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Presentation by Gary J. Crisp, Global Business Leader – Desalination: GHD, BSc. Civil Engineering, C Eng., MICE, CP Eng., FIE Aust., PMP
Citation preview
Chemical Panel Engineers Australia WA Division & The Institution of Chemical Engineers (WA)
Gary J. CrispGlobal Business Leader – Desalination: GHD
BSc. Civil Engineering, C Eng., MICE, CP Eng., FIE Aust., PMP
Auditorium, Engineers Australia 712 Murray Street, West Perth, WA
Monday, 14 March 2011
DesalinationSustainably Drought Proofing Australia
It’s not about water.
It’s about energy!
“Energy is eternal delight!”Energy is liberation.
William Blake, author, poet, visionary, 1757 – 1827
SOURCE
TRANSPORT
WTP DISTRIBUTION
WWTP
COLLECTION
USE
DISPOSAL/RECYCLE
0.05 0.050.03 0.01 0.05 0.050.3
2.5
4.5
0.6 0.51.60.5
5.5
0
1
2
3
4
5
6
kW
hr/
m3
Upper Bound
Lower Bound
Energy Use Across the Water Cycle (1kWh/m3 = 3.79 kWh/kgal - 4 kWh/m3 = 15.14 kWh/kgal)
California State Water Project = 2.5 kWh/m3 = 9.50 kWh/kgalGold Coast Desalination Plant = 3.23 kWh/m3 = 12.24 kWh/kgal
Presentation Overview
• Reverse Osmosis Basics Plus
• The Big Six
• The Sustainability of Seawater Reverse Osmosis (SWRO)
• Future RO Developments
• Conclusions
Desalination – Where Are We Today?
14,754 Desalination Plants Worldwide – 16,700 MGD14,754 Desalination Plants Worldwide – 16,700 MGD
Source : IDA Desalination Yearbook 2009-2010
Source: WDR, July 2010
Source: WDR, July 2010
Projected New Desalination Capacity
in 20106.8 GL/day
Projected New Desalination Capacity
in 20106.8 GL/day
Actual New Capacity in 2009
3.9 GL/day
Actual New Capacity in 2009
3.9 GL/day
Water Resource Cost Trends: US $/m3
Global Water Intelligence - October 2006
• Water from the oceans is still perceived as a ‘technology’ solution, but desalination should be
recognised as a ‘policy’ solution
Cost ($/m3)
Year
THE TRIPLE BOTTOM LINEThe TRUE Value of WaterObtained with Minimal Environmental Impact
The Environmental
“Forgotten”
Perth Seawater Desalination Plant Water Cost 0.90 $/m3
Membrane Separation - Filtration Spectrum
Courtesy of Osmonics
Reverse Osmosis
WaterWater MoleculeMoleculess
ProtozoaProtozoa
BacteriaBacteria
VirusVirusOrganicsOrganics
InorganicInorganicss
An RO Membrane is like a An RO Membrane is like a Microscopic Strainer that Microscopic Strainer that allows Water Molecules to allows Water Molecules to pass throughpass through
Seawater Reverse Osmosis (SWRO)
Seawater Reverse Osmosis (SWRO)
Osmotic Pressure vs Salinity
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
0 10 20 30 40 50 60 70 80 90 100
TDS (1000 mg/L)
P O
sm
oti
c (
Ba
r)
Osmotic Pressure vs Salinity
0.77 bar per 1000 mg/L
Seawater Reverse Osmosis (SWRO)Specific Energy Consumption (SEC)
• Theoretical minimum SEC for seawater @ 35000 mg/L TDS is 0.75 kWhr/kL.
• (0.77 bar/1000 mg/L) x (35000 mg/L) = 27 bar = 2700 kPa (2700 kN/m2) required to overcome seawater osmotic pressure for water at 35000 mg/L.
• Therefore energy to desalinate 1 kL or 1 m3 of seawater @ 35000 mg/L = 2700 kN/m2 x 1 m3 = 2700 kN-m = 2700 kJ = 2700 x 2.778 x 10-4 kWh = 0.75 kWh (1 kN-m = I kJ = 1 kW second = 0. 0002778 = 2.778 x 10-4 kWhr)
• Therefore 2700 kilojoules = 0.75 kWh for 1kL results in an SEC of 0.75 kWh/kL.
0.2 µm
40 µm
120 µm
Polyamide
Polysulfone
Ultra thinBarrier Layer
MicroporousPolysulfoneSubstrate
ReinforcingPolyester
Fabric
Cross-Section TFC
Membrane arrangementMembrane element
Feed spacer
Permeate spacer
Membrane leaf
Reverse Osmosis Spiral Wound Membrane
The Desalination Process
Australia’s six big desalination plants
The Big
Gold Coast Desal Plant (operating)_•133 MLD capacity•25 km distribution pipeline
Sydney Desal Plant (operating)•250 MLD capacity•25 km distribution pipeline
Victorian Desal Plant (under const.)•450 MLD capacity•~84 km distribution pipeline
Perth 1 Desal Plant (operating)•144 MLD capacity•~11 km distribution pipeline
Perth 2 Desal Plant (under const)•150 MLD capacity•~26 + 80 km distribution pipeline
1143 mm
533 mm
787 mm
*Average annual rainfall
Adelaide Desal Plant (under const.)•300 MLD capacity•~11 km distribution pipeline
508 mm
Australia Rainfall and Seawater Desalination
Courtesy – Bob Yamanda - SDCWA
Perth Seawater Desalination Plant (Perth I) - 38 mgd (144 MLD)• Client: Water Corporation• Capacity: 38 mgd (144 MLD)• Plant Capital Cost: $266 million• Connecting System (IWSS): $51 million• Total Capital Cost: $317 million• Total Operating Cost: $16 million/year• Unit Cost: $1,172/AF (AU$1.00/m3)• Commissioning Completion: 2007• GHD Involvement: Production of Basis of Design and Basis of Construction
Documents, 3rd Party Review of Designs from both Competing Consortia, Durability Reviews During Design and Construction Phase, Integration Network Concept and Detailed Design including the largest Pumping Station in the Perth Integrated System, the Nicholson Road Pumping Station (10 MW). Seaglider Oceanographic Measurements
• Configuration: Open Intake, Diffuser Outfall, Travelling Band Screens, Dual Media Pressure Filtration, 5 Micron Cartridge Filtration, 2 Pass SWRO System, Lime and CO2 Re-mineralisation
• Seawater Feed Quality: 35000 – 38000 mg/L TDS• Product Water Quality: < 200 mg/L• Specific Energy Consumption (SEC): < 13.58 (13.18) kWh/kgal - 3.59 (3.48) kWh/m3)• Technology Contractor: Degremont (France/Spain)
• Delivery Method Competitive Alliance - DBO• Awards: GWI Membrane Desalination Plant of Year 2007
ERI Awarded GWI Environmental Contribution of the Year 2006
The Big Six – No. 1
Courtesy of Water Corporation
• Located in Kwinana
• 144 MLD Capacity: 50 GL/Y
• 24 MW Power Required
• 140 mg/L Product Water
• Commenced operation in Nov. ‘06
• Wind Power is used as offset
Perth Seawater Desalination Plant
6.5 ha
Perth Seawater Desalination Plant
6.5 ha
3 ha
GROUNDWATER SOURCEGROUNDWATER SOURCE
SURFACE WATER SOURCESURFACE WATER SOURCE
AREA SERVEDAREA SERVED
TRUNK MAINSTRUNK MAINS
PERTHPERTH
Goldfields & Agricultural WS
MandurahMandurah
Integrated Water SupplyScheme
StirlingStirling
Sth DandalupSth Dandalup
SerpentineSerpentine
Nth DandalupNth Dandalup
MundaringMundaring
VictoriaVictoria
CanningCanning
WungongWungong
PinjarPinjar
WannerooWanneroo
LexiaLexia
MirrabookaMirrabooka
NeerabupNeerabup
Sth WhitfordsSth WhitfordsGwelupGwelup
JandakotJandakot
• Ground water north of Swan River• Dams south of Swan River• Transport over 115 miles between top & bottom
Harvey Dam and Wokalup Pipehead DamHarvey Dam and Wokalup Pipehead Dam
2002 Yarragadee Bores2002 Yarragadee Bores
Samson Pipehead DamSamson Pipehead Dam
2001 Yarragadee Expansion2001 Yarragadee Expansion
Harris PumpbackHarris Pumpback
PSDPPSDP
NicholsonNicholson RdRd PumpstnPumpstn
