CHIP RES 15 OHMS 5%

R110 NOT PLACED GCAM DUMMY PART NUMBER

R111 NOT PLACED GCAM DUMMY PART NUMBER

R112 0662057P95 RES CHIP 100.0K 1% 30X60

R113 0662057P10 RES CHIP 10.0K 1% 30X60

R114 0662057P10 RES CHIP 10.0K 1% 30X60

R115 0662057P10 RES CHIP 10.0K 1% 30X60

R116 0662057P10 RES CHIP 10.0K 1% 30X60

R117 0662057P02 RES. CHIP 15K 1% 30X60

R118 0662057C51 CHIP RES 100 OHMS 5%

R119 0662057C51 CHIP RES 100 OHMS 5%

R120 0662057C51 CHIP RES 100 OHMS 5%

R121 0662057C51 CHIP RES 100 OHMS 5%

R122 0662057C19 CHIP RES 4.7 OHMS 5%

R123 0662057C13 CHIP RES 2.7 OHMS 5%

R124 0662057C13 CHIP RES 2.7 OHMS 5%

R125 0662057C13 CHIP RES 2.7 OHMS 5%

R126 0662057C03 CHIP RES 1.0 OHMS 5%

R127 0662057C03 CHIP RES 1.0 OHMS 5%

R130 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R131 0662057A97 CHIP RES 100K OHMS 5%

R132 NOT PLACED GCAM DUMMY PART NUMBER

R134 0662057A89 CHIP RES 47K OHMS 5%

R135 0662057A88 CHIP RES 43K OHMS 5%

R136 0662057A87 CHIP RES 39K OHMS 5%

R137 0662057A87 CHIP RES 39K OHMS 5%

R138 0662057A87 CHIP RES 39K OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R139 0662057A87 CHIP RES 39K OHMS 5%

R140 0662057A81 CHIP RES 22K OHMS 5%

R141 0662057A81 CHIP RES 22K OHMS 5%

R142 0662057A81 CHIP RES 22K OHMS 5%

R143 0662057A81 CHIP RES 22K OHMS 5%

R144 0662057A81 CHIP RES 22K OHMS 5%

R145 0662057A81 CHIP RES 22K OHMS 5%

R146 0662057A81 CHIP RES 22K OHMS 5%

R147 0662057A81 CHIP RES 22K OHMS 5%

R148 0662057A81 CHIP RES 22K OHMS 5%

R149 0662057A81 CHIP RES 22K OHMS 5%

R150 0662057A73 CHIP RES 10K OHMS 5%

R151 0662057A67 CHIP RES 5600 OHMS 5%

R153 0662057A73 CHIP RES 10K OHMS 5%

R155 0662057A73 CHIP RES 10K OHMS 5%

R156 0662057A73 CHIP RES 10K OHMS 5%

R157 0662057A91 CHIP RES 56K OHMS 5%

R158 0662057A67 CHIP RES 5600 OHMS 5%

R159 NOT PLACED GCAM DUMMY PART NUMBER

R160 0662057A61 CHIP RES 3300 OHMS 5%

R161 0662057A61 CHIP RES 3300 OHMS 5%

R162 0662057A61 CHIP RES 3300 OHMS 5%

R163 0662057A61 CHIP RES 3300 OHMS 5%

R164 0662057A73 CHIP RES 10K OHMS 5%

R165 0662057A58 CHIP RES 2400 OHMS 5%

R166 0662057A58 CHIP RES 2400 OHMS 5%

R167 0662057A57 CHIP RES 2200 OHMS 5%

R168 0662057A57 CHIP RES 2200 OHMS 5%

R169 0662057A57 CHIP RES 2200 OHMS 5%

R170 0662057A42 CHIP RES 510 OHMS 5%

R171 0662057A41 CHIP RES 470 OHMS 5%

R172 0662057A41 CHIP RES 470 OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R173 0662057A36 CHIP RES 300 OHMS 5%

R174 0662057A36 CHIP RES 300 OHMS 5%

R175 0662057A33 CHIP RES 220 OHMS 5%

R176 0662057A25 CHIP RES 100 OHMS 5%

R177 NOT PLACED GCAM DUMMY PART NUMBER

R178 0662057A14 RES CHIP 36 OHM 5 1/8W

R179 0662057A14 RES CHIP 36 OHM 5 1/8W

R180 0660082A89 RES CHIP 47K OHMS 1% 1/16W

R181 0660082A89 RES CHIP 47K OHMS 1% 1/16W

R182 0662057A73 CHIP RES 10K OHMS 5%

R185 0662057A73 CHIP RES 10K OHMS 5%

R186 0662057C20 CHIP RES 5.1 OHMS 5%

R200 0662057A99 CHIP RES 120K OHMS 5%

R201 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R202 NOT PLACED GCAM DUMMY PART NUMBER

R203 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R204 NOT PLACED GCAM DUMMY PART NUMBER

R205 NOT PLACED GCAM DUMMY PART NUMBER

R206 0662057B02 CHIP RES 150K OHMS 5%

R207 0662057B02 CHIP RES 150K OHMS 5%

R208 0662057A18 CHIP RES 51 OHMS 5%

R209 0662057A97 CHIP RES 100K OHMS 5%

R210 NOT PLACED GCAM DUMMY PART NUMBER

R211 0662057A89 CHIP RES 47K OHMS 5%

R212 0662057A84 CHIP RES 30K OHMS 5%

R213 0662057A65 CHIP RES 4700 OHMS 5%

R214 0662057A65 CHIP RES 4700 OHMS 5%

R215 0662057A65 CHIP RES 4700 OHMS 5%

R216 0662057A63 CHIP RES 3900 OHMS 5%

R217 0662057A52 CHIP RES 1300OHMS 5%05

R218 0662057A49 CHIP RES 1000 OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R219 NOT PLACED GCAM DUMMY PART NUMBER

R220 0662057A42 CHIP RES 510 OHMS 5%

R221 0662057A33 CHIP RES 220 OHMS 5%

R222 0662057A33 CHIP RES 220 OHMS 5%

R223 0662057A33 CHIP RES 220 OHMS 5%

R224 0662057A53 CHIP RES 1500 OHMS 5%

R225 0662057A29 CHIP RES 150 OHMS 5%

R226 0662057A29 CHIP RES 150 OHMS 5%

R227 0662057A25 CHIP RES 100 OHMS 5%

R228 0662057A25 CHIP RES 100 OHMS 5%

R229 0662057A25 CHIP RES 100 OHMS 5%

R230 0662057A25 CHIP RES 100 OHMS 5%

R231 0662057A18 CHIP RES 51 OHMS 5%

R232 0662057A17 RES CHIP 47 OHMS 5%

R233 0662057A17 RES CHIP 47 OHMS 5%

R234 0662057A15 CHIP RES 39 OHMS 5%

R235 0662057A07 CHIP RES 18 OHMS 5%

R300 0662057A73 CHIP RES 10K OHMS 5%

R301 0662057A41 CHIP RES 470 OHMS 5%

R302 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R303 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R304 0662057A85 CHIP RES 33K OHM 5%

R305 0662057A80 CHIP RES 20K OHMS 5%

R306 0662057A80 CHIP RES 20K OHMS 5%

R307 0662057A80 CHIP RES 20K OHMS 5%

R308 0662057A80 CHIP RES 20K OHMS 5%

R309 0662057A77 CHIP RES 15K OHMS 5%

R310 0662057A77 CHIP RES 15K OHMS 5%

R311 NOT PLACED GCAM DUMMY PART NUMBER

R312 0662057A76 CHIP RES 13K OHMS 5%

R313 0662057A75 CHIP RES 12K OHMS 5%

CircuitRef.

MotorolaPart No.

Description

Page 185: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-25

R314 0662057A75 CHIP RES 12K OHMS 5%

R315 0662057A75 CHIP RES 12K OHMS 5%

R316 0662057A75 CHIP RES 12K OHMS 5%

R317 0662057A75 CHIP RES 12K OHMS 5%

R318 0662057A75 CHIP RES 12K OHMS 5%

R319 0662057A75 CHIP RES 12K OHMS 5%

R320 0662057A73 CHIP RES 10K OHMS 5%

R321 0662057A71 CHIP RES 8200 OHMS 5%

R322 0662057A65 CHIP RES 4700 OHMS 5%

R323 0662057A65 CHIP RES 4700 OHMS 5%

R324 0662057A61 CHIP RES 3300 OHMS 5%

R325 0662057A61 CHIP RES 3300 OHMS 5%

R326 0662057A58 CHIP RES 2400 OHMS 5%

R327 0662057A58 CHIP RES 2400 OHMS 5%

R328 0662057A55 CHIP RES 1800 OHM 5%

R329 0662057A51 CHIP RES 1200 OHMS 5%

R330 0662057A49 CHIP RES 1000 OHMS 5%

R331 0662057A45 CHIP RES 680 OHMS 5%

R332 0662057A43 CHIP RES 560 OHMS 5%

R333 0662057A40 CHIP RES 430 OHMS 5%

R334 0662057A39 CHIP RES 390 OHMS 5%

R335 0662057A33 CHIP RES 220 OHMS 5%

R336 0662057A25 CHIP RES 100 OHMS 5%

R337 0662057A25 CHIP RES 100 OHMS 5%

R338 0662057A18 CHIP RES 51 OHMS 5%

R339 0662057A18 CHIP RES 51 OHMS 5%

R340 0662057A18 CHIP RES 51 OHMS 5%

R341 0662057A01 CHIP RES 10 OHMS 5%

R342 0662057A01 CHIP RES 10 OHMS 5%

R343 0662057A01 CHIP RES 10 OHMS 5%

R344 0662057A01 CHIP RES 10 OHMS 5%

R345 0662057A73 CHIP RES 10K OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R346 0662057A73 CHIP RES 10K OHMS 5%

R401 0662057C85 CHIP RES 2700 OHMS 5%

R402 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R403 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R404 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R405 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R406 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R407 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R414 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R415 0662057B47 CHIP RES 0 OHMS +-.050 OHMS (CM340/CM360)

R421 0662057A33 CHIP RES 220 OHMS 5%

R422 0662057A73 CHIP RES 10K OHMS 5% (CM140/CM160)

R423 NOT PLACED GCAM DUMMY PART NUMBER

R424 NOT PLACED GCAM DUMMY PART NUMBER

R425 0662057A97 CHIP RES 100K OHMS 5%

R426 0662057A97 CHIP RES 100K OHMS 5% (CM140/CM160)

R427 NOT PLACED GCAM DUMMY PART NUMBER

R428 0662057A97 CHIP RES 100K OHMS 5%

R429 0662057A97 CHIP RES 100K OHMS 5%

R430 0662057A87 CHIP RES 39K OHMS 5%

R431 NOT PLACED GCAM DUMMY PART NUMBER

R432 0662057A85 CHIP RES 33K OHM 5%

R433 0662057A85 CHIP RES 33K OHM 5%

R434 0662057A85 CHIP RES 33K OHM 5%

R435 0662057A85 CHIP RES 33K OHM 5%

R436 0662057A85 CHIP RES 33K OHM 5%

CircuitRef.

MotorolaPart No.

Description

R438 0662057A73 CHIP RES 10K OHMS 5%

R439 0662057A73 CHIP RES 10K OHMS 5%

R440 0662057A73 CHIP RES 10K OHMS 5%

R441 0662057A73 CHIP RES 10K OHMS 5%

R442 0662057A73 CHIP RES 10K OHMS 5%

R443 0662057A61 CHIP RES 3300 OHMS 5%

R444 0662057A73 CHIP RES 10K OHMS 5%

R445 0662057A73 CHIP RES 10K OHMS 5%

R450 0662057A73 CHIP RES 10K OHMS 5%

R451 0662057A73 CHIP RES 10K OHMS 5%

R453 0662057A61 CHIP RES 3300 OHMS 5%

R454 0662057A61 CHIP RES 3300 OHMS 5%

R455 0662057A61 CHIP RES 3300 OHMS 5%

R456 0662057A61 CHIP RES 3300 OHMS 5%

R457 0662057A61 CHIP RES 3300 OHMS 5%

R458 0662057A61 CHIP RES 3300 OHMS 5%

R459 NOT PLACED GCAM DUMMY PART NUMBER

R460 0662057A53 CHIP RES 1500 OHMS 5%

R461 0662057A33 CHIP RES 220 OHMS 5%

R462 0662057A18 CHIP RES 51 OHMS 5%

R463 0662057A73 CHIP RES 10K OHMS 5%

R466 NOT PLACED GCAM DUMMY PART NUMBER

R467 NOT PLACED GCAM DUMMY PART NUMBER

R468 NOT PLACED GCAM DUMMY PART NUMBER

R469 NOT PLACED GCAM DUMMY PART NUMBER

R470 0662057A73 CHIP RES 10K OHMS 5% (CM340/CM360)

R471 0662057A01 CHIP RES 10 OHMS 5%

R472 NOT PLACED GCAM DUMMY PART NUMBER

R473 NOT PLACED GCAM DUMMY PART NUMBER

R5000 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5001 0662057T68 RES CHIP 1.0K 1% 30*60

CircuitRef.

MotorolaPart No.

Description

R5002 0662057C01 CHIP RES 0 OHMS .050 OHMS(CM160/CM360)

R5008 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5009 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5010 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5011 NOT PLACED GCAM DUMMY PART NUMBER

R5013 NOT PLACED GCAM DUMMY PART NUMBER

R5014 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5016 NOT PLACED GCAM DUMMY PART NUMBER

R5019 0662057B05 CHIP RES 200K OHMS 5%

R5020 0662057B02 CHIP RES 150K OHMS 5%

R5021 0662057A97 CHIP RES 100K OHMS 5%

R5022 0662057A97 CHIP RES 100K OHMS 5%

R5023 0662057A97 CHIP RES 100K OHMS 5%

R5024 0662057A97 CHIP RES 100K OHMS 5%(CM160/CM360)

R5025 0662057A97 CHIP RES 100K OHMS 5%

R5026 0662057A85 CHIP RES 33K OHM 5%

R5027 0662057B08 CHIP RES 270K OHMS 5%

R5028 0662057A97 CHIP RES 100K OHMS 5%

R5029 0662057A97 CHIP RES 100K OHMS 5%

R5030 0662057A85 CHIP RES 33K OHM 5%

R5031 0662057A92 CHIP RES 62K OHMS 5%

R5032 0662057A89 CHIP RES 47K OHMS 5%

R5033 0662057A89 CHIP RES 47K OHMS 5%

R5034 0662057A86 CHIP RES 36K OHMS 5%

R5035 0662057A89 CHIP RES 47K OHMS 5%

R5036 0662057A89 CHIP RES 47K OHMS 5%

R5037 0662057A73 CHIP RES 10K OHMS 5%

R5038 0662057A85 CHIP RES 33K OHM 5%

CircuitRef.

MotorolaPart No.

Description

Page 186: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-26 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

R5039 0662057A97 CHIP RES 100K OHMS 5%

R5040 0662057A84 CHIP RES 30K OHMS 5%

R5041 0662057A82 CHIP RES 24K OHMS 5%

R5042 0662057A82 CHIP RES 24K OHMS 5%

R5043 0662057A82 CHIP RES 24K OHMS 5%

R5044 0662057A82 CHIP RES 24K OHMS 5%

R5045 0662057A85 CHIP RES 33K OHM 5%

R5046 0662057A82 CHIP RES 24K OHMS 5%

R5047 0662057B47 CHIP RES 0 OHMS +-.050 OHMS (CM140/CM340)

R5048 0662057A82 CHIP RES 24K OHMS 5%

R5049 0662057A77 CHIP RES 15K OHMS 5%

R5050 0662057A76 CHIP RES 13K OHMS 5%

R5051 0662057A75 CHIP RES 12K OHMS 5%

R5052 0662057A73 CHIP RES 10K OHMS 5%

R5053 0662057A73 CHIP RES 10K OHMS 5%

R5054 0662057A73 CHIP RES 10K OHMS 5%

R5055 0662057A73 CHIP RES 10K OHMS 5%

R5056 0662057A73 CHIP RES 10K OHMS 5%

R5057 0662057A73 CHIP RES 10K OHMS 5%

R5058 NOT PLACED GCAM DUMMY PART NUMBER

R5059 NOT PLACED GCAM DUMMY PART NUMBER

R5060 0662057A73 CHIP RES 10K OHMS 5%

R5061 0662057A73 CHIP RES 10K OHMS 5%

R5062 0662057A73 CHIP RES 10K OHMS 5%

R5063 NOT PLACED GCAM DUMMY PART NUMBER

R5064 NOT PLACED GCAM DUMMY PART NUMBER

R5065 0662057A68 CHIP RES 6200 OHMS 5%

R5066 0662057A49 CHIP RES 1000 OHMS 5%

R5067 NOT PLACED GCAM DUMMY PART NUMBER

R5068 NOT PLACED GCAM DUMMY PART NUMBER

R5069 0662057A73 CHIP RES 10K OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R5070 0662057A57 CHIP RES 2200 OHMS 5%

R5071 0662057A57 CHIP RES 2200 OHMS 5%

R5072 0662057A65 CHIP RES 4700 OHMS 5%

R5073 0662057A49 CHIP RES 1000 OHMS 5%

R5074 0662057A49 CHIP RES 1000 OHMS 5%

R5075 0662057A42 CHIP RES 510 OHMS 5%

R5076 0662057A42 CHIP RES 510 OHMS 5%

R5077 0662057A36 CHIP RES 300 OHMS 5%

R5078 0662057A25 CHIP RES 100 OHMS 5%

R5079 0662057A25 CHIP RES 100 OHMS 5%

R5080 0662057A01 CHIP RES 10 OHMS 5%

R5081 0613952D78 CER CHIP RES 6340 OHM 1% 0603

R5082 0662057A90 CHIP RES 51K OHMS 5%

R5083 0662057B08 CHIP RES 270K OHMS 5%

R5084 0662057B47 CHIP RES 0 OHMS +-.050 OHMS (CM160/CM360)

R5085 NOT PLACED GCAM DUMMY PART NUMBER

R5086 0662057A43 CHIP RES 560 OHMS 5%

R5087 0662057A97 CHIP RES 100K OHMS 5%

R5088 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5089 NOT PLACED GCAM DUMMY PART NUMBER

R5092 0662057A73 CHIP RES 10K OHMS 5%

R5093 0662057A73 CHIP RES 10K OHMS 5%

R5094 NOT PLACED GCAM DUMMY PART NUMBER

R5095 0662057A82 CHIP RES 24K OHMS 5%

R5096 0662057A73 CHIP RES 10K OHMS 5%

R5097 NOT PLACED GCAM DUMMY PART NUMBER

R5098 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5099 NOT PLACED GCAM DUMMY PART NUMBER

R5100 NOT PLACED GCAM DUMMY PART NUMBER

R5101 0662057A25 CHIP RES 100 OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R5102 0662057A25 CHIP RES 100 OHMS 5%

R5103 0662057A82 CHIP RES 24K OHMS 5% (CM340/CM360)

R600 0662057C01 CHIP RES 0 OHMS .050 OHMS

R601 0611077A62 RES CHIP 330 5 1/8W

R602 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R603 0662057C01 CHIP RES 0 OHMS .050 OHMS

R604 0662057C01 CHIP RES 0 OHMS .050 OHMS

R610 0662057C59 CHIP RES 220 OHMS 5%

R615 0662057A25 CHIP RES 100 OHMS 5%

RT100 0680361L01 THERMISTOR 47KOHM

S5010 1889288U01 POTENTIOMETER W/SWITCH VOLUME

SH200 2689590U01 VCO SHIELD

SH201 2689589U01 VCO SHIELD

SH202 2689589U01 VCO SHIELD

SH300 2689591U01 MIXER SHIELD

SH301 2689593U01 FRONT ENA SHIELD

SH302 2689591U01 MIXER SHIELD

T300 2580541Z01 BALUN TRANSFORMER

T301 2580541Z01 BALUN TRANSFORMER

U100 5113818A01 IC LOW COST SING SPLY LM2904DR

U101 5185130C65 IC VHF/UHF/800 MHZ LDMOS DRIVE

U102 5113818A01 IC LOW COST SING SPLY LM2904DR

U103 5113819A04 IC QD OP AMP GEN PURP MC3303D

U200 5185963A27 IC TESTED AT25016 48 PIN GFP

U201 5105750U54 IC PKG DIE VCO BUFFER

U300 5186144B01 FM IF IC SA616

U301 5109522E10 IC 3-INV LMOS TC7W04FU

CircuitRef.

MotorolaPart No.

Description

U302 4808612Y05 CROSSOVER QUAD DIODE SMS3928-0

U400 5102463J64 16KX8 SPI SERIAL EEPROM

U402 5102463J36 16KX8 STATIC RAM IN (CM340/CM360)

U403 5102226J56 68HC11FLO_PASS5 100P IN TQFP

U404 5189233U02 FLASH 2MEG AT49LV002N-70VI

U404 5189233U21 FLASH 4MEG AT49LV040N-70VI (CM340/CM360)

U405 5113805A75 IC 8 BIT SER TO PAR/PAR HC595

U500 5113818A01 IC LOW COST SING SPLY LM2904DR

U501 0104016J81 9V REGULATOR ASSEMBLY

U502 5102463J95 AUDIO PA TDA1519C

U503 5105469E65 IC VLTG REGLTR

U504 5185130C53 IC ASFIC_CMP_R1

U505 5113818A01 IC LOW COST SING SPLY LM2904DR

U506 5113818A01 IC LOW COST SING SPLY LM2904DR

U507 5113818A01 IC LOW COST SING SPLY LM2904DR

U508 5113816A30 IC 3.3V LOW DROPOUT POS. REG.

U509 5113806A20 IC MUX/DEMUX TRIPLE 2-CHNL

U510 5104187K94 IC LP2986ILDX-3.3 VLTG REG

U514 4802393L66 MOSFET P-CH

U515 5162852A59 IC CMOS ANALOG SWITCH SPDT (CM160/CM360)

VR101 4813830A15 TSTR 5.6V 5% 20MA 225MW

VR102 4813830A15 TSTR 5.6V 5% 20MA 225MW

VR400 NOT PLACED GCAM DUMMY PART NUMBER

VR401 4813830G12 DIODE 4.3V 5% ‘CP’ 500MW _4687

CircuitRef.

MotorolaPart No.

Description

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VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics 4-27

VR402 4813830A09 DIODE 3.3V 5% 225MW MMBZ5226B

VR500 4813832C77 TRANS SUP. 24V HIGH PWR

VR501 4813830A14 DIODE 5.1V 5% 225MW MMBZ5231B_

VR502 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW _4684 (CM340/CM360)

VR503 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW _4684

VR504 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW _4684

VR692 4813830A75 DIODE DUAL COM ANODE

VR693 4813830A77 DIODE DL ZENER TVS 33V 1.0A

VR694 4813830A75 DIODE DUAL COM ANODE

VR695 4813830A77 DIODE DL ZENER TVS 33V 1.0A

VR696 4813830A75 DIODE DUAL COM ANODE

VR697 4813830A75 DIODE DUAL COM ANODE

VR698 4813830A75 DIODE DUAL COM ANODE

VR699 4813830A75 DIODE DUAL COM ANODE

Y200 NOT PLACED GCAM DUMMY PART NUMBER

Y201 4880114R06 CRYSTAL 16.8MHZ

Y300 9186145B02 CER.DISCR. CDBCA455CX36-TC

Y301 4880606B09 2ND OSC XTAL 44.395 MHZ

CircuitRef.

MotorolaPart No.

Description

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4-28 VHF2 1-25W PCB 8488977U01 (rev. C) / Schematics

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Commercial Series

CM Radios

Midband (66-88MHz)

Service Information

Issue: December 2003

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ii

Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of law in the sale of a product.

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iii

Table of Contents

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM340/CM360 Model Chart ................................................................................1-12.0 Technical Specifications ......................................................................................1-2

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-12.0 Midband (66-88MHz) Receiver ...........................................................................2-1

2.1 Receiver Front-End .......................................................................................2-12.2 Receiver Back-End.........................................................................................2-2

3.0 Midband (66-88MHz) Transmitter Power Amplifier .............................................2-23.1 First Power Controller Stage...........................................................................2-23.2 Power Controlled Driver Stage .......................................................................2-33.3 Final Stage......................................................................................................2-33.4 Bi-Directional Coupler ....................................................................................2-33.5 Antenna Switch...............................................................................................2-33.6 Harmonic Filter ...............................................................................................2-43.7 Power Control.................................................................................................2-4

4.0 Midband (66-88MHz) Frequency Synthesis........................................................2-44.1 Reference Oscillator .......................................................................................2-44.2 Fractional-N Synthesizer ................................................................................2-54.3 Voltage Controlled Oscillator (VCO) ...............................................................2-64.4 Synthesizer Operation ....................................................................................2-7

5.0 Controller Theory of Operation ............................................................................2-85.1 Radio Power Distribution ................................................................................2-85.2 Protection Devices........................................................................................2-105.3 Automatic On/Off ..........................................................................................2-105.4 Microprocessor Clock Synthesiser ...............................................................2-115.5 Serial Peripheral Interface (SPI)...................................................................2-125.6 SBEP Serial Interface...................................................................................2-125.7 General Purpose I/O.....................................................................................2-125.8 Normal Microprocessor Operation................................................................2-135.9 Static Random Access Memory....................................................................2-14

6.0 Control Board Audio and Signalling Circuits ......................................................2-146.1 Audio Signalling Filter IC and Compander (ASFIC CMP) ............................2-14

7.0 Transmit Audio Circuits......................................................................................2-157.1 Microphone Input Path .................................................................................2-157.2 PTT Sensing and TX Audio Processing .......................................................2-16

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iv

8.0 Transmit Signalling Circuits ...............................................................................2-178.1 Sub-Audio Data (PL/DPL) ............................................................................2-178.2 High Speed Data ..........................................................................................2-188.3 Dual Tone Multiple Frequency (DTMF) Data ...............................................2-18

9.0 Receive Audio Circuits.......................................................................................2-199.1 Squelch Detect .............................................................................................2-199.2 Audio Processing and Digital Volume Control.............................................. 2-209.3 Audio Amplification Speaker (+) Speaker (-) ................................................2-209.4 Handset Audio..............................................................................................2-219.5 Filtered Audio and Flat Audio .......................................................................2-21

10.0 Receive Audio Circuits .....................................................................................2-2110.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder ..........................2-2110.2 Alert Tone Circuits........................................................................................ 2-22

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Out-of-Lock Receiver (Sheet 1 of 2)..................3-21.1 Troubleshooting Flow Chart for Out-of-Lock Receiver (Sheet 2 of 2) ............3-3

2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 4) .........................3-42.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 4)....................3-52.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 4)....................3-62.3 Troubleshooting Flow Chart for 25W Transmitter (Sheet 4 of 4)....................3-7

3.0 Troubleshooting Flow Chart for Synthesizer (Reference Oscillator)...................3-84.0 Troubleshooting Flow Chart for VCO...................................................................3-95.0 Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) ...................................3-10

5.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) ..............................3-116.0 Troubleshooting Flow Chart for DC Supply (Sheet 1 of 2) ................................ 3-12

6.1 Troubleshooting Flow Chart for DC Supply (Sheet 2 of 2) ........................... 3-13

Chapter 4 MIDBAND PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards .......................................................4-11.1 Midband and Controller Circuits .....................................................................4-1

2.0 Midband 1-25W PCB 8489012U01 (Rev. C) / Schematics .................................4-32.1 Midband 1-25W PCB 8489012U01 (Rev. C) Parts List................................ 4-11

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Chapter 1

MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM340/CM360 Model Chart

CM Series Midband 66-88 MHzModel Description

MDM50FNC9AN2_N CM340 66-88 MHz 1-25W 10-Ch

MDM50FNF9AN2_N CM360 66-88 MHz 1-25W 100-Ch

Item Description

X FUC1601_ S. Tanapa Midband 25W 10 Ch BNC

X FUC1603_ S. Tanapa Midband 25W 100 Ch BNC

X FCN6288_ Control Head

X FCN5523_ Control Head

X X HKN4137_ Battery Power Cable

X X HMN3596_ Compact Microphone

X X GLN7324_ Low Profile Trunnion

X X 6866546D02_ RTTE Leaflet

X X 6866537D37_ Safety Leaflet

X PMUC1033AS Servicing Kit CM340

X FUC1605AS Servicing Kit CM360

X = Indicates one of each is required

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1-2 MODEL CHART AND TECHNICAL SPECIFICATIONS

2.0 Technical Specifications

Data is specified for +25°C unless otherwise stated.

General

Specification Midband

Frequency Range: 66-88 MHz

Frequency Stability

(-30°C to +60°C, 25°C Ref.)

±5 PPM

Channel Capacity: CM340 - 10CM360 - 100

Channel Spacing: 12.5/20/25 kHz

Power Output: 1-25W

Power Supply: 13.2Vdc (10.8 - 15.6 Vdc) negative vehicle ground

Dimensions (L X W X H) 118mm X 169mm X 44mm

Weight: Low power (1-25W) 1.02 Kg

Operating Temperature -30 to 60 o C

Storage temperature -40 to 80o C

Shock and Vibration Meets MIL-STD 810-C,D&E and TIA/EIA 603

Dust Meets MIL-STD 810-C,D&E and TIA/EIA 603

Humidity Meets MIL-STD 810-C,D&E and TIA/EIA 603

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Technical Specifications 1-3

*Availability subject to the laws and regulations of individual countries.

Transmitter

Specification Midband

Frequency Stability: +/- 5ppm

Modulation Limiting: ±2.5 kHz @ 12.5 kHz

±4.0 kHz @ 20 kHz

±5.0 kHz @ 20/25 kHz

Current Drain Transmit: 8A (25W)

FM Hum and Noise: -40 [email protected] kHz

-45 dB@ 20/25 kHz

Conducted/Radiated

Emissions:

-36 dBm < 1 GHz

-30 dBm > 1 GHz

Adjacent Channel Power -60dB @12.5,

-70dB @ 20/25kHz

Audio Response:

( 300 to 3000Hz)+1, -3dB

Audio Distortion:

@ 1000 Hz, 60%

Rated Maximum Deviation:

3% Typical

Receiver

Specification Midband

Sensitivity (12dBSINAD): (ETS) 0.35µV (12.5kHz) 0.30µV (25kHz) Typical

Intermodulation : (ETS) >65dB

Adjacent Channel

Selectivity: (ETS)

70 dB @ 25 kHz

60 dB @ 12.5 kHz

Spurious Rejection: (ETS) 70 dB

Rated Audio: (ETS) (Extended audio with 4 Ohm

speaker)

4W Internal , 13W External

Audio Distortion @ Rated Audio: 3% Typical

Hum and Noise: -40 dB @ 12.5 kHz

-45 dB @ 20/25 kHz

Audio Response:

( 300 to 3000Hz)+1, -3dB

Conducted Spurious

Emission per FCC Part 15:

-57 dBm <1 GHz

-47 dBm >1 GHz

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1-4 MODEL CHART AND TECHNICAL SPECIFICATIONS

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Chapter 2

THEORY OF OPERATION

1.0 Introduction

This Chapter provides a detailed theory of operation for the Midband circuits in the radio. Details of the theory of operation and trouble shooting for the the associated Controller circuits are included in this Section of the manual.

2.0 Midband (66-88MHz) Receiver

2.1 Receiver Front-End

The received signal from the antenna connector is filtered by the harmonic filter (common to both receive and transmit) and routed to the front end via the antenna switch. The signal is routed to 2-pole pre-selector filter tuned by a dual varacter diode D2301, and on to the LNA, Q2301. This is followed by a 3dB attenuator and a 2-pole post selector filter, tuned by varactor D2304. The varactor control voltage is generated by a DAC in the ASFIC (U504-6). An inverting op-amp stage (U517) amplifies the control signal to provide 0-8V. Signal RX_FE_TUNE voltage is increased under software control for higher receive frequencies. Note that the same DAC is used to control the transmitter power. The 9V supply to the LNA (Q2301) is turned on by Q4 when RX_EN is high. Q2302 controls the biasing so that Q2301 is operated with a constant collector current (15mA).

In Local Mode, attenuator R38 improves the intermodulation performance prior to the first mixer. In Distance Mode, normal operation, R38 is bypassed by diode D1, which is forward biassed by Q1 turning on when the LOC_DIST line from the microprocessor (U403-45) is high.

The first mixer is a passive, double-balanced type, consisting of T1, T2 and U1. This mixer provides all of the necessary rejection of the half-IF spurious response. High-side injection at +15 dBm is delivered to the first mixer. The mixer output is then connected to a duplex network which matches its output to the XTAL filter input (FL2201) at the IF frequency of 21.4 MHz. The duplex network terminates into a 50 ohm resistor (R41) at all other frequencies.

Figure 2-1 Midband Receiver Block Diagram

MixerXtal Filter

Controller

Front Filter

Antenna

First LO

2nd LO Xtal Osc

IF AmpSecond Filter25kHzFilter

12.5kHzFilter

Phase Shift Element

IFIC

LNA

RX_FE_TUNE

25kHzFilter

12.5kHzFilter

Xtal Filter

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2-2 THEORY OF OPERATION

2.2 Receiver Back End

The IF signal from the crystal filter enters the IF amplifier which provides 20 dB of gain and feeds the IF IC (U2) at pin 1. The first IF signal at 21.4 MHz mixes with the second local oscillator (LO) at 20.945 MHz to produce the second IF at 455 kHz. The second LO uses the external crystal Y2. The second IF signal is amplified and filtered by two external ceramic filters (FL4/FL3 for 12.5KHz channel spacing and FL5/FL2 for 25KHz channel spacing). The IF IC demodulates the signal by means of a quadrature detector and feeds the detected audio (via pin 7) to the audio processing circuits. At IF IC pin 5, an RSSI signal is available with a dynamic range of 70 dB.

3.0 Midband Transmitter Power Amplifier (66-88 MHz)

The radio’s 25W PA is a three-stage amplifier used to amplify the output from the TX_INJ to the antenna port. All three stages utilize LDMOS technology. The gain of the first stage (U101)and the second stage (Q105) is adjustable and is controlled by pin 7 of U103-2 via U103-3 and U102-1. It is followed by an LDMOS final stage Q100.

Figure 2-2 Midband Transmitter Block Diagram

Devices U101, Q105 and Q100 are surface mounted. When assembled, Q100 is in direct contact with the chassis. Heat spreader M105 ensures good thermal contact for Q105.

3.1 First Power Controller Stage

The first stage (U101) is a variable gain integrated circuit containing two LDMOS FET amplifier stages which can provide up to 20dB gain. It amplifies the RF signal from the VCO (TX_INJ). The output power of stage U101 is controlled by a DC voltage applied to pin 1 from the op-amp U103-3, pin 8. The control voltage simultaneously varies the bias of two FET stages within U101. This biasing point determines the overall gain of U101 and therefore its output drive level to Q105, which in turn controls the output power of the PA.

Loop

Pin Diode Antenna Switch RF Jack

Antenna

Harmonic Filter

CouplerPA-FinalStage

From VCO (TX_INJ)

ControlledStage

Bias

TemperatureSense

SPI BUS

ASFIC_CMP

PAPWRSET

PADriver

Control lerU103-2

Forward

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Midband Transmitter Power Amplifier (66-88 MHz) 2-3

For a given control voltage input on VCNTR1, Op-amp U103-3 monitors the drain current of U101 via resistor R122 and adjusts the bias voltage of U101 accordingly.

In receive mode, the DC voltage from RX_EN line turns on Q101, grounding VCNTR1, which in turn switches off the biasing voltage to U101.

3.2 Power Controlled Driver Stage

The next stage is an LDMOS device (Q105) which provides a gain of up to 15dB. This device requires a positive gate bias and a quiescent current flow for proper operation. The bias is set during transmit mode by the drain current control op-amp U102-1, and fed to the gate of Q105 via the resistive network (R175, R147, R178, R179).

For a given control voltage input on VCNTR2, Op-amp U102-1 monitors the drain current of Q105 via resistors R126-7 and adjusts the bias voltage of Q105 so that the current remains constant.

In receive mode the DC voltage from RX_EN line turns on Q102, grounding VCNTR1, which in turn switches off the biasing voltage to Q105.

3.3 Final Stage

The final stage is an LDMOS device (Q100) providing a gain of 12dB. This device also requires a positive gate bias and a quiescent current flow for proper operation. The voltage of the line PA_BIAS is set in transmit mode by the ASFIC and fed to the gate of Q100 via the resistive network R134, R131. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage must be tuned using the Tuner. Care must be taken not to damage the device by exceeding the maximum allowed bias voltage. The device’s drain current is drawn directly from the radio’s DC supply voltage input, B+, via L117 and L115.

The output matching network transforms the impedance to 50 ohms and feeds the directional coupler.

3.4 Bi-Directional Coupler

The bi-directional Coupler is a microstrip printed circuit, which couples a small amount of the forward and reverse power of the RF power from Q100.The coupled signal is rectified to an output power which is proportional to the DC voltage rectified by diode D105; and the resulting DC voltage is routed to the power control section to ensure that the forward power out of the radio is held to a constant value.

3.5 Antenna Switch

The antenna switch utilizes the existing dc feed (B+) to the last stage device (Q100). In transmit mode, both PIN diodes (D103, D104) are forward biased. This is achieved by pulling down the voltage at the cathode end of D104 to around 12.4V (0.7V drop across each diode). The current through the diodes needs to be set at around 100 mA to fully open the transmit path through resistor R108. Q106 is a current source controlled by Q103 which is turned on in Tx mode by TX_EN. VR102 ensures that the voltage at resistor R107 never exceeds 5.6V, limiting the current to approximately 100mA.

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2-4 THEORY OF OPERATION

3.6 Harmonic Filter

Inductors L1511, L1512, L1513 and L1515 along with capacitors C1518 to C1523, C1528, C1532 to C1535, C1537 to C1539 and C1542 form a 9-element elliptical low-pass filter to attenuate harmonic energy coming from the transmitter. Resistor R152 drains any electrostatic charges that might otherwise build up on the antenna. The harmonic filter also prevents high level RF signals above the receiver passband from reaching the receiver circuits to improve spurious response rejection.

3.7 Power Control

The output power is regulated by using a forward power detection control loop. A directional coupler samples a portion of the forward and reflected RF power. The forward sampled RF is rectified by diode D105, and the resulting DC voltage is routed to the operational amplifier U100. The error output current is then routed to an integrator, and converted into the control voltage. This voltage controls the bias of the pre-driver (U101) and driver (Q105) stages. The output power level is set by way of a DAC, PWR_SET, in the ASFIC (U504), which acts as the forward power control loop reference.

The sampled reflected power is rectified by diode D107,The resulting DC voltage is amplified by an operational amplifier U100 and routed to the summing junction. This detector protects the final stage Q100 from reflected power by increasing the error current. The temperature sensor protects the final stage Q100 from overheating by increasing the error current. A thermistor RT100 measures the final stage Q100 temperature. The voltage divider output is routed to an operational amplifier U103 and then goes to the summing junction. The Zener Diode VR101 keeps the loop control voltage below 5.6V and eliminates the DC current from the 9.3 regulator U501.

Two local loops for the Pre Driver (U101) and for the Driver (Q105) are used in order to stabilize the current for each stage.

In Rx mode, the two transistors Q101 and Q102 go to saturation and shut down the transmitter by applying ground to the Pre Driver U101 and for the Driver Q105 control.

VR103, VR104 and Q104, Q108, Q109 and associated circuitry provide protection during load dump transients.

4.0 Midband (66-88MHz) Frequency Synthesis

The synthesizer consists of a reference oscillator (Y202), low voltage Fractional-N (LVFRAC-N) synthesizer (U200), and a voltage controlled oscillator (VCO) (Q2741/Q2751).

4.1 Reference Oscillator

The reference oscillator is a crystal (Y202) controlled Colpitts oscillator and has a frequency of 16.8MHz. The oscillator transistor and start-up circuit are located in the LVFRAC-N (U200) while the oscillator feedback capacitors, crystal, and tuning varactors are external. An analog-to-digital (A/D) converter internal to the LVFRAC-N (U200) and controlled by the microprocessor via SPI sets the voltage at the warp output of U200 pin 25. This sets the frequency of the oscillator. Consequently, the output of the crystal Y202 is applied to U200 pin 23.

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Midband (66-88MHz) Frequency Synthesis 2-5

The method of temperature compensation is to apply an inverse Bechmann voltage curve, which matches the crystal’s Bechmann curve to a varactor that constantly shifts the oscillator back on frequency. The crystal vendor characterizes the crystal over a specified temperature range and codes this information into a bar code that is printed on the crystal package. In production, this crystal code is read via a 2-dimensional bar code reader and the parameters are saved.

This oscillator is temperature compensated to an accuracy of +/-2.5 PPM from -30 to 60 degrees C. The temperature compensation scheme is implemented by an algorithm that uses five crystal parameters (four characterize the inverse Bechmann voltage curve and one for frequency accuracy of the reference oscillator at 25 degrees C). This algorithm is implemented by the LVFRAC-N (U200) at the power up of the radio.

4.2 Fractional-N Synthesizer

The LVFRAC-N U200 consists of a pre-scaler, programmable loop divider, control divider logic, phase detector, charge pump, A/D converter for low frequency digital modulation, balanced attenuator used to balance the high and low frequency analog modulation, 13V positive voltage multiplier, serial interface for control, and a super filter for the regulated 9 volts.

Figure 2-3 Midband Synthesizer Block Diagram

A voltage of 9.3V applied to the super filter input (U200, pin 30) supplies an output voltage of 8.6Vdc (VSF) at U200, pin 28. This supplies 8.6 V to the two VCO circuits.

To generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP (U200, pin 47) while using a low voltage 5Vdc supply, a 13V positive voltage multiplier is used (D200, D201, and capacitors C2024, 2025, 2026, 2055, 2027, 2001).

Output lock (U200, pin 4) provides information about the lock status of the synthesizer loop. A high level at this output indicates a stable loop. A 16.8 MHz reference frequency is provided at U200, pin 19.

DATA

CLK

CEX

MODIN

VCC, DC5V

XTAL1

XTAL2

WARP

PREIN

VCP

REFERENCEOSCILLATOR

VOLTAGEMULTIPLIER

DATA (U403 PIN 100)

CLOCK (U403 PIN 1)

CSX (U403 PIN 2)

MOD IN (U501 PIN 40)

+5V (U503 PIN 1)

7

8

9

10

13

23

24

25

32

47

VMULT2 VMULT1

BIAS1

SFOUT

AUX3

AUX4

IADAPTIOUT

GND

FREFOUT

LOCK 4

19

6, 22, 33, 44

4345

3

2

28

14 15

40

FILTERED 9V

STEERING

LOCK (U403 PIN 56)

PRESCALER IN

FREF (U504 PIN 34)

39BIAS2

41

48

5, 20, 34, 36+5V (U503 PIN 1)

AUX1

VDD, DC5V MODOUT

U200 LOW VOLTAGEFRACTIONAL-NSYNTHESIZER

AUX2 1

BWSELECT

VCO Bias

TRB

To IFSection

TX RF INJECTION(1ST STAGE OF PA)

LO RF INJECTION

VOLTAGE CONTROLLED OSCILLATOR

LINELOOP

FILTER

30+9V

NCNC

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2-6 THEORY OF OPERATION

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) uses 2 colpitts oscillators, FET Q2741 for transmit and FET Q2751 for receive. The appropriate oscillator is switched on or off by LVFRAC-N IC output AUX3 (U200-2) using transistors Q2742 and Q2752. In RX mode AUX3 is nearly at ground level and Q2742 enables a current flow from the source of FET Q2751 while Q2752 is switched off. In TX mode AUX3 is about 3.3V DC and Q2742 is switched off. Q2752 is switched on and enables a current flow from the source of FET Q2741 while Q2751 is switched off. When switched on the FETs draw a drain current of 8 mA from the LVFRAC-N IC super filter output. The frequency of the receive oscillator is mainly determined by L2752, L2753, C2752 - C2756 and varactor diodes D2751 / D2752. Diode D2754 controls the amplitude of the oscillator. The frequency of the transmit oscillator is mainly determined by L2734, C2736 - C2740 and varactor diodes D2732 / D2733. Diode D2739 controls the amplitude of the oscillator. With a steering voltage from 3V to 10V at the varactor diodes the RX frequency range from 87.4 MHz to 109.4 MHz and the TX frequency range from 66 MHz to 88 MHz are covered. In TX mode the modulation signal coming from the LVFRAC-N synthesizer IC (U200 pin 41) modulates the TX VCO via varactor diode D2731.

Figure 2-4 Midband VCO Block Diagram

Both oscillator outputs are combined and buffered by the VCO Buffer Q2760. Q2760 draws a collector current of 13 mA from the stabilized 5V and drives the Mixer Buffer Q2770. Q2770 draws a collector current of 19 mA from the 9V3 voltage and drives the PA Buffer Q2780 (Pout = 13dBm) and the Pre-scaler Buffer Q2790. Q2790 draws a collector current of 8 mA from the stabilized 5V and drives the pre-scaler internal to the LVFRAC-N IC. In transmit mode, the 9.3V supply for the TX PA Buffer Q2780 , is turned on by Q2791. PA Buffer Q2780 draws a collector current of 19mA. The injection signal RX_INJ with a level of 10dBm feeds the mixer through R2774. The buffer stages Q2760, Q2770, Q2780 and the feedback amplifier Q2790 provide the necessary gain and isolation for the synthesizer loop.

V-SF

STEERINGLINE

MOD OUTU200-41

TRBU200-2

SWITCHINGCONTROL

V-SF

5V 9V

Q2760 Q2770

9V

TX_EN

TX_INJ

RX_INJ(Ist LO)

PRE-SCALERTO U200-32Q2790

Q2780

5V

Q2741

Q2751

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Midband (66-88MHz) Frequency Synthesis 2-7

4.4 Synthesizer Operation

The synthesizer consists of a low voltage FRAC-N IC (LVFRAC-N), reference oscillator, charge pump circuits, loop filter circuit, and DC supply. The output from the pre-scaler buffer (Q2790) is fed to the PREIN, pin 32 of U200 via a low pass filter which attenuates harmonics and provides a correct input level to the LVFRAC-N in order to close the synthesizer loop.

The pre-scaler in the synthesizer (U200) is a dual modulus pre-scaler with selectable divider ratios. The divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs via the SPI. The output of the pre-scaler is applied to the loop divider. The output of the loop divider is connected to the phase detector, which compares the loop divider’s output signal with the reference signal. The reference signal is generated by dividing down the signal of the reference oscillator (Y202).

The output signal of the phase detector is a pulsed dc signal that is routed to the charge pump. The charge pump outputs a current from U200, pin 43 (IOUT). The loop filter (consisting of R224, R217, R234, C2074, C2078, C2028, and L205) transforms this current into a voltage that is applied the varactor diodes D2751, D2752 for Rx and D2732, D2733 for Tx. The output frequency is determined by this control voltage. The current can be set to a value fixed in the LVFRAC-N or to a value determined by the currents flowing into BIAS 1 (U200, pin 40) or BIAS 2 (U200, pin 39). The currents are set by the value of R200 or R206 respectively. The selection of the three different bias sources is done by software programming.

To modulate the synthesizer loop, a two-spot modulation method is utilized via the MODIN (U200, pin 10) input of the LVFRAC-N. The audio signal is applied to both the A/D converter (low frequency path) and the balance attenuator (high frequency path). The A/D converter converts the low frequency analog modulating signal into a digital code which is applied to the loop divider, thereby causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s deviation sensitivity to high frequency modulating signals. The output of the balance attenuator is presented at the MODOUT port of the LVFRAC-N (U200 pin 41) and connected to the VCO modulation varactor D2731.

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2-8 THEORY OF OPERATION

5.0 Controller Theory of Operation

This section provides a detailed theory of operation for the radio and its components. The main radio is a single-board design, consisting of the transmitter, receiver, and controller circuits. A control head is connected by an extension cable. The control head contains LED indicators, a microphone connector, buttons, and speaker.

In addition to the power cable and antenna cable, an accessory cable can be attached to a connector on the rear of the radio. The accessory cable enables you to connect accessories to the radio, such as an external speaker, emergency switch, foot-operated PTT, and ignition sensing, etc.

Figure 2-5 Controller Block Diagram

5.1 Radio Power Distribution

Voltage distribution is provided by five separate devices:

■ U514 P-cH FET - Batt + (Ext_SWB+)■ U501 LM2941T - 9.3V■ U503 LP2951CM - 5V■ U508 MC 33269DTRK - 3.3V■ U510 LP2986ILDX - 3.3V Digital

ExternalMicrophone

InternalMicrophone

ExternalSpeaker

InternalSpeaker

SCI to

Control Head

Audio PA

Audio/Signaling Architecture

To SynthesizerModOut

16.8 MHzReference Clockfrom Synthesizer

Disc Audio

To RF Section SPI

DigitalArchitecture

µP Clock

3.3VRegulator

RAM

EEPROM

FLASH

HC11FL0

ASFIC_CMP

Accessory &

Connector

Handset

.

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Controller Theory of Operation 2-9

The DC voltage applied to connector P2 supplies power directly to the following circuitry:

■ Electronic on/off control■ RF power amplifier■ 12 volts P-cH FET -U514■ 9.3 volt regulator■ Audio PA

Figure 2-6 DC Power Distribution Block Diagram

Regulator U501 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry and power control circuitry. Input and output capacitors are used to reduce high frequency noise. Resistors R5001 / R5081 set the output voltage of the regulator. This regulator output is electronically enabled by a 0 volt signal on pin 2. Q502, Q505 and R5038 are used to disable the regulator when the radio is turned off.

Voltage regulator U510 provides 3.3 volts for the digital circuitry. Operating voltage is from the regulated 9.3V supply. Input and output capacitors are used to reduce high frequency noise and provide proper operation during battery transients. U510 provides a reset output that goes to 0 volts if the regulator output goes below 3.1 volts. This is used to reset the controller to prevent improper operation.

Voltage regulator U508 provides 3.3V for the RF circuits and ASFIC_CMP. Input and output capacitors are used to reduce the high frequency noise and provide proper operation during battery transients.

U5019.3V Regulator

FETP-CH

On/OffControl

500mA

SW_Filt_B+

Acces ConnAudio PA_SoutdownPower Loop Op_Amp

AutoOn/OffSwitchControl

Ignition B+

RF_PAAudio_PA

Antenna SwitchPower Control

Filt_B+

Ferrite Bit

Control Head

Mic Connector

Mic Bias9V, 5mA

Keypad

7_Seg

Bedto7-Seg

ShiftReg

3.2V72mA

9.3V65mA

Status LEDs

7_SegDOT

Backlight

On/OffControl

11-16.6V0.9A 0.85A

U5035V RF Regulator

U5083.3V RF Reg

U5103.3V D Reg

Reset

Rx_AmpPA_Pre-driverPA Driver

500mA

LVFRAC_NIF_Amp

ASFIC_CMPIFICRX Cct

micro PRAMFlashEEPROM

90mA25mA50mA45mA

9.3V45mA

9.3V75mA

9.3V162mA

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2-10 THEORY OF OPERATION

Voltage regulator U503 provides 5V for the RF circuits. Input and output capacitors are used to reduce the high frequency noise and provide proper operation during battery transients.

VSTBY is used only for CM360 5-tone radios.

The voltage VSTBY, which is derived directly from the supply voltage by components R5103 and VR502, is used to buffer the internal RAM. Capacitor C5120 allows the battery voltage to be disconnected for a couple of seconds without losing RAM parameters. Dual diode D501 prevents radio circuitry from discharging this capacitor. When the supply voltage is applied to the radio, C5120 is charged via R5103 and D501.

5.2 Protection Devices

Diode VR500 acts as protection against ESD, wrong polarity of the supply voltage, and load dump.

VR692 - VR699 are for ESD protection.

5.3 Automatic On/Off

The radio can be switched ON in any one of the following ways:

■ On/Off switch. (No Ignition Mode)■ Ignition and On/Off switch (Ignition Mode)■ Emergency

5.3.1 No Ignition Mode

When the radio is connected to the car battery for the first time, Q500 will be in saturation, Q503 will cut-off, Filt_B+ will pass through R5073, D500, and S5010-pin 6 (On/Off switch). When S5010 is ON, Filt_B+ will pass through S5010-pin5, D511, R5069, R5037 and base of Q505 and move Q505 into saturation. This pulls U501-pin2 through R5038, D502 to 0.2V and turns On U514 and U501 9.3V regulator which supplies voltage to all other regulators and consequently turns the radio on, When U504 (ASFIC_CMP) gets 3.3V, GCB2 goes to 3.3V and holds Q505 in saturation, for soft turn off.

5.3.2 Ignition Mode

When ignition is connected for the first time, it will force high current through Q500 collector, This will move Q500 out of saturation and consequently Q503 will cut-off. S5010 pin 6 will get ignition voltage through R601 (for load dump), R610, (R610 & C678 are for ESD protection), VR501, R5074, and D500. When S5010 is ON, Filt_B+ passes through S5010-pin 5, D511, R5069, R5037 and base of Q505 and inserts Q505 into saturation. This pulls U501-pin 2 through R5038, D502 to 0.2V and turns on U514 and U501 9.3V regulator which supply voltage to all other regulators and turns the radio on, When U504 (ASFIC_CMP) get 3.3V supply, GCB2 goes to 3.3V and holds Q505 in saturation state to allow soft turn off,

When ignition is off Q500, Q503 will stay at the same state so S5010 pin 6 will get 0V from Ignition, Q504 goes from Sat to Cut, ONOFF_SENSE goes to 3.3V and it indicates to the radio to soft turn itself by changing GCB2 to ‘0’ after de registration if necessary.

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Controller Theory of Operation 2-11

5.3.3 Emergency Mode

The emergency switch (P1 pin 9), when engaged, grounds the base of Q506 via EMERGENCY _ACCES_CONN. This switches Q506 to off and consequently resistor R5020 pulls the collector of Q506 and the base of Q506 to levels above 2 volts. Transistor Q502 switches on and pulls U501 pin2 to ground level, thus turning ON the radio. When the emergency switch is released R5030 pulls the base of Q506 up to 0.6 volts. This causes the collector of transistor Q506 to go low (0.2V), thereby switching Q502 to off.

While the radio is switched on, the µP monitors the voltage at the emergency input on the accessory connector via U403-pin 62. Three different conditions are distinguished: no emergency kit is connected, emergency kit connected (unpressed), and emergency press.

If no emergency switch is connected or the connection to the emergency switch is broken, the resistive divider R5030 / R5049 will set the voltage to about 3.14 volts (indicates no emergency kit found via EMERGENCY_SENSE line). If an emergency switch is connected, a resistor to ground within the emergency switch will reduce the voltage on EMERGENCY _SENSE line, and indicate to the µP that the emergency switch is operational. An engaged emergency switch pulls line EMERGENCY _SENSE line to ground level. Diode VR503 limits the voltage to protect the µP input.

While EMERGENCY _ACCES_CONN is low, the µP starts execution, reads that the emergency input is active through the voltage level of µP pin 64, and sets the DC POWER ON output of the ASFIC CMP pin 13 to a logic high. This high will keep Q505 in saturation for soft turn off.

5.4 Microprocessor Clock Synthesiser

The clock source for the µP system is generated by the ASFIC CMP (U504). Upon power-up the synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the ASFIC CMP pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference input clock signal for its internal synthesizer. The ASFIC CMP, in addition to audio circuitry, has a programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to 32.769MHz in 1200Hz steps.

When power is first applied, the ASFIC CMP will generate its default 3.6864MHz CMOS square wave UP CLK (on U504 pin 28) and this is routed to the µP (U403 pin 90). After the µP starts operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually 7.3728 or 14.7456 MHz) and continues operation.

The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various times depending on the software features that are executing. In addition, the clock frequency of the synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source interfering with the desired radio receive frequency.

The ASFIC CMP synthesizer loop uses C5025, C5024 and R5033 to set the switching time and jitter of the clock output. If the synthesizer cannot generate the required clock frequency it will switch back to its default 3.6864MHz output.

Because the ASFIC CMP synthesizer and the µP system will not operate without the 16.8 MHz reference clock it (and the voltage regulators) should be checked first when debugging the system.

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2-12 THEORY OF OPERATION

5.5 Serial Peripheral Interface (SPI)

The µP communicates to many of the IC’s through its SPI port. This port consists of SPI TRANSMIT DATA (MOSI) (U403-pin100), SPI RECEIVE DATA (MISO) (U403-pin 99), SPI CLK (U0403-pin1) and chip select lines going to the various IC’s, connected on the SPI PORT (BUS). This BUS is a synchronous bus, in that the timing clock signal CLK is sent while SPI data (SPI TRANSMIT DATA or SPI RECEIVE DATA) is sent. Therefore, whenever there is activity on either SPI TRANSMIT DATA or SPI RECEIVE DATA there should be a uniform signal on CLK. The SPI TRANSMIT DATA is used to send serial from a µP to a device, and SPI RECEIVE DATA is used to send data from a device to a µP.

There are two IC’s on the SPI BUS, ASFIC CMP (U504 pin 22)), and EEPROM (U400). In the RF sections there is one IC on the SPI BUS, the FRAC-N Synthesizer. The chip select line CSX from U403 pin 2 is shared by the ASFIC CMP and FRAC-N Synthesizer. Each of these IC’s check the SPI data and when the sent address information matches the IC’s address, the following data is processed.

When the µP needs to program any of these Is it brings the chip select line CSX to a logic “0” and then sends the proper data and clock signals. The amount of data sent to the various IC’s are different; e.g., the ASFIC CMP can receive up to 19 bytes (152 bits). After the data has been sent the chip select line is returned to logic “1”.

5.6 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal RIB. This interface connects to the SCI pin via control head connector (J2-pin 17) and to the accessory connector P1-6 and comprises BUS+. The line is bi-directional, meaning that either the radio or the RIB can drive the line. The µP sends serial data and it reads serial data via pin 97. Whenever the µP detects activity on the BUS+ line, it starts communication.

5.7 General Purpose Input/Output

The controller provides six general purpose lines (PROG I/O) available on the accessory connector P1 to interface to external options. Lines PROG IN 3 and 6 are inputs, PROG OUT 4 is an output and PROG IN OUT 8, 12 and 14 are bi-directional. The software and the hardware configuration of the radio model define the function of each port.

■ PROG IN 3 can be used as external PTT input, or others, set by the CPS. The µP reads this port via pin 72 and Q412.

■ PROG OUT 4 can be used as external alarm output, set by the CPS. Transistor Q401 is controlled by the µP (U403 pin 55)

■ PROG IN 6 can be used as normal input, set by the CPS. The µP reads this port via pin 73 and Q411. This pin is also used to communicate with the RIB if resistor R421 is placed.

■ DIG IN OUT 8,12,14 are bi-directional and use the same circuit configuration. Each port uses an output Q416, Q404, Q405 controlled by µP pins 52, 53, 54. The input ports are read through µP pins 74, 76, 77; using Q409, Q410, Q411

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Controller Theory of Operation 2-13

5.8 Normal Microprocessor Operation

For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation the µP uses only its internal memory. In normal operation of the radio the µP is operating in expanded mode as described below.

During normal operation, the µP (U403) is operating in expanded mode and has access to 3 external memory devices; U400 (EEPROM), U402 (SRAM), U404 (Flash). Also, within the µP there are 3 Kilobytes of internal RAM, as well as logic to select external memory devices.

The external EEPROM (U400) space contains the information in the radio which is customer specific, referred to as the codeplug. This information consists of items such as: 1) what band the radio operates in, 2) what frequencies are assigned to what channel, and 3) tuning information.

The external SRAM (U402) as well as the µP’s own internal RAM space are used for temporary calculations required by the software during execution. All of the data stored in both of these locations is lost when the radio powers off.

The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of 8 data lines (DATA 0 - DATA 7). There are also 3 control lines; CSPROG (U403-38) to chip select U404-pin 30 (FLASH), CSGP2 (U403-pin 41) to chip select U404-pin 20 (SRAM) and PG7_R_W (U403-pin 4) to select whether to read or to write. The external EEPROM (U400-pin1).

When the µP is functioning normally, the address and data lines should be toggling at CMOS logic levels. Specifically, the logic high levels should be between 3.1 and 3.3V, and the logic low levels should be between 0 and 0.2V. No other intermediate levels should be observed, and the rise and fall times should be <30ns.

The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be toggling at a high rate, e.g., you should set your oscilloscope sweep to 1us/div. or faster to observe individual pulses. High speed CMOS transitions should also be observed on the µP control lines.

On the µP the lines XIRQ (U403-pin 48), MODA LIR (U403-pin 58), MODB VSTPY (U403-pin 57) and RESET (U403-pin 94) should be high at all times during normal operation. Whenever a data or address line becomes open or shorted to an adjacent line, a common symptom is that the RESET line goes low periodically, with the period being in the order of 20ms. In the case of shorted lines you may also detect the line periodically at an intermediate level, i.e. around 2.5V when two shorted lines attempt to drive to opposite rails.

The MODA LIR (U403-pin 58) and MODB VSTPY (U403-pin 57) inputs to the µP must be at a logic “1” for it to start executing correctly. After the µP starts execution it will periodically pulse these lines to determine the desired operating mode. While the Central Processing Unit (CPU) is running, MODA LIR is an open-drain CMOS output which goes low whenever the µP begins a new instruction. An instruction typically requires 2-4 external bus cycles, or memory fetches.

There are eight analog-to-digital coverter ports (A/D) on U403 labelled within the device block as PEO-PE7. These lines sense the voltage level ranging from 0 to 3.3V of the input line and convert that level to a number ranging from 0 to 255 which is read by the software to take appropriate action.

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2-14 THEORY OF OPERATION

5.9 Static Random Access Memory (SRAM)

The SRAM (U402) contains temporary radio calculations or parameters that can change very frequently, and which are generated and stored by the software during its normal operation. The information is lost when the radio is turned off.

The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS signal U402 (which comes from U403-CSGP2) going low. U402 is commonly referred to as the external RAM as opposed to the internal RAM which is the 3 Kilobytes of RAM which is part of the 68HC11FL0. Both RAM spaces serve the purpose. However, the internal RAM is used for the calculated values which are accessed most often.

Capacitor C402 and C411 serves to filter out any AC noise which may ride on +3.3 V at U402

6.0 Control Board Audio and Signalling Circuits

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

The ASFIC CMP (U504) used in the controller has the following four functions:

1. RX/TX audio shaping, i.e. filtering, amplification, attenuation2. RX/TX signaling, PL/DPL/HST/MDC3. Squelch detection4. µP clock signal generation

The ASFIC CMP is programmable through the SPI BUS (U504 pins-20/21/22), normally receiving 19 bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or signaling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC CMP also has 6 General Control Bits GCB0-5 which are CMOS level outputs and used for the following:

■ GCBO - BW Select■ GCBI - switches the audio PA On/Off■ GCB2 - DC Power On switches the voltage regulator (and the radio) on and off■ GCB3 - Control on MUX U509 pin 9 to select between Low Cost Mic path to STD Mic Path■ GCB4 - Control on MUX U509 pin 11 to select between Flat RX path to filtered RX path on the

accessory connector.■ GCB5 - Control on MUX U509 pin 10 to select between Flat TX path mute and Flat TX path

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Transmit Audio Circuits 2-15

7.0 Transmit Audio Circuits

Figure 2-7 Transmit Audio Paths

7.1 Microphone Input Path

The radio supports 2 distinct microphone paths known as internal (from control head J2-15) and external mic (from accessory connector P1-2) and an auxiliary path (FLAT TX AUDIO, from accessory connector P1-5). The microphones used for the radio require a DC biasing voltage provided by a resistive network.

The two microphone audio input paths enter the ASFIC CMP at U504-pin 48 (external mic) and U504-pin 46 (internal mic). The microphone is plugged into the radio control head and connected to the audio DC via J2-pin 15. The signal is then routed via C5045 to MUX U509 that select between two paths with different gain to support Low Cost Mic (Mic with out amplifier in it) and Standard Mic.

7.1.1 Low Cost Microphone

Hook Pin is shorted to Pin 1(9.3V) inside the Low Cost Mic, This routes 9.3V to R429, and creates 2.6V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 = ‘0’. The audio signal is routed from C5045 via U509-5 (Z0), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int. mic (C5046 100nF creates a159Hz pole with U504- 46 int mic impedance of 16Kohm).

MIC IN

MOD INTORF

SECTION(SYNTHESIZER)

3644

40

P1

ACCESSORYCONNECTOR

J2

CONTROL HEADCONNECTOR

MIC

EXT MIC

FLAT TXAUDIO

425

48

46

15

2

24kOhms

FILTERS ANDPREEMPHASIS

HS SUMMER

SPLATTERFILTER

LS SUMMER

LIMITER

ATTENUATOR

VCO ATN

TX RTNTX SND

MICINT

AUX TX

ASFIC_CMP U504

U509

MICEXT

FLAT TXAUDIO MUTE

GCB3

MUX

35

U509

MUX

GCB538

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2-16 THEORY OF OPERATION

7.1.2 Standard Microphone

Hook Pin is shorted to the hook mic inside the standard Mic, If the mic is out off hook, 3.3V is routed to R429 via R458, D401, and it create 0.7V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 =‘1’. The audio signal is routed from C5045 via U509-3 (Z1), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int mic (C5046 100nF create a159Hz pole with U504- 46 int mic impedance of 16Kohm). 9.3VDC is routed via R5077, R5075 to J2-15, It create 4.65V with Mic Impedance. C5010 supplies AC Ground to create AC impedance of 510 Ohms via R5075. and Filter 9.3V DC mic bias supply.

Note: The audio signal at U504-pin 46 should be approximately 12mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The external microphone signal enters the radio on accessory connector P1 pin 2 and is routed via line EXT MIC to R5054. R5078 and R5076 provide the 9.3Vdc bias. Resistive divider R5054/ R5070 divide the input signal by 5.5 and provide input protection for the CMOS amplifier input. R5076 and C5009 provide a 510 ohm AC path to ground that sets the input impedance for the microphone and determines the gain based on the emitter resistor in the microphone’s amplifier circuit.

C5047 serves as a DC blocking capacitor. The audio signal at U504-pin 48 should be approximately 14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The FLAT TX AUDIO signal from accessory connector P1-pin 5 is fed to the ASFIC CMP (U504 pin 42 through U509 pin 2 to U509 pin 15 via U506 OP-AMP circuit and C5057.

The ASFIC has an internal AGC that can control the gain in the mic audio path. The AGC can be disabled / enabled by the µP. Another feature that can be enabled or disabled in the ASFIC is the VOX. This circuit, along with Capacitor C5023 at U504-pin 7, provides a DC voltage that can allow the µP to detect microphone audio. The ASFIC can also be programmed to route the microphone audio to the speaker for public address operation.

7.2 PTT Sensing and TX Audio Processing

Internal microphone PTT is sensed by µP U403 pin 71. Radio transmits when this pin is “0” and selects inside the ASFIC_ CMP U504 internal Mic path. When the internal Mic PTT is “0” then external Mic PTT is grounded via D402. External Mic PTT is sensed by U403 pin 72 via Q412 circuits. The radio transmits when this pin is “0” and selects inside the ASFIC _CMP U504 External Mic path.

Inside the ASFIC CMP, the mic audio is filtered to eliminate frequency components outside the 300-3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then limited to prevent the transmitter from over deviating. The limited mic audio is then routed through a summer, which is used to add in signaling data, and then to a splatter filter to eliminate high frequency spectral components that could be generated by the limiter. The audio is then routed to an attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The TX audio emerges from the ASFIC CMP at U504-pin 40 MOD IN, at which point it is routed to the RF section.

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Transmit Signalling Circuits 2-17

8.0 Transmit Signalling Circuits

Figure 2-8 Transmit Signalling Path

From a hardware point of view, there are 3 types of signaling:

■ Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit voice or signaling,

■ DTMF data for telephone communication in trunked and conventional systems, and■ Audible signaling including MDC and high-speed trunking.

