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Decanter Centrifuges Products Overview · decanter centrifuge. Polymer tanks for coagulant and flocclulant with dedicated pumps for injection into manifold with static mixers. Nema

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  • DecanterCentrifugesProductsOverview

    2017– RevisionH

  • SolidsControl WasteManagement

    SystemIntegrationand

    ModularConstruction

    FluidManagement

    andConditioning

    Full-ServiceOEMEngineering,Design,Manufacturing,CommissioningandServicing.

    AsadivisionoftheElginEquipmentGroup,ElginSeparationSolutionsisabletotackleboththesmallandthebigprojects,regardlessoflocationorwellcomplexity.

  • ExistingOperationalFootprint/Technicians

    InternationalAgentSupportedSalesRegion

    OrganizationalFootprintAndKeyCustomers.

  • CentrifugePortfolio

    Elgin’sdecantercentrifugescanbefittedwithahostofVFD,FHVD,MVDcontroloptionsinbothexplosionproofandnon-explosionproofconfigurations.

    FineandUltra-FineSolidsRemoval.

    ESS-1450HD2 ESS-1655 HD ESS-1850HD

    MaximumGForce: 2,100 2,300 1,130

    MaximumSpeed: 3,250rpm 3,400rpm 2,100rpm

    Capacity: 200gpm(12Lps) 265gpm(17Lps) 265gpm (17Lps)

    BowlDiameter: 14’’(356mm) 16’’(406mm) 18’’(475mm)

    BowlLength: 50’’(1,270mm) 55’’(1,397mm) 50’’(1,270mm)

    GearboxRatio: 52:1or125:1 56:1 80:1

  • CentrifugePortfolio

    Elgin’sdecantercentrifugescanbefittedwithahostofVFD,FHVD,MVDcontroloptionsinbothexplosionproofandnon-explosionproofconfigurations.

    FineandUltra-FineSolidsRemoval.

    ESS-2460 BD ESS-1967HD2 ESS-2567HD

    MaximumGForce: 2,350 2,600 3,200

    MaximumSpeed: 2,600rpm 3,100rpm 3,000rpm

    Capacity: 450gpm (28.4Lps) 500gpm(31Lps) 650gpm (41Lps)

    BowlDiameter: 24’’(610mm) 19’’(470mm) 25’’(635mm)

    BowlLength: 60’’(1,524mm) 67’’(1,702mm) 67’’(1,702mm)

    GearboxRatio: SA-6980:1orSA-69140:1 80:1 76:1

  • CentrifugeControlsPortfolioAvailableoptionsaredependentonthecentrifugeandapplication

    NEMA7X CastAluminumEnclosure

    (MVD)

    NEMA4XSSVFDCabinetEnclosurewith

    HMI

    NEMA4XSSVFDwithHMI AirConditioning

    andPurgedAir

    NEMA7XCast VFDEnclosure

    HydraulicallyDriven(FHVD)

    ClassI – DivisionIExplosionProof(ATEXZoneIPanel Available)

    Class I– DivisionIINon-ExplosionProof

    ClassI – DivisionIExplosionProof

    ClassI – DivisionIExplosionProof

    ClassI – DivisionIExplosionProof(ATEXZoneIPanel Available)

    ManualStop/StartwithFluidClutchSoftStart

    FullyVariableFrequencyControlled

    FullyVariableFrequencyControlled

    MainDrive VariableFrequency Controlled

    FullyVariableSpeedControlled

    Push-ButtonControls HMITouch-Screen HMITouch-Screen Push-ButtonControls Push-ButtonControls

    Dual-SheavePoly-chain

    Poly-chainSheave Poly-chainSheave StandardSheave N/A

  • ESS-1450HD2HighSpeedDecanterCentrifuge

  • Fittedwitha50HPNEMAPremiumcontinuousdutymaindrivemotor.

    Ensures“sweetspot”motordemand.

    Ponddepthsetbyfour,adjustable304SS,epicentric

    liquid-enddischargeports.easytofieldmanage&durable.

    Fourreplaceable“wide-mouth”,Delchome 90™

    dischargeportsandplowsforeasyfield

    maintenance.

    ESS-1450HD2KeyFeaturesOverview

    StandardMainDriveBearingThermal-CoupleProtectionInterlockSystem.

    StandardDual-SheaveCarbon-FiberPoly-ChainDrive

    SystemprovidesfordualspeedswithouttheuseofaVFD.

    52:1or125:1GearBox(fordewatering)withanindustry-leading3.2kN

    torque.Excellentforheavydrillingfluids.