Courtesy of Water Corporation
Seawater Intake
Pre-treatment
SWRO & BWRO
Remineralisation/Storage
Potable water pump station
Residuals Treatment
Brine discharge
HV substation
Admin/Lab
Chemical Storage
Aerial View of Desalination Plant
Raw Seawater screen and pump station
Brine discharge
Seawater Intake System – Inlet Structure
Courtesy of the Water Corporation
Perth Seawater Desalination Plant
Perth Seawater Desalination Plant
Courtesy of the Water Corporation
Seawater Intake System – Inlet Structure
Courtesy of the Water Corporation
Perth Seawater Desalination Plant
Courtesy of the Water Corporation
Seawater Intake System – Pipes and Works
Perth Seawater Desalination Plant Onshore Active Screening – Band Screen
Courtesy of the Water Corporation
Perth Seawater Desalination Plant Seawater Intake and Outlet Works
Courtesy of the Water Corporation
Perth Seawater Desalination PlantSingle Stage Dual Media Pressure Filtration and Cartridge Filters
Perth Seawater Desalination Plant
Each Pump Equivalent to 15 Toyota Lexus GX
Wagon 8st 4dr Man 6sp 4x4 4.0i
0.179 MW @ 5200rpm each.*
*Red Book (Australia) specifications
High Pressure Pumps 2.6 MW Each (6 in total)
Courtesy of the Water Corporation
PRETREATED WATER
PRODUCTIONHP Pump
Energy Recovery System
(12 x 16 in Parallel)
REJECT
(Common By-pass)
2nd Stage
1st Stage
1ST PASS FEEDING (recycling)
First Pass Second Pass
MDJV in Alliance with Water Corporation
Perth Seawater Desalination Plant Reverse Osmosis Process Flow – Operating Principals & Arrangement
Perth Seawater Desalination Plant Circulation Pumps 134 kW each (12 in total)
Courtesy of the Water Corporation
Each Pump Equivalent to 1 Toyota RAV 4 5st
4dr Man 4x4 2.0i0.132 MW @ 5200rpm
each.**Red Book (Australia) specifications
Perth Seawater Desalination Project (PSDP) First Pass Reverse Osmosis Racks
Perth Seawater Desalination Plant RO Building Looking South – 2nd Pass RO
Courtesy of the Water Corporation
Each Rack Equivalent to 8 Ford Escape
Wagon 4dr Auto 4sp 4x4 3.0i
0.152 MW @ 4750rpm each.*
*Red Book (Australia) specifications
Pressure Exchanger Rack 1.2 MW each (12 in total)
Courtesy of Water Corporation
Perth Seawater Desalination Plant
Perth Seawater Desalination Project PX Process
Perth Seawater Desalination Project Beyond Tomorrow
Perth Seawater Desalination Plant Potabilization System and Drinking Water Storage Tank
Courtesy of Water Corporation
Perth Seawater Desalination Plant Drinking Water Transfer Pump Station
Courtesy of Water Corporation
Perth Seawater Desalination Plant Concentrate Discharge
Courtesy of Water Corporation
Perth Seawater Desalination Plant Concentrate Discharge
Courtesy of Water Corporation
Perth Seawater Desalination Plant
Perth Seawater Desalination Project Long Term Monitoring Macrobenthic
To monitor the response of the sediment fauna over several years
Benthic macrofauna pilot survey – complete
Benthic macrofauna comprehensive baseline survey – commenced March 2006
Annual monitoring (for three years initially)
Brine Discharge SystemPerth Seawater Desalination Plant
50 m limit for mixing zone
30 m mixing zone – achieve 42 x dilution
20 diffuser ports at 5 m spacing
3 Ha
Outfall pipeline
Perth Seawater Desalination Plant
Initial mixing zone
= 100 metres
45x dilution
farfield
diffuser
Courtesy of Water Corporation
Seawater Concentrate - Salinity
water surface
Perth Seawater Desalination Project Baseline DO
Perth Seawater Desalination PlantReal Time Monitoring
Courtesy of Water Corporation
Rhodamine Dye Test
Courtesy of Water Corporation
These tests proved the Mathematical / Computer Model
analyses.
Perth Seawater Desalination Plant
Note the marine growth on the diffuser ports.
Courtesy of the Water Corporation
Under the Surface
Sustainable Power - Wind Energy for PSDP
Greenhouse Gas Emissions (tonnes per annum)
EnergyOption
Grid GasRenewable or Sequestration
24 MW (21.1 MW average - 185 GW hrs/annum)
231,000 85,000 0
Stanwell/Griffin Joint Venture - Emu Downs wind generation facility – 100 Miles North of Perth
Water Corporation is purchasing 68 percent of the energy output
Courtesy of the Water Corporation
Zero Greenhouse Gas Emissions
Stanwell/Griffin Joint Venture - Emu Downs wind generation facility – at Badgingarra200 north of PerthWater Corporation is purchasing 66 percent of the energy output24 MW (185 GW hrs/annum)Opened on 12 November 2006
Perth Seawater Desalination PlantSustainable Power - Wind Energy
Perth Seawater Desalination PlantSustainable Power - Wind Energy
• Capacity = 80 MW• No. of Turbines = 48• Hub Height = 68 m• Blade Length = 41 m• Wind Farm Area = 45 km2
• Wind Farm (66%) = 31 km2
Courtesy of the Water Corporation
Perth Seawater Desalination Plant
The Big Six – No. 1Perth Seawater Desalination Plant – Demonstration Plant
Perth Seawater Desalination Project Plant Load RequirementsSingle Source 132 kV supply from Western Power
Application Drives Serviced NumberDrive Size
Variable Speed Requirement
Voltage Selected
(kW)
Seawater Intake Switchboard
Seawater Intake Pumps 6 560 Yes 690 V
Main Switchboard RO Pass 1 HP pumps 6 2,500 No 11 kV
RO Pass 2 Switchboard RO Pass 2 HP pumps 6 630 Yes 690 V
RO Auxiliary Switch Board
RO Pass 1 HP Booster Pumps 12 110 Yes 415 V
Drinking Water Switchboard Drinking Water Pumps 4 560 Yes 416 V
Post Treatment Switchboard Minor Drives Only Yes 417 V
Perth Seawater Desalination Project Specific Energy Consumption of Components and Total
Perth Seawater Desalination Plant - Specific Energy Consumption (SEC) for Components of Plant
Total Potable Water
ProductionIntake
Pumping
Desal Plant Plus Pre-Treatment
Only Potable
Pumping Total Plant
Intake Pumping
Excluding Pre-Treatment
Potable Water
Pumping Desal Plant
Only Total Plant
ML kWh kWh kWh kWh kWh/kL kWh/kL kWh/kL kWh/kL
144 7,228 501,271 7,988* 516,487 0.19 0.21* 3.48 3.60
*approx 7 miles of conveyance to Perth Integrated Water Supply System (IWSS)
• Capital
• Desalination Plant $290 million
• Connecting System (IWSS) $ 58 million
• Total $348 million
• Operating and Maintenance
• Desalination and transfer pumps+ membranes $ 17 million/year
• Unit Costs
• Total Unit Cost $ 1.00
• Fence Unit Cost $ 1.16
Perth Seawater Desalination ProjectCosts (2007)
Unprecedented marine monitoring programme included: • computer modelling for diffuser design and validation
• rhodamine dye tracer tests
• extensive far field dissolved oxygen tests
• a water quality monitoring programme
• diffuser performance monitoring programme
• WET testing
• Macrobenthic surveys.
All studies have proven that the PSDP is having negligible impact on
the surrounding environment.
Impacts on seawater habitat are limited by a validated diffuser design
and treatment of suspended solids.
