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BodyBuilder
DE-STA-CO Gripper System
■ Perfect solutions for press automation and robot handling
■ Standard components for designing complex gripper systems
■ 4 octagonal profile sizes for weight optimized design of the structure
■ Optimized 8-point cross section for the loads occurring with a 6-axis
robot
■ Low weight with high rigidity to reduce the load on the gripper system
and robot
■ Anodized surface for protection against environmental influence
■ Produced using high tensile strength aluminium
■ Special designed elements treat a combination with CPI-Systems
The Modular Gripper System Offers
Complete Systems and Components from one Company
Service for Our Customers
■ Our engineers define the custom solution for your gripper and handling
problems together with your specialists
■ On the basis of your part and system data, we supply a complete
system ready for operation (mechanical, pneumatic, electronic stages)
Support Profiles
■ For maximum rigidity at low weight
Connection Elements
■ Cross connectors with adjustable angles
■ T profile connectors for space-saving basic
structures
■ Connection elements with bolt joint
Tool Changers and Collision Protection
■ Automatic changers for robot and manual
handling systems
■ Integrated connections for media and power
supply
Elements for Gripping, Clamping, Positioning
■ Open and closed grippers
■ Lightweight clamps
■ Pin package cylinders
■ Parallel and 3-jaw grippers
Vacuum Components
■ Suction element
■ Vacuum generators
■ Vacuum sensors
Comprehensive Accessories
Groove blocks, sensor mounts, cable protection
ducts and much more to complete your application.
Complete Vacuum Line
DE-STA-CO offers the entire range of "pneumatics
from one company" from vacuum generation right
down to the comprehensive line of suction elements.
Octagonal Profiles
The octagonal profiles offer maximum rigidity with
low weight. The profiles are optimized for loads
from bending and twisting for high speed and
complex motion sequences of a 6-axis robot.
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1.0 Subject to technical modifications without notice DE-STA-CO
BodyBuilder
Basic Support
Weight optimized components in 3 sizes for simple
and uncomplicated design of basic structures. The
base support allows direct connection of all stan-
dard robot couplings. Profile Conectors
Clamp on all sides of the channel for maximum
rigidity. The interlocking, non-positive connection
of the profiles ensures permanent stiff connection
even at high loads.
Exact Positioning Aid
The positioning and measuring aid allows quick
reconstruction of the system following a crash.
Special grooved blocks are inserted and arrested in
the channel grooves for definition of measuring
points. This ensures that the components can be
readjusted to their original position at any time.
Closed Grippers and Clamps for High Service Life and
Maximum Service Economy
The closed DE-STA-CO grippers and clamps provide
protection against contamination. The mechanical inter-
lock ensures maximum safety even in the event of a
pressure failure. The modular design offers all possibili-
ties for customer specific part mounts.
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1.1DE-STA-CO Subject to technical modifications without notice
BodyBuilderB
odyB
uild
er
1.2 Subject to technical modifications without notice DE-STA-CO
Robot Feed to Press
■ Combination of mechanical grippers and suction elements for
high motion rates
Motor Vehicle Assembly Handling
■ Exact component positions with fixed and
removable indexing pins
BodyBuilder
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1.3DE-STA-CO Subject to technical modifications without notice
Discharge Gripper for Wood Processing Machine
■ High application variability through the use of automatically
adjustable suction points
Transport Gripper for Automotive Production
■ Pickup of multiple-piece body assemblies with heavy-duty
clamps and indexing pins
■ Stabilization of assembly for proper transport
■ Simple and forced saving handling through the use of
identical center of gravity position
1.4
NotesB
odyB
uild
er
Subject to technical modifications without notice DE-STA-CO
Contents
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1.5
■ Octogon Extrusion Page 1.6
■ Bodybuilder Bayonet Page 1.8
■ Base supports Page 1.9
■ Angle connectors, Transition Brackets, Page 1.16
Swivel-Arms
■ T-connectors, cross boom adaptor Page 1.21
■ Profile clamps Page 1.23
■ Profile Connector Page 1.24
■ Connectors for Grippers and Clamps
Page 1.25
■ Accessories Page 1.34
DE-STA-CO Subject to technical modifications without notice
■ Mid mounts, Flange clamps Page 1.13
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1.6
90-mm-Profile
Range of Application
Laying out basic structures for large and wide extending
components
Weight 6.070 g/m
Geometric moment of inertia lx 165,20 cm4
Geometric moment of inertia ly 165,20 cm4
Torsional moment of inertia IT 330,50 cm4
Technical data
90
5,5
12
6,5
7,8
60-mm-Profile
Range of Application
All areas of application requiring high rigidity and low weight
Octogonal Support Profile
Weight 4.165 g/m
Geometric moment of inertia lx 38.76 cm4
Geometric moment of inertia ly 38.76 cm4
Torsional moment of inertia IT 77.5 cm4
Technical data
Order Information:
Model
Profile length ordering in mm
B-90-1
Order Information:
Model
Profile length ordering in mm
B-60-2
Subject to technical modifications without notice DE-STA-CO
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1.7
45-mm-Profile
Range of Application
Universal application, e.g.