  • ESS-1450HD2HydraulicPerformanceCurve– FlowLoopValidated

  • ESS-1450HD2DesignedforDurabilityandDependability

    Allsurfacesfullysand-blastedandpowder-coatedformaximumwearprotectionunder

    harshconditions.

    SkidandframemadefromASTMA36¼”

    tubularandplatesteeltomaximizeequipmentlife.

    Redesignedmain-drivepillowblockutilizinghigh-quality,premium

    ballbearings.

    Stainlesssteelmachinedrotatingassemblyformaximumcorrosion

    protection.

    HeavydutycastNEMA7Xcontrolpanel.

  • ESS-1450HD2SafetyInterlocksandEquipmentProtectionSystems

    Fluidclutchinstalledtoprotectmotorduring

    start-upandwhen“pack-off”conditionsarise;fully

    disengagesmotor.

    Motoroverloadprotection&centrally

    locatedE-Stop.

    Maindrivebearingthermal-couplesensorprotection

    systemtoshutdowncentrifugewhen

    bearingsstarttofail.

    Centrifugeframevibrationsensor

    protectionsystemtoshutdowncentrifugewithheavyimbalances.

    Back-drivehigh-torqueprotectionsystemwillprotectthecentrifugeduring“pack-off”.Interlockedwith

    controls.

  • ESS-1450HD2ErgonomicDesignandImprovedMachineGuards

    DNV2.7.1compliantliftingeyes.Additionalliftingpointsinstalledontheskidbasetoprovidefullinstallationflexibility.

    Fullcoveragemain-drivebeltguardtoprotect

    employees,thesheaves,andthebelt.

    Loweredcentrifugecenterofgravityanddirectaccesstomotor,belts,andsheavestoimprovemaintenance.

    Stainlesssteeltopcover,bottomcoverandmachineguardstoensuremaximumequipmentlife.

    Fullcagemachineguardforthegearboxandtorque-armassembly.

  • ESS-1655HDHighSpeedDecanterCentrifuge

  • ESS-1655HD2KeyFeaturesOverview

    Fittedwitha60HPNEMA-Premiumcontinuousdutymaindrivemotor.

    Ensures“sweetspot”motordemand.

    Ponddepthissetbysix,adjustable304SS,epicentric liquid-enddischargeports.Easytomanage&

    durable.

    TheESS-1655HDutilizesfour,large-mouth,hardened

    solidsdischargewearinsertstomaximizeequipmentlife.

    Standardmaindrivebearingthermal-coupleprotectioninterlocksystem.

    Standardcarbon-fiberpoly-chaindrivesystemformaximum

    life.Nobeltre-tensioningrequired.

    56:1premiumgearboxpoweredbya20HPback-drive.excellentforheavy

    drillingfluids.

  • ESS-1655HD2HydraulicPerformanceCurve

  • ESS-1655HD2DesignedforDurabilityandDependability

    Allsurfacesfullysand-blastedandpowder-

    coatedformaximumwearprotectionunderharsh

    conditions.

    SkidandframemadefromASTMA363/8”

    tubularandplatesteeltomaximizeequipmentlife.

    High-speedprecisionball-bearingsinstalledinbothpillowblocksandconveyorbearings.

    304stainlesssteelmachinedrotating

    assemblyandcoverformaximumcorrosion

    protection.

    Sectionedplatesontheinsidecoverdirectfluidintodischargevalve.

  • ESS-1655HD2SafetyInterlocksandEquipmentProtectionSystems

    BackdriveoverloadprotectionautomaticallybuiltintoHMIcontrols.

    MaindriveoverloadprotectionautomaticallybuiltintoHMIcontrol

    interface.

    Front-mountedEmergencyStopand

    centrifugecoversensorinterlock.

    Centrifugeframevibrationsensor

    protectionsystem.

    Maindrivebearingthermal-couplesensorprotectionsystem.

  • ESS-1655HD2ErgonomicDesignandImprovedMachineGuards

    DNV2.7.1compliantliftingeyesontheupperedgeofcentrifugeframetosupportunobstructed

    lifts.

    OSHAcompliantfullcoveragemain-drivebeltguardtoprotect

    employees,thesheaves,andthebelt.

    Lift-assistspringhingesreduceoperatorstrainwhenopeningthetop

    cover.

    Stainlesssteeltopcover,bottomcoverandmachineguardstoensuremaximumequipmentlife.

    Fullcagemachineguardforthegearboxandmotorcoupling.

  • ESS-1850HDLowSpeedDecanterCentrifuge

  • Fittedwitha150HPNEMA-Premiumcontinuousdutymaindrivemotor.