Perth, Australia: Two-year Feed Back on Operation and Environmental Impact(Steve Christie – Water Corporation, Véronique Bonnélye - Degremont)
Gold Coast Desalination Plant - 35 mgd (133 MLD)
• Client: Water Secure - Queensland• Capacity: 36 mgd (133 MLD)• Plant Capital Cost: $745 million (tunnels $213 million)• Connecting System (IWSS): $198 million• Total Capital Cost: $943 million• Total Operating Cost: $32 million/year• Unit Cost: $2,932/AF ($2.03/m3)• Commissioning Completion: 2009• GHD Involvement: Owners Engineer Construction and Design Review,
Durability, 3rd Party Review, overall alliance project management from owners viewpoint, water quality (raw and product), instrumentation and commissioning, M&E Review, SCADA Review
• Configuration: Open Intake, Diffuser Outfall, Drum Screens, Dual Media Gravity Filtration, 5 Micron Cartridge Filtration, 2 Pass SWRO System, Lime and CO2 Re-mineralisation
• Seawater Feed Quality: 35000 – 38000 mg/L TDS• Product Water Quality: < 200 mg/L• Specific Energy Consumption (SEC): < 12.38 kWh/kgal (3.30 kWh/m3)
• Technology Contractor: Veolia (France)
• Delivery Method Alliance - DBO
• Awards: GWI Membrane Desalination Plant of Year 2008
The Big Six – No. 2
Gold Coast Desalination Plant
• Located in Tugin
• 36 mgd Capacity: 38,427 AF/Y
• 22 MW Power Required
• 140 mg/L Product Water
• Commenced operation in Nov. ‘08
• Green Energy as offset
REVERSE OSMOSIS
RESIDUALS
REMINERALISATION
OUTFALL
PRETEATMENT
INTAKE
Po
ly
H2S
O4
Ch
lori
ne
H2S
O4
An
tisc
alan
t
SM
BS
An
tisc
alan
t
NaO
H
Lim
e
CO
2
Ch
lori
ne
Ch
lori
ne
SMBS
Po
ly
Fe 2
(SO
4)3
Po
ly
INTAKE TUNNEL
OUTFALL TUNNEL
SCREENS DUAL MEDIAFILTERS
THICKENER
2nd PASS RO
POTABLE WATER TANK
REMINERALISATIONTANK
1st PASS PERMEATE TANK
1st PASS RO
ERD
CARTRIDGEFILTERS
CENTRIFUGE
33
% B
yp
as
s L
ine
DISTRIBUTIONNETWORK
FILTERED SEAWATER
TANK
HP PUMPS
SEAWATER
FILTERED SEAWATER
BRINE
LOW SALINITY WATER
Ch
lori
ne
Ch
lori
ne
Fe 2
(SO
4)3
Seawater Intake& screen
Pre-treatment
SWRO & BWRO
Remineralisation/Storage
Potable water pump station
Residuals Treatment
Brine discharge shaft
HV substation
Admin/Lab Chemical
Storage
Aerial View of Desalination Plant
Twin 2.5 OD intake/outfall tunnels2.2 km & 2.0 km sized for 340 MLD
125 MLD Plant ave. 94% availability 133 MLD peak daily production
26 km 1.1 m distribution main 30 ML reservoir & pump station
Marine Tunnels
Marine Tunnels
10 m diameter & 70 m deep vertical shaft
Marine Tunnels
Specially built TBMs (75 m /week)
outlet
inlet
SEP supported by tug drawn barge- install inlet/outlet risers
Marine Tunnels
Intake riser 4 m from seabed 18 m water depth
Coarse screen 150 mm – vertical bars. Horizontal flow, low velocity to prevent entrainment <0.15 m/s
Seawater flows (340 MLD)
3mm fine screening – drum screens
Shock dosing of Hypochlorite
Monitoring of seawater quality EPA & process
Seawater Intake
Contra-shear Drum Screen
2.11 m
6.32 m
Seawater Intake - Coarse Screen
6 Months piloting of pretreatment
Chemical addition, two static mixers
Four flocculation tanks
18 dual media gravity filters
24 h filter run time
Pretreatment
Pretreatment
Filter backwash (5 mgd), neutralised CIP wastewater, lime sludge treated in Residuals Section
Wastewater is coagulated with ferric sulphate/polymer and clarified in lamella separator
Sludge (15% solids) dewatered by centrifuge and sent to isolated cell in landfill (max. 50 cubic metre)
Residuals
Filtered seawater split into 2 streams 45% to RO % 55% to ERD
RO booster pumps provide suction pressure for HP pumps & ERD booster pumps to feed ERD
Cartridge filters – 5 µm
Desalination Plant Feed
Four HP Torishima VSD pumps (5 MW feed) 9 SWRO trains through common HP manifold
9 trains at 100% capacity
Each SWRO train has Calder DWEER ERD
45% recovery
First Pass SWRO
4 x High Pressure Pumps 4.8 MW Each(Each equivalent to 28 Toyota Lexus GX Wagon 8st 4dr Man 6sp 4x4 4.0i0.179 MW @ 5200rpm each - Red Book Specifications)
Desalination Plant Feed – 1st Pass
PRETREATED WATER
Operating Principles & Arrangement
PRODUCTION
3+1 HP Pumps
Energy Recovery System (1 per rack)
REJECT
(Common By-pass)
2nd Stage
1st Stage
1ST PASS FEEDING (recycling)
First Pass Second Pass (Partial Split)
Seawater Reverse Osmosis - ERD
CalderDWEER.exe
Energy Recovery Device - 1st Pass
Pressure Exchanger Rack 1.6 MW Each (9 racks in total) (Equivalent to 11 Mazda Tribute Wagon 4dr Auto 4sp 4x4 3.0i 0.152 MW @ 4750rpm each - Red Book Specifications)
Re-circulation Pumps 180 kW EachEquivalent to 11 Toyota Lexus GX Wagon 8st 4dr Man 6sp 4x4 4.0i 0.179 MW @ 5200rpm each - Red Book Specifications)
RO Building Pressure Vessel Racks - 1st Pass
Rear permeate from SWRO
3 trains at 100% capacity
85% recovery
Brine re-circulated back to filtered seawater tank
Total desalination energy consumption <3.4 kWh/m3
Second Pass SWRO
Carbon dioxide and lime water addition Chlorination Two 4 mg glass fused bolted steel tanks (5 h storage) to provide disinfection contact time and
for control Water quality monitoring TDS< 220 mg/L etc Ultimately Fluoridation.
Remineralisation and Storage
Brine (185 MLD) from first pass RO mixed with supernatant from residuals, sent back to
sea
Brine diluted and dispersed through 20 diffusers 60° to the horizon staggered on 306 yd
long diffuser manifold
Extensive modeling to ensure optimum mixing to background levels in near field
Mixing zone 120 m x 400 m
Brine Discharge
Diffuser
6.0 yd
6.5 yd
1200mm PE
Network Connection
4 potable water transfer pumps 26 km of 1.1 m pipeline 30 ML reservoir “Robina Mixing Reservoir” Desalinated water mixed with water from
Mudgeraba WTP Pump Station Tarrant drive
Courtesy of WaterSecure
Gold Coast Desalination Plant - 36 mgd (133 MLD)The Big Six – No. 2
Courtesy of WaterSecure
Gold Coast Desalination Plant - 36 mgd (133 MLD)The Big Six – No. 2
Courtesy of WaterSecure
Gold Coast Desalination Plant - 35 mgd (133 MLD)The Big Six – No. 2
Courtesy of WaterSecure
Gold Coast Desalination Plant - 36 mgd (133 MLD)The Big Six – No. 2
My Office for 2 years
Courtesy of WaterSecure
Gold Coast Desalination Plant - 36 mgd (133 MLD)
Courtesy of WaterSecure
Gold Coast Desalination Plant - 36 mgd (133 MLD)The Big Six – No. 2
Minimal Drum Screen Screenings (note the “Wheelie Bin”) Drum Screen 1/8 inch (3mm) mesh
American Translation “Trash Can”
Courtesy of WaterSecure
Gold Coast Desalination Plant - 36 mgd (133 MLD)The Big Six – No. 2
3 duty 1 standby High Pressure Pumps (4.8 MW each)
Gold Coast Desalination Plant Specific Energy Consumption of Components and Total
Gold Coast Desalination Plant - Specific Energy Consumption (SEC) for Components of Plant
Total Potable Water
ProductionIntake
Pumping
Desal Plant Plus Pre-Treatment
Only Potable
Pumping Total Plant
Intake Pumping
Including Pre-Treatment
Potable Water
Pumping Desal Plant
Only Total Plant
kgal kWh kWh kWh kWh kWh/kL kWh/kL kWh/kL kWh/kL
36,137 20,941 463,590 47,725* 489,256 0.15 0.35* 3.05 3.54
*approx 26 km of conveyance to system with high static head
Gold Coast Desalination Plant - 36 mgd (133 MLD)The Big Six – No. 2
Why So Expensive?