Note: All three types are supported by the hardware while the radio software determines which signaling type is available.

8.1 Sub-Audio Data (PL/DPL)

Sub-audible data implies signaling whose bandwidth is below 300Hz. PL and DPL waveforms are used for conventional operation and connect tones for trunked voice channel operation. The trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional system. Although it is referred to as “sub-audible data”, the actual frequency spectrum of these waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.

Only one type of sub-audible data can be generated by U504 (ASFIC CMP) at any one time. The process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-speed data deviation and select the PL or DPL filters. The µP then generates a square wave which strobes the ASFIC PL / DPL encode input LSIO U504-pin 18 at twelve times the desired data rate. For example, for a PL frequency of 103Hz, the frequency of the square wave would be 1236Hz.

This drives a tone generator inside U504 which generates a staircase approximation to a PL sine wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice or data. The resulting summed waveform then appears on U504-pin 40 (MOD IN), where it is sent to the RF board as previously described for transmit audio. A trunking connect tone would be generated in the same manner as a PL tone.

19

18

40

MOD IN

TO RFSECTION

(SYNTHESIZER)

80

44 HIGH SPEEDCLOCK IN(HSIO)

LOW SPEED CLOCK IN(LSIO)

ASFIC_CMP U504

MICROCONTROLLER

U403

HSSUMMER

5-3-2 STATE ENCODER

DTMF ENCODER

SPLATTERFILTER

PLENCODER

LSSUMMER

ATTENUATOR

85

82

SPIBUS

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2-18 THEORY OF OPERATION

8.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as Inbound Signaling Words (ISWs) used in a trunking system for high speed communication between the central controller and the radio. To generate an ISW, the µP first programs the ASFIC CMP (U504) to the proper filter and gain settings. It then begins strobing U504-pin 19 (HSIO) with a pulse when the data is supposed to change states. U504’s 5-3-2 State Encoder (which is in a 2-state mode) is then fed to the post-limiter summer block and then the splatter filter. From that point it is routed through the modulation attenuator and then out of the ASFIC CMP to the RF board. MDC is generated in much the same way as trunking ISW. However, in some cases these signals may also pass through a data pre-emphasis block in the ASFIC CMP. Also these signaling schemes are based on sending a combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed data signaling.

8.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type of tones which are heard when using a “Touch Tone” telephone.

There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high group (1209, 1336, 1477Hz). The high-group tone is generated by the µP (U403-46) strobing U504-19 at six times the tone frequency for tones less than 1440Hz or twice the frequency for tones greater than 1440Hz. The low group tone is generated by the ASFIC CMP, controlled by the µP via SPI bus. Inside U504 the low-group and high-group tones are summed (with the amplitude of the high group tone being approximately 2 dB greater than that of the low group tone) and then pre-emphasized before being routed to the summer and splatter filter. The DTMF waveform then follows the same path as was described for high-speed data.

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Receive Audio Circuits 2-19

9.0 Receive Audio Circuits

Figure 2-9 Receive Audio Paths

9.1 Squelch Detect

The radio’s RF circuits are constantly producing an output at the discriminator (IF IC). This signal (DISC AUDIO) is routed to the ASFIC CMP’s squelch detect circuitry input DISC (U504-pin 2). All of the squelch detect circuitry is contained within the ASFIC CMP. Therefore from a user’s point of view, DISC AUDIO enters the ASFIC CMP, and the ASFIC CMP produces two CMOS logic outputs based on the result. They are CH ACT (U504-16) and SQ DET (U504-17).

The squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then sent to a comparator to produce an active high signal on CH ACT. A squelch tail circuit is used to produce SQ DET (U504-17) from CH ACT. The state of CH ACT and SQ DET is high (logic “1”) when carrier is detected, otherwise low (logic “0”).

CH ACT is routed to the µP pin 84 while SQ DET is routed to the µP pin 83.

SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.

FLT RX AUDIO

P1

11

16

1 EXTERNALSPEAKER

INTERNALSPEAKER

ACCESSORYCONNECTOR

CONTROL HEADCONNECTOR

HANDSETAUDIO

18

20

19

J2

INTSPKR-

SPKR +

SPKR -

1

9

2

U509

4110

INTSPKR+

4

6

DISC

ASFIC_CMPU504

AUDIO PA

U502

VOLUMEATTEN.

FILTER ANDDEEMPHASIS

17

MICRO CONTROLLER

U403

80

FROMRF

SECTION(IF IC)

LIMITER, RECTIFIERFILTER, COMPARATOR

SQ DET

SQUELCHCIRCUIT

16

PL FILTER LIMITER

CH ACT

AUX RX43

18LS IO

U IO AUDIO

8384

39URX OUT

DISCAUDIO

37

85

GCB4

MUTE

GCB1

14

U505

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2-20 THEORY OF OPERATION

9.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is.DC coupled to ASFIC CMP via the DISC input U504-pin 2. The signal is then applied to both the audio and the PL/DPL paths

The audio path has a programmable amplifier, whose setting is based on the channel bandwidth being received, an LPF filter to remove any frequency components above 3000Hz, and a HPF to strip off any sub-audible data below 300Hz. Next, the recovered audio passes through a de-emphasis filter (if it is enabled to compensate for Pre-emphasis which is used to reduce the effects of FM noise). The IC then passes the audio through the 8-bit programmable attenuator whose level is set depending on the value of the volume control. Finally the filtered audio signal passes through an output buffer within the ASFIC CMP. The audio signal exits the ASFIC CMP at AUDIO output (U504 pin 41).

The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum / maximum settings of the attenuator are set by codeplug parameters.

Since sub-audible signaling is summed with voice information on transmit, it must be separated from the voice information before processing. Any sub-audible signaling enters the ASFIC CMP from the IF IC at DISC U504-2. Once inside, it goes through the PL/DPL path. The signal first passes through one of the two low-pass filters, either the PL low-pass filter or the DPL/LST low-pass filter. Either signal is then filtered and goes through a limiter and exits the ASFIC CMP at LSIO (U504-pin 18). At this point, the signal will appear as a square wave version of the sub-audible signal which the radio received. The µP U403 pin 80 will decode the signal directly to determine if it is the tone / code which is currently active on that mode.

9.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMP’s digital volume pot, U504-pin 41 is routed through DC blocking capacitor C5049 to the audio PA (U502 pin 1 and 9).

The audio power amplifier has one inverted and one non-inverted output that produces the differential audio output SPK+/SPK- (U502 pins 4 and 6)

The audio PA is enabled via the ASFIC CMP (U504-GCB1). When the base of Q501 is low, the transistor is off and U502-pin 8 is high, using pull up resistor R5041, and the audio PA is ON. The voltage at U502-pin 8 must be above 8.5Vdc to properly enable the device.

If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U502-pins 1/9) off. This is a mute condition which is used to prevent an audio pop when the PA is enabled.

The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with B+ (U502- pin 7). B+ of 11V yields a DC offset of 5V, and B+ of 17V yields a DC offset of 8.5V. If either of these lines is shorted to ground, it is possible that the audio PA will be damaged. SPK+ and SPK- are routed to the accessory connector (P1-pin 1 and 16) and to the control head (connector J2-pins 19 and 20).

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Receive Signalling Circuits 2-21

9.4 Handset Audio

Certain handheld accessories have a speaker within them which require a different voltage level than that provided by U502. For these devices HANDSET AUDIO is available at control head connector J2 pin18.

The received audio from the output of the ASFIC CMP’s digital volume attenuator is routed to U505 pin 2 where it is amplified. This signal is routed from the output of the op-amp U505 to J2-pin 18. From the control head, the signal is sent directly to the microphone jack.

9.5 Filtered Audio and Flat Audio

The ASFIC CMP output audio at U504-pin 39 is filtered and de-emphasized, but has not gone through the digital volume attenuator. From ASFIC CMP U504-pin 39 the signal is routed via R5034 through gate U509-pin 12 and AC coupled to U505-pin 6. The gate controlled by ASFIC CMP port GCB4 selects between the filtered audio signal from the ASFIC CMP pin 39 (URXOUT) or the unfiltered (flat) audio signal from the ASFIC CMP pin 10 (UIO). Resistors R5034 and R5021 determine the gain of op-amp UU505-pin 6 for the filtered audio while R5032 and R5021 determine the gain for the flat Audio. The output of U505-pin 7 is then routed to P1 pin 11 via DC blocking capacitor C5003. Note that any volume adjustment of the signal on this path must be done by the accessory.

10.0 Receive Signalling Circuits

Figure 2-10 Receive Signalling Paths

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U504) is used to filter and limit all received data. The data enters the ASFIC CMP at input DISC (U504 pin 2). Inside U504 the data is filtered according to data type (HS or LS), then it is limited to a 0-3.3V digital level. The MDC and trunking high speed data appear at U504-pin 19, where it connects to the µP U403 pin 80.

DET AUDIODISCRIMINATOR AUDIO

FROM RF SECTION(IF IC)

19

18

25

2

82

80

DISC

PLCAP2

LSIO

HSIODATA FILTERAND DEEMPHASIS LIMITER

FILTER LIMITER

ASFIC_CMPU504

MICROCONTROLLER

U403

85

44

8

PLEAP

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2-22 THEORY OF OPERATION

The low speed limited data output (PL, DPL, and trunking LS) appears at U504-pin18, where it connects to the µP U403-pin 80.

The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C5028, and C5026 set the low frequency pole for a zero crossings detector in the limiters for PL and HS data. The hysteresis of these limiters is programmed based on the type of received data.

10.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback (for a good key press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures), it sends an alert tone to the speaker. It does so by sending SPI BUS data to U504 which sets up the audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways: internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency, and at what volume level to generate the tone. (It does not have to be related to the voice volume setting.)

For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is accomplished by the µP generating a square wave which enters the ASFIC CMP at U504 pin 19. Inside the ASFIC CMP this signal is routed to the alert tone generator.

The output of the generator is summed into the audio chain just after the RX audio de-emphasis block. Inside U504, the tone is amplified and filtered, then passed through the 8-bit digital volume attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U504-pin 41 and is routed to the audio PA like receive audio.

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Chapter 3

TROUBLESHOOTING CHARTS

This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in determining the problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions in the theory of operation sections prior to troubleshooting a radio.

Most troubleshooting charts end up by pointing to an IC to replace. It is not always noted, but it is good practice to verify supplies and grounds to the affected IC and to trace continuity to the malfunctioning signal and related circuitry before replacing any IC. For instance, if a clock signal is not available at a destination, continuity from the source IC should be checked before replacing the source IC.

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3-2 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Out-of-Lock Receiver (Sheet 1 of 2)

Monitor TP200 at turn-onSee figure for typical trace

TP200Is Voltage

correct for freq?Typ. 4V for 66MHzto 11v for 88MHz

(Rx freq.)

No

Check C2078, R217, R224, C2074, R200, R234Check U200-4 (lock detect line)Check U200-45, 43 lines.If all ok, replace U200

Yes

TP200Is ramp-up

slope correct?Typ.14V in 500ms

No

Yes

START

Yes

No

Go to ‘A’sheet 2 of 2

Go to Rx VCO Section

Yes

No

TP200Does voltage

reach typ. 14.7V

Check LO levelTP1 approx-18dBm into

50 Ohms

Check voltageon U200-47typ. 14.7V

No

No

YesIs freq approx118MHz TP200

approx 14.7V ? or<75MHz TP200

approx <1V

Check D2751, D2752, L2750-L2753, C2751-C2756

Check Q2790 and associated cctry

check C2796, R2796

Replace U200

U200-19should be

16.8MHz, 0.5Vpp

U200-14,15should be

square wave1.05MHz, 3.6Vpp

No

Go to Ref. Osc.Section

No

YesYes

Yes

Check R228, R225 D200, D201,

C2024 -C2027, C2001

NOTE: HANDLE WITH CAREC2078 (main loop filter capacitor) is easily damaged by heat or soldering

Voltage dependent on power-on channel:typ. 3.8v for 66Mhz10.7V for 88MHz

(Rx Freq.)

typ.14.7V

turn

-on

synt

h pr

ogra

mm

edw

ith p

ower

-up

chan

nel

500ms

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Troubleshooting Flow Chart for Out-of-Lock Receiver (Sheet 1 of 2) 3-3

1.1 Troubleshooting Flow Chart for Out-of-Lock Receiver (Sheet 2 of 2)

Yes

Yes

No

From ‘A’sheet 1 of 2

TP200Does Voltage

stay <1V ?

3.3Von U200-5, 20

34, 36?

5Von U200-13?

V-SF8.7V on

U200-28?

9.2Von U200-30?

SPIactivity on

U200-7, 8, 9?

No

No

No

Check SPI ConnectionsFault in digital area

Check U508

Check U503

Yes

Yes

Check R2808,Check U501

No

Yes

Check C2006,U200-26, if okreplace U200

No

Check C2078, R234, R217, C2074, R200

If all ok, replace U200

Yes

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3-4 TROUBLESHOOTING CHARTS

2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 4)

START

No

Check components between Q100 and RF output, Antenna Switch D104, D103, VR102 and Q106, Q103 and associated bias circuitry.Check DC volts present at anode of D103.

No or too low power when keyed

Currentincrease when

keyed?

Check power settings, tuning, R142, R143, R156 & components between U103 Pin 3 and ASFIC Pin 6 before

replacing ASFIC

Control Voltage at

TP150>1.6V?

Check Harmonic Filter components C1537 to

Antenna Connector

>1A

Voltage U103 pin 5 = 4.7V?

U103 Pin 3 <2.7Vdc

PA BiasVoltage@R134

>2Vdc

Check 9.3V Regulator

U501, R180 & R181

Yes

Yes

No

No

YesCheck U103

Check Forward Power Sense

Circuit

No

Short U100 Pin 3 to ground

Voltage at TP150 rises?

Check PA Stages

Check Forward Power Sense

Circuit

Yes

No

>800mA & <1A

<800mA

Rxsensitivity

OK?

Yes

Ensure that the radio is set-up via the CPS to have 25W channels

No

Yes

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Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 4) 3-5

2.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 4)Check PA

Stages

Quick check of PA devices.

Connect power supply.Key radio.

Replace Q100.Re-tune PA Bias

with Tuner.

Check 13.8v present at drain Q100. Disconnect power supply, measure R131 to Ground.

10kOhm?

Yes

No

Measure R147 to Ground.

Replace Q105.22kOhm?

Yes

No

Go to ‘A’sheet 3 of 4

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3-6 TROUBLESHOOTING CHARTS

2.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 4)

Yes

>3V

Check Q102, R139, R166, R126, R169, R138, R175, R147

DCVoltage

at Q101 & Q102 base=0?

DCVoltageat U103

Pin 8

Check U403

Check resistive network at Pin 9 and 10 of U103 before replacing U101

Measure DC Voltage at U102 Pin 1

Pin 1 Voltage

Check resistive network at Pin 2 & 3 of U102 before

replacing Q105

Check Final PA Stages

DCVoltage at

U103 Pin 3 = 8.8V

Check U102 before replacing Q105

DC Voltage at U103 Pin 10=8.8V

Check Q101, Q102, R153, R136, R165, R122, R168 & R137

Check U103 before re-placing U101

No

No

Yes

>5.0V

2.0 to 5.0V

2-3V

Yes

No

<2.0V

<2V

From ‘A’sheet 2 of 4

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Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 4) 3-7

2.3 Troubleshooting Flow Chart for 25W Transmitter (Sheet 4 of 4)

No

Yes

Yes

No

Check Final PA Stage

PA_Bias Voltage at

R134

RF Voltage after C1044 >100mV?

Voltage across R122

>50mV?

RF Voltage Q105 gate >250mV?

RF Voltage Q100 gate

>1.0V?

Check components between Q100 &

antenna connector

Replace Q100

Check FGU

Check components between C1044 &

C182

Check components between C182 &

Q105

Check components between Q105 &

Q100

No

No

Yes

Yes

2-3V

Supply Voltage

Check voltage varies as bias softpot is tuned (in small steps) via the Global Tuner. Check Bias Tuning, R134, R131, R105 & R106 before replacing ASFIC U504.

>100mV & <2V

or 0V

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3-8 TROUBLESHOOTING CHARTS

3.0 Troubleshooting Flow Chart for Synthesizer (Reference Oscillator)

Incorrect or no µPclock signal

TP403

NO

YES

NO

YES

Power-up default freq.Fault with ASFIC

or Controller section

Check U504-28should be 16.8MHz

YES

NO Check Y201 and associated

circuitry

Check U504 and C504, C5025, R5033

Reference Oscillator working

Freq. = 14.7MHzor 7.4MHz ?

TP403Freq. = 3.68MHz

0.5Vpp

Check U504-28Check Y202-1

should be 16.8MHz0.5Vpp

NO

YES

Faulty U200, or R229

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Troubleshooting Flow Chart for VCO 3-9

4.0 Troubleshooting Flow Chart for VCO

No Receive VCO Signalat TP1

>7V at Q2751D ?NO

YES

NO

YES

Check Q2742, R2743U200-2 should be 0V

Check Rx - Tx switching Q2742, Q2752 (should be turned on)

Check Q2741 and associated circuitry.

Use Hi - impedanceprobe to check frequency

YES

NOCheck Rx VCO parts

<0.1V at Q2742-2?

Fault in buffer section

Q2760, Q2770

- check supplies and parts

Check supply at Q2751

Is freq. approx 118 MHz?

Out-of-Lock in TXOn detection of an out-of-lock in Tx, the radio returns to the Rx mode.

NOTE:

The TX VCO can be force enabled by grounding Q2742-3

Power Ok but

Audio from U200-11?NO

YES

Check modulationtuning softpots

Check audio on D2731and Vdc approx 8.6V

No modulation

YES

NO Check R2714, C2722, C2731, C2733, L2731

Check D27312, R2731, C2734

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3-10 TROUBLESHOOTING CHARTS

5.0 Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)

Bad SINADBad 20dB Quieting

No Recovered Audio

START

Audio at pin 8 of

U2 ?

Check Controller(in the case of no audio)

OR ELSE go to “B” Yes

No

Spray or inject 21.4MHz into XTAL Filter FL3101

Audio heard ?BYes

No

Check 2nd LO (20.945MHz) at C53

LO present ?BYes

Check voltages on U2

Biasing OK ?

No

No

A

Yes

Check Q6 bias for faults

Replace Q6

Go to B

Yes

No

Check circuitry around U2.

Replace U2 if defect

Check circuitry around Y2 Replace Y2 if defectVoltages

OK?

Ensure that all Power Supplies are correct, as detailed in paragraph 6.

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Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) 3-11

5.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

IF Signal at C58?

No

RF Signal at T1?

RF Signal at C2337?

No

RF Signal at C2308?

No

RF Signal at C1108?

No or

Check Harmonic Filter J1 and

Antenna Switch D103,D104,L1514

Check filter between C1108 & C2308. Check tuning

voltage at R2309

Inject RF into J1

Is tuning voltage OK?

No

Yes

Check RF amp (Q2301) Stage

Check filter between C2337 & T1

Yes

Check T1, T2, U1 (diode), R41, L2, L2792, C59 and

L6Yes

1st LO level OK?

Locked?

YesCheck FGU

Yes

Trace IF signal from C58 to Q6. Check for

bad XTAL filters

No

YesIF signal at Q6

collector?

Yes

No

Check U517

Check varactor filterD2301, D2304

No

Yes

A

B

weak RF

Before replacing U2, check

U2 voltages

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3-12 TROUBLESHOOTING CHARTS

6.0 Troubleshooting Flow Chart for DC Supply (1 of 2)

Since the failure of a critical voltage supply might cause the radio to automatically power down, supply voltages should first be probed with a multimeter. If all the board voltages are absent, then the voltage test point should be retested using a rising-edge-triggered oscilloscope. If the voltage is still absent, then another voltage should be tested using the oscilloscope. If that voltage is present, then the original voltage supply in question is defective and requires investigation of associated circuitry.

Check VDC onC5008

V=3.3V?

Check Voltage on C5043

NoGo to D3_3V Yes

9v<V<9.8v?

Go to StartNoReplace U508 Yes

3V

Check VDC onC5006

V=5V?

Check Voltage on C5042

NoGo to 3V Yes

9v<V<9.8v?

Go to StartNoReplace U503 Yes

5V

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Troubleshooting Flow Chart for DC Supply (1 of 2) 3-13

6.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

Check VDC onC5007

V=3.3V?

Check Voltage on C5041

NoGo to Digital Section Yes

9v<V<9.8v?

Go to StartNoReplace U510 Yes

D3_3V

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3-14 TROUBLESHOOTING CHARTS

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Chapter 4

MIDBAND PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards

1.1 Midband and Controller Circuits

The Midband circuits are contained on the printed circuit board (PCB) which also contains the Controller circuits. This Chapter shows the schematics for both the Midband circuits and the Controller circuits. The PCB component layouts and the Parts Lists in this Chapter show both the Controller and Midband circuit components. The Midband and Controller schematics and the related PCB and parts list are shown in the tables below.

Table 4-1 Midband 1-25W Diagrams and Parts Lists

PCB :8489012U01-C Main Board Top Side8489012U01-C Main Board Bottom

Side

Page 4-3Page 4-4

SCHEMATICSMain CircuitTransmitterSynthesiser and VCOReceiver Front and Back EndDC and Audio CctsMicroprocessor and Controller Ccts

Page 4-5Page 4-6Page 4-7Page 4-8Page 4-9Page 4-10

Parts List8489012U01-C Page 4-11

Controller version is T1

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4-2 Midband PCB/Schematics/parts lists

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Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-3

2.0 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

J1

M4

C15

18

C1519

C1520

C1521C1532

C1534

C15

38

D104

L1512

L151

3

C10

06

C10

10

C11

08

C11

21

C1536

D10

3

L108

L1514

R108

FL2

43

R7

R16

FL3

43 2

FL4

2

FL5

R8

R18

C13

C14

M1

4 58

U3

C53

C54

C57

C2338D6

L16

R4R9

R10R12R19

R27

R36

2

43

1Y

2

C2207

C2209

L3

11

120

10

U2

C11

C12

C18

C19

C20

C17

D5

R20

R26 R28

D3

D4

2Q3

R6 R15

R17

R35

C16

C58

R31

2Y

1

C2

C3

C9

C10

C15 C21C22

R14

R21 R23

R30

R33

C10

35

C1078

Q10

6

R107R157

R18

5 2

VR

102

M5 M203

M20

5

M20

6

C1067

C1510 C1511

2

Q103

R172

C8

C10

77

C2201

C22

02

C27

79

C2780

C2781

C2782

23

45

6FL2201

2 Q27

80

Q27

91

R27

78R2779

R2781

R2782

R27

83

R27

84

C5C6C7

C22

05C

2206

C2210

C22

11

2D2201

23

45

6FL2202

L220

1

L220

2

L220

3

2Q6

R5

R13

R24R25 R34R

37

R39

C27

31

C27

33

C2734

2D

2731

2 D27

33

L273

1 L273

3

L2734

M7

R2731

C27

35

C27

36

C27

37

C27

38

C2750

C2751

2D2732

2D2751

L2732

L275

0

L275

1

L2752

L2753

SH2

C2743

C2744

C27

52

C27

53C

2754

2D

2752

L274

2

C27

55C

2756

C2757

C27

62

2D2754

L275

4

Q2742

2Q2751

2 Q27

52

R27

40

R27

51

R27

52

R2753

R2754

C27

32

C27

39

C2740

C27

41

C2745

C27

58

C27

61

2D2739

L274

1

2Q2741

R27

39

R2741

R27

42R

2743

C27

63

C2764

C2765

L2761

2Q

2760

R2758

R2760

R2761

R2762

R27

63R2765

R2766

R27

67

C27

83

C2784

C2785

C27

86

L278

1

L278

3

M202

R2785

R27

86

R27

87

C50

08

C50

18

C50

70

M3

M204

R50

10

3

2

1

U50

8

VR401

C5006

C5016

C5039

C5040

C5042

C50

43

C5064

C50

66

C50

68

M8

R50

02

R50

11

14 5

8

U50

3

C60

2

C60

3

C60

4

C60

5

C60

6

C60

7

C60

8

C60

9

C61

0

C61

1

C61

2

C61

3

C61

4

C61

5

C61

6

C61

7

C61

8

C61

9

C40

6

C41

4

C41

8

C49

0

2D400

2D401

Q40

0Q

407

2 Q41

5

R42

8

R42

9

R43

1

R43

9

R441

R444

R450

R458

R459

R46

2

C1034

Q41

4 R44

5

R451

R50

00

C5010

C5048

C50

62

C5071

C5076

C5087

C51

02

R43

0

R5019

R50

31

R5050

R50

55

R5066

R5075 R50

77

14

58

U505

VR504

C5013

C5014

C5020

C5023

C5025

C50

27

C5028

C50

56

C50

59

C51

01

C51

03

R5009

R5033

R50

43

R50

44

R50

84

1 372513

U50

4

4 36

U515

M2

C50

24

C5026

C5029

C5034

C50

35

C5044

C50

53

C50

54

R5024

R50

32

R50

34

R5071

R50

79

16

18

9

U509

C11

22

C5011

C50

12

C50

22C

5046

C50

47

C50

50

C5051

C50

52

R46

1

R5006

R50

40

R5047

R50

52

R5053

R50

54

R5063R50

70

R50

80

C1123

R5064

C1125

C50

03

C5030

C5079

C5088

R5021

R5065

C50

15

C5019

C50

33

C50

57

C5074

C50

78

C50

81

C5089C50

90

C50

95

R50

22

R50

45

R50

46

R5056

R5057

R50

67

R50

68

14 5

8

U50

6

C5032

D50

2

R50

01R

5038

5

2

3

4

U501

C5001

C5005C5021

C50

38

C5080

C5096

C51

10

C51

112 D

500

2D513

Q50

0Q

503

R50

39

R5048

R5073

R5074

R5081

R50

82 R5083

R50

85

R50

89

TP32

VR501

C62

0

C62

1

C62

2

C62

3

C62

5

C62

7

C62

8

C62

9

C63

0

C63

1

C63

2

C63

3

C66

2

C62

4

C62

6

C67

8

R60

1

R61

0

2 VR

693

C5100

15

16

P1

C55

59

1M9 1

2

R40

6R

440

C1088

C1097

C1098

C1113

C1114

L120

M20

1

VR500

C182

C1033

C1063

C1099

C1105

C1115

C1525C1526

C15

27

L119

L1506

L1507

1M

6

4

R102

R178

R179

R1506

C15

24

C1001

C10

31

C10

37

C10

64

C10

74

C1501

C15

02

C1503

L105

1

M105

R10

5

18

U101

C10

30

C10

39

C1041

C1044

C1057

C1110 C1119

L104L107

R10

9

R171

R173

R174

R17

6

169

C15

04C

1505

C1506

C15

29L1

503

C10

65

C11

04C

1507

R10

6

R123

R124

R125

C15

08C

1509

52

64

31

Q10

08

C1513 C1514

C1515

C15

16

C15

17

C1531 L150

4

L1505

C10

52

C1070

C1530

L103

R148

R15

1

RT100

C10

18

C15

37

C10

89

C1100

C1116

1

32

R101

C40

2C41

1

22 2187

1

U40

2

91

U50

2

Midband (66-88MHz) 1-25W 8489012U01 (rev. C)

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4-4 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

C41

7C5037

C5055

C51

19

D402

2Q506

R40

2 R403R404

R405

R407

R42

1

R60

0

R50

20

R5023

R50

25R5030

R5036

R5049

R50

62

R50

91

R50

92

VR503

2

VR692

2

VR

694

2

VR

697

2

VR

698

2

VR

699

C5002

C5063

C50

92

C5094

C5120

2D501

Q502

2 Q50

5

Q507R5007

R50

37

R5069

R5103

TP555

TP556

2U511

VR502

C5031

C50

36

C5049

C50

58

C50

72

C5073

C50

75

C50

77

C5082

C5091

C50

97

C5098

C5104 232 31

L501L5

02

Q50

1

R44

6

R45

5

R50

08R

5013

R50

14

R5026

R5041

R5051

R50

58

R50

59 R50

60R50

61

U401

145

8

U50

7

2

VR402

C42

2

C42

3

28

29 30J3

R5027

R50

42

R5072

1

654

32S

5010

TP403

16

1U405

C5045

C40

4

C416

C42

1

C10

91

C5555

1R

423

R424

R42

5

R46

8

R611TP400

TP401

TP402

TP408

8

9

C400

C401

C40

8C

5007

C50

17

C50

69

Q413

2Q

417

R42

2R

438 R442

R44

3

R46

3

R466

R467

R46

9

TP425

14

58

U400 51

U510

C1085

C1135

C5041

C5065

2Q

401

Q403

Q40

4

Q409

Q410

Q41

1

Q412

Q50

4

R190

R40

1R433

R43

4 R43

5

R43

6

R45

4

R456R457

R5035

R50

76

R50

78

TP405

2VR400

C10

93

C10

94

C11

26C

1127

C50

09

C5060C5061

C5067

C5083C5085

L500

Q40

5

Q40

8

Q514

R432

R45

3

R50

28R5029

TP500

R46

0

C50

00 C5084

C5086

C50

99 1 P2

2 VR

695

2 VR

696

C1055

C10

56

C10

95

C10

96 L121

R11

1R

112

R113

R11

4R

132

R17

7R

188

TP2

C10

40

C1058

C1061

C10

68

C1073

C1079

C10922D100

L122

M104

Q10

7

R110R115

R116

R126

R127

R13

1

R13

4

R13

8

R147

R166 R169

R175

R18

3

145

8

U10

2

C10

28

C10

29

C1032

C1036

C1038

C1042

C10

43

C10

50C10

54

C1059C1062

C10

66

C10

72

C10

87

C1090

L118

12 3

Q10

5

R136R13

9

R14

3R

145

R149 R156

R158R159

R167

R17

0

R180

R18

1

TP150

7

8 14U103

2VR101

C1051C1053 C1060

C10

69

C11

29

Q101

Q102

R10

0 R12

2

R13

0

R135

R13

7 R16

5

R16

8

R1502C1081

C1128

2 D10

2

M103

R14

2

R187

C403

C41

0

C41

2

C1083

R18

2

R41

4R

415

R42

6

R42

7

R692

R69

3R

694

R2811

TP409

TP410

2616

14

58

U517

C40

5

C407

C41

3

C415

R44

7

TP404

TP406

TP407

1

U40

3

C20

72B

D202B

R209

R20

7B

TP201

432

Y20

2

C20

0

C2001

C20

02C2004

C2005

C20

06

C2013

C2014

C20

15C2016

C2023

C2024

C2025

C2026

C20

27

C20

28

C2033

C20

34

C2035

C2036

C20

37

C2045

C2046

C2047

C2048

C20

49

C2050

C20

51

C2054C20

55

C2074

C20

76C

2722

C27

96

C2805

D20

0

D20

1L2

00

L205

L217

R20

0

R20

2

R20

6

R20

7

R217

R22

4R

225

R22

6

R22

8 R22

9

R23

4

R27

14

R2796

R27

97

R2808

SH

11 37

2513

U20

0

C2017

C20

20

C20

53

C2072

D202

R204R205

R21

0

Y200

4 3

2

Y201

C2766

C2767

C27

71

C2772C2773

C2775

C27

76

C2777

C27

78

C27

90

C27

91

C27

92C

2793

C2794

C27

95

L276

8

L277

4

L277

5

L2790

2 Q27

70

2Q2790

R27

68

R2769

R2770

R27

71

R2772

R2773

R27

74R

2775

R2776

R27

77

R27

90R

2791

R27

92

R27

93

R27

94

R27

95

R2810

SH

3

C1124 C2077C2078

C2079

C20

80

TP1TP4

TP100

TP200

C40

C47

C48

C49

C59

C62

C63

L2

L6

L13

L14

L279

2

Q4

R2

R41

SH

4

64

3T1

6 4

3T2

U1

C1

C2312

C23

13C

2314

C2315

C2316

C2317

C2318

C23

20

C2321

C2325

C2326

C23

27

C2335

C2336

C2337

C2806

2D1

2D

2304

L1

L230

3L2

304

R1

R38

R23

06

R2307

R23

08

R23

09

R2316

R23

17

R2318

R23

21

SH

2302

TP

51T

P52

17

32

U404

76

J2

C10

27

C11

03

C11

07

L150

2

M100

R184

TP557

C10

03

L117

M101

R15

03

C1002C1007

C1008

C1009C1011

L115

C1075

C1101

C1106

C1540

C15

41

C55

60

D105

D106

L101

L151

9

R104

R118

R119

R16

0

R161

R18

6

SH100

C1000

L100

C195

C1045

C1046

C10

47

C1048C1049

C1071

C10

76

C1082

C10

86

C11

022 D

101

D10

7

D10

8

L102

R10

3

R117

R120

R121

R140

R14

1

R144

R14

6

R16

2R16

3

R16

4

14

5 8

U100

C23

00

C23

30

Q1

C23

01

C2302

C23

04

C23

05

C23

06

C23

07

C23

08

C23

09

C2310

C2311

C2319

C23

22

C23

23

C23

24

C23

28

C23

29

2D2301

2D2303

L2300L2301

L2302

2Q2301

2 Q23

02

R2301

R2302

R23

03

R2304

R23

05

R23

11

R23

12

R2313

R23

14

SH2301

M102

C1522 C15

23

C1535

C1539

L1511

L1518

R152

E1E2E3

E4E5

E6E7

E8

Midband (66-88MHz) 1-25W 8489012U01 (rev. C)

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Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-5

FILT_SW_B+

D3_3VFILT_SW_B+

D3_3V

SPI_MISOSPI_MOSITX_EN SPI_CLK

SQ_DET

SYNTH_CS

SYNTH_LOCK

RSSI

RX_EN

ASFIC_CSCH_ACT

HSIO

LOC_DIST

LSIO

VS_AUDIO_SEL

VS_CSVS_GAIN_SEL

VS_INTVS_RAC

uP_CLK

RESET

F1200

OPT_DATA_R_OPBDOPT_EN_OPBD

SCI_CH

SHIFT_R_CS

BOOT_EN_IN_CH

COMM_DATA_SEL_CH

DISPLAY_CS_CH

KEYPAD_COL_CHKEYPAD_ROW_CH

MIC_PTT_CHHOOK_CH

VOL_INDIRECT

VOX

VSTBYONOFF_SENSE

BATT_SENSE

EMERGENCY_SENSE

PROG_I-ACC_C_3PROG_I-ACC_C_6

PROG_IO-ACC_C_12PROG_IO-ACC_C_14

PROG_IO-ACC_C_8

PROG_O-ACC_C_4

Place capacitors near J2

1000pFC628C632

1000pF 1000pFC630

1000pFC633

1000pFC629

1000pFC631

VR6986.8V

4813830A75:STD

6.8V4813830A75:STD

VR699 VR696

4813830A75:STD

6.8V4813830A75:STD

6.8VVR697

4813830A75:STD

VR6956.8V

4813830A75:STD

VR6946.8V 6.8V

VR693

4813830A77:STD

Place capacitors near J2

6.8V4813830A75:STD

VR692

1000pFC622

C6780.1uF

C6231000pF 1000pF

C621

1000pFC620

1000pFC662

1000pFC625

1000pFC627

1000pFC626C624

1000pF

Accessory Connector

P1-6P1-8

P1-14

P1-3P1-4

P1-7

P1-12

P1-10

P1-11

P1-9P1-15

P1-16

P1-5P1- 2P1-1

P1-13

FILT_SW_B+

R601

330

R610

100

0662057C59:STD

Place capacitors near J2

Control Head Connector1000pFC604

150pFC608

C6031000pF

C6121000pF

150pFC609C607

1000pF

1000pF

C606 C6101000pF

1000pFC605 C611

1000pF

M206

M205

M201

M202

M203

M204

GN

D

U521

U518

GN

D

M4

GN

D

GN

D

U519

GN

D

M3

M7

GN

DG

ND

M2

GN

D

M5

GN

D

M1

M8

GN

D

U520

GN

D

E7

E6

E8SPARK_GAP

1 2

SPARK_GAP1 2

SPARK_GAP1 2

SPARK_GAP1 2

SPARK_GAP1 2

SPARK_GAP1 2

SPARK_GAP1 2

SPARK_GAP1 2

E5

Antenna Connector

G2J1-5

J1-33G1 J1-4

J1-22 J1-11

E3

E1

E2

E4

ANTENNA

BIAS_ADJ_EN RXTX_INJ

PA_BIAS

PA_CURRENT

PWR_SET

RX_EN

TX_EN

9V

B+FILT_SW_B+9V

FILT_SW_B+ B+

DC Connector

P2-1

BW_SEL

B+

P2-2

TP3TP2

M9

TP4

BW_SEL

DEMOD

LOC_DIST

RSSI

RX_ENRX_FE_TUNE

5V 9V 3V

RX_INJ

9V RXRX_INJ3V5V

16.8MHz

MOD_IN

SYNTH_CSSYNTH_LOCK

5V

3V5V 9V

BIA

S_A

DJ_

EN

SPI_CLKSPI_MOSI

TX_ENTX_INJ

3V 9V

MOD_OUT

RX_FE_TUNE

DEMOD

16.8MHz

PA_BIAS

PA_CURRENT

PWR_SET

(SOURCE)

FILT_SW_B+

FILT_SW_B+(SOURCE)

5V 9V

D3_3V

D3_3V

3V 5V 9V

3V

SPI_CLK

SPI_MOSI

SQ_DETCH_ACTASFIC_CS

VS_AUDIO_SELuP_CLK

RESET

F1200HSIOLSIO

MIC_AUDIO_CHHANDSET_RX_AUDIO_CH

5V_CH

Used only in MARLIN+

TX_AUDIO_RETURN_OPT_BRDTX_AUDIO_SEND_OPT_BRD

UNMUTED_RX_AUDIO_SEND_OPT_BRD

VS_MIC

POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD

RX_AUDIO_RETURN_OPT_BRD

DETECTOR_AUDIO_SEND_OPT_BRD

RX_AUDIO_OUTPUT_ACCESS_CONN

SPKR+SPKR-

EMERGENCY_ACCES_CONN

EXTERNAL_MIC_AUDIO_ACCESS_CONN

FLAT_TX_AUDIO_INPUT_ACCESS_CONNIGNITION

VOL_INDIRECT

VOX

VSTBYONOFF_SENSE

BATT_SENSE

EMERGENCY_SENSE

Inte

rnal

spk

r+ ju

mpe

r

0R600

Place capacitors near J2

1000pFC618

150pFC619C617

1000pFC615

1000pF1000pFC613

1000pFC602

1000pFC616

1000pFC614

D3_3V 0R611

9V

NC ELP ONLY

NC ELP ONLYNC ELP ONLYNC ELP ONLY

GND

DISPLAY_DRIVER_RESET

MIC_PTTHOOK GND

SPI_CLKJ2-2 2

J2-1313

J2-22G2

J2-21G1

11J2-11J2-4 4

J2-14 14

J2-1616

SCI_PROGRAMMINGKEYPAD_ROWKEYPAD_COLUMNDISPLAY_DRIVER_COMMAND/DATA_SEL

SPI_MOSI

SHIFT_REG_CS

BOOT/RESET

DISPLAY_DRIVER_CS_EN

J2-1010

J2-66

J2-55

J2-33

17J2-88J2-17

J2-99

J2-11HANDSET_RX_AUDIOJ2-7 7

15J2-15

J2-1818

J2-20 20J2-19 19

J2-12 12

SPKR-SPKR+

MIC_AUDIO

9.3VD3_3V

NC ELP ONLY

NC ELP ONLY

D3_3V

361

13

1615

5

2

1918

17

810

7J3-3J3-6J3-1

J3-13

J3-16J3-15J3-2

J3-5

J3-19J3-18

J3-17

J3-8J3-10

J3-7

DISPLAY_DRIVER_COMMAND/DATA_SELKEYPAD COLUMN

KEYPAD ROW

VOICE STORAGE INT

VOICE STORAGE CSVOICE STORAGE GAIN SELECT

PUSH TO TALK

DISPLAY DRIVER CHIP SELECT

SERIAL CLOCKSERIAL DATA SEND

OPTION BOARD ENABLEDATA READY/REQUEST

VOICE STORAGE RAC

SERIAL DATA RETURN

28 pins connectorOption Board Connector

J3-31

J3-32

J3-29J3-30

J3-28 28

J3-4 4

11

J3-22 22

J3-11

J3-9 9

J3-14 14J3-21 21

20J3-20

J3-24 24

J3-12 12

J3-26 26

25J3-23 23

J3-27 27J3-25

TX AUDIO SEND

VOICE STORAGE AUDIO SELECT

POST-LIMITER FLAT TX AUDIO RETURNDETECTOR AUDIO SEND

ANALOG 3 VOLT SUPPLY

GND

UNMUTED RX AUDIO SEND

DIGITAL 3.3 VOLT SUPPLY

BACKLIGHTRX AUDIO RETURN

TX AUDIO RETURN

EXTERNAL MICRESET

GND

Midband (66-88MHz) Main Circuit

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4-6 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

C10682200pF

BIAS_ADJ_EN

B+B+

R1300

39KR100

V_CTRL_PREDRIVER

2.2KR168

C10691000pF

1000pFC1072

C10601n

C10531000pF

R1652.4K

910

84

11

MC3303U103

R13739.K

FILT_SW_B+_PA

VCNTR1

R1224.7

FLT_9V

R171470

1000pFC1119

C1110150pF

6.8nHL107

1nC1041

.022uFC1039 C1057

2200pF

2200pFC1074

150nHL105

680nHL104

C1031.022uF

VCNTR2

0611077A01:STDL1506100nH

C18233pF

R150610

51pFC1525

56nHL1507

C152743pF

C152643pF

43pFC1524

C10432200pF

5.6KR159

2200pFC1042 22n

C1038

22nC1032 R158

5.6K

22nC1030

R176100

V_CTRL_PREDRIVER

R10939

R174150150

R173TX_INJ

2200pFC1044

14

89

1015

161

11

174 5 12 13

VD1 VG1 2VG2 3

NC1NC2NC3NC4

RFIN RFOUT1 6RFOUT2 7VCNTRL

EP

G2

GN

D1

GN

D2

GN

D3

GN

D4

30C65U101

FILT_SW_B+

PA_BIAS

2200pFC1093

C10922200pF

9V

FILT_SW_B+

1000pFC1096

C11271000pF

C10851000pF

57R01L121

C11281000pF

FILT_SW_B+_PA

C10861000pF

22nC1034

2200pFC1087

220pFC1122

220pFC1124

C1123220pF

220pFC1126

C1125220pF

C10702200pF

L11857R01

FLT_9V

1000pFC1083

R1820

RX_EN

R150230KVCNTR2

10K

47KQ10210K

47KQ101

C11292200pF

15KR139

R13639.K

VCNTR1C1054

1n

510R170

5.6VVR101

C1028100n

V_CNTRL

57 4

11

MC3303U103

6

TP150

1

C10661n

FLT_9V

R18047K

47KR181

C10621n

C1029100n

V_REF_OPAMP

22nC1036R167

2.2K

10K

47K

Q107

22KR147

R175220

R18347K

VCNTR3

V_CTRL_DRIVER

LM2904U102

2

31 8

4

2200pFC1040

1000pFC1079

R1261

1R1271n

C1061

2.2K

2.4K

R169

R166

47KR138

FLT_9V

C1000220pF

L10057R01

PA_FILT_B+

Place outside of the PA compartment

(SOURCE)

C10971n

220pFC1113

1nC1088

1nC1098

B+L12057R01

C10891n C1107

470p470p

C1106

Place inside of the PA compartment

L11957R01

C10992200pF

C11002200pF

C1116220pF220pF

C1115

C1114220pF

C10581n

1.639mR101

10uC1027

57R01L117

10R1503

R1101.K

1nC1055

C110333n

R1111.K

0R184

C10732200pF

R132750K

1.8MEGR112

10.KR115

1nC1056 U102

LM2904

6

5

8

4

R11610.K

R11310.K

10.KR114

FILT_SW_B+_PA

R17722K

PA_CURRENT

Final_cur_sense

0R188

C10942200pF

V_CTRL_DRIVER

2200pFC1095

PA_CURRENT

470pFC1520 C1538

20pF

47pFC1537

C153427pF

71.5nHL1513

C151816pF

C1519150pF

HARMONIC FILTER

L151271.5nH 71.5nH

L1511

39pF

C1535

8.2pF

C1539

18pF

C1532

39pF

C1522C152122pF

10KR152

18pFC1523

L15181.2uH

ANTENNA

71.5nH

2485873L11:STD

L1514

56pFC1121C1006

470pF

C1108330pFD103

RX1.2uHL108

2200pFC1536

R10851.000

C1010470pF

51.000R107

10KR185

R172470.

VR1025.6

Q103

Q106

C103522n

C10671000pF

R15756K

2200pFC10772200pF

C1078

TX_EN

C10901n

0R190

1nC1091

1000pFC1135

22.KR149

PWR_SET

M101

M104

M103M102

1 P12 P2

P33P44

DRV_CLIPM100 SH100

PA Shield

1 2 3 4

R14322.K

R14222.K

23

14

11

MC3303U103

R15610.K

C10591n

Temp. Sense

FLT_9V6.8KR151

1nC1052

1uHL103

RT10047K

0680361L01:STD

4.65V

43KR135

22KR145

1000pFC1051 22.K

R1484

11

MC3303U103

1312

14

V_REF_OPAMP

1nC1050

D1020

R187

Final_cur_sense

MRF1511’s Thermal pad

PO

S1

M105

HEATSINK

470pC1105

R102120

36R179

R178100

MRF1511Q105

V_CTRL_DRIVER

470pFC1502

C1501300pF

160pFC1503

2460591E64:STD

30.15nHL1502

C1506240pF

C1505160pF

L15037.66nH

C152943pF

C1504270pF

51.0R105

C15072200pF

51.0R106

2200pFC1065

C1104.022uF

R1252.7

R1242.7

R1232.7

TP557TEST_POINT

1

S3

S4

Q100

D

GGND1GND2

S1

S2

MRF1550

C1530180pF

C1508150pF 150pF

C1509 270pFC1511

20pFC1510

L150416.03nH

C1531240pF

C151356pF

20pFC1515

C1514240pF

2485873L09:STD

38.13nHL1505

62pFC1516

16pFC1517

V_forward

DIRECTIONAL COUPLER

120R103

V_reverse

D104

C101816.00p

33pFC1541

33pFC1540

L1519180nH

R1860

R119150680

R118

2200pFC5560

D106

D105

R1613.3K 100pF

3.3KR160

C11011nC1075

1nC1046

1nC1045

L1011uH

15KR117

2200pFC1071

22KR140

FILT_SW_B+_PA

23

1 8

4U100LM2904

R14122.K

R14622.K

C10491n

D101

22.KR144

LM2904U100

6

57 8

4

C10481n

1nC1076C1047

1n

L1021uH

R16415K

3.3KR163

R1623.3K

C1102100pF

D107

D108C1952200pF

680R120 R121

150

V_reverse

22nC1033 C1063

2200pF

C10642200pF

120nHL122

C103722n

1uFC1001

R13110K

4.7KR134

C10811n

C10821n

D100VCNTR3

38.13nH

2485873L09:STD

L115

.022uFC1011

C1008470pF

2200pFC1009

C1003470pF

470pFC1002

470pFC1007

7

R104120

PA_FILT_B+

Midband (66-88MHz) Transmitter

Page 239: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-7

9V

SPI_MOSI

SPI_CLK

MOD_IN

SYNTH_CS

0.1uFC2805

220pFC2047C2046

220pF

220pFC2045

2.2uFC2006

C2048220pF

R206150K240K

R200

C2002.2uF

820nHL217

5V

C20150.1uF

5V

2200pFC2034

3V_FLTR

2.2uFC2005

820nHL200

2200pFC2035

C202310n

3V

R2808

10

LVFRACN Shield

shieldSH1

1

C20331n

C20140.1uF

4.7uFC2002

V_SF

D202B

16.8MHz

14R06Y202

GN

D

2

GN

D1

4

OUT 3IN1

2.7pC2072B

150KR207B

D202 2.7pC2072

IN

16.8MHz

2

GN

D

4

GN

D1 3OUT1

Y20114R06

1VCON

Y20045J68

2

GN

D

3OUT

VC

C

416.8MHz

100KR210

C2053100p

0.1uFC2017

0

R2045V

R205

0

0.1uFC2020

C205462p

C2051220p

3V_FLTR 100KR209

150KR207

TP2011

C20501000pF

SYNTH_LOCK

2200pC2037

BIAS_ADJ_EN

C20491000pF

100

R22916.8MHZ

C20361n

C20014.7uF

R20200.1uF

C2013

C2722

1uF

150KR2714

V_SF

NCK3

D201

A1A2A3

K1K2

NC

C202710n

C2024

10n

22pC2055

C2025

10n

A2A3

K1K2K3

D200

A110n

C2026

R226

150

R225150

C20160.1uF

2.2uFC2004

100

R228

1TP200

1uFC2078

C2079C2077

470R224

C2074

0.1uFR217560 C2076

0.1uF

R234100

180pFC2080

L205

0.1uFC2028

R2797

0

.01uFC2796 R2796

270

1uHL2751

.01uF

C2750

.01uF

C2751

43pF

C2752

C2753

43pF

1uHL2750

D2752

D2751

L2752180nH

C2754

27pF

180nHL2753

D2754

10pFC2756

10pF

C2755

68R275327KR2751

1000pFC2757

L27541uH

D

SQ2751

39

R2754

1000pF

C2758

15pFC27622.2K

R2752 Q2752

R27434.7K

14

Q2742

35

2

FMG8A

D2731

33R2731

270nH

L273115pF

C2733

1000pFC2731

100pFC2736

470pFC2735

100pF

C2737

470nHL2733

2.7pFC2734

1uH

L2732

D2733

120nHL2734

C273843pF

D2732

15pFC2761

D2739

C2732 1pF

1uHL2741

1000pFC2745

D

S

Q2741

R2739

68R2741

C2740

27K

24pF

C273918pF

39

R2742

47pFC2741

1000pFC2744

L2742

1uH0.1uFC2743

22R2740

V_SF

Q2760

120nHL2768

0.1uFC2771

.01uFC2767

150nH

L2761

Q2770

5V

1KR2769

39

R2766

100

R2758

C2766

1000pFC2772

100pF

C2765

30pF

470R2762

R27600

150R2767

C2763

.01uF

9V

150R2771

5.6pF

C2764

100R2763

R2765150

2.7KR2768

100R2772

10R2770

R27611.8K

27pFC2775

4.7pFC2773

FIT RES 150

Q2780

82pFC2783

33pFC2785

1000pFC2782

39

R2785

R2781100

4.7pFC2784

100R2782

C2786

0662057A29:STD

10pF

Q2791

150R2786

0R2787

C2780

0.1uF

120nHL2783

9V

.01uF

C2781

180nHL2781

10R278310

R2784

2.7KR2778 TP100

TEST_POINT

1

TX_EN

RX_INJ

TX_INJ

L2775C2778

56nH47pF

C277727pF

L277456nH

R2774

R2775

100R2776

270

R2773270

68pFC2776

470pFC2779

1.5KR2779

270R2777

shieldSH2

1

SH3shield

1

5V

C279012pFQ2790

51R2794

1KR2793

1K

R2795

C2791.01uF

0R2790

R27921K

.01uF

C2793

6.8pFC2795

7.5pFC2794

L2790

180nH

R2791470

0.1uFC2792

9V

R2810470

10

2135

18

2726

3010

172931

32

7

4039

42

98

33 446 22

25

2324

3738

15141211

28

4119

45

16

434

23

46

481

4713345 3620

VR

O

WARP

XTAL1XTAL2

TEST1TEST2

VBPASS

VC

P

VMULT1VMULT2VMULT3VMULT4

PR

E_G

ND

PR

E_V

DD

PVREF

REFSEL

SFBASESFCAP

SFIN

SFOUT

MODIN

MODOUT

NC1NC2NC3

PD

_GN

D

PD

_VD

D

PREIN

DATA

DG

ND

DV

DD

FREFOUT

IADAPT

INDMULT

IOUT

LOCK

AUX3AUX4

AV

DD

BIAS1BIAS2

CCOMP

CEXCLK

U20063A27

ADAPTSW

AG

ND

AUX1AUX2

Midband (66-88MHz) Synthesiser and VCO

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4-8 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

FRONT-END SHIELD

9V

RX_EN

9V

2

5

4

1

3

Q4

RX_FE_TUNE

RX

SHIELDSH2302SH2301

SHIELD

1 1

20pFC2323C2301

10pF

C2328100pF

L2300

1

3

100KR2301

1000pFC2319

C2329100pF

D2303

27pFC2306

C2305180pF

220pFC2304

20pFC2324

R23122.7K

22pFC2302

1

2

3

2

L2301

1 23

D2301

R23113.9K

C23003300pF 3300pF

C2311

Q2302

1000pFC2308

C2309

R23133.3K

330pF

R23031K

C2310330pF

R230510K

Q2301

C2322.01uF

R2302330

C23073300pF

1.5KR2304

R231462

C231727pF

R2309100K

C2316180pF

C2315220pF

C23201000pF

C2335100pF

100pFC2336

1000pFC2312

R230768

150R2317

150R2316

33R2318

33pFC2326

C23373300pF

3L2304

1

2

D2304

12

3

C2313100pF

C2327100pF

4.7pFC2318

C231422pF

33pFC2325

1

2

3L2303

100pFC2321

FIT CAP 12pF

D1

2113740F29:STD

R2321270

R38220

1000pFC2806

6

3

12

T1XFMR

2580541Z02:STD

4

U1

A24

A43

K1 1

K32

shieldSH4

1

C5920pF

L61.2uH

L21.2uH

47pFC40

R4151

1.2uHL2792

5G

ND

6 IN 3OUT

TS2-21B01FL2201

1G

ND

2G

ND

4G

ND

L22012.7uH

4.7pFC2201

20pFC2202

15pFC58 R13

10K56pFC2210

6.8KR24

Q6

100nC5

R524K

56pFC2205

L22022.7uH

C220620pF

GN

D2

GN

D4

GN

D5

GN

D

6 IN 3OUT

TS2-21B01FL2202

1

D2201

L22032.7uH

20pFC2207

10pFC2211

2

3

1

1.2uHL3

0.1uFC20

100nC7

R254.7K

C220930pF

C233882pF

R1015K

C5427pF

43pFC53

R40

27nHL16

C5730p

15KR12

GND

2

GND

4

3120.945MHz

Y2TSX-5 8.2K

R23

680R33

10KR21

C224.7n

DEMOD

C210.1uF

100nC10

12KR14

C15100n

3

455KHz

Y145B021.2K

R31 C16100n

RSSI

21

Q3

C3130pF

R35390

R301.8K

0.1uFC18

3V

C12100n

C11100n

R2012K

D5R1912K

10uFC2 C9

100n

51

R39

C8100n

3V

R920K

0.1uFC19

D6

3G

ND

1

GN

D2

4

1 IN 2OUT

FL4CFWC455G

R36

0

R27

3.3K

R342.7K

C6100n

R37100

5V

Check if it is 3v or another value

5

4

GND

8

VCC

U3TC7W04F3

U3PWR_GND

3V

24pFC62

C49220pF

RX_INJ

C4747pF

100nHL13

24pFC63

L14100nH

C48220pF

R2470

TP1TEST_POINT

1

2580541Z02:STD

4

6

3

12

T2XFMR

470nHL2302

R2306270 270

R2308

1

TP51TP52 C2330

3300pF

LOC_DIST

R1430

Q1

.01uFC1 L1

2.7uH

MIXER SHIELD

6 2TC7W04FU3

BW_SEL

100nC13

2.4KR28

D4

3.3KR26

C170.1uF

20KR6

IN1 OUT 2FLTRFL3

GN

D3

D3

12KR15

12KR17

12KR16R7

20K

IN1 OUT 2FLTRFL2

GN

D3

TC7W04FU3

71

C14100n

R820K

R1812K

4G

ND

2

1 IN 2OUT

FL5CFWC455D

GN

D1

3

3

101 2

59

6

1917

1411 13

12

204

SA616U2

87

15

1816

OS

CO

UT

QU

AD

IN

RF

INR

FIN

_DE

C

RS

SIO

UT

RS

SI_

FE

EDVCC

IFA

MP

_DE

C1 IF

AM

P_D

EC

2

LIM

INLI

MO

UT

LIM

_DE

C1

LIM

_DE

C2

MIX

OU

TO

SC

IN

AU

DIO

OU

TA

UD

IO_F

EE

D

GND

IFA

MP

INIF

AM

PO

UT

Midband (66-88MHz) Receiver

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Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-9

57R01L500

FILT_B+

C5083100pF

C50

86

.022

uF C500110uF0.

1uF

C50

61

C50

60

100nC5000

1000pF C50

85

.022

uF1000pF

C5067B+

FILT_SW_B+100pFC5084

VR500MR2835S

24V

0.1uFC5062 3.3V

VR504 R5050

13K

C5094 220pF

0R5000

C5092220pF

TP500

62KR5031

FILT_B+

FILT_SW_B+BATT_SENSE

R503647K

VR5033.3V

EMERGENCY_ACCES_CONN

DC_POWER_ON

EMERGENCY_SENSE

47KR5035

D3_3V

DTC144EKAQ504

ONOFF_SENSE

Smart Fuse Circuit

5.1VVR501

D500

R50741K

D513IGNITIONR5082

51K Q503C5038100n

R504824K

Q500

R5039100K

R5085

1MEGR50891MEG

R5083270K

FILT_B+

1000pFC5110

R50731K

FILT_B+

1000pFC5111 47uF

C512024K

R5103

3.3VVR502

D501

C50711000pF

VS_MIC

VS_AUDIO_SEL

MIC_AUDIO_CH

VSTBY

C5045

1uF

0.1uF

C5102USE NLAS459

R50470

C50460.1uF

GN

D 3 1IN

4 NC

NO

VP

OS

2

MAX4599EXT

U515

5COM

C5103100n

3V

0R5084

6R5026

33K

U507LM2904

657 8

4

1000pF

C5091

82pF

0R5014

270KR5027

C5077

4.7KR5072

AUDIO_PA_EN

LM2904U517

65 78

4

100KR694

3V

39K

9V

R693

R2811100K

R69239K

RX_FE_TUNE

SPKR-

SPKR+

C5099220pF

0nL501

57R01

0nL50257R01

C5100220pFC5098

220pF

1000pFC5073

220pFC5097

C50721000pF

47uFC5002

10K

47K

24K

R50

41

12KR5051

Q501DTC114YE

FILT_SW_B+

B+

1000pFC5080C502

0.1uF

OUT26

RR3

VC

C7G

ND

12

GN

D2

5G

ND

310 11

GN

D4

IN9

M_SS8

NINV1 OUT14

TDA1519CU502

R50130

C51041000pF

C50490.1uF

1000pFC5082C5031

0.1uF

3V

0

R50083V47K

R5033

C50250.1uFC5024

0.1uF

R5061

R5060

10K

10K3VC5036

0.1uF

C5058

0.1u

R505810K

LM2904U507

23 18

4

10KR5059

C50751000pF

3V 5V3V

0R5011

C50340.1uF

0R5010

3V

0.1uFC5029

C50260.1uF

3VC50220.1uF

SPI_MOSIF1200

DC_POWER_ON

uP_CLK

SQ_DETLSIOHSIO

BW_SEL

ASFIC_CSSPI_CLK

CH_ACT

VAG=4.5v

10uFC5011

R505210K

C50190.1uF

R505310K

VAG

2.2K

R50

70

R505410K C5047

0.1uFR5075510.

C55591000pF

EXTERNAL_MIC_AUDIO_ACCESS_CONN

C500910uF

C501010uF

300R5077

510.R5076

R5078100.

9V VOX

DEMOD

PWR_SETPA_CURRENT

PA_BIAS

C50500.1uF

0R5006

TX_AUDIO_RETURN_OPT_BRD

TX_AUDIO_SEND_OPT_BRDRX_AUDIO_RETURN_OPT_BRD

R504224K0.1uF

C5051

24KR5043

0.1uFC5052

0.1uFC5053

30.KR5040

8.2KR5063

8.2KR5064

3V

24KR5044

3V

UNMUTED_RX_AUDIO_SEND_OPT_BRDDETECTOR_AUDIO_SEND_OPT_BRD

0.1uFC5054

SOURCE

POWER SUPPLY

9.3VAUDIO

0.1uFC5055

R5025100K

R5023100K

POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD

FLAT_TX_AUDIO_INPUT_ACCESS_CONN

R5024100K

C50560.1uF

C51011000pF9.3V

C5096C5095220pF

220pFC500533uF 0.1uF

C5015 C50741000pF

9V

9V

5V TO LVFRACNSOURCE5V

5V

For mid_band

0R5002

C5040100n

100nC5039

0.1uFC5016

C50681000pF

C500610uF

5V_CH

3.3V to IFIC, ASFICSOURCE3V

C500810uF

0.1uFC5018

1000pFC5070

3V

SOURCE

3.3v digital.01uFC5555

D3_3V

RESET

D3_3V

C500710uF

C50691000pF

C50170.1uF

3.3v Digital REGULATOR

1000pFC5065

2.2uFC5041

U510LP2986ILDX

VOL_INDIRECT

8 SHUTDOWN

3 TAP

7ERROR

2FEEDBACK

GN

D1 9

GND

4INPUT

5OUTPUT

6 SENSE

Place near uPC5035100n

AudioIndirect

Volume

R5079100.

2.2K

R50

714

2

S5010SWITCH

3LO

W

HIG

H1

56

D3_3V

10uFC5119 R5037

10K

U511 Q505MMBT3904R5069

10K

10K47K Q502

0.1uFC5037

Q506

TP556

R506210K

R5020150KR5030

33K

R504915K

100KR5028

C50630.1uF

Q514

1256

3

4

4802393L66:STD

D502

4813825A23:STD

R5029100K

47KR5007

10K47K

On/Off for ATE

spacer for TO-220

M6

33KR5038

R5001

1%1K

1%6.34KR5081

TP555

Q507

SOURCE

5VOUT

LM2941TU501

1ADJ

3G

ND2

ON_OFF

4 VIN

1uC5042

1000pFC5064

5V RF Regulator

3SHUTDOWN

U503

65V_TAP

5ERROR7 FEEDBACK

4G

ND

8 INPUT 1OUTPUT

2SENSE

LP2951C

1000pFC50661u

C5043

3.3V RF REGULATOR1

GN

D3 IN 2OUT

MC33269DU508

3V

R508010.

C50124.7u

0.1uFC5057

R50676.2K

56K

R503247K

R5034

9V

C50811000pF 0.1uF

C5033

82pC5090

R504624K

U506LM2904

231 8

4

6.2KR5068

R504533K

10KR5056100K

R5022

57

8

4

U506LM2904 6

C508982pF 3V

R505710K

0.1uFC5032

R5021100K

82pFC5088

65 78

4

U505LM2904

VAG

1uC5044

9V

R5091

560R50656.2K

C500347uF

0.1uFC5030 1000pF

C5079

R5092100K

RX_AUDIO_OUTPUT_ACCESS_CONN

MOD_OUT16.8MHz

need to add 10uF in C.HHANDSET_RX_AUDIO_CH

R5019270.K

6.2KR5066

C50761000pF

C508782p

R5055

VAG

10KC50480.1uF LM2904

U50523

18

4

FLAT_TX_AUDIO_MUTE

FLAT_OR_DEEMPH_RX_AUD_SEL

3V

0R5009

1000pFC5078

0.1uFC5027

ZC 4

YOA12

Y0B2Y0C5

13 Y1A

Y1B1

3 Y1C

ZA 14

ZB 15

6EN

11SA

SB 10SC

9

VD

D16

VE

E7

VS

S8

HEF4053BU509

C50280.1uF2.2uF

C5014

C50230.1uF

0.1uFC5020

C5059

C5013

.022uF

1u 3V

30C53U504

33

11

45

27

7

17

9 28

36

44

10

1

32

46 40

26

8

25

43 39

12

3130

47

2319 2418

48

29

151413

35

3738

3

21

34

20

654

22

2

4142

16

VDDD

VDDDAC

VD

DR

C

VDDSYN

VOX

SQ

DE

T

SQIN SYN

TXRTNTX

SN

D

UIO

VDDA

VDDCP

MIC

INT

MO

D

NC

PLCAP

PLCAP2

RX

RT

N

RX

SN

D

SQCAP

GNDDGNDDO

GN

DR

C

GN

DS

YN

HS

IO

LCA

P

LSIO

MIC

EX

T

F1200

GC

B0

GC

B1

GC

B2

GCB3

GC

B4

GC

B5

GNDA

CLK

CLK168

CS

X

DACGDACRDACU

DA

T

DISC

AU

DIO

AU

XT

N

CH

AC

T

Midband (66-88MHz) DC and Audio Circuits

Page 242: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-10 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

FILT_SW_B+

D3_3V

FILT_SW_B+

D3_3V

SPI_MOSI

SPI_CLKASFIC_CS

SYNTH_CSDISPLAY_CS_CH

SPI_MISO

SHIFT_R_CS

SP

I_M

OS

I

SP

I_C

LKE

E_C

S

SCK6

SI5SO

2VC

C8

VS

S4

3 WPCS1HOLD7

X25128-2.7U400

1nC400

D3_3V

R43810K

100nC401

SP

I_M

ISO

TP400TP409

SHIFT_R_CS

COMM_DATA_SEL_CH

LOC_DIST

R428100K

A(0:18)

D(0:7)C402100nC411

1n

VR4014.3V

D3_3VD3_3V

C4121n

100nC403

D3_3V

100KR427

R426100K 0.