    Ensures“sweetspot”motordemand.

    PonddepthSetbyfour,adjustable304SS,epicentric

    liquid-enddischargeports.Easyto

    manage&durable.

    TheESS-1850HDutilizesa360degree

    dischargeportarrangementthatensuressmooth

    directeddischargeofthesolids.

    ESS-1850HDKeyFeaturesOverview

    HeavydutypillowblockwithSKF

    bearings.

    HighstrengthV-beltforcontinuousmotor

    performancetorotatingassembly.

    80:1premiumgearboxpoweredbyaindustryleading40HPback-drive.excellentforheavy

    drillingfluids.

  • ESS-2460BDLowSpeedDecanterCentrifuge

  • Fittedwitha75HPNEMA-Premiumcontinuousdutymaindrivemotor.

    Ensures“sweetspot”motordemand.

    PonddepthSetbyfour,adjustable304SS,epicentric

    liquid-enddischargeports.Easyto

    manage&durable.

    TheESS-1850HDutilizesa360degree

    dischargeportarrangementthatensuressmooth

    directeddischargeofthesolids.

    ESS-2460BDKeyFeaturesOverview

    Heavyduty,precisionmachinedpillowblockwithSKF

    bearings.

    80:1premiumgearboxpoweredbyaindustryleading40HPback-drive.excellentforheavy

    drillingfluids.

  • ESS-2460BDHydraulicPerformanceCurve– FlowLoopValidated

  • ESS-1967HD2HighSpeedDecanterCentrifuge

  • Fittedwitha125HPNEMA-Premiumcontinuousdutymaindrivemotor.

    Ensures“sweetspot”motordemand.

    PonddepthSetbysix,adjustable304SS,epicentric liquid-enddischargeports.Easytomanage&

    durable.

    TheESS-1967HD2utilizesa360degree

    dischargeportarrangementthatensuressmooth

    directeddischargeofthesolids.

    ESS-1967HD2KeyFeaturesOverview

    Standardmaindrivebearingthermal-coupleprotectioninterlocksystem.

    Standardcarbon-fiberpoly-chaindrivesystemformaximum

    life.Nobeltre-tensioningrequired.

    80:1premiumgearboxpoweredbyaindustryleading40HPback-drive.excellentforheavy

    drillingfluids.

  • ESS-1967HD2HydraulicPerformanceCurve– FlowLoopValidated

  • 304stainlesssteelmachinedrotating

    assemblyandcoverformaximumcorrosion

    protection.

    Allsurfacesfullysand-blastedandpowder-

    coatedformaximumwearprotectionunderharsh

    conditions.

    SkidandframemadefromASTMA363/8”

    tubularandplatesteeltomaximizeequipmentlife.

    Dualmatedhigh-speedprecisionball-bearingsprovidefordoubletheL10lifeandmorestable

    bearingoperation.

    304stainlesssteelsolids-dischargewear

    ring.

    ESS-1967HD2DesignedforDurabilityandDependability

  • ESS-1967HD2SafetyInterlocksandEquipmentProtectionSystems

    BackdriveoverloadprotectionautomaticallybuiltintoHMIcontrol

    interface.

    MaindriveoverloadprotectionautomaticallybuiltintoHMIcontrol

    interface.

    Front-mountedEmergencyStopand

    centrifugecoversensorinterlock.

    Centrifugeframevibrationsensor

    protectionsystem.

    Maindrivebearingthermal-couplesensorprotectionsystem.

  • ESS-1967HD2ErgonomicDesignandImprovedMachineGuards

    DNV2.7.1compliantliftingeyesontheupperedgeofcentrifugeframetosupport

    unobstructedlifts.

    OSHAcompliantfullcoveragemain-drive

    beltguard.

    Lift-assistspringhingesreduceoperatorstrainwhenopeningthetop

    cover.

    Stainlesssteeltopcover,bottomcoverandmachineguardstoensuremaximumequipmentlife.

    Fullcagemachineguardforthegearboxandmotorcoupling.

  • ESS-1967HD2AMyriadofAvailableOptions

    ElectricalRatings• 460V/60Hz– 3Phase• 415V/50Hz– 3Phase• 380V/50Hz– 3Phase• 600V/60Hz– 3Phase

    CentrifugeElectricalStandardsOptions• ClassI– DivisionICentrifuge• ClassI– DivisionIICentrifuge• CE/ATEX/GOSTR/Australian

    VFDControlsOptions• ClassI– DivisionIINon-ExplosionProofVFDwithHMI• ClassI– DivisionIExplosionProofPurgeAirVFDwithHMI

    CoatingOptions• CustomPaint• CustomBranding• MarineOffshoreCoating

    SupportSystems• ProgressiveCavityFeedPump• TelescopingStand• ScrewConveyors• DischargeChutes• IntegratedDewateringSystems

  • ESS-2567HDHighSpeedDecanterCentrifuge

  • Fittedwitha150HPNEMA-Premiumcontinuousdutymaindrivemotor.

