DeltaVTM Digital Automation SystemSystem Overview

To develop and maintain a competitive advantage, it’s time to take your plant

digital, with the first fully digital automation system—the DeltaV™ system.

With a suite of digital busses, precision advanced control, and easy enterprise

integration and optimization, the DeltaV system helps you improve your

operations—easy.

2 IntroductionTake your plant digital withthe DeltaV system.

4 A Better Approach toDigital Automation

6 Precision Built Throughoutthe Architecture

8 Modular Hardware

10 Digital Busses StreamlineProject and OngoingOperations

12 Intuitive, IntegratedEngineering Tools

14 Sophisticated Alarms andEasy Information Access

16 Historizing the Digital Plant

18 Predictive MaintenanceReduces UnplannedShutdown

20 Monitor, Analyze and Tunefor Peak Performance

22 Class-based Approach SavesTime and Money

24 Open, InteroperableSystem ImprovesOperational Effectiveness

26 The Smart Approach toSafety InstrumentedSystems

28 Updating Your Automation—At Your Pace

30 Emerson Expertise Acrossthe Lifecycle

CONTENTS

2

Digital plants made easyPlantWeb® is a digital plant

architecture that delivers proven

results, and the

DeltaV system

makes it easy.

Designed with this

digital architecture

in mind, the DeltaV

system fully integrates “smart

plant” capabilities including

HART®, FOUNDATION™ fieldbus,

high-speed discrete busses,

embedded advanced control, and

advanced unit and batch

management.

This seamless, intelligent field

integration provides the

infrastructure for advanced

applications such as AMS Suite:

Intelligent Device Manager for

quick, easy device re-ranging,

configuration and diagnostics.

The results are better process

efficiency and reduced process

variability.

Any size you wantThe DeltaV system scales in both

size and functionality. It’s the first

fully digital system to offer you a

single architecture with full

functionality from a few to

hundreds of thousands of I/O, so

you can cost-effectively

implement applications of any

scope. You pick the functions that

work best for your application

across the entire system size.

The DeltaV system integrates

easily with your existing

automation systems to provide

you a path forward, allowing you

to benefit from the latest cost-

saving technologies.

Leading the wayThe DeltaV system has delivered a

host of industry firsts—including

simple plug-and-play OPC and

XML integration, FOUNDATION

fieldbus, batch control, and

advanced control technologies.

Being first with these technology

innovations has made our users

pacesetters in their industries. But

more important, it’s delivered

dramatic operational

improvements: the kind of

improvements you can start

profiting from today.

Results that deliverIt’s no wonder that process

automation professionals like you

have voted the DeltaV system the

leading process automation

system for four consecutive

years.† In the following pages,

see why.

The DeltaV Digital Automation System

† Control Magazine 2005 Readers’ ChoiceAwards, see www.EasyDeltaV.com.

®

“Since installingPlantWeb, our 32-year-old petro-chemical plant hasreduced unplannedshutdowns from fiveor six times a year totwo or threeshutdowns a year,reducingmaintenancebudgets from $3million to $2 millionper year.”

—Adalberto Giovanelli,Petroquimica Uniao

3

Digital precision throughout the archite

A Better Approach to Digital

4

The DeltaV system, a keycomponent of thePlantWeb architecture, isthe world’s first digitalautomation system.

Built with today’s technologies likePC workstations, Ethernet, digitalbusses, OPC and XML, the DeltaVsystem delivers more precisecontrol, and predictivemaintenance. And it delivers thatinformation where and when it’s required.

Unlike other systems, thetechnologies were built from theground up into a digitalautomation architecture, notbolted on after the fact. That’swhat makes the DeltaV systemeasy to learn, easy to use, easy tomaintain, and easy to connect toyour existing automation.

AvailabilityWhile the DeltaV system is builtwith quality components, manycustomers seek furtherassurance—like the demands ofincreased uptime. You can choosethe level of redundancy yourapplication requires, including:

Redundant Ethernet networkcommunicationsRedundant controllersRedundant power suppliesRedundant H1 FOUNDATIONfieldbus interface andbus power

Redundant digital HART I/ORedundant MODBUS and otherRS485 serial communicationsBackup workstations.

Rugged control and fieldinterfacesBuilt to mount anywhere—minimizing your installation costsand ensuring safety. Meets:

Class 1, Div. 2Zone 1 and 2Intrinisically safe optionsG3 corrosion resistance-40 to 70°C.

Commercial off-the-shelftechnologiesProven, low-cost, easilyintegratable commercial technologies are the fundamentalbuilding blocks of the DeltaVsystem: technologies provenacross many industries and knownby a wide pool ofprofessionals.

Windows workstationand server-based PCsEthernet technologyBus standards.

cture.

Automation–Easy

“The unique designof the DeltaV digital automationsystem simplifiesthe installation andcommissioningprocess, enablingus to complete theproject five monthsahead of schedule....The quality of thegas is better thanthe standard of the Grade Aspecification.”

— Mr. Liu YiChangquing Oil Field

Company

5

Integrated Yet Separate SISFor process areas needing risk mitigation,the DeltaV SIS and Emerson smart fielddevices provide a complete smart safetyloop solution.