■ Small and medium basic structures
■ Overhang beam
■ Attachment for grippers and clamps
■ Reinforcement
30-mm-Profile
Range of Application
Universal application, e.g.
■ Attachment for grippers and suction element
■ Small basic structures
■ Reinforcement
30
ø8 7,5
12
6,5
5,5
Octogonal Support Profile
Weight 2.090 g/m
Geometric moment of inertia lx 11,89 cm4
Geometric moment of inertia ly 11,89 cm4
Torsional moment of inertia IT 23,78 cm4
Technical data
Weight 1.270 g/m
Geometric moment of inertia lx 2,427 cm4
Geometric moment of inertia ly 3,640 cm4
Torsional moment of inertia IT 6,067 cm4
Technical data
Order Information:
Model
Profile length ordering in mm
B-45-1
Order Information:
Model
Profile length ordering in mm
B-30-1
DE-STA-CO Subject to technical modifications without notice
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1.8
Bayonet
Bayonet High Torque Series 60 Round and 60 Octogon
Product features:
■ Manufactured in high strength aluminum
■ manual quick change system allows simple change of a end-
effector
■ Can be completed with electrical connector
■ maintenance-free system
■ Assembling of 60mm Octogon-Profile
(no machining neccessary)
M8Fasteners
101.6 Diameter
228.6
101.6
9.5
RetainerKey
64.8 Diameter
151.9
190.5
Order no. CPI-numbering code Specification Weight [kg]
MET4182072 CPI-RDC-60-BB-2 Bayonet BB 60mm HI-TQ 2,1
Order-Numbers:
Applications:
■ Assembling of Booms at robot systems
■ Quick manual change of different endeffector-systems
■ For high torsion load
Application Example
Subject to technical modifications without notice DE-STA-CO
CPI-numbering-code:
Model
CPI-RDC-60-BB-2
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1.9
Base Supports
Range of Application
The base support BM1, BM2 and BM3 can be used as standard
elements between the gripper systems and robot interface. Addi-
tional adaptors allow conection to standardized robot flanges
Product Features
■ Allows simple layout of basic structures
■ Produced using high tensile strength cast aluminum
■ FEM-optimized structure for maximum rigidity at low weight
■ 3 sizes combined with 2 channel sizes ensures weight
optimized layout
Standard Hole Pattern for Base Supports
Features
■ 6 x M10 thread
■ Hole circle dia. 125 mm
■ 2 pin holes 10H7
Range of Application
■ Direct connection of robot flanges (125 mm ISO flange)
■ Connection of manual or automatic changeable attachments
Adaptors available on request
ø125
30°
30°60°6x60°=360°
M10 (6x)
ø10H7 (2x)
Base Support BM2
BM1: Position as indicated
BM2/3: Hole pattern turned 90° counterclockwise
Holes are trough-holes
DE-STA-CO Subject to technical modifications without notice
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Range of Application
Design of straight basic structures for small and medium-size
gripper systems and components. The components are not
subjected to any strong distortion.
Product Features
■ High tensile strength aluminum material
■ Slender, weight-optimized design
■ Machined center hole for special adapter-flanges
■ Modular design
Base Supports BM1
300
180
50
P1
15
A
B
100
Profilgröße
Order Information:
Model
Size (90, 60)
BM1 - … Type A B P1 Weight [g]
BM1-60 67,5 105,5 60 2.850
BM1-90 82 135 90 3.110
Adaptors available on request
Base Support BM1-60
Application of Base Support BM1-60
1.10 Subject to technical modifications without notice DE-STA-CO
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Range of Application
Design of H-shaped basic structure for medium size and large
gripper systems and components.
