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BodyBuilder DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal profile sizes for weight optimized design of the structure Optimized 8-point cross section for the loads occurring with a 6-axis robot Low weight with high rigidity to reduce the load on the gripper system and robot Anodized surface for protection against environmental influence Produced using high tensile strength aluminium Special designed elements treat a combination with CPI-Systems The Modular Gripper System Offers Complete Systems and Components from one Company Service for Our Customers Our engineers define the custom solution for your gripper and handling problems together with your specialists On the basis of your part and system data, we supply a complete system ready for operation (mechanical, pneumatic, electronic stages) Support Profiles For maximum rigidity at low weight Connection Elements Cross connectors with adjustable angles T profile connectors for space-saving basic structures Connection elements with bolt joint Tool Changers and Collision Protection Automatic changers for robot and manual handling systems Integrated connections for media and power supply Elements for Gripping, Clamping, Positioning Open and closed grippers Lightweight clamps Pin package cylinders Parallel and 3-jaw grippers Vacuum Components Suction element Vacuum generators Vacuum sensors Comprehensive Accessories Groove blocks, sensor mounts, cable protection ducts and much more to complete your application. Complete Vacuum Line DE-STA-CO offers the entire range of "pneumatics from one company" from vacuum generation right down to the comprehensive line of suction elements. Octagonal Profiles The octagonal profiles offer maximum rigidity with low weight. The profiles are optimized for loads from bending and twisting for high speed and complex motion sequences of a 6-axis robot. BodyBuilder 1.0 Subject to technical modifications without notice DE-STA-CO

DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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Page 1: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

BodyBuilder

DE-STA-CO Gripper System

■ Perfect solutions for press automation and robot handling

■ Standard components for designing complex gripper systems

■ 4 octagonal profile sizes for weight optimized design of the structure

■ Optimized 8-point cross section for the loads occurring with a 6-axis

robot

■ Low weight with high rigidity to reduce the load on the gripper system

and robot

■ Anodized surface for protection against environmental influence

■ Produced using high tensile strength aluminium

■ Special designed elements treat a combination with CPI-Systems

The Modular Gripper System Offers

Complete Systems and Components from one Company

Service for Our Customers

■ Our engineers define the custom solution for your gripper and handling

problems together with your specialists

■ On the basis of your part and system data, we supply a complete

system ready for operation (mechanical, pneumatic, electronic stages)

Support Profiles

■ For maximum rigidity at low weight

Connection Elements

■ Cross connectors with adjustable angles

■ T profile connectors for space-saving basic

structures

■ Connection elements with bolt joint

Tool Changers and Collision Protection

■ Automatic changers for robot and manual

handling systems

■ Integrated connections for media and power

supply

Elements for Gripping, Clamping, Positioning

■ Open and closed grippers

■ Lightweight clamps

■ Pin package cylinders

■ Parallel and 3-jaw grippers

Vacuum Components

■ Suction element

■ Vacuum generators

■ Vacuum sensors

Comprehensive Accessories

Groove blocks, sensor mounts, cable protection

ducts and much more to complete your application.

Complete Vacuum Line

DE-STA-CO offers the entire range of "pneumatics

from one company" from vacuum generation right

down to the comprehensive line of suction elements.

Octagonal Profiles

The octagonal profiles offer maximum rigidity with

low weight. The profiles are optimized for loads

from bending and twisting for high speed and

complex motion sequences of a 6-axis robot.

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1.0 Subject to technical modifications without notice DE-STA-CO

Page 2: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

BodyBuilder

Basic Support

Weight optimized components in 3 sizes for simple

and uncomplicated design of basic structures. The

base support allows direct connection of all stan-

dard robot couplings. Profile Conectors

Clamp on all sides of the channel for maximum

rigidity. The interlocking, non-positive connection

of the profiles ensures permanent stiff connection

even at high loads.

Exact Positioning Aid

The positioning and measuring aid allows quick

reconstruction of the system following a crash.

Special grooved blocks are inserted and arrested in

the channel grooves for definition of measuring

points. This ensures that the components can be

readjusted to their original position at any time.

Closed Grippers and Clamps for High Service Life and

Maximum Service Economy

The closed DE-STA-CO grippers and clamps provide

protection against contamination. The mechanical inter-

lock ensures maximum safety even in the event of a

pressure failure. The modular design offers all possibili-

ties for customer specific part mounts.

