DESIGN OF ENERGY FACILITIES - irao-engineering.ruirao-engineering.ru/upload/iblock/d0f/TEP_eng_2018.pdf · modelling solutions using AVEVA E3D, a centralised data storage and management

DESIGN OF ENERGY FACILITIES

2018

2 DESIGN OF ENERGY FACILITIES

Inter RAO - Engineering

Inter RAO — Engineering

One of the largest engineering companies in Russia. A member of Inter RAO Group, an essential engineering asset of

the Holding. The company offers the full range of services in construction and

modernization of energy facilities, from concept design to commissioning

The company successfully implements projects in Russia and abroad.

Services:

EPC/EPCM project management Design of energy facilities BOT/BOO projects Supply of primary and auxiliary equipment Pre-commissioning and commissioning De-commissioning of obsolete facilities Performing the functions of an engineering customer Integrated offer on the basis of 6 FA gas turbine power-generating unit

Facts and figures:

Today the company is working on 4 projects involving construction

and renovation of generation facilities with a total capacity of 1 GW

The total installed capacity is 6,4 GW (21 power-generating units)

A team of 500 highly skilled professionals

The company has its own design division: Teploenergoproyekt

branch


1. Sochinskaya, 80 MW

2. Kaliningradkaya SDPP-2, 450 MW

3. Urengoyskaya SDPP-2, 491 MW

4. Kharanorskaya SDPP-2, 225 MW

5. Ivanovskiye CPP, 325 MW

6. Tomskaya TPP-1, 15 MW

7. Omskaya TPP-3, 85 MW

8. Gusinoozyorskaya SDPP, 210 MW

9. Dzhubginskaya TPP, 180 MW

10. Cherepetskaya SDPP, 2*225 MW

11. Yuzhnouralskaya SDPP-2, 2*400 MW

12. Nizhnevartovskaya SDPP, 400 MW

13. Verhhnetagilskaya SDPP, 420 MW

14. Permskaya SDPP, 800 MW

15. Zatonskaya TPP, 440 MW

16. Pregolskaya TPP, 440 MW

17. Talakhovskaya TPP, 156 MW

18. Mayakovskaya TPP, 156 MW

19. Primorskaya TPP, 195 MW

RUSSIAN PROJECTS

PROJECT GEOGRAPHY

УКРАИНА

Moscow RUSSIAN

FEDERATION

08

06 07

12

03

11

13 14

05 10

16,19

09 01

15

02,17,18

04

Projects in progress with combined capacity of 1 GW 4

Completed projects with combined capacity of 6,4 GW 21

Projects in progress

Completed projects

Tajikistan

20

RUSSIAN FEDERATION

Afghanistan 23 21-22

Bangladesh

20. Tajikistan Sangtuda HPP-1, 670 MW 21. Bangladesh Ghorasal TPP, 210 MW

PROJECTS ABROAD

22. Bangladesh Siddhirganj TPP, 210 MW 23. Afghanistan Naglu HPP, 2*25 MW


DESIGN COMPETENCIES

Teploenergoproyekt is a design division of Inter RAO - Engineering based in Ivanovo and Nizhny Novgorod. It has a staff of over 100 professionals with years of experience in design of energy facilities in Russia and abroad

Design projects

Thermal condensation and cogeneration power plants with power-generating units of 50 MW or higher unit capacity:

Combined cycle power plants Coal-fired power plants

Small (up to 25 MW) and distributed power facilities:

Gas turbine and combined cycle power plants with capacity of up to 50 MW

Gas-engine power plants

Power grid facilities:

35-750 kV substations

Power output schemes for power plants

Power transmission lines:

35-750 kV suspended lines

35-500 kV cable lines

DC transmission lines


Why Inter RAO - Engineering?

The company has a vast experience in design on foreign markets, we

are well familiar with international requirements for

documentation (CIS, Eastern Europe, Middle East (Syria, Iraq), South

Asia (India), Latin America (Ecuador))

We utilize multi-d design technologies

Our design division is part of a major engineering company that carries

out turn-key construction of energy facilities, which allows us to

correctly identify customer needs and minimize design risks.

Experience in implementing projects using equipment from major

global and domestic suppliers such as Siemens, GE Energy, Alstom

Power, ABB, Power Machines, EMAlliance and others.

We have a unique database on the projects we have implemented so

far which allows us to promptly find the best solutions.

We offer best prices and delivery time.