0.R414

R415A(18)

A(17)

A18_RES

TP

404

10KR451C410

100n

10K

47K Q400

D3_3V

R45010K

TP

410

10K

47K Q407

TP

406

R43910K

D40

0

51R462

SCI_CH

CH_ACTLSIO

SQ_DET

uP_CLKOPT_DATA_R_OPBD

HSIO

100nC404

D3_3VR425

100KTP403

R44110K

D3_3VD3_3V

C416

1n

1n100n

C415

C407

100nC408

1n

D3_3V

C414100nC406

RESET

F1200TEST_POINTTP408

10K

47K

10KR446 Q413

10KR422

10K

47K

Q414

D3_3V

D3_3V

R44510K

D3_3V

R44410K

Q415

1uFC490

47KR459

10K

R431

TP405VR400MMBZ5235B

6.8VBOOT_EN_IN_CH

VSTBY

R43633KACCESS_PTT

R4573.3K

D3_3V

Q412

0

R421SCI_CH

33KR435

Q411

PROG_IN-P6_IR456

D3_3V

3.3K

33K

R434

3.3KR455

D3_3V

Q410

PROG_IO-P8_I

PROG_IO-P8_O

Q409

PROG_IO-P12_I

D3_3V

R4543.3K

R433

33K

10K

47KQ404

R432

33K3.3KR453

D3_3V

Q408

PROG_IO-P14_I

PROG_IO-P14_O

10K

47KQ405

10.KR440

0R407

R4040

0R406

0R403

R4050

0R402

PROG_IN

PROG_I/O

PROG_I/O

PROG_I/O

EXT_ALARM_OUT

EXT_MIC_PTTPROG_I-ACC_C_3

PROG_O-ACC_C_4

PROG_I-ACC_C_6

PROG_IO-ACC_C_8

PROG_IO-ACC_C_12

PROG_IO-ACC_C_14

D4021000pFC417

R461

220MIC_PTT_CH

MIC_PTT

39KR430

100KR429

D401

C4181000pF

HOOK_CH

MIC_SENSE

3.3KR458

D3_3V

10K

47K2.7K

R401

Q403

PROG_OUT-ALARM_4

Q40

1

FILT_SW_B+

1.5K

R460

10K

47KU401

3.3VVR402

PROG_IO-P12_O

C405100n

R447

10

D3_3V

C4131n

EE_CS

SHIFT_R_CS

SYNTH_CS

SPI_MOSISPI_MISO

SPI_CLKASFIC_CS

DISPLAY_CS_CH

R467 00R466

0

0R468R469

TP425

R44210K3.3K

R443

D3_3V

10K

R463

D3_3V

Q417

D3_3V100KR424

R423100K

TP402TP401

SYNTH_LOCK

KEYPAD_COL_CHKEYPAD_ROW_CH

PROG_IO-P8_OPROG_IO-P12_OPROG_IO-P14_O

PROG_OUT-ALARM_4

VS_AUDIO_SELVS_GAIN_SEL

VS_INT

VS_CS

VS_RAC

D3_3V

0.1uFC423

1000pFC422

ACCESS_PTTPROG_IN-P6_IPROG_IO-P8_I

PROG_IO-P14_IPROG_IO-P12_I

MIC_PTT

MIC_SENSE

EMERGENCY_SENSE

VOL_INDIRECT

BATT_SENSE

ONOFF_SENSE

TEST_POINTTP407

RSSI

VOX

TX_ENRX_EN

OPT_EN_OPBD

PROG_IO-P8_OPROG_IO-P12_OPROG_IO-P14_O

SHIFT_REGN_CSVS_RAC

MARLINPROG_OUT-ALARM_4 VS_INT

VS_CS

MARLIN+

.022uFC421

SPI_CLK

SPI_MOSIQ7

10 RESET

14 SERIN9SEROUT

16 VC

CG

ND

15Q01Q1

2Q23Q34Q4

5Q56Q6

7

MC74HC595AU405

12 CLK_L11 CLK_S

13 EN_OE

8

SH

IFT

_R_C

SD

ISP

LAY

_CS

_CH

17 D618 D719 D8

22OE

28V

DD

14V

SS

27WE

25A8 24A9

20CS

11 D112 D213 D315 D416 D5

26A13 1A14

8A2 7A3 6A4 5A5 4A6 3A7

SRM2B256U402

10A0 9A1

21A10 23A11 2A12

A(10)A(11)A(12)A(13)A(14)

A(2)A(3)A(4)A(5)A(6)A(7)A(8)A(9)

A(0)A(1)

D(0)D(1)D(2)D(3)D(4)D(5)D(6)D(7)

R_W

28D6 29D7

30 EN_CEEN_OE32

7 EN_WE

GN

D24

8 VC

C

A83A92

21D0 22D1 23D2 25D3 26D4 27D5

A176A189

A218A317A416A515A614A713

A119

A1031A111A1212A134A145A1511A1610 U404

AT49LV040-70VI

A020

A(11)A(12)A(13)A(14)

A(2)A(3)A(4)A(5)A(6)A(7)A(8)A(9)

A(15)A(16)

R_W

D(7)D(6)D(5)D(4)D(3)D(2)D(1)D(0)

A(0)A(1)

A(10)

DO NOT CONNECT THIS CS IN ORDER TO

PROVIDE WIRED OR OPERATION ON CSPROG

4746454443424138

616201917185

37

30313233343536

D(4)D(5)D(6)D(7)

D(0)

A(14)A(15)A(16)A(17)A(18)

D(1)D(2)D(3)

408713565554535251504928272625242322 29 1410119211587 70

A(9

)A

(10)

A(1

1)A

(12)

A(1

3)

A(8

)

A(1

)A

(2)

A(3

)A

(4)

A(5

)A

(6)

A(7

)

A(0

)

MC68HC11FL0U403PH1_PW2

PH2_PW3PH3_PW4PH4_CSIOPH5_CSGP1PH6_CSGP2PH7_CSPROG

PG1_XA14PG2_XA15PG3_XA16PG4_XA17PG5_XA18PG6_ASPH0_PW1

PG0_XA13

PF

2_A

DD

R2

PF

3_A

DD

R3

PF

4_A

DD

R4

PF

5_A

DD

R5

PF

6_A

DD

R6

PF

7_A

DD

R7

PF

O_A

DD

R0

PF

1_A

DD

R1

PC0_DATA0PC1_DATA1PC2_DATA2PC3_DATA3PC4_DATA4PC5_DATA5PC6_DATA6PC7_DATA7 P

B1_

AD

DR

9P

B2_

AD

DR

10P

B3_

AD

DR

11P

B4_

AD

DR

12P

B5_

AD

DR

13P

B6_

AD

DR

14P

B7_

AD

DR

15

PB

O_A

DD

R8

PI1

PI2

PI3

PI4

PI5

PI6

PI7

PI0

VS

SR

VS

SV

SS

LA

VS

S

PE0_AN066PE1_AN165PE2_AN264PE3_AN363PE4_AN462PE5_AN561PE6_AN660PE7_AN7

67

71PJ1_CSGP4 72PJ2 73PJ3 74PJ4 75PJ5 76PJ6 77PJ7 78

PJ0_CSGP3

PD

0_R

XD

97P

D1_

TX

D98

PD

2_M

ISO

99P

D3_

MO

SI10

0P

D4_

SC

K1

PD

5_S

S23

PD

6_LV

INA

SF

_CS

EE

_CS S

PI_

MO

SI

SP

I_C

LK

SYNTH_CS SP

I_M

ISO

86

PA

0_IC

379

PA

1_IC

280

PA

2_IC

181

PA

3_IC

4_O

C5_

OC

182

PA

4_O

C4_

OC

183

PA

5_O

C3_

OC

184

PA

6_O

C2_

OC

185

PA

7_P

A1_

OC

1

93

48

91

94

12 3988926968

457

59

89

90

96

95

58 R_W

XF

C

XIRQ

XT

AL

VD

D

VD

DL

VD

DR

VD

DS

YN

VR

HV

RL

RESETPG7_R_W

AV

DD

ECLK

EX

TA

L

IRQLVO

UT

MODA_LIRMODB_VSTBY

Midband (66-88MHz) Microprocessor and Controller

Page 243: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-11

2.1 MB PCB 8489012U01 (rev. C) Parts List 1-25W

CircuitRef.

MotorolaPartNo. Description

C1 2113741F49 CAP .01uF

C2 2311049A57 CAPP 10uF

C3 2113740F54 CAP130pF

C5 2113743E20 CAP 100n

C6 2113743E20 CAP100n

C7 2113743E20 CAP100n

C8 2113743E20 CAP100n

C9 2113743E20 CAP100n

C10 2113743E20 CAP100n

C11 2113743E20 CAP100n

C12 2113743E20 CAP100n

C13 2113743E20 CAP100n

C14 2113743E20 CAP100n

C15 2113743E20 CAP100n

C16 2113743E20 CAP100n

C17 2113743E20 CAP 0.1uF

C18 2113743E20 CAP 0.1uF

C19 2113743E20 CAP 0.1uF

C20 2113743E20 CAP 0.1uF

C21 2113743E20 CAP 0.1uF

C22 2113741F41 CAP 4.7n

C40 2113740F43 CAP 47pF

C47 2113740F43 CAP 47pF

C48 2113740F59 CAP 220pF

C49 2113740F59 CAP 220pF

C53 2113740F42 CAP 43pF

C54 2113740F37 CAP 27pF

C57 NOT PLACED CAP 30p

C58 2113740F31 CAP 15pF

C59 2113740F34 CAP 20pF

C62 2113740F36 CAP 24pF

C63 2113740F36 CAP 24pF

C182 2113740F39 CAP 33pF

C195 2113741F33 CAP 2200pF

C200 2113743F18 CAP 2.2uF

C400 2113741F25 CAP1n

C401 2113743K15 CAP100n

C402 2113743K15 CAP100n

C403 2113743K15 CAP100n

C404 2113743K15 CAP100n

C405 2113743K15 CAP100n

C406 2113743K15 CAP100n

C407 2113743K15 CAP100n

C408 2113743K15 CAP100n

C410 2113743K15 CAP100n

C411 2113741F25 CAP1n

C412 2113741F25 CAP1n

C413 2113741F25 CAP1n

C414 2113741F25 CAP1n

C415 2113741F25 CAP1n

C416 2113741F25 CAP1n

C417 2113741F25 CAP1000pF

C418 2113741F25 CAP1000pF

C419 NOT PLACED CAP.01uF

C421 2113743E07 CAP.022uF

C422 2113741F25 CAP1000pF

C423 2113743K15 CAP0.1uF

C490 NOT PLACED CAP 1uF

C602 2113741F25 CAP1000pF

CircuitRef.

MotorolaPartNo. Description

C603 2113741F25 CAP1000pF

C604 2113741F25 CAP1000pF

C605 2113741F25 CAP1000pF

C606 2113741F25 CAP1000pF

C607 2113741F25 CAP1000pF

C608 NOT PLACED CAP150pF

C609 NOT PLACED CAP150pF

C610 2113741F25 CAP1000pF

C611 2113741F25 CAP1000pF

C612 2113741F25 CAP1000pF

C613 2113741F25 CAP1000pF

C614 2113741F25 CAP1000pF

C615 2113741F25 CAP1000pF

C616 2113741F25 CAP1000pF

C617 2113741F25 CAP1000pF

C618 2113741F25 CAP1000pF

C619 NOT PLACED CAP150pF

C620 2113741F25 CAP1000pF

C621 2113741F25 CAP1000pF

C622 2113741F25 CAP1000pF

C623 2113741F25 CAP1000pF

C624 2113741F25 CAP1000pF

C625 2113741F25 CAP1000pF

C626 2113741F25 CAP1000pF

C627 2113741F25 CAP1000pF

C628 2113741F25 CAP1000pF

C629 2113741F25 CAP1000pF

C630 2113741F25 CAP1000pF

C631 2113741F25 CAP1000pF

C632 2113741F25 CAP1000pF

CircuitRef.

MotorolaPartNo. Description

C633 2113741F25 CAP1000pF

C662 2113741F25 CAP1000pF

C678 2113741M69 CAP 0.1uF

C1000 NOT PLACED CAP220pF

C1001 2311049A08 CAP 1uF

C1002 2111078B59 CAP 470pF

C1003 2111078B59 CAP 470pF

C1006 2111078B59 CAP 470pF

C1007 2111078B59 CAP 470pF

C1008 2111078B59 CAP 470pF

C1009 NOT PLACED CAP 2200pF

C1010 2111078B59 CAP470pF

C1011 NOT PLACED CAP .022uF

C1018 NOT PLACED CAP16.00p

C1027 NOT PLACED CAP10u

C1028 2113743K15 CAP 100n

C1029 2113743K15 CAP100n

C1030 2113743E07 CAP 22n

C1031 2113743E07 CAP .022uF

C1032 2113743E07 CAP 22n

C1033 2113743E07 CAP 22n

C1034 2113743E07 CAP 22n

C1035 2113743E07 CAP 22n

C1036 2113743E07 CAP 22n

C1037 2113743E07 CAP 22n

C1038 2113743E07 CAP 22n

C1039 2113743E07 CAP .022uF

C1040 2113741F33 CAP 2200pF

C1041 2113741F25 CAP1n

C1042 2113741F33 CAP 2200pF

CircuitRef.

MotorolaPartNo. Description

Page 244: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-12 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

C1043 2113741F33 CAP 2200pF

C1044 2113741F33 CAP 2200pF

C1045 2113741F25 CAP1n

C1046 2113741F25 CAP 1n

C1047 2113741F25 CAP 1n

C1048 2113741F25 CAP1n

C1049 2113741F25 CAP1n

C1050 2113741F25 CAP1n

C1051 2113741F25 CAP1000pF

C1052 2113741F25 CAP1n

C1053 2113741F25 CAP1000pF

C1054 2113741F25 CAP1n

C1055 2113741F25 CAP1n

C1056 2113741F25 CAP1n

C1057 2113741F33 CAP 2200pF

C1058 2113741F25 CAP1n

C1059 2113741F25 CAP1n

C1060 2113741F25 CAP1n

C1061 2113741F25 CAP1n

C1062 2113741F25 CAP1n

C1063 2113741F33 CAP 2200pF

C1064 2113741F33 CAP 2200pF

C1065 2113741F33 CAP 2200pF

C1066 2113741F25 CAP1n

C1067 2113741F25 CAP1000pF

C1068 NOT PLACED CAP 2200pF

C1069 2380090M24 CAPP10uF

C1070 2113741F33 CAP 2200pF

C1071 2113741F33 CAP 2200pF

C1072 2113741F25 CAP1000pF

CircuitRef.

MotorolaPartNo. Description

C1073 2113741F33 CAP 2200pF

C1074 2113741F33 CAP 2200pF

C1075 2113741F25 CAP1n

C1076 2113741F25 CAP1n

C1077 2113741F33 CAP 2200pF

C1078 2113741F33 CAP 2200pF

C1081 2113741F25 CAP1n

C1082 2113741F25 CAP1n

C1083 NOT PLACED CAP1000pF

C1084 NOT PLACED CAP 2200pF

C1085 2113741F25 CAP 1000pF

C1086 2113741F25 CAP1000pF

C1087 NOT PLACED CAP 2200pF

C1088 2113741F25 CAP1n

C1089 2113741F25 CAP1n

C1090 2113741F25 CAP1n

C1091 2113741F25 CAP1n

C1092 NOT PLACED CAP 2200pF

C1093 NOT PLACED CAP 2200pF

C1094 2113741F33 CAP 2200pF

C1095 2113741F33 CAP 2200pF

C1096 2113741F25 CAP1000pF

C1097 2113741F25 CAP1n

C1098 2113741F25 CAP1n

C1099 2113741F33 CAP 2200pF

C1100 2113741F33 CAP 2200pF

C1101 2113740F51 CAP100pF

C1102 2113740F51 CAP100pF

C1103 2113741A57 CAP 33n

C1104 2113743E07 CAP.022uF

CircuitRef.

MotorolaPartNo. Description

C1105 2113740F67 CAP 470p

C1106 2113740F67 CAP 470p

C1107 2113740F67 CAP 470p

C1108 2113740A67 CAP 330pF

C1110 2113740F55 CAP150pF

C1113 2113740F59 CAP 220pF

C1114 2113740F59 CAP 220pF

C1115 2113740F59 CAP 220pF

C1116 2113740F59 CAP 220pF

C1119 2113741F25 CAP1000pF

C1121 2113740F43 CAP 47pF

C1122 NOT PLACED CAP 220pF

C1123 NOT PLACED CAP 220pF

C1124 NOT PLACED CAP 220pF

C1125 NOT PLACED CAP 220pF

C1126 NOT PLACED CAP 220pF

C1127 2113741F25 CAP1000pF

C1128 2113741F25 CAP1000pF

C1129 NOT PLACED CAP 2200pF

C1130 2113741F33 CAP 2200pF

C1131 2113741F33 CAP 2200pF

C1132 2113741F33 CAP 2200pF

C1133 2113741F33 CAP 2200pF

C1135 NOT PLACED CAP 1000pF

C1501 2113740F62 CAP 300pF

C1502 NOT PLACED CAP 470pF

C1503 2111078B48 CAP160pF

C1504 NOT PLACED CAP 270pF

C1505 NOT PLACED CAP160pF

C1506 2113740F60 CAP 240pF

CircuitRef.

MotorolaPartNo. Description

C1507 2113741F33 CAP 2200pF

C1508 2111078B47 CAP150pF

C1509 2111078B47 CAP150pF

C1510 2111078B21 CAP 20pF

C1511 NOT PLACED CAP 270pF

C1513 2111078B36 CAP 56pF

C1514 NOT PLACED CAP 240pF

C1515 NOTPLACED CAP 20pF

C1516 2111078B37 CAP 62pF

C1517 NOT PLACED CAP16pF

C1518 NOT PLACED CAP16pF

C1519 2111078B47 CAP150pF

C1520 NOT PLACED CAP 470pF

C1521 2111078B34 CAP 47pF

C1522 2111078B38 CAP 68pF

C1523 2111078B39 CAP 75pF

C1524 NOT PLACED CAP 43pF

C1525 NOT PLACED CAP 51pF

C1526 NOT PLACED CAP 43pF

C1527 NOT PLACED CAP 43pF

C1528 2111078B34 CAP 47pF

C1529 NOT PLACED CAP 43pF

C1530 2111078B49 CAP180pF

C1531 2111078B52 CAP 240pF

C1532 2111078B18 CAP15pF

C1534 NOT PLACED CAP 27pF

C1535 NOT PLACED CAP 39pF

C1536 2113741F33 CAP 2200pF

C1537 2111078B34 CAP 47pF

C1538 2111078B16 CAP13pF

CircuitRef.

MotorolaPartNo. Description

Page 245: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-13

C1539 2111078B05 CAP 4.7pF

C1540 2113740F39 CAP 33pF

C1541 2113740F39 CAP 33pF

C1542 NOT PLACED CAP 8.2pF

C2001 2311049J11 CAPP 4.7uF

C2002 2311049A56 CAPP 4.7uF

C2004 2113743F18 CAP 2.2uF

C2005 2113743F18 CAP 2.2uF

C2006 2113743F18 CAP 2.2uF

C2013 2113743E20 CAP 0.1uF

C2014 2113743E20 CAP 0.1uF

C2015 2113743E20 CAP 0.1uF

C2016 2113743E20 CAP 0.1uF

C2017 2113743E20 CAP 0.1uF

C2020 2113743K15 CAP 0.1uF

C2023 2113741F49 CAP 10n

C2024 2113741F49 CAP 10n

C2025 2113741F49 CAP 10n

C2026 2113741F49 CAP 10n

C2027 2113741F49 CAP 10n

C2028 2113743E20 CAP 0.1uF

C2033 2113741F25 CAP1n

C2034 2113741F33 CAP 2200pF

C2035 2113741F33 CAP 2200pF

C2036 2113741F25 CAP1n

C2037 NOT PLACED CAP 2200pF

C2045 2113740F59 CAP 220pF

C2046 2113740F59 CAP 220pF

C2047 2113740F59 CAP 220pF

C2048 2113740F59 CAP 220pF

CircuitRef.

MotorolaPartNo. Description

C2049 NOT PLACED CAP 1000pF

C2050 2113741F25 CAP 1000pF

C2051 2113740F54 CAP130pF

C2053 2113740F51 CAP100p

C2054 2113740F45 CAP 56pF

C2055 2113740F35 CAP 22p

C2072 NOT PLACED CAP 2.7p

C2074 2113743E20 CAP 0.1uF

C2076 NOT PLACED CAP 0.1uF

C2077 NOT PLACED CAP DNF

C2078 0886629Z02 CAP 1uF

C2079 NOT PLACED CAP DNF

C2072B 2113740F21 CAP 5.6pF

C2080 NOT PLACED CAP 180pF

C2201 NOT PLACED CAP 4.7pF

C2202 2113740F34 CAP 20pF

C2205 2113740F45 CAP 56pF

C2206 NOT PLACED CAP 20pF

C2207 2113740F34 CAP 20pF

C2209 2113740F38 CAP 30pF

C2210 2113740F45 CAP 56pF

C2211 NOT PLACED CAP 10pF

C2300 2113741F37 CAP 3300pF

C2301 2113740F27 CAP 10pF

C2302 2113740F35 CAP 22pF

C2304 2113740F59 CAP 220pF

C2305 2113740F57 CAP 180pF

C2306 NOT PLACED CAP 27pF

C2307 2113741F37 CAP 3300pF

C2308 2113741F25 CAP 1000pF

CircuitRef.

MotorolaPartNo. Description

C2309 2113741F13 CAP 330pF

C2310 2113741F13 CAP 330pF

C2311 2113741F37 CAP 3300pF

C2312 2113741F25 CAP 1000pF

C2313 2113740F51 CAP 100pF

C2314 2113740F35 CAP 22pF

C2315 2113740F59 CAP 220pF

C2316 2113740F57 CAP 180pF

C2317 NOT PLACED CAP 27pF

C2318 NOT PLACED CAP 4.7pF

C2319 2113741F25 CAP 1000pF

C2320 2113741F25 CAP 1000pF

C2321 NOT PLACED CAP 100pF

C2322 2113741F49 CAP .01uF

C2323 2113740F34 CAP 20pF

C2324 2113740F34 CAP 20pF

C2325 2113740F39 CAP 33pF

C2326 2113740F39 CAP 33pF

C2327 2113740F51 CAP 100pF

C2328 NOT PLACED CAP 100pF

C2329 NOT PLACED CAP 100pF

C2330 2113741F37 CAP 3300pF

C2335 NOT PLACED CAP 100pF

C2336 NOT PLACED CAP 100pF

C2337 2113741F37 CAP 3300pF

C2338 2113740F49 CAP 82pF

C2722 2113743A31 CAP 1uF

C2731 2113741F25 CAP 1000pF

C2732 NOT PLACED CAP 1pF

C2733 2113740F31 CAP 15pF

CircuitRef.

MotorolaPartNo. Description

C2734 2113740F13 CAP 2.7pF

C2735 2113741F17 CAP 470pF

C2736 2113740F51 CAP 100pF

C2737 2113740F51 CAP 100pF

C2738 2113740F42 CAP 43pF

C2739 2113740F33 CAP 18pF

C2740 2113740F36 CAP 24pF

C2741 NOT PLACED CAP 47pF

C2743 2113743E20 CAP 0.1uF

C2744 2113741F25 CAP 1000pF

C2745 2113741F25 CAP 1000pF

C2750 NOT PLACED CAP .01uF

C2751 2113741F49 CAP .01uF

C2752 2113740F42 CAP 43pF

C2753 2113740F42 CAP 43pF

C2754 2113740F37 CAP 27pF

C2755 2113740F27 CAP 10pF

C2756 2113740F27 CAP 10pF

C2757 2113741F25 CAP 1000pF

C2758 2113741F25 CAP 1000pF

C2761 2113740F31 CAP 15pF

C2762 2113740F31 CAP 15pF

C2763 2113741F49 CAP .01uF

C2764 2113740F21 CAP 5.6pF

C2765 2113740F38 CAP 30pF

C2766 2113740F51 CAP 100pF

C2767 2113741F49 CAP .01uF

C2771 2113743E20 CAP 0.1uF

C2772 2113741F25 CAP 1000pF

C2773 NOT PLACED CAP 4.7pF

CircuitRef.

MotorolaPartNo. Description

Page 246: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-14 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

C2775 2113740F37 CAP 27pF

C2776 2113740F47 CAP 68pF

C2777 2113740F37 CAP 27pF

C2778 2113740F43 CAP 47pF

C2779 2113741F17 CAP 470pF

C2780 2113743E20 CAP 0.1uF

C2781 2113741F49 CAP .01uF

C2782 2113741F25 CAP 1000pF

C2784 2113740F19 CAP 4.7pF

C2785 2113740F39 CAP 33pF

C2790 2113740F29 CAP 12pF

C2791 2113741F49 CAP .01uF

C2792 2113743E20 CAP 0.1uF

C2793 2113741F49 CA .01uF

C2794 2113740F24 CAP 7.5pF

C2795 2113740F23 CAP .8pF

C2796 2113741F49 CAP VALUE

C2805 2113743E20 CA 0.1uF

C2806 2113741F25 CAP 1000pF

C5000 2113741F25 CAP 1000pF

C5001 2380090M24 CAPP 10uF

C5002 2311049A99 CAPP 47uF

C5003 2311049A99 CAPP 47uF

C5005 2311049A97 CAPP 33uF

C5006 2311049A57 CAPP 10uF

C5007 2311049A57 CAPP 10uF

C5008 2311049A57 CAPP 10uF

C5009 2311049A57 CAPP 10uF

C5010 2311049A57 CAPP 10uF

C5011 2311049A57 CAPP 10uF

CircuitRef.

MotorolaPartNo. Description

C5012 2311049A56 CAPP 4.7u

C5013 2113928P04 CAP 1u

C5014 NOT PLACED CAP 2.2uF

C5015 NOT PLACED CAP 0.1uF

C5016 NOT PLACED CAP 0.1uF

C5017 NOT PLACED CAP 0.1uF

C5018 NOT PLACED CAP 0.1uF

C5019 2113743K15 CAP 0.1uF

C5020 2113743K15 CAP 0.1uF

C5021 2113743K15 CAP 0.1uF

C5022 2113743K15 CAP 0.1uF

C5023 2113743K15 CAP 0.1uF

C5024 2113743K15 CAP 0.1uF

C5025 2113743K15 CAP 0.1uF

C5026 2113743K15 CAP 0.1uF

C5027 2113743K15 CAP 0.1uF

C5028 2113743K15 CAP 0.1uF

C5029 2113743K15 CAP 0.1uF

C5030 2113743K15 CAP 0.1uF

C5031 2113743K15 CAP 0.1uF

C5032 2113743K15 CAP 0.1uF

C5033 2113743K15 CAP 0.1uF

C5034 2113743K15 CAP 0.1uF

C5035 2113743K15 CAP100n

C5036 2113743K15 CAP 0.1uF

C5037 2113743K15 CAP 0.1uF

C5038 2113743K15 CAP 100n

C5039 NOT PLACED CAP 100n

C5040 NOT PLACED CAP 100n

C5041 2113743F18 CAP 2.2uF

CircuitRef.

MotorolaPartNo. Description

C5042 2113743F16 CAP 1u

C5043 2113743F16 CAP 1u

C5044 2113743F16 CAP 1u

C5045 2113743F16 CAP 1uF

C5046 2113743E20 CAP 0.1uF

C5047 2113743E20 CAP 0.1uF

C5048 2113743E20 CAP 0.1uF

C5049 2113743E20 CAP 0.1uF

C5050 2113743E20 CAP 0.1uF

C5051 2113743E20 CAP 0.1uF (CM360)

C5052 2113743E20 CAP 0.1uF

C5053 2113743E20 CAP 0.1uF (CM360)

C5054 2113743E20 CAP 0.1uF (CM360)

C5055 2113741M69 CAP 0.1uF

C5056 2113741M69 CAP 0.1uF (CM360)

C5057 2113743E20 CAP 0.1uF

C5058 NOT PLACED CAP 0.1uF

C5059 2113743E07 CAP .022uF

C5060 2113743K15 CAP 100n

C5061 2113741M69 CAP 0.1uF

C5062 2113741M69 CAP 0.1uF

C5063 2113741M69 CAP 0.1uF

C5064 NOT PLACED CAP1000pF

C5065 NOTPLACED CAP 1000pF

C5066 NOT PLACED CAP 1000pF

C5067 2113741F25 CAP 1000pF

C5068 NOT PLACED CAP 1000pF

C5069 NOT PLACED CAP 1000pF

C5070 NOT PLACED CAP 1000pF

C5071 2113741F25 CAP 1000pF

CircuitRef.

MotorolaPartNo. Description

C5072 2113741F25 CAP 1000pF

C5073 2113741F25 CAP 1000pF

C5074 NOT PLACED CAP 1000pF

C5075 NOT PLACED CAP 1000pF

C5076 2113741F25 CAP 1000pF

C5077 2113741F25 CAP 1000pF

C5078 2113741F25 CAP 1000pF

C5079 2113741F25 CAP 1000pF

C5080 2113741F25 CAP 1000pF

C5081 2113741F25 CAP 1000pF

C5082 2113741F25 CAP 1000pF

C5083 2113740F51 CAP 100pF

C5084 2113740F51 CAP 100pF

C5085 2113741A53 CAP .022uF

C5086 2113741A53 CAP .022uF

C5087 2113740F49 CAP 82p

C5088 2113740F49 CAP 82pF

C5089 NOT PLACED CAP 82pF

C5090 2113740F49 CAP 82p

C5091 2113740F49 CAP 82pF

C5092 NOT PLACED CAP 220pF

C5094 NOT PLACED CAP 220pF

C5095 NOT PLACED CAP 220pF

C5096 NOT PLACED CAP 220pF

C5097 2113740F59 CAP 220pF

C5098 2113740F59 CAP 220pF

C5099 2113740F59 CAP 220pF

C5100 2113740F59 CAP 220pF

C5101 2113741F25 CAP 1000pF (CM360)

C5102 2113743E20 CAP 0.1uF (CM360)

CircuitRef.

MotorolaPartNo. Description

Page 247: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-15

C5103 2113743K15 CAP100n (CM360)

C5104 2113741F25 CAP 1000pF

C5110 2113741F25 CAP 1000pF

C5111 2113741F25 CAP 1000pF

C5119 2113743H14 CAP 10uF

C5120 2311049A99 CAPP 47uF

C5555 2113741A45 CAP .01uF

C5559 2113741F25 CAP 1000pF

C5560 2113741F33 CAP 2200pF

D1 4880142L01 MMBV3401LT

D3 4802245J97 DAN235ETL

D4 4802245J97 DAN235ETL

D5 4802245J97 DAN235ETL

D6 4802245J97 DAN235ETL

D100 NOT PLACED MMBD6100

D101 4813833C02 MMBD6100

D102 4813833C02 MMBD6100

D103 4802482J02 MA4P959

D104 4802482J02 MA4P959

D105 4805218N57 RB715F

D106 4805218N57 RB715F

D107 4805218N57 RB715F

D108 4805218N57 RB715F

D200 4802233J09 IMN10

D201 4802233J09 IMN10

D202 NOT PLACED 1SV232

D202B 4862824C03 1SV232

D400 4813833C07 MMBD7000

D401 4813833C02 MMBD6100

D402 NOT PLACED RB751V40

CircuitRef.

MotorolaPartNo. Description

D500 4813833C02 MMBD6100

D501 4813833C02 MMBD6100

D502 4813825A23 MMSD301T1

D513 4813833C02 MMBD6100

D2201 4880154K03 MMBD353

D2301 4805649Q13 1SV228

D2303 4880154K03 MMBD353

D2304 4805649Q13 1SV228

D2731 4805649Q13 1SV228

D2732 4805649Q13 1SV228

D2733 4805649Q13 1SV228

D2739 4813825A05 MMBD301

D2751 4805649Q13 1SV228

D2752 4805649Q13 1SV228

D2754 4813825A05 MMBD301

FL2 9180468V06 FLTR

FL3 9180468V04 FLTR

FL4 9180469V03 CFWC455G

FL5 9180469V06 CFWC455D

FL2201 9166509A01 TS2-21B01

FL2202 9166509A01 TS2-21B01

J1 2889309U01 CONN_P

J2 0989241U02 CONN_J 20 PIN

J3 0986615Z01 CONN 28PIN ZIF (CM360)

L1 2462587M23 IDCTR 2.7uH

L2 2462587N69 IDCTR 1.2uH

L3 2462587N69 IDCTR 1.2uH

L6 2462587N69 IDCTR 1.2uH

L13 2462587N53 IDCTR 100nH

CircuitRef.

MotorolaPartNo. Description

L14 2462587N53 IDCTR 100nH

L16 NOT PLACED IDCTR 27nH

L100 2484657R01 57R01

L101 2462587T30 IDCTR 1uH

L102 2462587T30 IDCTR 1uH

L103 2462587T30 IDCTR 1uH

L104 2462587N64 IDCTR 680nH

L105 2462587N55 IDCTR 150nH

L107 2409377M03 IDCTR 6.8nH

L108 2462587N69 IDCTR 1.2uH

L115 2485873L09 IDCTR 38.13nH

L117 2484657R01 57R01

L118 2484657R01 57R01

L119 2484657R01 57R01

L120 2484657R01 57R01

L121 2484657R01 57R01

L122 2408384A10 IDCTR 120nH

L200 2462587Q46 IDCTR 820nH

L205 2462587Q47 IDCTR1uH

L217 2462587Q46 IDCTR 820nH

L500 2484657R01 57R01

L501 2484657R01 57R01 0n

L502 2484657R01 57R01 0n

L1502 2460591E64 IDCTR 30.51nH

L1503 2460591A11 IDCTR 7.66nH

L1504 2460591L29 IDCTR 16.03nH

L1505 2485873L09 IDCTR 38.13nH

L1507 2462587T12 IDCTR 56nH

L1511 2485873L12 IDCTR 71.5nH

L1512 2485873L12 IDCTR 71.5nH

CircuitRef.

MotorolaPartNo. Description

L1513 2485873L12 IDCTR 71.5nH

L1514 2485873L12 IDCTR 71.5nH

L1515 2485873L12 IDCTR 71.5nH

L1518 NOT PLACED IDCTR 1.2uH

L1519 2462587N56 IDCTR 180nH

L2201 2462587M23 IDCTR 2.7uH

L2202 NOT PLACED IDCTR 2.7uH

L2203 2462587M23 IDCTR 2.7uH

L2302 2462587T23 IDCTR 470nH

L2731 2462587N58 IDCTR 270nH

L2732 2462587N68 IDCTR 1uH

L2733 2462587T23 IDCTR 470nH

L2734 2462587T16 IDCTR 120nH

L2741 2462587N68 IDCTR 1uH

L2742 2462587N68 IDCTR 1uH

L2750 2462587T30 IDCTR 1uH

L2751 2462587N68 IDCTR 1uH

L2752 2462587T18 IDCTR 180nH

L2753 2462587T18 IDCTR 180nH

L2754 2462587N68 IDCTR 1uH

L2761 2462587N55 IDCTR150nH

L2768 2462587N54 IDCTR 120nH

L2774 2462587N50 IDCTR 56nH

L2775 2462587N50 IDCTR 56nH

L2781 2462587N56 IDCTR 180nH

L2790 2462587N56 IDCTR 180nH

L2792 2462587N69 IDCTR 1.2uH

M9 0289511U01 NUT

M100 NOT PLACED DRV_CLIP

M101 NOT PLACED CONTACT

CircuitRef.

MotorolaPartNo. Description

Page 248: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-16 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

M102 NOT PLACED CONTACT

M103 NOT PLACED CONTACT

M104 NOT PLACED CONTACT

M105 2680499Z01 HEATSINK

M201 7588823L03 CONTACT

M202 7588823L03 CONTACT

M203 7588823L03 CONTACT

M204 7588823L04 CONTACT

M205 7588823L04 CONTACT

M206 7588823L04 CONTACT

PCB 8489012U01

P1 2804503J01 CONN_P

P2 NOT PLACED CONN_P

Q1 4809939C04 UMC3

Q3 4813824A10 MMBT3904

Q4 4809939C04 UMC3

Q6 4802197J95 PBR941

Q100 4886136B01 MRF1550

Q101 4809940E02 DTC114YE

Q102 4809940E02 DTC114YE

Q103 4813824A06 MMBTA13

Q104 4813824A10 MMBT3904

Q105 4813828A08 MRF1511

Q106 4805128M27 BSR33

Q107 4809940E02 DTC114YE

Q108 NOT PLACED MMBT3904

Q109 4813824A10 MMBT3904

Q110 4809940E02 DTC114YE

Q400 4809940E02 DTC114YE

Q401 4880141L03 BCW68G

CircuitRef.

MotorolaPartNo. Description

Q403 4809940E02 DTC114YE

Q404 4809940E02 DTC114YE

Q405 4809940E02 DTC114YE

Q407 4809940E02 DTC114YE

Q408 4880048M01 DTC144EKA

Q409 4880048M01 DTC144EKA

Q410 4880048M01 DTC144EKA

Q411 4880048M01 DTC144EKA

Q412 4880048M01 DTC144EKA

Q413 4809940E02 DTC114YE

Q414 4809940E02 DTC114YE

Q415 NOT PLACED MMBT3904

Q417 4813824A10 MMBT3904

Q500 4813824A65 MMBT3904WT1

Q501 4809940E02 DTC114YE

Q502 4809940E02 DTC114YE

Q503 4813824A65 MMBT3904WT1

Q504 4880048M01 DTC144EKA

Q505 4813824A10 MMBT3904

Q506 4813824A10 MMBT3904

Q507 NOTPLACED DTC114YE

Q514 4802393L66 SI3455ADV

Q2301 4802197J95 PBR941

Q2302 4813824A17 MMBT3906

Q2741 4813823A05 MMBFU310L

Q2742 4805921T09 FMG8A

Q2751 4813823A05 MMBFU310L

Q2752 4813824A10 MMBT3904

Q2760 4802197J95 PBR941

Q2770 4802197J95 PBR941

CircuitRef.

MotorolaPartNo. Description

Q2780 4802197J95 PBR941

Q2790 4802197J95 PBR941

Q2791 4809939C04 UMC3

R1 0662057A40 RES 430

R2 0662057A41 RES 470

R4 0662057B47 RES 0.

R5 0662057A82 RES 24K

R6 0662057A80 RES 20.K

R7 0662057A80 RES 20.K

R8 0662057A80 RES 20.K

R9 0662057A80 RES 20.K

R10 0662057A77 RES15.K

R12 NOT PLACED RES 15.K

R13 0662057A73 RES 10K

R14 0662057A75 RES 12.K

R15 0662057A75 RES 12.K

R16 0662057A75 RES 12.K

R17 0662057A75 RES 12.K

R18 0662057A75 RES 12.K

R19 0662057A75 RES 12.K

R20 0662057A75 RES 12.K

R21 0662057A73 RES 10K

R23 0662057A71 RES 8.2K

R24 0662057A69 RES 6.8K

R25 0662057A65 RES 4.7K

R26 0662057A61 RES 3.3K

R27 0662057A61 RES 3.3K

R28 0662057A58 RES 2.4K

R30 0662057A55 RES 1.8K

R31 0662057A51 RES 1.2K

CircuitRef.

MotorolaPartNo. Description

R33 0662057A45 RES 680.

R34 0662057A59 RES 2.7K

R35 0662057A39 RES 390.

R36 NOT PLACED RES 0

R37 0662057A25 RES 100.

R38 0662057A33 RES 220

R39 0662057A18 RES 51.

R41 0662057A18 RES 51.

R100 NOT PLACED RES 39K

R101 1705603W01 SHUNT 1.639m

R102 0683962T51 RES 120

R103 0683962T51 RES 120

R104 0683962T51 RES 120

R105 0680194M18 RES 51.0

R106 0680194M18 RES 51.0

R107 0680194M18 RES 51.000

R108 0680194M18 RES 51.000

R109 0662057A15 RES 39

R110 0662057P10 RES 10K

R111 0662057P10 RES 10K

R112 0662057T21 RES 332K

R113 0662057P10 RES 10.K

R114 0662057P10 RES 10.K

R115 0662057P10 RES 10.K

R116 0662057P10 RES 10.K

R117 0662057A77 RES 15K

R118 0662057A45 RES 680

R119 0662057A29 RES 150

R120 0662057A45 RES 680

R121 0662057A29 RES 150

CircuitRef.

MotorolaPartNo. Description

Page 249: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-17

R122 0662057C19 RES 4.7

R123 0662057C13 RES 2.7

R124 0662057C13 RES 2.7

R125 0662057C13 RES 2.7

R126 0662057C03 RES 1

R127 0662057C03 RES 1

R130 0662057B47 RES 0

R131 0662057A73 RES 10K

R132 0662057T38 RES 750K

R134 0662057A65 RES 4.7K

R135 0662057A88 RES 43K

R136 0662057A87 RES 39.K

R137 0662057A87 RES 39.K

R138 0662057A89 RES 47K

R139 0662057A89 RES 47K

R140 0662057A81 RES 22K

R141 0662057A81 RES 22.K

R142 0662057A81 RES 22.K

R143 0662057A81 RES 22.K

R144 0662057A81 RES 22K

R145 0662057A81 RES 22K

R146 0662057A81 RES 22.K

R147 0662057A81 RES 22K

R148 0662057A81 RES 22.K

R149 0662057A81 RES 22.K

R151 0662057A69 RES 6.8K

R152 0662057C99 RES 10K

R156 0662057A73 RES 10.K

R157 0662057A91 RES 56K

R158 0662057A67 RES 5.6K

CircuitRef.

MotorolaPartNo. Description

R159 0662057A67 RES5.6K

R160 0662057A61 RES 3.3K

R161 0662057A61 RES 3.3K

R162 0662057A61 RES 3.3K

R163 0662057A61 RES 3.3K

R164 0662057A74 RES 11K

R165 0662057A58 RES 2.4K

R166 0662057A58 RES 2.4K

R167 0662057A57 RES 2.2K

R168 0662057A57 RES 2.2K

R169 0662057A57 RES 2.2K

R170 0662057A42 RES 510.

R171 0662057A41 RES 470

R172 0662057A41 RES 470.

R173 0662057A29 RES 150

R174 0662057A29 RES 150

R175 0662057A33 RES 220

R176 0662057A25 RES 100

R177 NOT PLACED RES 22K

R178 0662057A25 RES 100

R179 NOT PLACED RES 36.

R180 0662057A89 RES 47K

R181 0662057A89 RES 47K

R182 0662057B47 RES 0

R183 NOT PLACED RES 47K

R185 0662057A73 RES 10K

R186 NOT PLACED RES 0

R187 NOT PLACED RES 0

R188 NOT PLACED RES 0

R189 0662057A61 RES 3.3K

CircuitRef.

MotorolaPartNo. Description

R190 0662057B47 RES 0

R191 0662057A73 RES 10K

R192 0662057A61 RES 3.3K

R193 0662057A73 RES 10K

R194 0662057A86 RES 36K

R195 0662057A73 RES 10K

R196 NOT PLACED RES 3.3K

R197 NOT PLACED RES 10K

R198 NOT PLACED RES 100K

R199 NOT PLACED RES 0

R200 0662057B07 RES 240K

R201 0662057A73 RES 10K

R202 NOT PLACED RES 0.

R204 NOT PLACED RES 0

R205 NOT PLACED RES 0

R206 0662057B02 RES 150K

R207 NOT PLACED RES 150.K

R209 0662057A97 RES 100.K

R207B 0662057B02 RES 150.K

R210 0662057A97 RES 100.K

R217 0662057A43 RES 560

R224 0662057A41 RES 470

R225 0662057A29 RES 150.

R226 0662057A29 RES 150.

R228 0662057A25 RES 100.

R229 0662057A25 RES 100.

R234 0662057A25 RES 100

R235 NOT PLACED RES 0

R401 0662057C85 RES 2.7K

R402 0662057B47 RES 0.

CircuitRef.

MotorolaPartNo. Description

R403 0662057B47 RES 0.

R404 0662057B47 RES 0.

R405 0662057B47 RES 0.

R406 0662057B47 RES 0.

R407 0662057B47 RES 0.

R414 0662057B47 RES 0.

R415 0662057B47 RES 0.

R421 0662057B47 RES 0

R422 NOT PLACED RES10K

R423 NOT PLACED RES 100.K

R424 NOT PLACED RES 100.K

R425 0662057A97 RES 100.K

R426 NOT PLACED RES 100.K

R427 NOT PLACED RES 100.K

R428 0662057A97 RES 100.K

R429 0662057A97 RES 100K

R430 0662057A87 RES 39K

R431 NOT PLACED RES 10K

R432 0662057A85 RES 33.K

R433 0662057A85 RES 33.K

R434 0662057A85 RES 33.K

R435 0662057A85 RES 33.K

R436 0662057A85 RES 33.K

R438 0662057A73 RES 10.K

R439 0662057A73 RES 10.K

R440 0662057A73 RES 10.K

R441 0662057A73 RES 10.K

R442 0662057A73 RES 10.K

R443 0662057A61 RES 3.3K

R444 0662057A73 RES 10.K

CircuitRef.

MotorolaPartNo. Description

Page 250: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-18 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

R445 0662057A73 RES 10.K

R447 0662057A01 RES 10

R450 0662057A73 RES 10.K

R451 0662057A73 RES 10.K

R453 0662057A61 RES 3.3K

R454 0662057A61 RES 3.3K

R455 0662057A61 RES 3.3K

R456 0662057A61 RES 3.3K

R457 0662057A61 RES 3.3K

R458 0662057A61 RES 3.3K

R459 NOT PLACED RES 47K

R460 0662057A53 RES 1.5K

R461 0662057A33 RES 220

R462 0662057A18 RES 51

R463 0662057A73 RES 10K

R466 NOT PLACED RES 0

R467 NOT PLACED RES 0

R468 NOT PLACED RES 0

R469 NOT PLACED RES 0

R470 0662057A73 RES 10.K

R472 NOT PLACED RES 100K

R473 NOT PLACED RES 100K

R600 0662057C01 RES 0

R601 0611077A62 RES 330

R610 0662057C59 RES 220

R611 NOT PLACED RES 0

R612 0662057C01 RES 0

R613 0662057C01 RES 0

R692 0662057A87 RES 39K

R693 0662057A87 RES 39K

CircuitRef.

MotorolaPartNo. Description

R694 0662057A97 RES 100K

R1502 0662057B47 RES 0

R1503 0662057A01 RES 10

R1506 0662057A01 RES 10

R1507 0611077A01 RES 0

R2301 0662057A97 RES 100K

R2302 0662057A37 RES 330

R2303 0662057A49 RES 1K

R2304 0662057A53 RES 1.5K

R2305 NOT PLACED RES 10K

R2306 0662057A35 RES 270

R2307 0662057A21 RES 68

R2308 0662057A35 RES 270

R2309 0662057A97 RES 100K

R2311 0662057A63 RES 3.9K

R2312 0662057A59 RES 2.7K

R2313 0662057A61 RES 3.3K

R2314 0662057B67 RES 6.2

R2316 0662057A29 RES 150

R2317 0662057A29 RES 150

R2318 0662057A13 RES 33

R2321 2113740F29 RES 12pF

R2714 0662057B02 RES 150K

R2731 0662057A13 RES 33

R2739 0662057A83 RES 27K

R2740 0662057A09 RES 22

R2741 0662057A21 RES 68

R2742 0662057A15 RES 39

R2743 0662057A65 RES 4.7K

R2751 0662057A83 RES 27K

CircuitRef.

MotorolaPartNo. Description

R2752 0662057A57 RES 2.2K

R2753 0662057A21 RES 68

R2754 0662057A15 RES 39

R2758 0662057A25 RES 100

R2760 0662057B47 RES 0

R2761 0662057A55 RES 1.8K

R2762 0662057A41 RES 470

R2763 0662057A25 RES 100

R2765 0662057A29 RES 150

R2766 0662057A15 RES 39

R2767 0662057A29 RES 150

R2768 0662057A59 RES 2.7K

R2769 0662057A49 RES 1K

R2770 0662057A01 RES 10

R2771 0662057A29 RES 150

R2772 0662057A25 RES 100

R2773 0662057A35 RES 270

R2774 0662057A01 RES 10

R2775 NOT PLACED RES 270

R2776 0662057A25 RES 100

R2777 0662057A35 RES 270

R2778 0662057A59 RES 2.7K

R2779 0662057A53 RES 1.5K

R2781 0662057A25 RES 100

R2782 0662057A25 RES 100

R2783 NOT PLACED RES 10

R2784 0662057A01 RES 10

R2785 0662057A15 RES 39

R2786 0662057A29 RES 150

R2788 0662057A29 RES 150

CircuitRef.

MotorolaPartNo. Description

R2790 0662057B47 RES 0

R2791 0662057A41 RES 470

R2792 0662057A49 RES 1K

R2793 NOT PLACED RES 1K

R2794 0662057A18 RES 51

R2795 0662057A49 RES 1K

R2796 0662057A35 RES VALUE

R2797 NOT PLACED RES 0

R2808 0662057A01 RES 10

R2810 NOT PLACED RES 470

R2811 0662057A97 RES 100K

R5000 0662057B47 RES 0

R5001 0662057T68 RES 1K

R5002 0662057B47 RES 0 (CM360)

R5006 0662057B47 RES 0

R5007 0662057A89 RES 47K

R5008 0662057B47 RES 0

R5009 0662057B47 RES 0

R5010 0662057B47 RES 0

R5011 NOT PLACED RES 0

R5013 NOT PLACED RES 0

R5014 0662057B47 RES 0

R5019 0662057B08 RES 270.K

R5020 0662057B02 RES 150K

R5021 0662057A97 RES 100K

R5022 0662057A97 RES 100K

R5023 0662057A97 RES 100K

R5024 0662057A97 RES 100K (CM360)

R5025 0662057A97 RES 100K

R5026 0662057A85 RES 33K

CircuitRef.

MotorolaPartNo. Description

Page 251: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

Midband 1-25W PCB 8489012U01 (rev. C) / Schematics 4-19

R5027 0662057B08 RES 270K

R5028 0662057A97 RES 100K

R5029 0662057A97 RES 100K

R5030 0662057A85 RES 33K

R5031 0662057A92 RES 62K

R5032 0662057A91 RES 56.K

R5033 0662057A89 RES 47K

R5034 0662057A89 RES 47K

R5035 0662057A89 RES 47K

R5036 0662057A89 RES 47K

R5037 0662057A73 RES 10K

R5038 0662057A85 RES 33K

R5039 0662057A97 RES 100K

R5040 0662057A84 RES 30.K

R5041 0662057A82 RES 24K

R5042 0662057A82 RES 24K

R5043 0662057A82 RES 24K

R5044 0662057A82 RES 24K

R5045 0662057A85 RES 33K

R5046 0662057A82 RES 24K

R5047 0662057B47 RES 0 (CM340)

R5048 0662057A82 RES 24K

R5049 0662057A77 RES 15K

R5050 0662057A76 RES 13K

R5051 0662057A75 RES 12K

R5052 0662057A73 RES 10K

R5053 0662057A73 RES 10K

R5054 0662057A73 RES 10K

R5055 0662057A73 RES 10K

R5056 0662057A73 RES 10K

CircuitRef.

MotorolaPartNo. Description

R5057 0662057A73 RES 10K

R5058 NOT PLACED RES 10K

R5059 NOT PLACED RES 10K

R5060 0662057A73 RES 10K

R5061 0662057A73 RES 10K

R5062 0662057A73 RES 10K

R5063 NOT PLACED RES 8.2K

R5064 NOT PLACED RES 8.2K

R5065 0662057A68 RES 6.2K

R5066 0662057A68 RES 6.2K

R5067 NOT PLACED RES 6.2K

R5068 NOT PLACED RES 6.2K

R5069 0662057A73 RES 10K

R5070 0662057A57 RES 2.2K

R5071 0662057A57 RES 2.2K

R5072 0662057A65 RES 4.7K

R5073 0662057A49 RES 1K

R5074 0662057A49 RES 1K

R5075 0662057A42 RES 510.

R5076 0662057A42 RES 510.

R5077 0662057A36 RES 300

R5078 0662057A25 RES 100.

R5079 0662057A25 RES 100.

R5080 0662057A01 RES 10.

R5081 0613952D78 RES 6.34K

R5082 0662057A90 RES 51K

R5083 0662057B08 RES 270K

R5084 0662057B47 RES 0 (CM360)

R5085 NOT PLACED RES 1MEG

R5089 NOT PLACED RES 1MEG

CircuitRef.

MotorolaPartNo. Description

R5091 0662057A43 RES 560

R5092 0662057A97 RES 100K

R5103 0662057A82 RES 24K

RT100 0680361L01 THERM 47K

S5010 1889288U01 SWITCH

SH1 2602023X12 shield

SH2 2602641Y02 shield

SH3 2602023X10 shield

SH4 2602023X10 shield

SH100 NOT PLACED PA Shield

SH2301 2605915V01 SHIELD

SH2302 NOT PLACED SHIELD

T1 2580541Z02 XFMR

T2 2580541Z02 XFMR

U1 4808612Y05 SMS3928_023

U2 5186144B01 SA616

U3 5109522E10 TC7W04F

U100 5113818A01 LM2904

U101 5185130C65 30C65

U102 5113818A01 LM2904

U103 5113819A04 MC3303

U200 5185963A27 63A27

U400 5102463J64 X25128-2.7

U401 4809940E02 DTC114YE

U402 5102463J36 SRM2B256

U403 5102226J56 MC68HC11FL0

U404 5189233U21 FLASH 4 MEG AT49LV040-70VI

U405 5113805A75 MC74HC595A

U501 0104016J81 LM2941T

CircuitRef.

MotorolaPartNo. Description

U502 5102463J95 TDA1519C

U503 5105469E65 LP2951C

U504 5185130C53 30C53

U505 5113818A01 LM2904

U506 5113818A01 LM2904

U507 5113818A01 LM2904

U508 5113816A30 MC33269D

U509 5184704M60 HEF4053B

U510 5104187K94 LP2986ILDX

U511 4813833C02 MMBD6100

U515 5162852A59 MAX4599EXT (CM360)

U517 5113818A01 LM2904

VR101 4813830A15 MMBZ5232B

VR102 4813830A15 MMBZ5232B

VR103 4813830A33 MMBZ5250B

VR104 4813830A33 MMBZ5250B

VR400 NOT PLACED MMBZ5235B

VR401 4813830G12 MMSZ4687T1

VR402 4813830A09 MMBZ5226B

VR500 4813832C77 MR2835S

VR501 4813830A14 MMBZ5231B

VR502 4813830G09 MMSZ4684

VR503 4813830G09 MMSZ4684

VR504 4813830G09 MMSZ4684

VR692 4813830A75 MMBZ20VAL

VR693 4813830A77 MMBZ33VAL

VR694 4813830A75 MMBZ20VAL

VR695 4813830A77 MMBZ33VAL

VR696 4813830A75 MMBZ20VAL

VR697 4813830A75 MMBZ20VAL

CircuitRef.

MotorolaPartNo. Description

Page 252: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-20 Midband 1-25W PCB 8489012U01 (rev. C) / Schematics

VR698 4813830A75 MMBZ20VAL

VR699 4813830A75 MMBZ20VAL

Y1 9186145B02 45B02

Y2 4866541A01 TSX-5

Y200 NOT PLACED 45J68

Y201 NOT PLACED 14R06

Y202 4880114R06 14R06

CircuitRef.

MotorolaPartNo. Description

Page 253: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

Commercial Series

CM Radios

UHF2 (438-470MHz) High Power

Service Information

Issue: December 2003

Page 254: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

ii

Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of law in the sale of a product.

Page 255: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

iii

Table of Contents

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM160 Model Chart ................................................................................1-12.0 Technical Specifications ......................................................................................1-2

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-12.0 UHF (438-470MHz) Receiver ..............................................................................2-1

2.1 Receiver Front-End ........................................................................................2-12.2 Receiver Back End.........................................................................................2-2

3.0 UHF Transmitter Power Amplifier (438-470 MHz) ...............................................2-23.1 First Power Controller Stage ..........................................................................2-23.2 Power Controlled Driver Stage .......................................................................2-33.3 Final Stage .....................................................................................................2-33.4 Directional Coupler .........................................................................................2-33.5 Antenna Switch...............................................................................................2-33.6 Harmonic Filter ...............................................................................................2-43.7 Power Control.................................................................................................2-4

4.0 UHF (438-470MHz) Frequency Synthesizer........................................................2-44.1 Reference Oscillator .......................................................................................2-44.2 Fractional-N Synthesizer ................................................................................2-54.3 Voltage Controlled Oscillator (VCO)...............................................................2-64.4 Synthesizer Operation ....................................................................................2-7

5.0 Controller Theory of Operation ............................................................................2-85.1 Radio Power Distribution ................................................................................2-85.2 Protection Devices........................................................................................2-105.3 Automatic On/Off ..........................................................................................2-105.4 Microprocessor Clock Synthesiser ...............................................................2-115.5 Serial Peripheral Interface (SPI)...................................................................2-125.6 SBEP Serial Interface...................................................................................2-125.7 General Purpose Input/Output......................................................................2-125.8 Normal Microprocessor Operation................................................................2-135.9 Static Random Access Memory (SRAM)......................................................2-14

6.0 Control Board Audio and Signalling Circuits ......................................................2-146.1 Audio Signalling Filter IC and Compander (ASFIC CMP) ............................2-14

7.0 Transmit Audio Circuits......................................................................................2-157.1 Microphone Input Path .................................................................................2-157.2 PTT Sensing and TX Audio Processing .......................................................2-16

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iv

8.0 Transmit Signalling Circuits ...............................................................................2-178.1 Sub-Audio Data (PL/DPL) ............................................................................2-178.2 High Speed Data ..........................................................................................2-188.3 Dual Tone Multiple Frequency (DTMF) Data ...............................................2-18

9.0 Receive Audio Circuits.......................................................................................2-199.1 Squelch Detect .............................................................................................2-199.2 Audio Processing and Digital Volume Control.............................................. 2-209.3 Audio Amplification Speaker (+) Speaker (-) ................................................2-209.4 Handset Audio..............................................................................................2-219.5 Filtered Audio and Flat Audio .......................................................................2-21

10.0 Receive Signalling Circuits ................................................................................2-2110.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder ..........................2-2110.2 Alert Tone Circuits........................................................................................ 2-22

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)................................3-21.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) ................................3-3

2.0 Troubleshooting Flow Chart for 40W Transmitter (Sheet 1 of 3) .........................3-42.1 Troubleshooting Flow Chart for 40W Transmitter (Sheet 2 of 3)....................3-52.2 Troubleshooting Flow Chart for 40W Transmitter (Sheet 3 of 3)....................3-6

3.0 Troubleshooting Flow Chart for Synthesizer........................................................3-74.0 Troubleshooting Flow Chart for VCO...................................................................3-85.0 Troubleshooting Flow Chart for DC Supply (1 of 2) .............................................3-9

5.1 Troubleshooting Flow Chart for DC Supply (2 of 2) .....................................3-10

Chapter 4 UHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards .......................................................4-11.1 UHF2 and Controller Circuits .........................................................................4-1

2.0 UHF2 25-40W PCB 8486577Z01 / Schematics...................................................4-32.1 UHF2 PCB 8486577Z01 Parts List 40W ......................................................4-19

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Chapter 1

MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM160 Model Chart

CM Series, UHF2, 438-470 MHzModel Description

MDM50RPC9AA2 CM140 438-470 MHz, 40W, 8CH, BNC

MDM50RPF9AA2 CM160 438-470 MHz, 40W, 64CH, BNC

Item Description

X PMUE2008_ CM140 Super Tanapa UHF2, 40W, 8CH, BNC

X PMUE2011_ CM160 Super Tanapa UHF2, 40W, 64CH, BNC

X PMUE2033_ CM140 Tanapa UHF2, 40W, 8CH, BNC

X PMUE2035_ CM160 Tanapa UHF2, 40W, 64CH, BNC

X FCN6288_ Control Head

X FCN5523_ Control Head

X PMUE2033_S CM140 UHF2 U/C BNC Service Board

X PMUE2035_S CM160 UHF2 U/C BNC Service Board

X X RMN5018 Mag One Microphone

X X 6866546D02_ RTTE Leaflet

X X 6866537D37_ Safety Leaflet

X X GLN7324_ Low Profile Trunnion

x = Indicates one of each is required.

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1-2 MODEL CHART AND TECHNICAL SPECIFICATIONS

2.0 Technical Specifications

Data is specified for +25°C unless otherwise stated.

General

Specification UHF2

Frequency Range: 438-470 MHz

Frequency Stability

(-30°C to +60°C, 25°C Ref.)

±2.5 PPM

Channel Capacity: CM140 - 8

CM160 - 64

Channel Spacing: 12.5/25 kHz

Power Supply: 13.6 Vdc (10.88 Vdc - 16.32 Vdc) negative Vehicle

ground

Dimensions (L x W x H)

118mm X 169.5mm X 44mm

(4.65” X 6.67” X 1.73”)

Weight 1.01 kg (2.22 lbs)

FCC Description ABZ99FT4048

Operating Temperature -30 to 60° C (Display only -20°C to 60°C)

Storage Temperature -40 to 85° C

Thermal Shock -40 to 80° C

High Humidity 95% RH @ 50° C for 8 hrs

ESD 15KV air discharge

Packing Test Impact Test

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Technical Specifications 1-3

Transmitter

Specification UHF2

Power Output 25-40W

Conducted/Radiated

Emissions:

-36 dBm < 1 GHz

-30 dBm > 1 GHz

Audio Response: (from 6 dB/

oct. Pre-Emphasis, 300 to

3000Hz)

TIA603 and CEPT

Tx Audio Distortion < 3%

Modulation Limiting: ±2.5 kHz @ 12.5 kHz

±4.0 kHz @ 20 kHz

±5.0 kHz @ 25 kHz

FM Hum and Noise: -35 [email protected] kHz

-40 dB@25 kHz

Receiver

Specification UHF2

Sensitivity (12 dB SINAD): 0.35 µV @ 12.5 kHz

0.3 µV @ 25 kHz

Intermodulation: 60 [email protected] kHz

70 dB@25 kHz

Adjacent Channel Selectivity: 60 dB @ 12.5 kHz

70 dB @ 25 kHz

Spurious Response 70 dB

Rated Audio Power 4 W (typ.) Internal

7.5 W @ 5 % External

Audio Distortion < 5 %

Hum and Noise: -35 dB @ 12.5 kHz

-40 dB @ 25 kHz

Audio Response TIA603 and CEPT

Conducted Spurious Emission

per FCC Part 15:

-57 dBm <1 Ghz

-47 dBm >1 Ghz

Specifications subject to change without notice. All electrical specifications and methods

refer to EIA/TIA 603 standards.

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1-4 MODEL CHART AND TECHNICAL SPECIFICATIONS

THIS PAGE INTENTIONALLY LEFT BLANK

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Chapter 2

THEORY OF OPERATION

1.0 Introduction

This Chapter provides a detailed theory of operation for the UHF circuits in the radio. Details of the theory of operation and trouble shooting for the the associated Controller circuits are included in this Section of the manual.

2.0 UHF (438-470MHz) Receiver

2.1 Receiver Front-End

The received signal is applied to the radio’s antenna input connector and routed through the harmonic filter and antenna switch. The insertion loss of the harmonic filter/antenna switch is less than 1 dB. The signal is routed to the first filter (3-pole), which has an insertion loss of 2 dB typically. The output of the filter is matched to the base of the LNA (Q303) that provides a 16 dB gain and a noise figure of better than 2 dB. Current source Q301 is used to maintain the collector current of Q303. Diode CR301 protects Q303 by clamping excessive input signals. Q303 output is applied to the second filter (4-pole) which has an insertion loss of 1.5 dB. In Distance mode, Q304 turns on and causes D305 to conduct, thus bypassing C322 and R337. In Local mode, the signal is routed through C322 and R337, thus inserting 7 dB attenuation. Since the attenuator is located after the RF amplifier, the receiver sensitivity is reduced only by 6 dB, while the overall third order input intercept is raised.

The first mixer is a passive, double-balanced type, consisting of T300, T301 and U302. This mixer provides all of the necessary rejection of the half-IF spurious response. Low-side injection at +10 dBm is delivered to the first mixer. The mixer output is then connected to a duplex network which matches its output to the XTAL filter input (FL300) at the IF frequency of 44.85 MHz. The duplex network terminates into a 50 ohm resistor (R340) at all other frequencies.

Figure 2-1 UHF Receiver Block Diagram

MixerXtal Filter

Controller

Front Filter

Antenna

First LO

2nd LO Xtal Osc

IF AmpSecond Filter 4- Pole25kHzFilter

12.5kHzFilter

Phase Shift Element

IFIC

LNA25kHzFilter

12.5kHzFilter

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2-2 THEORY OF OPERATION

2.2 Receiver Back End

The IF signal from the crystal filter enters the IF amplifier which provides 20 dB of gain and feeds the IF IC at pin 1. The first IF signal at 44.85 MHz mixes with the second local oscillator (LO) at 44.395 MHz to produce the second IF at 455 kHz. The second LO uses the external crystal Y301. The second IF signal is amplified and filtered by two external ceramic filters (FL303/FL302 for 12.5KHz channel spacing and FL304/FL301 for 25KHz channel spacing). The IF IC demodulates the signal by means of a quadrature detector and feeds the detected audio (via pin 7) to the audio processing circuits. At IF IC pin 5, an RSSI signal is available with a dynamic range of 70 dB.

3.0 UHF Transmitter Power Amplifier (438-470 MHz)

The radio’s 40W PA is a three-stage amplifier used to amplify the output from the VCOBIC to the radio transmit level. All three stages utilize LDMOS technology. The gain of the first stage (U101) is adjustable and controlled by pin 7 of U103-2 via U103-3. It is followed by an LDMOS stage Q105 and LDMOS final stage Q100.

Figure 2-2 UHF Transmitter Block Diagram

Devices U101, Q105 and Q100 are surface mounted. Q100 is screwed down to the chassis to ensure good thermal contact. This scheme also ensures sufficient thermal contact between driver and chassis.

3.1 First Power Controller Stage

The first stage (U101) is a 24dB gain integrated circuit containing two LDMOS FET amplifier stages. It amplifies the RF signal from the VCO (TX_INJ). The output power of stage U101 is controlled by a DC voltage applied to pin 1 from the op-amp U103-3, pin 8. The control voltage simultaneously varies the bias of two FET stages within U101. This biasing point determines the overall gain of U101 and therefore its output drive level to Q105, which in turn controls the output power of the

Loop

Pin Diode Antenna Switch RF Jack

Antenna

Harmonic Filter

CouplerPA-FinalStage

From VCO

ControlledStage

Bias

TemperatureSense

SPI BUS

ASFIC_CMP

PAPWRSET

PADriver

Control lerU103-2

Forward

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UHF Transmitter Power Amplifier (438-470 MHz) 2-3

PA.Op-amp U103-3 monitors the drain current of U101 via resistor R122 and adjusts the bias voltage of U101.

In receive mode, the DC voltage from RX_EN line turns on Q101, which in turn switches off the biasing voltage to U101.

3.2 Power Controlled Driver Stage

The next stage is an LDMOS device (Q105) which provides a gain of 12dB. This device requires a positive gate bias and a quiescent current flow for proper operation.The voltage of the PA_CURRENT is set in transmit mode by ASFIC (U504 pin 5) and fed to the gate of Q105 via resistive network R186, R187. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage must be tuned using Global Tuner. Care must be taken so that the transistor is not tuned exceeding the allowed bias voltage. This device directly drains current from B+ via L122.

3.3 Final Stage

The final stage is an LDMOS device (Q100) providing a gain of 12dB. This device also requires a positive gate bias and a quiescent current flow for proper operation. The voltage of the line PA_BIAS is set in transmit mode by ASFIC (U504 pin 4) and fed to the gate of Q100 via the resistive network R134, R131. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage must be tuned using the Global Tuner. Care must be taken not to damage the device by exceeding the maximum allowed bias voltage. The device’s drain current is drawn directly from the radio’s DC supply voltage input, B+, via L117, L115, L124 and L125.

A matching network consisting of C1005, C1017, C1004, C1009, C1008, C1007, C1274, C1279, C1275, C1276, C1277, C1278, C1021, C1280, C1013, L126, L127 and two striplines, transforms the impedance to 50 ohms and feeds the directional coupler.

3.4 Directional Coupler

The directional Coupler is a microstrip printed circuit, which couples a small amount of the forward power of the RF power from Q100. Coupled power is rectified by diode D105 to produce a proportional DC voltage; and the resulting DC voltage is routed to the power control section to ensure that the forward power out of the radio is held to a constant value.

3.5 Antenna Switch

The antenna switch utilizes the existing dc feed (B+) to the last stage device (Q100). The basic operation is to have both PIN diodes (D103, D104) turned on during key-up by forward biasing them. This is achieved by pulling down the voltage at the cathode end of D104 to around 12.4V (0.7V drop across each diode). The current through the diodes needs to be set around 100 mA to fully open the transmit path through resistor R108. Q106 is a current source controlled by Q103 which is turned on in Tx mode by TX_EN. VR102 ensures that the voltage at resistor R107 never exceeds 5.6V.

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2-4 THEORY OF OPERATION

3.6 Harmonic Filter

Inductors L111, L113 and L128 along with capacitors C1011, C1023, C1020, C1016, C1025 and C1026 form a low-pass filter to attenuate harmonic energy coming from the transmitter. Resistor R150 along with L130 drains any electrostatic charges that might otherwise build up on the antenna. The harmonic filter also prevents high level RF signals above the receiver passband from reaching the receiver circuits to improve spurious response rejection.

3.7 Power Control

The output power is regulated by using a forward power detection control loop. A directional coupler samples a portion of the forward and reflected RF power. The forward sampled RF is rectified by diode D105, and the resulting DC voltage is routed to the operational amplifier U100. The error output current is then routed to an integrator, and converted into the control voltage. This voltage controls the bias of the pre-driver (U101) stage. The output power level is set by PWR_SET at ASFIC (U504 pin 6) which acts as the reference for forward power control loop.