    Ensures“sweetspot”motordemand.

    PonddepthSetbysix,adjustable304SS,epicentric liquid-enddischargeports.Easytomanage&

    durable.

    TheESS-1967HD2utilizesa360degree

    dischargeportarrangementthatensuressmooth

    directeddischargeofthesolids.

    ESS-2567HD2KeyFeaturesOverview

    Standardmaindrivebearingthermal-coupleprotectioninterlocksystem.

    Standardcarbon-fiberpoly-chaindrivesystemformaximum

    life.Nobeltre-tensioningrequired.

    76:1premiumgearboxpoweredbyaindustryleading40HPback-drive.excellentforheavy

    drillingfluids.

  • ESS-2567HD2HydraulicPerformanceCurve– FlowLoopValidated

  • VFDHMICentrifugeControlsESS-1967HD2ProprietaryVFDControls

    NEMA4XSSVFDCabinetEnclosurewithIntegratedTouch-ScreenHuman/Machine

    Interface

    NEMA4XSSVFDCabinetEnclosurewithIntegratedTouch-ScreenHMI,NitrogenPurged

    CabinetandAirConditioning

    Class I– DivisionIINon-ExplosionProof Class I– DivisionIExplosionProof

    FullyVariableFrequency ControlledMainDriveandBackDrive

    FullyVariableFrequency ControlledMainDriveandBackDrive

    HighContrastWeather-ResistantHMITouch-Screen

    HighContrastWeather-ResistantHMITouch-Screen

  • PackagedDewateringSolutions

    CentrifugePackages

  • PackagedDewateringSystemsCentrifugeTechnologyIntegratedwithPolymerInjection

    20FootContainerizedDewateringSystemBuiltinsidea20’containerfeaturingtheESS-1450HD2decantercentrifuge.Polymertanksforcoagulantandflocclulant withdedicatedpumpsforinjectioninto

    manifoldwithstaticmixers.Nema 4xcontrolpanelwithHMIinterfacecontrolstheentiresystem.Explosionproof

    configurationsavailable.

    Each XP Polisher system can be integrated with a number of customer-specified customizations.

    40FootContainerizedDewateringSystemBuiltinsidea40’containerfeaturingtheESS-1967HD2decantercentrifuge.Polymertanksforcoagulantandflocclulant withdedicatedpumpsforinjectioninto

    manifoldwithstaticmixers.Nema 4xcontrolpanelwithHMIinterfacecontrolstheentiresystem.Explosionproof

    configurationsavailable.

  • PackagedDewateringSystemsHighlyEngineered,Full-Integrated,SolidsControlManagementSystems.

    Elgincanfullyintegrateanumberofprocessesintoasingle20’or40’standardshippingcontainer.

  • PackagedChemicalInjectionSystemsHighlyEngineered,Full-Integrated,SolidsControlManagementSystems.

    Elgincanfullyintegrateanumberofprocessesintoasingle20’or40’standardshippingcontainer.

  • XPPolishersMobileCentrifugePackages

  • HDDCentrifugeIntegrationCentrifugeTechnologyTargetsNearColloidalandUltraFineSolids

    IndependentESS-1967HD2XPPolisherMobileCentrifugePackagesBuiltintoa36Ktriple-axelwhenusingasingleESS-

    1967HD2centrifugeora56’dual-axelrock-overtrailer,

    whenusingtwoESS-1967HD2centrifuges,thesesystemsaredesignedtohandlelargevolumesofdrillingfluids

    withoutslowingdowndrillingoperations.

    Tango600XPTorXPSIntegratedESS-1448HD2CentrifugeSystemBuildseamlesslyintotheprimarymudsystem,theXPTandXPSPolishing

    Systemsprovidemaximizedrillingfluidlife.Fullyintegratedcentrifuge,dilutiontank,PCpump,screwconveyorandcentrate pump.

    IndependentESS-1448HD2XPPolisherMobileCentrifugePackage

    Utilizinga30Ktriple-axeltrailer,theESS-1448XPPolisherintegrateswith

    existingsolidscontrolassets(i.e.Tango400,Tango600,Tango800,etc.).Onboardpowerandchemicalinjection(SelectFloc LP3)systemsareavailablefor100%removalof

    suspendedsolids.