Digital Field DevicesDigital busses deliver bigproject savings in wiringand system footprint.Digital communicationsinclude:

FOUNDATION fieldbusAS-iDeviceNetProfibusHART

Accurate, time-stamped and secure.

You are faced with manyoptions for automatingyour plants. Whatseparates the DeltaVdigital automationsystem?

Key system services built into theDeltaV software include:

Peer-to-peer communications History services Event services Alarm services Time handling Hot expansion services Tag look-up services Diagnostic services On-line upgrades.

Peer-to-peer awareness The DeltaV system keeps a real-time database available to allconnected PCs and controllers.Functions difficult or impossible toimplement in component-basedsolutions easily done in the DeltaVsystem include:

System-wide alarm management Global security by user andfunction System and device diagnostics.

Precision time keeping Across all PC workstations andcontrollers, precise time can besynchronized to the atomic clock.Time synchronization is availablewith full redundancy. Precisiontime means:

Accurate, system-wide history Faster root cause analysis Sequence of events is built-in,not a 3rd-party add-on.

Precision Built Thro

6

DeltaV security is fully integrated withWindows security.

Embedded diagnostics simplify problemsolving.

Built-in sequence of events capture exactlywhat occurs in your process.

“Cabot’s HQ isconsideringstandardizing theconfiguration ineach subsidiaryplant, requiring astandard con-figuration for our20-odd factories. Byusing a standardpackage, we onlyused 2 weeks to setup testing. DeltaVprovides tech-nologies that makeour standardization

and security evenmore complete.”

—De-Quing Bi,Cabot

ughout the Architecture

Time-stamped andvalidated at the sourceDigital automation systems, likethe DeltaV system, are built toreceive, store and use data time-stamped in digital field devices(where supported). With theaddition of a GPS time server, thesetime stamps are within 1msec.Health of the information comesfrom status data sent by fielddevices and propagatedthroughout the DeltaV system.

For your traditional field devices,the DeltaV system offers digitalSequence of Events (SOE)interfaces that provide timestamping in the SOE cards to1msec resolution.

User securityBuilt on Windows workstationsecurity, the DeltaV systemprovides easy, flexible, system-widesecurity management for all usersincluding operators, engineers,technicians, and other automationusers. Based on user login, thesekeys control both systemfunctionality and span of operatorcontrol. Security settings include:

Operating span of control byplant area Alarm limits, tuning parameterschange privilege Security by both user and byphysical location.

7

The DeltaV controlhardware delivers bigsavings in the installationprocess. The compact,modular design allowsyou to cost-effectivelymeet your process needs.

Easy, flexible installationInstallation is easy since I/O isautomatically auto-sensed whenadded to the system. No-valueengineering is eliminated. DeltaVcontrol hardware is built ruggedand flexible to mount almostanywhere. It’s built for:

Class 1, Division 2 areasCENELEC Zone 1/2 areasISA-S71.04-1985 AirborneContaminants Class G3.

Shared Zone 1 Remote I/OAdditionally, shared remote I/O isavailable for Zone 1 and Zone 2installations. Unlike other remoteI/O, shared remote I/O can beshared among several controllersfor a greater range of applicationsand installation flexibility.

The DeltaV control hardware hasmany mounting options availableto reduce your installation costs.Some options include:

DIN-rail field junction boxHigh-density cabinet mountDIN-rail wall mountSkid mount.

Hot swappableUnlike other automation solutions,the DeltaV system lets you addsystem components includingcontrollers, I/O, field devices andworkstations while the system ispowered and running. You canexpand and upgrade your systemon the fly with no downtime.

Classic field interfacesThe DeltaV system also supports afull range of analog, discrete,thermocouple, and RTDs for yourexisting field devices.

Intrinsically safeThe DeltaV intrinsically safe fieldinterface subsystem connectsintrinsically safe field circuits andfield devices into Class 1, Division1, Zone 1, and Zone 0 hazardousareas for most standard analoginput, analog output, discreteinput, and discrete outputapplications.

Field power injectionUnlike most existing automationsystems, the DeltaV system injectsfield power right at the fieldinterface terminations, significantlyreducing installation cost by:

Eliminating marshalling wiringReducing cabinet or junction boxfootprintReducing labor for additionalterminations.

Modular Hardware —Ru

Grow your system on-the-fly with no 8

Zone1/Class 1, Div. 2 DeltaV remote I/O providesinstallation flexibility.

gged, Redundant, Remote and Reliable

“On such a massive andcentralized scale [10-plant petrochemicalcomplex], this isprobably the firstproject of its kindever. In practice, theperformance of thesystem is out-standing. We haveachieved ourobjectives, and onthe whole it is verysatisfying.”

— Zhang Ziliang, SECCO

downtime.

Built for digital bussesIn one integrated field interfacesubsystem, the DeltaV systemsupports the following busses:

FOUNDATION fieldbusHARTAS-i BusDeviceNetProfibus.

Control redundancyReliability and increased systemavailability are built in throughoutthe DeltaV control hardware.Redundancy options are availablefor:

Control and field interface powerControllersController EthernetcommunicationsH1 FOUNDATION fieldbusinterfaceH1 FOUNDATION fieldbus powerMODBUS/RS485 Serial InterfaceMany classic field interface cards.