The reflected coupled power is rectified by diode D107,The resulting DC voltage is amplified by an operational amplifier U100 and routed to the summing junction. This detector protects the final stage Q100 from reflected power by increasing the error current. The temperature sensor protects the final stage Q100 from overheating by increasing the error current. A thermistor RT100 measures the final stage Q100 temperature. The voltage divider output is routed to an operational amplifier U103 and then goes to the summing junction. The Zener Diode VR101 keeps the loop control voltage below 5.6V and eliminates the DC current from the 9.3 regulator U501.

One local loop for the Pre Driver (U101) is used in order to stabilize the current for each stage.

In Rx mode, the two transistors Q101 and Q102 go to saturation and shut down the transmitter by applying ground to the Pre Driver U101.

4.0 UHF (438-470MHz) Frequency Synthesizer

The synthesizer consists of a reference oscillator (Y201), low voltage Fractional-N (LVFRAC-N) synthesizer (U200), and a voltage controlled oscillator (VCO) (U201).

4.1 Reference Oscillator

The reference oscillator is a crystal (Y201) controlled Colpitts oscillator and has a frequency of 16.8MHz. The oscillator transistor and start-up circuit are located in the LVFRAC-N (U200) while the oscillator feedback capacitors, crystal, and tuning varactors are external. An analog-to-digital (A/D) converter internal to the LVFRAC-N (U200) and controlled by the microprocessor via SPI sets the voltage at the warp output of U200 pin 25. This sets the frequency of the oscillator. Consequently, the output of the crystal Y201 is applied to U200 pin 23.

The method of temperature compensation is to apply an inverse Bechmann voltage curve, which matches the crystal’s Bechmann curve to a varactor that constantly shifts the oscillator back on frequency. The crystal vendor characterizes the crystal over a specified temperature range and codes this information into a bar code that is printed on the crystal package. In production, this crystal code is read via a 2-dimensional bar code reader and the parameters are saved.

This oscillator is temperature compensated to an accuracy of +/-2.5 PPM from -30 to 60 degrees C. The temperature compensation scheme is implemented by an algorithm that uses five crystal

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UHF (438-470MHz) Frequency Synthesizer 2-5

parameters (four characterize the inverse Bechmann voltage curve and one for frequency accuracy of the reference oscillator at 25 degrees C). This algorithm is implemented by the LVFRAC-N (U200) at the power up of the radio.

TCXO Y200, along with its corresponding circuitry R204, R205, R210, and C2053, are not placed as the temperature compensated crystal proved to be reliable.

4.2 Fractional-N Synthesizer

The LVFRAC-N U200 consists of a pre-scaler, programmable loop divider, control divider logic, phase detector, charge pump, A/D converter for low frequency digital modulation, balanced attenuator used to balance the high and low frequency analog modulation, 13V positive voltage multiplier, serial interface for control, and a super filter for the regulated 5 volts.

Figure 2-3 UHF Synthesizer Block Diagram

A voltage of 5V applied to the super filter input (U200, pin 30) supplies an output voltage of 4.5Vdc (VSF) at U200, pin 28. This supplies 4.5 V to the VCO Buffer IC U201.

To generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP (U200, pin 47) while using a low voltage 3.3Vdc supply, a 13V positive voltage multiplier is used (D200, D201, and capacitors C2024, 2025, 2026, 2055, 2027, 2001).

Output lock (U200, pin 4) provides information about the lock status of the synthesizer loop. A high level at this output indicates a stable loop. A 16.8 MHz reference frequency is provided at U200, pin 19.

DATA

CLK

CEX

MODIN

VCC, DC5V

XTAL1

XTAL2

WARP

PREIN

VCP

REFERENCEOSCILLATOR

VOLTAGEMULTIPLIER

DATA (U403 PIN 100)

CLOCK (U403 PIN 1)

CSX (U403 PIN 2)

MOD IN (U501 PIN 40)

+5V (U503 PIN 1)

7

8

9

10

13, 30

23

24

25

32

47

VMULT2 VMULT1

BIAS1

SFOUT

AUX3

AUX4

IADAPTIOUT

GND

FREFOUT

LOCK 4

19

6, 22, 33, 44

4345

3

2

28

14 15

40

FILTERED 5V

STEERING

LOCK (U403 PIN 56)

PRESCALER IN

FREF (U504 PIN 34)

39BIAS2

41

48

5, 20, 34, 36+5V (U503 PIN 1)

AUX1

VDD, DC5V MODOUT

U200 LOW VOLTAGEFRACTIONAL-NSYNTHESIZER

AUX2 1 (NU)

BWSELECT

VCO Bias

TRB

To IFSection

TX RF INJECTION(1ST STAGE OF PA)

LO RF INJECTION

VOLTAGE CONTROLLED OSCILLATOR

LINELOOP

FILTER

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2-6 THEORY OF OPERATION

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U201), the TX and RX tank circuits, the external RX buffer stages, and the modulation circuitry.

Figure 2-4 UHF VCO Block Diagram

The VCOBIC together with the LVFRAC-N (U200) generate the required frequencies in both transmit and receive modes. The TRB line (U201, pin 19) determines which VCO and buffer is enabled (high being TX output at pin 10, low being RX output at pin 8). A sample of the signal from the enabled output is routed from U201, pin 12 (PRESC_OUT), via a low pass filter to U200, pin 32 (PREIN).

A steering line voltage between 3.0V and 10.0V at varactor D204 tunes the TX VCO through the frequency range of 438-470MHz, and at D203 tunes the RX VCO through the frequency range of 393.15-425.15MHz.

The external RX amplifier is used to increase the output from U201, pin 8 from 3-4 dBm to the required 10dBm for proper mixer operation. In TX mode, the modulation signal from the LVFRAC-N (U200, pin 41) is applied to the VCO by way of the modulation circuit D205, R212, R211, C2073.

Presc

RX

TX

BuffersQ200 Low Pass

Filter

Attenuator

Pin8

Pin14

Pin10

(U200 Pin28)VCC Buffers

TX RF Injection

U200 Pin 32

AUX3 (U200 Pin 2)

Prescaler Out

Pin 12Pin 19Pin 20

TX/RX/BSSwitching Network

U201VCOBIC

RxActive Bias

TxActive Bias

Pin2

Rx-I adjust

Pin1

Tx-I adjust

Pins 9,11,17Pin18

VsensCircuit

Pin15

Pin16

RX VCO Circuit

TX VCO Circuit

RX Tank

TX Tank

Pin7

Vcc-Superfilter

Collector/RF inPin4

Pin5

Pin6

RX

TX

(U200 Pin 28)

Rx-SW

Tx-SW

Vcc-Logic

(U200 Pin 28)

Steer Line Voltage (VCTRL)

Pin13

Pin3

TRB IN

LO RF INJECTION

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UHF (438-470MHz) Frequency Synthesizer 2-7

4.4 Synthesizer Operation

The synthesizer consists of a low voltage FRAC-N IC (LVFRAC-N), reference oscillator, charge pump circuits, loop filter circuit, and DC supply. The output signal (PRESC_OUT) of the VCOBIC (U201, pin 12) is fed to the PREIN, pin 32 of U200 via a low pass filter which attenuates harmonics and provides a correct input level to the LVFRAC-N in order to close the synthesizer loop.

The pre-scaler in the synthesizer (U200) is a dual modulus pre-scaler with selectable divider ratios. The divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs via the SPI. The output of the pre-scaler is applied to the loop divider. The output of the loop divider is connected to the phase detector, which compares the loop divider’s output signal with the reference signal. The reference signal is generated by dividing down the signal of the reference oscillator (Y201).

The output signal of the phase detector is a pulsed dc signal that is routed to the charge pump. The charge pump outputs a current from U200, pin 43 (IOUT). The loop filter (consisting of R224, R217, R234, C2074, C2078, C2028, and L205) transforms this current into a voltage that is applied the varactor diodes D203 and D204 for RX and TX respectively. The output frequency is determined by this control voltage. The current can be set to a value fixed in the LVFRAC-N or to a value determined by the currents flowing into BIAS 1 (U200, pin 40) or BIAS 2 (U200, pin 39). The currents are set by the value of R200 or R206 respectively. The selection of the three different bias sources is done by software programming.

To modulate the synthesizer loop, a two-spot modulation method is utilized via the MODIN (U200, pin 10) input of the LVFRAC-N. The audio signal is applied to both the A/D converter (low frequency path) and the balance attenuator (high frequency path). The A/D converter converts the low frequency analog modulating signal into a digital code which is applied to the loop divider, thereby causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s deviation sensitivity to high frequency modulating signals. The output of the balance attenuator is presented at the MODOUT port of the LVFRAC-N (U200,pin 41) and connected to the VCO modulation varactor D205.

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2-8 THEORY OF OPERATION

5.0 Controller Theory of Operation

This section provides a detailed theory of operation for the radio and its components. The main radio is a single-board design, consisting of the transmitter, receiver, and controller circuits. A control head is connected by an extension cable. The control head contains LED indicators, a microphone connector, buttons, and speaker.

In addition to the power cable and antenna cable, an accessory cable can be attached to a connector on the rear of the radio. The accessory cable enables you to connect accessories to the radio, such as an external speaker, emergency switch, foot-operated PTT, and ignition sensing, etc.

Figure 2-5 Controller Block Diagram

5.1 Radio Power Distribution

Voltage distribution is provided by five separate devices:

• U514 P-cH FET - Batt + (Ext_SWB+)• U501 LM2941T - 9.3V• U503 LP2951CM - 5V• U508 MC 33269DTRK - 3.3V• U510 LP2986ILDX - 3.3V Digital

ExternalMicrophone

InternalMicrophone

ExternalSpeaker

InternalSpeaker

SCI to

Control Head

Audio PA

Audio/Signaling Architecture

To SynthesizerModOut

16.8 MHzReference Clockfrom Synthesizer

Disc Audio

To RF Section SPI

DigitalArchitecture

µP Clock

3.3VRegulator

RAM

EEPROM

FLASH

HC11FL0

ASFIC_CMP

Accessory &

Connector

Handset

.

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Controller Theory of Operation 2-9

The DC voltage applied to connector P2 supplies power directly to the following circuitry:

• Electronic on/off control• RF power amplifier• 12 volts P-cH FET -U514• 9.3 volt regulator• Audio PA

Figure 2-6 DC Power Distribution Block Diagram

Regulator U501 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry and power control circuitry. Input and output capacitors are used to reduce high frequency noise. Resistors R5001 / R5081 set the output voltage of the regulator. This regulator output is electronically enabled by a 0 volt signal on pin 2. Q502, Q505 and R5038 are used to disable the regulator when the radio is turned off.

Voltage regulator U510 provides 3.3 volts for the digital circuitry. Operating voltage is from the regulated 9.3V supply. Input and output capacitors are used to reduce high frequency noise and provide proper operation during battery transients. U510 provides a reset output that goes to 0 volts if the regulator output goes below 3.1 volts. This is used to reset the controller to prevent improper operation.

Voltage regulator U508 provides 3.3V for the RF circuits and ASFIC_CMP. Input and output capacitors are used to reduce the high frequency noise and provide proper operation during battery transients.

U5019.3V Regulator

FETP-CH

On/OffControl

500mA

SW_Filt_B+

Acces ConnAudio PA_SoutdownPower Loop Op_Amp

AutoOn/OffSwitchControl

Ignition B+

RF_PA, 8.5AAudio_PA

Antenna SwitchPower Control

Filt_B+

Ferrite Bit

Control Head

Mic Connector

Mic Bias9V, 5mA

Keypad

7_Seg

Bedto7-Seg

ShiftReg

3.2V72mA

9.3V65mA

Status LEDs

7_SegDOT

Backlight

On/OffControl

10.9-16.3V0.9A 0.85A

U5035V RF Regulator

U5083.3V RF Reg

U5103.3V D Reg

Reset

Rx_AmpPA_Pre-driverPA Driver

500mA

LVFRAC_NIF_Amp

ASFIC_CMPIFICRX Cct

micro PRAMFlashEEPROM

90mA25mA50mA45mA

9.3V45mA

9.3V75mA

9.3V162mA

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2-10 THEORY OF OPERATION

Voltage regulator U503 provides 5V for the RF circuits. Input and output capacitors are used to reduce the high frequency noise and provide proper operation during battery transients.

VSTBY is used only for GM3689 5-tone radios.

The voltage VSTBY, which is derived directly from the supply voltage by components R5103 and VR502, is used to buffer the internal RAM. Capacitor C5120 allows the battery voltage to be disconnected for a couple of seconds without losing RAM parameters. Dual diode D501 prevents radio circuitry from discharging this capacitor. When the supply voltage is applied to the radio, C5120 is charged via R5103 and D501.

5.2 Protection Devices

Diode VR500 acts as protection against ESD, wrong polarity of the supply voltage, and load dump.

VR692 - VR699 are for ESD protection.

5.3 Automatic On/Off

The radio can be switched ON in any one of the following three ways:

• On/Off switch. (No Ignition Mode)• Ignition and On/Off switch (Ignition Mode)• Emergency

5.3.1 No Ignition Mode

When the radio is connected to the car battery for the first time, Q500 will be in saturation, Q503 will cut-off, Filt_B+ will pass through R5073, D500, and S5010-pin 6 (On/Off switch). When S5010 is ON, Filt_B+ will pass through S5010-pin5, D511, R5069, R5037 and base of Q505 and move Q505 into saturation. This pulls U501-pin2 through R5038, D502 to 0.2V and turns On U514 and U501 9.3V regulator which supplies voltage to all other regulators and consequently turns the radio on, When U504 (ASFIC_CMP) gets 3.3V, GCB2 goes to 3.3V and holds Q505 in saturation, for soft turn off.

5.3.2 Ignition Mode

When ignition is connected for the first time, it will force high current through Q500 collector, This will move Q500 out of saturation and consequently Q503 will cut-off. S5010 pin 6 will get ignition voltage through R601 (for load dump), R610, (R610 & C678 are for ESD protection), VR501, R5074, and D500. When S5010 is ON, Filt_B+ passes through S5010-pin 5, D511, R5069, R5037 and base of Q505 and inserts Q505 into saturation. This pulls U501-pin 2 through R5038, D502 to 0.2V and turns on U514 and U501 9.3V regulator which supply voltage to all other regulators and turns the radio on, When U504 (ASFIC_CMP) get 3.3V supply, GCB2 goes to 3.3V and holds Q505 in saturation state to allow soft turn off,

When ignition is off Q500, Q503 will stay at the same state so S5010 pin 6 will get 0V from Ignition, Q504 goes from Sat to Cut, ONOFF_SENSE goes to 3.3V and it indicates to the radio to soft turn itself by changing GCB2 to ‘0’ after de registration if necessary.

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Controller Theory of Operation 2-11

5.3.3 Emergency Mode

The emergency switch (P1 pin 9), when engaged, grounds the base of Q506 via EMERGENCY _ACCES_CONN. This switches Q506 to off and consequently resistor R5020 pulls the collector of Q506 and the base of Q506 to levels above 2 volts. Transistor Q502 switches on and pulls U501 pin2 to ground level, thus turning ON the radio. When the emergency switch is released R5030 pulls the base of Q506 up to 0.6 volts. This causes the collector of transistor Q506 to go low (0.2V), thereby switching Q502 to off.

While the radio is switched on, the µP monitors the voltage at the emergency input on the accessory connector via U403-pin 62. Three different conditions are distinguished: no emergency kit is connected, emergency kit connected (unpressed), and emergency press.

If no emergency switch is connected or the connection to the emergency switch is broken, the resistive divider R5030 / R5049 will set the voltage to about 3.14 volts (indicates no emergency kit found via EMERGENCY_SENSE line). If an emergency switch is connected, a resistor to ground within the emergency switch will reduce the voltage on EMERGENCY _SENSE line, and indicate to the µP that the emergency switch is operational. An engaged emergency switch pulls line EMERGENCY _SENSE line to ground level. Diode VR503 limits the voltage to protect the µP input.

While EMERGENCY _ACCES_CONN is low, the µP starts execution, reads that the emergency input is active through the voltage level of µP pin 64, and sets the DC POWER ON output of the ASFIC CMP pin 13 to a logic high. This high will keep Q505 in saturation for soft turn off.

5.4 Microprocessor Clock Synthesiser

The clock source for the µP system is generated by the ASFIC CMP (U504). Upon power-up the synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the ASFIC CMP pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference input clock signal for its internal synthesizer. The ASFIC CMP, in addition to audio circuitry, has a programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to 32.769MHz in 1200Hz steps.

When power is first applied, the ASFIC CMP will generate its default 3.6864MHz CMOS square wave UP CLK (on U504 pin 28) and this is routed to the µP (U403 pin 90). After the µP starts operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually 7.3728 or 14.7456 MHz) and continues operation.

The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various times depending on the software features that are executing. In addition, the clock frequency of the synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source interfering with the desired radio receive frequency.

The ASFIC CMP synthesizer loop uses C5025, C5024 and R5033 to set the switching time and jitter of the clock output. If the synthesizer cannot generate the required clock frequency it will switch back to its default 3.6864MHz output.

Because the ASFIC CMP synthesizer and the µP system will not operate without the 16.8 MHz reference clock it (and the voltage regulators) should be checked first when debugging the system.

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2-12 THEORY OF OPERATION

5.5 Serial Peripheral Interface (SPI)

The µP communicates to many of the IC’s through its SPI port. This port consists of SPI TRANSMIT DATA (MOSI) (U403-pin100), SPI RECEIVE DATA (MISO) (U403-pin 99), SPI CLK (U0403-pin1) and chip select lines going to the various IC’s, connected on the SPI PORT (BUS). This BUS is a synchronous bus, in that the timing clock signal CLK is sent while SPI data (SPI TRANSMIT DATA or SPI RECEIVE DATA) is sent. Therefore, whenever there is activity on either SPI TRANSMIT DATA or SPI RECEIVE DATA there should be a uniform signal on CLK. The SPI TRANSMIT DATA is used to send serial from a µP to a device, and SPI RECEIVE DATA is used to send data from a device to a µP.

There are two IC’s on the SPI BUS, ASFIC CMP (U504 pin 22)), and EEPROM (U400). In the RF sections there is one IC on the SPI BUS, the FRAC-N Synthesizer. The chip select line CSX from U403 pin 2 is shared by the ASFIC CMP and FRAC-N Synthesizer. Each of these IC’s check the SPI data and when the sent address information matches the IC’s address, the following data is processed.

When the µP needs to program any of these Is it brings the chip select line CSX to a logic “0” and then sends the proper data and clock signals. The amount of data sent to the various IC’s are different; e.g., the ASFIC CMP can receive up to 19 bytes (152 bits). After the data has been sent the chip select line is returned to logic “1”.

5.6 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal RIB. This interface connects to the SCI pin via control head connector (J2-pin 17) and to the accessory connector P1-6 and comprises BUS+. The line is bi-directional, meaning that either the radio or the RIB can drive the line. The µP sends serial data and it reads serial data via pin 97. Whenever the µP detects activity on the BUS+ line, it starts communication.

5.7 General Purpose Input/Output

The controller provides six general purpose lines (PROG I/O) available on the accessory connector P1 to interface to external options. Lines PROG IN 3 and 6 are inputs, PROG OUT 4 is an output and PROG IN OUT 8, 12 and 14 are bi-directional. The software and the hardware configuration of the radio model define the function of each port.

• PROG IN 3 can be used as external PTT input, or others, set by the CPS. The µP reads this port via pin 72 and Q412.

• PROG OUT 4 can be used as external alarm output, set by the CPS. Transistor Q401 is controlled by the µP (U403 pin 55)

• PROG IN 6 can be used as normal input, set by the CPS. The µP reads this port via pin 73 and Q411. This pin is also used to communicate with the RIB if resistor R421 is placed.

• DIG IN OUT 8,12,14 are bi-directional and use the same circuit configuration. Each port uses an output Q416, Q404, Q405 controlled by µP pins 52, 53, 54. The input ports are read through µP pins 74, 76, 77; using Q409, Q410, Q411

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Controller Theory of Operation 2-13

5.8 Normal Microprocessor Operation

For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation the µP uses only its internal memory. In normal operation of the radio the µP is operating in expanded mode as described below.

During normal operation, the µP (U403) is operating in expanded mode and has access to 3 external memory devices; U400 (EEPROM), U402 (SRAM), U404 (Flash). Also, within the µP there are 3 Kilobytes of internal RAM, as well as logic to select external memory devices.

The external EEPROM (U400) space contains the information in the radio which is customer specific, referred to as the codeplug. This information consists of items such as: 1) what band the radio operates in, 2) what frequencies are assigned to what channel, and 3) tuning information.

The external SRAM (U402) as well as the µP’s own internal RAM space are used for temporary calculations required by the software during execution. All of the data stored in both of these locations is lost when the radio powers off.

The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of 8 data lines (DATA 0 - DATA 7). There are also 3 control lines; CSPROG (U403-38) to chip select U404-pin 30 (FLASH), CSGP2 (U403-pin 41) to chip select U404-pin 20 (SRAM) and PG7_R_W (U403-pin 4) to select whether to read or to write. The external EEPROM (U400-pin1).

When the µP is functioning normally, the address and data lines should be toggling at CMOS logic levels. Specifically, the logic high levels should be between 3.1 and 3.3V, and the logic low levels should be between 0 and 0.2V. No other intermediate levels should be observed, and the rise and fall times should be <30ns.

The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be toggling at a high rate, e.g., you should set your oscilloscope sweep to 1us/div. or faster to observe individual pulses. High speed CMOS transitions should also be observed on the µP control lines.

On the µP the lines XIRQ (U403-pin 48), MODA LIR (U403-pin 58), MODB VSTPY (U403-pin 57) and RESET (U403-pin 94) should be high at all times during normal operation. Whenever a data or address line becomes open or shorted to an adjacent line, a common symptom is that the RESET line goes low periodically, with the period being in the order of 20ms. In the case of shorted lines you may also detect the line periodically at an intermediate level, i.e. around 2.5V when two shorted lines attempt to drive to opposite rails.

The MODA LIR (U403-pin 58) and MODB VSTPY (U403-pin 57) inputs to the µP must be at a logic “1” for it to start executing correctly. After the µP starts execution it will periodically pulse these lines to determine the desired operating mode. While the Central Processing Unit (CPU) is running, MODA LIR is an open-drain CMOS output which goes low whenever the µP begins a new instruction. An instruction typically requires 2-4 external bus cycles, or memory fetches.

There are eight analog-to-digital coverter ports (A/D) on U403 labelled within the device block as PEO-PE7. These lines sense the voltage level ranging from 0 to 3.3V of the input line and convert that level to a number ranging from 0 to 255 which is read by the software to take appropriate action.

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2-14 THEORY OF OPERATION

5.9 Static Random Access Memory (SRAM)

The SRAM (U402) contains temporary radio calculations or parameters that can change very frequently, and which are generated and stored by the software during its normal operation. The information is lost when the radio is turned off.

The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS signal U402 (which comes from U403-CSGP2) going low. U402 is commonly referred to as the external RAM as opposed to the internal RAM which is the 3 Kilobytes of RAM which is part of the 68HC11FL0. Both RAM spaces serve the purpose. However, the internal RAM is used for the calculated values which are accessed most often.

Capacitor C402 and C411 serves to filter out any AC noise which may ride on +3.3 V at U402

6.0 Control Board Audio and Signalling Circuits

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

The ASFIC CMP (U504) used in the controller has the following four functions:

1. RX/TX audio shaping, i.e. filtering, amplification, attenuation2. RX/TX signaling, PL/DPL/HST/MDC3. Squelch detection4. µP clock signal generation

The ASFIC CMP is programmable through the SPI BUS (U504 pins-20/21/22), normally receiving 19 bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or signaling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC CMP also has 6 General Control Bits GCB0-5 which are CMOS level outputs and used for the following:

• GCBO - BW Select• GCBI - switches the audio PA On/Off• GCB2 - DC Power On switches the voltage regulator (and the radio) on and off• GCB3 - Control on MUX U509 pin 9 to select between Low Cost Mic path to STD Mic Path• GCB4 - Control on MUX U509 pin 11 to select between Flat RX path to filtered RX path on the

accessory connector.• GCB5 - Control on MUX U509 pin 10 to select between Flat TX path mute and Flat TX path

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Transmit Audio Circuits 2-15

7.0 Transmit Audio Circuits

Figure 2-7 Transmit Audio Paths

7.1 Microphone Input Path

The radio supports 2 distinct microphone paths known as internal (from control head J2-15) and external mic (from accessory connector P1-2) and an auxiliary path (FLAT TX AUDIO, from accessory connector P1-5). The microphones used for the radio require a DC biasing voltage provided by a resistive network.

The two microphone audio input paths enter the ASFIC CMP at U504-pin 48 (external mic) and U504-pin 46 (internal mic). The microphone is plugged into the radio control head and connected to the audio DC via J2-pin 15. The signal is then routed via C5045 to MUX U509 that select between two paths with different gain to support Low Cost Mic (Mic with out amplifier in it) and Standard Mic.

7.1.1 Low Cost Microphone

Hook Pin is shorted to Pin 1(9.3V) inside the Low Cost Mic, This routes 9.3V to R429, and creates 2.6V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 = ‘0’. The audio signal is routed from C5045 via U509-5 (Z0), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int. mic (C5046 100nF creates a159Hz pole with U504- 46 int mic impedance of 16Kohm).

MIC IN

MOD INTORF

SECTION(SYNTHESIZER)

3644

40

P1

ACCESSORYCONNECTOR

J2

CONTROL HEADCONNECTOR

MIC

EXT MIC

FLAT TXAUDIO

425

48

46

15

2

24kOhms

FILTERS ANDPREEMPHASIS

HS SUMMER

SPLATTERFILTER

LS SUMMER

LIMITER

ATTENUATOR

VCO ATN

TX RTNTX SND

MICINT

AUX TX

ASFIC_CMP U504

U509

MICEXT

FLAT TXAUDIO MUTE

GCB3

MUX

35

U509

MUX

GCB538

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2-16 THEORY OF OPERATION

7.1.2 Standard Microphone

Hook Pin is shorted to the hook mic inside the standard Mic, If the mic is out off hook, 3.3V is routed to R429 via R458, D401, and it create 0.7V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 =‘1’. The audio signal is routed from C5045 via U509-3 (Z1), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int mic (C5046 100nF create a159Hz pole with U504- 46 int mic impedance of 16Kohm). 9.3VDC is routed via R5077, R5075 to J2-15, It create 4.65V with Mic Impedance. C5010 supplies AC Ground to create AC impedance of 510 Ohms via R5075. and Filter 9.3V DC mic bias supply.

Note: The audio signal at U504-pin 46 should be approximately 12mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The external microphone signal enters the radio on accessory connector P1 pin 2 and is routed via line EXT MIC to R5054. R5078 and R5076 provide the 9.3Vdc bias. Resistive divider R5054/ R5070 divide the input signal by 5.5 and provide input protection for the CMOS amplifier input. R5076 and C5009 provide a 510 ohm AC path to ground that sets the input impedance for the microphone and determines the gain based on the emitter resistor in the microphone’s amplifier circuit.

C5047 serves as a DC blocking capacitor. The audio signal at U504-pin 48 should be approximately 14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The FLAT TX AUDIO signal from accessory connector P1-pin 5 is fed to the ASFIC CMP (U504 pin 42 through U509 pin 2 to U509 pin 15 via U506 OP-AMP circuit and C5057.

The ASFIC has an internal AGC that can control the gain in the mic audio path. The AGC can be disabled / enabled by the µP. Another feature that can be enabled or disabled in the ASFIC is the VOX. This circuit, along with Capacitor C5023 at U504-pin 7, provides a DC voltage that can allow the µP to detect microphone audio. The ASFIC can also be programmed to route the microphone audio to the speaker for public address operation.

7.2 PTT Sensing and TX Audio Processing

Internal microphone PTT is sensed by µP U403 pin 71. Radio transmits when this pin is “0” and selects inside the ASFIC_ CMP U504 internal Mic path. When the internal Mic PTT is “0” then external Mic PTT is grounded via D402. External Mic PTT is sensed by U403 pin 72 via Q412 circuits. The radio transmits when this pin is “0” and selects inside the ASFIC _CMP U504 External Mic path.

Inside the ASFIC CMP, the mic audio is filtered to eliminate frequency components outside the 300-3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then limited to prevent the transmitter from over deviating. The limited mic audio is then routed through a summer, which is used to add in signaling data, and then to a splatter filter to eliminate high frequency spectral components that could be generated by the limiter. The audio is then routed to an attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The TX audio emerges from the ASFIC CMP at U504-pin 40 MOD IN, at which point it is routed to the RF section.

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Transmit Signalling Circuits 2-17

8.0 Transmit Signalling Circuits

Figure 2-8 Transmit Signalling Path

From a hardware point of view, there are 3 types of signaling:

• Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit voice or signaling,

• DTMF data for telephone communication in trunked and conventional systems, and• Audible signaling including MDC and high-speed trunking.

Note: All three types are supported by the hardware while the radio software determines which signaling type is available.

8.1 Sub-Audio Data (PL/DPL)

Sub-audible data implies signaling whose bandwidth is below 300Hz. PL and DPL waveforms are used for conventional operation and connect tones for trunked voice channel operation. The trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional system. Although it is referred to as “sub-audible data”, the actual frequency spectrum of these waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.

Only one type of sub-audible data can be generated by U504 (ASFIC CMP) at any one time. The process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-speed data deviation and select the PL or DPL filters. The µP then generates a square wave which strobes the ASFIC PL / DPL encode input LSIO U504-pin 18 at twelve times the desired data rate. For example, for a PL frequency of 103Hz, the frequency of the square wave would be 1236Hz.

This drives a tone generator inside U504 which generates a staircase approximation to a PL sine wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice or data. The resulting summed waveform then appears on U504-pin 40 (MOD IN), where it is sent to the RF board as previously described for transmit audio. A trunking connect tone would be generated in the same manner as a PL tone.

19

18

40

MOD IN

TO RFSECTION

(SYNTHESIZER)

80

44 HIGH SPEEDCLOCK IN(HSIO)

LOW SPEED CLOCK IN(LSIO)

ASFIC_CMP U504

MICROCONTROLLER

U403

HSSUMMER

5-3-2 STATE ENCODER

DTMF ENCODER

SPLATTERFILTER

PLENCODER

LSSUMMER

ATTENUATOR

85

82

SPIBUS

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2-18 THEORY OF OPERATION

8.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as Inbound Signaling Words (ISWs) used in a trunking system for high speed communication between the central controller and the radio. To generate an ISW, the µP first programs the ASFIC CMP (U504) to the proper filter and gain settings. It then begins strobing U504-pin 19 (HSIO) with a pulse when the data is supposed to change states. U504’s 5-3-2 State Encoder (which is in a 2-state mode) is then fed to the post-limiter summer block and then the splatter filter. From that point it is routed through the modulation attenuator and then out of the ASFIC CMP to the RF board. MDC is generated in much the same way as trunking ISW. However, in some cases these signals may also pass through a data pre-emphasis block in the ASFIC CMP. Also these signaling schemes are based on sending a combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed data signaling.

8.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type of tones which are heard when using a “Touch Tone” telephone.

There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high group (1209, 1336, 1477Hz). The high-group tone is generated by the µP (U403-46) strobing U504-19 at six times the tone frequency for tones less than 1440Hz or twice the frequency for tones greater than 1440Hz. The low group tone is generated by the ASFIC CMP, controlled by the µP via SPI bus. Inside U504 the low-group and high-group tones are summed (with the amplitude of the high group tone being approximately 2 dB greater than that of the low group tone) and then pre-emphasized before being routed to the summer and splatter filter. The DTMF waveform then follows the same path as was described for high-speed data.

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Receive Audio Circuits 2-19

9.0 Receive Audio Circuits

Figure 2-9 Receive Audio Paths

9.1 Squelch Detect

The radio’s RF circuits are constantly producing an output at the discriminator (IF IC). This signal (DISC AUDIO) is routed to the ASFIC CMP’s squelch detect circuitry input DISC (U504-pin 2). All of the squelch detect circuitry is contained within the ASFIC CMP. Therefore from a user’s point of view, DISC AUDIO enters the ASFIC CMP, and the ASFIC CMP produces two CMOS logic outputs based on the result. They are CH ACT (U504-16) and SQ DET (U504-17).

The squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then sent to a comparator to produce an active high signal on CH ACT. A squelch tail circuit is used to produce SQ DET (U504-17) from CH ACT. The state of CH ACT and SQ DET is high (logic “1”) when carrier is detected, otherwise low (logic “0”).

CH ACT is routed to the µP pin 84 while SQ DET is routed to the µP pin 83.

SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.

FLT RX AUDIO

P1

11

16

1 EXTERNALSPEAKER

INTERNALSPEAKER

ACCESSORYCONNECTOR

CONTROL HEADCONNECTOR

HANDSETAUDIO

18

20

19

J2

INTSPKR-

SPKR +

SPKR -

1

9

2

U509

4110

INTSPKR+

4

6

DISC

ASFIC_CMPU504

AUDIO PA

U502

VOLUMEATTEN.

FILTER ANDDEEMPHASIS

17

MICRO CONTROLLER

U403

80

FROMRF

SECTION(IF IC)

LIMITER, RECTIFIERFILTER, COMPARATOR

SQ DET

SQUELCHCIRCUIT

16

PL FILTER LIMITER

CH ACT

AUX RX43

18LS IO

U IO AUDIO

8384

39URX OUT

DISCAUDIO

37

85

GCB4

MUTE

GCB1

14

U505

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2-20 THEORY OF OPERATION

9.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is.DC coupled to ASFIC CMP via the DISC input U504-pin 2. The signal is then applied to both the audio and the PL/DPL paths

The audio path has a programmable amplifier, whose setting is based on the channel bandwidth being received, an LPF filter to remove any frequency components above 3000Hz, and a HPF to strip off any sub-audible data below 300Hz. Next, the recovered audio passes through a de-emphasis filter (if it is enabled to compensate for Pre-emphasis which is used to reduce the effects of FM noise). The IC then passes the audio through the 8-bit programmable attenuator whose level is set depending on the value of the volume control. Finally the filtered audio signal passes through an output buffer within the ASFIC CMP. The audio signal exits the ASFIC CMP at AUDIO output (U504 pin 41).

The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum / maximum settings of the attenuator are set by codeplug parameters.

Since sub-audible signaling is summed with voice information on transmit, it must be separated from the voice information before processing. Any sub-audible signaling enters the ASFIC CMP from the IF IC at DISC U504-2. Once inside, it goes through the PL/DPL path. The signal first passes through one of the two low-pass filters, either the PL low-pass filter or the DPL/LST low-pass filter. Either signal is then filtered and goes through a limiter and exits the ASFIC CMP at LSIO (U504-pin 18). At this point, the signal will appear as a square wave version of the sub-audible signal which the radio received. The µP U403 pin 80 will decode the signal directly to determine if it is the tone / code which is currently active on that mode.

9.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMP’s digital volume pot, U504-pin 41 is routed through DC blocking capacitor C5049 to the audio PA (U502 pin 1 and 9).

The audio power amplifier has one inverted and one non-inverted output that produces the differential audio output SPK+/SPK- (U502 pins 4 and 6)

The audio PA is enabled via the ASFIC CMP (U504-GCB1). When the base of Q501 is low, the transistor is off and U502-pin 8 is high, using pull up resistor R5041, and the audio PA is ON. The voltage at U502-pin 8 must be above 8.5Vdc to properly enable the device.

If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U502-pins 1/9) off. This is a mute condition which is used to prevent an audio pop when the PA is enabled.

The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with B+ (U502- pin 7). B+ of 11V yields a DC offset of 5V, and B+ of 17V yields a DC offset of 8.5V. If either of these lines is shorted to ground, it is possible that the audio PA will be damaged. SPK+ and SPK- are routed to the accessory connector (P1-pin 1 and 16) and to the control head (connector J2-pins 19 and 20).

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Receive Signalling Circuits 2-21

9.4 Handset Audio

Certain handheld accessories have a speaker within them which require a different voltage level than that provided by U502. For these devices HANDSET AUDIO is available at control head connector J2 pin18.

The received audio from the output of the ASFIC CMP’s digital volume attenuator is routed to U505 pin 2 where it is amplified. This signal is routed from the output of the op-amp U505 to J2-pin 18. From the control head, the signal is sent directly to the microphone jack.

9.5 Filtered Audio and Flat Audio

The ASFIC CMP output audio at U504-pin 39 is filtered and de-emphasized, but has not gone through the digital volume attenuator. From ASFIC CMP U504-pin 39 the signal is routed via R5034 through gate U509-pin 12 and AC coupled to U505-pin 6. The gate controlled by ASFIC CMP port GCB4 selects between the filtered audio signal from the ASFIC CMP pin 39 (URXOUT) or the unfiltered (flat) audio signal from the ASFIC CMP pin 10 (UIO). Resistors R5034 and R5021 determine the gain of op-amp UU505-pin 6 for the filtered audio while R5032 and R5021 determine the gain for the flat Audio. The output of U505-pin 7 is then routed to P1 pin 11 via DC blocking capacitor C5003. Note that any volume adjustment of the signal on this path must be done by the accessory.

10.0 Receive Signalling Circuits

Figure 2-10 Receive Signalling Paths

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U504) is used to filter and limit all received data. The data enters the ASFIC CMP at input DISC (U504 pin 2). Inside U504 the data is filtered according to data type (HS or LS), then it is limited to a 0-3.3V digital level. The MDC and trunking high speed data appear at U504-pin 19, where it connects to the µP U403 pin 80.

DET AUDIODISCRIMINATOR AUDIO

FROM RF SECTION(IF IC)

19

18

25

2

82

80

DISC

PLCAP2

LSIO

HSIODATA FILTERAND DEEMPHASIS LIMITER

FILTER LIMITER

ASFIC_CMPU504

MICROCONTROLLER

U403

85

44

8

PLEAP

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2-22 THEORY OF OPERATION

The low speed limited data output (PL, DPL, and trunking LS) appears at U504-pin18, where it connects to the µP U403-pin 80.

The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C5028, and C5026 set the low frequency pole for a zero crossings detector in the limiters for PL and HS data. The hysteresis of these limiters is programmed based on the type of received data.

10.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback (for a good key press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures), it sends an alert tone to the speaker. It does so by sending SPI BUS data to U504 which sets up the audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways: internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency, and at what volume level to generate the tone. (It does not have to be related to the voice volume setting.)

For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is accomplished by the µP generating a square wave which enters the ASFIC CMP at U504 pin 19. Inside the ASFIC CMP this signal is routed to the alert tone generator.

The output of the generator is summed into the audio chain just after the RX audio de-emphasis block. Inside U504, the tone is amplified and filtered, then passed through the 8-bit digital volume attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U504-pin 41 and is routed to the audio PA like receive audio.

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Chapter 3

TROUBLESHOOTING CHARTS

This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in determining the problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions in the theory of operation sections prior to troubleshooting a radio.

Most troubleshooting charts end up by pointing to an IC to replace. It is not always noted, but it is good practice to verify supplies and grounds to the affected IC and to trace continuity to the malfunctioning signal and related circuitry before replacing any IC. For instance, if a clock signal is not available at a destination, continuity from the source IC should be checked before replacing the source IC.

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3-2 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)

Problem in 12 KHz and 25 KHz channel spacing

9V onR310 (LNA)

OK?

CheckRX_EN

NoGo to

DC Section

Yes

RX_ENON ?

NoCheck Q306, Q300 and U403

Yes

START

LOC_DISTON?

Check Q304, D305 and U403

LOPOWER

OK ?

Go to SYN Section

Yes

Yes

No

No

Goto A

3 Vto U301Okay ?

No

CheckLOC_DIST

Go toDC Section

Yes

Check D301-304Replace IF Filters( FL304, FL301)

If problem in 25 KHz spacing

CheckTPI

Check 5Von R337 )

5V(IF AMP)

OK ?

Go to DC Section

YesNo Check 3Von R339

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Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2) 3-3

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

3V(IFIC -Vcc)

OK ?

InstallationOK ?

Yes

Yes

No

No

AFrom

Check visuallyall receiver

componentsinstallation ?

Inject - 40dBm (CW)to RF connectorCheck Power on

C335

RFPower

> -28 dBM?YesNo Check Power on

C337

Go to DC Section

Check the component

Antenna to Mixer circuitry problem

Replace Q303, Q301

Check passivecomponents

RFPower

> -28 dBM?

YesNoReplace

Q305, Q300, U302Check passivecomponents

Check Y30144.395 MHz

Y301OK?

YesNo Replace Q302, Y300Check D301 - 304Replace Y301

3V toU301OK?

YesNoReplace U300Go to DC Section

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3-4 TROUBLESHOOTING CHARTS

2.0 Troubleshooting Flow Chart for 40W Transmitter (Sheet 1 of 3)

START

Yes

No

Check components between Q100 and RF output,

Antenna Switch D104, D103, VR102 and Q106

No or too low power when keyed

Currentincrease when

keyed?

Check power settings, tuning & components between U103 Pin 3 and ASFIC Pin 6 before

replacing ASFIC

Control Voltage at

TP150>4Vdc?

Check PA Stages

>4A

Voltage U103 pin 5 = 4.7V?

U103 Pin 3 <1.6Vdc

U100 Pin 3 >1.8Vdc

Check 9.3V Regulator

U501

Yes

Yes

No

No

YesCheck U103

Check forward Power Sense

Circuit

No

Short U100 Pin 3 to ground

Voltage at TP150 rises?

Check PA Stages

Check Forward Power Sense

Circuit

Yes

No

>500mA & <4A

<500mA

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Troubleshooting Flow Chart for 40W Transmitter (Sheet 1 of 3) 3-5

2.1 Troubleshooting Flow Chart for 40W Transmitter (Sheet 2 of 3)

No

Yes

Yes

No

Check bias tuning before replacing

U504

Check PA Stages

No or too low power when keyed

DCVoltage

at Q101 & Q102 base=0?

DCVoltageat U103

Pin 8

Check U510

Check resistive network at Pin 9 and 10 of U103 before replacing U101

Measure DC Voltage at Pin 2 & 3 of U5401

Pin 2 Voltage

0.62 x Voltage at Pin 1

Replace U5410

Pin 3 Voltage

0.51 x Voltage at Pin 1

Replace U5410

DC Voltage at

PA_CURRENT line?

Replace Q105

Check Final PA Stages

ASFICU504

Pin 5 2-3V

Check components be-tween ASFIC and Q105 before replacing Q105

DC Voltage at U103 Pin 10=8.9V

Check Q102, Q101, R122, R165

Check U103 and Resistive Network at Pin 10 of U103

before replacing U101

No

No

Yes

>5V

2 to 5V

Yes

Supply Voltage

2-3V

Yes

No

0V

<2V

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3-6 TROUBLESHOOTING CHARTS

2.2 Troubleshooting Flow Chart for 40W Transmitter (Sheet 3 of 3)

No

Yes

Yes

No

Check Final PA Stage

PA_Bias Voltage at

R134

RF Voltage after C1044 >100mV?

Voltage across R122

>2V?

RF Voltage Q105 gate

>1V?

RF Voltage Q100 gate

>7V?

Check components between Q100 &

antenna connector

Replace Q100

Check FGU (U5301)

Check components between C1044 &

C1117

Check components between C117 &

Q105

Check components between Q105 &

Q100

No

No

Yes

Yes

1-4V

Supply VoltageCheck components between ASFIC & Q100 before re-

placing Q100

RF Voltage after C1044 >100mV?

Check Bias Tuning before replacing

ASFIC U504

Yes

No

0V

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Troubleshooting Flow Chart for Synthesizer 3-7

3.0 Troubleshooting Flow Chart for Synthesizer

5V at pin 6 of

D200

Isinformation

from uP U403correct

?

IsU200 Pin 47at = 14.6VDC

?

IsU201 Pin 19

<40 mVDC in RX &>4.5 VDC in TX? (at VCO section)

?

Start

Visual check of the

BoardOK?

CorrectProblem

Check 5VRegulatorU503

+5Vat U200

Pin’s13 & 30

?

Is16.8MHz

Signal at U200 Pin 19

?

CheckY201 and associated

Parts

Aresignals

at Pin’s 14 &15 of U200

?

Check R228

Check R201

IsU200

Pin 2 >4.5 VDC in Tx & <40 mVDC

in Rx?

Replace U200

RemoveShorts

Isthere a short

between Pin 47 andPins 14 & 15 of

U200?

IsRF level at

U200 Pin 32 -12 < x <-25

dBm?

Replace U200

AreWaveforms

at Pins 14 & 15triangular

?

DoPins 7,8 & 9

of U200 togglewhen channel is

changed?

Check programminglines between

U403 and U200Pins 7,8 & 9

Replace U200

Check uP U403Troubleshooting

Chart

NO

YES

NO

YES

NO

YES

NONO

NO

YES

YES

YES

NO

YES

YESYESNO

NO

NO

NO

YES

NO

YES

YES

Check D200, D201, C2026, C2025, &

C2027

3.3V at U200

pins 5, 20, 34 & 36

Check 3V Regulator

U503

Is 16.8MHz signal at U200 Pin

23?

Replace U200

YES

NO

NO

YES

NO

YES

If C2052, R208,C2067, C2068, L210 are OK, then

see VCOtroubleshooting chart

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3-8 TROUBLESHOOTING CHARTS

4.0 Troubleshooting Flow Chart for VCO

Are Q200Base at 2.9V

Collector at 6.6V Emitter at 2.2V

Are U201 Pins15 at 1.0V10 at 3.9V16 at 1.8V

Low or no RF Signalat TP1

Visual checkof board

OK?

370mV DC atU201 Pin 19

NO

YES

at base of Q200

NO

NO

NO

YES

YES

YES

Low or no RF Signalat input to PA

4.5V DC atU201 Pin 19

Is RF available at C2060

YES

YES

YES

YES

NO

NO

NO

NO

NO

Audio =180mVRMSat “-” Side of

4.5VDCat D205

If R211 and R12 are OK, then replace D205

Replace R211

Replace R212

NO

NO

YES

YES

If parts between R109 & U201 Pin10

are OK, replace U201

TX VCORX VCO

CorrectProblem

Visual checkof board

OK?

Check runner between U200 Pin 2

and U201 Pin 19

Is RF available Replace U201

If all parts associated with the pins are OK,

replace Q200

If all parts from collectorof Q200 to TP1 areOK, replace Q200

Power OK but no modulation

Check parts to pre-driver

If all parts associated

with the pins are OK,

replace U201

YES YES

Make sure Synthesizer is working correctly and runner

between U200 Pin 28 and U201 Pin 14 & 18 is OK

4.5V DC

OK ?

OK? OK?

D205

at U201 Pin 14 & 18 4.5V DC

OK ?at U201 Pin 14 & 18

NO

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Troubleshooting Flow Chart for DC Supply (1 of 2) 3-9

5.0 Troubleshooting Flow Chart for DC Supply (1 of 2)

Since the failure of a critical voltage supply might cause the radio to automatically power down, supply voltages should first be probed with a multimeter. If all the board voltages are absent, then the voltage test point should be retested using a rising-edge-triggered oscilloscope. If the voltage is still absent, then another voltage should be tested using the oscilloscope. If that voltage is present, then the original voltage supply in question is defective and requires investigation of associated circuitry.

Check VDC onC5008

V=3.3V?

Check Voltage on C5043

NoGo to D3_3V Yes

9v<V<9.8v?

Go to StartNoReplace U508 Yes

3V

Check VDC onC5006

V=5V?

Check Voltage on C5042

NoGo to 3V Yes

9v<V<9.8v?

Go to StartNoReplace U503 Yes

5V

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3-10 TROUBLESHOOTING CHARTS

5.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

Check VDC onC5007

V=3.3V?

Check Voltage on C5041

NoGo to Digital Section Yes

9v<V<9.8v?

Go to StartNoReplace U510 Yes

D3_3V

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Chapter 4

UHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards

1.1 UHF2 and Controller Circuits

The UHF circuits are contained on the printed circuit board (PCB) which also contains the Controller circuits. This Chapter shows the schematics for both the UHF circuits and the Controller circuits. The PCB component layouts and the Parts Lists in this Chapter show both the Controller and UHF circuit components. The UHF and Controller schematics and the related PCB and parts list are shown in the tables below.

Table 4-1 UHF2 25-40W Diagrams and Parts Lists

PCB :8486577Z01 Main Board Top Side8486577Z01 Main Board Bottom Side

Page4-4Page4-5

SCHEMATICSMain CircuitTransmitterSynthesiser and VCOReceiver Front and Back EndDC and Audio CctsMicroprocessor and Controller CctsPower Control Cct

Page4-6/Page 4-7Page 4-8/Page 4-9Page 4-10/Page 4-11Page 4-12/Page 4-13Page 4-14/Page 4-15Page 4-16/Page 4-17Page 4-18

Parts List8486577Z01 Page 4-19

Controller version is T1

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4-2 UHF2 PCB/ SCHEMATICS/ PARTS LISTS

THIS PAGE INTENTIONALLY LEFT BLANK

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UHF2 25-40W PCB 8486577Z01 / Schematics 4-3

2.0 UHF2 25-40W PCB 8486577Z01 / Schematics

TX_INJ VREV_BUFFER_IN

9V

COMP_B+

DET_VFWD

FILT_SW_B+

INTEGRATOR

PA_BIAS

PA_CURRENT

PWR_SET

RX

RX_EN

TX_EN

TX_INJVREV_BUFFER_IN

9V

COMP_B+

DET_VFWD

FILT_SW_B+

INTEGRATOR

PA_BIAS

PA_CURRENT

PWR_SET

RX

RX_EN

TX_EN

MAIN COMPARTMENT

UHF 2 Interconnection between Main Board andPower Amplifier Compartment

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4-4 UHF2 25-40W PCB 8486577Z01 / Schematics

C1016

C1020

C1025C1026

J11

L111

L113

L128

L130

M4

C1007

C1008

C1009

C1013

C1017

C1021

C1276

C1277

C1278

C1279

C1280

L126

L127

C1004

C1005

C1274

C1275

32

145

67

8

Q100

C1037

C1251

C1252

C1253

C1267

L122

R195

C1012

C1151

C1156

C1254

C1268

C1269C1270

C1014C1255

C1256

R194

C1258

C1052

L103

RT100

M110

R148

R151

C1082

M103

M104

M106

C1101

C1064

4

3

R101

C1001

2

Q104

R193

R198

R199C1281

C1153

C1099

C1152

C1095

C1116

C1283R196

2

Q108

C1115

L119

2

R197C1100

C1031

C1033

C1038

C1039

C1041

C1042

C1044

C1057

C1063

C1074

C1084

C1117

C1118

C1119

C1129

C1154

C1155

C1263

C1264

L104

L105

L107

1

M100

R109

R159

R171

R173

R174

R178

R179

R182

R186

R187

R188

1

16

8

9

U101

1M6 U501

C1098

C1114

C5004

L120

M9

M107

U517

C1088

C1097

C1113

R406

R440

D502R5001

R5038

R5081

VR500

5

2

3

4

C620

C621

C622

C623

C625

C627

C628

C629

C630

C631

C632

C633

C5100

1

R601

R602

R5087

C626

P1

C624

C678

R610 2

VR693

C662

C5021

C5038

C5080

C5110

C5111

2 D500

2D513

2Q500

2 Q503

R5018

R5039

R5048

R5073

R5074

R5082R5083

R5085

R5089

2

VR501

C5001

C5005

TP3

C5096

C1131

C5057

C5074

C5078

C5081

C5090 R5045

R5046

R5067

14 5

8

U506

C5015

C5032

C5089

C5095

R5022

R5068

1

C5019

R5056

R5057

C5033

C1006

C1010

C1011

C1023

C1108

D103D104

L114

M5

M108

M105

M109

U516

FL301

FL302

43 2

FL3032

FL304

R306

R307

R315

R317

43

C310

C311

C314

C316

C317

C318

C319

C320

D301

D302

D303

Q302

R302

R305

R308

R314

R316

R318

R319R324

R325

R327

R335

3

2

2

C361

D304

L315R303

4Y301

11

120

10

U300

C303

C304 C305

C306

C337

C359

C360

C364

C365

C371 2

CR300L303

2Q305

R304

R309

R311 R322

R323

R333

R337

C301

C307

C308

C369

6

L305

R312

R320

R321

R339

C309

C315

C322

C336

C362

234

5

FL300

R313

R329

R332

C302R328

2

Y300

C312

C313

C5016

C5068

C5113

C5114 C5115

R144

R146

R5092

R5093

R5095

R5096

R5097

4

58U301

C5006

C5042

C5043

C5064

C5116C5117

C5118

R5011

R5094

R5098

R5099

R5100

14 5

8U500

14 5

8U503

C1124

C5066

3

1

U508

C5008

C5018

C5070

R5010

2

C402C411

22

71

U402

M3 21

8

C1122

C1125

C5003

C5011

C5014C5030

C5079

C5088

R5021

R5052

R5053

R5065

R5086

C5012

C5022

C5046

C5047

C5050

C5051

C5052

R461

R5040

R5054

R5063

R5064

R5070

R5080

1 37

25

13

U504

C5024

C5025

C5026

C5029

C5034

C5044

C5053

C5054

R5032

R5033 R5034

C5035

R5071

R5079

C1123

U502

C2012 C2030

C2063

C2064

C2066C2069

2

D203

2

D204

L203

L204

L211 L213

C2056

C2057 C2058

C2059C2061 C2062C2073

D205

L206 L207

L214 L215

R211

R212

R221

R222

R232 R233

SH202

C2028

C2052C2067

C2068

C2074

C2078

L205

L210

R200

R206

R208

R217

R224

R234

1

SH200

1

37 25

13

U200

C2001

C2013

C2036

D201

R202

C2002C2004

C2014 C2016

C2024

C2025

C2026

C2027

C2033

C2055

D200

R225

R226

R228

C406

C414

C418

C490

C1034

2D400

2D401

Q400

Q407

Q414

2 Q415

R428

R429

R431

R439

R441

R444

R445

R450

R451

R458

R459

R462

R472

R473

R5000

C602

C603

C604

C605

C606

C607

C608

C609

C610

C611

C612

C613

C614

C615

C616

C617

C618

C619

C5010

C5062

C5071

C5087

R430

R5019

R5031

R5050

R5055

R5066

R5075

R5077

1

8

U505

VR5044

5

C5027

C5056

C5101

R5009

R5024

R5084

16

18

9

U509

M2

C5048

C5059

C5076

C5102

C5103

R5043

R5044

R5047

4 3

6U515

C5013

C5020

C5023

C5028

M1

1

9

UHF 2 (438-470MHz) 25-40W 8486577Z01

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UHF2 25-40W PCB 8486577Z01 / Schematics 4-5

2

M101

2

M102

R150C1002

C1089

C1106

C1112

C1273

L115

L124

L125

C1000

L117

C1027

C1065

C1103

C1104

C1107

C1282

2Q107

R106

R184

R189

R192

R190

R191

C1040

C1055

C1056

C1061

C1073

C1086 C1092

2

D100

L121

R110R111

R112

R113

R114

R115

R116

R126

R127

R128

R129

R131

R132

R134

R138

R147

R166

R169

R175

R177

145

8

U102

C1028

C1054

C1066C1070

C1091 C1157

L118

2Q101

2 Q102

12 3

Q105

R136

R139

R149

R153 R155

R176

R180TP150

C1126

C1051C1053

C1060

C1260

C1261

R122

R130

R135

R137

R145

R165

R168

8 7114

U103

R170

C1029

C1032C1036

C1043

C1050

C1059

C1062

C1072

C1081

2

D102

R142

R143

R156

R158

R167

R181

2

VR101

C1271

C1272

C1069

C1080

C1101

C11101

D105

1

D106

R118

R119R160

R161

R183

C1076

C1079

C1102

1

D107

1

D108

Q106

R104

R120

R121

R152

R162

R163

C1068

C1111

R103

R105

R107

R108

C1077 C1109

R157

C1035

C1067

C1130L100

L108

2

Q103 R172

R185

2

VR102

R402 R403 R404

R600

VR503

2

VR692

2VR694

2VR698

2VR699

C5037

C5119

2

D511

Q502

2

Q5052

Q506

R5020 R5030

R5036

R5037

R5062

R5069

TP555

TP556

R5049

C5092

R5017

C417

C5000

C5067

C5083

C5086

C5099

D402

R407

R615 2VR695

2

VR696

2VR697

C5060

L500C5055

R405 R421

R5023R5025

C5063 C5085

C5094

2

D501 R432

R5028

R5029

R5103

U514

VR502

C5002

C5120

VR401

C5072

C5097

C5104

C5073

C5098

L502

Q501

R5041R5051

145

8

U507

C5077

R5060C5036

R5061

R5058

R5088

VR402

2L501

Q416

C1094

C5009

Q405

Q408

R453

R5076

R5078

Q404

C1132

Q409R433R456

R457

R454

C1096

TP500

R435

R455

Q411Q410R434 C1093

2

Q401

R401R460

Q403C5065

R436

R5035

Q412

Q504

TP405

4

5 8

U510

2

VR400

C5041

1 P2

TP2

C1087

C1127C1128

C5061

C5084

C5031

C5049

C5058

C5075

C5082

C5091

R5008R5013

R5014R5016

R5026 R5059

6541 32S5010 R603

R5042

TP403

2928

22930

3231

J3

R466

R467

R469

R604

C400

C401

Q413

R422

R438

R470

1 4

58

U400

C5007

C408

C5017

C5069

2

Q417

R442

R443

R463

TP425

32

17

U404

C422

C423

C5045

R5027

R5072

16

18

9

U405

C421

R468

C404

C416

R423

R424

R425

TP401

TP402

TP408

TP400

1

76

51 26

U403

TP404

C403C412

R415

R426

R427

16

1

C413

R414 TP409

TP410

C405

C407

C410

C415

R471

TP406

C2000

C2005

C2006

C2015

C2023

C2034

C2035

C2051

C2053C2054

L200

L217

C2049

R229

C2047

432

Y201

Y200

C2045

C2046

C2048

C2050

C2129

C2198

D202 R207

R210

C2072TP201

C2017

C2020

C5039

C5040R5002

R204

R205

R209

TP200

1

J2

TP407

C1090

C1075

C1083

C1085

L101

C1045

C1046

C1047C1048

C1071

1D101

L102

Q300

2Q306

R117

R140

R141

R164R345

R346

TP1

TP4

14 5

8

U100

C1049

C324

C325

C354

C356

C366

C367

L302

L306

L307

L308R301

R340

SH302

643T300

64 3

T301

U302

C300

C328

C334

C338

C339

C340

C341

C345

C353

C368

C370

C1078

C1121

2

CR301

L300

L309

L310

SH300

C321

C327

C329C330

C333

C335

C348

C358

2D305

L304

L313

L314Q304

R334

R338

C331

C332

C342

C343

C344 C346

C347

C355

L311

L312

SH301

C323

C326

C349

C350C351C352

C357

L301 2 Q301

Q303

R300 R310

R326

R330

R331

R336

Q201

1

C2003

C2007

C2008

C2009

C2010

C2011

C2018

C2019

C2021

C2022

C2029

C2031

C2032

C2037

C2038

C2039

C2040

C2041

C2042

C2043

C2044

C2060

C2065

C2070

C2071

C2076

L201L202

L208

L209

L212

L216Q200

R201

R203 R213R214

R215

R216

R218

R219

R220

R223

R227

R230

R231

R235

SH201

11

120

10

U201

UHF2 (438-470MHz) 25-40W 8486577Z01

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4-6 UHF2 25-40W PCB 8486577Z01 / Schematics

FILT_SW_B+ D3_3V

D3_3VFILT_SW_B+ TX_EN SPI_CLK SPI_MOSI SPI_MISO

SYNTH_CS

SYNTH_LOCK

VS_AUDIO_SEL

VS_CSVS_GAIN_SEL

VS_INTVS_RAC

uP_CLK

OPT_EN_OPBD

RESET

RSSI

RX_EN

SQ_DET

CH_ACT

F1200

HSIO

LOC_DIST

LSIO

OPT_DATA_R_OPBD

ASFIC_CS

SCI_CH

SHIFT_R_CSCOMM_DATA_SEL_CH

DISPLAY_CS_CH

HOOK_CH

KEYPAD_COL_CHKEYPAD_ROW_CH

MIC_PTT_CH

BOOT_EN_IN_CH

VOL_INDIRECT

VOX

VSTBY

EMERGENCY_SENSEONOFF_SENSE

BATT_SENSE

PROG_I-ACC_C_3PROG_I-ACC_C_6

PROG_IO-ACC_C_12PROG_IO-ACC_C_14

PROG_IO-ACC_C_8

PROG_O-ACC_C_4

39.pC633 C632

39.p

39.pC631

39.pC630

39.pC629 C628

39.p

R615100.

12

20.0VR698

12

VR697

1

VR69920.0 20.0

1 2VR69620.0

10

13

P1-10

P1-77

P1-1312P1-1414

P1-88P1-12

6

P1-9 9

3P1-6

P1-44P1-3

11

P1-15 15

P1-5 5P1-11

16P1-2 2

P1-1 1P1-16

R602

0

R601

330.0

R610

220.

33.VR693

1 1

20.0VR692

12

20.0VR694

1 2

VR69520.0

100.nC678

39.pC662

39.pC627

39.pC626

39.pC625

C62439.p 39.p

C62339.pC622

39.pC621 C620

39.p

FILT_SW_B+

21

R6000.

39.pC619

39.pC618

39.pC617C616

39.p39.pC615

39.pC614

39.pC613

39.pC602

9V D3_3V

3V

R6030

D3_3V

J3-11 11

J3-9 9J3-20 20

27J3-25 25J3-23 23

26J3-24 24J3-27

J3-22 22J3-28 28J3-26

J3-21 21J3-14 14

J3-4 4J3-12 12

J3-3

23229

J3-3

030

J3-3

131

J3-2

9

13

J3-88J3-55J3-13

J3-1919J3-1010

3J3-77J3-1818

1J3-66J3-3

J3-1515J3-22J3-1

J3-1717J3-1616

9V R604 0

J2-1717J2-55

3J2-99J2-88

1J2-66J2-3

J2-1

J2-1010

J2-1616J2-1313

G2J2-21

G1J2-22

2J2-2

J2-14 14

J2-4 4

19

J2-11 11

15

J2-20 20J2-19

J2-7 7J2-18 18

J2-15

J2-12 12

C61239.p

C61139.p 39.pC610

39.pC609C608

39.pC607

39.p 39.pC606

39.pC605C604

39.pC60339.p

DIGITAL

Accessory Connector

EXT_ALARM_OUTEXT_MIC_PTTPROG_IN

PROG_I/OPROG_I/OPROG_I/O

Opt

ion

Boa

rd

Key

pad/

Dis

play

DNP

NC ELP ONLY

NC ELP ONLY

NC ELP ONLY

SERIAL CLOCKSERIAL DATA SENDSERIAL DATA RETURNVOICE STORAGE INTVOICE STORAGE RACVOICE STORAGE CSVOICE STORAGE GAIN SELECTKEYPAD ROWOPTION BOARD ENABLEDATA READYREQUESTDISPLAY DRIVER CHIP SELECTDISPLAY_DRIVER_COMMAND/DATA_SELKEYPAD COLUMNPUSH TO TALK

Option Board Connector28 Pins Connector

VOICE STORAGE AUDIO SELECTDIGITAL 3.3 VOLT SUPPLYANALOG 3.3 VOLT SUPPLY

RESETEXTERNAL_MICTX AUDIO SEND

TX AUDIO RETURNPOST-LIMITER FLAT TX AUDIO RETURN

DETECTOR AUDIO SENDUNMUTED RX AUDIO SEND

RX AUDIO RETURNBACKLIGHT

GNDGND

J3 - DNP

DISPLAY_DRIVER_CS_LN9.3V

D3_3VSHIFT_REG_CSDISPLAY_DRIVER_COMMAND/DATA_SELKEYPAD_COLUMNKEYPAD_ROWSCI_PROGRAMMINGSPI_MOSTBOOT/RESET

MIC_PTTHOOK

HANDSET_RX_AUDIO

MIC_AUDIO

SPKR-SPKR+

DISPLAY_DRIVER_RESETSPI_CLK

GNDGND

Control Head ConnectorDNP DNP

Place capacitors near J2

Place capacitors near J2

DNP

NC ELP ONLY

Place capacitors near J2

Accessory Connector

Place capacitors near J2

DNP

Inte

rnal

SP

KR

+ Ju

mpe

r

TO

SH

EE

T 1

UHF2 (438-470MHz) Main Circuit (Sht 1 of 2)

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UHF2 25-40W PCB 8486577Z01 / Schematics 4-7

SPI_CLK

SPI_MOSI

SQ_DET

VS_AUDIO_SEL

uP_CLK

F1200

HSIO

LSIO

RESET

ASFIC_CS

CH_ACT

3V D3_3V 5V

3V 5VD3_3V

SPKR+SPKR-

VOL_INDIRECT

VOX

VSTBY

FLAT_TX_AUDIO_INPUT_ACCESS_CONNIGNITION

ONOFF_SENSE

RX_AUDIO_OUTPUT_ACCESS_CONN

BATT_SENSE

EMERGENCY_ACCES_CONN

EMERGENCY_SENSE

EXTERNAL_MIC_AUDIO_ACCESS_CONN

HANDSET_RX_AUDIO_CH

MIC_AUDIO_CH

5V_CH

TX_AUDIO_RETURN_OPT_BRDTX_AUDIO_SEND_OPT_BRD

UNMUTED_RX_AUDIO_SEND_OPT_BRD

VS_MIC

POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD

RX_AUDIO_RETURN_OPT_BRD

DETECTOR_AUDIO_SEND_OPT_BRD

9V

FILT_SW_B+

FILT_SW_B+

PA_BIAS

PA_CURRENT

PWR_SET

9V

COMP_B+

DET_VFWD

FILT_SW_B+

INTEGRATOR

VREV_BUFFER_IN

INTEGRATOR

TX_EN

RX_EN

COMP_B+

PA_CURRENT

VREV_BUFFER_IN

9V

PA_BIAS

PWR_SET

FILT_SW_B+

DET_VFWD

RX

TX_INJ

M2

PLTD_HOLE3_5x6_0_TRIMMED

GN

D

1

M5PLTD_HOLE3_5x7_0_TRIMMED

GN

D

1

PLTD_HOLE3_5x7_0M3

1

GN

D

M1PLTD_HOLE3_5x7_0

GN

D1

3V 9R5V

SYNTH_CSSYNTH_LOCK

TX_INJ

16.8MHz

3V5V 9R

MOD_IN RX_INJ

SPI_CLKSPI_MOSI

9R 5V 9V 3V

3V5V9R 9V

BW_SEL

DEMOD

LOC_DIST

RSSI RX

RX_EN

RX_INJ

M10

81

M11

01

M10

91

M10

611

M10

71

M10

5

PLTD_HOLE1_4X1_8M104

1G

ND1

GN

D

U517PLTD_HOLE1_4X1_8

GN

D1

U516PLTD_HOLE1_4X1_8

GN

D1

PLTD_HOLE1_4X1_8M103

M9PLTD_NUT

GN

D

1

1

TP3TEST_POINT

1

TEST_POINT

TP22

P2-11P2-2

MOD_OUT

B+

BW_SEL

DEMOD

16.8MHz

FGU

DC & AUDIO

RX

(SOURCE) (SOURCE) (SOURCE)

(SOURCE)

(SOURCE)

(SOURCE)

POWER CONTROL

BOARD HOLES

HOLES FOR PA SHIELD

PEDS FOR GND CONTACTSDC Connector

TO

SH

EE

T 2

UHF2 (438-470MHz) Main Circuit (Sht 2 of 2)

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4-8 UHF2 25-40W PCB 8486577Z01 / Schematics

0.