    Each XP Polisher system can be integrated with a number of customer-specified customizations.

  • Tango600XPSSystemMobileSystemsareDesignedtoProvideaSeriesofIntegratedProcesses:

    Packaged mud reclamation systems are designed to integrate a number of processes into one platform and may include generator packages and trailers.

    SecondarySeparation

    Performedviahydro-cyclonestoachieveasecondarycutdownto

    30microns.

    PrimarySeparationPerformedviaashakersystemto

    achieveaprimarycutdownto100microns.

    FluidTransport,Flow&MixingProvidesfeedto

    hydro-cyclonesystem,mixingsystems,and

    tankagitation.

    TertiaryTreatmentPerformedvia

    decantercentrifugetoachieveatertiarycutdownto5microns.

    FluidMixing&Containment

    Providesdrillingfluidmanagement&mixingthroughtheuseoftanks&agitators.

  • ESS-1967HD2XPPolishingSystemMobileSystemsareDesignedtoProvideaSeriesofIntegratedProcesses:

    Packaged mud reclamation systems are designed to integrate a number of processes into one platform and may include generator packages and trailers.

    On-BoardGeneratorPowerPoweredbya100KW

    primeon-boardgeneratorpackage

    withremotecontrols.

    CentrifugeFeedSystem

    Performedviaanon-boardVFDadjustableprogressivecavity

    feedpump.

    HighVolumeTreatmentUsesourmost

    advancedESS-1967HD2centrifugewithvariablespeeddrives.

    MaximumControl

    IntegratedproprietaryHMItouch-screenVFD

    controlsystem.

    FluidManagementIntegratedcentratetankandself-priming

    centrate pump.

  • ESS-1967HD2XPPolishingSystemMobileSystemsareDesignedtoProvideaSeriesofIntegratedProcesses:

    On-BoardGeneratorPowerPoweredbya300KW

    primeon-boardgeneratorpackage

    withremotecontrols.

    CentrifugeFeedSystem

    Performedviadualon-boardself-primingsolids-handlingfeed

    pumps.

    HighVolumeTreatment

    UsesdualKEMTRONEEG-1967HD2centrifugeswithvariabledrives.

    FluidManagementIntegratedcentrate

    tanksandself-primingcentrate pump.

    HighVolumeTreatment

    UsesdualESS-1967HD2centrifugeswith

    variabledrives.

    MaximumControl

    IntegratedproprietaryHMItouch-screenVFD

    controlsystem.

    Packaged mud reclamation systems are designed to integrate a number of processes into one platform and may include generator packages and trailers.

  • ClosingtheWBM&OBMLoopIntegratedSolidsControlandWasteManagementProducts.

    Elgin’sproductportfolioprovidesa“one-stop”shopforanysolidscontrolmanagementorwastemanagementchallenge.

    DrillingRig

    RecoveredDrillingFluid

    WetCuttingsDischarge

    BariteRecoveryCentrifuge

    FinesLadenCentrate

    ActiveMudSystem

    RecoveredBarite

    RecoveredDrillingFluid

    FlowLineShakerSystem

    “Dried”WasteCuttings

    SolidsControl

    Centrifuge

    VerticalCuttingsDryer

    DryingShakeror

    FinesLadenFiltrate

    RecoveredDrillingFluid

    DewateringSystemforWBM

  • ElginValueDefinitiveValuePropositioninUtilizingElginCentrifuges

    Elginmanufacturesitsownsparepartsandconsumablesensuring100%integratedaccountabilityfortheentirecentrifuge.

    Full-ScaleEngineeringSupport

    Elgin’sdedicatedEngineeringteamevaluatessystem

    hydraulics,frictionallosses,predictivereliability,andfailuremodeevaluation

    analysis(“FMEA”)foreachcentrifugedesigned.Monthsofproductvalidationtestingisperformedpriortothe

    releaseofanyElgincentrifuge.

    UnsurpassedDurability

    Withmorethan25yearsofexperiencebuilding

    centrifugesfortheoilandgasindustry,Elginhas

    developedareputationforthemostdurablesystemsinthemarket.Theaverageassetlifeexceeds10yearswithproperpreventative

    maintenance.

    UnsurpassedExperience

    Elginhasshippedmorethan500newlymanufactureddecantercentrifuges,200

    remanufacturedcentrifuges,800newlymanufactured

    VCD’sandover100remanufacturedVCDs’toover40differentcountries.