9

High density DeltaV vertical mount I/O saves space.

Unlike yesterday’simprecise analog andhybrid automationsystems, the DeltaVsystem delivers precisioncontrol, predictivemaintenance andenterprise optimizationfor better plant performance using bi-direction digitalcommunication with anetwork of intelligentfield devices. And thesavings are real anddocumented.

Footprint savingsThe notion of I/O disappears in thedigital bus environment. The “I/O”is in the field device. Cabinet andjunction-box footprints aresignificantly reduced, slashing yourfootprint and installation costs.

Wiring savingsDigital bus installations reduce yourwiring costs by providing multipledevices on a single pair of wires.Fewer wires mean lower installationcosts, lower ongoing maintenancecosts, and fewer drawings to createand maintain.

Easy to add liveAdd digital busses devices, bussegments, bus interfaces, otherfield interfaces, controllers, andworkstations, while the DeltaVsystem continues to control yourprocess.

Reactive vs. predictiveDigital busses range in the amountof information they can transmitbetween intelligent field devicesand digital automation systems.The amount and quality ofinformation determine whetherreactive or predictive maintenancecan be performed.

Digital Busses Streaml

Reduce wiring, footprint, engineering and maintenance–easy.10

Rosemount FOUNDATION fieldbus-based transmitters provide predictive diagnostics for increased process availability.

Sensor busses—AS-i bus offerslow-cost, simple installation ofdiscrete devices, like pushbuttons,on/off valves, and proximityswitches.

Neither standard diagnostic norvalidated information isautomatically available.

Device busses—DeviceNet andProfibus DP typically connectmotor starters, drives, and othermore complex devices. They offersome level of diagnostics.

Fieldbus—FOUNDATION fieldbusand digital HART communicationsprovide the most intelligence andability to predict maintenanceproblems before they occur.FOUNDATION fieldbus devicesdeliver predictive alerts,millisecond data capture, validateddata, field-based control,diagnostics, and asset informationbi-directionally with the digitalautomation system.

Devices are automaticallyrecognized by the DeltaV system asthey are added. Your engineeringand commissioning efforts aredramatically reduced.

Get the complete story on digitalautomation in the “We Do SmartPlants” brochure or on-line atEasyDeltaV.com/keytechnologies/fieldbus

“With FOUNDATION

fieldbus for ourprocess control andProfibus DP for ourmotor control, wehave better information to optimize ourprocess.”

—Tom ShawCargill

ine Projects and Ongoing Operations

BEFORE

AFTER

11

Cable tray changes after replacingclassic I/O wiring with bus wiring.

The DeltaV suite ofengineering tools handlesconfigurationmanagement, bothlocally and remotely, forall aspects of the DeltaVsystem and intelligentfield devices.

Global, centralizedconfiguration databaseThe DeltaV system coordinates allaspects of automation engineering:

Control strategiesProcess graphicsHistoryEventsChange managementBulk editing and data entry.

Unlike hybrid and component-based automation systems, operating faceplates and history collection are built automatically as you assemble your controlstrategies—easy.

DeltaV ExplorerYou already know Microsoft'sExplorer, so you already know theDeltaV Explorer—it's that easy.To reduce your engineering costs,

the DeltaV Explorer provides:Library of proven, pre-definedcontrol strategiesLibrary of stress-tested digitalbus devices filesContext sensitive helpDrag-and-drop configurationRight mouse click for easydiscovery of available optionsSelf-documenting controlstrategies.

System-wide plug and playAll DeltaV hardware isautomatically recognized as it’splugged in. No dip switches to setand consume your valuableresources. And, intelligent fielddevices like FOUNDATION fieldbusare automatically recognized whenconnected.

Faster engineering of bigsystemsFor those really large or tightdeadline projects, the DeltaVsystem’s multi-client architectureprovides you:

Off-line configurationBulk import from third-partysoftware, including Intergraph’sSmartPlant Instrumentation(INtools)Bulk editing in spreadsheetmode.

DeltaV Control StudioBuilt on IEC 61131-3 controllanguages, including function blockdiagrams, sequential functioncharts and structured text, ControlStudio provides a drag-and-droppalette to easily design anddocument your control strategies.

Types of control you can developinclude:

LogicRegulatorySequentialAdvanced control.

Intuitive, Integrate

Drag-and-drop configuration.12

With libraries of pre-defined control strategies and digital busdevice files, exploring the DeltaV modules is easy.

d Engineering Tools

“Since theinstallation ofPlantWeb, we havemuch bettercontrol. Ourtechnologists areable to start up andshut down theplant in fast andautomated modeand walk away toperform otherduties.”

— Damir Gizatullin,Nizhnekamskneftekhim

(NKNH)

Configuration changemanagementTracking all the engineeringchanges is critical for yourregulatory compliance efforts.

DeltaV Configuration Audit Traildoes this automatically for you. Thebigger your process, the morevalue this audit trail is as an analysistool to identify who changed what,when and why. In addition, youmay deploy AMS Device Audit Trailfor tracking field device changes.With device audit trail, you have acomplete history of your device

maintenance records, reducingyour maintenance costs overtypical paper-based systems.