Product Features
■ High tensile strength aluminum material
■ Slender, weight-optimized design
■ Triple clamping per profile for high stability
■ Machined center hole for special adapter-flanges
■ Modular design
D C
A
B
P1
E
F
100
Profilgröße
Base Support BM2-60
Application of Base Support BM2-60
Base Supports BM2/BM3
Order Information:
Version (2/3)
Size (90, 60)
BM… - …
Type A B C D E F P1 Weight [kg]
BM2-60 92,5 130,5 400 508 550 500 60 11,48
BM2-90 107 160 400 538 550 500 90 12,26
BM3-60 92,5 130,5 600 710 750 700 60 16,50
BM3-90 107 160 600 738 750 700 90 17,28
Adaptors available on request
1.11DE-STA-CO Subject to technical modifications without notice
Mid Mount heavy duty design
Product features:
■ For simple building of base structures
■ Manufactured in high strength aluminum
■ Mounting pattern can be machined to customer specification
■ Modular design
■ Brackets can be rotated in 90° increments
Applications:
■ Direct application to robot flanges
■ Asembling of manual or automatic tool changer
■ Endeffector systems with high mechanical load
■ Endeffector system with high torsional load
Mid Mount Assembly
CPI-numbering-code:
Model
Configuration: SE = Single ExtrusionDE = Double Extrusion
CS = Plate without mounting plattern
CPI-BM1-60 - … - CS
Order no. CPI-numbering code Specification Weight [kg]
MET4181003 CPI-BM1-60-SE-CS 60 mm Mid Mount Assembly, Single Extrusion 5,2
MET4181004 CPI-BM1-60-DE-CS 60 mm Mid Mount Assembly, Double Extrusion 5,2
BM1-60-DE
BM1-60-SE
M10 Bolts
Calibration Hole6 mm Profile center
Profile center
Manufacturing of individual hole patterns on demand
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1.12 Subject to technical modifications without notice DE-STA-CO
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1.13DE-STA-CO Subject to technical modifications without notice
Mid Mount
Single base mount for octogon profile 60 or 90
Product features:
■ Manufactured in high strength aluminum
■ Octogon profile prevents from torsional movement
■ Weight optimized design
Applications:
■ Small endeffector systems with high load
■ Assembling to robot with adaptor flange
Order no. CPI-numbering code Specification Weight [kg]
MET4181002 CPI-ATI-151-90HD-60BB Base Mount 60mm Octogon 3,1
MET4181007 CPI-ATI-151-90HD-90BB Base Mount 90mm Octogon 2,9
Order-Numbers:
Typ A B C D E
ATI-151-90HD-60 152,4 152,4 41,9 87,7 60
ATI-151-90HD-90 152.4 152.4 64.4 129.2 90
CPI-numbering-code:
Model
60 BB = 60mm BodyBuilder profile
90 BB = 90mm BodyBuilder profile
CPI-ATI-151-90HD - …
Profile Size E
Bolts M10
Profile axis
M10 (6x) Bolt circle125 mm
10mm dowel (2x)
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1.14 Subject to technical modifications without notice DE-STA-CO
Flange Clamp
Base mount clamp for octogon profile 60
Product features:
■ Manufactured in high strength aluminum
■ Octogon profile prevents from torsional movement
■ Calibration holes ensure exact positioning of a disassembled
profile
■ Key connector in flange for exact positioning
Applications:
■ Small endeffector systems
■ Assembling to robot with adaptor flange
■ 90°-assembling to robot
CPI-numbering-code:
Base-Model
CPI-TBC-60-00
Order no. CPI-numbering code Specification Weight [kg]
MET4123035 CPI-TBC-60-00 Flange Clamp Base Mount Octogon 60mm 1,1
Order-Numbers:
Calibrationholes
60 mmExtrusion
Holes forM10 bolts
Keyway 6,35 (2 x)
Keyway 6,35 (2 x)
3,3
Key dimensioning
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1.15DE-STA-CO Subject to technical modifications without notice
Flange Clamp
Flange clamp for octogon profile 60
Product features:
■ Manufactured in high strength aluminum
■ Octogon profile prevents torsional movement
■ Calibration holes ensure exact positioning of a disassembled
profile
■ Key connector in flange for exact positioning
Applications:
■ Small endeffector systems
■ Assembling to robot with adaptor flange
CPI-numbering-code:
Base-Model
CPI-BECC-60-00
Order no. CPI-numbering code Specification Weight [kg]
MET4123036 CPI-BECC-60-00 Boom End Clamp Flange Mount Octogon 60mm 1,3
Order-Numbers:
Calibration holes
60 mmExtrusion
Holes for M10 bolts
Keyway 6,35 (2 x)
Keyway 6,35 (2 x)
3,3
Key dimensioning
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1.16 Subject to technical modifications without notice DE-STA-CO
Product Features
■ Interlocking connectors
■ High rigidity through use of specially screwed intermediate
plate (in comparison to WV-…-…)
■ FEM-optimized cross sections for minimum weight and
maximum rigidity
■ Two-piece clamps allow subsequent installation
■ Precision channel clamping on 3 surfaces
■ Fixed 90° channel axes angle
Range of Application
Connecting 2 profile of same or different size for construction of
extremely rigid basic structures. The longitudinal Profile axes are
offset vertically by dimension "A".