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1.1DE-STA-CO Subject to technical modifications without notice

Page 3: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

BodyBuilderB

odyB

uild

er

1.2 Subject to technical modifications without notice DE-STA-CO

Robot Feed to Press

■ Combination of mechanical grippers and suction elements for

high motion rates

Motor Vehicle Assembly Handling

■ Exact component positions with fixed and

removable indexing pins

Page 4: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

BodyBuilder

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1.3DE-STA-CO Subject to technical modifications without notice

Discharge Gripper for Wood Processing Machine

■ High application variability through the use of automatically

adjustable suction points

Transport Gripper for Automotive Production

■ Pickup of multiple-piece body assemblies with heavy-duty

clamps and indexing pins

■ Stabilization of assembly for proper transport

■ Simple and forced saving handling through the use of

identical center of gravity position

Page 5: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

1.4

NotesB

odyB

uild

er

Subject to technical modifications without notice DE-STA-CO

Page 6: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

Contents

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1.5

■ Octogon Extrusion Page 1.6

■ Bodybuilder Bayonet Page 1.8

■ Base supports Page 1.9

■ Angle connectors, Transition Brackets, Page 1.16

Swivel-Arms

■ T-connectors, cross boom adaptor Page 1.21

■ Profile clamps Page 1.23

■ Profile Connector Page 1.24

■ Connectors for Grippers and Clamps

Page 1.25

■ Accessories Page 1.34

DE-STA-CO Subject to technical modifications without notice

■ Mid mounts, Flange clamps Page 1.13

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1.6

90-mm-Profile

Range of Application

Laying out basic structures for large and wide extending

components

Weight 6.070 g/m

Geometric moment of inertia lx 165,20 cm4

Geometric moment of inertia ly 165,20 cm4

Torsional moment of inertia IT 330,50 cm4

Technical data

90

5,5

12

6,5

7,8

60-mm-Profile

Range of Application

All areas of application requiring high rigidity and low weight

Octogonal Support Profile

Weight 4.165 g/m

Geometric moment of inertia lx 38.76 cm4

Geometric moment of inertia ly 38.76 cm4

Torsional moment of inertia IT 77.5 cm4

Technical data

Order Information:

Model

Profile length ordering in mm

B-90-1

Order Information:

Model

Profile length ordering in mm

B-60-2

Subject to technical modifications without notice DE-STA-CO

Page 8: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.7

45-mm-Profile

Range of Application

Universal application, e.g.

■ Small and medium basic structures

■ Overhang beam

■ Attachment for grippers and clamps

■ Reinforcement

30-mm-Profile

Range of Application

Universal application, e.g.

■ Attachment for grippers and suction element

■ Small basic structures

■ Reinforcement

30

ø8 7,5

12

6,5

5,5

Octogonal Support Profile

Weight 2.090 g/m

Geometric moment of inertia lx 11,89 cm4

Geometric moment of inertia ly 11,89 cm4

Torsional moment of inertia IT 23,78 cm4

Technical data

Weight 1.270 g/m

Geometric moment of inertia lx 2,427 cm4

Geometric moment of inertia ly 3,640 cm4

Torsional moment of inertia IT 6,067 cm4

Technical data

Order Information:

Model

Profile length ordering in mm

B-45-1

Order Information:

Model

Profile length ordering in mm

B-30-1

DE-STA-CO Subject to technical modifications without notice

Page 9: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.8

Bayonet

Bayonet High Torque Series 60 Round and 60 Octogon

Product features:

■ Manufactured in high strength aluminum

■ manual quick change system allows simple change of a end-

effector

■ Can be completed with electrical connector

■ maintenance-free system

■ Assembling of 60mm Octogon-Profile

(no machining neccessary)

M8Fasteners

101.6 Diameter

228.6

101.6

9.5

RetainerKey

64.8 Diameter

151.9

190.5

Order no. CPI-numbering code Specification Weight [kg]

MET4182072 CPI-RDC-60-BB-2 Bayonet BB 60mm HI-TQ 2,1

Order-Numbers:

Applications:

■ Assembling of Booms at robot systems

■ Quick manual change of different endeffector-systems

■ For high torsion load

Application Example

Subject to technical modifications without notice DE-STA-CO

CPI-numbering-code:

Model

CPI-RDC-60-BB-2

Page 10: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.9

Base Supports

Range of Application

The base support BM1, BM2 and BM3 can be used as standard

elements between the gripper systems and robot interface. Addi-

tional adaptors allow conection to standardized robot flanges

Product Features

■ Allows simple layout of basic structures

■ Produced using high tensile strength cast aluminum

■ FEM-optimized structure for maximum rigidity at low weight

■ 3 sizes combined with 2 channel sizes ensures weight

optimized layout

Standard Hole Pattern for Base Supports

Features

■ 6 x M10 thread

■ Hole circle dia. 125 mm

■ 2 pin holes 10H7

Range of Application

■ Direct connection of robot flanges (125 mm ISO flange)

■ Connection of manual or automatic changeable attachments

Adaptors available on request

ø125

30°

30°60°6x60°=360°

M10 (6x)

ø10H7 (2x)

Base Support BM2

BM1: Position as indicated

BM2/3: Hole pattern turned 90° counterclockwise

Holes are trough-holes

DE-STA-CO Subject to technical modifications without notice

Page 11: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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Range of Application

Design of straight basic structures for small and medium-size

gripper systems and components. The components are not

subjected to any strong distortion.

Product Features

■ High tensile strength aluminum material

■ Slender, weight-optimized design

■ Machined center hole for special adapter-flanges

■ Modular design

Base Supports BM1

300

180

50

P1

15

A

B

100

Profilgröße

Order Information:

Model

Size (90, 60)

BM1 - … Type A B P1 Weight [g]

BM1-60 67,5 105,5 60 2.850

BM1-90 82 135 90 3.110

Adaptors available on request

Base Support BM1-60

Application of Base Support BM1-60

1.10 Subject to technical modifications without notice DE-STA-CO

Page 12: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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Range of Application

Design of H-shaped basic structure for medium size and large

gripper systems and components.

Product Features

■ High tensile strength aluminum material

■ Slender, weight-optimized design

■ Triple clamping per profile for high stability

■ Machined center hole for special adapter-flanges

■ Modular design

D C

A

B

P1

E

F

100

Profilgröße

Base Support BM2-60

Application of Base Support BM2-60

Base Supports BM2/BM3

Order Information:

Version (2/3)

Size (90, 60)

BM… - …

Type A B C D E F P1 Weight [kg]

BM2-60 92,5 130,5 400 508 550 500 60 11,48

BM2-90 107 160 400 538 550 500 90 12,26

BM3-60 92,5 130,5 600 710 750 700 60 16,50

BM3-90 107 160 600 738 750 700 90 17,28

Adaptors available on request

1.11DE-STA-CO Subject to technical modifications without notice

Page 13: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

Mid Mount heavy duty design

Product features:

■ For simple building of base structures

■ Manufactured in high strength aluminum

■ Mounting pattern can be machined to customer specification

■ Modular design

■ Brackets can be rotated in 90° increments

Applications:

■ Direct application to robot flanges

■ Asembling of manual or automatic tool changer

■ Endeffector systems with high mechanical load

■ Endeffector system with high torsional load

Mid Mount Assembly

CPI-numbering-code:

Model

Configuration: SE = Single ExtrusionDE = Double Extrusion

CS = Plate without mounting plattern

CPI-BM1-60 - … - CS

Order no. CPI-numbering code Specification Weight [kg]

MET4181003 CPI-BM1-60-SE-CS 60 mm Mid Mount Assembly, Single Extrusion 5,2

MET4181004 CPI-BM1-60-DE-CS 60 mm Mid Mount Assembly, Double Extrusion 5,2

BM1-60-DE

BM1-60-SE

M10 Bolts

Calibration Hole6 mm Profile center

Profile center

Manufacturing of individual hole patterns on demand

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Page 14: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.13DE-STA-CO Subject to technical modifications without notice

Mid Mount

Single base mount for octogon profile 60 or 90

Product features:

■ Manufactured in high strength aluminum

■ Octogon profile prevents from torsional movement

■ Weight optimized design

Applications:

■ Small endeffector systems with high load

■ Assembling to robot with adaptor flange

Order no. CPI-numbering code Specification Weight [kg]