Wonthaggi Desalination Plant – Electricians $220,000/year
Connecting System (IWSS): $198 millionTotal Capital Cost: $943 millionTotal Operating Cost: $32 million/yearUnit Cost: $2.38/kL
• Client: Sydney Water – New South Wales• Capacity: 66 mgd (250 MLD) - expandable to 132 mgd (500 MLD)• Plant Capital Cost: $787 million (tunnels $189 million)• Connecting System: $410 million• Other: $246 million• Total Capital Cost: $1,443 million• Total Operating Cost: $37 million/year• Unit Cost: $1,950/AF ($1.74/m3)• Commissioning Completion: 2010• GHD Involvement: Feasibility Study, Preparation of Environmental Statement and
Secured Approvals. Prepared Reference Design and Basis of Design and Construct, Seawater quality sampling program, All Geotechnical Investigations (on & offshore), Pilot Plant Infrastructure Design and Facilitation, Procurement Method Evaluation, Tender Documentation, Tender Evaluation (Owners Engineer), Technical Advisor – Design Review of Contractors Design, Durability, Construction Surveillance & Commissioning Support, Marine & Estuarine Monitoring Program Management, Represented Owner’s Interest During Construction.
• Configuration: Open Intake, Diffuser Outfall, Drum Screens, Dual Media Gravity Filtration, 5 Micron Cartridge Filtration, 2 Pass SWRO System, Lime and CO2 Re-
mineralisation• Seawater Feed Quality: 32000 – 41000 mg/L TDS• Product Water Quality: < 140 mg/L TDS• Specific Energy Consumption (SEC): < 14.76 kWh/kgal (3.9 kWh/m3)• Technology Contractor: Veolia (France)
• Delivery Method DBO• Awards: A Great Contender for 2011 GWI Award, Multiple Australian Awards
Sydney Desalination Plant - 66 mgd (250 MLD) – Expandable to 132 mgd (500 MLD)
The Big Six – No. 3
The Big Six – No. 3
Courtesy of Sydney Water
Sydney Desalination Plant - 66 mgd (250 MLD) – Expandable to 132 mgd (500 MLD)
• Client: South Australia Water• Capacity: 40 mgd + 40 mgd (150 MLD + 150 MLD)• Plant Capital Cost: $1,255 million (Estimated)• Connecting System (IWSS): $246 million (Estimated)• Total Capital Cost: $1,500 million• Total Operating Cost: $67 million/year (80 mgd)• Unit Cost: $3,033/AF ($2.70/m3) Estimated levelised cost• First Water: December 2012• GHD Involvement: Owners Engineer due diligence review during
project development phase, Environmental Impact Statement and Development
Approvals, Water Quality Integration Review and Ongoing Support.
• Configuration: Open Intake, Diffuser Outfall, capacity to 72 mgd 2 Pass SWRO System, initial capacity 54
mgd Lime and CO2 Re-mineralisation
• Seawater Feed Quality: 35000 – 38000 mg/L TDS• Product Water Quality: < 200 mg/L• Specific Energy Consumption (SEC): < 18.9 (17.0) kWh/kgal - 5 (4.5) kWh/ m3
• Technology Contractor: Acciona (Spain)
• Delivery Method BOOT
• Awards: Not Completed Yet
Adelaide Desalination Plants I and II – 40 + 40 mgd (150 MLD each)The Big Six – No. 4
Adelaide Desalination Plants I and II – 40 + 40 mgd (150 MLD each)The Big Six – No. 4
Courtesy of SA Water
Southern Seawater Desalination Plant (Perth II) - 40 mgd (150 MLD) to 80 mgd (300 MLD)• Client: Water Corporation of Western Australia• Capacity: 40 mgd (150 MLD) 1st Stage, 80 mgd (150 MLD) 2nd Stage • Plant Capital Cost: $640 million (Estimated with double intake/outfall)• Connecting System (IWSS): $98 million (Estimated)• Total Capital Cost: $738 million (Estimated)• Total Operating Cost: $29 million/year (Estimated)• Unit Cost: $2,042/AF ($1.81/m3) Estimated• Commissioning Completion: 2011• GHD Involvement: Alliance Team / Plant Engineering/ Bid (note, out of 8 expressions of
interest, which were reduced to two by the Water Corporation, the GHD – Acciona - United Utilities Team was one and did not win the Alliance Contract. It should be noted that Acciona using this design went on to win both Adelaide desalination plant projects from which GHD were excluded due to their partial owners role in this project and their Owners Engineer Role on Melbourne, for whom Acciona was also bidding, hence another set of consulting engineers was selected by the contractor). Seaglider Oceanographic Measurements
• Configuration: Open Intake, Diffuser Outfall, Travelling Band Screens, UF PVDF Pressure Filters, 5 Micron Cartridge Filtration, 2 Pass SWRO System, Lime and CO2 Re-mineralisation
• Seawater Feed Quality: 35000 – 38000 mg/L TDS• Product Water Quality: < 200 mg/L• Specific Energy Consumption (SEC): < 16.04 (12.97) kWh/kgal - 4.24 (3.36) kWh/m3)
• Technology Contractor: Tecnicas Reunidas, Valoriza Agua (Spain)
• Delivery Method Competitive Alliance - DBO• Awards: Not Completed Yet
The Big Six – No. 5
Southern Seawater Desalination Plant (Perth II)150 MLD (40 mgd) Expandable to 300 MLD (80 mgd)
The Big Six – No. 5
Courtesy of Water Corporation
The Big Six – No. 6The Victorian Desalination Project - 120 mgd (450 MLD) to 160 mgd (600MLD)
• Client: Victorian Government• Capacity: 120 mgd (450 MLD) 1st Stage, 160 mgd 2nd Stage (600 MLD)• Plant Capital Cost: $1,840 million (Estimated) • Connecting System (50 Mile Pipeline): $820 million (Estimated) • Underground power connection $246 million (Estimated) • Total Capital Cost: $2,870 million• Total Operating Cost: $98 million/year (Estimated)• Unit Cost: $2,550/AF ($2.27/m3) Estimated• Commissioning Completion: 2011• GHD Involvement: Feasibility Study, Environment Effects Statement and
Approvals, Reference Design, Seawater quality sampling program, all geotechnical investigations (on & offshore), Pilot Plant facilities and support, Marine growth experiment, Management of Landowner Engagement, GIS & Mapping, Data Management, Tender Preparation and Evaluation, Design Review, Strategic Direction and Ongoing Support to Completion.