According to difference in Dimension "A" in comparsion with WV-…-… (Page 1.17) an interchange has to be checked in everycase.
Fixed Angle Connector
Application for
Fixed Angle Connector
P1
P2
A
B
G
øC
E
F
D
B1B2
profile
size
profile size
Fixed Angle Connectors
Order Informationen:
Model
Profile 1 (90, 60)
Profile 2 (90, 60)
WF - … - …
Type P1 P2 A B B1 B2 ØC D E F G Weight [g]
WF-90-90 90 90 120 226 53 53 85 138 50 138 50 1.460
WF-90-60 90 60 105,5 196,5 53 38 85 138 50 108 50 1.320
WF-60-60 60 60 91 167 38 38 85 108 50 108 50 1.190
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1.17DE-STA-CO Subject to technical modifications without notice
Angle Connectors
Product Features■ Interlocking connectors■ FEM optimized cross sections for minimum weight and maxi-
mum rigidity■ Two-piece clamps allow subsequent installation■ Precision channel clamping on 3 surfaces■ Angle adjustable in 22.5° grid
Range of ApplicationConnection of 2 profiles of equal or different size for laying outstructures. The longitudinal channel axes are offset vertically bydimension "A".
According to difference in Dimension "A" in comparsion with WF-…-… (Page 1.16) an interchange has to be checked in everycase.
Angle ConnectorAngle Connector Application
P1
P2
AB
G
øC
E
F
D
B1B2
profile
size
profile size
Order Informationen:
Model
Profile 1 (90, 60, 45, 30)
Profile 2 (90, 60, 45, 30)
WV - … - …
Type P1 P2 A B B1 B2 ØC D E F G Weight [g]
WV-90-90 90 90 112 218 53 53 80 138 50 138 50 1.250
WV-90-60 90 60 97,5 188,5 53 38 80 138 50 108 50 1.120
WV-90-45 90 45 89,5 172 53 29,5 80 138 50 82 40 920
WV-90-30 90 30 83 159 53 23 80 138 50 78 40 960
WV-60-60 60 60 83 159 38 38 80 108 50 108 50 990
WV-60-45 60 45 75 142,5 38 29,5 80 108 50 82 40 790
WV-60-30 60 30 68,5 129,5 38 23 80 108 50 78 40 830
WV-45-45 45 45 67 126 29,5 29,5 80 82 40 82 40 590
WV-45-30 45 30 60,5 113 29,5 23 80 82 40 78 40 630
WV-30-30 30 30 54 100 23 23 80 78 40 78 40 660
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1.18 Subject to technical modifications without notice DE-STA-CO
Insulated Angle Connectors
Product Features
■ FEM optimized cross sections for minimum weight and
maximum rigidity
■ Two-piece clamps allows subsequent installation
■ Precision profile clamping on 3 surfaces
■ Profile 2 can be pivoted infinitely 360°
■ Profile 1 and 2 electrically insulated by high tensile strength
insulating sleeve
Range of Application
Connecting 2 channels of same or different size with the possibi-
lity of attaching the second profile so that it is insulated and can
be pivoted infinitely.
