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Corporate Profile JKTech Pty Ltd Delivering economic and social value to the global resources industry.

Delivering economic and social value to the global ...jktech.com.au/sites/default/files/brochures/JKTECH Corporate... · to the global resources industry. JKTech ... Ok Tedi One Steel

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Page 1: Delivering economic and social value to the global ...jktech.com.au/sites/default/files/brochures/JKTECH Corporate... · to the global resources industry. JKTech ... Ok Tedi One Steel

Corporate Profile

JKTech Pty LtdDelivering economic and social value to the global resources industry.

Page 2: Delivering economic and social value to the global ...jktech.com.au/sites/default/files/brochures/JKTECH Corporate... · to the global resources industry. JKTech ... Ok Tedi One Steel

JKTech WORLDWIDe

JKTech OfficesJKTech Agents

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JKTech Head Office - Brisbane, Australia

JKTech Export Countries

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JKTech AgentsJJKTech Global OfficesJ

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BeNeFITS OF WORKING WITh JKTech

1. Access to cutting edge research and technology from the Centres of the Sustainable

Minerals Institute (SMI).

2. A dedicated team of world class specialists, experts in their field, working to

maximise the potential of each stage in your project lifecycle.

3. Innovative and proven techniques developed by leading industry experts.

4. Measurable increases in productivity and metal recovery, resulting in a more sustainable and profitable operation.

5. A global network of agents delivering JKTech products and services.

SOMe OF JKTech’S cURReNT cUSTOMeRS

JKTech cAPABILITeS

Commercialisation & Technology Transfer

Consulting

Software

Specialist Equipment

Laboratory Services

Professional Development

Agnico-Eagle

Alcoa World Alumina

Anglo American

Anglo Coal

Anglo Platinum

Ausenco

Barrick Gold

BHP Billiton

BHP Billiton Mitsubishi Alliance

Boliden Minerals

Citic

Fluor Australia

Freeport McMoran

Gold Fields Australia

Hecla Mining Company

Hindustan Zinc

Jinchuan

Kagara Zinc

Lihir Gold

LKAB

Minera Escondida

Minera San Cristobal

MMG

Newcrest Mining

Newmont

Norilsk

Ok Tedi

One Steel

Outotec

Pan Australian

Perilya

Queensland Government

Rio Tinto

SGS

Tata Iron and Steel Company

Teck Metals

Vale

Weir Minerals

Xstrata

Xstrata Coal

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cONSULTING

JKTech consultants provide a strong technical partnership with our clients to ensure that cutting edge technology developed at the SMI is successfully transferred to each client and process improvements realised.

Our specialists apply their knowledge of processes and equipment to tailor effective solutions for individual client problems.

JKTech specialists are recognised as leaders in their fields and provide services from benchmarking and optimisation of existing processes, assisting in the design of new processes and provision of integrated solutions.

Innovative and proven techniques developed by leading industry experts.

Mining consulting

JKTech offers practical solutions in mining using the cutting edge research outcomes developed by the JKMRC and BRC who are recognised as the world leaders in the field of blasting, comminution and flotation research.

Mine to Mill Process Optimisation

.... to improve throughput and recovery from blasting through to flotation

Dilution & Ore Loss Management

... to predict and minimise blast induced dilution and ore loss

Open Cast Blast Optimisation

... to increase profitability, especially for coal mines

Blast Audits and Optimisation

... to provide practical solutions to improve the blasting process

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Mineral Processing

Traditionally JKTech has focused on the research outcomes from the Julius Kruttschnitt Mineral Research Centre (JKMRC), with key areas in comminution, classification and flotation. Consulting in these areas has provided many operations with significant improvements in plant throughput, grade and recovery as well as substantial decreases in operating costs.

Comminution circuit design and optimisation

JKSimMet is the world-standard for analysing and optimising comminution circuits and includes mathematical models of various comminution and classification devices resulting from more than four decades of research at the JK Centre. Our comminution consultants use JKSimMet and tailor the general form of the models by fitting or adapting the parameters specific to both ore and machine. This methodology has been proven to effectively assess plant performance and improve throughput in comminution and classification circuits around the world.

Additionally, we can quickly and effectively assess energy requirements and provide our clients with strategies to significantly reduce their carbon footprint.