This software suite helps you withFDA 21 CFR Part 11, OSHA, and ISO9000 compliance and IEC 61511.

DeltaV Bulk Editstreamlines yourconfigurationefforts.

13

Configuration Audit Trail and VersionManagement automatically collects revisioninformation. You can track and view configuration changes in eithergraphical or text-based formats.

The DeltaV operationssoftware provides aneasy-to-use environmentfor process operationsand information access.All operationsapplications are fullyremotable for accessanywhere on your plantEthernet network or via modem.

Easy to learn, easy to useOperator graphics are easy to learnand use. DeltaV users around theglobe report cutting their operatortraining costs by half or more.

One-click access to alarms, alarmsummaries, trends, displaynavigation and on-line help: thesecome pre-engineered, reducing thecost of engineering the systemcompared with component-basedautomation systems.

Additional DeltaV simulationcapabilities provide single PC andmulti-node training systems to getoperators familiar with the processbefore it goes on-line.

Secure environmentDeltaV Flexlock security restrictsaccess to the underlying Windowsworkstation operating system. Nomore games, accidental filedeletions, activities that take hoursto repair, or unscheduled outages.

Premier alarmmanagementDigital automation systems receivevalidated data, displaying quality,status, and diagnostics fromintelligent field devices. This is thefoundation of precision alarmmanagement. The DeltaV systemends the arguments of processproblems versus device problemsby reporting the actual facts.

Alarm suppressionAlarm management is built onEEMUA 191, developed by aconsortium of leading processindustry automation users andsuppliers, designed to eliminatenuisance alarms.

Supporting EEMUA 191 standards,the DeltaV system allows:

Operator suppression of alarmsTime-stamp and history ofsuppressed alarmsRemoving suppressed alarmsfrom alarm banner and alarmsummaryMaintaining a suppressed alarmsummary.

Conditional alarmingWhat used to require complexcontrol logic to address is nowsimply filtering for each alarm.Many nuisance alarms can beeliminated with a simple time-in-condition filter.

Smart alarmsWith every control strategy you caneasily create smart alarms, like“filter clogged” instead of oneswhich must be deduced like“pressure low”. Other systemsrequired layered, expensiveapplications to achieve this level ofsophistication.

Sophisticated Alarms and Easy

Intuitive alarm management.14

Information Access

“We have set conditional anddeviation alarmsthat warn us ofproblems, and wecan then take actionto prevent ashutdown. Theseunplannedshutdowns havebeen reduced 10%.”

—Peter Montforts, Eka Chemicals

DeltaV AnalyzeTo quickly diagnose the historicalalarms and events stored in theDeltaV Event Chronicle or the Plant-Wide Event Historian, DeltaVAnalyze presents you theinformation in a single overviewweb page. With one click you candetermine which areas andmodules had the most alarms in aparticular month, along with thedistribution of alarm priorities,types of alarms and alarmfrequency.

15

DeltaV Analyze simplifies alarm management.

DeltaV ContinuousHistorian extends thePlantWeb network ofdigital intelligence tohistory collection.

History with statusUnlike other historians, only theDeltaV Continuous Historiancollects the associated status alongwith the value from intelligent fielddevices. Applications like theembedded DeltaV advancedcontrol software which requirehistorical data automatically flagareas of questionable data whichallows you to avoid using unreliabledata for more precise modelingand control.

Easy configurationDeltaV embedded history alsomeans easy setup andmaintenance. Just click and dragplant areas in the DeltaV Exploreronto a workstation, and allmodules within the area areautomatically historized. Status iscollected automatically with thevalue so no additionalconfiguration is required to takeadvantage of the intelligent field devices.

Each control module—thefundamental building block ofcontrol strategies—maintain itsown continuous historicalconfiguration information. All ofthe module parameters areavailable for historical collection.Event history is automaticallycollected—it’s easy.

History View SuiteThe DeltaV History View Suiteprovides continuous trends, eventviews and batch views to intuitivelypresent these different types ofhistorical information. View youroperation's real-time and historicalinformation integrated into a singleview, helping you pinpoint trendsand events affecting plantoperation.

The DeltaV system was the first tointegrate continuous and eventinformation into a single view.Event data is presented in contextto the trend data so you can easilysee whether a user change—suchas moving a setpoint or altering atuning parameter affected the process.

Easy enterpriseconnectivitySince the history database is fullycompliant with open, interoperablestandards like OPC and XML, iteasily connects with:

Microsoft Office applicationsReporting and analysisapplicationsManufacturing andenterprise systems.

Historizing the

Capturing digital intelligence into history.16

The Process History View provides continuous trends and event views.

“The trending kicksbutt—it does!”

—Norm RowePurdue University

Digital Plant

17

Advanced Control applications readstatus information to avoid usingunreliable data for predictions.

DeltaV Historian collects status along with value from

intelligent field devices.

Only digital automationsystems and thePlantWeb architecture,are built to turn thewealth of diagnostic datain intelligent field devicesinto focused, actionableinformation. The DeltaVsystem with AMS Suitesoftware helps you movefrom preventive andreactive maintenance topredictive maintenance.