0662057B47

R130U103

9

108

4

11

MC3303

120.pC1072

2113740F53

180.p

2113740F57C1053

R13739.K

FILT_SW_B+_PA

V_CTRL_PREDRIVER

VCNTR12113743K15

100nC1264 C1263

2113741F251.n

2113740F53120.pC1261

10.n2113741F49

C1260

120.pC1060

0662057C19

R122

FLT_9VR168

4.7

0662057A58

2.2K0662057A57

R1652.4K

57R01L100

PA_FILT_B+

120.pC1000

39.pC1112

39.pC1111 C1110

39.p 39.pC1109

120.pC1089

120.pC1107C1106

39.pC102710uF

C110333n

2680499Z01HEATSINK

M100

1P

OS

0662057A59

R1472.7K

560.R175

0662057A43

VCNTR3

V_CTRL_DRIVER

2113741F25

C10401.n

0662057A86

R13836.K

4

5113818A01LM2904U102

2

31

8

C1061120.p

0662057C01

0R128

0662057C01

R1270

R126

0662057C01

0

2.KR169

2.7KR166

VCNTR2

0662057C01

R1290

120.pC1064

2113740F53

C1001

2311049A081.0u

10R193

2460591C23

L12213.85nH

FILT_SW_B+_PA

2113740A23

C12546.2pF

27pFC1156

2113740A39

2113743E13

C1037.068uF

L11957R01

LOAD_3

C111639.p

39.pC1115

120.pC1100C1099

120.p

IF108

IF109COMP_B+

C1272

2113743E10

C1271

2113740F53.033uF120pF

0662057C35

R191

0662057C35

R19022 22

10R195

10R194

33pFC1268

33pFC1270

C126733pF2113740A412113740A23

C12516.2pF 150pF

C1252

2113740A592113740A31

C125312pF

12pFC1256

2113740A312113740A59

C1255150pF

33pFC1269

2113740A41

IF107120.p

2113740F53

C104436

R109

0662057A14

2460591B04

L10711.030n

150R174

0662057A290662057A29150R173

TX_INJ

V_CTRL_PREDRIVER

120.pC1119

2113740F532113740F23

C11186.8p 2462587N50

L10456.n

560.R171

0662057A43

C1041

2113740F67470.p

NC4

16 RFIN 6RFOUT17RFOUT21 VCNTRL

14 VD1 2VG13VG2G2

4G

ND

15

GN

D2

12G

ND

313

GN

D4

8 NC19 NC2

10 NC315

U10130C65

EP

17

11

120.p

2113740F53

C1057

2113741F37

C10313.3n

L105

2462587N4418.n

22nR1596.8K

C1038

120.p2113740F53

C1042

2113740F38

C111730.p

R1586.8K120.p

C1043

2113740F53

C103222n

2113743E07

C1152

2113740F28

15.p

11.pC1153

18.pC1154

2113740F334.3pC1155

51.R178

0662057A18

100K0662057A97

R187

10K0662057A73

R186

C1074

2113740F53120.p 2113743E13

C1039.068uF

C1063

2113740F53120.p

10.n2113741F49

C1033

560R176

51.0662057A18

R179

C1157470pF

Q105

R197

0662057A59

R196

0662057A97 2.7K

Q108

100K

4813824A10

LOAD_3 2113740A42

C125836pF

C10124.3pF

4.7pFC1151

4.7pFC1014

2113740A19

LOAD_2

120.p2113740F53

C1283

0R188

V_CTRL_DRIVER

0662057A59

R1842.7K

0662057A97

R189100K

Q1074813824A10

C1282

2113740F53

120.p

D100

0662057A97

R131100.K

0662057A59

R1342.7K

VCNTR3

R192

0662057C3522

2113740F53

C1065120.p

33.nC1104

2113743E10

220662057C35

R106

IF106

39.pC1092

PA_CURRENT

PA_BIAS

FILT_SW_B+

57R01L118

IF104

120.p2113740F53

C1126 C1070

2113740F53120.p

FLT_9V9V

L12157R01

IF105

FILT_SW_B+

2113740F41

C108639.p

FILT_SW_B+_PA

C112939.p2113740F41

C1084

2113740F4139.p

IF10310.KR182

0662057A73RX_EN

0662057A83

R15527K

Q1024813824A10

27KR153

0662057A83

R13939.K

0662057A87

VCNTR1

VCNTR2

VR101

6.84813830A18

4813824A10Q101

R136

0662057A8636.K

4813824A10Q104

120.p2113740F53C1281

U103MC3303

5113819A04

6

57

4

11

2113740F53

0662057A42

2113743K15

C1028100n

R170510.

2.2KR167

0662057A57

C10360.1uF

2113743E20

C1054120.p

1TPSM2_032X

TEST_POINTTP150

FILT_SW_B+_PA

2.7KR199

0662057A59

100KR198

0662057A97

100n2113740F53

C1066 C1029

2113743K15120.p

120.pC1062

2113740F53

47.K

FLT_9V

0660082A89

0660082A89

R181

R18047.K

V_REF_OPAMP

DNP

PLACED NEAR R122

(SOURCE)

DNP

PLACED NEAR CHIP’s PIN

DNP

DNPDNP

DNP

MRF1513’s Thermal pad

DNP

DNP

DNP

DNPDNP

DNP

MRF 1518DNP

DNP

DNP

DNP

V_CNTRL

Place inside of the PA compartment

DNP

DNP

DNP

DNP

DNP

UHF2 (438-470MHz) Transmitter (Sht 1 of 2)

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UHF2 25-40W PCB 8486577Z01 / Schematics 4-9

39pFC1095

FINAL_CURRENT_SENSE

PA_CURRENT

120.p

C1073

5113818A01

6

57

8

4

U102LM2904

R112

0662057B05

200K

R177

100

FILT_SW_B+_PA

R132100K

120.p

C1055

C110

120.p C1056120.p

10K1K R115

10K

0662057A49

R110

0662057A73

R116

R113

0662057A73

0662057A49

10K

10K1KR111

0662057A73

R114

17nHL115

2460592A01

120pFC1002

2111078B442111078B44

C1273120pF

2460592A01

L12517nH

57R01L117

57R01L124

LOAD_2

4 3

1 2

1.639mR101

3 IN2

6OUT1 7OUT2

1G

ND

14

GN

D2

GN

D3

5 8G

ND

4G

ND

59

GN

D6

10

2 IN14813828C32

MRF1570Q100

9.1pC1021

6.8pFC10073.9pF

C1009 3.9pFC1008

2111078B03

30pFC1005 C1004

2111078B182111078B27

15pF

C12783.9pF

13.9nHL127

2460591B77

13.9nHL126

2460591B77

2111078B03

C12773.9pF

C12766.8pFDNP DNP

2111078B18

C127515pF

2111078B27

C127430pF 30pF

DNP

C1279

30pFC1017

120.R103

0683962T51

13.pC1069

2113740F30

C1068120.p

2113740F53

0662057A41

R105470.

V_forward

3.3pFC1013

2111078B012111078B03

C12803.9pF

120.0683962T51

R104

18.nL114

2485873L01

2111078B13

C102010pF

4802482J02D104

L113

2460592A01 2460592A0117.n 17.n

L111

10pF2111078B13

C10162111078B32

C101139.p

C102312pF

2111078B15

2460592A01L12817nH

V_REVERSE

R150

0662057A7310KC1026

6.2pF2111078B08

J11-4G1

2462587T22

L130390nH J11-33

J11-5G2

J11-11J11-22

5.6pFC1025

ANTENNA

1TAB1 2TAB2

3980686Z01

ANTENNA_CONTACT

M101

M102

ANTENNA_CONTACT3980686Z01

TAB11 TAB22

4802482J02D103

2113740F22

C11086.2pF15pF

2111078B18C1010

2111078B18

C100615pF

IF100RX

2113740F41

C108139.pDNP

IF111INTEGRATOR

INTEGRATOR

DET_VFWD

VREV_BUFFER_IN

C108039.p

2113740F41

100.R183

0662057A25

IF110

D1064805218N57

0662057A61

R1613.3K

R160

0662057A613.3K

20.pC1101

2113740F34

4805218N57D105

100.R118

0662057C51 0662057C51

R119100.

2113740F41

C107739.p

IF101TX_EN

R15756.K

0662057A91

C1067

2113740F53120.p

2113740F41

C113039.p

2113740F53

C1035120.p

Q1064805128M27

VR1025.6

4813830A15

0662057A41

R172470.

51.000R107

0680194M18

Q1034813824A06

L108

2462587T22

390.0n51.000R108

0680194M18

10KR185

0662057A73

PA_FILT_B+

1

GN

D

PLTD_HOLE3_5x7_0_TRIMMEDM4

0662057A25

R152100.

120pFC1079

13pF2113740F532113740F30

C1076

4805218N57D108

3.3KR163

0662057A61

3.3K

20.p

0662057A61

R162

2113740F34

C1102

D1074805218N57

IF112

R1211000662057C51

100R120

0662057C51

V_REVERSE

R143

0662057A7918K

22.KR142

0662057A81

120.p2113740F53

C1059

R15610.K0662057A73

11

MC3303U103

5113819A04

2

3

1 4

22.K0662057A81

R149

C109139.p

IF102PWR_SET

120.pC1050

D102

13

1214

4

11

MC3303U103

22.KR148

FLT_9V

RT10047.0K

L1031.u

R151

0662057A72

9.1K

120.pC1052120.p

C1051

36KR135

0662057A86

22.KR145

FINAL_CURRENT_SENSE

V_REF_OPAMP

DNP

DNP

Current sense protection(option)

DNP DNP DNPDNP

Coupler

PA’s Temp Sensor

Antenna ConnectorT

O S

HE

ET

2

UHF2 (438-470MHz) Transmitter (Sht 2 of 2)

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4-10 UHF2 25-40W PCB 8486577Z01 / Schematics

5V

C20150.1uF

C20002.2uF

L217390nH

5V

120.pC2034

3V

C20052.2uF 10n

C2023

L200390nH

3V

C2035120.p

0.1uFC2016

2.2uFC2004

100.R228

A2A3

K1K2K3

D200

A1

R2020.

NCNC A1A2A3

K1K2K3

D201

120.pC2036 4.7uF

C20010.1uFC2013

C205522p

C2027

10n

10n

C2026

10nC2025

C202410n

150.R225

R226150.

120.pC2049100.

R22916.8MHZ

120.pC2050

SYNTH_LOCK

TEST_POINT

TP2011

R2050.

R209100.K

R207150.K

3V

R2040.

100nC2020 5V

C205462.00p

120.pC2053

R210100.K

FREQ14R06Y201

1

GN

D2

GN

D1

4OUT 3IN

D202

4

VC

C

VCON 1

45J68Y200

16.8MHz

GN

D

2

OUT3

C20170.1uF

TP200TEST_POINT

1

R2241.5K

100.nC2074

R2171.3K

39.R234

2200pFC2028

1uHL205

C20781uF

C20722.7p

220pC2051

120.pC2129

VCO_MOD

23XTAL124XTAL2

21 VBPASS

47V

CP

15VMULT114VMULT212VMULT311VMULT4

VR

O13

25WARP

35 PVREF

18 REFSEL

27 SFBASE

26 SFCAP

30 SFIN

28SFOUT

37TEST138TEST2

17 NC129 NC231 NC3

44P

D_G

ND

PD

_VD

D5

32 PREIN

33P

RE

_GN

D

34P

RE

_VD

D

36D

VD

D

19FREFOUT

45IADAPT

16INDMULT

43IOUT

LOCK 4

10 MODIN

41MODOUT

20A

VD

D

40 BIAS139 BIAS2

42 CCOMP

9 CEX

8 CLK

7 DATA

6D

GN

D

46ADAPTSW

22A

GN

D

48AUX11AUX22AUX33AUX4

FRACN_63A27U200

R206120.K100.K

R200

V_SF

2311049A72

C200210uFC2033

120.pC20140.1uF

100.KR208

5.1pC2067

120.pC2052

L21047.n

5.1pC2068

1.nC2198

SPI_MOSI

SPI_CLK

MOD_IN

SYNTH_CS

C20062.2uF120.p

C2048 C2047120.p120.p 120.p

C2046 C2045

SHIELDSH200

1

LVFRACN Shield

DNP

DNP

DNP

DNP

DNP

DNP

DNP

TO

SH

EE

T 1

UHF2 (438-470MHz) Synthesiser and VCO (Sht 1 of 2)

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UHF2 25-40W PCB 8486577Z01 / Schematics 4-11

100.nC2076

150.nL204

3900pFC2012

3900pFC2030

DNP DNP

L203150.n

D203C20691.2p

6.2pFC2064

100.0nL211 L206

12.5n

2.4pC2066

8.200p

100.0nL213

C2063

L2077.80n

D204

1

SH201SHIELD

VCOShield

V_SF

Q201

C206212p

L21447nH

47.R232

R221220.

C20575.1p

C2056

12pFC2061

5.1p

VCO_MOD

V_SF

C20595.1p

C20731.p

5.1pC2058

R23347.

R21247.K

6.8KR211

47nHL215

R222220.

680nHL201

120.pC2038

V_SF

18.R235

100nC2009

V_SF

C2040120.p C2008

0.1uF

51.R231

10nC2022

680nHL202 2.7K

R216

0662057A623.6KR215

1.nC2021

120.pC2039C2010

100n

C2042120.p

C2041120.p

510.R220

0.1uFC2011C2007

0.1uF

L209100.0n

100.0nL208

V_SF

1.KR218

0.R203

C20443.3p

C20436.8p

C2019120.p120.p

C2018

R23075.

9R

IF2001

2113740L136.2pFC2071

L21618.n

2113740L13

C20706.2pF

15pC2060

TX_INJ

SHIELDSH202

1

R223220.

100nC2003

C2037120.p

2113740F53120pFC2065

C2032120.p

R2144.7K

L21233n

R22782.

820.1n R219

R213

C2031

13

2

4.7K

BFS540Q200

RX_INJ

R20110.K 120.p

C2029

NCNC

19 TRB_IN

16 TX_BASE15 TX_EMITTER

1 TX_IADJ 10TX_OUT

13TX_SWITCH

14V

CC

_BU

FF

ER

S18

VC

C_L

OG

ICG

ND

_LO

GIC

17

12PRESC_OUT5 RX_BASE6 RX_EMITTER

2 RX_IADJ 8RX_OUT

7RX_SWITCH

3 SUPER_FLTR

50U54U201

4 COLL_RFIN

20 FLIP_IN

11G

ND

_BU

FF

ER

S

9G

ND

_FLA

G

D205

VCOBIC Shield

TO

SH

EE

T 2

UHF2 (438-470MHz) Synthesiser and VCO (Sht 2 of 2)

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4-12 UHF2 25-40W PCB 8486577Z01 / Schematics

SH301SHIELD

1

9V

3V

5V

3V

5V

9V

RX_EN

IF3001

C11213.3pF

SH300SHIELD

1

4.7pC341

18.08n18.08nL309L300 C334

20.p

3.9pC345

10.pC338

2.4pC340C339

2.4pF

C30051.p

RXC37024.p

C32843.p

8.2pC368

L31018.08n

CR301

82.pC353

Q300

Q306

10.KR346

R34510.K

10.KR300 R310

15.K

9R

R3262.7K

Q301

120.pC349

C326

2113743E07.022uF

0662057A47

R330820

L301150.n

BFS540Q303

36.pC357

0662057A05

R34715

220.R336

C3464.3p

39.pC355

0.1uFC351

2113743E20

1nC323

120.pC350

100

0662

057A

25

R331

Q304

LOC_DISTL304150.n

120.pC321

430.R334

L31418.08n

10.pC330

12.pC333

10.pC335

36.pC329C348

3.6pC344

3.3pC3424.7p

C3473.6p

L31318.08n

L31218.08n

L31118.08n

C35836.p10.p

C332

3.6pC343

10.pC331

A4

K1

K3

U302

A2

T300XFMR

4

6

3

1

2

R338100.

C327330p

4880142L01D305

TP4TEST_POINT

1

TEST_POINTTP1

1

R301470.

18.08nL308

C3678.2pF

4

6

3

1

2

XFMRT301

C325120.p 120.p

C324

C356

18.08nL307

15pF10pFC366

RX_INJ1

SH302SHIELD

150.nC354L302

51.R340

82p

L306

2413926K32

560nH

DNP

DNP DNP

DNP DNP

DNP DNPFRONT-END SHIELD

MIXER SHIELD

DNP

TO

SH

EE

T 2

UHF2 (438-470MHz) Receiver Front and Back End (Sht 1 of 2)

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UHF2 25-40W PCB 8486577Z01 / Schematics 4-13

TC7W04FU301

6 2

C312100n

BW_SEL

3V

U301TC7W04F

3 5

U301PWR_GND

4

GND

8

VCC

R3243.3K

D302

2.4KR327

TC7W04FU301

1 7

100nC313

R30620.K 12.K

R315

2FLTRFL301

GN

D3

IN1 OUT

12.KR316

OUT 2

FLTRFL302

GN

D3

IN1

20.KR305

0.1uFC316

20.KR307 R317

12.K

IN 2OUT

FL304CFWC455D

GN

D1

3 4G

ND

2

1

D304 D30312.KR318

2OUT

FL303CFWC455G

3G

ND

1

GN

D2

4

1 IN

SA616

20.KR308

0.1uFC318

R31912.K

560.R333

R3020.

R3253.3K

C305100n

R337100.

C304100n 4.7K

R322

R30433.K

C3698.2p

C3369.1p

GN

D1

4G

ND

2

3 IN 6OUT

FREQFLTR_44.85M

FL300

2 CC15 CC2

1

R31213.K

C36422p

1.2uL305

2113740F33

C36218pF

12.KR314

D301

C311100n

C310100n

0.1uFC317

R335390.

Q302

C302130.0p

1.2KR329

R3281.8K

C315100n

1

455KHz

Y30045B02

3

2

C309100n

12.KR313

RSSI

680.R332

10.KR320

DEMOD

C3224.7n

C314100n

C3200.1uF

R3218.2K

15.KR309

C36030p

R31115.K

C35933p

IN

06B0944.395MHz

GN

D2

GN

D1

4

OUT3 1

Y301

30pC361

L31527nH

0.R303

R339

10.0uC301

51.

100nC308C307

100n

100n

R323

C306

4.7KL3031.2u

C3712.7p

C3376.8p

CR300

C303100n

4802197J95Q305

3V

C36522p

0.1uFC319

OS

CIN

3O

SC

OU

T

10Q

UA

DIN

1R

FIN

2R

FIN

_DE

C

5R

SS

IOU

T9

RS

SI_

FE

ED

6VCC IF

AM

PO

UT

19IF

AM

P_D

EC

117

IFA

MP

_DE

C2

14LI

MIN

11LI

MO

UT

13LI

M_D

EC

112

LIM

_DE

C2

20M

IXO

UT

4

U3008A

UD

IOO

UT

7A

UD

IO_F

EE

D 15GND

18IF

AM

PIN

16

5V

3V

Check if it is 3v or another value

DNP

DNP

DNP

DNPDNPDNP

TO

SH

EE

T 2

UHF2 (438-470MHz) Receiver Front and Back End (Sht 2 of 2)

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4-14 UHF2 25-40W PCB 8486577Z01 / Schematics

57R01L120

120.pC1113

39.pC1097

39.pC1088

1

1

IF502

IF503

C111439.p

C1098120.p

COMP_B+

FILT_B+

1019447L500

10.uC5004

220.pC5094

22.nC5086

120.pC5084

100.nC5061C5000

1n

28.0VR500

C508522.nC5083

120.pC5060100.n C5001

10.uC5067

1n

33.KR5038

TEST_POINTTP500

1

U514

FILT_SW_B+

TP555

On/Off for ATE

Spacer for T0-220

TEST_POINT1

D502

R5028100.K

C5092220.p

100.nC5063

C5062100.n

VR5043.3

R505013.K

62.K

R5031

39.pC1132C1096

39.pC108539.p

R50000.

BATT_SENSE

EMERGENCY_ACCES_CONN

IF5041

C112839.p

FILT_SW_B+

B+

TP556TEST_POINT

1

FILT_B+

47.KR5036

3.3VR503

D511

DC_POWER_ONCome from Pin GCB2 of ASFIC

C5037100.n

R5062

10.K

15.K

R5030

R5049

33.K

Q506

D3_3V

150.K

R5020

EMERGENCY_SENSE

100.KR5029

Q50247K

10K

M6

1%

1%

GN

D3

ON_OFF2VIN

4VOUT

5

U501LM2941T

ADJ1

C5005100.u

9.3V

9.3VSOURCE

R50816.34K

R50011.K

C112439.p39.p

C112339.pC1122

39.pC1087

39.pC1034C5096

220.p220.pC5095C5074

120.p

9V

C5015100n

IF5051

C1127100.uC1125

39.p

9V

5V

100nC5118

C511716.p

R50970.

DNP

DNP

DNP

DNP

DNPDNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNPDNP

R5099100.K

C51156.8p

R5094

R5093220.K

18 LM2904

U500

2

34

R51001.M

0.R5098

220.pC5116

1.M 57

8

4

LM2904U500

6

5V

1.uC5114

220.pC5113

R5096100.K

R5095200.K

R5092100.K

10.MR5002

100.nC5039

5V_CHC5040

100.n

C500610.0u

C5068120.p100n

C5016

5V

DNP

DNP DNP

For mid_band

5V SOURCE

SOURCE

SOURCE

5V TO LVFRACN

1uC5042

OUTPUT

2SENSE3SHUTDOWN 65V_TAP

5ERROR7FEEDBACK

4G

ND

8 INPUT1

LP2951CU503

5V RF Regulator

3.3V RF Regulator

3.3V to IFIC, ASFIC

3.3V Digital REGULATOR3.3V Digital

120.pC5064

Q505

RESET

3V

10.0uC5008 C5070

120.pC5018100n

3V

MC33269D

1G

ND3 IN 2OUT

U508

1uC5043

C5066120.p

D3_3V

47uC5007

120.pC5069C5017

D3_3V

100n

47u

VSTBY

C5120

D501DNP

DNPDNP

DNP

FILT_B+

VR5023.9

R510324.K

GN

D2

9

4 INPUT5

OUTPUT

6 SENSE

8 SHUTDOWN

TAP3

LP2986ILDXU510

ERROR 72FEEDBACK

1G

ND

1

2.2uC5041 C5065

120.p

100nPlace near uP

C5035

VOL_INDIRECT

D3_3V

100.R5079

2

50.K

Indirect Audio Volume

3LO

W

1H

IGH

6 5 4

SWITCHS5010

2.2KR5071

10.uC5104

47.K

47K

47KDNP

R5035

Q504ONOFF_SENSE

D500

10.uC5119

R506910.K

R503710.K

R50891.M

R5082

51.K

1.nC5110

R50741.K

D513VR5015.1

C5038100.n

R5039100.K

Q500

IGNITION

Smart Fuse Circuit

1.MR5085

R5083

270.K

1.nC5111

R50731.K

FILT_B+

R504824.K

Q503

DNP

DNP

DEMOD

DNP

SOURCE

POWER SUPPLY AUDIO

DNP

TO SHEET 1

UHF2 (438-470MHz) DC and Audio Circuits (Sht 1 of 2)

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UHF2 25-40W PCB 8486577Z01 / Schematics 4-15

POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD

DETECTOR_AUDIO_SEND_OPT_BRD

UNMUTED_RX_AUDIO_SEND_OPT_BRD

FLAT_TX_AUDIO_INPUT_ACCESS_CONN

C51011.n

100.KR5025

C50564.7uF

C50554.7uF

3V

R504424.K

100nC5054

R504324.K

C5053100n

30.KR5040

100nC5051

24.KR5042

C5050100n

RX_AUDIO_RETURN_OPT_BRD

TX_AUDIO_SEND_OPT_BRD

TX_AUDIO_RETURN_OPT_BRD

100nC5052

3V

100nC5022

8.2KR50648.2K

R5063

3V

100.KR5023

R5024100.K

C5081120.p

C5033100n

9V

4.7uFC5057

3V

4.7uC5012

10.R5080

C50781.n

C509082.p

6.2KR5068

R50676.2K

0.R5009

R504624.K

R504533.K

C5027100n

3V

U506LM29048 2

31

4

36K

0662057A86R5034

47.KR5032

15Y02

Y11

4ZZ05

3 Z1

EN6

GN

D8

VC

C16

VE

E7

X 14X012

X113

Y

MC14053BU509

11A

10B

C 9

FLAT_TX_AUDIO_MUTE

100nC5032

3V

R505710.K

10.KR5056

82.pC5089

R5022100.K

U506LM2904

6

57

8

4

C508882.p

R50656.2K

4.7uFC5044

U505LM29046

57

8

4

R5021

VAG

100.K

47uC5003

C5030100n

9V

R5087100.K

R5086560.

C5079120.p

RX_AUDIO_OUTPUT_ACCESS_CONN

MOD_OUT

16.8MHz

SPKR+

SPKR-

HANDSET_RX_AUDIO_CH

1.5R5017

0609887C05 0609887C05

R50181.5

C5080120.p

120.pC5076

1KR5066

B+

TDA1519CU502

U505LM29042

31

8

4VAG

100.nC5021

2113740F53

C5087120pF

R5019

0662057B05

200K

10.KR5055

100nC5049

C5048100n

C5097220.p

OUT23 RR

7V

CC

GN

D1

5G

ND

210

GN

D3

11G

ND

4

9 INV

8 M_SS

1 NINV

4OUT1

6

2

FILT_SW_B+120.pC5073

120.pC5072

24.KR5041

12.KR5051

47uC5002

Q50147K

10K

220.pC5100

220.pC5099

C5098220.p

L5021019447

L5011019447

120.pC1094

1 IF507

C109339.p

PWR_SETPA_CURRENTPA_BIAS

9V

300.R5077

C501010.0u

C500910.0u

R5078100.

510.R5076

R505410.K

510.R5075

EXTERNAL_MIC_AUDIO_ACCESS_CONN

VS_MIC

VS_AUDIO_SEL

C50451.u

C5071

MIC_AUDIO_CH

120.p

0.R5047

100nC5102

C5047

2.2K

100n

R5070

IF5061

39.pC1131

39.pC1090

10.0uC5011

VAGVAG=4.5V

VOX

C5046100n

C5019100n

R505310.K

10.KR5052

2.2uC5014

100nC5028C5023

100nC50131u 100n

C5020 C505922n

3V

C509182.p

SQ_DET

uP_CLK

LSIO

HSIO

F1200

BW_SEL

DC_POWER_ON

ASFIC_CS

SPI_MOSI

CH_ACT

SPI_CLK

C5077120.p

R50140.

270.KR5027

33.K4.7K

R5026R5072

LM2904 6

57

8

4

U507

3V

R5084

0.100.n

C5103

5COM

GN

D3

1IN

4 NC

6NO

VP

OS

2MAX4599EXTU515

VOX7

UIO10

VDDA1

VDDCP 32VDDD 33

VDDDAC11

VD

DR

C45

VDDSYN 27

RX

SN

D39

SQCAP12

SQ

DE

T17

SQIN9 SYN 28

TXRTN 36

TX

SN

D44

LSIO

18

MIC

EX

T48

MIC

INT

46 40M

OD

NC 26

PLCAP8

25PLCAP2

RX

RT

N43

GNDA3

GNDD 3130GNDDO

GN

DR

C47

GN

DS

YN

23

HS

IO19

LCA

P24

GC

B0

1514G

CB

1G

CB

213

GCB3 35

GC

B4

37G

CB

538

20C

SX

DACG6DACR5 DACU4

DA

TA

22

DISC2

F1200 29

AU

DIO

41A

UX

TN

42

CH

AC

T16 21

CLK

CLK168 34

30C53U504

R50880.

C5034100n

0.

3V 5V

R5011

0.R5010

C5058100n

10.K

R5058

3V

3V

C5029100n

C5026100n

FLAT_OR_DEEMPH_RX_AUD_SEL

3V

120.pC5082

0.R5013

3V

100.nC5036

10.KR5061

10.KR5060

C50751n

R50161.M

10.KR5059

100nC5031

LM2904U507

2

31

8

4

R50080.3VR5033

47.K

100nC5025

C5024100n

AUDIO_PA_EN

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNP

DNPDNP

DNP

DNP

DNP

USE NLAS4599

DN

P IN

MA

RLI

N

DN

P IN

MA

RLI

N+

UHF2 (438-470MHz) DC and Audio Circuits (Sht 2 of 2)

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4-16 UHF2 25-40W PCB 8486577Z01 / Schematics

69V

RH

68V

RL

13V

SS

40V

SS

L87

VS

SR

XF

C93

48XIRQ

91X

TA

L

76PJ5 77PJ6 78PJ7

94RESET

12V

DD

39V

DD

L88

VD

DR

92V

DD

SY

N51

PI5

50P

I649

PI7

71PJ0_CSGP3 72PJ1_CSGP4 73

PJ2 74PJ3 75PJ4

42PH5_CSGP141PH6_CSGP238PH7_CSPROG

56P

I055

PI1

54P

I253

PI3

52P

I4

18PG5_XA185PG6_AS

4PG7_R_W

47PH0_PW146PH1_PW245PH2_PW344PH3_PW443PH4_CSIO

23P

F6_

AD

DR

622

PF

7_A

DD

R7

29P

FO

_AD

DR

0

6PG0_XA1316PG1_XA1420PG2_XA1519PG3_XA1617PG4_XA17

PE5_AN562

PE6_AN661

PE7_AN760

28P

F1_

AD

DR

127

PF

2_A

DD

R2

26P

F3_

AD

DR

325

PF

4_A

DD

R4

24P

F5_

AD

DR

5

1P

D4_

SC

K2

PD

5_S

SP

D6_

LVIN

3

PE0_AN067

PE1_AN166

PE2_AN265

PE3_AN364

PE4_AN463

34PC4_DATA435PC5_DATA536PC6_DATA637PC7_DATA7

97P

D0_

RX

D98

PD

1_T

XD

99P

D2_

MIS

O10

0P

D3_

MO

SI

15P

B5_

AD

DR

138

PB

6_A

DD

R14

7P

B7_

AD

DR

15

14P

BO

_AD

DR

8

30PC0_DATA031PC1_DATA132PC2_DATA233PC3_DATA3

83P

A4_

OC

4_O

C1

84P

A5_

OC

3_O

C1

85P

A6_

OC

2_O

C1

86P

A7_

PA

1_O

C1

10P

B1_

AD

DR

911

PB

2_A

DD

R10

9P

B3_

AD

DR

1121

PB

4_A

DD

R12

96IRQLV

OU

T95

58MODA_LIR 57

MODB_VSTBY

79P

A0_

IC3

80P

A1_

IC2

81P

A2_

IC1

82P

A3_

IC4_

OC

5_O

C1

U403MC68HC11FL0

59A

VD

D

70A

VS

S

89ECLK

90E

XT

AL

A(5

)A

(6)

A(7

)

A(0

)

A(14)A(15)A(16)A(17)A(18)

D(1)D(2)D(3)D(4)D(5)D(6)D(7)

A(9

)A

(10)

A(1

1)A

(12)

A(1

3)

A(8

)

D(0)

A(1

)A

(2)

A(3

)A

(4)

SHIFT_R_CS

SYNTH_CS

DISPLAY_CS_CH

SPI_MISO

SPI_MOSI

SPI_CLK

ASFIC_CS

FILT_SW_B+

D3_3V

FILT_SW_B+

D3_3V

SP

I_M

OS

I

SP

I_C

LK

100n

C400120.p C401

10.KR438

D3_3V

31 CS

7 HOLD

6SCK

5 SI

2SO

8V

CC

4V

SS

WP

U400

X25128-2.7

1

TEST_POINTTP409 1

TP400TEST_POINT

COMM_DATA_SEL_CH

LOC_DIST

1

TEST_POINTTP410

1

TEST_POINTTP404

1

TP406TEST_POINT

C410100n

10.KR451 R450

10.K

Q400Q407

10.KR439

D40

0D3_3V

R46251.

SCI_CH

uP_CLK

OPT_DATA_R_OPBD

LSIO

HSIO

SQ_DET

CH_ACT

1

R47110.

TEST_POINTTP403

R425

C404100n

100.K

10.KR441

R_W

D3_3V

100nC416120.p

C408

C415

D3_3V

120.p

D3_3V

100nC407

120.pC414

100nC406

D3_3V

C413120.p

C405100n

RESETF1200

D3_3V

100.KR473

R472100.K

TEST_POINTTP407

1

PROG_IO-P8_I

PROG_IO-P14_IPROG_IO-P12_I

MIC_PTT

MIC_SENSE

PROG_IN-P6_IACCESS_PTT

ONOFF_SENSE

VOL_INDIRECT

BATT_SENSE

EMERGENCY_SENSE

RSSI

VOX

TX_EN

SYNTH_LOCK

OPT_EN_OPBD

RX_EN

KEYPAD_COL_CH

KEYPAD_ROW_CH

TEST_POINTTP402

1

TP401TEST_POINT1

R424100.K

D3_3V

R423100.K

1

IF401

1

39.p

IF400

C1083

C107839.p

10.KR463

D3_3V

Q417R443

D3_3V

3.3KR44210.K

1

TP425TEST_POINT

R428100.K

A(0:18)

D(0:7)4.3VR401

120.pC411

100nC402

D819

OE22

VD

D28

VS

S14

WE27

D3_3V

CS20

D111

D212

D313

D415

D516

D617

D718

A28

A37

A46

A55

A64

A73

A825

A924

A010

A19

A1021

A1123

A122

A1326

A141

U402SRM2B256

A(0)A(1)

A(10)A(11)A(12)A(13)A(14)

A(2)A(3)A(4)A(5)A(6)A(7)A(8)A(9)

D(0)D(1)D(2)D(3)D(4)D(5)D(6)D(7)

R_W

I_O5 27

I_O6 2829I_O7

I_O0 21

I_O1 22

I_O2 23

I_O3 25

I_O4 26

D(7)D(6)D(5)D(4)D(3)D(2)D(1)D(0)

C412120.p

C403100n

D3_3V

GN

D24

A13A145

A1511

A16106 A17

100.K

D3_3V

R427100.KR426 0.R415

0.R414

A(13)A(14)

A(18)

A(17)

A(15)A(16)

A18_RES

RESET9

VC

C8

EN_OE32

EN_WE7

A317

A416

A515

A614

A713

A83

A92

EN_CE30

A111

A12124

A218

AT49LV002N_70VIU404

A020

A119

A1031

A18_RES

A(10)A(11)A(12)

A(2)A(3)A(4)A(5)A(6)A(7)A(8)A(9)

R_W

A(0)A(1)

10K10K

47K

47K

SPI_MISOSPI_MOSI

SPI_CLKASFIC_CS

EE_CSSYNTH_CSDISPLAY_CS_CHSHIFT_R_CS

PLACE NEAR U402

DNPDNP

DNP

DNP

DNP

DNP

DNP

DNP

DO NOT CONNECT THIS CS IN ORDER TOPROVIDE WIRED OR OPERATION ON CSPROG

DNP

DNP TO

SH

EE

T 1

UHF2 (438-470MHz) Microprocessor and Controller Circuits (Sht 1 of 2)

Page 309: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

UHF2 25-40W PCB 8486577Z01 / Schematics 4-17

1

TP408TEST_POINT

D3_3V

10.KR445

Q414

R45947.K

1.uC490

10.K

R431

VR4006.80

D3_3V

10.KR444

Q415

TEST_POINTTP405

1

BOOT_EN_IN_CH

R421220.

Q403 R4012.7K

R460FILT_SW_B+

1.5K

Q401

33.KR436

D3_3V

3.3KR457

Q412

SCI_CH

ACCESS_PTT

PROG_OUT-ALARM_4

39.KR430

R429100.K

D401

220.R461

120.p

R458

D3_3V

C418

3.3K

MIC_PTT_CHMIC_PTT

MIC_SENSE

HOOK_CH

120.pC417

D402

R407 0.

0.R406

0.R405

0.R404

R403 0.

R402 0.

PROG_I-ACC_C_3

PROG_O-ACC_C_4

PROG_I-ACC_C_6

PROG_IO-ACC_C_8

PROG_IO-ACC_C_12

PROG_IO-ACC_C_14

Q416

R43533.K

D3_3V

R4563.3K

R434 D3_3V

Q411

33.K

R4553.3K

Q410

D3_3V

PROG_IO-P8_I

PROG_IO-P8_O

PROG_IN-P6_I

Q404

33.K

R433

3.3KR454

Q409

D3_3VR43233.K

R4533.3K

PROG_IO-P14_I

PROG_IO-P12_I

PROG_IO-P12_O

Q405

Q408

PROG_IO-P14_O

PROG_OUT-ALARM_4PROG_IO-P8_OPROG_IO-P12_OPROG_IO-P14_O

VS_AUDIO_SEL

VS_GAIN_SEL

10.KR470

D3_3V

R42210.K

3.30VR402

Q413

VS_INT

VS_RAC

VS_CS R469 0.

0.R468

0.

0.R466

R467

22.nC421

SPI_CLK

SPI_MOSI

120.pC422

100nC423

D3_3V

RESET10

SERIN14 SEROUT 9

VC

C16

Q0 15Q1 1Q2 2Q3 3Q4 4Q5 5Q6 6Q7 7

U405MC74HC595A

CLK_L12CLK_S11

EN_OE13

GN

D8

R44010.K

VSTBY

DNPDNP

DNP

DNP

DNP

10K

47K

DNP

DNP IN MARLIN+

10K

47K

DNP IN MARLIN

10K

47K

47K

47K

47K

47K

47K

47K

47K

47K

47K

47K

10K

47K

10K

47K

10K

47K

EXT_ALARM_OUT

EXT_MIC_PTT

PROG_IN

PROG_I/O

PROG_I/O

PROG_I/O

TO

SH

EE

T 2

UHF2 (438-470MHz) Microprocessor and Controller Circuits (Sht 2 of 2)

Page 310: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-18 UHF2 25-40W PCB 8486577Z01 / Schematics

22.KR141

0662057A81

C108239pF

IF7011INTEGRATOR

5180932W01LM2904

U100

2

3

1

8

4

120.pC1071

2113740F53

18KR140

0662057A79

2113740F53

C1046120.p

FILT_SW_B+

0662057A81

R14622.K

C1049120.p

D101

2113740F53

INTEGRATOR

LM2904U100

6

5

7

8

45180932W01

0662057A81

R14422K

0662057P0215KR117

39.p2113740F41

C1075120.pC1045

2113740F53

2462587T301.u

L101

IF7001 DET_VFWD

IF7021

L1021.u

2462587T30

R16410K

0662057A73

2113740F53

120.p

2113740F53

C1047

C1048

120.p

VREV_BUFFER_IN

DNP

DNP

UHF2 (438-470MHz) Power Control Circuit

Page 311: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

UHF2 25-40W PCB 8486577Z01 / Schematics 4-19

2.1 UHF2 PCB 8486577Z01 Parts List 40W

CircuitRef.

MotorolaPart No.

Description

C1000 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1001 2311049A08 KEMET CAPS

C1002 2111078B44 CAP CHIP RF 120 5 NPO 100V

C1004 2111078B18 CAP CHIP RF 15 5 NPO 100V

C1005 2111078B27 CAP CHIP RF 30 5 NPO 100V

C1006 2111078B18 CAP CHIP RF 15 5 NPO 100V

C1007 NOT PLACED GCAM DUMMY PART NUM-BER

C1008 2111078B03 CAP CHIP RF 3.9.25 NPO 100V

C1009 NOT PLACED GCAM DUMMY PART NUM-BER

C1010 2111078B18 CAP CHIP RF 15 5 NPO 100V

C1011 2111078B32 CAP ALT E12

C1012 NOT PLACED GCAM DUMMY PART NUM-BER

C1013 2111078B01 CAP CHIP RF 3.3 .25 NPO 100V

C1014 2113740A19 CAP CHIP REEL CL1 +/-30 4.7

C1016 2111078B13 CAP ALT E16

C1017 NOT PLACED GCAM DUMMY PART NUM-BER

C1020 2111078B13 CAP ALT E16

C1021 NOT PLACED GCAM DUMMY PART NUM-BER

C1023 2111078B15 CAP CHIP RF 12 5 NPO 100V

C1025 NOT PLACED GCAM DUMMY PART NUM-BER

C1026 2111078B08 CAP CHIP RF 6.2 .25NPO 100V

C1027 2389289U01 10UF 50V 20% ALUMINUM SMD

C1028 2113743K15 CHIP CAP, CER 0.1UF

C1029 2113743K15 CHIP CAP, CER 0.1UF

C1031 2113741F37 CAP CHIP CL2 X7R REEL 3300

C1032 2113743E07 CER CHIP CAP .022UF

C1033 2113741F49 CAP CHIP CL2 X7R REEL 10000

C1034 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1035 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1036 2113743E20 CAP CHIP. 10 UF 10%

C1037 2113743E13 CAP CHIP 0.068UF

C1038 NOT PLACED GCAM DUMMY PART NUM-BER

C1039 2113743E13 CAP CHIP 0.068UF

C1040 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1041 2113740F67 CAP CHIP CL1 +/-30 470 5%

C1042 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1043 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1044 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1045 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1046 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1047 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1048 2113740F53 CAP CHIP REEL CL1 +/-30 120

CircuitRef.

MotorolaPart No.

Description

C1049 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1050 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1051 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1052 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1053 2113740F57 CAP CHIP REEL CL1 +/-30 180

C1054 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1055 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1056 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1057 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1059 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1060 NOT PLACED GCAM DUMMY PART NUM-BER

C1061 NOT PLACED GCAM DUMMY PART NUM-BER

C1062 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1063 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1064 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1065 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1066 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1067 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1068 2113740F53 CAP CHIP REEL CL1 +/-30 120

CircuitRef.

MotorolaPart No.

Description

C1069 2113740F30 CAP CHIP REEL CL1+/-30 13

C1070 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1071 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1072 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1073 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1074 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1075 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1076 2113740F30 CAP CHIP REEL CL1+/-30 13

C1077 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1078 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1079 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1080 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1081 NOT PLACED GCAM DUMMY PART NUM-BER

C1082 NOT PLACED GCAM DUMMY PART NUM-BER

C1083 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1084 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1085 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1086 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1087 2113740F41 CAP CHIP REEL CL1 +/-30 39

CircuitRef.

MotorolaPart No.

Description

Page 312: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-20 UHF2 25-40W PCB 8486577Z01 / Schematics

C1088 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1089 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1090 NOT PLACED GCAM DUMMY PART NUM-BER

C1091 NOT PLACED GCAM DUMMY PART NUM-BER

C1092 NOT PLACED GCAM DUMMY PART NUM-BER

C1093 NOT PLACED GCAM DUMMY PART NUM-BER

C1094 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1095 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1096 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1097 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1098 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1099 2113740F53 CAP CHIP REEL CL1 +/-30 120

C110 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1100 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1101 2113740F34 CAP CHIP REEL CL1 +/-30 20

C1102 2113740F34 CAP CHIP REEL CL1 +/-30 20

C1103 2113741A57 CAP CHIP 33K +-5% (2160521A31

C1104 2113743E10 CAP CHIP .033 UF 10% X 7R

C1106 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1107 2113740F53 CAP CHIP REEL CL1 +/-30 120

CircuitRef.

MotorolaPart No.

Description

C1108 2113740F22 CAP CHIP REEL CL1 +/-30 6.2

C1109 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1110 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1111 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1112 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1113 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1114 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1115 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1116 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1117 2113740F38 CAP CHIP REEL CL1 +/-30 30

C1118 2113740F23 CAP CHIP REEL CL1 +/-30 6.8

C1119 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1121 2113740F15 CAP CHIP REEL CL1 +/-30 3.3

C1122 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1123 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1124 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1125 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1126 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1127 2360567A03 CAP TANTALUM

C1128 2113740F41 CAP CHIP REEL CL1 +/-30 39

CircuitRef.

MotorolaPart No.

Description

C1129 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1130 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1131 NOT PLACED GCAM DUMMY PART NUM-BER

C1132 2113740F41 CAP CHIP REEL CL1 +/-30 39

C1151 NOT PLACED GCAM DUMMY PART NUM-BER

C1152 NOT PLACED GCAM DUMMY PART NUM-BER

C1153 2113740F28 CAP CHIP REEL CL1 +/-30 11

C1154 2113740F33 CAP CHIP REEL CL1 +/-30 18

C1155 NOT PLACED GCAM DUMMY PART NUM-BER

C1156 2113740A39 CAP CHIP REEL CL1 +/-30 27

C1157 NOT PLACED GCAM DUMMY PART NUM-BER

C1251 2113740A23 CAP CHIP REEL CL1 +/-30 6.2

C1252 2113740A59 CHIP CAPACITORS 150PF +-30%

C1253 2113740A31 CAP CHIP REEL CL1 +/-30 12

C1254 2113740A23 CAP CHIP REEL CL1 +/-30 6.2

C1255 2113740A59 CHIP CAPACITORS 150PF +-30%

C1256 2113740A31 CAP CHIP REEL CL1 +/-30 12

C1258 2113740A42 CAP CHIP REEL CL1 +/-30 36

C1260 2113741F49 CAP CHIP CL2 X7R REEL 10000

CircuitRef.

MotorolaPart No.

Description

C1261 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1263 2113741F25 CAP CHIP CL2 X7R REEL 1000

C1264 2113743K15 CHIP CAP, CER 0.1UF

C1267 2113740A41 CAP CHIP REEL CL1 +/-30 33

C1268 NOT PLACED GCAM DUMMY PART NUM-BER

C1269 2113740A41 CAP CHIP REEL CL1 +/-30 33

C1270 NOT PLACED GCAM DUMMY PART NUM-BER

C1271 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1272 2113743E10 CAP CHIP .033 UF 10% X 7R

C1273 2111078B44 CAP CHIP RF 120 5 NPO 100V

C1274 2111078B27 CAP CHIP RF 30 5 NPO 100V

C1275 2111078B18 CAP CHIP RF 15 5 NPO 100V

C1276 NOT PLACED GCAM DUMMY PART NUM-BER

C1277 2111078B03 CAP CHIP RF 3.9.25 NPO 100V

C1278 NOT PLACED GCAM DUMMY PART NUM-BER

C1279 NOT PLACED GCAM DUMMY PART NUM-BER

C1280 2111078B03 CAP CHIP RF 3.9.25 NPO 100V

C1281 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1282 2113740F53 CAP CHIP REEL CL1 +/-30 120

C1283 2113740F53 CAP CHIP REEL CL1 +/-30 120

CircuitRef.

MotorolaPart No.

Description

Page 313: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

UHF2 25-40W PCB 8486577Z01 / Schematics 4-21

C2000 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2001 2311049J11 CAPACITOR TANT 10% 4.7UF

C2002 2311049A72 CAP TANT CHIP 10.0UF 10% 10V

C2003 2113743K15 CHIP CAP, CER 0.1UF

C2004 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2005 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2006 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C2007 2113743E20 CAP CHIP. 10 UF 10%

C2008 2113743E20 CAP CHIP. 10 UF 10%

C2009 2113743E20 CAP CHIP. 10 UF 10%

C2010 2113743E20 CAP CHIP. 10 UF 10%

C2011 2113743E20 CAP CHIP. 10 UF 10%

C2012 NOT PLACED GCAM DUMMY PART NUM-BER

C2013 2113743E20 CAP CHIP. 10 UF 10%

C2014 2113743E20 CAP CHIP. 10 UF 10%

C2015 2113743E20 CAP CHIP. 10 UF 10%

C2016 2113743E20 CAP CHIP. 10 UF 10%

C2017 2113743E20 CAP CHIP. 10 UF 10%

C2018 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2019 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2020 2113743E20 CAP CHIP. 10 UF 10%

C2021 2113741F25 CAP CHIP CL2 X7R REEL 1000

C2022 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2023 2113741F49 CAP CHIP CL2 X7R REEL 10000

CircuitRef.

MotorolaPart No.

Description

C2024 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2025 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2026 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2027 2113741F49 CAP CHIP CL2 X7R REEL 10000

C2028 2113741F33 CAP CHIP CL2 X7R REEL 2200

C2029 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2030 2113741F39 CAP CHIP CL2 XTR REEL 3900

C2031 NOT PLACED GCAM DUMMY PART NUM-BER

C2032 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2033 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2034 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2035 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2036 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2037 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2038 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2039 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2040 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2041 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2042 2113740F53 CAP CHIP REEL CL1 +/-30 120

CircuitRef.

MotorolaPart No.

Description

C2043 2113740L14 CAP CER CHIP 6.8PF +-0.1PF

C2044 NOT PLACED GCAM DUMMY PART NUM-BER

C2045 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2046 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2047 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2048 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2049 NOT PLACED GCAM DUMMY PART NUM-BER

C2050 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2051 2113740F59 CAP CHIP REEL CL1 +/-30 220

C2052 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2053 NOT PLACED GCAM DUMMY PART NUM-BER

C2054 2113740L37 CAP 62.0 PF 50V 2.0%

C2055 2113740F35 CAP CHIP REEL CL1 +/-30 22

C2056 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2057 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2058 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2059 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2060 2113740F31 CAP CHIP REEL CL1 +/-30 15

C2061 2113740A31 CAP CHIP REEL CL1 +/-30 12

C2062 2113740F29 CAP CHIP REEL CL1 +/-30 12

CircuitRef.

MotorolaPart No.

Description

C2063 2113740L16 CAP CER CHIP 8.2 PF+-0.1PF

C2064 2113740A23 CAP CHIP REEL CL1 +/-30 6.2

C2065 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2066 2113740L03 CAP CER CHIP 2.4PF +-0.1PF

C2067 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2068 2113740F20 CAP CHIP REEL CL1 +/-30 5.1

C2069 2113740F05 CAP CHIP REEL CL1 +/-30 1.2

C2070 2113740L13 CAP CER CHIP 6.2 PF+-0.1PF

C2071 2113740L13 CAP CER CHIP 6.2 PF+-0.1PF

C2072 2113740L04 CAP CER CHIP 2.7 PF +-0.1PF

C2073 2113740F03 CAP CHIP REEL CL1 +/-30 1.0

C2074 2109720D14 CAP CER CHIP LOW DIST 0.1UF

C2076 NOT PLACED GCAM DUMMY PART NUM-BER

C2078 0886629Z02 CAP,FILM,1UF,+10%,--10%,63V-D

C2129 2113740F53 CAP CHIP REEL CL1 +/-30 120

C2198 2113741F25 CAP CHIP CL2 X7R REEL 1000

C300 NOT PLACED GCAM DUMMY PART NUM-BER

C301 2311049A57 CAP TANT CHIP A/P 10UF 10% 16

C302 2113740F54 CAP CHIP REEL CL1+/-30 130

C303 2113743K15 CHIP CAP, CER 0.1UF

CircuitRef.

MotorolaPart No.

Description

Page 314: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-22 UHF2 25-40W PCB 8486577Z01 / Schematics

C304 2113743E20 CAP CHIP. 10 UF 10%

C305 2113743E20 CAP CHIP. 10 UF 10%

C306 2113743E20 CAP CHIP. 10 UF 10%

C307 2113743E20 CAP CHIP. 10 UF 10%

C308 2113743E20 CAP CHIP. 10 UF 10%

C309 2113743E20 CAP CHIP. 10 UF 10%

C310 2113743E20 CAP CHIP. 10 UF 10%

C311 2113743E20 CAP CHIP. 10 UF 10%

C312 2113743E20 CAP CHIP. 10 UF 10%

C313 2113743E20 CAP CHIP. 10 UF 10%

C314 2113743E20 CAP CHIP. 10 UF 10%

C315 2113743E20 CAP CHIP. 10 UF 10%

C316 2113743E20 CAP CHIP. 10 UF 10%

C317 2113743E20 CAP CHIP. 10 UF 10%

C318 2113743E20 CAP CHIP. 10 UF 10%

C319 2113743E20 CAP CHIP. 10 UF 10%

C320 2113743E20 CAP CHIP. 10 UF 10%

C321 2113740F53 CAP CHIP REEL CL1 +/-30 120

C322 2113741F41 CAP CHIP CL2 X7R REEL 4700

C323 2113741F25 CAP CHIP CL2 X7R REEL 1000

C324 2113740F53 CAP CHIP REEL CL1 +/-30 120

C325 2113740F53 CAP CHIP REEL CL1 +/-30 120

C326 2113743E07 CER CHIP CAP .022UF

C327 2113741F13 CAP CHIP CL2 X7R REEL 330

C328 2113740F42 CAP CHIP REEL CL1 +/-30 43

C329 2113740L31 CAP 36.0 PF 50V 2.0 %

C330 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

CircuitRef.

MotorolaPart No.

Description

C331 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

C332 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

C333 2113740L20 CAP 12.0 PF 50V 2.0 %

C334 2113740L25 CAP CER CHIP 20.0 PF +/-.25PF

C335 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

C336 2113740L17 CAP CER CHIP 9.1 PF+-0.1PF

C337 2113740L14 CAP CER CHIP 6.8PF +-0.1PF

C338 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

C339 2113740L03 CAP CER CHIP 2.4PF +-0.1PF

C340 2113740L03 CAP CER CHIP 2.4PF +-0.1PF

C341 2113740F19 CAP CHIP REEL CL1 +/-30 4.7

C342 2113740F19 CAP CHIP REEL CL1 +/-30 4.7

C343 2113740L07 CAP CER CHIP 3.6PF +-0.1PF

C344 2113740L07 CAP CER CHIP 3.6PF +-0.1PF

C345 2113740L08 CAP CER CHIP 3.9 PF+/-0.1PF

C346 2113740L09 CAP CER CHIP 4.3 PF +-0.1PF

C347 2113740L07 CAP CER CHIP 3.6PF +-0.1PF

C348 2113740L06 CAP CER CHIP 3.3 PF+/-0.1PF

C349 2113740F53 CAP CHIP REEL CL1 +/-30 120

C350 2113740F53 CAP CHIP REEL CL1 +/-30 120

CircuitRef.

MotorolaPart No.

Description

C351 2113743E20 CAP CHIP. 10 UF 10%

C352 0662057A05 CHIP RES 15 OHMS 5%

C353 NOT PLACED GCAM DUMMY PART NUM-BER

C354 2113740F49 CAP CHIP REEL CL1 +/-30 82

C355 NOT PLACED GCAM DUMMY PART NUM-BER

C356 2113740L22 CAP 15.0 PF 50V 2.0 %

C357 NOT PLACED GCAM DUMMY PART NUM-BER

C358 NOT PLACED GCAM DUMMY PART NUM-BER

C359 2113740F39 CAP CHIP REEL CL1 +/-30 33

C360 2113740F38 CAP CHIP REEL CL1 +/-30 30

C361 NOT PLACED GCAM DUMMY PART NUM-BER

C362 2113740F33 CAP CHIP REEL CL1 +/-30 18

C364 NOT PLACED GCAM DUMMY PART NUM-BER

C365 NOT PLACED GCAM DUMMY PART NUM-BER

C366 2113740L18 CAP CER CHIP 10.0 PF +/-.25PF

C367 2113740L16 CAP CER CHIP 8.2 PF+-0.1PF

C368 2113740F25 CAP CHIP REEL CL1+/-30 8.2

C369 2113740F25 CAP CHIP REEL CL1+/-30 8.2

C370 2113740L27 CAP 24.0 PF 50V 2.0 %

C371 NOT PLACED GCAM DUMMY PART NUM-BER

C400 2113740F53 CAP CHIP REEL CL1 +/-30 120

CircuitRef.

MotorolaPart No.

Description

C401 2113743K15 CHIP CAP, CER 0.1UF

C402 NOT PLACED GCAM DUMMY PART NUM-BER

C403 2113743K15 CHIP CAP, CER 0.1UF

C404 2113743K15 CHIP CAP, CER 0.1UF

C405 2113743K15 CHIP CAP, CER 0.1UF

C406 2113743K15 CHIP CAP, CER 0.1UF

C407 2113743K15 CHIP CAP, CER 0.1UF

C408 2113743K15 CHIP CAP, CER 0.1UF

C410 2113743K15 CHIP CAP, CER 0.1UF

C411 NOT PLACED GCAM DUMMY PART NUM-BER

C412 2113740F53 CAP CHIP REEL CL1 +/-30 120

C413 2113740F53 CAP CHIP REEL CL1 +/-30 120

C414 2113740F53 CAP CHIP REEL CL1 +/-30 120

C415 2113740F53 CAP CHIP REEL CL1 +/-30 120

C416 2113740F53 CAP CHIP REEL CL1 +/-30 120

C417 2113740F53 CAP CHIP REEL CL1 +/-30 120

C418 2113740F53 CAP CHIP REEL CL1 +/-30 120

C421 2113743E07 CER CHIP CAP .022UF

C422 2113740F53 CAP CHIP REEL CL1 +/-30 120

C423 2113743K15 CHIP CAP, CER 0.1UF

C490 NOT PLACED GCAM DUMMY PART NUM-BER

C5000 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5001 2389289U01 10UF 50V 20% ALUMINUM SMD

CircuitRef.

MotorolaPart No.

Description

Page 315: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

UHF2 25-40W PCB 8486577Z01 / Schematics 4-23

C5002 2311049A99 CAP TANT CHIP 47 UF 10V 20%

C5003 2311049A99 CAP TANT CHIP 47 UF 10V 20%

C5004 NOT PLACED GCAM DUMMY PART NUM-BER

C5005 2360567A03 CAP TANTALUM

C5006 2311049A57 CAP TANT CHIP A/P 10UF 10% 16

C5007 2311049A99 CAP TANT CHIP 47 UF 10V 20%

C5008 2311049A57 CAP TANT CHIP A/P 10UF 10% 16

C5009 2311049A57 CAP TANT CHIP A/P 10UF 10% 16

C5010 2311049A57 CAP TANT CHIP A/P 10UF 10% 16

C5011 2311049A57 CAP TANT CHIP A/P 10UF 10% 16

C5012 2311049A56 CAP TAN CHIP A/P 4.7 20 10

C5013 2113928P04 CAP CER CHIP 1.0UF 20% 6.3V

C5014 NOT PLACED GCAM DUMMY PART NUM-BER

C5015 2113743K15 CHIP CAP, CER 0.1UF

C5016 2113743K15 CHIP CAP, CER 0.1UF

C5017 2113743K15 CHIP CAP, CER 0.1UF

C5018 2113743K15 CHIP CAP, CER 0.1UF

C5019 2113743K15 CHIP CAP, CER 0.1UF

C5020 2113743K15 CHIP CAP, CER 0.1UF

C5021 2113741M69 CAP CHIP CLS2 100000 PF 20V 1

C5022 2113743K15 CHIP CAP, CER 0.1UF

C5023 2113743K15 CHIP CAP, CER 0.1UF

C5024 2113743K15 CHIP CAP, CER 0.1UF

C5025 2113743K15 CHIP CAP, CER 0.1UF

CircuitRef.

MotorolaPart No.

Description

C5026 2113743K15 CHIP CAP, CER 0.1UF

C5027 2113743K15 CHIP CAP, CER 0.1UF

C5028 2113743K15 CHIP CAP, CER 0.1UF

C5029 2113743K15 CHIP CAP, CER 0.1UF

C5030 2113743K15 CHIP CAP, CER 0.1UF

C5031 2113743K15 CHIP CAP, CER 0.1UF

C5032 2113743K15 CHIP CAP, CER 0.1UF

C5033 2113743K15 CHIP CAP, CER 0.1UF

C5034 2113743K15 CHIP CAP, CER 0.1UF

C5035 2113743K15 CHIP CAP, CER 0.1UF

C5036 2113743K15 CHIP CAP, CER 0.1UF

C5037 2113743K15 CHIP CAP, CER 0.1UF

C5038 2113743K15 CHIP CAP, CER 0.1UF

C5039 NOT PLACED GCAM DUMMY PART NUM-BER

C5040 NOT PLACED GCAM DUMMY PART NUM-BER

C5041 2113743F18 CAP CHIP 2.2 UF 16V +80-20%

C5042 2113743F16 CAP CHIP 1.0UF 16V+80-20%

C5043 2113743F16 CAP CHIP 1.0UF 16V+80-20%

C5044 2113928C04 CAP CER CHIP 4.7UF 6.3V10%080

C5045 2113743F16 CAP CHIP 1.0UF 16V+80-20%

C5046 2113743E20 CAP CHIP. 10 UF 10%

C5047 2113743E20 CAP CHIP. 10 UF 10%

C5048 2113743E20 CAP CHIP. 10 UF 10%

C5049 2113743E20 CAP CHIP. 10 UF 10%

C5050 2113743E20 CAP CHIP. 10 UF 10%

C5051 2113743E20 CAP CHIP. 10 UF 10%(CM160)

C5052 2113743E20 CAP CHIP. 10 UF 10%

CircuitRef.

MotorolaPart No.

Description

C5053 2113743E20 CAP CHIP. 10 UF 10%(CM160)

C5054 2113743E20 CAP CHIP. 10 UF 10%(CM160)

C5055 2113928C04 CAP CER CHIP 4.7UF 6.3V10%080

C5056 2113741M69 CAP CHIP CLS2 100000 PF 20V 1 (CM160)

C5057 2113928C04 CAP CER CHIP 4.7UF 6.3V10%080

C5058 NOT PLACED GCAM DUMMY PART NUM-BER

C5059 2113743E07 CER CHIP CAP .022UF

C5060 2113741M69 CAP CHIP CLS2 100000 PF 20V 1

C5061 2113741M69 CAP CHIP CLS2 100000 PF 20V 1

C5062 2113741M69 CAP CHIP CLS2 100000 PF 20V 1

C5063 2113741M69 CAP CHIP CLS2 100000 PF 20V 1

C5064 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5065 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5066 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5067 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5068 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5069 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5070 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5071 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5072 2113740F53 CAP CHIP REEL CL1 +/-30 120

CircuitRef.

MotorolaPart No.

Description

C5073 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5074 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5075 NOT PLACED GCAM DUMMY PART NUM-BER

C5076 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5077 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5078 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5079 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5080 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5081 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5082 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5083 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5084 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5085 2113741A53 CAP CHIP CL2 X7R REEL 22000

C5086 2113741A53 CAP CHIP CL2 X7R REEL 22000

C5087 2113740F53 CAP CHIP REEL CL1 +/-30 120

C5088 2113740F49 CAP CHIP REEL CL1 +/-30 82

C5089 2113740F49 CAP CHIP REEL CL1 +/-30 82

C5090 2113740F49 CAP CHIP REEL CL1 +/-30 82

C5091 2113740F49 CAP CHIP REEL CL1 +/-30 82

CircuitRef.

MotorolaPart No.

Description

Page 316: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-24 UHF2 25-40W PCB 8486577Z01 / Schematics

C5092 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5094 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5095 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5096 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5097 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5098 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5099 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5100 2113740F59 CAP CHIP REEL CL1 +/-30 220

C5101 2113741F25 CAP CHIP CL2 X7R REEL 1000 (CM160)

C5102 2113743E20 CAP CHIP. 10 UF 10%(CM160)

C5103 2113743K15 CHIP CAP, CER 0.1UF(CM160)

C5104 NOT PLACED GCAM DUMMY PART NUM-BER

C5110 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5111 2113741F25 CAP CHIP CL2 X7R REEL 1000

C5113 NOT PLACED GCAM DUMMY PART NUM-BER

C5114 NOT PLACED GCAM DUMMY PART NUM-BER

C5115 NOT PLACED GCAM DUMMY PART NUM-BER

C5116 NOT PLACED GCAM DUMMY PART NUM-BER

C5117 NOT PLACED GCAM DUMMY PART NUM-BER

CircuitRef.

MotorolaPart No.

Description

C5118 NOT PLACED GCAM DUMMY PART NUM-BER

C5119 2113743H14 CAP CHIP 10.0 UF 16V +80-20%

C5120 NOT PLACED GCAM DUMMY PART NUM-BER

C602 2113740F41 CAP CHIP REEL CL1 +/-30 39

C603 2113740F41 CAP CHIP REEL CL1 +/-30 39

C604 2113740F41 CAP CHIP REEL CL1 +/-30 39

C605 2113740F41 CAP CHIP REEL CL1 +/-30 39

C606 2113740F41 CAP CHIP REEL CL1 +/-30 39

C607 2113740F41 CAP CHIP REEL CL1 +/-30 39

C608 NOT PLACED GCAM DUMMY PART NUM-BER

C609 NOT PLACED GCAM DUMMY PART NUM-BER

C610 2113740F41 CAP CHIP REEL CL1 +/-30 39

C611 2113740F41 CAP CHIP REEL CL1 +/-30 39

C612 2113740F41 CAP CHIP REEL CL1 +/-30 39

C613 2113740F41 CAP CHIP REEL CL1 +/-30 39

C614 2113740F41 CAP CHIP REEL CL1 +/-30 39

C615 2113740F41 CAP CHIP REEL CL1 +/-30 39

C616 2113740F41 CAP CHIP REEL CL1 +/-30 39

C617 2113740F41 CAP CHIP REEL CL1 +/-30 39

CircuitRef.

MotorolaPart No.

Description

C618 2113740F41 CAP CHIP REEL CL1 +/-30 39

C619 NOT PLACED GCAM DUMMY PART NUM-BER

C620 2113740F41 CAP CHIP REEL CL1 +/-30 39

C621 2113740F41 CAP CHIP REEL CL1 +/-30 39

C622 2113740F41 CAP CHIP REEL CL1 +/-30 39

C623 2113740F41 CAP CHIP REEL CL1 +/-30 39

C624 2113740F41 CAP CHIP REEL CL1 +/-30 39

C625 2113740F41 CAP CHIP REEL CL1 +/-30 39

C626 2113740F41 CAP CHIP REEL CL1 +/-30 39

C627 2113740F41 CAP CHIP REEL CL1 +/-30 39

C628 2113740F41 CAP CHIP REEL CL1 +/-30 39

C629 2113740F41 CAP CHIP REEL CL1 +/-30 39

C630 2113740F41 CAP CHIP REEL CL1 +/-30 39

C631 2113740F41 CAP CHIP REEL CL1 +/-30 39

C632 2113740F41 CAP CHIP REEL CL1 +/-30 39

C633 2113740F41 CAP CHIP REEL CL1 +/-30 39

C662 2113740F41 CAP CHIP REEL CL1 +/-30 39

C678 2113741M69 CAP CHIP CLS2 100000 PF 20V 1

CR300 4880154K03 SOT MMBD353 RH DIODE DUAL SCH

CircuitRef.

MotorolaPart No.

Description

CR301 4880154K03 SOT MMBD353 RH DIODE DUAL SCH

D100 NOT PLACED GCAM DUMMY PART NUM-BER

D101 NOT PLACED GCAM DUMMY PART NUM-BER

D102 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH

D103 4802482J02 PIN DIODE SMD

D104 4802482J02 PIN DIODE SMD

D105 4805218N57 DIODE DUAL

D106 4805218N57 DIODE DUAL

D107 4805218N57 DIODE DUAL

D108 4805218N57 DIODE DUAL

D200 4802233J09 DIODE TRIPLE SOT25-RH

D201 4802233J09 DIODE TRIPLE SOT25-RH

D202 4862824C03 DIODE VARACTOR

D203 4805649Q13 DIODE VCTR ISV 228

D204 4805649Q13 DIODE VCTR ISV 228

D205 4862824C01 DIODE VARACTOR

D301 4802245J97 Band Switchind Diode, Rohm DA

D302 4802245J97 Band Switchind Diode, Rohm DA

D303 4802245J97 Band Switchind Diode, Rohm DA

D304 4802245J97 Band Switchind Diode, Rohm DA

D305 4880142L01 SOT MMBV109 RH

D400 4813833C07 DIODE DUAL 100V ‘5C’ SERIES

D401 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH

D402 4809948D42 DIODE SCHOTTKY RB751V-40

CircuitRef.