Flotation circuit design, process evaluation and optimisation

Our flotation team assess the potential opportunities for improvement in the flotation circuit and tailor the most appropriate and effective solution to achieve the optimum metallurgical performance.

Our flotation consulting team comprises highly skilled specialists with expertise in process benchmarking; process training; modelling and simulation; design and optimisation of flotation circuits.

With the help of JKSimFloat, our flotation evaluation methodology has been applied to more than 25 mining operations throughout the world. Many of our clients have publicly claimed great success, reporting up to US$ 25 million pa additional profit to the bottom line.

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cONSULTING

Measurable increases in productivity and metal recovery, resulting in a more sustainable and profitable operation.

Geometallurgy and Integrated extraction

JKTech, together with our strategic alliance partner QG, offer the Geomet® system to proactively improve mining process effectiveness and risk management. This alliance capitalises on the technical expertise of each party to provide our clients with a fully integrated geometallurgical service.

Geomet® integrates ore deposit knowledge with financial, technical and sustainability drivers. This process involves the predictive quantification of mining process responses, embodied within the block model, for:

• Facilitated geometallurgical program design

• Application of relevant geological and mineralogical data to mining processes

• Guidance of sampling programs for plant design test work

• Evaluation of project financial and risk options

• Integrated extraction optimisation for short-term operational planning and scheduling

• Long-term and life-of-mine planning and scheduling

We offer the design and implementation of Geomet® systems, either as a full service or through working internally with our clients: building geometallurgical teams, training, provision of geometallurgical tests, advising and developing internal project specific geometallurgical capabilities.

Quantitative Group, QG, is a leading resource consulting firm providing specialised geostatistical, geological, resource estimation, reserve conversion and scenario based project evaluation (www.qgroup.net.au).

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Processing Statistics

Minerals engineers are often required to do experiments and to analyse the results from those experiments. They may range from simple laboratory tests to major plant trials lasting several months and costing hundreds of thousands of dollars.

JKTech specialists in mineral processing statistics use the most appropriate statistical tools to assist engineers to make wise decisions in the face of uncertainty in the mineral processing environment. This covers the statistical principles and methods needed to plan, conduct and analyse effective laboratory experiments and plant trials to allow you to arrive at the right decision in the shortest possible time and the lowest possible cost.

health check

A JKTech Health Check provides your mining operation with a cost effective opportunity to access optimisation solutions. JKTech specialists will rapidly investigate and report on the optimisation potential of a specific process (e.g. mining, comminution, flotation) within your operation and hence set you off on a path to overall improved performance.

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cONSULTING continued...

Sustainability

Through SUSOP Pty Ltd, a subsidiary of JKTech, we offer a new management technique which assists in managing the implementation of sustainable development using a holistic, systematic and rigorous approach to translate sustainability principles into operating practice and design - without compromising financial outcomes.

SUSOP® can be used by Project Proponents, Financiers, Engineers, Regulators and Community and other stakeholders to systematically:

• Identify and reduce project risks• Generate new ideas to improve sustainability outcomes and business performance

• Address stakeholder concerns

• Satisfy government and corporate objectives

Social Responsibility

JKTech’s Social Responsibility team delivers excellence in social performance consulting for the resources sector. With a core team of highly-experienced practitioners and consultants, and a network of Australian and international collaborators, Social Responsibility consultants offer innovative solutions to today’s social responsibility challenges. Our university collaborations position us uniquely within the field of social performance consultants, facilitating access to current research on sustainability thinking, enabling delivery of leading practice outcomes for our clients. Our Experience and Services:

• Socio-economic Impact and Opportunity Assessments (SIA)

• Project planning and management

• Stakeholder engagement and consultation

• Social performance monitoring and evaluation

• Government relations and engagement

• Cumulative impact analysis

• Indigenous engagement

SUSOPsustainable operations

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Mine Site Water Management

In many countries, mining activity takes place in regions where water is a limiting factor for the development and survival of mining operations - either due to arid and semi-arid conditions or to regions that are prone to flooding. To address these issues, JKTech provides consulting and advice in mine site water management, using tools and methodologies developed by the Centre for Water in the Minerals Industry (CWiMI), a centre of the Sustainable Minerals Institute.