Design services

Our company offers a full range of services related to design of energy facilities as well as extra services at any stage of the project such as:

Concept design development (pre-feasibility

studies)

Development of a basic design (at basic design

stage)

Detailed design

Analysis of design documentation

Project support (designer supervision)

Energy consulting.

Performing the functions of an engineering

customer


3D modelling competencies

Teploenergoproyekt employs three-dimensional modelling solutions using AVEVA E3D, a centralised data storage and management system, which allows us to create designs of any complexity or scale for: Engineering structures, including foundations Process equipment Electrical equipment Pipelines and steam pipes Cable lines etc.

The Company has developed and implemented at Inter RAO Group companies a corporate 3D modelling standard for designing energy facilities. According to this standard, the companies of the Group must always use CAD 3D modelling in design

Benefits of 3D modelling:

Minimisation of collisions and errors in design solutions Reduced design time


Design of thermal power plants

What makes our designs different:

We develop design projects using primary equipment of various capacity classes from leading global and domestic suppliers

We elaborate highly detailed solutions utilising best international practices and objective information about the intended construction/renovation site

The solutions we offer ensure:

Maximum reliability of equipment Maximum CAPEX efficiency and lowest running costs Minimal use of metal without detriment to reliability and operating efficiency Increase of productivity during construction, operation and repairs Conformance to the best environmental standards and good working conditions for personnel

engaged in operation and repairs

Design and survey take 18 to 32 months including:

Engineering survey: 3-8 months Development of design documentation: 9-13 months (including all required approvals and

expert assessments) Development of detailed design: 10-20 months

Reference examples:

230 MW Combined Cycle Power Plant in Rybinsk, Yaroslavl Region: construction design Termogas Machala TPP in Ecuador: we carried out engineering surveys, developed the

design specifications and estimates for expanding the installed capacity by 170 MW and introducing a combined cycle

Ekibastuzskaya SDPP-2, 636 MW unit 3 (Kazakhstan), expert assessment of the design specifications and estimates at detailed design stage


Design of small and distributed generation facilities


Our designs are based on energy efficient production schemes that utilise

gas turbines or gas engine units.

We design facilities taking into account the way various sources of energy

operate in parallel with the power grid and not in in parallel with the

power grid.

We offer optimised solutions that minimise the payback period for small

energy facilities (between 8 months and 7 years)

Time for engineering survey:

4-6 months depending on the construction site, the kind of buildings and

structures to be designed

Reference examples:

Tomsk TPP-1, construction of a 15 MW power-generating unit and a

heat recovery steam generator

Sochi TPP, construction of an 80 MW combined cycle gas turbine

Dzhubginskaya TPP, construction of a power plant consisting of two 90

MW units

Omsk TPP-3, construction of a 90 MW combined cycle gas turbine


Design of power grid facilities


We offer integrated solutions for power plant switchboards

We utilise both open and close layouts, including gas

insulated switchgears

Design of power output schemes and development schemes

Calculating modes and stability of power systems

Use of modern microprocessor based relay protection systems

Cherepetskaya SDPP, construction of a 110 kV gas

insulated switchgear

Yuzhnouralskaya SDPP, a feasibility study and

design for switching over the turbine units No. 5 and

No. 6 to a 110 kV outdoor switchgear

Omsk TPP-3 and Omsk TPP-4: design of power

output schemes


Our customers

External customers:

E.ON Russia, JSC FENICE RUS, LLC Wimm Bill Dann, JSC EF Ingineering, LLC

ООО «ПГУ-ТЭЦ Рыбинск»

ENEX, OJSC Teplo Tyumen, PJSC JSC IIC ENERGOTRUST COTES, CJSC LLC “CCGT-CHP Rybinsk”

Enterprises Inter RAO Group:

JSC Inter RAO — Electric Power Plants Fund Energy without borders TGC-11, JSC Bashkir Generation Company, LLC


Our Projects. 1

Generation facilities for external Customers

Power plant Customer Work types

TERMOGAS Machala (Ecuador) ENEX OJSC Development of design specifications and estimates, engineering surveys for the deployment of combined cycle equipment

CCP in Rybinsk LLC CCP Rybinsk Development of a design for a 230 MW TPP construction

Novocherkasskaya SDPP Energotrust Industrial and Investment Company CJSC

Development of detailed design for suspended and support pipeline system for main steam and hot reheat pipelines of power-generating unit station No 9