• Configuration: 4 m Dia. Undersea Inlet and Outlet Tunnels, Drum Screens,Dual Media Pressure Filtration, Cartridge Filtration, 2 Pass SWRO System, Lime and CO2 Re-mineralisation
• Seawater Feed Quality: 35 000 – 38 000 mg/L TDS• Product Water Quality: < 120 mg/L• Specific Energy Consumption (SEC): < 18.17 (15.90) kWh/kgal - 4.8 (4.2) kWh/ m3
• Technology Contractor: Degremont (France/Spain)
• Delivery Method PPP - BOO• Awards: Not Completed Yet
The Victorian Desalination Project - 120 mgd (450 MLD) then 160 mgd (600 MLD)
The Big Six – No. 6
Courtesy of Victorian Government
SWRO will still become more efficient due to:
• New high rejection membranes
• Chlorine Tolerant Membranes
• New large diameter membranes
• New energy recovery devices
• Membrane pre-treatment advances
• New materials (more plastics and composites)
• Advanced pre-treatment and post treatment
Future Desalination Developments
• Non-chemical treatments for disinfection pre- and post treatment
• Changing of WHO Boron Guidelines to 2.4 mg/L from 0.5 mg/L
(hence only one pass required with a potential savings of 15%)
• Optimal Control Systems and Configurations
• Nano-technology and smart membranes
• Forward Osmosis
• High efficiency reverse osmosis (HERO) and Electro Dialysis
Reversal (EDR) may become the solution for inland towns where
groundwater sources are limited
Future Desalination Developments
Desalination – Key Trends?
• SWRO Desalination Technologies Dominate;
• Large - (over 50 MLD) and Mega - (over 360 MLD) Desalination Plants Are the Wave of the Future!
• Most Large Urban Coastal Centers Worldwide Have Established a Target to Produce 25 % of their Drinking Water from Desalination.
• R&D Activities are in 10-Year High – Expected to Yield Breakthroughs in Membrane and Desalination Technologies by 2012.
• Large SWRO Projects Are Aiming at Sustainability – Green is In!
Year 2005-2010 The Five Lowest-Cost SWRO Projects Worldwide
SWRO Plant
Cost of Water
(US$/kL)
Power Use of RO System
(kWh/kL)
& TDS (ppt)
Sorek, Israel – 409 MLD
(startup – 2014)
0.53 2.59
(40 ppt)
Mactaa, Algeria – 719 MLD
(startup – 2013)
0.56 2.56
(39 ppt)
Tuas, Singapore – 136 MLD
(startup – 2007)
0.57 3.04
(34 ppt)
Tenes, Algeria – 200 MLD
(startup – 2011)
0.59 2.85
(38 ppt)
Hadera, Israel – 329 MLD
(startup – 2010)
0.60 2.67
(40 ppt)
Key Factors Affecting Costs• Source Water Quality - TDS, Temperature, Solids, Silt and Organics Content.
• Product Water Quality – TDS, Boron, Bromides, Disinfection Compatibility.
• Concentrate Disposal Method;
• Power Supply & Unit Power Costs;
• Project Risk Profile;
• Project Delivery Method & Financing;
• Other Factors:• Country (Australia is very expensive)
• Location (Remote is more expensive)
• Intake and Discharge System Type;
• Pretreatment & RO System Design;
• Plant Capacity Availability Target.
Reducing Power Use for SWRO Separation
- Still a Hair Rising Challenge?Lowest Theoretical Energy Use =0.75 kWh/kL (100 % Recovery)
Lowest Theoretical Energy Use @ 50 % Recovery =
1.09kWh/kL
ADC - Lowest Energy Use @ 42 % Recovery & 10.2 LMH =
1.59 kWh/kL
ADC – “Most Affordable Point” 48 % Recovery & 15.3 LMH =
2.01 kWh/kL
Low Bracket of Energy Use for Large SWRO Projects
(45-50 % Recovery & 14.3 to 16.3LMH) =
2.51 to 2.74 kWh/kL
Note: All Energy Use Values for Seawater @ TDS = 35 ppt & 25ºC
SWRO Power Consumption (July 1, 2001)
•
50 MGD SWRO Plant – Key Energy Uses
Intake – 5 % (0.19 kWh/kL)
Product Water Delivery 6 %
RO System – 71 %
Pretreatment – 11 %
(0.40 kWh/kL)
(2.54 kWh/kL)(0.20 kWh/kL)
Other Facilities7 %
(0.24 kWh/kL)
Total Energy Use 3.57 kWh/kgal
Optimizing RO System Performance
• Higher Productivity 8-inch RO Elements; • Large –Diameter RO Membranes; • Innovative RO System Configurations;•Pump-Center or Three -Center Designs;•Larger Energy Recovery Devices.
2008-11 Evolving SWRO Membrane Performance
• Larger Membrane Element Area: 37.2 vs. 41.9 m2 (440 ft2 vs. 400 ft2);
• Larger RO Element Productivity: 34 to 47 m3/day (9,000 to 12,500 gpd);
• Improved Salt Rejection: 99.7 to 99.8 %;
• Increased Boron Rejection: 90 to 93 %;
• Wider Membrane Spacers: 28 mil vs. 34 mil (mil thou – one thousandth of and inch)
2.6 MGD Power Seraja SWRO Plant, Singapore – 16-inch Elements
Large RO Elements – Key Manufacturers/Models
Source: IDA Journal, Vol. 2, 2010
Optimizing Performance by Redistributing Flux/Energy
Flux is Proportional to the Difference of the Feed and Permeate Pressures
Flux of First Element Can Be Reduced by:1.Increase in Permeate Pressure:•Permeate Pressure Control Valve;•Permeate Interconnector Disk (Acciona).
2. “Inter-stage” Design:Low Permeability/HighPermeability MembraneCombo.
3. Decrease in Feed Pressure:• Two Pass RO System w/ Interstage Booster Pump;• “Nano-Nano” Configuration.
Courtesy - Nikolay Voutchkov
Second (Brackish RO)
Pass
Second (Brackish RO)
Pass
Concentrate – Second Pass
Feed Seawater
Per
mea
teP
erm
eate
Conventional RO System Configuration(Perth Seawater Desalination Plant – Perth I)
Conventional RO System Configuration(Perth Seawater Desalination Plant – Perth I)
HP Pump Booster Pump
Concentrate – First Pass to ERDConcentrate – First Pass to ERD
First (SWRO) Pass
Courtesy - Nikolay Voutchkov
First (SWRO) Pass
Smaller Second
(Brackish RO) Pass
Smaller Second
(Brackish RO) Pass P
erm
eate
Per
mea
te
Smaller Booster Pump
Split “Regulated” First Pass RO System Configuration
(Gold Coast Desalination Plant)
Split “Regulated” First Pass RO System Configuration
(Gold Coast Desalination Plant)
20% to 40% of Total Permeate
Concentrate – Second Pass
HP Pump
Feed Seawater
Concentrate – First Pass to ERDConcentrate – First Pass to ERDConcentrate – First Pass to ERDConcentrate – First Pass to ERD
Courtesy - Nikolay Voutchkov
First (SWRO) Pass
Smaller Second
(Brackish RO) Pass
Smaller Second
(Brackish RO) Pass P
erm
eate
Per
mea
te
Smaller Booster Pump
Split “Regulated” First Pass RO System Configuration
(Adelaide Desalination Plant)
Split “Regulated” First Pass RO System Configuration
(Adelaide Desalination Plant)
20% to 40% of Total Permeate
Concentrate – Second Pass
HP Pump
PlugPlug
Feed Seawater
Concentrate – First Pass to ERDConcentrate – First Pass to ERDConcentrate – First Pass to ERDConcentrate – First Pass to ERD
Courtesy - Nikolay Voutchkov
Internally Staged Design (1-1-5)
Element Flow at Standard Test Conditions
7,500 gpd 9,000 gpd 12,500 gpd
Compared to Standard SWRO Design, ISD SWRO Offers: - Higher average permeate flux with same lead element flux; - Good permeate quality; - Energy Savings - 5% - 10%.