One of the cutting edge technologies is WaterMinerTM, an online information system, that allows mine managers to make strategic decisions regarding water management on their sites. The WaterMinerTM information system, combined with JKTech expertise, provides a cost effective means of benchmarking water performance against industry best practice, generating consistent, defensible sustainability reports and assessing threats and opportunities impacting on water security on mine sites and within companies. It has shown significant benefit especially in managing mine site water usage, sources, destinations and storage and provide the industry with better understanding and improvement of site water management.

Risk Management

JKTech Risk Management Services delivers unique expertise based on the research outcomes of MISHC (Minerals Industry Safety and Health Centre), a centre of the Sustainable Minerals Institute. Our highly skilled experts combine risk management experience and skills with operational, technical, and business know-how. Our aim is to educate and equip the minerals industry with knowledge and skills to better identify hazards and manage risks. We are able to provide a variety of risk management services including:

• Global delivery of Minerals Industry Risk Management (G-MIRM) workshops for executives, managers and engineers

• Strategic and operational expertise for the application of quality operational risk management

• Project Management to facilitate company and industry initiatives to reduce risks

Providing leading expertise in mine site water management.

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PRODUcTS

JKTech provides a variety of technology tools that incorporate proven innovations from research to increase mine site profitability.

JKSimMet – steady state simulation of comminution and classification circuits

JKSimFloat – steady state simulation of flotation circuits

JKMultiBal – size-by-assay mass balancing of mineral processing circuits

JKSimBlast – simulation and information management for blasting optimisation

Process and design optimisation

solutions to increase mine site

profitability.

Software

JKToolKit – essential application for every metallurgist to increase orebody knowledge

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equipment

JK Rotary Breakage Tester®

... new generation method and machine to determine ore breakage

characteristics for AG/SAG mill and crusher performance prediction,

ore variability assessment and much more! (Manufactured by Russell

Mineral Equipment)

JK Drop Weight Tester

... to determine ore breakage characteristics for AG/SAG mill and

crusher performance prediction

JK Batch Flotation Cell

... provide accurate and reliable results from laboratory flotation tests

Flotation Characterisation Equipment

... gas hold-up probe and Anglo Platinum Bubble Sizer (APBS) to better

understand and improve gas dispersion within flotation cells

All JKTech’s specialist equipment and software products are used on a regular basis by our consultants to deliver process and design optimisation solutions to the global resource industries, aimed at increasing productivity and metal recovery as well as reducing operating and capital costs.

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LABORATORY SeRVIceS

JK Laboratory Services is a fully commercial laboratory specialising in ore and process characterisation tests. We offer a range of tests direct to our customers and as a component of geometallurgy, comminution and flotation consulting projects. Our dedicated laboratory facilities are equipped to service our global customer needs with a focus on delivering cost-effective and timely results.

comminution testing

JK Laboratory Services offer a suite of tests providing data for input to JKSimMet, the industry standard for comminution circuit design and optimisation, as well as increased knowledge regarding the breakage characteristics of past, current and future ore types.

JK Rotary Breakage Test, JK Drop Weight Test, SMC® Test

... for analysis and prediction of crusher and AG/SAG mill performance.

Bond Rod and Ball Mill Index Tests

... provide power predictions for rod and ball mills with design calculations for new and existing mills.

IsaMill Test

... provide the ‘signature plot’ of specific energy required to produce a specific product size using the inert media in a high intensity stirred environment.

High Pressure Grinding Rolls (HPGR) Test

... for analysis of the ore energy and variability response to the high pressure grinding rolls environment.

Point Load Test

... simultaneously characterise rock for its susceptibility to blasting and comminution processes.

Geometallurgical testing

JKTech offers a suite of geometallurgical tests, including the GeM series of tests, for the characterisation of processing performance attributes for larger numbers of samples with smaller volumes than traditional metallurgical tests. These tests can be used within the GeoMet® system to allow for the predictive quantification of mining process responses across the ore deposit.

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A fully commercial laboratory specialising in ore and process characterisation.

Flotation testing

JK Laboratory Services has a well-equipped flotation laboratory using the JK Batch Flotation Cell to provide accurate and reliable results for standard and specific flotation tests.

JK Floatability Index Test

... provides the floatability parameters for direct use within JKSimFloat to determine the optimum circuit configuration and operating conditions.