Predictive alertsAlerts generated by the intelligentdevices report impendingproblems to the DeltaV system:alerts like excessive valve stemtravel, plugged impulse lines, andimpending sensor failure. Thesealerts are reported to the operatorwith the suggested correctiveactions to take; to the maintenancework order system; and even topager, phone, or email if the criticalnature of the device warrants it.

Prioritized variabilityreductionDeltaV Inspect gives yourmaintenance staff a complete list ofopportunities for processimprovement, sorted by thepotential they have to reduce thevariability of the process. Theprioritized list includes:

Uncertain device input reportedLoop mode not in auto Control limitedExcessive loop variability.

This summary of improvementscan be reported via email, webpage, or via the DeltaV Inspectapplication.

DeltaV system with AMSDevice ManagerAMS Device Manager provides easy access to vital deviceinformation for calibration,configuration, device audit trail, and advanced diagnostics for predictive maintenance.

For more information about the PlantWeb digital architecture,visit www.PlantWeb.com

Predictive Maintenan

PlantWeb in action—the proven power of predictive mainten

18

ce Reduces Unplanned Shutdowns

“If the main-tenance staff is notavailable ourprocess staff canperform themaintenancefunction with theembeddeddiagnosticsavailable inPlantWeb and theDeltaV system.”

— Marconi Madruga,Petroflex

ance.

AMS ValveLink softwareRun diagnostic tests while thevalve is in service from the StationOperator to determine ifmaintenance is required.Performance diagnostics allowyou to prevent unplannedshutdowns, and to extend theintervals between shutdowns.Compared with past practices ofpulling valves out of service on apreventive schedule, yourmaintenance costs can bedramatically reduced.

AMS SNAP-ONS like AMS ValveLink foradvanced valve diagnostics. For a completelist of SNAP-ONS, visit:www.EmersonProcess.com/ams

19

The DeltaV suite ofembedded advancedcontrol products givesyou the capability todevelop the right controlstrategies for your plant,at a fraction of thetraditional cost. Designedfor use by any processengineer, advancedcontrol has never been easier.

Start with a strongfoundationAdvanced control starts with goodmeasurements and well tunedregulatory control loops. DeltaVAdvanced Controls use validateddata and equipment healthinformation to insure appropriatecontrol action is taken. Our suiteof monitoring and tuningapplications insure your regulatorycontrols are a strong foundation foradvanced control.

Improving control loopperformanceAdvanced control begins withbetter regulatory control. DeltaVsoftware provides the tools tomonitor, analyze and tune yourcontrol loops for peakperformance.

DeltaV InspectControl Performance Monitoringhas never been easier. Loop byloop, DeltaV Inspect seeks outexcessive variability, limitedoutputs, incorrect control modes,and intelligent deviceproblem—helping you to focusefforts to improve plantperformance.

DeltaV FuzzyThe DeltaV Fuzzy logic controller isan effective alternative to PIDcontrol when fast response,minimal overshoot, and toleranceto noisy signals are a requirement.Predefined fuzzy logic in a standardDeltaV function block makes thisapplication both easy to implementand maintain.

DeltaV TuneThis easy-to-use tuning solution foryour PID and Fuzzy control loops isincluded with every system. Withautomated process testing, a user-friendly graphical interface, and apatented, field-proven algorithm,DeltaV Tune minimizes the timerequired for to establish stable,responsive control loops.

DeltaV NeuralDeltaV Neural gives you a practicalway to create virtual sensors formeasurements previously availableonly through the use of lab analysisor online analyzers. DeltaV Neuralis easy to understand and use,allowing process engineers toproduce extremely accurate resultseven without prior knowledge ofneural network theory.

DeltaV Predict and DeltaVPredictProUse the power of Model PredictiveControl to easily address processinteractions and difficult dynamics.Since DeltaV Predict and PredictProare fully embedded in the DeltaVsystem, you may configure,validate, test and deploy yourmultivariable control strategies fora fraction of the costs of traditionaladvanced control system.

Monitor, Analyze a

Totally integrated history–easy.20

PredictPro process response models are calculatedfrom automated plant tests.

Real-time Optimization—AMS OptimizerFor highly complex or non-linearprocesses, AMS Suite: Real-TimeOptimizer provides rigorous modelbased optimization, datareconciliation, and performancemonitoring to maximize your plantefficiency and operating margins.For more, visit:www.pmo.assetweb.com

DeltaV Simulate andDeltaV SimulateProDeltaV Simulate lets you use allDeltaV software for off-line trainingand development without

purchasingduplicate systemhardware. Thismeans you can useexactly the samesoftware providedwith your actualDeltaV system at afraction of the cost.

For systemcheckout andoperator training,you may use yourexact same controlconfiguration tiedinto a processsimulation,implemented withfunction blocks orany OPC-compliant simulation package.

For operator training andapplication checkout, DeltaVSimulatePro offers the ability to runfaster or slower than real-time, andto save and restore simulation runsfor future recall.