MET4181002 CPI-ATI-151-90HD-60BB Base Mount 60mm Octogon 3,1

MET4181007 CPI-ATI-151-90HD-90BB Base Mount 90mm Octogon 2,9

Order-Numbers:

Typ A B C D E

ATI-151-90HD-60 152,4 152,4 41,9 87,7 60

ATI-151-90HD-90 152.4 152.4 64.4 129.2 90

CPI-numbering-code:

Model

60 BB = 60mm BodyBuilder profile

90 BB = 90mm BodyBuilder profile

CPI-ATI-151-90HD - …

Profile Size E

Bolts M10

Profile axis

M10 (6x) Bolt circle125 mm

10mm dowel (2x)

Page 15: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.14 Subject to technical modifications without notice DE-STA-CO

Flange Clamp

Base mount clamp for octogon profile 60

Product features:

■ Manufactured in high strength aluminum

■ Octogon profile prevents from torsional movement

■ Calibration holes ensure exact positioning of a disassembled

profile

■ Key connector in flange for exact positioning

Applications:

■ Small endeffector systems

■ Assembling to robot with adaptor flange

■ 90°-assembling to robot

CPI-numbering-code:

Base-Model

CPI-TBC-60-00

Order no. CPI-numbering code Specification Weight [kg]

MET4123035 CPI-TBC-60-00 Flange Clamp Base Mount Octogon 60mm 1,1

Order-Numbers:

Calibrationholes

60 mmExtrusion

Holes forM10 bolts

Keyway 6,35 (2 x)

Keyway 6,35 (2 x)

3,3

Key dimensioning

Page 16: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.15DE-STA-CO Subject to technical modifications without notice

Flange Clamp

Flange clamp for octogon profile 60

Product features:

■ Manufactured in high strength aluminum

■ Octogon profile prevents torsional movement

■ Calibration holes ensure exact positioning of a disassembled

profile

■ Key connector in flange for exact positioning

Applications:

■ Small endeffector systems

■ Assembling to robot with adaptor flange

CPI-numbering-code:

Base-Model

CPI-BECC-60-00

Order no. CPI-numbering code Specification Weight [kg]

MET4123036 CPI-BECC-60-00 Boom End Clamp Flange Mount Octogon 60mm 1,3

Order-Numbers:

Calibration holes

60 mmExtrusion

Holes for M10 bolts

Keyway 6,35 (2 x)

Keyway 6,35 (2 x)

3,3

Key dimensioning

Page 17: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.16 Subject to technical modifications without notice DE-STA-CO

Product Features

■ Interlocking connectors

■ High rigidity through use of specially screwed intermediate

plate (in comparison to WV-…-…)

■ FEM-optimized cross sections for minimum weight and

maximum rigidity

■ Two-piece clamps allow subsequent installation

■ Precision channel clamping on 3 surfaces

■ Fixed 90° channel axes angle

Range of Application

Connecting 2 profile of same or different size for construction of

extremely rigid basic structures. The longitudinal Profile axes are

offset vertically by dimension "A".

According to difference in Dimension "A" in comparsion with WV-…-… (Page 1.17) an interchange has to be checked in everycase.

Fixed Angle Connector

Application for

Fixed Angle Connector

P1

P2

A

B

G

øC

E

F

D

B1B2

profile

size

profile size

Fixed Angle Connectors

Order Informationen:

Model

Profile 1 (90, 60)

Profile 2 (90, 60)

WF - … - …

Type P1 P2 A B B1 B2 ØC D E F G Weight [g]

WF-90-90 90 90 120 226 53 53 85 138 50 138 50 1.460

WF-90-60 90 60 105,5 196,5 53 38 85 138 50 108 50 1.320

WF-60-60 60 60 91 167 38 38 85 108 50 108 50 1.190

Page 18: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.17DE-STA-CO Subject to technical modifications without notice

Angle Connectors

Product Features■ Interlocking connectors■ FEM optimized cross sections for minimum weight and maxi-

mum rigidity■ Two-piece clamps allow subsequent installation■ Precision channel clamping on 3 surfaces■ Angle adjustable in 22.5° grid

Range of ApplicationConnection of 2 profiles of equal or different size for laying outstructures. The longitudinal channel axes are offset vertically bydimension "A".