52 MW Combined Cycle Power Plant in Tutaev

FENICE RUS LLC Technical Audit

Surgutskaya SDPP-2 E.ON Russia OJSC Development and approval of design documentation for replacement of steam supply pipes of the medium pressure cylinder in power-generating unit No 1

Shaturskaya SDPP

E.ON Russia OJSC Retooling of the reduction unit to ensure compliance with fire safety rules

Voronezh TPP-1 Quadra OJSC Project management, analysis and monitoring of design documentation and detailed design for the project to renovate the power plant and build a 223 MW combined cycle gas turbine


Our Projects. 2

Inter RAO generation facilities

Power plant Work types

Cherepetskaya SDPP

• Design management, analysis and monitoring of design documentation and detailed design to build power-generating units 8 and 9 • Design for the decommissioning of the first stage and units 5 and 6 • Design for the construction of a fuel oil pumping station for the power-generating units in the third stage, using the existing tanks • Design for the transfer of the existing heat distribution system from the first to the third stage • Design and survey for the replacement of 2 transfer cranes

Verkhnetagilskaya SDPP

• Project management, analysis and monitoring of design documentation and detailed design for the construction of 420 MW combined cycle gas turbine No 12

• Development of a project to renovate hydraulic facilities No 2 after multi-factor study and expert assessment of the project • Multi-factor study of the hydraulic facilities of the Vogulsky waterworks and development of design documentation • Developing the design of the construction of an ultra-filtration unit to replace the existing water pre-treatment in the feedwater makeup of the heat

distribution network

Permskaya SDPP Project management, analysis and monitoring of design documentation and detailed design for the construction of 800 MW power-generating unit No 4

Urengoyskaya SDPP Project management, analysis and monitoring of design documentation and detailed design for the construction of 460 MW combined cycle gas turbine

Kharanorskaya SDPP Project management, analysis and monitoring of design documentation and detailed design for the construction of 225 MW power power-generating unit No 3

Gusinoozerskaya SDPP

Project management, analysis and monitoring of design documentation and detailed design for the construction of 210 MW power power-generating unit No 4

Tomsk TPP-1 Project management, analysis and monitoring of design documentation and detailed design for the construction of a 15 MW gas turbine power unit and a heat recovery steam generator

Omsk TPP-3 Project management, analysis and monitoring of design documentation and detailed design for the construction of a 90 MW combined cycle gas turbine

Dzhubginskaya TPP Project management, analysis and monitoring of design documentation and detailed design for the construction of a 180 MW TPP

Ekibastuzskaya SDPP-2 (Kazakhstan)

Expert assessment of design specifications and estimates at detailed design stage for the project to expand and renovate Ekibastuzskaya GRES-2 and install 600 MW power-generating unit station No. 3

Zatonsakaya TPP Development of detailed design of the construction and architectural part of the auxiliary buildings and structures for a 400 MW combined cycle gas turbine

Erkovetskaya TPP Analysis of pre-design documentation


Our Projects.3

Power grid and infrastructure facilities for external Customers:

Customer Work types

Teplo Tyumeni OJSC Development of a heat supply system for Tyumen for 2014-2028

Wimm Bill Dann Delivery and installation of uninterrupted power supply units to ensure uninterrupted power supply of shop No. 5

Grid and infrastructure facilities for Inter RAO Group:

Customer Work types

Omsk TPP-3 Omsk TPP-4

Engineering and survey for the installation of a new T-120 turbine to replace the existing PT-50-130 turbine station No. 10 at Omsk TPP-3: - Power output scheme for Omsk TPP 3 to commission T-120 - Power output scheme for Omsk TPP 4 to commission T-120

Cherepetskaya SDPP General contract to build a 110 kV gas insulated switchgear

Yuzhnouralskaya SDPP

Development of a feasibility study and design for switching over turbine units 5 and 6 to 110 kV outdoor switchgear


Quality management certificates

ISO 9001:2015 –

Quality management system

ISO 14001: 2015 –

Environmental management system

BS OHSAS 18001:2007 –

Health and safety management system

Appendix


References (1)

List of facilities designed with the help of employees of Teploenergoproekt, the Ivanovo branch of LLC Inter RAO — Engineering

№ Country Project General designer Number of generation

units and capacity

1 Iran Working documents of Ramin TPP, units 5 and 6. JSC Zarubezhenergoproekt 2 х 300 MW

2 Russia

Development of working documents for Mutnovskaya GTPP. JSC Zarubezhenergoproekt 2 х 25 MW