For additional information on theembedded advanced control,simulation and optimizationsoftware suite, refer to the DeltaVPrecision Control brochure or visit:

“While there arestill somegeometric processcontrollers andexpert systemsrunning advancedprocess controlalgorithms on site,they’re few. Mostof the benefits havebeen transferredinto the DeltaVsystem runningmulti-variablecontrol and fuzzylogic.”

—Chris Garton, INEOS Chlor

nd Tune For Peak Control Performance

21

EasyDeltaV.com/keytechnologies/advanced

With this class-based approach,you get reusable equipmentcontrol strategies—saving youtime. Additionally, the statetransition diagram logic built intothe phase class provides you withmultiple phase states, automaticstate switching, and failuremonitoring all pre-engineered.

The phases and units executing inthe controller support aliasing and dynamic referencing for your mostdemanding applications. And thephases may be orchestrated by theDeltaV recipe management andexecution software, including theuse of recipe parameters andhistory collection.

Unit management andbatch controlIf your process application requirescomplex batch processing, theDeltaV system's “built for batch”architecture is the answer. Thisarchitecture provides acomprehensive set of easy-to-usetools for designing andimplementing cost-effective batchcontrol solutions.

The DeltaV Batch solution—built onthe S88.01 standard—addressesthe entire scope of functionalityidentified in the S88.01 ControlActivity model including:

Device controlUnit supervision andmanagementProcess managementRecipe managementProduction schedulingProduction informationmanagement.

Class-based Approach

Batch and Advanced Unit Management addclass-based units and phase logic used forbatch processes and complex sequences incontinuous and hybrid processes.

To meet regulatory compliance efforts, DeltaV Batch incorporates actionconfirm/verify via electronic signatures.

Compliance Suite providesinventory information toplanning systems.

Completely integrated–ready to deploy.22

Saves Time and Money

“Our ability toreuse the vali-dated modules,developed inpartnership withEmerson, over andover again enablescost efficienciesand earlier startupdates.”

— Phil Maderia, Genzyme

The DeltaV OperatorInterface provides a simpleyet powerful set of tools tocontrol your process.

You can usethe BatchHistory Viewto compareperformanceagainst previousbatches.

Phases, SFCs,and FB algorithms execute in your controller. Automatic failure monitoring is built in.

Easier regulatory complianceIn highly regulated industries, theneed for better quality andoperational effectiveness has led toan alliance between Emerson andDecision ManagementInternational, a leading complianceand paperless workflow solutionprovider.

Emerson expertise coupled withDeltaV Advanced Unit and BatchManagement and DMI ComplianceSuite software helps manufacturersimprove release cycle times andreduce manufacturing variability.

For more details consult the“DeltaV Built for Batch” brochure or visit:

23

EasyDeltaV.com/keytechnologies/batch

As businesses seek toincrease their efficiency,minimize theiroperational costs, andmaximize their value totheir customers,connecting theautomation system withthe enterprise becomesincreasingly important.

Connecting these systems leads to:More efficient plantsOptimized supply chainsLower direct labor costsLower production and productcostsImproved regulatory compliancereporting and trackingReduced inventory anddelivery times.

Commitment to openinteroperabilityOver time, Emerson has led theway among automation suppliersin developing their products to theprevailing open, interoperablestandards. Where incomplete or nostandards existed, Emerson hasdonated technologies andexpertise to standards bodies likethe HART Foundation, Fieldbus

Foundation, and OPC (OLE forProcess Control) Foundation. The results of this commitment havemeant lower cost, and easier tomaintain enterprise integration forprocess manufacturers.

Complete informationaccess Depending on the enterprisesystem requirements, the DeltaVsystem provides openinteroperable access to:

Real-time process dataReal-time alarm and event dataReal-time batch execution dataHistorical process dataHistorical batch dataSystem configuration data.

Access to this data is based onopen standards such as OPC, SQLserver, XML, and Web services.

.NET technologiesMicrosoft .NET technologiesincluding Web services are built tostandards like XML and RSS (reallysimple syndication), and provide acommon framework forapplications and browsers to shareinformation. DeltaV Web servicesconnect directly with DeltaV datarepositories to provide thefoundation for integratedenterprise solutions.

An example of these solutions iswhen the DeltaV system deliversinventory information to suppliers

for inventory management andplant scheduling. Productionscheduling is automated, with theERP system delivering productionschedules and quotas to the DeltaVsystem, interacting with theassociated real-time data interfacesdescribed earlier. During and afterproduction, the DeltaV systemreports back to the ERP system,providing status, quality, andconsumption data from theassociated real-time and historicaldata interfaces.

Right person, right timeWith an open, interoperableautomation system like the DeltaVsystem, you can use standard XMLtransactions for routing events toemail, pagers, personal organizersand SMS cell phones,narrowcasting the rightinformation to the right peoplewho need to act upon it. Example:When an intelligent valvepositioner begins to notice thevalve sticking, it can notify the on-duty maintenance technician’s cellphone to solve the issue, before anunplanned shutdown occurs.

Open, Interoperable Sy

Integration has never been easier.24

Data managementservicesSince no two businesses operateidentically, technology alone is notthe solution. Our global network ofdata management services expertscan architect and executeinformation solutions to help yourorganization use the informationwithin the sphere of the auto-mation system and connect it with

your enterprise to improve youroperational effectiveness.