Courtesy: Dow Filmtec
Courtesy - Nikolay Voutchkov
Low Productivity/High Salt Rejection Low Productivity/
High Salt Rejection High Productivity/
Low Salt Rejection High Productivity/
Low Salt Rejection
Second (Brackish RO) Pass
Second (Brackish RO) Pass
Concentrate – Second PassConcentrate – Second Pass
Feed Seawater
Per
mea
teP
erm
eate
HP PumpLower Feed
Pressure
Booster PumpBooster Pump
Concentrate to ERDConcentrate to ERD
Low Productivity/High Rejection
Low Productivity/High Rejection
High Productivity/Low Rejection
High Productivity/Low Rejection
Internally-Staged Design (ISD)Internally-Staged Design (ISD)
Courtesy - Nikolay Voutchkov
First SWRO PassFirst SWRO Pass
SmallestSecond
(Brackish RO) Pass
SmallestSecond
(Brackish RO) Pass P
erm
eate
Per
mea
te
Smallest Booster Pump
ISD + Split “Regulated” RO System ConfigurationSouthern Seawater Desalination Plant (Perth II)
ISD + Split “Regulated” RO System ConfigurationSouthern Seawater Desalination Plant (Perth II)
20% to 40% of Total Permeate
Concentrate to ERDConcentrate to ERD
Feed Seawater
Concentrate – Second PassConcentrate – Second Pass
HP PumpLowest Feed
Pressure
HP PumpLowest Feed
Pressure
Courtesy - Nikolay Voutchkov
3-Center Design – Pump, Energy Recovery & RO Membrane Centers
Courtesy: IDE
Highly Efficient Energy Use
2.5 to 2.6 kWh/kgal
Highly Efficient Energy Use
2.5 to 2.6 kWh/kgal
Courtesy - Nikolay Voutchkov
Bigger Pumps Rule!Pump Efficiency Increases with Size
• Pump Efficiency ~
n x (Q/H)0.5x (1/H)0.25
Where:
n = pump speed (min -¹);
Q = nominal pump capacity (m³/s);
H = pump head (m).
Pump Efficiency:
One Pump Per Train – 83 %;
One Pump Per 2 Trains – 85 %;
Three Pumps Per 16 Trains – 88 %.
Perth, Australia – 6 Pumps for 12 RO
Trains
Ashkelon, Israel –(3+1) 7,100-hp Pumps
per 16 RO Trains Courtesy - Nikolay Voutchkov
Radially Split Case Pumps
Occupy Less Space;
Easier to Maintain;
Less Vibrations;
Only One Mechanical Seal on the Drive End (Horizontally Split Case Pumps Have2 seals);
Internal Fiber-Composite Bearings (Water Lubricated) – vs. External Grease Lubricated;
Largest Pumps First Installed for Expansion of Dhekelia SWRO Plant (Cyprus) to 14 MGD;
Unit Capacity – 7 MGD (2,800 hp) – 87 % Efficiency.
Occupy Less Space;
Easier to Maintain;
Less Vibrations;
Only One Mechanical Seal on the Drive End (Horizontally Split Case Pumps Have2 seals);
Internal Fiber-Composite Bearings (Water Lubricated) – vs. External Grease Lubricated;
Largest Pumps First Installed for Expansion of Dhekelia SWRO Plant (Cyprus) to 14 MGD;
Unit Capacity – 7 MGD (2,800 hp) – 87 % Efficiency.
Courtesy - Nikolay Voutchkov
Energy Recovery Systems are Getting Bigger & More Efficient!
Pressure Exchangers Allow the Use of Larger Pumps/RO Trains
Pelton Wheel
Pressure ExchangerPressure Exchanger
Provides 40 - 42 % of the EnergyProvides 40 - 42 % of the Energy
Provides 2 %
of the EnergyProvides 2 %
of the Energy
Provides 44-46 % of
the EnergyProvides 44-46 % of
the Energy
ERI System – Current Status
• Largest In Operation - Hamma (Algeria) – 50 MGD
• Largest in Construction – Hadera (Israel) – 73 MGD;
• Base Unit – PX 220;
(0.37 MGD) in ops since 2002;
• 10 to 16 Units per RO Train
(2.5 – 4 MGD RO Train).
ERI – New Energy Recovery Equipment
• PX 260 - 18 % Larger Capacity than PX220;
- Wider Flow Paths to Higher Throughput @ Minimum Pressure Losses.
• Titan 1200 - 500% Larger Capacity than PX220;
- Similar Overall Energy Recovery (Slightly Lower Efficiency Compensated by Lower Mixing);
- Side-ported Design Allows to Maximize Flow Production.
• PX 300 (45 to 68 m3/hr) - 36 % Larger Capacity than PX220
- Reduced Cycle Speed - Less Mixing
than PX 220 and 260
- Quieter Unit
- Site-ported Housing
DWEER System – Current Status
Tuas, SingaporeTriple DWEER 1100
4 MGD SWRO Trains
• Used in Ashkelon, Gold Coast, Sorek, and Singapore.
• 1.34 MGD SWRO Train – One DWEER System – Model 1100;
• Ashkelon – 2 x 40 DWEER 2200 Systems;
• RO w/ DWEER – 0.5 to 0.7 kWh/M3 Less Energy than Pelton Wheel @
(45 % Recovery).
Calder AG (Flowserve) – ROVA 300
• Can Handle 6.8 MLD of Brine Flow (Three Times Bigger than Existing Units);
• Duplex Stainless Steel;
• New Seal Design Reduces Brine Mixing < 1.5 %.
• Currently Tested in Oman and Cayman Islands.
Calder AG (Flowserve) – DWEER GA
• 25 % Higher Capacity Than DWEER 1100;
• FRP Instead of Steel Vessels;
• New LinX Valve With Two Seal Rings for Lowest Leakage;
• Specific Power Consumption Losses Reduced by 26 %.
Hydraulic Turbocharger – Large Installations
(8.9 to 10.0 kWh/kgal)• 720 MLD Mactaa, Algeria – 2.6 kWh/kL
• 114 MLD Plant in Jebel Ali, UAE• 9 RO Trains;• 16 Single-stage HP RO Pumps;• Up to 525 psi (40 bar) of Boost;• HP RO Pumps Operating @ Full Flow @ ½
Pressure –
5-7 % Extra Efficiency.
• 150 MLD NEWater Ulu Pandan Plant, Singapore
• 720 MLD Mactaa, Algeria – 2.6 kWh/kL
• 114 MLD Plant in Jebel Ali, UAE• 9 RO Trains;• 16 Single-stage HP RO Pumps;• Up to 525 psi (40 bar) of Boost;• HP RO Pumps Operating @ Full Flow @ ½
Pressure –
5-7 % Extra Efficiency.
• 150 MLD NEWater Ulu Pandan Plant, Singapore
Pump Efficiency ~ n x (Q/H)0.5x (1/H)0.25
Pump Efficiency ~ n x (Q/H)0.5x (1/H)0.25
CALDER – DWEERPRESSURE EXCHANGER
CALDER - PELTON WHEEL IMPULSE TURBINE
KSB – SALTECPRESSURE EXCHANGER
ERI - PX PRESSURE EXCHANGER
PEI – TURBO BOOSTER
AXIAL PISTON PRESSURE EXCHANGER PUMP
Energy Recovery DevicesThe Sustainability of SWRO
IDE – IRIS PRESSURE EXCHANGER
ROVEX PRESSURE EXCHANGER
DYPREX PRESSURE EXCHANGER
ERI – TITAN PX PRESSURE EXCHANGER
FEDCO HYDRAULICPRESSURE BOOSTER
Energy Recovery DevicesThe Sustainability of SWRO
AQUALING – ORIGINAL RECUPERATOR PRESSURE EXCHANGER
AQUALING – NEW RECUPERATOR
PRESSURE EXCHANGER
Energy Recovery DevicesThe Sustainability of SWRO
Biofouling – Still the Key “Energy Chellenge” of SWRO Desalination
Membrane Pretreatment is Becoming More Popular for Large Plants!
• 300 MLD Adelaide SWRO Plant, Australia
– Disk Filters + Submersible UF;
– Largest SWRO Facility with Submerged Membrane Pretreatment. • 150+150 MLD Southern Seawater Desalination Plant, Australia
– Disk Filters + Pressure UF;
– Largest SWRO Facility with Pressure Membrane Pretreatment.• Where Membrane Pretreatment Has Worked Well? – for Source Waters
of Low Bio-fouling Potential:• Subsurface or Deep Open Ocean Intakes;• Plants w/ DAF or Other Pretreatment Ahead of UF/MF Membranes.
• Where Membrane Pretreatment Has Faced Challenges?• Shallow Open Intakes Exposed to Heavy Algal Blooms;• Systems Designed for Overly High Flux Rates Based on Short-term
Piloting.