According to difference in Dimension "A" in comparsion with WF-…-… (Page 1.16) an interchange has to be checked in everycase.

Angle ConnectorAngle Connector Application

P1

P2

AB

G

øC

E

F

D

B1B2

profile

size

profile size

Order Informationen:

Model

Profile 1 (90, 60, 45, 30)

Profile 2 (90, 60, 45, 30)

WV - … - …

Type P1 P2 A B B1 B2 ØC D E F G Weight [g]

WV-90-90 90 90 112 218 53 53 80 138 50 138 50 1.250

WV-90-60 90 60 97,5 188,5 53 38 80 138 50 108 50 1.120

WV-90-45 90 45 89,5 172 53 29,5 80 138 50 82 40 920

WV-90-30 90 30 83 159 53 23 80 138 50 78 40 960

WV-60-60 60 60 83 159 38 38 80 108 50 108 50 990

WV-60-45 60 45 75 142,5 38 29,5 80 108 50 82 40 790

WV-60-30 60 30 68,5 129,5 38 23 80 108 50 78 40 830

WV-45-45 45 45 67 126 29,5 29,5 80 82 40 82 40 590

WV-45-30 45 30 60,5 113 29,5 23 80 82 40 78 40 630

WV-30-30 30 30 54 100 23 23 80 78 40 78 40 660

Page 19: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.18 Subject to technical modifications without notice DE-STA-CO

Insulated Angle Connectors

Product Features

■ FEM optimized cross sections for minimum weight and

maximum rigidity

■ Two-piece clamps allows subsequent installation

■ Precision profile clamping on 3 surfaces

■ Profile 2 can be pivoted infinitely 360°

■ Profile 1 and 2 electrically insulated by high tensile strength

insulating sleeve

Range of Application

Connecting 2 channels of same or different size with the possibi-

lity of attaching the second profile so that it is insulated and can

be pivoted infinitely.

Insulated Angle Connector Application for Angle Connector

P2

P1

E

øC

FG

B A

D

B1B2

profile size

profile size

Order Informationen:

Model

Profile 1 (90, 60, 45, 30)

Profile 2 (30)

WI - … - …

Type P1 P2 A B B1 B2 ØC D E F G Weight [g]

WI-90-30 90 30 85 162 53 24 80 138 50 78 54,6 950

WI-60-30 90 30 70,5 132,5 38 24 80 108 50 78 54,6 820

WI-45-30 45 30 62,5 116 29,5 24 80 82 40 78 54,6 620

WI-30-30 30 30 56 103 23 24 80 78 40 78 54,6 660

Page 20: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.19DE-STA-CO Subject to technical modifications without notice

Swivel Arms

Swivel arms 30mm octogon profile

Product features:

■ Manufactured in high strength aluminum

■ Many variations available

■ Can be used with 30 mm octogon

■ Adjustable in 3 axes with 360° stepless

■ maintenance-free system

■ Preventing from rotation with a toothed disk

Applications:

■ Assembling of venturies, vacuum-cups to the endeffector

Order no. CPI-numbering code Specification Weight [g]

MET4121061 CPI-400-30-SA Swivel Arm 100mm For 30mm Octogon 320

MET4121062 CPI-500-30-SA Swivel Arm 125mm For 30mm Octogon 350

MET4121063 CPI-600-30-SA Swivel Arm 150mm For 30mm Octogon 380

MET4121064 CPI-700-30-SA Swivel Arm 175mm For 30mm Octogon 435

MET4121065 CPI-800-30-SA Swivel Arm 200mm For 30mm Octogon 480

Order-Numbers:

CPI-numbering-code:

Model

Lenght

400 (100 mm), 500 (125 mm)

600 (150 mm), 700 (175 mm)

800 (200 mm),

30 for Octogon 30

CPI - … - … -SA

CPI-…-30-SA

Profile

Ø 19

Length

Length + 42.2 mm

Dimensions for CPI-…-30-SA

Example shows adjustability

Page 21: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.20 Subject to technical modifications without notice DE-STA-CO

Transition Bracket, Heavy Duty Design

Transition bracket assembly, heavy duty

Product features:

■ Two flange clamps are mounted

■ Clamps can be mounted in 90° increments

■ Calibration holes ensure exact positioning of a disassembled

profile

■ Key connector in flange for exact positioning

■ Designed for high load

Applications:

■ For systems with high load and a high stiffnes

■ For Octogon profile 60 mm

Order no. CPI-numbering code Specification Weight [kg]

MET4123037 CPI-TBC-60-60 Clamp Adapter Assembly Metric 2,1

Order-Numbers:

Calibration holes 6mm

60mm profile(Octogon)

60mm profile(Octogon)

CPI-numbering-code:

Base-Model

1. profile 60

2. profile 60

CPI-TBC - … - …

Distance betweenprofile axes

Page 22: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.21DE-STA-CO Subject to technical modifications without notice

Heavy Duty Cross Boom Adapter

Order no. CPI-numbering code Specification Weight [kg]

MET4124008 CPI-BECC-60-60 Heavy Duty Cross Boom Adapter Metric Octogon 60 2,3

Order-Numbers:

Heayy Duty Cross Boom Adapter

Product features:

■ Manufactured in high strength aluminum

■ Positioning of both single clamps with key

Applications:

■ T-Connecting of two tubes in one layer (Octogon)

CPI-numbering-code:

Model

Profile 1

(60 = Octogon)

Profile 2 (60 = Octogon)

CPI-BECC - … - …

Tube (Octogon)

Tube (Octogon)

Bolts

Profile 1

Profile 2

Page 23: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

E

A

B

G

øC

øD

F

P1 Anschluß an Profil

P2

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1.22 Subject to technical modifications without notice DE-STA-CO

T-Connectors

T-Connector TV-90-...

Product Features

■ Interlocking connectors

■ Slender design

■ Precision Profile clamping on 3 surfaces

■ 4-point internal clamping for maximum reliability against

loosening

■ Simple installation

■ FEM-optimized cross-section for minimum weight and maxi-

mum rigidity

■ Two-piece clamps allow subsequent installation

■ Angle adjustable in 22.5° grid for TV-90-…

Range of Application

Connection of 2 profiles with same or different size for construc-

tion of flat structures. The longitudinal profile axes of the

channels to be connected are located in one plane.

Application for T-Connector

Order Informationen:

Model

Profile P1 (90, 60, 45)

Profile P2 (90, 60, 45, 30)

TV - … - …

Type P1 P2 A B ØC ØD E F G Weight [g]TV-90-90 90 90 74 127 80 90 22 138 50 1.070TV-90-60 90 60 59,5 97,5 80 90 22 108 50 940TV-90-45 90 45 51,5 81 80 90 22 82 40 740TV-90-30 90 30 45 68 80 90 22 78 40 780TV-60/45-60-1 60/45 60 48.4 86.5 – – – 108 50 600TV-60/45-45-1 60/45 45 41.2 70.5 – – – 82 40 374TV-60/45-30-1 60/45 30 33.7 56.5 – – – 78 40 364

Drawing shows axial connection of

T-Connector TV-60/45-…

TV-90-… TV-60/45-…

profile

size

connector to profile size

profile

size

connector to profile size

Page 24: DE-STA-CO Gripper System · DE-STA-CO Gripper System Perfect solutions for press automation and robot handling Standard components for designing complex gripper systems 4 octagonal

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1.23DE-STA-CO Subject to technical modifications without notice

Profile Clamps

Product Features

■ FEM optimized cross sections for minimum weight and maxi-

mum rigidity

■ Two-piece clamps allows subsequent installation

■ Precision profile clamping on 3 surfaces

■ Present hole pattern (4 x M8 thread + 2 x 6 mm dowel hole)

Range of Application

Basic element for customer-specific expansions or attachment of

auxiliary components such as valves, switch boxes, etc.

profile Clamp

L

K

A

B

D

P1E

HAbstand Stiftlöcher

øJ

M

J1

M1

±0,2

±0,2

±0,02

profile size

Order Informationen:

Model

Profile P1 (90, 60, 45, 30)

WV - …

Type P1 A B D E H J J1 K L M M1 Weight Remarks

[±0,02] [H7] [±0,2] [±0,2] [g]