MotorolaPart No.

Description

Page 317: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

UHF2 25-40W PCB 8486577Z01 / Schematics 4-25

D500 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH

D501 NOT PLACED GCAM DUMMY PART NUM-BER

D502 4813825A23 DIODE, DISCRETE SPE-CIALS VAR&

D511 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH

D513 4813833C02 DIODE DUAL 70V ‘5B’ COMM CATH

FL300 9180022M11 XTAL FILTER 44.85MHZ

FL301 9180468V06 SMD455KHZ 4 ELEMENT CER FLTR

FL302 9180468V04 SMD455KHZ 4 ELEMENT CER FLTR

FL303 9180469V03 SMD455KHZ 6 ELEMENT CER FLTR

FL304 9180469V06 SMD455KHZ 6 ELEMENT CER FLTR

J11 2889309U01 MINI-UHF PCB R.A

J2 0989241U02 FLEX 20PIN 1MM TOP NON ZIF

J3 0986615Z01 CONN,ZIF,F,28CONT,,TIN,,,CBL (CM160)

L100 7686135U02 FLTR,EMI

L101 2462587T30 IND CHIP 1000NH 5% LOW PRO

L102 2462587T30 IND CHIP 1000NH 5% LOW PRO

L103 2462587T30 IND CHIP 1000NH 5% LOW PRO

L104 2462587N50 CHIP IND 56 NH 5%

L105 2462587N44 CHIP IND 18 NH 5%

L107 2460591B04 COIL AIR WOUND INDUC 11.03

L108 2462587T22 IND. CHIP 390NH 5% LOW PRO

L111 2460592A01 COIL AW 2 TURN 17 NH

CircuitRef.

MotorolaPart No.

Description

L113 2460592A01 COIL AW 2 TURN 17 NH

L114 2485873L01 ENCAPSULATED AIR WOUND COIL

L115 2460592A01 COIL AW 2 TURN 17 NH

L117 7686135U02 FLTR,EMI

L118 7686135U02 FLTR,EMI

L119 7686135U02 FLTR,EMI

L120 7686135U02 FLTR,EMI

L121 7686135U02 FLTR,EMI

L122 2460591C23 COIL AIR WOUND INDUC 13.85

L124 7686135U02 FLTR,EMI

L125 2460592A01 COIL AW 2 TURN 17 NH

L126 2460591B77 COIL AIR WOUND INDUC 13.90

L127 2460591B77 COIL AIR WOUND INDUC 13.90

L128 2460592A01 COIL AW 2 TURN 17 NH

L130 2462587T22 IND. CHIP 390NH 5% LOW PRO

L200 2462587Q42 IND CHIP 390NH 10%

L201 2462587V44 IND CHIP 680 NH 10%

L202 2462587V44 IND CHIP 680 NH 10%

L203 2462587V36 CHIP IND 150NH 5% 0805

L204 2462587V36 CHIP IND 150NH 5% 0805

L205 2462587Q47 IND CHIP 1000 NH 10%

L206 2484562T11 COIL SURF MNT AIR WOUND

L207 2413923C12 IND CHIP 7.8 NH 2%

L208 2413926N24 IND CER CHIP 100.0 NH 5%

L209 2413926N24 IND CER CHIP 100.0 NH 5%

L210 2413926H20 IND CHIP 47.0 NH 5%

L211 2413926N24 IND CER CHIP 100.0 NH 5%

L212 2413926N18 IND CER CHIP 33.0 NH 5%

CircuitRef.

MotorolaPart No.

Description

L213 2413926N24 IND CER CHIP 100.0 NH 5%

L214 2413926H20 IND CHIP 47.0 NH 5%

L215 2413926H20 IND CHIP 47.0 NH 5%

L216 2462587N44 CHIP IND 18 NH 5%

L217 2462587Q42 IND CHIP 390NH 10%

L300 2460591C35 COIL AIR WOUND INDUC 18.08

L301 2462587N55 CHIP IND 150 NH 5%

L302 2462587N55 CHIP IND 150 NH 5%

L303 2462587X69 IND CHIP LO-PRO 1200 NH 5%

L304 2462587N55 CHIP IND 150 NH 5%

L305 2483411T74 INDUCTOR CHIP SHIELDED

L306 2413926K32 IND CER CHIP 560.0 NH 5%

L307 2460591C35 COIL AIR WOUND INDUC 18.08

L308 2460591C35 COIL AIR WOUND INDUC 18.08

L309 2460591C35 COIL AIR WOUND INDUC 18.08

L310 2460591C35 COIL AIR WOUND INDUC 18.08

L311 2460591C35 COIL AIR WOUND INDUC 18.08

L312 2460591C35 COIL AIR WOUND INDUC 18.08

L313 2460591C35 COIL AIR WOUND INDUC 18.08

L314 2460591C35 COIL AIR WOUND INDUC 18.08

L315 NOT PLACED GCAM DUMMY PART NUM-BER

L500 7686135U02 FLTR,EMI

L501 7686135U02 FLTR,EMI

L502 7686135U02 FLTR,EMI

M100 2680499Z01 HEAT SPREADER

CircuitRef.

MotorolaPart No.

Description

M101 3980686Z01 CONTACT (ANTENNA)

M102 3980686Z01 CONTACT (ANTENNA)

M105 7588823L03 PAD GROUND LCD

M106 7588823L03 PAD GROUND LCD

M107 7588823L03 PAD GROUND LCD

M108 7588823L04 PAD GROUND LCD

M109 7588823L04 PAD GROUND LCD

M110 7588823L04 PAD GROUND LCD

M9 0289511U01 NUTS

P1 2804503J01 CONNECTOR,ACCY 16 PIN

P2 NOT PLACED GCAM DUMMY PART NUM-BER

PCB 8486577Z01 Main PC Board, UHF Band 2 40W

Q100 4813828C32 TSTR UHF 70W 12.5V LDMOS

Q101 4813824A10 TSTR NPN 40V .2A GEN PURP

Q102 4813824A10 TSTR NPN 40V .2A GEN PURP

Q103 4813824A06 XSTR NPN 30V DARLING-TON

Q104 4813824A10 TSTR NPN 40V .2A GEN PURP

Q105 4886212B01 LDMOS PWR TSTR MRF1518

Q106 4805128M27 SOT TRANS

Q107 4813824A10 TSTR NPN 40V .2A GEN PURP

Q108 4813824A10 TSTR NPN 40V .2A GEN PURP

Q200 4802245J95 BJT, NPN TRANSISTOR

Q201 4809939C04 TSTR DUAL PNP/NPN UMC3

Q300 4809940E02 TSTR DIG NPN DTC114YE

CircuitRef.

MotorolaPart No.

Description

Page 318: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-26 UHF2 25-40W PCB 8486577Z01 / Schematics

Q301 4813824A17 XSTR PNP40V .2A GENPB=100-300

Q302 4813824A10 TSTR NPN 40V .2A GEN PURP

Q303 4802245J95 BJT, NPN TRANSISTOR

Q304 4809939C04 TSTR DUAL PNP/NPN UMC3

Q305 4802197J95 RF TRANSISTOR PBR941

Q306 4813824A17 XSTR PNP40V .2A GENPB=100-300

Q400 4809940E02 TSTR DIG NPN DTC114YE

Q401 4880141L03 QSTR PNP SOT23 LO PRO-FILE TAP

Q403 4809940E02 TSTR DIG NPN DTC114YE

Q404 4809940E02 TSTR DIG NPN DTC114YE

Q405 4809940E02 TSTR DIG NPN DTC114YE

Q407 4809940E02 TSTR DIG NPN DTC114YE

Q408 4880048M01 TSTR NPN DIG 47K/47K

Q409 4880048M01 TSTR NPN DIG 47K/47K

Q410 4880048M01 TSTR NPN DIG 47K/47K

Q411 4880048M01 TSTR NPN DIG 47K/47K

Q412 4880048M01 TSTR NPN DIG 47K/47K

Q413 4809940E02 TSTR DIG NPN DTC114YE

Q414 4809940E02 TSTR DIG NPN DTC114YE

Q415 NOT PLACED GCAM DUMMY PART NUM-BER

Q416 4809940E02 TSTR DIG NPN DTC114YE

Q417 4813824A10 TSTR NPN 40V .2A GEN PURP

Q500 4813824A10 TSTR NPN 40V .2A GEN PURP

Q501 4809940E02 TSTR DIG NPN DTC114YE

Q502 4809940E02 TSTR DIG NPN DTC114YE

Q503 4813824A10 TSTR NPN 40V .2A GEN PURP

CircuitRef.

MotorolaPart No.

Description

Q504 4880048M01 TSTR NPN DIG 47K/47K

Q505 4813824A10 TSTR NPN 40V .2A GEN PURP

Q506 4813824A10 TSTR NPN 40V .2A GEN PURP

R101 1705603W01 RES SMT SHUNT

R103 0683962T51 RES CHIP 120 5-1

R104 0683962T51 RES CHIP 120 5-1

R105 0662057A41 CHIP RES 470 OHMS 5%

R106 0662057C35 CHIP RES 22 OHMS 5%

R107 0680194M18 RES 51 OHMS 5% 1W

R108 0680194M18 RES 51 OHMS 5% 1W

R109 0662057A14 RES CHIP 36 OHM 5 1/8W

R110 0662057A49 CHIP RES 1000 OHMS 5%

R111 0662057A49 CHIP RES 1000 OHMS 5%

R112 0662057B05 CHIP RES 200K OHMS 5%

R113 0662057A73 CHIP RES 10K OHMS 5%

R114 0662057A73 CHIP RES 10K OHMS 5%

R115 0662057A73 CHIP RES 10K OHMS 5%

R116 0662057A73 CHIP RES 10K OHMS 5%

R117 0662057P02 RES. CHIP 15K 1% 30X60

R118 0662057C51 CHIP RES 100 OHMS 5%

R119 0662057C51 CHIP RES 100 OHMS 5%

R120 0662057C51 CHIP RES 100 OHMS 5%

R121 0662057C51 CHIP RES 100 OHMS 5%

R122 0662057C19 CHIP RES 4.7 OHMS 5%

R126 0662057C01 CHIP RES 0 OHMS .050 OHMS

R127 0662057C01 CHIP RES 0 OHMS .050 OHMS

R128 0662057C01 CHIP RES 0 OHMS .050 OHMS

R129 0662057C01 CHIP RES 0 OHMS .050 OHMS

CircuitRef.

MotorolaPart No.

Description

R130 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R131 0662057A97 CHIP RES 100K OHMS 5%

R132 NOT PLACED GCAM DUMMY PART NUM-BER

R134 0662057A59 CHIP RES 2700 OHMS 5%

R135 0662057A86 CHIP RES 36K OHMS 5%

R136 0662057A86 CHIP RES 36K OHMS 5%

R137 0662057A87 CHIP RES 39K OHMS 5%

R138 0662057A86 CHIP RES 36K OHMS 5%

R139 0662057A87 CHIP RES 39K OHMS 5%

R140 0662057A79 CHIP RES 18K OHMS 5%

R141 0662057A81 CHIP RES 22K OHMS 5%

R142 0662057A81 CHIP RES 22K OHMS 5%

R143 0662057A79 CHIP RES 18K OHMS 5%

R144 0662057A81 CHIP RES 22K OHMS 5%

R145 0662057A81 CHIP RES 22K OHMS 5%

R146 0662057A81 CHIP RES 22K OHMS 5%

R147 0662057A59 CHIP RES 2700 OHMS 5%

R148 0662057A81 CHIP RES 22K OHMS 5%

R149 0662057A81 CHIP RES 22K OHMS 5%

R150 0662057A73 CHIP RES 10K OHMS 5%

R151 0662057A72 CHIP RES 9100 OHMS 5%

R152 0662057A25 CHIP RES 100 OHMS 5%

R153 0662057A83 CHIP RES 27K OHMS 5%

R155 0662057A83 CHIP RES 27K OHMS 5%

R156 0662057A73 CHIP RES 10K OHMS 5%

R157 0662057A91 CHIP RES 56K OHMS 5%

R158 NOT PLACED GCAM DUMMY PART NUM-BER

R159 NOT PLACED GCAM DUMMY PART NUM-BER

R160 0662057A61 CHIP RES 3300 OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R161 0662057A61 CHIP RES 3300 OHMS 5%

R162 0662057A61 CHIP RES 3300 OHMS 5%

R163 0662057A61 CHIP RES 3300 OHMS 5%

R164 0662057A73 CHIP RES 10K OHMS 5%

R165 0662057A58 CHIP RES 2400 OHMS 5%

R166 NOT PLACED GCAM DUMMY PART NUM-BER

R167 0662057A57 CHIP RES 2200 OHMS 5%

R168 0662057A57 CHIP RES 2200 OHMS 5%

R169 NOT PLACED GCAM DUMMY PART NUM-BER

R170 0662057A42 CHIP RES 510 OHMS 5%

R171 0662057A43 CHIP RES 560 OHMS 5%

R172 0662057A41 CHIP RES 470 OHMS 5%

R173 0662057A29 CHIP RES 150 OHMS 5%

R174 0662057A29 CHIP RES 150 OHMS 5%

R175 0662057A43 CHIP RES 560 OHMS 5%

R176 NOT PLACED GCAM DUMMY PART NUM-BER

R177 NOT PLACED GCAM DUMMY PART NUM-BER

R178 0662057A18 CHIP RES 51 OHMS 5%

R179 0662057A18 CHIP RES 51 OHMS 5%

R180 0660082A89 RES CHIP 47K OHMS 1% 1/16W

R181 0660082A89 RES CHIP 47K OHMS 1% 1/16W

R182 0662057A73 CHIP RES 10K OHMS 5%

R183 0662057A25 CHIP RES 100 OHMS 5%

R184 0662057A59 CHIP RES 2700 OHMS 5%

R185 0662057A73 CHIP RES 10K OHMS 5%

R186 0662057A73 CHIP RES 10K OHMS 5%

R187 0662057A97 CHIP RES 100K OHMS 5%

CircuitRef.

MotorolaPart No.

Description

Page 319: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

UHF2 25-40W PCB 8486577Z01 / Schematics 4-27

R188 NOT PLACED GCAM DUMMY PART NUM-BER

R189 0662057A97 CHIP RES 100K OHMS 5%

R190 0662057C35 CHIP RES 22 OHMS 5%

R191 0662057C35 CHIP RES 22 OHMS 5%

R192 0662057C35 CHIP RES 22 OHMS 5%

R193 NOT PLACED GCAM DUMMY PART NUM-BER

R194 NOT PLACED GCAM DUMMY PART NUM-BER

R195 NOT PLACED GCAM DUMMY PART NUM-BER

R196 0662057A97 CHIP RES 100K OHMS 5%

R197 0662057A59 CHIP RES 2700 OHMS 5%

R198 0662057A97 CHIP RES 100K OHMS 5%

R199 0662057A59 CHIP RES 2700 OHMS 5%

R200 0662057A97 CHIP RES 100K OHMS 5%

R201 0662057A73 CHIP RES 10K OHMS 5%

R202 NOT PLACED GCAM DUMMY PART NUM-BER

R203 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R204 NOT PLACED GCAM DUMMY PART NUM-BER

R205 NOT PLACED GCAM DUMMY PART NUM-BER

R206 0662057A99 CHIP RES 120K OHMS 5%

R207 0662057B02 CHIP RES 150K OHMS 5%

R208 0662057A97 CHIP RES 100K OHMS 5%

R209 0662057A97 CHIP RES 100K OHMS 5%

R210 NOT PLACED GCAM DUMMY PART NUM-BER

R211 0662057A69 RES CHIP 6800 OHM 5 1/8W

R212 0662057A89 CHIP RES 47K OHMS 5%

R213 0662057A65 CHIP RES 4700 OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R214 0662057A65 CHIP RES 4700 OHMS 5%

R215 0662057A62 CHIP RES 3600 OHMS 5%

R216 0662057A59 CHIP RES 2700 OHMS 5%

R217 0662057A52 CHIP RES 1300OHMS 5%05

R218 0662057A49 CHIP RES 1000 OHMS 5%

R219 NOT PLACED GCAM DUMMY PART NUM-BER

R220 0662057A42 CHIP RES 510 OHMS 5%

R221 0662057A33 CHIP RES 220 OHMS 5%

R222 0662057A33 CHIP RES 220 OHMS 5%

R223 0662057A33 CHIP RES 220 OHMS 5%

R224 0662057A53 CHIP RES 1500 OHMS 5%

R225 0662057A29 CHIP RES 150 OHMS 5%

R226 0662057A29 CHIP RES 150 OHMS 5%

R227 0662057A23 CHIP RES 82 OHMS 5%

R228 0662057A25 CHIP RES 100 OHMS 5%

R229 0662057A25 CHIP RES 100 OHMS 5%

R230 0662057A22 CHIP RES 75 OHMS 5%

R231 0662057A18 CHIP RES 51 OHMS 5%

R232 0662057A17 RES CHIP 47 OHMS 5%

R233 0662057A17 RES CHIP 47 OHMS 5%

R234 0662057A15 CHIP RES 39 OHMS 5%

R235 0662057A07 CHIP RES 18 OHMS 5%

R300 0662057A73 CHIP RES 10K OHMS 5%

R301 0662057A41 CHIP RES 470 OHMS 5%

R302 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R303 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R304 0662057A85 CHIP RES 33K OHM 5%

R305 0662057A80 CHIP RES 20K OHMS 5%

R306 0662057A80 CHIP RES 20K OHMS 5%

R307 0662057A80 CHIP RES 20K OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R308 0662057A80 CHIP RES 20K OHMS 5%

R309 0662057A77 CHIP RES 15K OHMS 5%

R310 0662057A77 CHIP RES 15K OHMS 5%

R311 NOT PLACED GCAM DUMMY PART NUM-BER

R312 0662057A76 CHIP RES 13K OHMS 5%

R313 0662057A75 CHIP RES 12K OHMS 5%

R314 0662057A75 CHIP RES 12K OHMS 5%

R315 0662057A75 CHIP RES 12K OHMS 5%

R316 0662057A75 CHIP RES 12K OHMS 5%

R317 0662057A75 CHIP RES 12K OHMS 5%

R318 0662057A75 CHIP RES 12K OHMS 5%

R319 0662057A75 CHIP RES 12K OHMS 5%

R320 0662057A73 CHIP RES 10K OHMS 5%

R321 0662057A71 CHIP RES 8200 OHMS 5%

R322 0662057A65 CHIP RES 4700 OHMS 5%

R323 0662057A65 CHIP RES 4700 OHMS 5%

R324 0662057A61 CHIP RES 3300 OHMS 5%

R325 0662057A61 CHIP RES 3300 OHMS 5%

R326 0662057A59 CHIP RES 2700 OHMS 5%

R327 0662057A58 CHIP RES 2400 OHMS 5%

R328 0662057A55 CHIP RES 1800 OHM 5%

R329 0662057A51 CHIP RES 1200 OHMS 5%

R330 0662057A47 CHIP RES 820 OHMS 5%

R331 0662057A25 CHIP RES 100 OHMS 5%

R332 0662057A45 CHIP RES 680 OHMS 5%

R333 0662057A43 CHIP RES 560 OHMS 5%

R334 0662057A40 CHIP RES 430 OHMS 5%

R335 0662057A39 CHIP RES 390 OHMS 5%

R336 0662057A33 CHIP RES 220 OHMS 5%

R337 0662057A25 CHIP RES 100 OHMS 5%

R338 0662057A25 CHIP RES 100 OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R339 0662057A18 CHIP RES 51 OHMS 5%

R340 0662057A18 CHIP RES 51 OHMS 5%

R345 0662057A73 CHIP RES 10K OHMS 5%

R346 0662057A73 CHIP RES 10K OHMS 5%

R401 0662057C85 CHIP RES 2700 OHMS 5%

R402 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R403 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R404 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R405 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R406 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R407 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R414 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R415 NOT PLACED GCAM DUMMY PART NUM-BER

R421 0662057A33 CHIP RES 220 OHMS 5%

R422 0662057A73 CHIP RES 10K OHMS 5%

R423 NOT PLACED GCAM DUMMY PART NUM-BER

R424 NOT PLACED GCAM DUMMY PART NUM-BER

R425 0662057A97 CHIP RES 100K OHMS 5%

R426 0662057A97 CHIP RES 100K OHMS 5%

R427 NOT PLACED GCAM DUMMY PART NUM-BER

R428 0662057A97 CHIP RES 100K OHMS 5%

R429 0662057A97 CHIP RES 100K OHMS 5%

R430 0662057A87 CHIP RES 39K OHMS 5%

R431 NOT PLACED GCAM DUMMY PART NUM-BER

CircuitRef.

MotorolaPart No.

Description

Page 320: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-28 UHF2 25-40W PCB 8486577Z01 / Schematics

R432 0662057A85 CHIP RES 33K OHM 5%

R433 0662057A85 CHIP RES 33K OHM 5%

R434 0662057A85 CHIP RES 33K OHM 5%

R435 0662057A85 CHIP RES 33K OHM 5%

R436 0662057A85 CHIP RES 33K OHM 5%

R438 0662057A73 CHIP RES 10K OHMS 5%

R439 0662057A73 CHIP RES 10K OHMS 5%

R440 0662057A73 CHIP RES 10K OHMS 5%

R441 0662057A73 CHIP RES 10K OHMS 5%

R442 0662057A73 CHIP RES 10K OHMS 5%

R443 0662057A61 CHIP RES 3300 OHMS 5%

R444 0662057A73 CHIP RES 10K OHMS 5%

R445 0662057A73 CHIP RES 10K OHMS 5%

R450 0662057A73 CHIP RES 10K OHMS 5%

R451 0662057A73 CHIP RES 10K OHMS 5%

R453 0662057A61 CHIP RES 3300 OHMS 5%

R454 0662057A61 CHIP RES 3300 OHMS 5%

R455 0662057A61 CHIP RES 3300 OHMS 5%

R456 0662057A61 CHIP RES 3300 OHMS 5%

R457 0662057A61 CHIP RES 3300 OHMS 5%

R458 0662057A61 CHIP RES 3300 OHMS 5%

R459 NOT PLACED GCAM DUMMY PART NUM-BER

R460 0662057A53 CHIP RES 1500 OHMS 5%

R461 0662057A33 CHIP RES 220 OHMS 5%

R462 0662057A18 CHIP RES 51 OHMS 5%

R463 0662057A73 CHIP RES 10K OHMS 5%

R466 NOT PLACED GCAM DUMMY PART NUM-BER

R467 NOT PLACED GCAM DUMMY PART NUM-BER

R468 NOT PLACED GCAM DUMMY PART NUM-BER

CircuitRef.

MotorolaPart No.

Description

R469 NOT PLACED GCAM DUMMY PART NUM-BER

R470 NOT PLACED GCAM DUMMY PART NUM-BER

R471 0662057A01 CHIP RES 10 OHMS 5%

R472 NOT PLACED GCAM DUMMY PART NUM-BER

R473 NOT PLACED GCAM DUMMY PART NUM-BER

R5000 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5001 0662057T68 RES CHIP 1.0K 1% 30*60

R5002 0662057C01 CHIP RES 0 OHMS .050 OHMS (CM160)

R5008 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5009 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5010 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5011 NOT PLACED GCAM DUMMY PART NUM-BER

R5013 NOT PLACED GCAM DUMMY PART NUM-BER

R5014 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5016 NOT PLACED GCAM DUMMY PART NUM-BER

R5017 0609887C05 RES CHIP 1.5 OHM 1/2W 2010

R5018 0609887C05 RES CHIP 1.5 OHM 1/2W 2010

R5019 0662057B05 CHIP RES 200K OHMS 5%

R5020 0662057B02 CHIP RES 150K OHMS 5%

R5021 0662057A97 CHIP RES 100K OHMS 5%

R5022 0662057A97 CHIP RES 100K OHMS 5%

R5023 0662057A97 CHIP RES 100K OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R5024 0662057A97 CHIP RES 100K OHMS 5%(CM160)

R5025 0662057A97 CHIP RES 100K OHMS 5%

R5026 0662057A85 CHIP RES 33K OHM 5%

R5027 0662057B08 CHIP RES 270K OHMS 5%

R5028 0662057A97 CHIP RES 100K OHMS 5%

R5029 0662057A97 CHIP RES 100K OHMS 5%

R5030 0662057A85 CHIP RES 33K OHM 5%

R5031 0662057A92 CHIP RES 62K OHMS 5%

R5032 0662057A89 CHIP RES 47K OHMS 5%

R5033 0662057A89 CHIP RES 47K OHMS 5%

R5034 0662057A86 CHIP RES 36K OHMS 5%

R5035 0662057A89 CHIP RES 47K OHMS 5%

R5036 0662057A89 CHIP RES 47K OHMS 5%

R5037 0662057A73 CHIP RES 10K OHMS 5%

R5038 0662057A85 CHIP RES 33K OHM 5%

R5039 0662057A97 CHIP RES 100K OHMS 5%

R5040 0662057A84 CHIP RES 30K OHMS 5%

R5041 0662057A82 CHIP RES 24K OHMS 5%

R5042 0662057A82 CHIP RES 24K OHMS 5%

R5043 0662057A82 CHIP RES 24K OHMS 5%

R5044 0662057A82 CHIP RES 24K OHMS 5%

R5045 0662057A85 CHIP RES 33K OHM 5%

R5046 0662057A82 CHIP RES 24K OHMS 5%

R5047 0662057B47 CHIP RES 0 OHMS +-.050 OHMS (CM160)

R5048 0662057A82 CHIP RES 24K OHMS 5%

R5049 0662057A77 CHIP RES 15K OHMS 5%

R5050 0662057A76 CHIP RES 13K OHMS 5%

R5051 0662057A75 CHIP RES 12K OHMS 5%

R5052 0662057A73 CHIP RES 10K OHMS 5%

R5053 0662057A73 CHIP RES 10K OHMS 5%

R5054 0662057A73 CHIP RES 10K OHMS 5%

CircuitRef.

MotorolaPart No.

Description

R5055 0662057A73 CHIP RES 10K OHMS 5%

R5056 0662057A73 CHIP RES 10K OHMS 5%

R5057 0662057A73 CHIP RES 10K OHMS 5%

R5058 NOT PLACED GCAM DUMMY PART NUM-BER

R5059 NOT PLACED GCAM DUMMY PART NUM-BER

R5060 0662057A73 CHIP RES 10K OHMS 5%

R5061 0662057A73 CHIP RES 10K OHMS 5%

R5062 0662057A73 CHIP RES 10K OHMS 5%

R5063 NOT PLACED GCAM DUMMY PART NUM-BER

R5064 NOT PLACED GCAM DUMMY PART NUM-BER

R5065 0662057A68 CHIP RES 6200 OHMS 5%

R5066 0662057A49 CHIP RES 1000 OHMS 5%

R5067 NOT PLACED GCAM DUMMY PART NUM-BER

R5068 NOT PLACED GCAM DUMMY PART NUM-BER

R5069 0662057A73 CHIP RES 10K OHMS 5%

R5070 0662057A57 CHIP RES 2200 OHMS 5%

R5071 0662057A57 CHIP RES 2200 OHMS 5%

R5072 0662057A65 CHIP RES 4700 OHMS 5%

R5073 0662057A49 CHIP RES 1000 OHMS 5%

R5074 0662057A49 CHIP RES 1000 OHMS 5%

R5075 0662057A42 CHIP RES 510 OHMS 5%

R5076 0662057A42 CHIP RES 510 OHMS 5%

R5077 0662057A36 CHIP RES 300 OHMS 5%

R5078 0662057A25 CHIP RES 100 OHMS 5%

R5079 0662057A25 CHIP RES 100 OHMS 5%

R5080 0662057A01 CHIP RES 10 OHMS 5%

R5081 0613952D78 CER CHIP RES 6340 OHM 1% 0603

CircuitRef.

MotorolaPart No.

Description

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UHF2 25-40W PCB 8486577Z01 / Schematics 4-29

R5082 0662057A90 CHIP RES 51K OHMS 5%

R5083 0662057B08 CHIP RES 270K OHMS 5%

R5084 0662057B47 CHIP RES 0 OHMS +-.050 OHMS (CM160)

R5085 NOT PLACED GCAM DUMMY PART NUM-BER

R5086 0662057A43 CHIP RES 560 OHMS 5%

R5087 0662057A97 CHIP RES 100K OHMS 5%

R5088 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5089 NOT PLACED GCAM DUMMY PART NUM-BER

R5092 NOT PLACED GCAM DUMMY PART NUM-BER

R5093 NOT PLACED GCAM DUMMY PART NUM-BER

R5094 NOT PLACED GCAM DUMMY PART NUM-BER

R5095 NOT PLACED GCAM DUMMY PART NUM-BER

R5096 NOT PLACED GCAM DUMMY PART NUM-BER

R5097 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

R5098 NOT PLACED GCAM DUMMY PART NUM-BER

R5099 NOT PLACED GCAM DUMMY PART NUM-BER

R5100 NOT PLACED GCAM DUMMY PART NUM-BER

R5103 NOT PLACED GCAM DUMMY PART NUM-BER

R600 0662057C01 CHIP RES 0 OHMS .050 OHMS

R601 0611077A62 RES CHIP 330 5 1/8W

R602 0662057B47 CHIP RES 0 OHMS +-.050 OHMS

CircuitRef.

MotorolaPart No.

Description

R603 NOT PLACED GCAM DUMMY PART NUM-BER

R604 NOT PLACED GCAM DUMMY PART NUM-BER

R610 0662057C59 CHIP RES 220 OHMS 5%

R615 0662057A25 CHIP RES 100 OHMS 5%

RT100 0680361L01 THERMISTOR 47KOHM

S5010 1889288U01 POTENTIOMETER W/SWITCH VOLUME

SH200 2689590U01 VCO SHIELD

SH201 2689589U01 VCO SHIELD

SH202 2689589U01 VCO SHIELD

SH300 2689591U01 MIXER SHIELD

SH301 2689593U01 FRONT ENA SHIELD

SH302 2689591U01 MIXER SHIELD

T300 2580541Z01 BALUN TRANSFORMER

T301 2580541Z01 BALUN TRANSFORMER

U100 5113818A01 IC LOW COST SING SPLY LM2904D

U101 5185130C65 IC VHF/UHF/800 MHZ LDMOS DRIV

U102 5113818A01 IC LOW COST SING SPLY LM2904D

U103 5113819A04 IC QD OP AMP GEN PURP MC3303D

U200 5185963A27 IC TESTED AT25016 48 PIN GFP

U201 5105750U54 IC PKG DIE VCO BUFFER

U300 5186144B01 FM IF IC SA616

U301 5109522E10 IC 3-INV LMOS TC7W04FU

U302 4808612Y05 CROSSOVER QUAD DIODE SMS3928-

U400 5102463J64 16KX8 SPI SERIAL EEPROM

U402 NOT PLACED GCAM DUMMY PART NUM-BER

CircuitRef.

MotorolaPart No.

Description

U403 5102226J56 68HC11FLO_PASS5 100P IN TQFP

U404 5189233U02 FLASH 2MEG AT49LV002N-70VI

U405 5113805A75 IC 8 BIT SER TO PAR/PAR HC595

U500 NOT PLACED GCAM DUMMY PART NUM-BER

U501 0104016J81 9V REGULATOR ASSEMBLY

U502 5102463J95 AUDIO PA TDA1519C

U503 5105469E65 IC VLTG REGLTR

U504 5185130C53 IC ASFIC_CMP_R1

U505 5113818A01 IC LOW COST SING SPLY LM2904D

U506 5113818A01 IC LOW COST SING SPLY LM2904D

U507 5113818A01 IC LOW COST SING SPLY LM2904D

U508 5113816A30 IC 3.3V LOW DROPOUT POS. REG.

U509 5113806A20 IC MUX/DEMUX TRIPLE 2-CHNL

U510 5104187K94 IC LP2986ILDX-3.3 VLTG REG

U514 4802393L66 MOSFET P-CH

U515 5162852A59 IC CMOS ANALOG SWITCH SPDT (CM160)

VR101 4813830A18 DIODE 6.8V 5% 225MWMMBZ5235B_

VR102 4813830A15 TSTR 5.6V 5% 20MA 225MW

VR400 NOT PLACED GCAM DUMMY PART NUM-BER

VR401 NOT PLACED GCAM DUMMY PART NUM-BER

VR402 4813830A09 DIODE 3.3V 5% 225MW MMBZ5226B

VR500 4813832C77 TRANS SUP. 24V HIGH PWR

CircuitRef.

MotorolaPart No.

Description

VR501 4813830A14 DIODE 5.1V 5% 225MW MMBZ5231B

VR502 NOT PLACED GCAM DUMMY PART NUM-BER

VR503 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW _468

VR504 4813830G09 DIODE 3.3V 5% ‘CK’ 500MW _468

VR692 4813830A75 DIODE DUAL COM ANODE

VR693 4813830A77 DIODE DL ZENER TVS 33V 1.0A

VR694 4813830A75 DIODE DUAL COM ANODE

VR695 4813830A77 DIODE DL ZENER TVS 33V 1.0A

VR696 4813830A75 DIODE DUAL COM ANODE

VR697 4813830A75 DIODE DUAL COM ANODE

VR698 4813830A75 DIODE DUAL COM ANODE

VR699 4813830A75 DIODE DUAL COM ANODE

Y200 NOT PLACED GCAM DUMMY PART NUM-BER

Y201 4880114R06 CRYSTAL 16.8MHZ

Y300 9186145B02 CER.DISCR. CDBCA455CX36-TC

Y301 4880606B09 2ND OSC XTAL 44.395 MHZ

0786637Z01 SPRT,REINFORCE-MENT,CRS

CircuitRef.

MotorolaPart No.

Description

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4-30 UHF2 25-40W PCB 8486577Z01 / Schematics

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Commercial Series

CM Radios

VHF2 (146-174MHz) High Power

Service Information

Issue: December 2003

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ii

Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of law in the sale of a product.

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iii

Table of Contents

Chapter 1 MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM160 Model Chart ................................................................................1-12.0 Technical Specifications ......................................................................................1-2

Chapter 2 THEORY OF OPERATION

1.0 Introduction ..........................................................................................................2-12.0 VHF (146-174MHz) Receiver..............................................................................2-1

2.1 Receiver Front-End .......................................................................................2-12.2 Receiver Back-End.........................................................................................2-2

3.0 VHF (146-174MHz) Transmitter Power Amplifier ...............................................2-23.1 First Power Controller Stage...........................................................................2-23.2 Power Controlled Driver Stage .......................................................................2-33.3 Final Stage......................................................................................................2-33.4 Directional Coupler.........................................................................................2-33.5 Antenna Switch...............................................................................................2-33.6 Harmonic Filter ...............................................................................................2-43.7 Power Control.................................................................................................2-4

4.0 VHF (146-174MHz) Frequency Synthesis ..........................................................2-44.1 Reference Oscillator .......................................................................................2-44.2 Fractional-N Synthesizer ................................................................................2-54.3 Voltage Controlled Oscillator (VCO) ...............................................................2-64.4 Synthesizer Operation ....................................................................................2-7

5.0 Controller Theory of Operation ............................................................................2-85.1 Radio Power Distribution ................................................................................2-85.2 Protection Devices........................................................................................2-105.3 Automatic On/Off ..........................................................................................2-105.4 Microprocessor Clock Synthesiser ...............................................................2-115.5 Serial Peripheral Interface (SPI)...................................................................2-125.6 SBEP Serial Interface...................................................................................2-125.7 General Purpose I/O.....................................................................................2-125.8 Normal Microprocessor Operation................................................................2-135.9 Static Random Access Memory....................................................................2-14

6.0 Control Board Audio and Signalling Circuits ......................................................2-146.1 Audio Signalling Filter IC and Compander (ASFIC CMP) ............................2-14

7.0 Transmit Audio Circuits......................................................................................2-157.1 Microphone Input Path .................................................................................2-157.2 PTT Sensing and TX Audio Processing .......................................................2-16

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iv

8.0 Transmit Signalling Circuits ...............................................................................2-178.1 Sub-Audio Data (PL/DPL) ............................................................................2-178.2 High Speed Data ..........................................................................................2-188.3 Dual Tone Multiple Frequency (DTMF) Data ...............................................2-18

9.0 Receive Audio Circuits.......................................................................................2-199.1 Squelch Detect .............................................................................................2-199.2 Audio Processing and Digital Volume Control.............................................. 2-209.3 Audio Amplification Speaker (+) Speaker (-) ................................................2-209.4 Handset Audio..............................................................................................2-219.5 Filtered Audio and Flat Audio .......................................................................2-21

10.0 Receive Audio Circuits .....................................................................................2-2110.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder ..........................2-2110.2 Alert Tone Circuits........................................................................................ 2-22

Chapter 3 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)................................3-21.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) ................................3-3

2.0 Troubleshooting Flow Chart for 45W Transmitter (Sheet 1 of 3) ........................3-42.1 Troubleshooting Flow Chart for 45W Transmitter (Sheet 2 of 3)...................3-52.2 Troubleshooting Flow Chart for 45W Transmitter (Sheet 3 of 3)...................3-6

3.0 Troubleshooting Flow Chart for Synthesizer .......................................................3-74.0 Troubleshooting Flow Chart for VCO...................................................................3-85.0 Troubleshooting Flow Chart for DC Supply (Sheet 1 of 2) ..................................3-9

5.1 Troubleshooting Flow Chart for DC Supply (Sheet 2 of 2) ........................... 3-10

Chapter 4 VHF PCB/SCHEMATICS/PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards .......................................................4-11.1 VHF2 25-45W and Controller Circuits ............................................................4-1

2.0 VHF2 25-45W PCB 8486487Z03-B / Schematics ...............................................4-32.1 VHF2 25-45W PCB 8486487Z03-B Parts List .............................................4-19

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Chapter 1

MODEL CHART AND TECHNICAL SPECIFICATIONS

1.0 CM140/CM160 Model Chart

CM Series, VHF2, 146-174 MHzModel Description

MDM50KQC9AA2 CM140 146-174 MHz, 45W, 8CH, BNCMDM50KQF9AA2 CM160 146-174 MHz, 45W, 64CH, BNC

Item Description

X PMUD1848_ CM140 Super Tanapa VHF2, 45W, 8CH, BNCX PMUD1894_ CM160 Super Tanapa VHF2, 45W, 64CH, BNC

X PMUD1885_ CM140 Tanapa VHF2, 45W, 8CH, BNCX PMUD1887_ CM160 Tanapa VHF2, 45W, 64CH, BNC

X FCN6288_ Control HeadX FCN5523_ Control Head

X PMUD1885_S CM140 UHF2 U/C BNC Service BoardX PMUD1887_S CM160 UHF2 U/C BNC Service Board

X X RMN5018 Mag One MicrophoneX X 6866546D02_ RTTE LeafletX X 6866537D37_ Safety LeafletX X GLN7324_ Low Profile Trunnionx = Indicates one of each is required.

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1-2 MODEL CHART AND TECHNICAL SPECIFICATIONS

2.0 Technical Specifications

Data is specified for +25°C unless otherwise stated.

General

Specification VHF2

Frequency Range: 146-174 MHz

Frequency Stability(-30°C to +60°C, 25°C Ref.)

±2 PPM

Channel Capacity: CM140 - 8CM160 - 64

Channel Spacing: 12.5/20/25 kHz

Power Output: 25-45W

Power Supply: 13.2Vdc (10.8 - 15.6 Vdc) negative vehicle ground

Dimensions (L X W X H) 118mm X 169mm X 44mm

Weight: Low power (1-25W) 1.02 Kg

Operating Temperature -30 to 60 o C

Storage temperature -40 to 80o C

Shock and Vibration Meets MIL-STD 810-C,D&E and TIA/EIA 603

Dust Meets MIL-STD 810-C,D&E and TIA/EIA 603

Humidity Meets MIL-STD 810-C,D&E and TIA/EIA 603

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Technical Specifications 1-3

*Availability subject to the laws and regulations of individual countries.

Transmitter

Specification VHF2

Frequency Stability: +/- 2.5ppm

Modulation Limiting: ±2.5 kHz @ 12.5 kHz±4.0 kHz @ 20 kHz

±5.0 kHz @ 20/25 kHz

Current Drain Transmit: 7A (25W)

FM Hum and Noise: -40 [email protected] kHz-45 dB@ 20/25 kHz

Conducted/Radiated Emissions:

-36 dBm < 1 GHz -30 dBm > 1 GHz

Adjacent Channel Power -60dB @12.5,-70dB @ 20/25kHz

Audio Response:( 300 to 3000Hz)

+1, -3dB

Audio Distortion:@ 1000 Hz, 60%Rated Maximum Deviation:

3% Typical

Receiver

Specification VHF2

Sensitivity (12dBSINAD): (ETS) 0.35µV (12.5kHz) 0.30µV (25kHz) Typical

Intermodulation : (ETS) >65dB

Adjacent Channel Selectivity: (ETS)

75 dB @ 25 kHz 65 dB @ 12.5 kHz

Spurious Rejection: (ETS) 75 dB

Rated Audio: (ETS) (Extended audio with 4 Ohm speaker)

4W Internal , 13W External

Audio Distortion @ Rated Audio: 3% Typical

Hum and Noise: -40 dB @ 12.5 kHz-45 dB @ 20/25 kHz

Audio Response:( 300 to 3000Hz)

+1, -3dB

Conducted Spurious Emission per FCC Part 15:

-57 dBm <1 GHz-47 dBm >1 GHz

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1-4 MODEL CHART AND TECHNICAL SPECIFICATIONS

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Chapter 2

THEORY OF OPERATION

1.0 Introduction

This Chapter provides a detailed theory of operation for the VHF circuits in the radio. Details of the theory of operation and trouble shooting for the the associated Controller circuits are included in this Section of the manual.

2.0 VHF (146-174MHz) Receiver

2.1 Receiver Front-End

The received signal is applied to the radio’s antenna input connector and routed through the harmonic filter and antenna switch. The insertion loss of the harmonic filter/antenna switch is less than 1 dB. The signal is routed to the first filter (4-pole), which has an insertion loss of 2 dB typically. The output of the filter is matched to the base of the LNA (Q303) that provides a 16 dB gain and a noise figure of better than 2 dB. Current source Q301 is used to maintain the collector current of Q303. Diode CR301 protects Q303 by clamping excessive input signals. Q303 output is applied to the second filter (3-pole) which has an insertion loss of 1.5 dB. In Distance mode, Q304 turns on and causes D305 to conduct, thus bypassing C322 and R337. In Local mode, the signal is routed through C322 and R337, thus inserting 7 dB attenuation. Since the attenuator is located after the RF amplifier, the receiver sensitivity is reduced only by 6 dB, while the overall third order input intercept is raised.

The first mixer is a passive, double-balanced type, consisting of T300, T301 and U302. This mixer provides all of the necessary rejection of the half-IF spurious response. High-side injection at +15 dBm is delivered to the first mixer. The mixer output is then connected to a duplex network which matches its output to the XTAL filter input (FL300) at the IF frequency of 44.85 MHz. The duplex network terminates into a 50 ohm resistor (R340) at all other frequencies.

Figure 2-1 VHF Receiver Block Diagram

MixerXtal Filter

Controller

Front Filter

Antenna

First LO

2nd LO Xtal Osc

IF AmpSecond Filter 4- Pole25kHzFilter

12.5kHzFilter

Phase Shift Element

IFIC

LNA25kHzFilter

12.5kHzFilter

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2-2 THEORY OF OPERATION

2.2 Receiver Back End

The IF signal from the crystal filter enters the IF amplifier which provides 20 dB of gain and feeds the IF IC at pin 1. The first IF signal at 44.85 MHz mixes with the second local oscillator (LO) at 44.395 MHz to produce the second IF at 455 kHz. The second LO uses the external crystal Y301. The second IF signal is amplified and filtered by two external ceramic filters (FL303/FL302 for 12.5KHz channel spacing and FL304/FL301 for 25KHz channel spacing). The IF IC demodulates the signal by means of a quadrature detector and feeds the detected audio (via pin 7) to the audio processing circuits. At IF IC pin 5, an RSSI signal is available with a dynamic range of 70 dB.

3.0 VHF Transmitter Power Amplifier (146-174 MHz)

The radio’s 45W PA is a three-stage amplifier used to amplify the output from the TX_INJ to the antenna port. All three stages utilize LDMOS technology. The gain of the first stage (U101) is adjustable and is controlled by pin 7 of U103-2 via U103-3 and U102-1. It is followed by an LDMOS driver Q105 and final stage Q100.

Figure 2-2 VHF Transmitter Block Diagram

Devices U101, Q105 and Q100 are surface mounted.Two screws with Belleville washers provide direct pressure ensuring good thermal contact between both the driver and final stage, and the chassis.

3.1 First Power Controller Stage

The first stage (U101) is a 20dB gain integrated circuit containing two LDMOS FET amplifier stages. It amplifies the RF signal from the VCO (TX_INJ). The output power of stage U101 is controlled by a DC voltage applied to pin 1 from the op-amp U103-3, pin 8. The control voltage simultaneously varies the bias of two FET stages within U101. This biasing point determines the overall gain of U101 and therefore its output drive level to Q105, which in turn controls the output power of the PA.

Loop

Pin Diode Antenna Switch RF Jack

Antenna

Harmonic Filter

CouplerPA-FinalStage

From VCO (TX_INJ)

ControlledStage

Bias

TemperatureSense

SPI BUS

ASFIC_CMP

PAPWRSET

PADriver

Control lerU103-2

Forward Bias

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VHF Transmitter Power Amplifier (146-174 MHz) 2-3

Op-amp U103-3 monitors the drain current of U101 via resistor R122 and adjusts the bias voltage of U101.

In receive mode, the DC voltage from RX_EN line turns on Q101, which in turn switches off the biasing voltage to U101.

3.2 Power Controlled Driver Stage

The next stage is an LDMOS device (Q105) which provides a gain of 12dB. This device requires a positive gate bias and a quiescent current flow for proper operation. The bias is set during transmit mode by the V_cntrl_driver which is set to provide 100-150mA of quiescent current by the factory, and fed to the gate of Q105 via the resistive network.

The V_cntrl_driver is directly controlled by the ASFIC CMP. In receive mode, the ASFIC CMP (U504) sets V_cntrl_driver to 0V (DACR pin 5).

3.3 Final Stage

The final stage is an LDMOS device (Q100) providing a gain of 12dB. This device also requires a positive gate bias and a quiescent current flow for proper operation. The voltage of the line PA_BIAS is set in transmit mode by the ASFIC and fed to the gate of Q100 via the resistive network R134, R131. This bias voltage is tuned in the factory. If the transistor is replaced, the bias voltage must be tuned using the Tuner. Care must be taken not to damage the device by exceeding the maximum allowed bias voltage. The device’s drain current is drawn directly from the radio’s DC supply voltage input, B+, via L117 and L115.

A matching network consisting of C1004-5, C1007-9, C1096, C1021, C1013, C1019, L116: and two striplines, transforms the impedance to 50 ohms and feeds the directional coupler.

3.4 Bi-Directional Coupler

The bi-directional Coupler is a microstrip printed circuit, which couples a small amount of the forward and reverse power of the RF power from Q100.The coupled signal is rectified to an output power which is proportional to the DC voltage rectified by diode D105; and the resulting DC voltage is routed to the power control section to ensure that the forward power out of the radio is held to a constant value.

3.5 Antenna Switch

The antenna switch utilizes the existing dc feed (B+) to the last stage device (Q100). The basic operation is to have both PIN diodes (D103, D104) turned on during key-up by forward biasing them. This is achieved by pulling down the voltage at the cathode end of D104 to around 12.4V (0.7V drop across each diode). The current through the diodes needs to be set around 100 mA to fully open the transmit path through resistor R108. Q106 is a current source controlled by Q103 which is turned on in Tx mode by TX_EN. VR102 ensures that the voltage at resistor R107 never exceeds 5.6V.

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2-4 THEORY OF OPERATION

3.6 Harmonic Filter

Inductors L111, L112, L124 and L113 along with capacitors C11321, C1022, C1020, C1137, C1018 and C1017 form a low-pass filter to attenuate harmonic energy coming from the transmitter. Resistor R150 drains any electrostatic charges that might otherwise build up on the antenna. The harmonic filter also prevents high level RF signals above the receiver passband from reaching the receiver circuits to improve spurious response rejection.

3.7 Power Control

The output power is regulated by using a forward power detection control loop. A directional coupler samples a portion of the forward and reflected RF power. The forward sampled RF is rectified by diode D105, and the resulting DC voltage is routed to the operational amplifier U100. The error output current is then routed to an integrator, and converted into the control voltage. This voltage controls the bias of the pre-driver (U101) stage. The output power level is set by way of a DAC, PWR_SET, in the audio processing IC (U504), which acts at the forward power control loop reference.

The sampled reflected power is rectified by diode D107. The resulting DC voltage is amplified by an operational amplifier U100 and routed to the summing junction. This detector protects the final stage Q100 from reflected power by increasing the error current. The temperature sensor protects the final stage Q100 from overheating by increasing the error current. A thermistor RT100 measures the final stage Q100 temperature. The voltage divider output is routed to an operational amplifier U103 and then goes to the summing junction. The Zener Diode VR101 keeps the loop control voltage below 5.6V and eliminates the DC current from the 9.3 regulator U501.

A local loop for the Pre Driver (U101) is used in order to stabilize the current for each stage.

In Rx mode, the two transistors Q101 and Q102 go to saturation and shut down the transmitter by applying ground to the Pre Driver U101.

4.0 VHF (146-174MHz) Frequency Synthesis

The synthesizer consists of a reference oscillator (Y201), low voltage Fractional-N (LVFRAC-N) synthesizer (U200), and a voltage controlled oscillator (VCO) (U201).

4.1 Reference Oscillator

The reference oscillator is a crystal (Y201) controlled Colpitts oscillator and has a frequency of 16.8MHz. The oscillator transistor and start-up circuit are located in the LVFRAC-N (U200) while the oscillator feedback capacitors, crystal, and tuning varactors are external. An analog-to-digital (A/D) converter internal to the LVFRAC-N (U200) and controlled by the microprocessor via SPI sets the voltage at the warp output of U200 pin 25. This sets the frequency of the oscillator. Consequently, the output of the crystal Y201 is applied to U200 pin 23.

The method of temperature compensation is to apply an inverse Bechmann voltage curve, which matches the crystal’s Bechmann curve to a varactor that constantly shifts the oscillator back on frequency. The crystal vendor characterizes the crystal over a specified temperature range and codes this information into a bar code that is printed on the crystal package. In production, this crystal code is read via a 2-dimensional bar code reader and the parameters are saved.

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VHF (146-174MHz) Frequency Synthesis 2-5

This oscillator is temperature compensated to an accuracy of +/-2.5 PPM from -30 to 60 degrees C. The temperature compensation scheme is implemented by an algorithm that uses five crystal parameters (four characterize the inverse Bechmann voltage curve and one for frequency accuracy of the reference oscillator at 25 degrees C). This algorithm is implemented by the LVFRAC-N (U200) at the power up of the radio.

4.2 Fractional-N Synthesizer

The LVFRAC-N U200 consists of a pre-scaler, programmable loop divider, control divider logic, phase detector, charge pump, A/D converter for low frequency digital modulation, balanced attenuator used to balance the high and low frequency analog modulation, 13V positive voltage multiplier, serial interface for control, and a super filter for the regulated 5 volts.

Figure 2-3 VHF Synthesizer Block Diagram

A voltage of 5V applied to the super filter input (U200, pin 30) supplies an output voltage of 4.5Vdc (VSF) at U200, pin 28. This supplies 4.5 V to the VCO Buffer IC U201.

To generate a high voltage to supply the phase detector (charge pump) output stage at pin VCP (U200, pin 47) while using a low voltage 3.3Vdc supply, a 13V positive voltage multiplier is used (D200, D201, and capacitors C2024, 2025, 2026, 2055, 2027, 2001).

Output lock (U200, pin 4) provides information about the lock status of the synthesizer loop. A high level at this output indicates a stable loop. A 16.8 MHz reference frequency is provided at U200, pin 19.

DATA

CLK

CEX

MODIN

VCC, DC5V

XTAL1

XTAL2

WARP

PREIN

VCP

REFERENCEOSCILLATOR

VOLTAGEMULTIPLIER

DATA (U403 PIN 100)

CLOCK (U403 PIN 1)

CSX (U403 PIN 2)

MOD IN (U501 PIN 40)

+5V (U503 PIN 1)

7

8

9

10

13, 30

23

24

25

32

47

VMULT2 VMULT1

BIAS1

SFOUT

AUX3

AUX4

IADAPTIOUT

GND

FREFOUT

LOCK 4

19

6, 22, 33, 44

4345

3

2

28

14 15

40

FILTERED 5V

STEERING

LOCK (U403 PIN 56)

PRESCALER IN

FREF (U504 PIN 34)

39BIAS2

41

48

5, 20, 34, 36+5V (U503 PIN 1)

AUX1

VDD, DC5V MODOUT

U200 LOW VOLTAGEFRACTIONAL-NSYNTHESIZER

AUX2 1

BWSELECT

VCO Bias

TRB

To IFSection

TX RF INJECTION(1ST STAGE OF PA)

LO RF INJECTION

VOLTAGE CONTROLLED OSCILLATOR

LINELOOP

FILTER

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2-6 THEORY OF OPERATION

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U201), the TX and RX tank circuits, the external RX amplifier, and the modulation circuitry.

Figure 2-4 VHF VCO Block Diagram

The VCOBIC together with the LVFRAC-N (U200) generate the required frequencies in both transmit and receive modes. The TRB line (U201, pin 19) determines which VCO and buffer is enabled (high being TX output at pin 10, low being RX output at pin 8). A sample of the signal from the enabled output is routed from U201, pin 12 (PRESC_OUT), via a low pass filter to U200, pin 32 (PREIN).

A steering line voltage between 3.0V and 10.0V at varactor D204 tunes the TX VCO through the frequency range of 146-174MHz, and at D203 tunes the RX VCO through the frequency range of 190-219MHz.

The external RX amplifier is used to increase the output from U201, pin 9 from 3-4 dBm to the required 15dBm for proper mixer operation. In TX mode, the modulation signal from the LVFRAC-N (U200, pin 41) is applied to the VCO by way of the modulation circuit D205, R212, R211, C2073.

Presc

RX

TX

Q200 Low Pass Filter

Attenuator

Pin8

Pin14

Pin10

(U200 Pin28)VCC Buffers

TX RF Injection

U200 Pin 32

AUX3 (U200 Pin 2)

Prescaler Out

Pin 12Pin 19Pin 20

TX/RX/BSSwitching Network

U201VCOBIC

RxActive Bias

TxActive Bias

Pin2

Rx-I adjust

Pin1

Tx-I adjust

Pins 9,11,17Pin18

VsensCircuit

Pin15

Pin16

RX VCO Circuit

TX VCO Circuit

RX Tank

TX Tank

Pin7

Vcc-Superfilter

Collector/RF inPin4

Pin5

Pin6

RX

TX

(U200 Pin 28)

Rx-SW

Tx-SW

Vcc-Logic

(U200 Pin 28)

Steer Line Voltage (VCTRL)

Pin13

Pin3

TRB IN

LO RF INJECTION

Buffer

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VHF (146-174MHz) Frequency Synthesis 2-7

4.4 Synthesizer Operation

The synthesizer consists of a low voltage FRAC-N IC (LVFRAC-N), reference oscillator, charge pump circuits, loop filter circuit, and DC supply. The output signal (PRESC_OUT) of the VCOBIC (U201, pin 12) is fed to the PREIN, pin 32 of U200 via a low pass filter which attenuates harmonics and provides a correct input level to the LVFRAC-N in order to close the synthesizer loop.

The pre-scaler in the synthesizer (U200) is a dual modulus pre-scaler with selectable divider ratios. The divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs via the SPI. The output of the pre-scaler is applied to the loop divider. The output of the loop divider is connected to the phase detector, which compares the loop divider’s output signal with the reference signal. The reference signal is generated by dividing down the signal of the reference oscillator (Y201).

The output signal of the phase detector is a pulsed dc signal that is routed to the charge pump. The charge pump outputs a current from U200, pin 43 (IOUT). The loop filter (consisting of R224, R217, R234, C2074, C2075, C2077, C2078, C2079, C2080, C2028, and L205) transforms this current into a voltage that is applied the varactor diodes D203 and D204 for RX and TX respectively. The output frequency is determined by this control voltage. The current can be set to a value fixed in the LVFRAC-N or to a value determined by the currents flowing into BIAS 1 (U200, pin 40) or BIAS 2 (U200, pin 39). The currents are set by the value of R200 or R206 respectively. The selection of the three different bias sources is done by software programming.

To modulate the synthesizer loop, a two-spot modulation method is utilized via the MODIN (U200, pin 10) input of the LVFRAC-N. The audio signal is applied to both the A/D converter (low frequency path) and the balance attenuator (high frequency path). The A/D converter converts the low frequency analog modulating signal into a digital code which is applied to the loop divider, thereby causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s deviation sensitivity to high frequency modulating signals. The output of the balance attenuator is presented at the MODOUT port of the LVFRAC-N (U200,pin 41) and connected to the VCO modulation varactor D205.

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2-8 THEORY OF OPERATION

5.0 Controller Theory of Operation

This section provides a detailed theory of operation for the radio and its components. The main radio is a single-board design, consisting of the transmitter, receiver, and controller circuits. A control head is connected by an extension cable. The control head contains LED indicators, a microphone connector, buttons, and speaker.

In addition to the power cable and antenna cable, an accessory cable can be attached to a connector on the rear of the radio. The accessory cable enables you to connect accessories to the radio, such as an external speaker, emergency switch, foot-operated PTT, and ignition sensing, etc.

Figure 2-5 Controller Block Diagram

5.1 Radio Power Distribution

Voltage distribution is provided by five separate devices:

■ U514 P-cH FET - Batt + (Ext_SWB+)■ U501 LM2941T - 9.3V■ U503 LP2951CM - 5V■ U508 MC 33269DTRK - 3.3V■ U510 LP2986ILDX - 3.3V Digital

ExternalMicrophone

InternalMicrophone

ExternalSpeaker

InternalSpeaker

SCI to

Control Head

Audio PA

Audio/Signaling Architecture

To SynthesizerModOut

16.8 MHzReference Clockfrom Synthesizer

Disc Audio

To RF Section SPI

DigitalArchitecture

µP Clock

3.3VRegulator

RAM

EEPROM

FLASH

HC11FL0

ASFIC_CMP

Accessory &

Connector

Handset

.

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Controller Theory of Operation 2-9

The DC voltage applied to connector P2 supplies power directly to the following circuitry:

■ Electronic on/off control■ RF power amplifier■ 12 volts P-cH FET -U514■ 9.3 volt regulator■ Audio PA

Figure 2-6 DC Power Distribution Block Diagram

Regulator U501 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry and power control circuitry. Input and output capacitors are used to reduce high frequency noise. Resistors R5001 / R5081 set the output voltage of the regulator. This regulator output is electronically enabled by a 0 volt signal on pin 2. Q502, Q505 and R5038 are used to disable the regulator when the radio is turned off.

Voltage regulator U510 provides 3.3 volts for the digital circuitry. Operating voltage is from the regulated 9.3V supply. Input and output capacitors are used to reduce high frequency noise and provide proper operation during battery transients. U510 provides a reset output that goes to 0 volts if the regulator output goes below 3.1 volts. This is used to reset the controller to prevent improper operation.

Voltage regulator U508 provides 3.3V for the RF circuits and ASFIC_CMP. Input and output capacitors are used to reduce the high frequency noise and provide proper operation during battery transients.

U5019.3V Regulator

FETP-CH

On/OffControl

500mA

SW_Filt_B+

Acces ConnAudio PA_SoutdownPower Loop Op_Amp

AutoOn/OffSwitchControl

Ignition B+

RF_PAAudio_PA

Antenna SwitchPower Control

Filt_B+

Ferrite Bit

Control Head

Mic Connector

Mic Bias9V, 5mA

Keypad

7_Seg

Bedto7-Seg

ShiftReg

3.2V72mA

9.3V65mA

Status LEDs

7_SegDOT

Backlight

On/OffControl

11-16.6V0.9A 0.85A

U5035V RF Regulator

U5083.3V RF Reg

U5103.3V D Reg

Reset

Rx_AmpPA_Pre-driverPA Driver

500mA

LVFRAC_NIF_Amp

ASFIC_CMPIFICRX Cct

micro PRAMFlashEEPROM

90mA25mA50mA45mA

9.3V45mA

9.3V75mA

9.3V162mA

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2-10 THEORY OF OPERATION

Voltage regulator U503 provides 5V for the RF circuits. Input and output capacitors are used to reduce the high frequency noise and provide proper operation during battery transients.

VSTBY is used only for CM360 5-tone radios.

The voltage VSTBY, which is derived directly from the supply voltage by components R5103 and VR502, is used to buffer the internal RAM. Capacitor C5120 allows the battery voltage to be disconnected for a couple of seconds without losing RAM parameters. Dual diode D501 prevents radio circuitry from discharging this capacitor. When the supply voltage is applied to the radio, C5120 is charged via R5103 and D501.

5.2 Protection Devices

Diode VR500 acts as protection against ESD, wrong polarity of the supply voltage, and load dump.

VR692 - VR699 are for ESD protection.

5.3 Automatic On/Off

The radio can be switched ON in any one of the following three ways:

■ On/Off switch. (No Ignition Mode)■ Ignition and On/Off switch (Ignition Mode)■ Emergency

5.3.1 No Ignition Mode

When the radio is connected to the car battery for the first time, Q500 will be in saturation, Q503 will cut-off, Filt_B+ will pass through R5073, D500, and S5010-pin 6 (On/Off switch). When S5010 is ON, Filt_B+ will pass through S5010-pin5, D511, R5069, R5037 and base of Q505 and move Q505 into saturation. This pulls U501-pin2 through R5038, D502 to 0.2V and turns On U514 and U501 9.3V regulator which supplies voltage to all other regulators and consequently turns the radio on, When U504 (ASFIC_CMP) gets 3.3V, GCB2 goes to 3.3V and holds Q505 in saturation, for soft turn off.

5.3.2 Ignition Mode

When ignition is connected for the first time, it will force high current through Q500 collector, This will move Q500 out of saturation and consequently Q503 will cut-off. S5010 pin 6 will get ignition voltage through R601 (for load dump), R610, (R610 & C678 are for ESD protection), VR501, R5074, and D500. When S5010 is ON, Filt_B+ passes through S5010-pin 5, D511, R5069, R5037 and base of Q505 and inserts Q505 into saturation. This pulls U501-pin 2 through R5038, D502 to 0.2V and turns on U514 and U501 9.3V regulator which supply voltage to all other regulators and turns the radio on, When U504 (ASFIC_CMP) get 3.3V supply, GCB2 goes to 3.3V and holds Q505 in saturation state to allow soft turn off,

When ignition is off Q500, Q503 will stay at the same state so S5010 pin 6 will get 0V from Ignition, Q504 goes from Sat to Cut, ONOFF_SENSE goes to 3.3V and it indicates to the radio to soft turn itself by changing GCB2 to ‘0’ after de registration if necessary.

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Controller Theory of Operation 2-11

5.3.3 Emergency Mode

The emergency switch (P1 pin 9), when engaged, grounds the base of Q506 via EMERGENCY _ACCES_CONN. This switches Q506 to off and consequently resistor R5020 pulls the collector of Q506 and the base of Q506 to levels above 2 volts. Transistor Q502 switches on and pulls U501 pin2 to ground level, thus turning ON the radio. When the emergency switch is released R5030 pulls the base of Q506 up to 0.6 volts. This causes the collector of transistor Q506 to go low (0.2V), thereby switching Q502 to off.

While the radio is switched on, the µP monitors the voltage at the emergency input on the accessory connector via U403-pin 62. Three different conditions are distinguished: no emergency kit is connected, emergency kit connected (unpressed), and emergency press.

If no emergency switch is connected or the connection to the emergency switch is broken, the resistive divider R5030 / R5049 will set the voltage to about 3.14 volts (indicates no emergency kit found via EMERGENCY_SENSE line). If an emergency switch is connected, a resistor to ground within the emergency switch will reduce the voltage on EMERGENCY _SENSE line, and indicate to the µP that the emergency switch is operational. An engaged emergency switch pulls line EMERGENCY _SENSE line to ground level. Diode VR503 limits the voltage to protect the µP input.

While EMERGENCY _ACCES_CONN is low, the µP starts execution, reads that the emergency input is active through the voltage level of µP pin 64, and sets the DC POWER ON output of the ASFIC CMP pin 13 to a logic high. This high will keep Q505 in saturation for soft turn off.

5.4 Microprocessor Clock Synthesiser

The clock source for the µP system is generated by the ASFIC CMP (U504). Upon power-up the synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the ASFIC CMP pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference input clock signal for its internal synthesizer. The ASFIC CMP, in addition to audio circuitry, has a programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to 32.769MHz in 1200Hz steps.

When power is first applied, the ASFIC CMP will generate its default 3.6864MHz CMOS square wave UP CLK (on U504 pin 28) and this is routed to the µP (U403 pin 90). After the µP starts operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually 7.3728 or 14.7456 MHz) and continues operation.

The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various times depending on the software features that are executing. In addition, the clock frequency of the synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source interfering with the desired radio receive frequency.

The ASFIC CMP synthesizer loop uses C5025, C5024 and R5033 to set the switching time and jitter of the clock output. If the synthesizer cannot generate the required clock frequency it will switch back to its default 3.6864MHz output.

Because the ASFIC CMP synthesizer and the µP system will not operate without the 16.8 MHz reference clock it (and the voltage regulators) should be checked first when debugging the system.

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2-12 THEORY OF OPERATION

5.5 Serial Peripheral Interface (SPI)

The µP communicates to many of the IC’s through its SPI port. This port consists of SPI TRANSMIT DATA (MOSI) (U403-pin100), SPI RECEIVE DATA (MISO) (U403-pin 99), SPI CLK (U0403-pin1) and chip select lines going to the various IC’s, connected on the SPI PORT (BUS). This BUS is a synchronous bus, in that the timing clock signal CLK is sent while SPI data (SPI TRANSMIT DATA or SPI RECEIVE DATA) is sent. Therefore, whenever there is activity on either SPI TRANSMIT DATA or SPI RECEIVE DATA there should be a uniform signal on CLK. The SPI TRANSMIT DATA is used to send serial from a µP to a device, and SPI RECEIVE DATA is used to send data from a device to a µP.

In the controller section, there are two IC’s on the SPI BUS, ASFIC CMP (U504 pin 22), and EEPROM (U400). In the RF sections there is one IC on the SPI BUS, the FRAC-N Synthesizer. The chip select line CSX from U403 pin 2 is shared by the ASFIC CMP and FRAC-N Synthesizer. Each of these IC’s check the SPI data and when the sent address information matches the IC’s address, the following data is processed.

When the µP needs to program any of these Is it brings the chip select line CSX to a logic “0” and then sends the proper data and clock signals. The amount of data sent to the various IC’s are different; e.g., the ASFIC CMP can receive up to 19 bytes (152 bits). After the data has been sent the chip select line is returned to logic “1”.

5.6 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal RIB. This interface connects to the SCI pin via control head connector (J2-pin 17) and to the accessory connector P1-6 and comprises BUS+. The line is bi-directional, meaning that either the radio or the RIB can drive the line. The µP sends serial data and it reads serial data via pin 97. Whenever the µP detects activity on the BUS+ line, it starts communication.

5.7 General Purpose Input/Output

The controller provides six general purpose lines (PROG I/O) available on the accessory connector P1 to interface to external options. Lines PROG IN 3 and 6 are inputs, PROG OUT 4 is an output and PROG IN OUT 8, 12 and 14 are bi-directional. The software and the hardware configuration of the radio model define the function of each port.