Emerson expertise, coupled withalliances with leading softwareproviders like OSIsoft and DecisionManagement International,provides the platforms for solutionsthat improve efficiency.

“The DeltaV systemand PlantWebarchitecture areindispensable aidsfor managingmissions,preventing spills,improving safety,maintaining our ISO14000 certification,reducing workerpresence in thefield, andsubstantiallyloweringmaintenancecosts.”

—Miguel Sanchez, Repsol

stem Improves Operational Effectiveness

25

The Smart ApproachEmerson Process Managementcontinuously diagnoses thesensors, logic solvers, and finalcontrol elements to ensure theyperform on demand.

Hazardous area avoidanceDeltaV SIS logic solvers pass statusdata from the safety sensors andfinal control elements to AMSDevice Manager, which gives clearand specific descriptions of faultsto simplify repairs and reduce visitsto hazardous locations.

Easier regulatorycomplianceThe DeltaV SIS system, with AMSDevice Manager, reduces the costand complexity of IEC 61511compliance. The system:

Tracks all changes to the safetylogic and field deviceconfiguration

Confirms all logic solver writes fromthe HMIHas rigorous safety user management.

Easy to engineerRich, TÜV-approved functionblocks speed configuration andtesting of the SIS logic. Theyinclude:

Analog and Discrete VotersCause and Effect Matrix.

SIL 1, 2, 3 suitabilityDeltaV SIS is rated to include SIL 3safety functions. The SIL 3 ratinggives assurance of the extremelystrict design and qualitymanagement of the DeltaV SISdevelopment environment.

Increased availabilitySensors and final control elementscause over 85% of the faults in anSIS. Emerson’s smart SIS:

Minimizes the time to repairfaulty sensors and final controlsIncreases process availabilitywith predictive maintenancediagnosticsRemoves the need forcomponents like HARTmultiplexersExtends proof test intervals withautomated testing.

Integrated but separateDeltaV SIS uses dedicated logicsolver hardware, software, andnetworks to ensure separationfrom the control system. However,there is a single interface for allaspects of engineering, operating,and maintaining both the DeltaVSIS and the DeltaV digitalautomation system.

The Smart Approac

DeltaV SIS, at the heartof Emerson’s smart SIS,uses digital com-munications tocontinuously diagnoseyour intelligent fielddevices and safetyfunctions. This helpsensure your processshuts down when itshould—not when it shouldn’t.

26

Safety with less risk and increased avail

h to Safety Instrumented Systems

“DeltaV SIS wasbest suited for oursafety shutdownapplicationsbecause of itsmodularity,integration withthe control system,and safety loopdiagnostics.”

—Steve Schmitz,Rohm and Haas

27

For greater availability, theSLS 1508 logic solvers are

optionally redundant.

Smart logic solvers continuouslymonitor loop health and perform partial stroke tests.

Any size applicationDeltaV SIS will scale to fit any safetyapplication. Add logic solvermodules to increase the overall

processing, memory, and I/Ohandling capabilities of the systemas your applications grow.

For more details consult the“Safety Instrumented Systems—The Smart Approach” brochure orvisit EasyDeltaV.com/SIS

ability.

Your automationinvestments over the last20 years have helped youto gain a competitiveedge, while delivering asizable return oninvestment. But withtoday's increasing globalcompetition, you needeven higher performancefrom your process.

Expand, interoperate,transition PROVOX®. RRS3®. At your pace, youcan expand, interoperate, andeventually transition your PROVOXor RS3 equipment to the PlantWebarchitecture.

Expand your control performancewith a stand-alone DeltaV system,or connect the systems via time-tested, proven serial connections orOPC Mirror connections.

Interoperate systems withapplications like DeltaV Operate forPROVOX and DeltaV Operate forRS3 to provide a common operatorstation across your systems.

You can transition your PROVOX orRS3 controllers for the additionalperformance and embedded

advanced control, digital busses,and comprehensive diagnosticssupported by DeltaV controllers.DeltaV Controller for PROVOX I/Oand DeltaV Controller for RS3 I/Ohelp you maintain your I/O andwiring investments—reducingcommissioning time and expense.

Other DDCS aand PPLCs. DeltaVtransition solutions, available formost automation suppliers’ legacyDCSs and PLCs, help you tomaximize the return on theequipment you’ve alreadypurchased and take advantage oftoday’s technologies.

For more, visit:www.EasyDeltaV.com/solutions/dcs

Updating Your

Maximize your investment andimprove your plant’s performance.28

Operate both your PROVOX andDeltaV controllers from the intuitiveDeltaV Operator Interface.

“We connected aDeltaV I/O systemto our installation,which has beencontrolled by RS3for 15 years. Thesystem is allowingfor a seamlessupgrade to existingarchitecture,melding the newwith the old—at thesame time—givingus greaterfunctionality and

future plantcontrol systemimprovementcapability.”