New “Tools” for Combating Biofouling
• Wider Membrane Element Spacers;
• Lower Fouling Membrane Materials;
• Alternative Means of Controlling Biofouling:• Building Deeper Open Intakes (over 40 ft deep);• DAF Pretreatment;• Granular Media Bio-filtration;• Chlorine Dioxide Oxidation;• Continuous Membrane Cleaning;• Nutrient Balancing;• Membrane Bioreactors for SWRO Pretreatment.
“The Best” of Seawater DesalinationPresent Status & Future Forecasts
Parameter Today Within 5 Years Within 20 Years
Cost of Water (2010 US$/kgal)
US$2.0-3.0 US$1.5-2.5 US$1.0-1.5
Construction Cost(Million US$/kL/day)
1200-2150 1060-1720 530-930
Power Use of SWRO System (kWh/kL)
2.5-2.8 2.1-2.6 1.3-1.7
Membrane Productivity(gallons/day/membrane)
24-47 34-57 95-151
Membrane Useful Life(years)
5-7 7-10 10-15
Plant Recovery Ratio (%) 45-50 50-55 55-65
Selected TariffsCity Combined Tariff Average Domestic use
(L/head/day)Adelaide $3.60/m3 605Brisbane $4.85/m3 605Chicago $0.99/m3 616Copenhagen $8.00/m3 114Los Angeles $2.49/m3 606Melbourne $4.36/m3 606San Diego $4.93/m3 616Sydney $5.03/m3 606
Costs in US$ per cubic metre of water = Water + Wastewater fixed costs +Water Variable costsWastewater variable costsTotal Sales Tax
Summary of key data from the 2010 GWI Global Water Tariff Survey
The Sustainability of SWRO
In 1896 the worlds largest desalination plant was built in Western Australia at Coolgardie
Mammoth Water Condenser, Coolgardie Water Distillery, 132,000 gpd
The ultimate in un-sustainability
The Sustainability of SWRO
It’s not about water.It’s about energy!
Theoretical minimum SEC for seawater @ 35000 mg/L TDS is 2.83 kWh/kgal (0.748 kWhr/m3 ) To convey 1 kgal of untreated water horizontally over 260 miles uses 12.38 kWh/kgal (3.3 kWh/m3)
The Sustainability of SWROAffordable Desalination Collaboration (ADC)
Gold Coast Desalination Plant produces high quality water locally at 12.38 kWh/kgal (3.3 kWh/m3)
Responding to the Clear Trend of Global Warming!
The total Energy Needed to Operate All
California Desalination Projects (1514 MLD)
Will Result in 0.03 – 0.04 % Increase in the Current California Water Sector Energy Demand.
Process Electrical Thermal Total(kWh/m3) (kWh/m3) (kWh/m3)
MSF 3.2 – 3.7 9.8 – 6.8 13.0 – 10.5
MED 2.5 - 2.9 6.6 - 4.5 9.0 – 7.4
METC 2.0 - 2.5 12.0 - 6.5 14.0 - 9.0
MVC 8.0 - 17.0 N/A N/A
SWRO 3.3 - 8.5 N/A 3.3 - 8.5
BWRO 1.0 - 2.5 N/A 1.0 - 2.5
Waste Water Reuse 1.0 - 2.5 N/A 1.0 - 2.5
Conventional 0.2 – 1.0 N/A 0.2 – 1.0
Water piped > 250 Miles 3.3 N/A 3.3
Specific Energy Consumption for Different Water SourcesThe Sustainability of SWRO
Unit Costs of Carbon Footprint Reduction Alternatives
CF Reduction Alternative Unit Cost of Carbon Footprint Reduction
(US$/tons CO2 reduced)
1. Collocation & Energy Efficient Technology US$20/ton CO2
2. CO2 Use for Water Production US$70/ton CO2
3. Purchase of Carbon Credits US$100/ton CO2
4. Re-forestation US$200/ton CO2
5. CO2 Sequestration in Coastal Wetlands US$400/ton CO2
6. Solar Panels US$1,900/ton CO2
7. Green Building Design US$3,400/ton CO2
$0.62$1.07 $1.16
$5.10
0.51.0
<3.5 and reducing
to 3.3 by 2010
12.0
0
2
4
6
8
10
12
14
Current metro bulkwater
South WestYarragadee
SeawaterDesalination
KimberleyPipeline
Unit cost ($/m3)
Power (kWh/m3)
To convey 1 kL over 370 miles uses 3.3 kWh/m3
Water Source Comparison (including another unsustainable concept)
The Sustainability of SWRO
Old Fridge Energy Requirement = 1300 kWh/Year
Efficient Desalination Plant (SEC) Specific Energy Consumption = 15.52 kWhr/kgal (4.1 kWh/m3 )Total
Equivalent Annual Water Production = 84000 gallons /year (317 m3/year)
Garage Fridge = A single total domestic water use per year inside and outside
Reverse Cycle Air 8 kW @ 4 h/day in Winter and Summer (6 months)= 5760 kW/h (Water for 4.5 homes)
Energy ComparisonThe Sustainability of SWRO
Energy Comparison – The MacMansionThe Sustainability of SWRO
Temperature under black roof 61°C.
Radiated heat 26 °C inside house
Temperature under reflective roof 31°C.
Radiated Heat 39 °C inside house.
Energy Comparison – The MacMansionThe Sustainability of SWRO
If you look at all the energy requirements of new homes (City Beach 8858
kW/hr per year average per home) you would not believe there is a
greenhouse gas emission issue.
Some Big Mac’s (supersized) have up to 15 kW air conditioning systems.
To add insult to injury, the latest fashion is a black roof with no eaves –
additional air conditioning required (high calories – just like the Big Mac
supersized).
Reverse Cycle Air 15 kW @ 4 hr/day in Winter and Summer (6 months) =
10800 kW/h (SWRO water for 8.5 homes
I did not see one black roof on the Canary Islands (and I do not think it
was just because the islanders have aesthetic appreciation).
Energy Comparison – The MacMansionThe Sustainability of SWRO
The West Australian Tuesday March 8 2007
Record heat ruins fruit, drains power
Western Power claimed it coped with the increased demand despite using temporary generators as power consumption hit a peak of 3574MW at 4.55 pm, beating Tuesday’s high of 3533 MW.
The Perth Seawater Desalination Plant uses 0.67% of this energy, whilst Perth was using over 30% of the energy for air-conditioning. Note the new umbilical cords to ensure that the
black roof keeps the Big Mac cool inside
How Many Jumbos?
So…
=
+++
++
The Sustainability of SWROEnergy Comparisons
or, how many PSDP’s?
The Sustainability of SWROEnergy Comparisons
=
+
+
and the answer is!
+
+Taking Off Power = 77 MW Cruising Power = 65 MWFull Power of One Engine = 26 MWFull Power Requirement PSDP = 24 MW
The Sustainability of SWROEnergy Comparisons
Water for 405,000 homes (Aus) 300,000 homes (USA) or a total 116,000 passengers transported in one year assuming Jumbo is always full, and Jumbo’s cannot use renewable energy.
=
One Jumbo Jet
How Many Queen Mary II’s?
So…
=
+++
++
The Sustainability of SWROEnergy Comparisons
or, how many PSDP’s?
The Sustainability of SWROEnergy Comparisons =
+
+
+
and the answer is!