Insulated Angle Connector Application for Angle Connector
P2
P1
E
øC
FG
B A
D
B1B2
profile size
profile size
Order Informationen:
Model
Profile 1 (90, 60, 45, 30)
Profile 2 (30)
WI - … - …
Type P1 P2 A B B1 B2 ØC D E F G Weight [g]
WI-90-30 90 30 85 162 53 24 80 138 50 78 54,6 950
WI-60-30 90 30 70,5 132,5 38 24 80 108 50 78 54,6 820
WI-45-30 45 30 62,5 116 29,5 24 80 82 40 78 54,6 620
WI-30-30 30 30 56 103 23 24 80 78 40 78 54,6 660
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1.19DE-STA-CO Subject to technical modifications without notice
Swivel Arms
Swivel arms 30mm octogon profile
Product features:
■ Manufactured in high strength aluminum
■ Many variations available
■ Can be used with 30 mm octogon
■ Adjustable in 3 axes with 360° stepless
■ maintenance-free system
■ Preventing from rotation with a toothed disk
Applications:
■ Assembling of venturies, vacuum-cups to the endeffector
Order no. CPI-numbering code Specification Weight [g]
MET4121061 CPI-400-30-SA Swivel Arm 100mm For 30mm Octogon 320
MET4121062 CPI-500-30-SA Swivel Arm 125mm For 30mm Octogon 350
MET4121063 CPI-600-30-SA Swivel Arm 150mm For 30mm Octogon 380
MET4121064 CPI-700-30-SA Swivel Arm 175mm For 30mm Octogon 435
MET4121065 CPI-800-30-SA Swivel Arm 200mm For 30mm Octogon 480
Order-Numbers:
CPI-numbering-code:
Model
Lenght
400 (100 mm), 500 (125 mm)
600 (150 mm), 700 (175 mm)
800 (200 mm),
30 for Octogon 30
CPI - … - … -SA
CPI-…-30-SA
Profile
Ø 19
Length
Length + 42.2 mm
Dimensions for CPI-…-30-SA
Example shows adjustability
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1.20 Subject to technical modifications without notice DE-STA-CO
Transition Bracket, Heavy Duty Design
Transition bracket assembly, heavy duty
Product features:
■ Two flange clamps are mounted
■ Clamps can be mounted in 90° increments
■ Calibration holes ensure exact positioning of a disassembled
profile
■ Key connector in flange for exact positioning
■ Designed for high load
Applications:
■ For systems with high load and a high stiffnes
■ For Octogon profile 60 mm
Order no. CPI-numbering code Specification Weight [kg]
MET4123037 CPI-TBC-60-60 Clamp Adapter Assembly Metric 2,1
Order-Numbers:
Calibration holes 6mm
60mm profile(Octogon)
60mm profile(Octogon)
CPI-numbering-code:
Base-Model
1. profile 60
2. profile 60
CPI-TBC - … - …
Distance betweenprofile axes
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1.21DE-STA-CO Subject to technical modifications without notice
Heavy Duty Cross Boom Adapter
Order no. CPI-numbering code Specification Weight [kg]
MET4124008 CPI-BECC-60-60 Heavy Duty Cross Boom Adapter Metric Octogon 60 2,3
Order-Numbers:
Heayy Duty Cross Boom Adapter
Product features:
■ Manufactured in high strength aluminum
■ Positioning of both single clamps with key
Applications:
■ T-Connecting of two tubes in one layer (Octogon)
CPI-numbering-code:
Model
Profile 1
(60 = Octogon)
Profile 2 (60 = Octogon)
CPI-BECC - … - …
Tube (Octogon)
Tube (Octogon)
Bolts
Profile 1
Profile 2
E
A
B
G
øC
øD
F
P1 Anschluß an Profil
P2
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1.22 Subject to technical modifications without notice DE-STA-CO
T-Connectors
T-Connector TV-90-...
Product Features
■ Interlocking connectors
■ Slender design
■ Precision Profile clamping on 3 surfaces
■ 4-point internal clamping for maximum reliability against
loosening
■ Simple installation
■ FEM-optimized cross-section for minimum weight and maxi-
mum rigidity
■ Two-piece clamps allow subsequent installation
■ Angle adjustable in 22.5° grid for TV-90-…
Range of Application
Connection of 2 profiles with same or different size for construc-
tion of flat structures. The longitudinal profile axes of the
channels to be connected are located in one plane.
Application for T-Connector
Order Informationen:
Model
Profile P1 (90, 60, 45)
Profile P2 (90, 60, 45, 30)
TV - … - …
Type P1 P2 A B ØC ØD E F G Weight [g]TV-90-90 90 90 74 127 80 90 22 138 50 1.070TV-90-60 90 60 59,5 97,5 80 90 22 108 50 940TV-90-45 90 45 51,5 81 80 90 22 82 40 740TV-90-30 90 30 45 68 80 90 22 78 40 780TV-60/45-60-1 60/45 60 48.4 86.5 – – – 108 50 600TV-60/45-45-1 60/45 45 41.2 70.5 – – – 82 40 374TV-60/45-30-1 60/45 30 33.7 56.5 – – – 78 40 364
Drawing shows axial connection of
T-Connector TV-60/45-…
TV-90-… TV-60/45-…
profile
size
connector to profile size
profile
size
connector to profile size
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1.23DE-STA-CO Subject to technical modifications without notice
Profile Clamps
Product Features
■ FEM optimized cross sections for minimum weight and maxi-
mum rigidity
■ Two-piece clamps allows subsequent installation
■ Precision profile clamping on 3 surfaces
■ Present hole pattern (4 x M8 thread + 2 x 6 mm dowel hole)
Range of Application
Basic element for customer-specific expansions or attachment of
auxiliary components such as valves, switch boxes, etc.