3 Libya

Development of technical proposal and conceptual solutions for West Tripoli TPP. JSC Zarubezhenergoproekt 2 х 325 MW

4 Hungary

Development of working documents for Geller TPP, PGU-240. JSC Zarubezhenergoproekt 1 х 240 MW

5 India

Development of working documents for Barh TPP. Boiler Island. JSC Zarubezhenergoproekt 3 х 660 MW

6 India

Development of working documents for Sipat TPP. Turbine Island. JSC Zarubezhenergoproekt 3 х 660 MW

7 Iraq

Development of working documents for Harta TPP. Replacement of boilers. JSC Zarubezhenergoproekt 2 х 210 MW

8 Greece

Development of working documents for Meliti-Ahlada TPP. Turbine Island. JSC Zarubezhenergoproekt 1 х 330 MW


References (2)

№ Country Project General designer

Number

of generation units

and capacity

9 Russia Rehabilitation of Krasnodarskaya TPP. JSC Е4 – SibCOTES 1 х 410 MW

10 Russia

Technical support and adaptation of Unit 8 construction project (PGU-

420, TPP-26, a subsidiary of JSC Mosenergo) to Russian standards, rules

and regulations.

JSC Mosenergoproekt 1 х 420 MW

11 Russia

Technical proposal for turnkey construction of Unit 9 at

Novocherkasskaya TPP.

LLC EMAlliance –

Teploenergoproekt 1 х 330 MW

12

Bosnia and

Herzegovina

Serbia

Technical proposal for turnkey construction of 330 MW Stanari TPP. LLC EMAlliance –


13 Russia

Technical proposal for turnkey construction of 50 MW GTU-TPP at

Sinarsky Pipe Works.

LLC EMAlliance –


14

Bosnia and

Herzegovina,

Serbia

Technical component of 350 MW Stanari TPP contract. LLC EMAlliance –

Teploenergoproekt

1 х 350 MW

15 Russia Tender documentation for the bid for PGU-470 construction for

Khabarovskaya TPP.

LLC EMAlliance –



References (3)


Number

of generation units

and capacity

16 Iran Technical proposal for the boiler island of two 325 MW units for Tabas TPP. LLC EMAlliance –


17 Venezuela Technical proposal for the construction of TPP. LLC EMAlliance –

Teploenergoproekt

1 х 300 MW

(1 boiler +1 steam

turbine)

18 Russia Development of core equipment source data for the construction of 90 MW

PGU at Omskaya TPP-3 for the general designer. JSC Е4 –SibCOTES

1 х 90 MW

(2 gas turbines + 2

boilers + 1 steam turbine)

19 Russia Working documents for the construction of Unit 8, PGU-420, TPP-26, a

subsidiary of JSC Mosenergo.

LLC EMAlliance –

Teploenergoproekt

1 х 420 MW

(1 gas turbine + 1 boiler

+ 1 steam turbine)

20 Ukraine Development of working documents for the reconstruction of boiler 1 at

Zaporiska DRES.

LLC EMAlliance –

Teploenergoproekt

1 х 300 MW

(1 boiler +1 steam

turbine)

21 Ukraine Technical proposal for rehabilitation of Unit 3 at Zaporiska DRES. LLC EMAlliance –

Teploenergoproekt

1 х 300 MW

(1 boiler +1 steam

turbine)

22 Russia Technical proposal for the construction of GTPP at the site of Kuznetskaya

TPP.

LLC EMAlliance –

Teploenergoproekt

2 х 136 MW

(2 GTUs)


References (4)


Number

of generation units

and capacity

23 Russia Technical proposal for the construction of Units 2 & 3 of the Energy Complex at

Yuzhnouralskaya TPP-2.

LLC EMAlliance –


24 Serbia

Development of Technical Concept of Energy Infrastructure Rehabilitation for the City

of Belgrade

Installation of gas turbines in existing main building of Novi Beograd power plant.

LLC EMAlliance –

Teploenergoproekt

3 х 32 MW

25 Serbia


of Belgrade

Construction of steam turbine unit on the site of Novi Beograd power plant.

LLC EMAlliance –

Teploenergoproekt

2 х 76.5 MW

+ 1 х 77 MW

26 Serbia


of Belgrade

Construction of gas turbine unit and TPP on the site of Vozdovac power plant.