■ PROG IN 3 can be used as external PTT input, or others, set by the CPS. The µP reads this port via pin 72 and Q412.

■ PROG OUT 4 can be used as external alarm output, set by the CPS. Transistor Q401 is controlled by the µP (U403 pin 55)

■ PROG IN 6 can be used as normal input, set by the CPS. The µP reads this port via pin 73 and Q411. This pin is also used to communicate with the RIB if resistor R421 is placed.

■ DIG IN OUT 8,12,14 are bi-directional and use the same circuit configuration. Each port uses an output Q416, Q404, Q405 controlled by µP pins 52, 53, 54. The input ports are read through µP pins 74, 76, 77; using Q409, Q410, Q411

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Controller Theory of Operation 2-13

5.8 Normal Microprocessor Operation

For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation the µP uses only its internal memory. In normal operation of the radio the µP is operating in expanded mode as described below.

During normal operation, the µP (U403) is operating in expanded mode and has access to 3 external memory devices; U400 (EEPROM), U402 (SRAM), U404 (Flash). Also, within the µP there are 3 Kilobytes of internal RAM, as well as logic to select external memory devices.

The external EEPROM (U400) space contains the information in the radio which is customer specific, referred to as the codeplug. This information consists of items such as: 1) what band the radio operates in, 2) what frequencies are assigned to what channel, and 3) tuning information.

The external SRAM (U402) as well as the µP’s own internal RAM space are used for temporary calculations required by the software during execution. All of the data stored in both of these locations is lost when the radio powers off.

The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of 8 data lines (DATA 0 - DATA 7). There are also 3 control lines; CSPROG (U403-38) to chip select U404-pin 30 (FLASH), CSGP2 (U403-pin 41) to chip select U404-pin 20 (SRAM) and PG7_R_W (U403-pin 4) to select whether to read or to write.

When the µP is functioning normally, the address and data lines should be toggling at CMOS logic levels. Specifically, the logic high levels should be between 3.1 and 3.3V, and the logic low levels should be between 0 and 0.2V. No other intermediate levels should be observed, and the rise and fall times should be <30ns.

The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be toggling at a high rate, e.g., you should set your oscilloscope sweep to 1us/div. or faster to observe individual pulses. High speed CMOS transitions should also be observed on the µP control lines.

On the µP the lines XIRQ (U403-pin 48), MODA LIR (U403-pin 58), MODB VSTPY (U403-pin 57) and RESET (U403-pin 94) should be high at all times during normal operation. Whenever a data or address line becomes open or shorted to an adjacent line, a common symptom is that the RESET line goes low periodically, with the period being in the order of 20ms. In the case of shorted lines you may also detect the line periodically at an intermediate level, i.e. around 2.5V when two shorted lines attempt to drive to opposite rails.

The MODA LIR (U403-pin 58) and MODB VSTPY (U403-pin 57) inputs to the µP must be at a logic “1” for it to start executing correctly. After the µP starts execution it will periodically pulse these lines to determine the desired operating mode. While the Central Processing Unit (CPU) is running, MODA LIR is an open-drain CMOS output which goes low whenever the µP begins a new instruction. An instruction typically requires 2-4 external bus cycles, or memory fetches.

There are eight analog-to-digital coverter ports (A/D) on U403 labelled within the device block as PEO-PE7. These lines sense the voltage level ranging from 0 to 3.3V of the input line and convert that level to a number ranging from 0 to 255 which is read by the software to take appropriate action.

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2-14 THEORY OF OPERATION

5.9 Static Random Access Memory (SRAM)

The SRAM (U402) contains temporary radio calculations or parameters that can change very frequently, and which are generated and stored by the software during its normal operation. The information is lost when the radio is turned off.

The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS signal U402 (which comes from U403-CSGP2) going low. U402 is commonly referred to as the external RAM as opposed to the internal RAM which is the 3 kilobytes of RAM which is part of the 68HC11FL0. Both RAM spaces serve the purpose. However, the internal RAM is used for the calculated values which are accessed most often.

Capacitor C402 and C411 serves to filter out any AC noise which may ride on +3.3 V at U402

6.0 Control Board Audio and Signalling Circuits

6.1 Audio Signalling Filter IC and Compander (ASFIC CMP)

The ASFIC CMP (U504) used in the controller has the following four functions:

1. RX/TX audio shaping, i.e. filtering, amplification, attenuation2. RX/TX signaling, PL/DPL/HST/MDC3. Squelch detection4. µP clock signal generation

The ASFIC CMP is programmable through the SPI BUS (U504 pins-20/21/22), normally receiving 19 bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or signaling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC CMP also has 6 General Control Bits GCB0-5 which are CMOS level outputs and used for the following:

■ GCBO - BW Select■ GCBI - switches the audio PA On/Off■ GCB2 - DC Power On switches the voltage regulator (and the radio) on and off■ GCB3 - Control on MUX U509 pin 9 to select between Low Cost Mic path to STD Mic Path■ GCB4 - Control on MUX U509 pin 11 to select between Flat RX path to filtered RX path on the

accessory connector.■ GCB5 - Control on MUX U509 pin 10 to select between Flat TX path mute and Flat TX path

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Transmit Audio Circuits 2-15

7.0 Transmit Audio Circuits

Figure 2-7 Transmit Audio Paths

7.1 Microphone Input Path

The radio supports 2 distinct microphone paths known as internal (from control head J2-15) and external mic (from accessory connector P1-2) and an auxiliary path (FLAT TX AUDIO, from accessory connector P1-5). The microphones used for the radio require a DC biasing voltage provided by a resistive network.

The two microphone audio input paths enter the ASFIC CMP at U504-pin 48 (external mic) and U504-pin 46 (internal mic). The microphone is plugged into the radio control head and connected to the audio DC via J2-pin 15. The signal is then routed via C5045 to MUX U509 that select between two paths with different gain to support Low Cost Mic (Mic with out amplifier in it) and Standard Mic.

7.1.1 Low Cost Microphone

Hook Pin is shorted to Pin 1(9.3V) inside the Low Cost Mic, This routes 9.3V to R429, and creates 2.6V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 = ‘0’. The audio signal is routed from C5045 via U509-5 (Z0), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int. mic (C5046 100nF creates a 159Hz pole with U504- 46 int mic impedance of 16k ohm).

MIC IN

MOD INTORF

SECTION(SYNTHESIZER)

3644

40

P1

ACCESSORYCONNECTOR

J2

CONTROL HEADCONNECTOR

MIC

EXT MIC

FLAT TXAUDIO

425

48

46

15

2

24kOhms

FILTERS ANDPREEMPHASIS

HS SUMMER

SPLATTERFILTER

LS SUMMER

LIMITER

ATTENUATOR

VCO ATN

TX RTNTX SND

MICINT

AUX TX

ASFIC_CMP U504

U509

MICEXT

FLAT TXAUDIO MUTE

GCB3

MUX

35

U509

MUX

GCB538

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2-16 THEORY OF OPERATION

7.1.2 Standard Microphone

Hook Pin is shorted to the hook mic inside the standard Mic, If the mic is out off hook, 3.3V is routed to R429 via R458, D401, and it create 0.7V on MIC_SENSE (u.P U403-67) by Voltage Divider R429/R430. U403 senses this voltage and sends command to ASFIC_CMP U504 to get GCB3 =‘1’. The audio signal is routed from C5045 via U509-3 (Z1), R5072, U507, R5026, C5091, R5014 via C5046 to U504- 46 int mic (C5046 100nF create a159Hz pole with U504- 46 int mic impedance of 16Kohm). 9.3VDC is routed via R5077, R5075 to J2-15, It create 4.65V with Mic Impedance. C5010 supplies AC Ground to create AC impedance of 510 Ohms via R5075. and Filter 9.3V DC mic bias supply.

Note: The audio signal at U504-pin 46 should be approximately 12mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The external microphone signal enters the radio on accessory connector P1 pin 2 and is routed via line EXT MIC to R5054. R5078 and R5076 provide the 9.3Vdc bias. Resistive divider R5054/ R5070 divide the input signal by 5.5 and provide input protection for the CMOS amplifier input. R5076 and C5009 provide a 510 ohm AC path to ground that sets the input impedance for the microphone and determines the gain based on the emitter resistor in the microphone’s amplifier circuit.

C5047 serves as a DC blocking capacitor. The audio signal at U504-pin 48 should be approximately 14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The FLAT TX AUDIO signal from accessory connector P1-pin 5 is fed to the ASFIC CMP (U504 pin 42 through U509 pin 2 to U509 pin 15 via U506 OP-AMP circuit and C5057.

The ASFIC has an internal AGC that can control the gain in the mic audio path. The AGC can be disabled / enabled by the µP. Another feature that can be enabled or disabled in the ASFIC is the VOX. This circuit, along with Capacitor C5023 at U504-pin 7, provides a DC voltage that can allow the µP to detect microphone audio. The ASFIC can also be programmed to route the microphone audio to the speaker for public address operation.

7.2 PTT Sensing and TX Audio Processing

Internal microphone PTT is sensed by µP U403 pin 71. Radio transmits when this pin is “0” and selects inside the ASFIC_ CMP U504 internal Mic path. When the internal Mic PTT is “0” then external Mic PTT is grounded via D402. External Mic PTT is sensed by U403 pin 72 via Q412 circuits. The radio transmits when this pin is “0” and selects inside the ASFIC _CMP U504 External Mic path.

Inside the ASFIC CMP, the mic audio is filtered to eliminate frequency components outside the 300-3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then limited to prevent the transmitter from over deviating. The limited mic audio is then routed through a summer, which is used to add in signaling data, and then to a splatter filter to eliminate high frequency spectral components that could be generated by the limiter. The audio is then routed to an attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The TX audio emerges from the ASFIC CMP at U504-pin 40 MOD IN, at which point it is routed to the RF section.

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Transmit Signalling Circuits 2-17

8.0 Transmit Signalling Circuits

Figure 2-8 Transmit Signalling Path

From a hardware point of view, there are 3 types of signaling:

■ Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit voice or signaling,

■ DTMF data for telephone communication in trunked and conventional systems, and■ Audible signaling including MDC and high-speed trunking.

Note: All three types are supported by the hardware while the radio software determines which signaling type is available.

8.1 Sub-Audio Data (PL/DPL)

Sub-audible data implies signaling whose bandwidth is below 300Hz. PL and DPL waveforms are used for conventional operation and connect tones for trunked voice channel operation. The trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional system. Although it is referred to as “sub-audible data”, the actual frequency spectrum of these waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.

Only one type of sub-audible data can be generated by U504 (ASFIC CMP) at any one time. The process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-speed data deviation and select the PL or DPL filters. The µP then generates a square wave which strobes the ASFIC PL / DPL encode input LSIO U504-pin 18 at twelve times the desired data rate. For example, for a PL frequency of 103Hz, the frequency of the square wave would be 1236Hz.

This drives a tone generator inside U504 which generates a staircase approximation to a PL sine wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice or data. The resulting summed waveform then appears on U504-pin 40 (MOD IN), where it is sent to the RF board as previously described for transmit audio. A trunking connect tone would be generated in the same manner as a PL tone.

19

18

40

MOD IN

TO RFSECTION

(SYNTHESIZER)

80

44 HIGH SPEEDCLOCK IN(HSIO)

LOW SPEED CLOCK IN(LSIO)

ASFIC_CMP U504

MICROCONTROLLER

U403

HSSUMMER

5-3-2 STATE ENCODER

DTMF ENCODER

SPLATTERFILTER

PLENCODER

LSSUMMER

ATTENUATOR

85

82

SPIBUS

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2-18 THEORY OF OPERATION

8.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as Inbound Signaling Words (ISWs) used in a trunking system for high speed communication between the central controller and the radio. To generate an ISW, the µP first programs the ASFIC CMP (U504) to the proper filter and gain settings. It then begins strobing U504-pin 19 (HSIO) with a pulse when the data is supposed to change states. U504’s 5-3-2 State Encoder (which is in a 2-state mode) is then fed to the post-limiter summer block and then the splatter filter. From that point it is routed through the modulation attenuator and then out of the ASFIC CMP to the RF board. MDC is generated in much the same way as trunking ISW. However, in some cases these signals may also pass through a data pre-emphasis block in the ASFIC CMP. Also these signaling schemes are based on sending a combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed data signaling.

8.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type of tones which are heard when using a “Touch Tone” telephone.

There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high group (1209, 1336, 1477Hz). The high-group tone is generated by the µP (U403-46) strobing U504-19 at six times the tone frequency for tones less than 1440Hz or twice the frequency for tones greater than 1440Hz. The low group tone is generated by the ASFIC CMP, controlled by the µP via SPI bus. Inside U504 the low-group and high-group tones are summed (with the amplitude of the high group tone being approximately 2 dB greater than that of the low group tone) and then pre-emphasized before being routed to the summer and splatter filter. The DTMF waveform then follows the same path as was described for high-speed data.

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Receive Audio Circuits 2-19

9.0 Receive Audio Circuits

Figure 2-9 Receive Audio Paths

9.1 Squelch Detect

The radio’s RF circuits are constantly producing an output at the discriminator (IF IC). This signal (DISC AUDIO) is routed to the ASFIC CMP’s squelch detect circuitry input DISC (U504-pin 2). All of the squelch detect circuitry is contained within the ASFIC CMP. Therefore from a user’s point of view, DISC AUDIO enters the ASFIC CMP, and the ASFIC CMP produces two CMOS logic outputs based on the result. They are CH ACT (U504-16) and SQ DET (U504-17).

The squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then sent to a comparator to produce an active high signal on CH ACT. A squelch tail circuit is used to produce SQ DET (U504-17) from CH ACT. The state of CH ACT and SQ DET is high (logic “1”) when carrier is detected, otherwise low (logic “0”).

CH ACT is routed to the µP pin 84 while SQ DET is routed to the µP pin 83.

SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.

FLT RX AUDIO

P1

11

16

1 EXTERNALSPEAKER

INTERNALSPEAKER

ACCESSORYCONNECTOR

CONTROL HEADCONNECTOR

HANDSETAUDIO

18

20

19

J2

INTSPKR-

SPKR +

SPKR -

1

9

2

U509

4110

INTSPKR+

4

6

DISC

ASFIC_CMPU504

AUDIO PA

U502

VOLUMEATTEN.

FILTER ANDDEEMPHASIS

17

MICRO CONTROLLER

U403

80

FROMRF

SECTION(IF IC)

LIMITER, RECTIFIERFILTER, COMPARATOR

SQ DET

SQUELCHCIRCUIT

16

PL FILTER LIMITER

CH ACT

AUX RX43

18LS IO

U IO AUDIO

8384

39URX OUT

DISCAUDIO

37

85

GCB4

MUTE

GCB1

14

U505

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2-20 THEORY OF OPERATION

9.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is.DC coupled to ASFIC CMP via the DISC input U504-pin 2. The signal is then applied to both the audio and the PL/DPL paths

The audio path has a programmable amplifier, whose setting is based on the channel bandwidth being received, an LPF filter to remove any frequency components above 3000Hz, and a HPF to strip off any sub-audible data below 300Hz. Next, the recovered audio passes through a de-emphasis filter (if it is enabled to compensate for Pre-emphasis which is used to reduce the effects of FM noise). The IC then passes the audio through the 8-bit programmable attenuator whose level is set depending on the value of the volume control. Finally the filtered audio signal passes through an output buffer within the ASFIC CMP. The audio signal exits the ASFIC CMP at AUDIO output (U504 pin 41).

The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum / maximum settings of the attenuator are set by codeplug parameters.

Since sub-audible signaling is summed with voice information on transmit, it must be separated from the voice information before processing. Any sub-audible signaling enters the ASFIC CMP from the IF IC at DISC U504-2. Once inside, it goes through the PL/DPL path. The signal first passes through one of the two low-pass filters, either the PL low-pass filter or the DPL/LST low-pass filter. Either signal is then filtered and goes through a limiter and exits the ASFIC CMP at LSIO (U504-pin 18). At this point, the signal will appear as a square wave version of the sub-audible signal which the radio received. The µP U403 pin 80 will decode the signal directly to determine if it is the tone / code which is currently active on that mode.

9.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMP’s digital volume pot, U504-pin 41 is routed through DC blocking capacitor C5049 to the audio PA (U502 pin 1 and 9).

The audio power amplifier has one inverted and one non-inverted output that produces the differential audio output SPK+/SPK- (U502 pins 4 and 6)

The audio PA is enabled via the ASFIC CMP (U504-GCB1). When the base of Q501 is low, the transistor is off and U502-pin 8 is high, using pull up resistor R5041, and the audio PA is ON. The voltage at U502-pin 8 must be above 8.5Vdc to properly enable the device.

If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U502-pins 1/9) off. This is a mute condition which is used to prevent an audio pop when the PA is enabled.

The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with B+ (U502- pin 7). B+ of 11V yields a DC offset of 5V, and B+ of 17V yields a DC offset of 8.5V. If either of these lines is shorted to ground, it is possible that the audio PA will be damaged. SPK+ and SPK- are routed to the accessory connector (P1-pin 1 and 16) and to the control head (connector J2-pins 19 and 20).

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Receive Signalling Circuits 2-21

9.4 Handset Audio

Certain handheld accessories have a speaker within them which require a different voltage level than that provided by U502. For these devices HANDSET AUDIO is available at control head connector J2 pin18.

The received audio from the output of the ASFIC CMP’s digital volume attenuator is routed to U505 pin 2 where it is amplified. This signal is routed from the output of the op-amp U505 to J2-pin 18. From the control head, the signal is sent directly to the microphone jack.

9.5 Filtered Audio and Flat Audio

The ASFIC CMP output audio at U504-pin 39 is filtered and de-emphasized, but has not gone through the digital volume attenuator. From ASFIC CMP U504-pin 39 the signal is routed via R5034 through gate U509-pin 12 and AC coupled to U505-pin 6. The gate controlled by ASFIC CMP port GCB4 selects between the filtered audio signal from the ASFIC CMP pin 39 (URXOUT) or the unfiltered (flat) audio signal from the ASFIC CMP pin 10 (UIO). Resistors R5034 and R5021 determine the gain of op-amp UU505-pin 6 for the filtered audio while R5032 and R5021 determine the gain for the flat Audio. The output of U505-pin 7 is then routed to P1 pin 11 via DC blocking capacitor C5003. Note that any volume adjustment of the signal on this path must be done by the accessory.

10.0 Receive Signalling Circuits

Figure 2-10 Receive Signalling Paths

10.1 Sub-Audio Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U504) is used to filter and limit all received data. The data enters the ASFIC CMP at input DISC (U504 pin 2). Inside U504 the data is filtered according to data type (HS or LS), then it is limited to a 0-3.3V digital level. The MDC and trunking high speed data appear at U504-pin 19, where it connects to the µP U403 pin 82.

DET AUDIODISCRIMINATOR AUDIO

FROM RF SECTION(IF IC)

19

18

25

2

82

80

DISC

PLCAP2

LSIO

HSIODATA FILTERAND DEEMPHASIS LIMITER

FILTER LIMITER

ASFIC_CMPU504

MICROCONTROLLER

U403

85

44

8

PLEAP

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2-22 THEORY OF OPERATION

The low speed limited data output (PL, DPL, and trunking LS) appears at U504-pin18, where it connects to the µP U403-pin 80.

The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C5028, and C5026 set the low frequency pole for a zero crossings detector in the limiters for PL and HS data. The hysteresis of these limiters is programmed based on the type of received data.

10.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback (for a good key press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures), it sends an alert tone to the speaker. It does so by sending SPI BUS data to U504 which sets up the audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways: internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency, and at what volume level to generate the tone. (It does not have to be related to the voice volume setting.)

For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is accomplished by the µP generating a square wave which enters the ASFIC CMP at U504 pin 19. Inside the ASFIC CMP this signal is routed to the alert tone generator.

The output of the generator is summed into the audio chain just after the RX audio de-emphasis block. Inside U504, the tone is amplified and filtered, then passed through the 8-bit digital volume attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U504-pin 41 and is routed to the audio PA like receive audio.

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Chapter 3

TROUBLESHOOTING CHARTS

This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in determining the problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions in the theory of operation sections prior to troubleshooting a radio.

Most troubleshooting charts end up by pointing to an IC to replace. It is not always noted, but it is good practice to verify supplies and grounds to the affected IC and to trace continuity to the malfunctioning signal and related circuitry before replacing any IC. For instance, if a clock signal is not available at a destination, continuity from the source IC should be checked before replacing the source IC.

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3-2 TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2)

Problem in 12 KHz and 25 KHz channel spacing

9V onR310 (LNA)

OK?

CheckRX_EN

NoGo to

DC Section

Yes

RX_ENON ?

NoCheck Q306, Q300 and U403

Yes

START

LOC_DISTON?

Check Q304, D305 and U403

LOPOWER

OK ?

Go to SYN Section

Yes

Yes

No

No

Goto A

Yes

3 Vto U301Okay ?

No

CheckLOC_DIST

Go toDC Section

Yes

Check D301-304Replace IF Filters( FL304, FL301)

If problem in 25 KHz spacing

CheckTP1

Check 5Von R336

5V(IF AMP)

OK ?

Go to DC Section

YesNo Check 3Von R338

No

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Troubleshooting Flow Chart for Receiver RF (Sheet 1 of 2) 3-3

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

3V(IFIC -Vcc)

OK ?

InstallationOK ?

Yes

Yes

No

No

AFrom

Check visuallyall receiver

componentsinstallation ?

Inject - 40dBm (CW)to RF connectorCheck Power on

C332

RFPower

> -28 dBM?YesNo Check Power on

C336

Go to DC Section

Check the component

Antenna to Mixer circuitry problem

Replace Q303, Q301

Check passivecomponents

RFPower

> -28 dBM?

YesNoReplace

Q305, Q300, U302Check passivecomponents

Check Y30144.395 MHz

Y301OK?

YesNo Replace Q302, Y300Check D301 - 304Replace Y301

3V toU301OK?

YesNoReplace U300Go to DC Section

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3-4 TROUBLESHOOTING CHARTS

2.0 Troubleshooting Flow Chart for 45W Transmitter (Sheet 1 of 3)

START

Yes

No

Check components between Q100 and RF output,

Antenna Switch D104, D103, VR102 and Q106

No or too low power when keyed

Currentincrease when

keyed?

Check power settings, tuning & components between U103 Pin 3 and ASFIC Pin 6 before

replacing ASFIC

Control Voltage at

TP150>4Vdc?

Check PA Stages

>4A

Voltage U103 pin 5 = 4.6V?

U103 Pin 3 <1.6Vdc

U100 Pin 3 >1.8Vdc

Check 9.3V Regulator

U501

Yes

Yes

No

No

YesCheck U103

Check forward Power Sense

Circuit

No

Short U100 Pin 3 to ground

Voltage at TP150 rises?

Check PA Stages

Check Forward Power Sense

Circuit

Yes

No

>500mA & <4A

<500mA

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Troubleshooting Flow Chart for 45W Transmitter (Sheet 1 of 3) 3-5

2.1 Troubleshooting Flow Chart for 45W Transmitter (Sheet 2 of 3)

Yes

Check bias tuning before replacing

U504

Check PA Stages

No or too low power when keyed

DCVoltageat Q101 base=0?

DCVoltageat U103

Pin 8

Check U510

Check resistive network at Pin 9 and 10 of U103 before replacing U101

DC Voltage at

C1095

Check Final PA Stages

ASFICU504

Pin 5 2-3V

Check components be-tween ASFIC and Q105 before replacing Q105

DC Voltage at U103 Pin 10=8.9V

Check Q101, R122, R197, R153, R136,

R165, R168,

Check U103 before re-placing U101

No

No

Yes

>5V

2 to 5V

2-3V

Yes

No

0V

<2V

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3-6 TROUBLESHOOTING CHARTS

2.2 Troubleshooting Flow Chart for 45W Transmitter (Sheet 3 of 3)

No

Yes

Yes

No

Check Final PA Stage

PA_Bias Voltage at

R134

RF Voltage after C1044 >100mV?

Voltage across R122

>2V?

RF Voltage Q105 gate

>1V?

RF Voltage Q100 gate

>1.5V?

Check components between Q100 &

antenna connector

Replace Q100

Check FGU

Check components between C1044 &

C1117

Check components between C1117 &

Q105

Check components between Q105 &

Q100

No

No

Yes

Yes

1-4Vdc

Supply VoltageCheck components between ASFIC & Q100 before re-

placing Q100

RF Voltage after C1044 >100mV?

Check Bias Tuning before replacing

ASFIC U504

Yes

No

0V

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Troubleshooting Flow Chart for Synthesizer 3-7

3.0 Troubleshooting Flow Chart for Synthesizer

+5V at U200 Pins13 & 30?

5V at pin 6 of

D200

Is informationfrom µP U403

correct?

Is U200 Pin 47

= 13VDC?

Is U201 Pin 19<40 mVDC in RX &>4.5 VDC in TX? (at VCO section)

Start

Visual check of the Board OK?

CorrectProblem

Check 5VRegulator

U503

Is 16.8MHzSignal at

U200 Pin 19?

CheckY201 and associated

parts

Are signalsat Pins 14 &15 of U200?

Check R228

Check R201Is U200 pin 2

>4.5 VDC in Tx & <40 mVDC in Rx

Replace U200

RemoveShorts

Is there a shortbetween Pin 47 and

Pins 14 & 15 ofU200?

Is RF level atU200 Pin 32 -12 < x <-25

dBm?

Replace

U200

If C2052, R208, C2067C2068. C210, are OK, then

see VCOtroubleshooting chart

Are Waveformsat Pins 14 & 15

triangular?

Do Pins 7,8 & 9 of

U200 togglewhen channel is

changed?

Check programminglines between U403

and U200 Pins 7,8 & 9

Replace U200

Check µP U403 Troubleshooting

Chart

No

Yes

No

Yes

No

Yes

No

No

No

Yes

Yes

Yes

No

No

Yes

Yes

No

No

No

Yes

No

Yes

Yes

Check D200, D201, C2026, C2025, C2024 & C2027

3V at U200 pins 5, 20, 34 & 36

Check 3V Regulator

U508

Is 16.8MHz signal at U200 pin

23?

Replace U200

Yes

No

No

Yes

No

Yes

Yes

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3-8 TROUBLESHOOTING CHARTS

4.0 Troubleshooting Flow Chart for VCO

Are Q200Base at 2.4V

Collector at 4.5V Emitter at 1.7V

Are U201 Pins13 at 4.4V15 at 1.1V10 at 4.5V16 at 1.9V

Low or no RF Signalat TP1

Visual checkof board

OK?

35mV DC atU201 Pin 19

NO

YES

at base of Q200

NO

NO

NO

NO

YES

YES

YES

YES

Low or no RF Signalat input to PA

3.3V DC at U201Pin 14 & 18 OK?

4.8V DC atU201 Pin 19

Is RF available at C2060

YES

YES

YES

YES

YES

NO

NO

NO

NO

NO

Audio =180mVrmsat “+” side of

D205

2.5VDCat D205

If R211 is Ok,replace D205

Replace R211

Replace R212

NO

NO

YES

YES

TX VCORX VCO

CorrectProblem

Visual checkof board

OK?

Make sure U508 is working correctly and runner

between U508 Pin 1 and U201 Pin 14 & 18 is OK

Check runner between U200 Pin 2

and U201 Pin 19

Is RF available

If all parts from U200 Pin 8to Base of Q200 are OK,

replace U200

Check parts between TP1 and Q200

Power OK but no modulation

Check Transmiter

Pre Driver

If all parts associated

with the pins are OK,

replace U201

4.5V DC atU201 Pin 3 OK?

YES

NO 4.5V DC atU201 Pin 3 OK?

YES

NOMake sure Synthesizer is

working correctly and runner between U200 Pin 28 and

U201 Pin 3 is OK

3.3 DC at U201Pin 14 & 18 OK?

OK? OK?

If all parts associated with the pins are OK

replace U201

If L216, C2071, C2070,

C2060 are okay

replace U201

Check 9V at R230

YES

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Troubleshooting Flow Chart for DC Supply (1 of 2) 3-9

5.0 Troubleshooting Flow Chart for DC Supply (1 of 2)

Since the failure of a critical voltage supply might cause the radio to automatically power down, supply voltages should first be probed with a multimeter. If all the board voltages are absent, then the voltage test point should be retested using a rising-edge-triggered oscilloscope. If the voltage is still absent, then another voltage should be tested using the oscilloscope. If that voltage is present, then the original voltage supply in question is defective and requires investigation of associated circuitry.

Check VDC onC5008

V=3.3V?

Check Voltage on C5043

NoGo to D3_3V Yes

9v<V<9.8v?

Go to StartNoReplace U508 Yes

3V

Check VDC onC5006

V=5V?

Check Voltage on C5042

NoGo to 3V Yes

9v<V<9.8v?

Go to StartNoReplace U503 Yes

5V

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3-10 TROUBLESHOOTING CHARTS

5.1 Troubleshooting Flow Chart for DC Supply (2 of 2)

Check VDC onC5007

V=3.3V?

Check Voltage on C5041

NoGo to Digital Section Yes

9v<V<9.8v?

Go to StartNoReplace U510 Yes

D3_3V

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Chapter 4

VHF2 PCB/ SCHEMATICS/ PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards

1.1 VHF2 and Controller Circuits

The VHF circuits are contained on the printed circuit board (PCB) which also contains the Controller circuits. This Chapter shows the schematics for both the VHF circuits and the Controller circuits. The PCB component layouts and the Parts Lists in this Chapter show both the Controller and VHF circuit components. The VHF and Controller schematics and the related PCB and parts list are shown in the tables below.

Table 4-1 VHF2 25-45W Diagrams and Parts Lists

PCB :8486487Z03-B Main Board Top Side8486487Z03-B Main Board Bottom Side

Page 4-4Page 4-5

SCHEMATICSMain CircuitTransmitterSynthesiser and VCOReceiver Front and Back EndDC and Audio CctsMicroprocessor and Controller CctsPower Control Cct

Page 4-6/Page 4-7Page 4-8/Page 4-9Page 4-10/Page 4-11Page 4-12/Page 4-13Page 4-14/Page 4-15Page 4-16/Page 4-17Page 4-18

Parts List8486487Z03-B Page 4-19

Controller version is T1

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4-2 VHF2 PCB/ SCHEMATICS/ PARTS LISTS

THIS PAGE INTENTIONALLY LEFT BLANK

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VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-3

2.0 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

FILT_SW_B+

9V

CO

MP

_B+

DET-VFWD

DET_VRVSF

ILT

_SW

_B+

INTEGRATOR

PA_BIAS

PWR_SET

RX

RX_EN

TX_EN

TX_INJ

V_CTRL_DRIVER

9V

COMP_B+

DET_VFWD

DET_VRVS

FILT_SW_B+

INTEGRATOR

PA_BIAS

PWR_SET

RX

RX_EN

TX_EN

TX_INJ

V_CTRL_DRIVER

9V

VHF2 Interconnection between Main Board and Power Amplifier Compartment

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4-4 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

C301

C302

C303

C304 C305

C306

C307

C308

C309

C310

C311

C312

C313

C314

C315

C316

C317

C318

C319

C320

C322

C335

C336

C352

C353

C356

C357

C359

C360

C364

C367

C402

C406

C411

C414

C418

C490

C602

C603

C604

C605C606

C607

C608

C609

C610

C611

C612

C613

C614

C615

C616

C617

C618

C619

C620

C621

C622

C623

C624

C625

C626

C627

C628

C629

C630

C631

C632

C633

C662C6

78

C1001

C100

4C1

005

C1007

C1008 C1009

C1011

C1012

C1013

C1014

C101

5

C101

7

C101

8

C101

9

C102

0

C1021

C102

2 C102

6

C103

0

C103

1

C1033

C1034

C103

7

C103

9

C1041

C104

4

C1047C1

049

C105

2

C105

7

C1063

C1064

C1065

C1068

C1069

C107

4

C107

6

C108

2

C1087

C1088

C1096 C1097

C1098

C1099

C110

0

C110

4

C110

5

C1111

C1113

C1114C1115

C111

6

C1117

C1118 C1119

C112

0

C112

2

C112

3

C112

4

C1125

C1132

C113

7

C119

9

C2001

C2002 C2004

C2012

C201

3

C2014 C201

6C2

024

C202

5

C2026

C2027

C2028

C203

0 C203

3C2

036

C205

2

C205

5

C205

6

C2057

C205

8C2

059

C206

1

C206

2

C206

3C2

064

C2066

C206

7

C2068

C2069

C2073C2074

C2075

C2077 C207

8

C207

9C2080

C208

1

C5001

C500

3

C5005

C500

6

C500

8

C5010

C5011

C501

2

C5013

C5014

C501

5

C501

6

C5018

C5019

C5020

C5021

C502

2

C5023

C502

4

C5025

C5026

C502

7

C5028C5029

C5030

C5032

C503

3

C5034

C503

5

C503

8

C504

2

C504

3

C5044

C504

6C504

7

C5048

C505

0

C5051C5052

C505

3C5

054

C5056

C505

7

C505

9

C506

2

C506

4

C5066

C506

8

C507

0C5071

C5074

C5076

C507

8

C5079

C5080

C508

1

C5087

C5088

C5089

C509

0

C509

5

C5096

C5100

C510

1

C5102

C510

3

C511

0

C511

1

C5112

CR30

0

D101

D104

D200

D201

D203 D2

04

D205

D301

D302

D303

D304 D4

00

D401

D500D502

D513

234

56

FL30

0

2

3 FL301

2

3 FL302

43

2

FL30

3

43

2

FL30

4

J11

L102

L103

L104

L105

L106

L107

L111

L112

L113

L116

L119

L120

L122

L123

21

L124

L203

L204

L205

L206

L207

L210

L211 L213

L214

L215

L301

L304

L315

M1M2

M3

M4

M5

1M

6

M7 M8

M9

M100

M101

M102

M103

M104

M105 M106

M10

7

M108 M109M110

1 15

2 16

P1

52

64

31

78

Q100

Q302

Q305

Q400

Q407

Q414

Q415

Q500

Q503

14

3 2

R101

R102

R105

R106

R107

R108

R109

R123

R124

R125

R146

R148

R150

R151

R171

R173R174R1

76

R178

R179R190

R191

R197

R199

R200

R202

R206

R208

R211

R212

R217

R221

R222

R224 R225

R226

R228

R232

R233

R234

R302

R303

R304

R305

R306

R307

R308 R309R311

R312

R313

R314R315

R316

R317

R318

R319

R320 R321

R322R323

R324

R325

R326

R328

R329

R331

R332

R334

R336

R338

R406

R428

R429

R430

R431

R439

R440

R441

R444

R445

R450

R451

R458

R459

R461

R462

R472

R473

R601

R602

R610

R500

0

R500

1

R5009

R5010

R5011

R5019

R5021

R502

2

R5024

R503

1

R5032

R5033

R503

4

R503

8

R503

9

R504

0

R504

3

R504

4

R504

5

R504

6

R504

7

R504

8

R5050

R505

2

R5053

R505

4

R505

5

R505

6

R505

7

R506

3

R5064

R5065

R506

6

R506

7

R506

8

R507

0

R5071

R507

3

R5074

R5075

R507

7

R507

9

R5080

R5081 R5082R5083

R5084

R508

5

R5086

R5087

R508

9

R600

0R6

001

1RT100

1

SH200

1

SH202

TP3

1

16

8

9

U101

1

37 25

13

U200

11

120

10

U300

4

58U301

22 2187

1

U402

4

3

2

5

U501

1 9

U502

14 5

8U5

03

1 372513

U504

14

58U505

14

U506

3

2

1

U508

9

81

16U509

4 3

6

U515

VR10

1VR10

5

VR401

VR500 VR501

VR504

VR693

2

3Y3

00

43

2Y301

85

VHF2 (146-174MHz) 25-45W 8486487Z03-B Top Side

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VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-5

C300

C321

C323

C324

C325

C326

C327

C328

C329

C330C331

C332

C333

C334

C337

C338

C339

C340

C341C3

42

C343

C344

C345

C346

C347

C348

C349

C350

C351

C354

C355

C361

C362

C363

C365

C366

C400C401

C403

C404

C405

C407

C408

C410

C412

C413

C415

C416

C417

C421

C422

C423

C100

0

C1002

C100

3

C100

6

C101

0

C1027

C1028

C1029

C103

2

C1035

C1036

C103

8

C104

0

C104

2

C1043

C104

5

C104

6

C1048

C105

0

C1051C1053

C105

4

C1055C105

6

C105

8

C1059

C1060

C1061

C1062C106

6

C106

7

C107

0

C1071

C107

2

C107

3

C1075

C1077

C107

8

C1079

C1080C108

1

C1083C1

084

C108

5

C108

6

C108

9

C109

0

C1091

C1092

C109

3C1

094

C1095

C1101

C1102

C110

3

C110

6

C110

7

C1108

C1109

C1110

C111

2

C112

1

C1126

C1127

C1128

C1129

C1130

C113

1

C1133

C113

4

C1136

C2000

C200

3

C200

5

C2006

C200

7

C200

8

C2009

C201

0

C201

1

C2015

C201

7

C2018

C201

9

C202

0

C202

1

C2022C2

023

C202

9

C2031

C203

2

C2034

C203

5

C203

7

C2038C2

039

C2040

C204

1

C204

2C2

043

C204

4

C204

5

C204

6

C204

7 C204

8

C2049

C2050

C205

1

C2053C2054

C2060

C206

5

C207

0C2

071

C2072

C2076

C5000

C5002

C500

7

C500

9

C501

7

C5031

C5036

C5037

C5039

C504

0

C5041

C5045

C5049

C5055

C505

8

C5060

C506

1

C5063

C5065

C5067

C506

9

C507

2

C5073

C5075

C507

7

C5082

C5083

C508

4

C508

5

C5086

C5091

C5092

C5094

C509

7

C5098

C509

9

C510

4

C511

3

C511

4

C5115

C511

6C5

117

C5118

C511

9

C5120

CR301

D100

D102

D103

D105D1

06

D107

D108

D202

D305

D402

D501D511

1

J2

29 282

29 3032 31

J3

L100

L101

L108L1

09L1

10

L114

L115

L117

L118

L121

L131L132

L200

L201L202

L208

L209

L212

L216

L217

1L3

00

L302 L303

L305

L306

1 L307

1L3

08

1L3

09

1L3101L3

11

1 L312

1L3

13 1 L314

L500L5

01L502

M111

M112

M113

M114

1 P2

Q101Q102

Q103

12 3Q105

Q106

Q200

Q300

Q301

Q303

Q304

Q306

Q401

Q403

Q404

Q405

Q408

Q409

Q410

Q411

Q412

Q413

Q416

Q417

Q501

Q502

Q504

Q505 Q506

R103

R104

R110

R111

R112

R113

R114

R115

R116

R117

R118

R120

R121

R122

R126

R127

R130

R131

R132

R134

R135

R136

R137

R138

R139

R140

R141

R142

R143

R144

R145

R147

R149

R153

R155

R156

R157

R158R159

R160

R161

R162

R163

R164

R165

R166

R167

R168

R169

R170

R172

R175

R177

R180

R181

R182

R185

R186

R188

R189

R195R196

R198

R201

R203

R204

R205R207

R209

R210

R213

R214

R215

R216

R218

R219

R220

R223

R227

R229

R230

R231

R235

R300

R301

R310R327

R330

R333 R335

R337

R339

R340

R341

R342

R343R344

R345

R346

R401

R402 R403 R404

R405 R407

R414

R415

R421

R422

R423

R424

R425

R426

R427

R432

R433

R434 R4

35

R436

R438

R442

R443

R453

R454

R455 R456 R457

R460

R463

R466

R467

R468

R469

R470

R471

R600

R615

R5002

R500

8

R5013

R501

4R5016

R5020

R5023R5

025

R5026

R5027

R502

8

R5029

R5030

R5035

R5036

R5037

R5041

R504

2

R5049

R5051

R5058

R5059

R506

0R506

1

R506

2

R5069

R5072

R507

6

R507

8

R5088

R5092

R509

3

R5094

R509

5R5

096

R5097

R509

8

R509

9

R510

0

R510

3

R5290R5291

1

654

321

S501

0

1

SH201

SH300

SH301

SH302

643

T300

64 3

T301

TP1

TP2

TP4

TP101

TP102

TP103

TP104

TP106

TP107

TP108

TP110

TP111

TP112

TP113

TP114

TP150

TP200TP201

TP400

TP401

TP402TP403

TP404

TP405

TP406

TP407TP408

TP409

TP410TP425

TP500TP555

TP556

14 5

8U1

00

145

8U1

02

8

71

14U103

11

120

10

U201

U3021

4

58U400

17651 26

U403

1617

32

U404

9

81

16U405

145

8U5

00

145

8U5

07

4

5 8

U510

U514

VR10

2

VR400VR402

VR50

2

VR503

VR692VR

694

VR69

5VR

696

VR69

7VR69

8

VR69

9

Y200

432

Y201

VHF2 (146-174MHz) 25-45W 8486487Z03-B Bottom Side

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4-6 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

GND

KEYPAD COLUM N

Inte

rnal

spk

r+ ju

mpe

r

SPI_MOSI

ELP ONLY

SERIAL CLOCK

ELP ONLY

KEYPAD_COLUMN

DN

P

Option Board Connector

ELP ONLY

VOICE STORAGE IN T

RX AUDIO RETURNBACKLIGHT

SCI_PROGRAMMING

Accessory Connector

DATA READY/REQUEST

SPI_CLK

NC

DN

P

DISPLAY DRIVER CHIP SELEC TNC

TX AUDIO RETURN

D3_3V

DNP

ANALOG 3 VOLT SUPPLY

OPTION BOARD ENABLE

EXTERNAL MIC

(SOURCE)

9V3

9.3V

DETECTOR AUDIO SEN DKEYPAD ROW

DISPLAY_DRIVER_CS_EN

NC

Place capacitors near J2

INT_SPKR-

SERIAL DATA RETURN

VOICE STORAGE GAIN SELEC T

NC

SERIAL DATA SEN D

HANDSET_RX_AUDI O

RESET

NC

VOICE STORAGE AUDIO SELEC T

MIC_AUDIO

(SOURCE )

ELP ONLY

VOICE STORAGE CS

Control Head Connector

KEYPAD_ROW

BOOT/RESET

PUSH TO TAL K

UNMUTED RX AUDIO SEND

INT_SPKR+

DISPLAY_DRIVER_COMMAND/DATA_SEL

(SOURCE)

J3 -

TX AUDIO SEND

28 pins connector

Place capacitors near J2

MIC_PTT

GND

DN

P

(SOURCE)

ELP ONLY

GND

VOICE STORAGE RA C

DIGITAL 3.3 VOLT SUPPL Y

Place capacitors near J2

SHIFT_REG_CS

GND

HOOK

Place capacitors near J2

POST-LIMITER FLAT TX AUDIO RETURN

DISPLAY_DRIVER_RESET

J2-22G2

2

24

C60

910

00pF

J3-26 26J3-24

14

J3-28 28

J3-21 21J3-14

R602

0

J3-1212

J2-18 18

1000

pF2

C62

1

4

2

J2-42

R615 100

J2-2

2

C67

80.

1uF

2

P1-2

C62

310

00pF

C61

110

00pF

2

VR695

1 2

J2-1616

20.0

2

J2-1717

C60

510

00pF

2

P1-11 11

1000

pFC62

0

J2-77

SPKR+

J2-55

J2-21G1

2

D3_3V

1000

pFC

632

J3-22

1000

pFC

628

2

20.0

1

VR697

1000

pFC

624

2C

631

1000

pF

D3_3V

C61

510

00pF

2

3

J3-9

J2-14 14

J2-3

1000

pF2

C60

7

P1-33330R601

1

J3- 77

J3-4

J3-55

22

J3-20 20J3-11 11

J3-22

J3-25 25J3-23 23

12

J3-27 27

VR69420.0

VR69220.0

1

4

J2-88

2

P1-4

1000

pFC

602

J2-20 20

J2-12 12

1000

pF2

FILT_SW_B+

2

C63

3

C61

710

00pF

VR69820.0

12

2

J2-1010

1000

pFC62

2

1000

pFC

604

2

J2-11

P1-1 1

C62

510

00pF

2

1000

pF2

VOX

VSTBY

VS_AUDIO_SEL

VS_MIC

uP_CLK

C62

7

ONOFF_SENSE

POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD

RESET

RX_AUDIO_OUTPUT_ACCESS_CONN

RX_AUDIO_RETURN_OPT_BRD

SPI_CLK

SPI_MOSI

SPKR+SPKR-

SQ_DET

TX_AUDIO_RETURN_OPT_BRDTX_AUDIO_SEND_OPT_BRD

UNMUTED_RX_AUDIO_SEND_OPT_BRD

VOL_INDIRECT

D3_3V

DETECTOR_AUDIO_SEND_OPT_BRD

EMERGENCY_ACCES_CONN

EMERGENCY_SENSE

EXTERNAL_MIC_AUDIO_ACCESS_CONN

F1200

FLAT_TX_AUDIO_INPUT_ACCESS_CONN

HANDSET_RX_AUDIO_CH

HSIO

IGNITION

LSIO

MIC_AUDIO_CH

3V 5V

5V_CH

9V

ASFIC_CS

BATT_SENSE

CH_ACT

P1-9 9

1000

pF2

C60

82

C61

91000

pF

1000

pF2

J2-99

C60

36

15

J3- 33J3-6

J2-15

J2-1313

FILT_SW_B+

1000

pFC

614

2

19J3-1818

2

J3-19

1000

pFC

662

P1-1010

3V

9V

2

J2-66

C61

310

00pF11

P1-1414

J2-11

29J3

-30

30J3

-29

13

J3-1515

J3-1010

J3-13

P1-66

D3_3V

1000

pF2

9V

C62

9

0R

6001

0

R6000

11 2

VR69333.20.0

VR696

J2-19 19

SPKR -

D3_3V

P1-16 16

5V

J3-11

15

R610 220

VS_GAIN_SEL

VS_INTVS_RAC

uP_CLK

P1-15

RSSI

RX_EN

SCI_CH

SHIFT_R_CS

SPI_CLK SPI_MISOSPI_MOSI

SQ_DET

SYNTH_CS

SYNTH_LOCK

TX_EN

VOL_INDIRECT

VOX

VSTBY

VS_AUDIO_SEL

VS_CS

HSIO

KEYPAD_COL_CHKEYPAD_ROW_CH

LOC_DIST

LSIO

MIC_PTT_CH

ONOFF_SENSE

OPT_DATA_R_OPBDOPT_EN_OPBD

PROG_I-ACC_C_3PROG_I-ACC_C_6

PROG_IO-ACC_C_12PROG_IO-ACC_C_14

PROG_IO-ACC_C_8

PROG_O-ACC_C_4

RESET

8

ASFIC_CS

BATT_SENSE

BOOT_EN_IN_CH

CH_ACT

COMM_DATA_SEL_CH

D3_3V

DISPLAY_CS_CH

EMERGENCY_SENSE

F1200

FILT_SW_B+

HOOK_CH

2

P1-8

1000

pFC

612

17J3-1616

5

J3-88

J3-17

2

P1-5

1000

pFC

606

P1-1212

20.0VR699

12

J3-3

131

2

J3-3

232

1000

pFC

616

P1-13 13

1000

pFC

630

2

C61

82

1000

pF

1000

pFC62

6

2

1000

pFC

610

2

P1-77

R60

021

0

ACCESSORY CONNECTOR EXT_ALARM_OUT EXT_MIC_PTT PROG_IN PROG_I/O PROG_I/O PROG_I/O

KE

YPA

D / D

ISP

LA

YO

PT

ION

BO

AR

D

DC & AUDIO

9

4

DIGITAL

TX_EN

SPI_CLK

SPI_MOSI

9V

RSSI

SYNTH_CS

LOC_DIST

RX_EN

SYNTH_LOCK

FULL DISPLAY ONLY

FULL DISPLAY ONLY

VHF2 (146-174MHz) 25-45W Main Circuit (Sht 1 of 2)

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VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-7

(SOURCE)

DC Connector

HOLES FOR PA SHIELD

(SOURCE)

BOARD HOLES

PEDS FOR GND CONTACTS

M11

01

3V

FILT_SW_B+

TEST_POINT

M101

1

FILT_SW_B+

INTEGRATOR

M10

61

DET_VFWD

DET_VRVS

9R

M104

TEST_POINT

1

1

9R

TEST_POINTTP3

TP 2

TEST_POINT

1

TEST_POINT

M8

1

SPI_MOSI

SYNTH_CS

SYNTH_LOCK

TX_INJ

TEST_POINTM3

1

16.8MHz

3V5V 9R

MOD_IN RX_IN J

SPI_CLK

TEST_POINT

M10 2

1

V_CTRL_DRIVER

PA_BIAS

PWR_SET

COMP_B+

DEMOD

FILT_SW_B+

MOD_OUT

M9NUT

16.8MHz

B+

BW_SEL

M10

81

M7

TEST_POINT

1

M5TEST_POINT

1

5V

P2-11

TEST_POINTM1

1

3V5V9R 9V

BW_SEL

DEMOD

LOC_DIST

RSSIRX

RX_EN

RX_INJ

11

M10

9

1

M10

7

TEST_POINTM2

M103

TEST_POINT

1

9V

2 M10

51

P2-2

5V VCC

COMP_B+

9V

DET-VFWD

DET_VRVS

INTEGRATOR

RX

PWR_SET

V_CTRL_DRIVER

PA_BIAS

FILT_SW_B+

TX_EN

RX_EN

TX_INJ

DC & AUDIO

FGU

RX

POWER_CONTROL

TX_EN

SPI_CLK

SPI_MOSI

9V

RSSI

SYNTH_CS

LOC_DIST

RX_EN

SYNTH_LOCK

VHF2 (146-174MHz) 25-45W Main Circuit (Sht 2 of 2)

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4-8 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

MRF1518’s Thermal pad

1.542*4 0.8*2 5

(SOURCE)

V_CNTRL

220pF

C1095

2.4KNU

R166

R168

2.2K

C1063

330pF

C1062

1000pF

R137

39K

C1001

1uF

C1105

470pF

R10651C1117

1000pF

36pF

C1089

IF113

C1043

110pF

100KR131

5.6KR159

NU

NU

R1880

39K

R139

NU

FILT_SW_B+_PA

C1107

470pF470pF

C1106

510R170

330pFC1068

C1014

56pF

FLT_9V

NU

.022uF

C1037.022uF

C1039

FILT_SW_B+_PA

C1030

27pF

L10568nH

C1029

0.1uF

12nHL104

FLT_9V

R1224.7

R189

330pF

C1065

NU0

R10251

C1084

220pF

VR1055.6V

TP102

1

IF106

C1104

.01uF

MC3303U103-3

9

108

4

11

MC3303U103-2

6

57

4

11

C1119

24pF

33pF

C1118NU

R175

220

TP150

1

36R178

C1040NU

2200pF

FILT_SW_B+

PA_FILT_B+

35U02L121

110pF

C1042

0.1uF

C1028

220pF

C1109

R130

0

C1038

M100HEATSINK

PO

S

1

NU

.022uF

13.85nHL122

R173150

C1026

1000pF

220pF

C1126

330pF

C1044

10KR155

22KR147

120nHR176

470pF

C1041

R174150

NU

2

31

8

4U102-1LM2904

5.6V

VR101R136

39K

.022uF

C1033

R167

2.2K

1000pF

C1066

R109

30

4.7R197

FLT_9V

IF107

R134

47K

C1057

1000pF

0

R199

NU11.03nHL109

2.2K

NUR169C1060

1000pF

56pF

C1012

R1261

10uF

C1027

220pF

C1000 C1112

220pF

R165

2.4K

C1120

33pF

L11835U02

C1061NU

1000pF

R17936

R182

10K

R15310K

RFIN16 RFOUT1 6

RFOUT2 7

VCNTRL1

VD114 VG1 2

VG2 3

GN

D1

4

GN

D2

5

GN

D3

12

GN

D4

13

NC18NC29NC310

NC41530C65U101

17E

P

G211

.022uF

C1032

R171

220

C1053 1000pF

1000pF

C1092

.022uF

C1036

2.7

R124

R125

2.7

R123

2.7

Q105

NU

C1069

330pF

FLT_9V

R1865.1

C1064

1000pF

4.22nH

L107

C1054

IF100

1000pF

Q101

R1585.6K

NU

39K

R138

220pF

C1110

.033uF

C1103

C1086

1000pF

IF104

D100NU

IF108

220pF

C1129

1R127

C1081

1000pF

C1072

1000pF

C1070

1000pF

IF105

7.66nH

L106

47KR181

47KR180

C1074

51

1000pF

1

R105

TP104

Q102

12nH

L110

TP103

1

L100

35U02

.022uF

C1031

C1015

FILT_SW_B+

9V

PA_BIAS

V_CTRL_DRIVER

V_CTRL_DRIVER

V_CTRL_PREDRIVER

110pF

V_CTRL_DRIVER

VCNTR3

RX_EN

V_REF_OPAMP

VCNTR1

VCNTR1VCNTR1

VCNTR2

VCNTR2VCNTR2

INTEGRATOR

VCNTR3VCNTR3

TX_INJ

V_CTRL_PREDRIVERV_CTRL_PREDRIVER

PA_FILT_B+

Q100-G

INTEGRATOR

INTEGRATOR

NU

NU

VHF2 (146-174MHz) 25-45WT ransmitter (Sht 1 of 2)

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VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-9

Coupler

Temp. Sense

Place near both sides of PA shields

7.5 width 2.032 Antenna Connector (Mini-U / BNC )

3.3K

R160

S3

S4

D

G

GND1GND2

S1

S2

MRF1550Q100

IF101

R18510K

16pF

NU

C5112

NU6.8pF

C1121

C1020

39pF

D108

100nH

L132

NU0

R1960

R198

82pF

C1096

1000pF

C1067

NU

10K

R114

R110

NU

TP114

1

1K

R172470

1MEG

R191

1

M11

1

22K

R142

J11- 5G2

3.3K

R162

R11310KNU

35U02L119

R1613.3K

1uF

C1002

4

11MC3303U103-4

13

1214

C1134

24pF

1000pF

C1099

32pF

C1019

FLT_9V

Q106

D103

D104

NU

C1010

100pF

IF103

220pF

C1116

L108

1.2uH

R143

22K

0

R195

NU

R115

NU62K

R112

10K

TP113

1

150R118

TP112

1

IF102

L123

1.2uH

62pF

C1009

51nH

L113

D106

M11

2

1

1000pF

C1091

C1111

470pF

L114

82pF

51nH

C1007

51nH

L112 L124

48nH

R157

56K

C1101

100pF

D105

7.5pF

C1008

C1051

1000pF

IF109

24K

R135

100pF

C1005

J11- 22

35U02

L117

C1080

1000pF

MC3303U103-1

2

31

4

11 C1059

1000pF

R1901MEG

C1013

6.2pF

7.5KR151

C1052

1000pF

470pFNU

C1003

D107

VR102

5.6V

100pF

C1004

82pFC1132

NU1000pF

1

TP110

1

C1055

TP107

IF110

160pF

C1006

R121R120100

C1056

NU

100

1000pF

L103

1uH

47K

R132

NU

RT100

100K

51nH

L111

68pF

G1

C1108

J11- 33J11-4

33pF

C1133

1000pF

C1079

R15610K

1

TP108

C1130

220pF

82pFC1011

NU120nHL131

1.63

9m

R10

1

R148

22K

R15047K

1000pF

C1058

NU

NU

C1021

6.2pF

Q103

100

R5291

R5290

100

C1100

1000pF

R149

22K

C1017

15pF

R10351

51R104

C1035

.022uF

PA_FILT_B+

C11157

8

4

220pF

U102-2LM2904

NU

6

5

17nH

L116

17nHL115

C101839pF

FILT_SW_B+_PA

C1199

NU

16pF

4.7pF

C1136

3.3KR163

IF111

28pF

C1022

IF112

M4

1

C1102

100pF

51

R108

NU

51R107

R111

1K

C1137

43pF

C1073

NU1000pF

C1077

1000pF

R116

NU

10K

R177

100 NU

C1050

22K

R145

1000pF

D102

1 J11-1

TX_EN

PWR_SET

DET_VRVS

DET_VFW D

COMP_B+Final_cur_sense

V_forward

Final_cur_sense

V_reverse

V_reverse

V_REF_OPAMPV_REF_OPAMP

RX

INTEGRATOR

INTEGRATOR

PA_FILT_B+

R123R124R125

NU

1

M11

3

M11

4

1

NU

VHF2 (146-174MHz) 25-45W Transmitter (Sht 2 of 2)

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4-10 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

DNP

DNPDNP

DNP

DNP

DNP

LVFRACN Shield

DNP

3V

2.7pF

C2072

C2001

4.7u F

C201 5

0.1u F

C2014

5V

0.1uF

390nH

L200

470pF

C2046

2.2uF

C2006

45J68

2

GND

3 OUT

VCC

4

1VCON

16.8MHz

Y200

0.1uF

C2075

1.5K

R224

SH200SHIELD

1

NC

2.2uF

C2000

.01uF

C2026

22pF

C2055

C2047

470pF

C2053100pF

.01uF

C2024

C2080

0.1uF

R209

100K

C2052

470pF

C2049

470pF

TEST_POINTTP201

1

L210100nH

R202 0

C2036

1000pF

0

R205

1000pF

C2035

C2079

0.1uF

C2020

0.1uF

C2068

6.8pF

2200pF

C2028

R226

150

100K

R210

R20851

C2078

0.1uF

C2002

10uF

390nH

L217

C2051

220pF

C2017

0.1uF

K2K3

D201

A1A2A3

K1

TP200TEST_POINT

1

C2074

0.1uF

150K

V_SF

R207

8.2pF

C2067

100

R228

C2033

1000pF

1000pF

C2034

R229

100

C2013

0.1u F

R23439

A1A2A3

K1K2K3

D200

C2025

.01uF

150

R225

0.1uF

C2077

1.3KR217

C2023

.01uF

62pF

C2054

0

R204

C2016

0.1uF

470pF

C2048

VCO_MOD

3OUT

1IN

Y20114R06

16.8MHz

2

GN

D

4

GN

D1

1uH

L205

12VMULT4 11

13V

RO

WARP 25

XTAL1 23

XTAL2 24

30

SFOUT 28

TEST1 37

TEST2 38

VBPASS21

VC

P47

VMULT1 15

VMULT2 14

VMULT3

PD

_VD

D

PREIN32

PR

E_G

ND

33P

RE

_VD

D34

PVREF35

REFSEL18

SFBASE27SFCAP26

SFIN

43

4LOCK

MODIN10

MODOUT 41

NC117

NC229

NC331

PD

_GN

D44

5

9CLK8

DATA7

DG

ND

6

DV

DD

36

FREFOUT 19

IADAPT 45

INDMULT 16

IOUT

48AUX2 1AUX3 2

AUX4 3

AV

DD

20

BIAS140

BIAS239

CCOMP42

CEX

U20063A27

ADAPTSW 46

AG

ND

22

AUX1

470pF

C2050

150KR206

2.2uF

C2004

R200120K

470pF

C2045

5V

3V

C2027

.01uF2.2u F

C2005

D202

NC

3V

5V

SYNTH_LOCK

16.8MHZ

SYNTH_CS

MOD_I N

SPI_CLK

SPI_MOSI

AU3

PRESEC_CLK

VCO SHLDL203 & L204

VHF2 (146-174MHz) 25-45W Synthesiser and VCO (Sht 1 of 2)

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VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-11

DNPDNP

DNPDNP

VCOBIC Shield

VCO Shield

16pF

C2064

D204

L203100nHL211

680nH

47nH

L216

L209100nH

R2154.7K

R2163.9K

18pF

C2057

100

R230

100nHL212

NC

R218

1K

C2007

0.1uF

V_SF

C2021

.01uF

C2030

3900pF

R23518

C2061

12pF

220R222

100R227

R221

L201

680nH

220

SHIELDSH201

1

C2032

1000pF

R223220

C2012

0.1uF

0.1uF

C2019

18pF

C2058

C2081

470pF

C2071

39pF

V_SF

0.1uF

C2076

8.2pF

C2066

C2039

1000pF

1000pF

C2029

D205

V_SF

C2063

15pF

R233

47

1pF

C2073

47nHL214

L213100nH

30K

R212

C2065

10pF

IF200

1

C2009

0.1uF

C20311000pF

510R220

L204680nH

SH202SHIELD

1

C2069

5.6pFTX_EMITTER15

TX_IADJ1

TX_OUT 10

TX_SWITCH 13

VC

C_B

UF

FE

RS

14

VC

C_L

OG

IC18

NC

RX_BASE5

RX_EMITTER6

RX_IADJ2 RX_OUT 8

RX_SWITCH 7

SUPER_FLTR3

TRB_IN19

TX_BASE16

50U54

COLL_RFIN4

FLIP_IN20

GN

D_B

UF

FE

RS

11G

ND

_FLA

G9 17

GN

D_L

OG

IC

PRESC_OUT12

L215

U201

47nH

.01uF

C2022

0

R203

C2011

0.1uF

3.3pF

C2044

820R219

C2018

0.1uF

R231

51

C2060

15pF

R201

0

47nHL207

0.1uF

C2010

C2041

1000pF

18pF

C2056

39pF

C2070

C2038

1000pF

VCO_MOD

3

2Q200BFS540

1

L202680nH

R232

47

R214

C2008

4.7K

L206

0.1uF

4.7K

33nH

R213

L208100nH

12pF

C2062

1000pF

C2042

1000pF

C2040

R21147K

1000pF

C2037 C2003

0.1uF

6.8pF

C2043

18pF

C2059

D203

TX_INJ

3V

9R

RX_IN J

AU3

PRESEC_CLK

VCO SHLDL203 & L204

VHF2 (146-174MHz) 25-45W Synthesiser and VCO (Sht 2 of 2)

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4-12 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

DNP

DNP

DNPDNP

FRONT-END SHIELD

DNP

R34610K

C363

12pF

120pF

C338 C365

5.6pF

C329

470pF51R339

1

SHIELDSH301

33.47nHL308

R34410

C355

30pFC341

82pF

C333

91pF

C334

91pF

D305

R34210

82pF

C345

L300

33.47nH

9V

C3231000pF

CR301

R300

10K

L3021.2uH

C331

470pF

82pF

C343

1000pF

C325

10R341

L3031.2uH

1000pF

C324

IF3001

L310

33.47nH

51pF

C300

C350

36pFC349

36pF

Q301

3V

330pF

C332

100

R337

C330

470pFQ300

C354

30pF 180pF

C337

2.4KR327

Q304

470pF

C328

Q306

C340

82pF

.01uF

C321

L309

33.47nH

15K

R310

C347

39pF

33.47nH

L314

82pF

C344

1K

R330

C351

36pF

56pF

C346C339

100pF

5V

R333

430

R34510K

220R335

Q303BFS540

L30733.47nH

3.3pF

C366

10R343

L311

33.47nH

SHIELDSH300

1

RX_EN

9V

9R

LOC_DIST

RX

3V

5V

TO T300

VHF2 (146-174MHz) 25-45W Receiver Front and Back End (Sht 1 of 2)

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VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-13

NU

DNP

NU

TC7W04FU301-2

NU

DNP

DNP

MIXER SHIELD

Check if it is 3v or another value

1.8KR328

22pF

C360

10K

R320

20KR306

2.4KR326

12 K

R313

A2 A4

K1

K3

U302

FL303CFWC455G

3

GN

D1

GN

D2

4

1 IN 2OUT

R304

33K

C367

2.7pF

100

R336

33pF

C307

0.1uF

C352T301

XFMR

4

6

3

1

2

1.2KR329

C336

6.8pF

30pF

C353

R3234.7K

0.1uF

C311

C3190.1uF

U301-3TC7W04F

R31213K

TEST_POINT

TP41

R31612K

R30

20

0.1uF

33.47nH

C313

L312

D302

C335

9.1pF

1000pF

C326

C3050.1uF

15KR311

C364

8.2pF

20 KR305

C317

0.1uF

L301

1.2u

H

L305470nH

CR300

R31412K

R3253.3K

15KR309

4.7K

R322

D303

C320

0.1uF

R334390

3V

R338

51

2 CC15

CC2

1

GN

D1

4

GN

D2

3 IN 6OUT

5R

SS

IOU

T9

RS

SI_

FE

ED6

VC

C

44.85MHzMXF45FL300

13LI

M_D

EC

112

LIM

_DE

C2

20M

IXO

UT

4O

SC

IN

3O

SC

OU

T

10Q

UA

DIN

1R

FIN

2R

FIN

_DE

C

7A

UD

IO_F

EE

D

15

GN

D

18IF

AM

PI N

16IF

AM

PO

UT

19IF

AM

P_D

EC

117

IFA

MP

_DE

C2

14LI

MIN

11LI

MO

UT

SA616U300

8

20K

R30

8

Q302

R30720K

C3100.1uF

C308

0.1uF

150nHL306

0.1uF

C304

C342

82pF

Q305

C314

0.1uF

R31912K

GN

D

2

GN

D1

4

OUT3 1

IN

Y30106B09

44.395MHz

0R303

L31527nH

C361

18pF

0.1uF

C315

1

SHIELDSH302

12KR315

D301

L313

33.47nH

TC7W04FU301-1

R331

4

GN

D2

1 IN 2OUT

680

FL30 4CFWC455D

GN

D1

3

C303

0.1uF

D304

C318

R31712K

0.1uF

C348

39pF

3.3KR324

0.1uF

C316

U301-4PWR_GND

4GND

8

VCC

TP1

TEST_POINT1

R34051 C359

22pF

10uF

C301

C357

22pF

12K

R31

8

GND

3

IN1 OUT 2

6

3

1

2

FLTRFL301

XFMRT300

4

560R332

C322

4700pF

1

C306

0.1uF

455KHz

Y30045B023

2

1000pF

C327

18pF

C362

470R301

8.2KR321

1.2uHL304

3V

C309

0.1uF

C302

130pF

0.1uF

C312

2

3V

30pF

C356

FLTRFL302

GND

3

IN1 OUT

RX_INJ

DEMOD

RSSI

BW_SEL

5V

3 5

6 2

1 7

AUDI

OO

UT

FROM R337

VHF2 (146-174MHz) 25-45W Receiver Front and Back End (Sht 2 of 2)

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4-14 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

1%

Smart Fuse Circuit

AUDIOspacer for TO-22 0

SOURCE

Volume

SOURCE9.3V

Place near uP

Audio

9.3V

Indirect

On/Off for ATE

1%

POWER SUPPLY

DNPDNP

C5067

.022uF1000pF

C5085

Q500

R506210K

.022uF

C5086

13KR5050

C5104

10uF

R50741K

GND

3

ON_OFF2

VIN4

VOUT5

U501LM2941T

ADJ1

VR501

5.1V

1KR5001

Q504

R504915K

Q503

R50712.2K

IF5001

33KR5038

L500

35U02

1 TP555TEST_POINT

C5060

0.1uF24V

VR500

33KR5030

D3_3V

6 5 4

2

SWITCHS5010

50.K

3

LOW

1

HIG

H

3.3V

VR503

220pF

C5094

220pF

C1125

220pF

C5095

FILT_SW_B+

C5001

10uF

D511

C5000

1000pF

0.1uF

C5063

24K

R50

48

M6

C1128

220pF100K

0.1uF

R5028

C5037

C1085

1000pF

100R5079

0.1u

FC

5038

100pF

C5083

47KR5035

220pF

C1113

Q502

1000pF

C1097

L120

35U02

FILT_B +

C51

1010

00pF

150K

R5020

C5062

0.1uF

C1124

220pF

R50816.34K

C1087

FILT_B+

1000pF

C1098

1000pF

100KR5029

220pF

C1123C1122

220pF

C5061

0.1uF 100pF

C5084

10K

R5069 Q505

R503710K

C5119

10uF

220pF

C1034

1KR

5073

TEST_POINTTP556

1

220pF

C5092

R5000

0

D500

TEST_POINTTP500

1

Q506

220pF

C5096

R5082

51K

C5005

100uF

C5015

0.1uF

D3_3V

R5039100K

C1114

220pF

47K

R5036

1

IF5021

IF503

IF501

1MEGR5085

R50891MEG

0.1uF

C5035

VR504

3.3V

9V

1000pF

C5074

R5031

62K

D513

D502

1000pF

C5111

U514

FILT_B+

R5083

270K

1000pF

C1088

100uF

C1127

FILT_SW_B+

ONOFF_SENSE

9V

B+

COMP_B+

POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BR

DC_POWER_ON

BATT_SENSE

FLAT_TX_AUDIO_INPUT_ACCESS_CONN

VOL_INDIRECT

IGNITION

EMERGENCY_SENSE

DNP

DNP

DNP

3.3v Digital REGULATOR

SOURCE

5V TO LVFRACN

For mid_band

3.3V RF REGULATOR

DNP

SOURCE

SOURCE5V RF Regulator

3.3V to IFIC, ASFI

DNP

DNP

3.3v digital

DNP

C5069

1000pF 47uF

C5007

FILT_B+

24K

R5103

C5040

0.1uF 0.1uF

C5039

1uF

C5043

0.1uF

C5018

0.1uF

C5016

D3_3V

2.2uF

C5041

C5070

1000pF

47uF

C5120

C5065

1000pF

5V

D501

C5066

1000pF

3V

10uF

C5006 C5068

1000pF

R5002 0

10uF

C5008

3.9VVR502

TAP3

ERROR 72FEEDBACK

GND1

1 9GND2

4 INPUT 5OUTPUT

6 SENSE8 SHUTDOWN

LP2986ILDXU510

MC33269D

1

GND

3IN 2

OUT

3 SHUTDOWN

U508

U503

65V_TAP

5ERROR7 FEEDBACK

4

GND

8 INPUT 1OUTPUT

2SENSE

LP2951C

1uF

C50

42

C5017

0.1uF

C50

64

1000

pF

D3_3V

VSTBY

5V_CH

RESET

EMERGENCY_ACCES_CONN

DNP

DNP

DNP

DNP

DNP

DNP

0

R5098

R5100

1MEG

24KR5095

2

31

8

4

LM2904U500-1

5V

10KR5096

10K

R5092

6.8pFC5115

C5113

220pF

5V

1uF

C5114

C5116

220pF

R5094

1MEG

0

R5097

NU

16pFC5117

LM2904U500-2

6

57

8

4

0.1uF

C5118

10K

R5093 R5099

100K

DEMOD

DISC

VHF2 (146-174MHz) 25-45W DC and Audio Circuits (Sht 1 of 2)

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VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-15

DNP

DN

P IN

MA

RLI

N

DNP

DNP

DN

P IN

MA

RLI

N

DN

P

DNPDNP

DNP

+

DNP

USE NLAS4599

DNP

DNP DNP

VAG=4.5v

DNP

DNP IN MARLIN

C5058

0.1uF

12KR5051

0.1uF

C5025

0.1uF

C5020

200K

R5019

C5031

0.1uF

C5048

0.1uF

R50656.2K

C5080

1000pF

C5036

0.1uF

R5011

0

FILT_SW_B+

L50135U02

47uF

C5002

1000pF

C5076

C5019

0.1uF

C5022

5V

Q501

0.1uF

220pFNU

C1090

C5059

.022uF

10R5080

0.1uF

C5103

3V

3V

0.1u

FC

5029

C5034

0.1uF

VAG

0.1uFC5054

3V

3V

24K

L50235U02

R5043

100K

R5023

0.1uF

C5047

C5055

4.7uF

R50648.2K

1ME

G

R50

16

C5012

9V

4.7uF

10KR5059

C5052

0.1uF

R505710K

C5030

0.1uF

4.7uF

C5056

C5078

1000pF

U505-1LM2904

2

31

8

4

2.2KR5070

C50751000pF

C5023

0.1uF

R50470

0

R5010

R5060

10K

33K

R5045

C5077

1000pF

10KR5061

C5089

82pF

R5034 36K

3V

3V

10KR5053

10K

R505810KR5052

4 NC

6NO

VPOS

2

MAX4599EXT

U515

5COM

GND3

1IN

C5091

82pF

0.1uF

C5024

6.2K

R5068

3V

1000pF

C5101

R5008

0

0.1uF

C5028

R5086

560

3V

0R5009

U507-2LM2904

6

57

8

4

0.1uF

C5102

1000pF

C5082

R5046

24K

C5003

VAG

9V

47uF0.1uF

C5053

R50840

R5087100K

R50724.7K

VDDA1

VDDCP32VDDD 33

VDDDAC11

VD

DR

C45

VDDSYN 27

VOX7

RX

SN

D39

SQCAP12

SQ

DET

17

SQI N9SYN

28

TXRTN36T

XS

ND

44

UIO10

LSIO

18

MIC

EX

T48

MIC

INT

46 40M

OD

NC 26

PLCAP8

25PLCAP2

RX

RT

N43

GC

B5

38

GNDA3

GNDD3130

GNDDO

GN

DR

C47

GN

DS

YN

23

HS

IO19

LCA

P24

DA

TA

22

DISC2

F120029

GC

B0

1514G

CB

1G

CB

213

GCB335

GC

B4

37

AU

XT

N42

CH

AC

T16 21

CLK

CLK16834

20C

SX

DACG6DACR5DACU4

30C53U504

AU

DIO

41

C5014

2.2uF

82pFC5090

220p

FC

509

8

U506-2LM2904

6

57

8

4

C5021

0.1uF

220p

FC

509

9

R5025100K 0.1uF

C5032

C5071

1000pF

3V

3V

C5087

120pF

10K

R5055

C5009

10uF

1000

pFC

5073

510R5076

C5079

1000pF

3V

C51

0022

0pF

C5050

0.1uF

8.2KR5063

C5033

0.1uF

R5054

10K

R5014

0

C5011

10uF

4.7uF

B+

C5044

1000

pF

C50

72

R5027

270K

8

4U506-1LM2904

2

31

3V

3V

LM2904U507-1

2

31

8

4

NU

R5013

0

C1094

1000pF

47KR5033

9V

47KR5032

10KR5056

IF5051

VAG

IF506

R5088

0

IF504

100K

R5024

R5026

33K

4Z

Z05

3Z1

VCC

16

VEE7

X14X012

13X1

Y 15Y02

Y11

U509MC14053B

11A

B10

C9

EN6

GND8

R50676.2K

R5078

C5057

100

4.7uF

INV9

M_SS8

NINV1OUT1 4

OUT26RR3

VCC

7

U502TDA1519C

GN

D1

2G

ND

25 10

GN

D3

GN

D4

R50

41

24K

NU

C1093

220pF C1131

220pFNU

U505-2LM2904

6

57

8

4

C50270.1uF

100K

R5021

0.1uF

C5051

C5013

1.0uF

C50

260.