profile Clamp
L
K
A
B
D
P1E
HAbstand Stiftlöcher
øJ
M
J1
M1
±0,2
±0,2
±0,02
profile size
Order Informationen:
Model
Profile P1 (90, 60, 45, 30)
WV - …
Type P1 A B D E H J J1 K L M M1 Weight Remarks
[±0,02] [H7] [±0,2] [±0,2] [g]
WV-90 90 52 105 138 50 60 6 12 60 30 M8 12 560
WV-60 60 37,5 75,5 108 50 60 6 12 60 30 M8 12 430
WV-45 45 29,5 59 82 40 60 6 12 60 26 M8 12 230
WV-30 30 23 46 78 40 60 6 12 60 26 M8 9 270
WV-30-D 30 23 46 78 40 60 6 12 60 26 Ø 8,6 22 270 with through holes
WI-30 30 25 49 78 54,6 60 6 12 60 26 M8 9 270 with insulation
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1.24 Subject to technical modifications without notice DE-STA-CO
CPI Profile Connector
CPI Profile Connector
Features
■ Connection to 30-mm channel with special anchor supply
■ 19-mm pin connection
■ Simple assessment possibility with 1 center screw
Range of Application
Connecting CPI components with 19-mm standard pins such as
vacuum nozzles and suction element holders, etc. to 30-mm
BodyBuilder octagonal profile.
19
1630,5
40
62
14
30
3131
,5
25
40
BC-19 Channel Connector
Order Information:
Base-Model
BC-19
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1.25DE-STA-CO Subject to technical modifications without notice
Connectors for Grippers and Clamps
Right Angle Ball Connectors
Features
■ Adjustable ball joint can be adjusted 20° in all directions
■ Can be rotated 360° around channel axis
■ Insulated connection to channel
■ Designed damage management* prevents damage to
structure
Range of Application
Connection of gripper, pneumatic clamp or vacuum suction ele-
ment to a gripper system. The ball provides for 20° motion in all
directions
In addition, the elements can be rotated 360° around the channel
axis.
*BodyBuilder Damage Management
In the event of heavy or unfavorable loads, the ball neck brakes
preventing further damage to the main structure.
Right-Angle
Ball Connector
65
5054,6
57
6546
103
35
± 20
°
Application for
Right-Angle Ball Connector
See Table on Page 1.28 for
missing dimensions and weights
Order Information:
Model
Adapter ball (option)
see pages 1.27 and 1.28
BJ-30 - …
Order no. Specification
BJ-30-84G32
BJ-30-84A32
BJ-30-82L25 Information about use of see details
BJ-30-82L32 of ball-connectors
BJ-30-82L40 page 1.27 and 1.28
BJ-30-STD
BJ-30-OB
BJ-30-VAC
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1.26 Subject to technical modifications without notice DE-STA-CO
Front Ball Connectors
Features■ Ball joint adjustable 20° in all directions■ Connection to 30-mm channel with special expanding anchors■ FEM optimized structure■ Intelligent damage management* prevents damage to structure
Range of ApplicationConnection of gripper, pneumatic clamp or vacuum section ele-ment to a gripper system. Low weight and slender interferingcontours are the focal point. The ball provides for 20° motion inall directions.
*BodyBuilder Damage Management
In the event of heavy or unfavorable loads, the ball neck brakes
preventing further damage to the main structure.