—Brian FlanaganLafarge Woodstock

Automation—At Your Pace

System Life PlanningEmerson can help you with theSystem Life Planning process, partof the SureServiceSM family ofsupport services. A system lifestudy reviews your automationsystem’s current status, evaluatingoperational, process andmaintenance issues affecting yourplant. It also incorporates yourplant’s business direction,objectives, and issues creating aplan that:

Builds a financial justificationcaseIdentifies plant business benefitsthat justify upgradesCreates a versatile road map thatadjusts to changes in businessconditions Enables a means to managemaintenance costsIdentifies measurableoperational improvementsIncorporates years ofexperience from process andproduct experts.

A site study typically requires 3 to 5days, teaming with key plantpersonnel, consulting with plantmanagement, operations, processengineers, and maintenance.Following study phase completion,you’ll get a report listing thebusiness and process objectivesidentifying project benefits, anautomation system obsolescencesensitivity analysis, and a road mapwith recommendations.

29

Performanceimprovement is theprimary objective ofprocess management.Creating greaterpotential forshareholders, customersand employees is the key.How best to do it is thequestion. And more thanever before Emerson isthe answer.

Emerson can help you design,build, commission, and maintainyour process operations throughour global experts in the power,pulp & paper, oil & gas, chemical,life sciences, and food & beverageindustries. Working together, wehelp you achieve higher quality,greater reliability and faster time tomarket, while steadily advancingproductivity and profitability.

Project ServicesEmerson’s global design,engineering, and projectmanagement teams combineexpertise in your industry withexpertise in the latest digitalautomation and smart safetyinstrumented system technologiesto help you deliver an advantage inall phases of new construction andcommissioning.

Our TÜV-certified safety servicesprovide you IEC 61511 compliantsafety projects.

For more on our project servicescapabilities, visitwww.EmersonProcess.com/Solutions/ProjectServices

SmartProcessOptimization ServicesSmartProcess® optimizationsolutions combine the industry,process, and advanced controlexpertise of the Emersonorganization with advanced controltechnologies to increase plantefficiency and improve businessresults—with lower risk thancustom solutions.

SmartProcess solutions’ moreprecise control results in reducedwaste, improvements in productquality and consistency, reducedraw material costs, reduced energycosts, and improved processthroughput.

For more on SmartProcessOptimization Solutions, visit:www.EmersonProcess.com/solutions

SureService SupportServicesThe SureService program fromEmerson Process Managementoffers an array of support servicesdesigned to help you achieve yourbusiness objectives, reduce or contain your operating and servicecosts, and keep your systemsrunning at peak performance.

Emerson Expertise

Emerson—Consider it solved.30

Across the Lifecycle

“The Emersonpeople weretremendous towork with and werekey to the successof the project.”

— Bob Sherven,Shell Deer Park

Refinery

It’s a partnership with a companythat knows your business and canhelp you operate your plant safely,reliably, and more efficiently.

From expert technical support tothe right combination of on-siteand remote services, we help youget the most value from yourautomation investment.

For more on our SureServiceSupport services, visit:www.SureService.com

Asset OptimizationServicesEmerson’s Asset Optimizationexperts help you take advantage ofthe predictive intelligence in yourPlantWeb digital plant architecture.We'll help you diagnose efficiencylosses and provide correctiveaction plans to move youroperations toward improvedperformance.

And, we can help you find thoselosses of productivity that have noreadily apparent cause.

For more, visit:www.AssetWeb.com

Upskilling your workforceEvery worker wants tobe successful and equipped toassist the plant in reaching its truepotential. Engage Emerson to bringan education consultant to yourplant for an in-depth assessmentof your educational needs.

Embark on a disciplined processof upskilling your workforcethrough the use of:

Classroom training at the factoryIn-plant training where thetrainer comes to your plantWeb-based eLearning forrefresher and continuingeducation.

For more, visit:

31

www.EmersonProcess.com/education

As a core element of thePlantWeb digital architecture,the DeltaV systems makescontrolling your process easy.

The contents of this publication are presented for informational purposes only, and while everyeffort has been made to ensure their accuracy, they are not to be construed as warranties or guar-antees, express or implied, regarding the products or services described herein or their use orapplicability. All sales are governed by our software licensing agreement and terms and condi-tions, which are available upon request. We reserve the right to modify or improve the designs orspecifications of our product and services at any time without notice.

© 2005 Fisher-Rosemount Systems, Inc. All rights reserved.

The Emerson logo is a trademark and service mark of Emerson Electric Co.

PlantWeb, DeltaV, the DeltaV design, SureService, the SureService design, Emerson ProcessManagement and the Emerson Process Management design are marks of one of the Emerson ProcessManagement group of companies. All other marks are the property of their respective owners.

Form B-00001 / Printed in USA / 17K AQ / 8K A4 / 08-05

Emerson Process Management12301 Research Blvd.Research Park Plaza, Building IIIAustin, Texas 78759 USAT +1 512.835.2190F +1 512.832.3443www.EasyDeltaV.com

Customers wwho hhave rrequested tthis bbrochure hhave aalso

requested tthe ffollowing bbrochures:

DeltaV—We Do Smart Plants DeltaV System—Built for Batch DeltaV Precision Control Safety Instrumented Systems—The Smart ApproachEmerson Project Services SureService Customer Support Programs