LLC EMAlliance –


27 Russia Development of working documents for TPP-5 PGU capital construction project in Ufa. Customer: CJSC KOTES

28

Russia Development of working documents for direct steam pipes and superheater for the

generation unit of Station 9 at Novocherkasskaya TPP.

Customer: ZAO PIK

Energotrust

29

Moldova Delivery of pre-feasibility study for the rehabilitation of PGU-250 units of Stations 11

and 12 of Moldova TPP with replacement of existing GT-35-770-3 turbines with

modern gas turbines.

Client:

Moldova TPP


Project documentation competencies (1)

Development of concept projects and investment justifications

# Contents

Project scope

In-house With

third parties

1. General annotation X X

2. General plan and transport X

3. Heat mechanics solutions X

4. Water treatment and schedule X

5. Electrotechnical solutions X

6. Communications and alarms X

7. Industrial control system for technology process X

8. Hydraulic solutions X

9. Key construction solutions X

10. Considerations for construction arrangements X

11. Human resources and social development X

12. Technology and economics X X

13. Assessment of environmental footprint X



Development of individual sections of project documentation as per Resolution 87 of 16.02.2008 of the Government of Russia

# Contents Project scope

In-house With third parties

1. Annotation X X

2. Parcel development plan X

3. Architectural solutions X

4. Structural and spatial design X

5.

Details of engineering equipment and infrastructure, list of engineering steps and contents of engineering solutions X X

a) Power Supply System X

b) Water Supply System X

c) Drainage System X

d) HVAC and heating pipelines X

e) Communications networks X

f) Gas supply X

g) Technology solutions, including the following: X X

- Start-up circuit and calculation of power balances Х X

- Solid fuel delivery X

- Hydraulic infrastructure X

- Thermal insulation and rust-proofing X

- Water treatment X

6. Construction management project X

7. Demolition and dismantling management project X

8. List of environmental protection initiatives X

9. Fire safety initiatives X

10. Accessibility initiatives X

11. Capital construction estimate X X

- Return on investment, technology and economics X

12. Other documents mandated by federal laws X



Development of working documents for integrated construction project

# Contents

Project scope

In-house With third

parties

1. General plan X

2. Main building, including water treatment facilities X X

2.1

Construction component, including the following: X X

- Turbine foundations X

- Building structure, including the foundations X

- Chimney X

- Architectural and planning charts Х

- Engineering systems X X

2.2. Technology components X

2.3 Electrotechnical solutions, including the following: X X

- Electric lighting and welding wiring X

2.4 Industrial control system and measuring instruments X

2.5 Communications and alarms X

2.6 Telemechanics and energy metering systems of the master infrastructure X

3. Electrotechnical constructions, including the following: X X

- High-voltage distributors X

4. Solid fuel handling equipment X

5. Liquid fuel and oil handling equipment X



Development of working documents for integrated construction project

# Contents

Project scope

In-house With third parties

6. Gaseous fuel handling equipment X

7. Water treatment stations at the industrial site Х

8. Production and supply of specialty gases X

9. Process water supply (with coolers and recharge systems) Х

10. Technology communications Х

11. Heat delivery Х

12. Process and drinking water supply, including hot water supply

Х

13. Process and fire water supply Х

14. Sewer, process and rainwater drainage X

15. Hydro cleaning of fuel supply X

16. Deashing X

17. External dust removers X

18. Utility buildings X

19. Civil defense infrastructure X

20. Transportation infrastructure X

21. Repair and maintenance workshops X

22. Warehousing X


Accreditation

In 2014 Inter RAO - Engineering successfully obtained accreditation from LLC Inter RAO - Procurement Management Centre for Design of Energy Facilities, becoming one of the five accredited general designers.


SRO Certificates

Inter RAO – Engineering, LLC

27 Bolshaya Pirogovskaya, Moscow, Russia, 119435

phone: +7 (495) 664-88-40 fax: +7 (495) 664-88-41 e-mail: [email protected]

Teploenergoproekt

Timiryazeva 1, build.2. Ivanovo, Russian Federation, 153000,

phone: +7 (4932)-34-63-11; +7 (4932)-34-62-22 e-mail: [email protected]

Documents

DESIGN OF ENERGY FACILITIES - irao-engineering.ruirao-engineering.ru/upload/iblock/d0f/TEP_eng_2018.pdf · modelling solutions using AVEVA E3D, a centralised data storage and management