1uF

220p

FC

5097

510R5075

C5081

1000pF

30KR5040

C508882pF

300R5077

R504424K

0.1uF

C5046

10uF

C5010

1uF

C5045

24KR5042

C5049

1KR5066

0.1uF

PWR_SETV_CTRL_DRIVER

3V

R5022

100K

DC_POWER_ON

MIC_AUDIO_CH

SPKR -

SPKR+

POST_LIMITER_FLAT_TX_AUDIO_RETURN_OPT_BRD

VS_AUDIO_SEL

VS_MIC

RX_AUDIO_OUTPUT _ACCESS_CONN

FLAT_TX_AUDIO_INPUT_ACCESS_CONN

VOX

EXTERNAL_MIC_AUDIO _ACCESS_CONN

16.8MHz

MOD_OUT

TX_AUDIO_RETURN_OPT_BRD

TX_AUDIO_SEND_OPT_BRD

RX_AUDIO_RETURN_OPT_BRD

UNMUTED_RX_AUDIO_SEND_OPT_BRD

DETECTOR_AUDIO_SEND_OPT_BRD

CH_ACT

SPI_CLK

ASFIC_CS

PA_BIAS

SPI_MOSI

F1200

BW_SEL

AUDIO_PA_EN

FLAT_OR_DEEMPH_RX_AUD_SEL FLAT_TX_AUDIO_MUTE

HSIO

LSIO

SQ_DET

uP_CLK

HANDSET_RX_AUDIO_CH

DISC

11

VHF2 (146-174MHz) 25-45W DC and Audio Circuits (Sht 2 of 2)

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4-16 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

DNP

DNP

SYNTH_CS

ASFIC_CS

DISPLAY_CS_CH

DNP

DNP

DNP

SPI_MOSI

PROVIDE WIRED OR OPERATION ON CSPROG

EE_CS

DNP

SPI_CLK

SHIFT_R_CS

DO NOT CONNECT THIS CS IN ORDER TO

SPI_MISO

R415 0

1

TP404TEST_POINT

1

TP402TEST_POINT

0.1uF

C405C413

1000pFC414

1000pF

D3_3V

D3_3V

10K

R463

R473100K

D3_3V

R472100K

R44110K

100KR427

1000pF

C415 C407

0.1uF

R425

100K

51

R462

9RESET

8

VCC

21I_O0 22I_O1

23I_O2 25I_O3 26I_O4

27I_O5 28I_O6I_O7

2914 A613 A73 A82 A9

30 EN_CE32 EN_OE7 EN_WE

24G

ND

5 A1411 A1510 A16

A176

18 A217 A316 A415 A5

AT

49LV

002N

_70V

I

20 A019 A1

31 A101 A11

12 A124 A13

28

VDD

14

VSS27WE

U40

4

12 D213 D315 D416 D517 D618 D719 D8

22OE

6A4

5A54A63A725A8 24A9

20CS

11 D1

9A1

21A1023A112A1226A131A14

8A2 7A3

SRM2B256U402

10A0

TP410TEST_POINT

110KR450R451

10K

C40

1

VS

SR

87

93X

FC

XIRQ 48

XT

AL

91

0.1u

F VD

D12

VD

DL

39V

DD

R88

VD

DS

YN

92

VR

H69

VR

L68

VS

S13

VS

SL

40

PJ1_CSGP4 72

PJ2 73

PJ3 74

PJ4 75

PJ5 76

PJ6 77

PJ7 78

RESET94

PI1

55P

I254

PI3

53P

I452

PI5

51P

I650

PI7

49

PJ0_CSGP3 71

PH1_PW246

PH2_PW345

PH3_PW444

PH4_CSIO43

PH5_CSGP142

PH6_CSGP241

PH7_CSPROG38

PI0

56

PG1_XA1416

PG2_XA1520

PG3_XA1619

PG4_XA1717

PG5_XA1818

PG6_AS5

PG7_R_W4

PH0_PW147

PF

2_A

DD

R2

27P

F3_

AD

DR

326

PF

4_A

DD

R4

25P

F5_

AD

DR

524

PF

6_A

DD

R6

23P

F7_

AD

DR

722

PF

O_A

DD

R0

29

PG0_XA136

66PE1_AN165PE2_AN264PE3_AN363PE4_AN462PE5_AN561PE6_AN660PE7_AN7

PF

1_A

DD

R1

28

PD

0_R

XD

97P

D1_

TX

D98

PD

2_M

ISO

99P

D3_

MO

SI10

0P

D4_

SC

K1

PD

5_S

S23

PD

6_LV

IN

67PE0_AN0

PC0_DATA030

PC1_DATA131PC2_DATA232PC3_DATA333

PC4_DATA434PC5_DATA535PC6_DATA636

PC7_DATA737

PB

1_A

DD

R9

10P

B2_

AD

DR

1011

PB

3_A

DD

R11

9P

B4_

AD

DR

1221

PB

5_A

DD

R13

15P

B6_

AD

DR

148

PB

7_A

DD

R15

7

PB

O_A

DD

R8

14

PA

0_IC

379

PA

1_IC

280

PA

2_IC

181

PA

3_IC

4_O

C5_

OC

182

PA

4_O

C4_

OC

183

PA

5_O

C3_

OC

184

PA

6_O

C2_

OC

185

PA

7_P

A1_

OC

186

AV

DD

59

AV

SS

70

ECLK89

EX

TA

L90

IRQ96

95LV

OU

T

MODA_LIR58

MODB_VSTBY57

MC68HC11FL0U403

C402

0.1uF

D40

D3_3V

D3_3V

1

TP400TEST_POINT

0.1uF

C408

100K

R423

D3_3V

0.1uF

C404

100KR428

D3_3V

1

R4433.3K

TP425TEST_POINT

R426100K

220pF

C1078

R43

8

10K

Q407

D3_3V

D3_3V

FILT_SW_B+

TP

403

TE

ST

_PO

INT

1

100KR424

CS1

HOLD7

SCK6

SI5

SO2

VCC8

VSS4

3 WP X25128-2.7U400

D3_3V

1

IF4011

IF400

10KR442

Q417

D3_3V

1000pF

C411

10R

471

0.1uF

C403

1

TP406TEST_POINT

0R414

1000pF

C416

D3_3V

C410

0.1uF

1000pF

C412

1000pF

C1083

TP409TEST_POINT

1

Q400

R43910K

0.1uF

C406

1000

pF

C40

0

TP401TEST_POINT

1

D3_3V

4.3V

VR401

TP407TEST_POINT

1

EMERGENCY_SENSE

BATT_SENSE

VOX

ONOFF_SENSE

VOL_INDIRECT

F1200

DISPLAY_CS_CH

DIS

PLA

Y_C

S_C

H

KEYPAD_COL_CH

KEYPAD_ROW_CH

RSSI

RESET

TX_EN

OPT_EN_OPBD

D3_3V

RX_EN

ASFIC_CS

ASFIC_CS

SY

NT

H_C

S

SYNTH_CS

SP

I_C

LK

SP

I_C

LK

SPI_CLK

SP

I_M

OS

I

SP

I_M

OS

I

SPI_MOSI

SP

I_M

ISO

SP

I_M

ISO

SPI_MISO

MIC_SENSE

SCI_CH

A(8)A(9)

A(0:18)

EE

_CS

EE_CS

OPT_DATA_R_OPBD

D(0:7)

HSIO

PROG_IN-P6_IPROG_IO-P8_I

PROG_IO-P14_IPROG_IO-P12_I

COMM_DATA_SEL_CH

SHIFT_R_CS

SH

IFT

_R_C

S

MIC_PTT

D(3)D(4)

D(6)D(7)

A18_RES

D(5)

A(0)A(1)

A(10)A(11)A(12)A(13)A(14)

A(2)A(3)A(4)A(5)A(6)A(7)

A(4)A(5)A(6)A(7)A(8)A(9)

A(15)A(16)

A(18)

A(17)

A18_RES

R_W

uP_CLK

ACCESS_PTT

D(0)D(1)D(2)

FILT_SW_B+

R_W

A(0)A(1)

A(10)A(11)A(12)A(13)A(14)

A(2)A(3)

D(1)D(2)D(3)D(4)D(5)D(6)D(7)

D(0)D(1)D(2)D(3)D(4)D(5)D(6)D(7)

R_W

D3_3V

LSIO

SQ_DET

CH_ACT

A(9

)A

(10)

A(1

1)A

(12)

A(1

3)

A(8

)

D(0)

A(1

)A

(2)

A(3

)A

(4)

A(5

)A

(6)

A(7

)

A(0

)

A(14)

LOC_DIST

SYNTH_LOCK

A(15)A(16)A(17)A(18)

RESET

PI1

PI2

PI3

PI4

MODB_VSTBYMODA_LIR

VHF2 (146-174MHz) 25-45W Microprocessor and Controller Circuits (Sht 1 of 2)

Page 379: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-17

PROG_I/O

EXT_ALARM_OUT

PROG_I/O

DNP

SHIFT_REGN_CS

DNP

VS_CS

PROG_I N

DNP

PROG_I/O

PROG_OUT-ALARM_4

VS_RAC

EXT_MIC_PTT

DNP IN MARLIN

DNP IN MARLIN

DNP

MARLIN

PROG_IO-P14_O

DNP

DNP

VS_INT

PROG_IO-P8_O

PROG_IO-P12_O

MARLIN +

2.7K

R401

7

RESET10

SERIN14

SEROUT9

VCC

16

8

Q015

Q11

Q2 2

Q3 3

Q44

Q5 5

Q6 6

Q7U405MC74HC595A

CLK_L12CLK_S11

EN_OE13

GND

TP405TEST_POINT

1

D3_3V

R429100K

R43633K

10K

R431

D401

C422

1000pF

220

R421

R43039K

1000pF

C417

FILT_SW_B+

R433

33K

R4583.3K

33K

R434

33K

R432

D3_3V

D3_3V

3.3KR455

R405 0

3.3KR456

47KR459

C423

0.1uF

.022uF

C421

0R403

VR4023.3V

1000pF

C418

C490

1uF

1.5K

R460

Q408

R461

220

0

3.3K

R402

3.3K

R454

R453

TP408TEST_POINT

1

Q411

Q401

Q415

6.8VVR400

D402

R4680

R4670

D3_3V

D3_3V

0R469

Q413

R4573.3K

0R466

Q414D3_3V

Q409

R406 0

0

D3_3V

R407

D3_3V

Q412

10KR470

Q403

Q410

R44510K

Q416

10KR422

Q405

D3_3V

10KR440

R43533K

0R404

10K

Q404

R444

D3_3V

SPI_CLK

SPI_MOSI

BOOT_EN_IN_CH

VSTBY

SCI_CH

HOOK_CH

VS_INT

VS_RAC

VS_CS

PROG_OUT-ALARM_4PROG_IO-P8_OPROG_IO-P12_OPROG_IO-P14_O

VS_AUDIO_SEL

VS_GAIN_SEL

PROG_IO-P8_O

PROG_IO-P8_ I

PROG_IO-P12_O

PROG_IO-P12_I

PROG_IO-P14_O

PROG_IO-P14_I

MIC_PTT_CHMIC_PT T

MIC_SENSE

PROG_O-ACC_C_4

PROG_I-ACC_C_ 3

PROG_OUT-ALARM_4

ACCESS_PTT

PROG_IN-P6_I

PROG_I-ACC_C_ 6

PROG_IO-ACC_C_8

PROG_IO-ACC_C_12

PROG_IO-ACC_C_14

RESET

PI1

PI2

PI3

PI4

MODB_VSTBYMODA_LIR

VHF2 (146-174MHz) 25-45W Microprocessor and Controller Circuits (Sht 2 of 2)

Page 380: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-18 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

1uH

L102

R11722K

R141

22K

R140

18K

1000pF

C1046

C1045

1000pF

1uH

IF702

L101

1

IF7011

IF700

NU1000pF

C1082

C1076

1000pF

7

8

4

1000pF

C1075

31

8

4

U100-2LM2904

6

5

U100-1LM2904

2C1071

1000pF

22K

R146

C1049

1000pF

D101

6.2K

R164R144

22KC1048

1000pF

C1047

DET_VFWD

INTEGRATOR

DET_VRVS

FILT_SW_B+

1000pF

VHF2 (146-174MHz) 25-45W Power Control Circuit

Page 381: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-19

2.1 VHF2 PCB 8486487Z03-B Parts List 25-45W

CircuitRef.

MotorolaPart No.

Description

C300 2113740F44 CAP, 51pF

C301 2311049A57 CAP, 10uF

C302 2113740F54 CAP, 130pF

C303 2113743K15 CAP, 0.1uF

C304 2113743E20 CAP, 0.1uF

C305 2113743E20 CAP, 0.1uF

C306 2113743E20 CAP, 0.1uF

C307 2113743E20 CAP, 0.1uF

C308 2113743E20 CAP, 0.1uF

C309 2113743E20 CAP, 0.1uF

C310 2113743E20 CAP, 0.1uF

C311 2113743E20 CAP, 0.1uF

C312 2113743E20 CAP, 0.1uF

C313 2113743E20 CAP, 0.1uF

C314 2113743E20 CAP, 0.1uF

C315 2113743E20 CAP, 0.1uF

C316 2113743E20 CAP, 0.1uF

C317 2113743E20 CAP, 0.1uF

C318 2113743E20 CAP, 0.1uF

C319 2113743E20 CAP, 0.1uF

C320 2113743E20 CAP, 0.1uF

C321 2113741F49 CAP, .01uF

C322 2113741F41 CAP, 4700pF

C323 2113741F25 CAP, 1000pF

C324 2113741F25 CAP, 1000pF

C325 2113741F25 CAP, 1000pF

C326 2113741F25 CAP, 1000pF

C327 2113741F25 CAP, 1000pF

C328 2113740F67 CAP, 470pF

C329 2113740F67 CAP, 470pF

C330 2113740F67 CAP, 470pF

C331 2113740F67 CAP, 470pF

C332 2113741F13 CAP, 330pF

C333 2113740L41 CAP, 91pF

C334 2113740L41 CAP, 91pF

C335 2113740L17 CAP, 9.1pF

C336 2113740L14 CAP, 6.8pF

C337 2113740F57 CAP, 180pF

C338 2113740F53 CAP, 120pF

C339 2113740F51 CAP, 100pF

C340 2113740F49 CAP, 82pF

C341 2113740F49 CAP, 82pF

C342 2113740F49 CAP, 82pF

C343 2113740F49 CAP, 82pF

C344 NOT PLACED CAP, 82pF

C345 NOT PLACED CAP, 82pF

C346 2113740F45 CAP, 56pF

C347 2113740F41 CAP, 39pF

C348 2113740F41 CAP, 39pF

C349 NOT PLACED CAP, 36pF

C350 2113740F40 CAP, 36pF

C351 2113740F40 CAP, 36pF

C352 2113740F39 CAP, 33pF

C353 2113740F38 CAP, 30pF

C354 2113740F38 CAP, 30pF

C355 2113740F38 CAP, 30pF

C356 NOT PLACED CAP, 30pF

C357 2113740F35 CAP, 22pF

C359 NOT PLACED CAP, 22pF

CircuitRef.

MotorolaPart No.

Description

C360 NOT PLACED CAP, 22pF

C361 2113740F33 CAP, 18pF

C362 2113740F33 CAP, 18pF

C363 NOT PLACED CAP, 12pF

C364 2113740F25 CAP, 8.2pF

C365 2113740F21 CAP, 5.6pF

C366 NOT PLACED CAP, 3.3pF

C367 NOT PLACED CAP, 2.7pF

C400 2113741F25 CAP, 1000pF

C401 2113743K15 CAP, 0.1uF

C402 2113743K15 CAP, 0.1uF

C403 2113743K15 CAP, 0.1uF

C404 2113743K15 CAP, 0.1uF

C405 2113743K15 CAP, 0.1uF

C406 2113743K15 CAP, 0.1uF

C407 2113743K15 CAP, 0.1uF

C408 2113743K15 CAP, 0.1uF

C410 2113743K15 CAP, 0.1uF

C411 2113741F25 CAP, 1000pF

C412 2113741F25 CAP, 1000pF

C413 2113741F25 CAP, 1000pF

C414 2113741F25 CAP, 1000pF

C415 2113741F25 CAP, 1000pF

C416 2113741F25 CAP, 1000pF

C417 2113741F25 CAP, 1000pF

C418 2113741F25 CAP, 1000pF

C421 NOT PLACED CAP, .022uF

C422 NOT PLACED CAP, 1000pF

C423 NOT PLACED CAP, 0.1uF

C490 NOT PLACED CAP, 1uF

CircuitRef.

MotorolaPart No.

Description

C602 2113741F25 CAP, 1000pF

C603 2113741F25 CAP, 1000pF

C604 2113741F25 CAP, 1000pF

C605 2113741F25 CAP, 1000pF

C606 2113741F25 CAP, 1000pF

C607 2113741F25 CAP, 1000pF

C608 NOT PLACED CAP, 1000pF

C609 NOT PLACED CAP, 1000pF

C610 2113741F25 CAP, 1000pF

C611 2113741F25 CAP, 1000pF

C612 2113741F25 CAP, 1000pF

C613 2113741F25 CAP, 1000pF

C614 2113741F25 CAP, 1000pF

C615 2113741F25 CAP, 1000pF

C616 2113741F25 CAP, 1000pF

C617 2113741F25 CAP, 1000pF

C618 2113741F25 CAP, 1000pF

C619 NOT PLACED CAP, 1000pF

C620 2113741F25 CAP, 1000pF

C621 2113741F25 CAP, 1000pF

C622 2113741F25 CAP, 1000pF

C623 2113741F25 CAP, 1000pF

C624 2113741F25 CAP, 1000pF

C625 2113741F25 CAP, 1000pF

C626 2113741F25 CAP, 1000pF

C627 2113741F25 CAP, 1000pF

C628 2113741F25 CAP, 1000pF

C629 2113741F25 CAP, 1000pF

C630 2113741F25 CAP, 1000pF

C631 2113741F25 CAP, 1000pF

CircuitRef.

MotorolaPart No.

Description

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4-20 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

C632 2113741F25 CAP, 1000pF

C633 2113741F25 CAP, 1000pF

C662 2113741F25 CAP, 1000pF

C678 2113741M69 CAP, 0.1uF

C1000 2113740F59 CAP, 220pF

C1001 2311049A08 CAPP, 1uF

C1002 2113741W01 CAP, 1uF

C1003 NOT PLACED CAP, 470pF

C1004 2111078B42 CAP, 100pF

C1005 2111078B42 CAP, 100pF

C1006 2111078B48 CAP, 160pF

C1007 2111078B40 CAP, 82pF

C1008 2111078B10 CAP, 7.5pF

C1009 2111078B37 CAP, 62pF

C1010 NOT PLACED CAP, 100pF

C1011 NOT PLACED CAP, 82pF

C1012 2111078B36 CAP, 56pF

C1013 2111078B08 CAP, 6.2pF

C1014 NOT PLACED CAP, 56pF

C1015 2111078B43 CAP, 110pF

C1017 2111078B18 CAP, 15pF

C1018 2111078B32 CAP, 39pF

C1019 2111078B28 CAP, 32pF

C1020 2111078B32 CAP, 39pF

C1021 NOT PLACED CAP, 6.2pF

C1022 2111078B26 CAP, 28pF

C1026 2113740A79 CAP, 1000pF

C1027 2311049A45 CAPP, 10uF

C1028 2113743K15 CAP, 0.1uF

C1029 2113743K15 CAP, 0.1uF

CircuitRef.

MotorolaPart No.

Description

C1030 2113740F37 CAP, 27pF

C1031 2113743E07 CAP, .022uF

C1032 2113743E07 CAP, .022uF

C1033 2113743E07 CAP, .022uF

C1034 2113740F59 CAP, 220pF

C1035 2113743E07 CAP, .022uF

C1036 2113743E07 CAP, .022uF

C1037 2113743E07 CAP, .022uF

C1038 NOT PLACED CAP, .022uF

C1039 2113743E07 CAP, .022uF

C1040 NOT PLACED CAP, 2200pF

C1041 2113741F17 CAP, 470pF

C1042 2113740F52 CAP, 110pF

C1043 2113740F52 CAP, 110pF

C1044 2113741F13 CAP, 330pF

C1045 2113741F25 CAP, 1000pF

C1046 2113741F25 CAP, 1000pF

C1047 2113741F25 CAP, 1000pF

C1048 2113741F25 CAP, 1000pF

C1049 2113741F25 CAP, 1000pF

C1050 2113741F25 CAP, 1000pF

C1051 2113741F25 CAP, 1000pF

C1052 2113741F25 CAP, 1000pF

C1053 2113741F25 CAP, 1000pF

C1054 2113741F25 CAP, 1000pF

C1055 NOT PLACED CAP, 1000pF

C1056 NOT PLACED CAP, 1000pF

C1057 2113741F25 CAP, 1000pF

C1058 NOT PLACED CAP, 1000pF

C1059 2113741F25 CAP, 1000pF

CircuitRef.

MotorolaPart No.

Description

C1060 2113741F25 CAP, 1000pF

C1061 NOT PLACED CAP, 1000pF

C1062 2113741F25 CAP, 1000pF

C1063 2113740F63 CAP, 330pF

C1064 2113741F25 CAP, 1000pF

C1065 2113740F63 CAP, 330pF

C1066 2113741F25 CAP, 1000pF

C1067 2113741F25 CAP, 1000pF

C1068 2113741F13 CAP, 330pF

C1069 NOT PLACED CAP, 330pF

C1070 2113741F25 CAP, 1000pF

C1071 2113741F25 CAP, 1000pF

C1072 2113741F25 CAP, 1000pF

C1073 NOT PLACED CAP, 1000pF

C1074 2113741F25 CAP, 1000pF

C1075 2113741F25 CAP, 1000pF

C1076 2113741F25 CAP, 1000pF

C1077 2113741F25 CAP, 1000pF

C1078 2113740F59 CAP, 220pF

C1079 2113741F25 CAP, 1000pF

C1080 2113741F25 CAP, 1000pF

C1081 2113741F25 CAP, 1000pF

C1082 NOT PLACED CAP, 1000pF

C1083 2113741F25 CAP, 1000pF

C1084 2113740F59 CAP, 220pF

C1085 2113741F25 CAP, 1000pF

C1086 2113741F25 CAP, 1000pF

C1087 2113741F25 CAP, 1000pF

C1088 2113741F25 CAP, 1000pF

C1089 2113741F25 CAP, 1000pF

CircuitRef.

MotorolaPart No.

Description

C1090 NOT PLACED CAP, 220pF

C1091 2113741F25 CAP, 1000pF

C1092 2113741F25 CAP, 1000pF

C1093 NOT PLACED CAP, 220pF

C1094 NOT PLACED CAP, 1000pF

C1095 2113740F59 CAP, 220pF

C1096 2111078B40 CAP, 82pF

C1097 2113741F25 CAP, 1000pF

C1098 2113741F25 CAP, 1000pF

C1099 2113741F25 CAP, 1000pF

C1100 2113741F25 CAP, 1000pF

C1101 2113741F01 CAP, 100pF

C1102 2113741F01 CAP, 100pF

C1103 2113741A57 CAP, .033uF

C1104 2113741A45 CAP, .01uF

C1105 2113740F67 CAP, 470pF

C1106 2113740F67 CAP, 470pF

C1107 2113740F67 CAP, 470pF

C1108 2113740F47 CAP, 68pF

C1109 2113740F59 CAP, 220pF

C1110 2113740F59 CAP, 220pF

C1111 2111078B59 CAP, 470pF

C1112 2113740F59 CAP, 220pF

C1113 2113740F59 CAP, 220pF

C1114 2113740F59 CAP, 220pF

C1115 2113740F59 CAP, 220pF

C1116 2113740F59 CAP, 220pF

C1117 2113740F40 CAP, 36pF

C1118 2113740F39 CAP, 33pF

C1119 2113740F36 CAP, 24pF

CircuitRef.

MotorolaPart No.

Description

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VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-21

C1120 2113740F39 CAP, 33pF

C1121 NOT PLACED CAP, 6.8pF

C1122 2113740F59 CAP, 220pF

C1123 2113740F59 CAP, 220pF

C1124 2113740F59 CAP, 220pF

C1125 2113740F59 CAP, 220pF

C1126 2113740F59 CAP, 220pF

C1127 2360567A03 CAPP, 100uF

C1128 2113740F59 CAP, 220pF

C1129 2113740F59 CAP, 220pF

C1130 2113740F59 CAP, 220pF

C1131 NOT PLACED CAP, 220pF

C1132 2111078B40 CAP, 82pF

C1133 2113740A41 CAP, 33pF

C1134 2113740A38 CAP, 24pF

C1136 2113740F19 CAP, 4.7pF

C1137 2111078B33 CAP, 43pF

C1199 NOT PLACED CAP, 16pF

C2000 2113743F18 CAP, 2.2uF

C2001 2311049J11 CAPP, 4.7uF

C2002 2311049A72 CAPP, 10uF

C2003 2113743K15 CAP, 0.1uF

C2004 2113743F18 CAP, 2.2uF

C2005 2113743F18 CAP, 2.2uF

C2006 2113743F18 CAP, 2.2uF

C2007 2113743E20 CAP, 0.1uF

C2008 2113743E20 CAP, 0.1uF

C2009 2113743E20 CAP, 0.1uF

C2010 2113743E20 CAP, 0.1uF

C2011 2113743E20 CAP, 0.1uF

CircuitRef.

MotorolaPart No.

Description

C2012 NOT PLACED CAP, 0.1uF

C2013 2113743E20 CAP, 0.1uF

C2014 2113743E20 CAP, 0.1uF

C2015 2113743E20 CAP, 0.1uF

C2016 2113743E20 CAP, 0.1uF

C2017 2113743E20 CAP, 0.1uF

C2018 2113743E20 CAP, 0.1uF

C2019 2113743E20 CAP, 0.1uF

C2020 2113743E20 CAP, 0.1uF

C2021 2113741F49 CAP, .01uF

C2022 2113741F49 CAP, .01uF

C2023 2113741F49 CAP, .01uF

C2024 2113741F49 CAP, .01uF

C2025 2113741F49 CAP, .01uF

C2026 2113741F49 CAP, .01uF

C2027 2113741F49 CAP, .01uF

C2028 2113741F33 CAP, 2200pF

C2029 2113741F25 CAP, 1000pF

C2030 2113741F39 CAP, 3900pF

C2031 NOT PLACED CAP, 1000pF

C2032 2113741F25 CAP, 1000pF

C2033 2113741F25 CAP, 1000pF

C2034 2113741F25 CAP, 1000pF

C2035 2113741F25 CAP, 1000pF

C2036 2113741F25 CAP, 1000pF

C2037 2113741F25 CAP, 1000pF

C2038 2113741F25 CAP, 1000pF

C2039 2113741F25 CAP, 1000pF

C2040 2113741F25 CAP, 1000pF

C2041 2113741F25 CAP, 1000pF

CircuitRef.

MotorolaPart No.

Description

C2042 2113741F25 CAP, 1000pF

C2043 2113740L14 CAP, 6.8pF

C2044 2113740L06 CAP, 3.3pF

C2045 2113740F67 CAP, 470pF

C2046 2113740F67 CAP, 470pF

C2047 2113740F67 CAP, 470pF

C2048 2113740F67 CAP, 470pF

C2049 NOT PLACED CAP, 470pF

C2050 2113740F67 CAP, 470pF

C2051 2113740F59 CAP, 220pF

C2052 2113740F67 CAP, 470pF

C2053 NOT PLACED CAP, 100pF

C2054 2113740L37 CAP, 62pF

C2055 2113740F35 CAP, 22pF

C2056 2113740F33 CAP, 18pF

C2057 2113740F33 CAP, 18pF

C2058 2113740F33 CAP, 18pF

C2059 2113740F33 CAP, 18pF

C2060 2113740F31 CAP, 15pF

C2061 2113740F29 CAP, 12pF

C2062 2113740F29 CAP, 12pF

C2063 2113740L22 CAP, 15pF

C2064 2113740F32 CAP, 16pF

C2065 2113740F27 CAP, 10pF

C2066 2113740L16 CAP, 8.2pF

C2067 2113740F25 CAP, 8.2pF

C2068 2113740F23 CAP, 6.8pF

C2069 2113740L12 CAP, 5.6pF

C2070 2113740F41 CAP, 39pF

C2071 2113740F41 CAP, 39pF

CircuitRef.

MotorolaPart No.

Description

C2072 2113740L04 CAP, 2.7pF

C2073 2113740F03 CAP, 1pF

C2074 2109720D14 CAP, 0.1uF

C2075 2109720D14 CAP, 0.1uF

C2076 NOT PLACED CAP, 0.1uF

C2077 2109720D14 CAP, 0.1uF

C2078 2109720D14 CAP, 0.1uF

C2079 2109720D14 CAP, 0.1uF

C2080 2109720D14 CAP, 0.1uF

C2081 2113740F67 CAP, 470pF

C5000 2113741F25 CAP, 1000pF

C5001 2389289U01 CAPP, 10uF

C5002 2311049A99 CAPP, 47uF

C5003 2311049A99 CAPP, 47uF

C5005 2360567A03 CAPP, 100uF

C5006 2311049A57 CAPP, 10uF

C5007 2311049A99 CAPP, 47uF

C5008 2311049A57 CAPP, 10uF

C5009 2311049A57 CAPP, 10uF

C5010 2311049A57 CAPP, 10uF

C5011 2311049A57 CAPP, 10uF

C5012 2311049A56 CAPP, 4.7uF

C5013 2113928P04 CAP, 1.0uF

C5014 NOT PLACED CAP, 2.2uF

C5015 2113743K15 CAP, 0.1uF

C5016 2113743K15 CAP, 0.1uF

C5017 2113743K15 CAP, 0.1uF

C5018 2113743K15 CAP, 0.1uF

C5019 2113743K15 CAP, 0.1uF

C5020 2113743K15 CAP, 0.1uF

CircuitRef.

MotorolaPart No.

Description

Page 384: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-22 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

C5021 2113741M69 CAP, 0.1uF

C5022 2113743K15 CAP, 0.1uF

C5023 2113743K15 CAP, 0.1uF

C5024 2113743K15 CAP, 0.1uF

C5025 2113743K15 CAP, 0.1uF

C5026 2113743K15 CAP, 0.1uF

C5027 2113743K15 CAP, 0.1uF

C5028 2113743K15 CAP, 0.1uF

C5029 2113743K15 CAP, 0.1uF

C5030 2113743K15 CAP, 0.1uF

C5031 2113743K15 CAP, 0.1uF

C5032 2113743K15 CAP, 0.1uF

C5033 2113743K15 CAP, 0.1uF

C5034 2113743K15 CAP, 0.1uF

C5035 2113743K15 CAP, 0.1uF

C5036 2113743K15 CAP, 0.1uF

C5037 2113743K15 CAP, 0.1uF

C5038 2113743K15 CAP, 0.1uF

C5039 NOT PLACED CAP, 0.1uF

C5040 NOT PLACED CAP, 0.1uF

C5041 2113743F18 CAP, 2.2uF

C5042 2113743F16 CAP, 1uF

C5043 2113743F16 CAP, 1uF

C5044 2113928C04 CAP, 4.7uF

C5045 2113743F16 CAP, 1uF

C5046 2113743E20 CAP, 0.1uF

C5047 2113743E20 CAP, 0.1uF

C5048 2113743E20 CAP, 0.1uF

C5049 2113743E20 CAP, 0.1uF

C5050 2113743E20 CAP, 0.1uF

CircuitRef.

MotorolaPart No.

Description

C5051 NOT PLACED CAP, 0.1uF

C5052 2113743E20 CAP, 0.1uF

C5053 NOT PLACED CAP, 0.1uF

C5054 NOT PLACED CAP, 0.1uF

C5055 2113928C04 CAP, 4.7uF

C5056 2113928C04 CAP, 4.7uF

C5057 2113928C04 CAP, 4.7uF

C5058 NOT PLACED CAP, 0.1uF

C5059 2113743E07 CAP, .022uF

C5060 2113741M69 CAP, 0.1uF

C5061 2113741M69 CAP, 0.1uF

C5062 2113741M69 CAP, 0.1uF

C5063 2113741M69 CAP, 0.1uF

C5064 2113741F25 CAP, 1000pF

C5065 2113741F25 CAP, 1000pF

C5066 2113741F25 CAP, 1000pF

C5067 2113741F25 CAP, 1000pF

C5068 2113741F25 CAP, 1000pF

C5069 2113741F25 CAP, 1000pF

C5070 2113741F25 CAP, 1000pF

C5071 2113741F25 CAP, 1000pF

C5072 2113741F25 CAP, 1000pF

C5073 2113741F25 CAP, 1000pF

C5074 2113741F25 CAP, 1000pF

C5075 NOT PLACED CAP, 1000pF

C5076 2113741F25 CAP, 1000pF

C5077 2113741F25 CAP, 1000pF

C5078 2113741F25 CAP, 1000pF

C5079 2113741F25 CAP, 1000pF

C5080 2113741F25 CAP, 1000pF

CircuitRef.

MotorolaPart No.

Description

C5081 2113741F25 CAP, 1000pF

C5082 2113741F25 CAP, 1000pF

C5083 2113740F51 CAP, 100pF

C5084 2113740F51 CAP, 100pF

C5085 2113741A53 CAP, .022uF

C5086 2113741A53 CAP, .022uF

C5087 2113740F53 CAP, 120pF

C5088 2113740F49 CAP, 82pF

C5089 2113740F49 CAP, 82pF

C5090 2113740F49 CAP, 82pF

C5091 2113740F49 CAP, 82pF

C5092 2113740F59 CAP, 220pF

C5094 2113740F59 CAP, 220pF

C5095 2113740F59 CAP, 220pF

C5096 2113740F59 CAP, 220pF

C5097 2113740F59 CAP, 220pF

C5098 2113740F59 CAP, 220pF

C5099 2113740F59 CAP, 220pF

C5100 2113740F59 CAP, 220pF

C5101 NOT PLACED CAP, 1000pF

C5102 NOT PLACED CAP, 0.1uF

C5103 NOT PLACED CAP, 0.1uF

C5104 NOT PLACED CAP, 10uF

C5110 2113741F25 CAP, 1000pF

C5111 2113741F25 CAP, 1000pF

C5112 NOT PLACED CAP, 16pF

C5113 NOT PLACED CAP, 220pF

C5114 2113743F16 CAP, 1uF

C5115 NOT PLACED CAP, 6.8pF

C5116 NOT PLACED CAP, 220pF

CircuitRef.

MotorolaPart No.

Description

C5117 NOT PLACED CAP, 16pF

C5118 2113743E20 CAP, 0.1uF

C5119 2113743H14 CAP, 10uF

C5120 NOT PLACED CAPP, 47uF

CR300 4880154K03 MMBD353, SCHOTTKY COMM AK

CR301 4880154K03 MMBD353, SCHOTTKY COMM AK

D100 NOT PLACED MMBD6100, DUAL COMM CATH

D101 4813833C02 MMBD6100, DUAL COMM CATH

D102 4813833C02 MMBD6100, DUAL COMM CATH

D103 4802482J02 MA4P959, PIN

D104 4802482J02 MA4P959, PIN

D105 4805218N57 RB715F, DUAL COMM CATH

D106 4805218N57 RB715F, DUAL COMM CATH

D107 4805218N57 RB715F, DUAL COMM CATH

D108 4805218N57 RB715F, DUAL COMM CATH

D200 4802233J09 IMN10, 3 DIODE ARRAY

D201 4802233J09 IMN10, 3 DIODE ARRAY

D202 4862824C03 1SV232, VARACTOR

D203 4805649Q13 1SV228, VARACTOR

D204 4805649Q13 1SV228, VARACTOR

D205 4862824C01 1SV229, VARACTOR

D301 4802245J97 DAN235ETL, DUAL COMM CATH

D302 4802245J97 DAN235ETL, DUAL COMM CATH

CircuitRef.

MotorolaPart No.

Description

Page 385: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-23

D303 4802245J97 DAN235ETL, DUAL COMM CATH

D304 4802245J97 DAN235ETL, DUAL COMM CATH

D305 4880142L01 MMBV3401LT, PIN

D400 4813833C07 MMBD7000, DUAL COMM AK

D401 4813833C02 MMBD6100, DUAL COMM CATH

D402 4809948D42 RB751V40, SCHOTTKY

D500 4813833C02 MMBD6100, DUAL COMM CATH

D501 NOT PLACED MMBD6100, DUAL COMM CATH

D502 4813825A23 MMSD301T1, SCHOTTKY

D511 4813833C02 MMBD6100, DUAL COMM CATH

D513 4813833C02 MMBD6100, DUAL COMM CATH

FL300 9180022M11 MXF45, 44.85MHz BPF

FL301 9180468V06 FLTR, 455kHZ, BW 25KHZ

FL302 9180468V04 FLTR, 455kHZ, BW 12.5KHZ

FL303 9180469V03 FLTR, 455kHZ, BW 12.5KHZ

FL304 9180469V06 FLTR, 455kHZ, BW 25KHZ

J2 0989241U02 CONNECTOR 22 PIN

J3 NOT PLACED CONNECTOR 32 PIN

J11 2889309U01 ANTENNA CONNECTOR

L100 7686135U02 FERRITE BEAD

L101 2462587T30 IDCTR, 1uH

L102 2462587T30 IDCTR, 1uH

L103 2462587T30 IDCTR, 1uH

CircuitRef.

MotorolaPart No.

Description

L104 2462587T38 IND CHIP 22NH 5% LOW PRO

L105 2462587T13 IDCTR, 68nH

L106 2460591A11 IDCTR, 7.66nH

L107 2460591A01 IDCTR, 4.22nH

L108 2462587X69 IDCTR, 1.2uH

L109 NOT PLACED IDCTR, 11.03nH

L110 2462587N42 IDCTR, 12nH

L111 2460592B01 IDCTR, 51nH

L112 2460592B01 IDCTR, 51nH

L113 2460592B01 IDCTR, 51nH

L114 2460592B01 IDCTR, 51nH

L115 2460592A01 IDCTR, 17nH

L116 2460592A01 IDCTR, 17nH

L117 7686135U02 FERRITE BEAD

L118 7686135U02 FERRITE BEAD

L119 7686135U02 FERRITE BEAD

L120 7686135U02 FERRITE BEAD

L121 7686135U02 FERRITE BEAD

L122 2460591C23 IDCTR, 13.85nH

L123 2462587X69 IDCTR, 1.2uH

L124 2485873L05 IDCTR, 48nH

L131 NOT PLACED IDCTR, 120nH

L132 2462587N15 IDCTR, 100nH

L200 2462587Q42 IDCTR, 390nH

L201 2462587V44 IDCTR, 680nH

L202 2462587V44 IDCTR, 680nH

L203 2462587V44 IDCTR, 680nH

L204 2462587V44 IDCTR, 680nH

L205 2462587Q47 IDCTR, 1uH

L206 2413923C05 IDCTR, 33nH

CircuitRef.

MotorolaPart No.

Description

L207 2413923C07 IDCTR, 47nH

L208 2413926N24 IDCTR, 100nH

L209 2413926N24 IDCTR, 100nH

L210 2413926N24 IDCTR, 100nH

L211 2413926N24 IDCTR, 100nH

L212 2413926N24 IDCTR, 100nH

L213 2413926N24 IDCTR, 100nH

L214 2413926H20 IDCTR, 47nH

L215 2413926H20 IDCTR, 47nH

L216 2413926H20 IDCTR, 47nH

L217 2462587Q42 IDCTR, 390nH

L300 2460591G24 IDCTR, 33.47nH

L301 2462587X69 IDCTR, 1.2uH

L302 2462587X69 IDCTR, 1.2uH

L303 2462587N69 IDCTR, 1.2uH

L304 2483411T74 IDCTR, 1.2uH

L305 2413926K31 IDCTR, 470nH

L306 2462587N55 IDCTR, 150nH

L307 2460591G24 IDCTR, 33.47nH

L308 2460591G24 IDCTR, 33.47nH

L309 2460591G24 IDCTR, 33.47nH

L310 2460591G24 IDCTR, 33.47nH

L311 2460591G24 IDCTR, 33.47nH

L312 2460591G24 IDCTR, 33.47nH

L313 2460591G24 IDCTR, 33.47nH

L314 2460591G24 IDCTR, 33.47nH

L315 NOT PLACED IDCTR, 27nH

L500 7686135U02 FERRITE BEAD

L501 7686135U02 FERRITE BEAD

L502 7686135U02 FERRITE BEAD

CircuitRef.

MotorolaPart No.

Description

M6 4387454V01 SPACER

M9 0289511U01 NUT

M100 2680499Z01 HEATSINK

M105 7588823L03 CONTACT, METAL

M106 7588823L03 CONTACT, METAL

M107 7588823L03 CONTACT, METAL

M108 7588823L04 CONTACT, METAL

M109 7588823L04 CONTACT, METAL

M110 7588823L04 CONTACT, METAL

M111 NOT PLACED CONTACT, METAL

M112 NOT PLACED CONTACT, METAL

M113 NOT PLACED CONTACT, METAL

M114 NOT PLACED CONTACT, METAL

P1 2804503J01 CONNECTOR, 16 PIN

P2 NOT PLACED CONNECTOR, 2 PIN DC

Q100 4886136B01 MRF1550, LDMOS RF

Q101 4813824A10 MMBT3904, BIPOLAR NPN

Q102 NOT PLACED MMBT3904, BIPOLAR NPN

Q103 4813824A06 MMBTA13, DARLINGTON, NPN

Q105 4886212B01 MRF1518, LDMOS RF

Q106 4805128M27 BSR33, BIPOLAR, PNP

Q200 4802245J95 BFS540, NPN

Q300 4809940E02 DTC114YE, NPN

Q301 4813824A17 MMBT3906, BIPOLAR PNP

Q302 4813824A10 MMBT3904, BIPOLAR NPN

Q303 4802245J95 BFS540, NPN

Q304 4809939C04 UMC3

CircuitRef.

MotorolaPart No.

Description

Page 386: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-24 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

Q305 4802197J95 PBR941, NPN

Q306 4813824A17 MMBT3906, BIPOLAR PNP

Q400 4809940E02 DTC114YE, NPN

Q401 4880141L03 BCW68G, BIPOLAR PNP

Q403 4809940E02 DTC114YE, NPN

Q404 4809940E02 DTC114YE, NPN

Q405 4809940E02 DTC114YE, NPN

Q407 4809940E02 DTC114YE, NPN

Q408 4880048M01 DTC144EKA, BIPOLAR

Q409 4880048M01 DTC144EKA, BIPOLAR

Q410 4880048M01 DTC144EKA, BIPOLAR

Q411 4880048M01 DTC144EKA, BIPOLAR

Q412 4880048M01 DTC144EKA, BIPOLAR

Q413 4809940E02 DTC114YE, NPN

Q414 4809940E02 DTC114YE, NPN

Q415 NOT PLACED MMBT3904

Q416 4809940E02 DTC114YE, NPN

Q417 4813824A10 MMBT3904, BIPOLAR NPN

Q500 4813824A10 MMBT3904, BIPOLAR NPN

Q501 4809940E02 DTC114YE, NPN

Q502 4809940E02 DTC114YE, NPN

Q503 4813824A10 MMBT3904, BIPOLAR NPN

Q504 4880048M01 DTC144EKA, BIPOLAR

Q505 4813824A10 MMBT3904, BIPOLAR NPN

Q506 4813824A10 MMBT3904, BIPOLAR NPN

R101 1705603W01 SHUNT, 1.639m

R102 0680194M18 RES, 51

CircuitRef.

MotorolaPart No.

Description

R103 0683994M18 RES, 51

R104 0680194M18 RES, 51

R105 0680194M18 RES, 51

R106 0680194M18 RES, 51

R107 0680194M18 RES, 51

R108 0680194M18 RES, 51

R109 0662057A12 RES, 30

R110 NOT PLACED RES, 1K

R111 NOT PLACED RES, 1K

R112 NOT PLACED RES, 62K

R113 NOT PLACED RES, 10K

R114 NOT PLACED RES, 10K

R115 NOT PLACED RES, 10K

R116 NOT PLACED RES, 10K

R117 0662057A81 RES, 22K

R118 0662057C55 RES, 150

R120 0662057C51 RES, 100

R121 NOT PLACED RES, 100

R122 0662057C19 RES, 4.7

R123 0662057C13 RES, 2.7

R124 0662057C13 RES, 2.7

R125 0662057C13 RES, 2.7

R126 0662057C03 RES, 1

R127 0662057C03 RES, 1

R130 0662057B47 RES, 0

R131 0662057A97 RES, 100K

R132 NOT PLACED RES, 100K

R134 0662057A89 RES, 47K

R135 0662057A82 RES, 24K

R136 0662057A87 RES, 39K

CircuitRef.

MotorolaPart No.

Description

R137 0662057A87 RES, 39K

R138 NOT PLACED RES, 39K

R139 NOT PLACED RES, 39K

R140 0662057A79 RES, 718K

R141 0662057A81 RES, 22K

R142 0662057A81 RES, 22K

R143 0662057A81 RES, 22K

R144 0662057A75 RES, 12K

R145 0662057A81 RES, 22K

R146 0662057A81 RES, 22K

R147 0662057A81 RES, 22K

R148 0662057A81 RES, 22K

R149 0662057A81 RES, 22K

R150 0662057A89 RES, 47K

R151 0662057A70 RES, 7.5K

R153 0662057A73 RES, 10K

R155 NOT PLACED RES, 10K

R156 0662057A73 RES, 10K

R157 0662057A91 RES, 56K

R158 0662057A67 RES, 5.6K

R159 NOT PLACED RES, 5.6K

R160 0662057A61 RES, 3.3K

R161 0662057A61 RES, 3.3K

R162 0662057A61 RES, 3.3K

R163 0662057A61 RES, 3.3K

R164 0662057A68 RES, 6.2K

R165 0662057A58 RES, 2.4K

R166 NOT PLACED RES, 2.4K

R167 0662057A57 RES, 2.2K

R168 0662057A57 RES, 2.2K

CircuitRef.

MotorolaPart No.

Description

R169 NOT PLACED RES, 2.2K

R170 0662057A42 RES, 510

R171 0662057A33 RES, 220

R172 0662057A41 RES, 470

R173 0662057A29 RES, 150

R174 0662057A29 RES, 150

R175 NOT PLACED RES, 220

R176 2413926N25 IDCTR, 120nH

R177 NOT PLACED RES, 100

R178 0662057A14 RES, 36

R179 0662057A14 RES, 36

R180 0660082A89 RES, 47K

R181 0660082A89 RES, 47K

R182 0662057A73 RES, 10K

R185 0662057A73 RES, 10K

R186 0662057C20 RES, 5.1

R188 NOT PLACED RES, 0

R189 NOT PLACED RES, 0

R190 0662057G64 RES, 1MEG

R191 0662057G64 RES, 1MEG

R195 0662057C01 RES, 0

R196 NOT PLACED RES, 0

R197 0662057C19 RES, 4.7

R198 0662057C01 RES, 0

R199 0662057B47 RES, 0

R200 0662057A99 RES, 120K

R201 0662057B47 RES, 0

R202 NOT PLACED RES, 0

R203 0662057B47 RES, 0

R204 NOT PLACED RES, 0

CircuitRef.

MotorolaPart No.

Description

Page 387: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-25

R205 NOT PLACED RES, 0

R206 0662057B02 RES, 150K

R207 0662057B02 RES, 150K

R208 0662057A18 RES, 51

R209 0662057A97 RES, 100K

R210 NOT PLACED RES, 100K

R211 0662057A89 RES, 47K

R212 0662057A84 RES, 30K

R213 0662057A65 RES, 4.7K

R214 0662057A65 RES, 4.7K

R215 0662057A65 RES, 4.7K

R216 0662057A63 RES, 3.9K

R217 0662057A52 RES, 1.3K

R218 0662057A49 RES, 1K

R219 NOT PLACED RES, 820

R220 0662057A42 RES, 510

R221 0662057A33 RES, 220

R222 0662057A33 RES, 220

R223 0662057A33 RES, 220

R224 0662057A53 RES, 1.5K

R225 0662057A29 RES, 150

R226 0662057A29 RES, 150

R227 0662057A25 RES, 100

R228 0662057A25 RES, 100

R229 0662057A25 RES, 100

R230 0662057A25 RES, 100

R231 0662057A18 RES, 51

R232 0662057A17 RES, 47

R233 0662057A17 RES, 47

R234 0662057A15 RES, 39

CircuitRef.

MotorolaPart No.

Description

R235 0662057A07 RES, 18

R300 0662057A73 RES, 10K

R301 0662057A41 RES, 470

R302 0662057B47 RES, 0

R303 0662057B47 RES, 0

R304 0662057A85 RES, 33K

R305 0662057A80 RES, 20K

R306 0662057A80 RES, 20K

R307 0662057A80 RES, 20K

R308 0662057A80 RES, 20K

R309 0662057A77 RES, 15K

R310 0662057A77 RES, 15K

R311 NOT PLACED RES, 15K

R312 0662057A76 RES, 13K

R313 0662057A75 RES, 12K

R314 0662057A75 RES, 12K

R315 0662057A75 RES, 12K

R316 0662057A75 RES, 12K

R317 0662057A75 RES, 12K

R318 0662057A75 RES, 12K

R319 0662057A75 RES, 12K

R320 0662057A73 RES, 10K

R321 0662057A71 RES, 8.2K

R322 0662057A65 RES, 4.7K

R323 0662057A65 RES, 4.7K

R324 0662057A61 RES, 3.3K

R325 0662057A61 RES, 3.3K

R326 0662057A58 RES, 2.4K

R327 0662057A58 RES, 2.4K

R328 0662057A55 RES, 1.8K

CircuitRef.

MotorolaPart No.

Description

R329 0662057A51 RES, 1.2K

R330 0662057A49 RES, 1K

R331 0662057A45 RES, 680

R332 0662057A43 RES, 560

R333 0662057A40 RES, 430

R334 0662057A39 RES, 390

R335 0662057A33 RES, 220

R336 0662057A25 RES, 100

R337 0662057A25 RES, 100

R338 0662057A18 RES, 51

R339 0662057A18 RES, 51

R340 0662057A18 RES, 51

R341 0662057A01 RES, 10

R342 0662057A01 RES, 10

R343 0662057A01 RES, 10

R344 0662057A01 RES, 10

R345 0662057A73 RES, 10K

R346 0662057A73 RES, 10K

R401 0662057C85 RES, 2.7K

R402 0662057B47 RES, 0

R403 0662057B47 RES, 0

R404 0662057B47 RES, 0

R405 0662057B47 RES, 0

R406 0662057B47 RES, 0

R407 0662057B47 RES, 0

R414 0662057B47 RES, 0

R415 NOT PLACED RES, 0

R421 0662057A33 RES, 220

R422 0662057A73 RES, 10K

R423 NOT PLACED RES, 100K

CircuitRef.

MotorolaPart No.

Description

R424 NOT PLACED RES, 100K

R425 0662057A97 RES, 100K

R426 0662057A97 RES, 100K

R427 NOT PLACED RES, 100K

R428 0662057A97 RES, 100K

R429 0662057A97 RES, 100K

R430 0662057A87 RES, 39K

R431 NOT PLACED RES, 10K

R432 0662057A85 RES, 33K

R433 0662057A85 RES, 33K

R434 0662057A85 RES, 33K

R435 0662057A85 RES, 33K

R436 0662057A85 RES, 33K

R438 0662057A73 RES, 10K

R439 0662057A73 RES, 10K

R440 0662057A73 RES, 10K

R441 0662057A73 RES, 10K

R442 0662057A73 RES, 10K

R443 0662057A61 RES, 3.3K

R444 0662057A73 RES, 10K

R445 0662057A73 RES, 10K

R450 0662057A73 RES, 10K

R451 0662057A73 RES, 10K

R453 0662057A61 RES, 3.3K

R454 0662057A61 RES, 3.3K

R455 0662057A61 RES, 3.3K

R456 0662057A61 RES, 3.3K

R457 0662057A61 RES, 3.3K

R458 0662057A61 RES, 3.3K

R459 NOT PLACED RES, 47K

CircuitRef.

MotorolaPart No.

Description

Page 388: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-26 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics

R460 0662057A53 RES, 1.5K

R461 0662057A33 RES, 220

R462 0662057A18 RES, 51

R463 0662057A73 RES, 10K

R466 0662057B47 RES, 0

R467 0662057B47 RES, 0

R468 0662057B47 RES, 0

R469 0662057B47 RES, 0

R470 NOT PLACED RES, 10K

R471 0662057A01 RES, 10

R472 NOT PLACED RES, 100K

R473 NOT PLACED RES, 100K

R600 0662057C01 RES, 0

R601 0611077A62 RES, 330

R602 0662057B47 RES, 0

R610 0662057C59 RES, 220

R615 0662057A25 RES, 100

R5000 0662057B47 RES, 0

R5001 0662057T68 RES, 1K

R5002 NOT PLACED RES, 0

R5008 0662057B47 RES, 0

R5009 0662057B47 RES, 0

R5010 0662057B47 RES, 0

R5011 NOT PLACED RES, 0

R5013 NOT PLACED RES, 0

R5014 0662057B47 RES, 0

R5016 NOT PLACED RES, 1MEG

R5019 0662057B05 RES, 200K

R5020 0662057B02 RES, 150K

R5021 0662057A97 RES, 100K

CircuitRef.

MotorolaPart No.

Description

R5022 0662057A97 RES, 100K

R5023 0662057A97 RES, 100K

R5024 NOT PLACED RES, 100K

R5025 0662057A97 RES, 100K

R5026 0662057A85 RES, 33K

R5027 0662057B08 RES, 270K

R5028 0662057A97 RES, 100K

R5029 0662057A97 RES, 100K

R5030 0662057A85 RES, 33K

R5031 0662057A92 RES, 62K

R5032 0662057A89 RES, 47K

R5033 0662057A89 RES, 47K

R5034 0662057A86 RES, 36K

R5035 0662057A89 RES, 47K

R5036 0662057A89 RES, 47K

R5037 0662057A73 RES, 10K

R5038 0662057A85 RES, 33K

R5039 0662057A97 RES, 100K

R5040 0662057A84 RES, 30K

R5041 0662057A82 RES, 24K

R5042 0662057A82 RES, 24K

R5043 0662057A82 RES, 24K

R5044 0662057A82 RES, 24K

R5045 0662057A85 RES, 33K

R5046 0662057A82 RES, 24K

R5047 0662057B47 RES, 0

R5048 0662057A82 RES, 24K

R5049 0662057A77 RES, 15K

R5050 0662057A76 RES, 13K

R5051 0662057A75 RES, 12K

CircuitRef.

MotorolaPart No.

Description

R5052 0662057A73 RES, 10K

R5053 0662057A73 RES, 10K

R5054 0662057A73 RES, 10K

R5055 0662057A73 RES, 10K

R5056 0662057A73 RES, 10K

R5057 0662057A73 RES, 10K

R5058 NOT PLACED RES, 10K

R5059 NOT PLACED RES, 10K

R5060 0662057A73 RES, 10K

R5061 0662057A73 RES, 10K

R5062 0662057A73 RES, 10K

R5063 NOT PLACED RES, 8.2K

R5064 NOT PLACED RES, 8.2K

R5065 0662057A68 RES, 6.2K

R5066 0662057A49 RES, 1K

R5067 NOT PLACED RES, 6.2K

R5068 NOT PLACED RES, 6.2K

R5069 0662057A73 RES, 10K

R5070 0662057A57 RES, 2.2K

R5071 0662057A57 RES, 2.2K

R5072 0662057A65 RES, 4.7K

R5073 0662057A49 RES, 1K

R5074 0662057A49 RES, 1K

R5075 0662057A42 RES, 510

R5076 0662057A42 RES, 510

R5077 0662057A36 RES, 300

R5078 0662057A25 RES, 100

R5079 0662057A25 RES, 100

R5080 0662057A01 RES, 10

R5081 0613952D78 RES, 6.34K

CircuitRef.

MotorolaPart No.

Description

R5082 0662057A90 RES, 51K

R5083 0662057B08 RES, 270K

R5084 NOT PLACED RES, 0

R5085 NOT PLACED RES, 1MEG

R5086 0662057A43 RES, 560

R5087 0662057A97 RES, 100K

R5088 0662057B47 RES, 0

R5089 NOT PLACED RES, 1MEG

R5092 0662057A73 RES, 10K

R5093 0662057A73 RES, 10K

R5094 NOT PLACED RES, 1MEG

R5095 0662057A82 RES, 24K

R5096 0662057A73 RES, 10K

R5097 NOT PLACED RES, 0

R5098 0662057B47 RES, 0

R5099 NOT PLACED RES, 100K

R5100 NOT PLACED RES, 1MEG

R5103 NOT PLACED RES, 24K

R5290 0662057A25 RES, 100

R5291 0662057A25 RES, 100

R6000 NOT PLACED RES, 0

R6001 NOT PLACED RES, 0

RT100 0680361L01 THERM, 47K

S5010 1889288U01 SWITCH, 50.K

SH200 2689590U01 SHIELD

SH201 2689589U01 SHIELD

SH202 2689589U01 SHIELD

SH300 2689591U01 SHIELD

SH301 2689593U01 SHIELD

SH302 2689591U01 SHIELD

CircuitRef.

MotorolaPart No.

Description

Page 389: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics 4-27

T300 2580541Z01 XFMR

T301 2580541Z01 XFMR

U100 5180932W01 LM2904

U101 5185130C65 30C65, RF PREDRIVER

U102 NOT PLACED LM2904, OPAMP

U103 5113819A04 MC3303

U200 5185963A27 63A27, LVFRACN

U201 5105750U54 50U54, VCOBIC

U300 5186144B01 SA616, IFIC

U301 5109522E10 TC7W04F, INVERTER

U302 4808612Y05 SMS3928_023, MIXER

U400 5102463J64 X25128-2.7, EEPROM

U402 5102463J36 SRM2B256, SRAM

U403 5102226J56 MC68HC11FL0, MICRO PROC

U404 5189233U02 AT49LV002N_70VI, FLASH

U405 NOT PLACED MC74HC595A, SHIFT REG

U500 5180932W01 LM2904, OPAMP

U501 5102190C33 LM2941T, 9.3V REGULA-TOR

U502 5102463J95 TDA1519C, AUDIO PA

U503 5105469E65 LP2951C, 5V REGULA-TOR

U504 5185130C53 30C53, ASFIC CMP

U505 5180932W01 LM2904, OPAMP

U506 5180932W01 LM2904, OPAMP

U507 5180932W01 LM2904, OPAMP

U508 5113816A30 MC33269D, 3.3V REGU-LATOR

U509 5113806A20 MC14053B, MUX

CircuitRef.

MotorolaPart No.

Description

U510 5104187K94 LP2986ILDX, 3.3V REGU-LATOR

U514 4802393L66 SI3455ADV, 12V P-Ch FET

U515 NOT PLACED MAX4599EXT, SWITCH

VR101 4813830A15 MMBZ5232B, 5.6V ZENER

VR102 4813830A15 MMBZ5232B, 5.6V ZENER

VR105 4813830A15 MMBZ5232B, 5.6V ZENER

VR400 NOT PLACED MMBZ5232B, 5.6V ZENER

VR401 4813830G12 MMSZ4687T1, 4.3V ZENER

VR402 4813830A09 MMBZ5226B, 3.3V ZENER

VR500 4813832C77 MR2835S, 24V ZENER

VR501 4813830A14 MMBZ5231B, 5.1V ZENER

VR502 NOT PLACED MMSZ4686T1, 3.9V ZENER

VR503 4813830G09 MMSZ4684, 3.3V ZENER

VR504 4813830G09 MMSZ4684, 3.3V ZENER

VR692 4813830A75 MMBZ20VAL, 20V DUAL ZENER

VR693 4813830A77 MMBZ33VAL, 33V DUAL ZENER

VR694 4813830A75 MMBZ20VAL, 20V DUAL ZENER

VR695 4813830A77 MMBZ33VAL, 33V DUAL ZENER

VR696 4813830A75 MMBZ20VAL, 20V DUAL ZENER

VR697 4813830A75 MMBZ20VAL, 20V DUAL ZENER

CircuitRef.

MotorolaPart No.

Description

VR698 4813830A75 MMBZ20VAL, 20V DUAL ZENER

VR699 4813830A75 MMBZ20VAL, 20V DUAL ZENER

Y200 NOT PLACED 45J68, TCXO

Y201 4880114R06 14R06, 16.8MHZ XTAL OSC

Y300 9186145B02 45B02, 455KHZ XTAL

Y301 4880606B09 06B09, 44.395MHZ XTAL OSC

CircuitRef.

MotorolaPart No.

Description

Page 390: Detailed Service Manual 6866545D30-O - Repeater Buildermanuals.repeater-builder.com/mo-files1/-CM Series... · made aware of the potential for exposure and can exercise control over

4-28 VHF 25-45W Band 2 PCB 8486487Z03-B / Schematics