Guest Capacity: • 3,056 maximum capacity (Incl. third and fourth berths)Crew: •1,253 Power: •118 MW, gas turbine/diesel electric plant
= Power for Water for 1.7 Million People
The Sustainability of SWROEnergy Comparisons =
+
+
+
Serpentine Dam - Streamflow
0.0
20.0
40.0
60.0
80.0
100.0
120.0
140.0
160.0
180.0
200.0
1911
1914
1917
1920
1923
1926
1929
1932
1935
1938
1941
1944
1947
1950
1953
1956
1959
1962
1965
1968
1971
1974
1977
1980
1983
1986
1989
1992
1995
1998
2001
2004
An
nu
al S
tre
am
flo
w (
GL
)
Streamflow Longterm average(62 GL) moving average1975 to 1994 MAF (37 GL) 1997 to 2004 MAF(24 GL) 2001 to 2005 MAF(19 GL)
Catchment Area 664 km2
Note: years are water years May to April
Courtesy of the Water Corporation
Surface Water Source – Serpentine DamNot So Sustainable
• Constructed from 1957 to 1961
• Catchment area = 664 km2 (vs. 31 km2)
• Surface area at FSL = 1067 ha (vs. 9.5 ha)
• No in-stream flow allocations
• Yield estimated in early 50s @ 50 million m3/year - 98% reliability
• PSDP yield: 50 million m3/year + @ 100% reliability - 0% failure
• Yield in 2006 was 5 million m3/year ; a 90% reduction
• Desalination 0% failure = 50 million m3/year - 100% reliability
Footprint Comparison – Serpentine Dam
Seawater Desalination vs. Surface Water Source
Where Future Cost Savings Will Come From?
Main Areas Expected to Yield Cost Savings in the Next 5 Years (20 % Cost Reduction Target)
• Improvements in Membrane Element Productivity:• Polymetric Membranes (Incorporation of Nano-particles Into
Membrane Polymer Matrix); • Carbon Nanotube Membranes.
• Increased Membrane Useful Life and Reduced Fouling:• Smoother Membrane Surface • Increased Membrane Material Longevity;• Use of Systems for Continuous RO Membrane Cleaning;• UF/MF Membrane Pretreatment.
• Commercial Forward Osmosis Systems;
• Larger RO Elements, Trains and Equipment;
• New configurations and control systems;
• New Materials (especially pipework), more HDPE and FRP.
Nano-Structured SWRO Membranes
Potential toReduce 60 to 80 %of Energy Costs &15 to 25 % of Cost
of Water
Source: OASYS
Harnessing Osmotic Power
Source: StatkraftSource: Statkraft
Osmotic Power – A Competitive Energy Source
Source: StatkraftSource: Statkraft
Desalination Energy Use Factors
1. SWRO reflects the “true benchmark value of water”, the “triple bottom line” as environmental, social and financial costs are all included in the unit cost of water. No conventional source adequately caters for environmental costs.
2. SWRO is drought free and provides a totally new (original) source, contrary to recycling.
3. SWRO does not disturb rivers, estuaries, delta’s, the sea and associated habitat (fish, siltation, stagnation and in-stream flows). Dams result in the sea getting saltier in confined gulfs e.g. Arabian Gulf. Even semi – confined Cockburn Sound in Perth has not shown any signs of salinity increase after 3 years of operation (DB09-278 Perth, Australia: Two-year Feed Back on Operation and Environmental Impact).
4. SWRO does not disturb aquifers and associated habitat (water table, seawater intrusion, springs, acid sulphate soils and stygofauna).
5. SWRO brine discharges and residuals can be environmentally managed (this has been proven beyond any doubt in Perth (DB09-278).
6. SWRO is efficient and becoming more efficient with constant advances.
Why SWRO is Sustainable & the Future Solution
7. SWRO submerged intakes adequately designed, entrain negligible algae, zooplankton and no fish. Entrainment of sea life is minimal with well designed submerged open intakes with low velocity. Only some algae and zooplankton (and no fish) in minuscule quantities are entrained. Proven by Perth and Gold Coast Desalination Plants.
8. SWRO can use wind or any renewable energy to ensure no emissions.
9. SWRO has the smallest environmental and terrestrial footprint of any source (Perth 16 acres Land + 6 acres Sea + wind farm 12 miles2 for 17% of the city’s water).
10. SWRO can be located near to where it is needed.
11. SWRO need not utilise long pipelines/canals (no need for millions of tons of steel, cement or massive excavations – such as required when “bringing water down from the north” and using 4.5 times less energy).
12. SWRO results in minimal greenhouse gas production during the manufacture of components.
13. SWRO results in minimal greenhouse gas production during the construction of the plant.
Why SWRO is Sustainable & the Future Solution
14. The deployment of SWRO plants on coasts ensures that there is a water catchment plan in place (for water quality purposes), ensuring the highest degree of ocean protection.
15. SWRO results in zero evaporation, siltation or salt build-up in dams (e.g. Wellington Dam, WA).
16. SWRO water quality is not affected by bush fires, first rain or activities in catchments which can affect water quality and future run-off (e.g. Melbourne).
17. SWRO could ultimately be partially powered by osmotic power (a new form of renewable energy). Locate SWRO Plants adjacent to WWT Plants.
18. SWRO can utilise greenhouse off–sets from renewable energy development from anywhere in the world, after all climate change is a global issue.
19. SWRO can be provided at guaranteed full capacity within two years of environmental clearances being obtained.
20. The future development potential of SWRO is still amazing (especially membranes, materials, control systems and logic and energy reduction).
Why SWRO is Sustainable & the Future Solution
Concluding Remarks
• The Ocean Is Becoming One of the Key Sources of Reliable and Draught-Proof Coastal Water Supply in the Next 10 Years;
• Seawater Desalination is Economical Today and Will Become Even More Cost-Competitive in the Future;
• The Future of Seawater Desalination Is Bright – 20% Cost of Water Reduction in the Next 5 Years;
• Long-term Investment In Research and Development Has the Potential to Reduce the Cost of Desalinated Water by 80 % In the Next 20 Years.
“I have said that I thought if we could ever competitively get fresh water from saltwater…that it would be in the long range interests of humanity which would really dwarf any other scientific accomplishment.”
John F. Kennedy, September 22, 1961“If we could produce clean unlimited energy at a viable cost, that would indeed be a great service to humanity and would dwarf any other scientific accomplishment.”
Gary J. Crisp, 2006
Perth Seawater Desalination Plant
AwardedGWI World Membrane Desalination
Plant of the Year 2007
ERI Awarded GWI Environmental
Contribution of the Year 2007
Courtesy of Water Corporation Courtesy of ERI
Gold Coast Desalination Plant
AwardedGWI World Membrane Desalination
Plant of the Year 2009
Courtesy of WaterSecure
International Desalination Association
Awarded 2011 World Congress - to
Perth Western Australia
See You There!
Questions?Thank you.
Pseudo Greenies and Nimby’s
• BBC News Program – Can be down loaded onto i-pod• http://news.bbc.co.uk/2/hi/science/nature/4627237.stm
• Most Energy Originates from the Sun• Coal Visual, CO2, acid rain, mercury.• Hydro Carbons Visual, CO2.• Wind Visual, Noise, Birds.• Wave Visual, terrestrial.• Solar Visual.• Hydro Visual, terrestrial, fauna and flora.
• Energy Independent of the Sun• Nuclear Fission Visual, Slow Radioactive Decay Period,
Meltdown potential, Waste Disposal is Big Issue.• Nuclear Fusion Visual, Fast Radioactive Decay Period, No
Meltdown, Potential, Waste Disposal is not a Big Issue.
• Tidal Visual, terrestrial.• Geothermal Visual.
Fuelling the Future
Nuclear Fusion (Hans Bethe) 1938
Fusion works on the principle that energy can be released by forcing
together atomic nuclei rather than by splitting them.
A decision was made (June 2005) to site the $16bn ITER
(International Thermonuclear Experimental Reactor) nuclear fusion
reactor at Cadarache in France.
ITER is an experimental reactor that will attempt to reproduce on
Earth the nuclear reactions that power the Sun and other stars.
Goal of ITER is to produce 500 MW of Fusion Power, with and input
of 50 MW of Power.
Not Expected to be in commercial operation before 2040.
Nuclear Fusion (Hans Bethe) 1938
Project estimated to cost $15bn and will run for 35 years
It will produce the first sustained fusion reactions
Final stage before full prototype of commercial reactor is built
Temperatures to produce fusion need to be above 100 million
degrees Celsius, contained in a magnetic bottle (Tokamak)
Nuclear Fission (Otto Hahn, Leis Meitner and Fritz Strassmann) 1938
Nuclear Fission works on the principle splitting atoms.
Fission reactions drive existing nuclear power stations.
Limited uranium available.
Difficult to handle, transfer and store nuclear waste.