Locked Cycle Tests

... provide an indication of the processing performance through a particular circuit configuration including the impact of recirculating loads.

Reagent and Process Evaluation Tests

... standard flotation tests can be conducted over a range of operating conditions to evaluate the reagent scheme (dosage and position of addition) as well as understanding steps within flotation circuits eg cleaner stages and residence times required.

Other testing

Steel Media Wear Tests

... a testing methodology for the quantitative characterisation of steel media wear in SAG and Ball mills.

Sizing Measurements

... including sieve sizing, laser sizing and cyclosizing to determine the particle size distribution as well as obtain samples for assays on a sized basis if required.

X-Ray Diffraction (XRD)

... using the unique x-ray fingerprint of each mineral to identify and quantify its presence in a powdered sample of rock, ore, plant feed, concentrate or tailing sample.

Electron Probe Microanalysis (EPMA)

... for accurate major and minor element numerical modelling, deleterious element location and quantification, minor to trace level element distribution and quantification.

Hydrocyclone and Dense Medium Cyclone Tests

... cyclone characterisation tests can be performed to provide parameters for use in JKSimMet, with simulation studies of different cyclone operating conditions, tailoring the cyclone model to specific requirements.

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SMI KNOWLeDGe TRANSFeR

SMI Knowledge Transfer (SMI KT) is a unique professional development unit offering life-of-mine professional development activities including training programs, courses and workshops to the global minerals industry.

All professional development activities are delivered by internationally recognised scientists and engineers from JKTech, the Sustainable Minerals Institute (SMI) at The University of Queensland, as well as leading experts from both industry and government. The close association with the seven Centres of the SMI provides access to technical innovation arising from recent industry-oriented research. This will enable delivery of a comprehensive range of courses on mining, mineral processing and sustainable development.

Attendance at SMI KT courses will benefit senior managers, geologists, mining and metallurgical engineers, and environmental and community relations professionals.

SMI KT offers a range of courses and formats to meet the needs of different clients. Scheduled courses are conducted at city or regional venues both in Australia and in overseas locations. In addition, individual courses and training programs can be tailored to clients’ specific requirements and delivered on-site.

Delivering innovations to the global resource industries through quality professional development and training.

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Below is a selection of professional development activities on offer by SMI Knowledge Transfer:

Courses on Mining and Geology

... developed in cooperation with the WH Bryan Mining and Geology Research Centre (BRC) including Blasting Engineering, Geometallurgy and Energy Efficiency

Courses on Ore Characterisation and Process Improvement

... developed by JKTech and the Julius Kruttschnitt Mineral Research Centre (JKMRC) including Mass Balancing Plant Data, JKSimMet and JKSimFloat for Optimisation of Comminution and Flotation Circuits and Statistical Analysis and Design of Experiments

Courses on Social and Community Issues

... developed in cooperation with the Centre for Social Responsibility in Mining (CSRM) including Economic and Social Impact Assessment, Conflict Management and Socio-Economic Aspects of Mine Closure

Courses on Rehabilitation, Water Management and Environmental Issues

... developed in cooperation with the Centre for Mined Land Rehabilitation (CMLR) and the Centre for Water in Mining (CWiMI) including Environmental Management in Mining, Life of Mine Planning, Acid Mine Drainage, Cyanide Management and Mine Rehabilitation

Risk Management

.... developed by the Minerals Industry Safety and Health Centre (MISHC), delivery in Australasia of the Global Minerals Industry Risk Management (G-MIRM) course for mine managers.

MetSkill

METSKILL® is a professional development program for front line metallurgists, delivered as a group graduate trainingpackage. The program is built around technical investigations at a selected client site and is designed to deliver improved process performance as well as technical learning outcomes.

Integrated Courses include:

• Sustainable Development in the Minerals Industry • Mine to Mill Process Optimisation

• OneMine • Sustainable Operations (SUSOP)

These courses integrate technical developments in mining and mineral processing with impacts in key areas such asenergy and water efficiency, and social and community outcomes.

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JKTech

40 Isles Road, Indooroopilly, Brisbane QLD 4068 AUSTRALIA

Telephone: +61 7 3365 5842 | Facsimile: +61 7 3365 5900

[email protected] | www.jktech.com.au