Front Ball Connectors
35
±20°
65
50
Messingdübel zur Montagean B-30-... stirnseitig (2x)im Lieferumfang enthalten
Front Ball Connector
See Table on Page 1.28 for
missing dimensions and weights
Order Information:
Model
Adapter ball (option)
see pages 1.27 und 1.28
BT-30 - …
Order no. Specification
BT-30-84G32
BT-30-84A32
BT-30-82L25 Information about use of see details
BT-30-82L32 of ball-connectors
BT-30-82L40 page 1.27 and 1.28
BT-30-STD
BT-30-OB
BT-30-VAC
2 Brass anchors for frontalassembling to B-30-1 includedin delivery
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1.27DE-STA-CO Subject to technical modifications without notice
Ball Adapters
30
30
40
40
L3D1D2
■ Ball connection for closed gripper 84G3-1
Option number for connector BJ or BT: 84G32
19
18
43
30
L3
D1
■ Ball connection for cam clamping gripper 84A3-1
Option number for connector BJ or BT 84A32
L2
B2
L3
L1
B1
D2D1
■ Ball connection for light-weight clamp 82L
Option number for connector BJ or BT: 82L25
82L32
82L40
Ball adapter
Order number single part: 8LD-005-1
Order number single part: 8LD-004-1
Order number single part:
82L25 8LD-001-1
82L32 8LD-002-1
82L40 8LD-003-1
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1.28 Subject to technical modifications without notice DE-STA-CO
Ball Adapters
Ball adapters
45°
L3
D5
D4
D1
D2
D3
■ Ball connection for standard adapter (STD) or
customer-specific connections (OB)
Option number for connector BJ or BT: STD
OB
L3
30
30
15
D6 D6
■ Ball connection for vacuum suction element
Option number for connector BJ or BT: VAC
Options number B1 B2 ØD1 ØD2 ØD3 ØD4 ØD5 D6 L1 L2 L3 BJ connector: BT connector: Order number
(H7) Weight [g] Weight [g] ball adapters single part
82L25 35 25 5,5 – – – – – 28 18 35 630 370 8LD-001-1
82L32 46 30 5,5 6 – – – – 36 20 35 660 400 8LD-002-1
82L40 50 35 6,6 6 – – – – 40 25 35 670 410 8LD-003-1
84A32 – – 6,6 – – – – – – – 35 650 390 8LD-004-1
84G32 – – 6,6 6 – – – – – – 35 660 420 8LD-005-1
OB – – – – – – 65 – – – 35 680 420 8LD-006-1
STD – – M6 6 40 35 55 – – – 39 680 420 8LD-007-1
VAC – – – – – – – G1/4 – – 57 670 410 8LZ-003-1
Order no. single part: 8LD-007-1 for connector STD
8LD-006-1 for connector OB (no holes)
Order number single part: 8LZ-003-1
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1.29DE-STA-CO Subject to technical modifications without notice
Shimmable Angle connections for Clamps
Range of Application
Sturdy connection for light-weight clamps. Separate shimmable
planes for optimum positioning
Shimmable angle connections for clamps
Features
■ Sturdy construction for supporting high forces
■ Two-separate shimmable planes
■ Clamp can be pivoted by +/- 11° in 2 planes
■ Vertical axis infinitely pivotable 360°
■ Insulate connection
96
159
35
5046
22,5°22,5°
65
B5
B6
L1L3
L2 D4
D3
5041
41
10
110
ø 10
5632
,5
H7ø 10 H7
Shimmable Angle
Connector for Clamps
Application for
Angle Connector
Order Information:
Model
Connector for light-weight clamps
82L50
82L40
82L32
BS-30 - …
Type B5 B6 D3 D4 L1 L2 L3 L11 Weight
(H7) [g]
BS-30-82L50 65 45 10 10 117,5 50 53,5 150 1.560
BS-30-82L40 40 25 6 6 77,5 35 35 110 1.440
BS-30-82L32 36 20 6 6 73,5 30 35,5 106 1.430
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1.30 Subject to technical modifications without notice DE-STA-CO
Shimmable Angle Connector for Pin Packages
50
L8
10
46
22,5°
65
B5
ØD2
B6
D3
D4
B7
96
35
L3
32,5
41
L12
L11
5041
L2
L1
B7
22,5°ø 10H7 ø 10H7
Features
■ Sturdy construction for supporting high forces
■ Two-separate shimmable planes
■ Pin package cylinder can be pivoted +/-11° in 2 planes
■ Vertical axis infinitely pivotable 360°
■ Insulate connection
Range of Application
Sturdy connection for pin packaging cylinders with separate shim-
mable planes for optimum positioning
Shimmable angle connector for pin packages
Application for
Angle Connector
Shimmable Angle connection
for Pin Package Cylinders
Order Information:
Model
Connector for pin package cylinder
86P4/P6
86P3
BS-30 - …
Type B5 B6 B7 D2 D3 D4 L1 L2 L3 L8 L11 L12 Weight
(H7) (+0,1) [g]
BS-30-86P40P63 80 60 2,5 40 9 13 28 38 84 35 67,5 30 1.570
BS-30-86P32 50 35 – 30 7 – 20 40 86 35 67,5 28 1.450
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1.31DE-STA-CO Subject to technical modifications without notice
Shimmable Angle Connector for Pin
Range of Application
Sturdy connection for centring pins with separate shimmable
planes for optimum positioning
Shimmable angle connector for pin
Features
■ Sturdy construction for supporting high forces
■ Two-separate shimmable planes
■ Centering pins can be pivoted +/-11° in 2 planes
■ Vertical axis infinitely pivotable 360°
■ Insulate connection
Shimmable Angle connection
for Pins
Application for
Angle Connector
5046
D2
22,5°
65
50
96 35
36
12
7732
,5
41
68,5
5041
31
ø10
19
H722,5°ø10H7
Type D2 Weight [g]
(H7)
BS-30-PIN1 8 1460
BS-30-PIN2 10 1460
Order Information:
Model
Connector for centering pins
PIN1
PIN2
BS-30 - …
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1.32 Subject to technical modifications without notice DE-STA-CO
Rear Swivel Gripper Mount
CPI-numbering-code:
Model
Gripper type (GR15, 84G)
Profile (30BBs = Octogon 30)
CPI-RJM - … - …
Applications:
■ Mounting and adjusting of grippers at endeffector systems
■ Mounting of gripper types 84A and 84G
Part Number A B C D
CPI-RJM-150-30BBS 71.4 30 M6 x 1.0 M8 x 1.25
CPI-RJM-84G-30BBS 71.4 30 M6 x 1.0 M8 x 1.25
Order no. CPI-numbering code Specification Weight [g]
MET4143009 CPI-RJM-150-30BBS Gripper Mount Rear For Octagon 30 mm 420
MET4143011 CPI-RJM-84G-30BBS Gripper Mount 84G3 Rear For Octagon 30 mm 420
Order-Numbers:
Picture shows CPI-RJM-84G-30BBS
Picture shows CPI-RJM-150-30BBS
Gripper mount
Bolt diameter
Fastener
Swivel
Rear swivel gripper mount
Product features:
■ Adjustability of ball 30°
■ Rear gripper mount
■ Mount for Octogon 30
■ Slide protected mount
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1.33DE-STA-CO Subject to technical modifications without notice
Side Swivel Gripper Mount for Round Housing
Side swivel gripper mount for round housing
Product features:
■ Adjustability of ball 30°
■ Sphere retainer system
■ Mount for Round Octogon 30
■ Slide protected mount
Applications:
■ Mounting and adjusting of grippers at endeffector systems
■ Mounting of gripper types GR1-150
Part Number A B C D E F
CPI-GPC-150-30BBS 139.7 73.2 15.9 69.9 61.9 30
CPI-numbering-code:
Model
Gripper type (150)
Profile (30BBS = Octogon 30)
CPI-GPC - … - …S
Order no. CPI-numbering code Specification Weight [g]
MET4143013 CPI-GPC-150-30BBS 30 mm Octogon Grip. Parallel Clamp Spherical 320
Order-Numbers:
Application example (with round bar)
Diameter
Diameter for Gripper mount
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1.34 Subject to technical modifications without notice DE-STA-CO
Accessories, Sensor-Brackets
Indexing Pin
Application: For positioning and arresting channel connectors with
associated index groove blocks during assembly.
Index Screw Block
Application: Definition of index points (without damaging channel
by drilling) for quick relocation of assembly positions following re-
pair. The index groove blocks can be inserted from the side into
the T grooves in the channel and arrested with the aid of indexing
pins. 2 pin screws arrest the position.
Groove Block
Application: Mounting element for additional screw connections if
required. The groove blocks can be entered into the T groove from
the side.
Groove Block, for Inserting from Front
Application: Mounting element for additional screw connections if
required. This groove block can be inserted into the T groove from
the front and stabilized by turning.
Order Information:
Model BB-IS
Order Information:
Model NU-1
Order Information:
Model NU-2 G = Thread M5
Model NU-3 G = Thread M6
Order Information:
Model NU-4 G = Thread M4
Model NU-5 G = Thread M5
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1.35DE-STA-CO Subject to technical modifications without notice
Cable Ducts
Sensor Bracket SH
Application: Installation of inductive proximity switches for
checking components.
Application: Protection of cables and media lines from mechanical
and thermal damage (e.g. weld spatter). The LED and LES end
protection rings avoid chafing edges and reliably hold the cover
tight.
Cable Duct LLK-26.030
Cable Duct LLK-40.xxx
LED End Protection Cover LES End Protection Ring
Order Information:
Order no. Designation (H x W) Dimension (H x W) Material Supply length Specification
LLK-26.030 LS-miniature duct 26 x 30 Steel 2 m –
LLK-40.040 LS-duct 40 x 40 Steel 2 m –
LLK-40.060 LS-duct 40 x 60 Steel 2 m –
LED-26.030 End protection cover 26 x 30 Plastic – for LKK-26.030
LES-40.040 End protection ring 40 x 40 Plastic – for LKK-40.040
LES-40.060 End protection ring 40 x 60 Plastic – for LKK-40.060
Accessories, Sensor-Brackets
Order no. Sensor version
SH-1 for sensors with M12 thread
SH-2 for sensors with M18 thread
Order no. H W
LLK-26.030 26 30
Order no. H W
LLK-40.040 40 40
LLK-40.060 40 60