WV-90 90 52 105 138 50 60 6 12 60 30 M8 12 560

WV-60 60 37,5 75,5 108 50 60 6 12 60 30 M8 12 430

WV-45 45 29,5 59 82 40 60 6 12 60 26 M8 12 230

WV-30 30 23 46 78 40 60 6 12 60 26 M8 9 270

WV-30-D 30 23 46 78 40 60 6 12 60 26 Ø 8,6 22 270 with through holes

WI-30 30 25 49 78 54,6 60 6 12 60 26 M8 9 270 with insulation

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1.24 Subject to technical modifications without notice DE-STA-CO

CPI Profile Connector

CPI Profile Connector

Features

■ Connection to 30-mm channel with special anchor supply

■ 19-mm pin connection

■ Simple assessment possibility with 1 center screw

Range of Application

Connecting CPI components with 19-mm standard pins such as

vacuum nozzles and suction element holders, etc. to 30-mm

BodyBuilder octagonal profile.

19

1630,5

40

62

14

30

3131

,5

25

40

BC-19 Channel Connector

Order Information:

Base-Model

BC-19

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1.25DE-STA-CO Subject to technical modifications without notice

Connectors for Grippers and Clamps

Right Angle Ball Connectors

Features

■ Adjustable ball joint can be adjusted 20° in all directions

■ Can be rotated 360° around channel axis

■ Insulated connection to channel

■ Designed damage management* prevents damage to

structure

Range of Application

Connection of gripper, pneumatic clamp or vacuum suction ele-

ment to a gripper system. The ball provides for 20° motion in all

directions

In addition, the elements can be rotated 360° around the channel

axis.

*BodyBuilder Damage Management

In the event of heavy or unfavorable loads, the ball neck brakes

preventing further damage to the main structure.

Right-Angle

Ball Connector

65

5054,6

57

6546

103

35

± 20

°

Application for

Right-Angle Ball Connector

See Table on Page 1.28 for

missing dimensions and weights

Order Information:

Model

Adapter ball (option)

see pages 1.27 and 1.28

BJ-30 - …

Order no. Specification

BJ-30-84G32

BJ-30-84A32

BJ-30-82L25 Information about use of see details

BJ-30-82L32 of ball-connectors

BJ-30-82L40 page 1.27 and 1.28

BJ-30-STD

BJ-30-OB

BJ-30-VAC

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1.26 Subject to technical modifications without notice DE-STA-CO

Front Ball Connectors

Features■ Ball joint adjustable 20° in all directions■ Connection to 30-mm channel with special expanding anchors■ FEM optimized structure■ Intelligent damage management* prevents damage to structure

Range of ApplicationConnection of gripper, pneumatic clamp or vacuum section ele-ment to a gripper system. Low weight and slender interferingcontours are the focal point. The ball provides for 20° motion inall directions.

*BodyBuilder Damage Management

In the event of heavy or unfavorable loads, the ball neck brakes

preventing further damage to the main structure.

Front Ball Connectors

35

±20°

65

50

Messingdübel zur Montagean B-30-... stirnseitig (2x)im Lieferumfang enthalten

Front Ball Connector

See Table on Page 1.28 for

missing dimensions and weights

Order Information:

Model

Adapter ball (option)

see pages 1.27 und 1.28

BT-30 - …

Order no. Specification

BT-30-84G32

BT-30-84A32

BT-30-82L25 Information about use of see details

BT-30-82L32 of ball-connectors

BT-30-82L40 page 1.27 and 1.28

BT-30-STD

BT-30-OB

BT-30-VAC

2 Brass anchors for frontalassembling to B-30-1 includedin delivery

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1.27DE-STA-CO Subject to technical modifications without notice

Ball Adapters

30

30

40

40

L3D1D2

■ Ball connection for closed gripper 84G3-1

Option number for connector BJ or BT: 84G32

19

18

43

30

L3

D1

■ Ball connection for cam clamping gripper 84A3-1

Option number for connector BJ or BT 84A32

L2

B2

L3

L1

B1

D2D1

■ Ball connection for light-weight clamp 82L

Option number for connector BJ or BT: 82L25

82L32

82L40

Ball adapter

Order number single part: 8LD-005-1

Order number single part: 8LD-004-1

Order number single part:

82L25 8LD-001-1

82L32 8LD-002-1

82L40 8LD-003-1

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1.28 Subject to technical modifications without notice DE-STA-CO

Ball Adapters

Ball adapters

45°

L3

D5

D4

D1

D2

D3

■ Ball connection for standard adapter (STD) or

customer-specific connections (OB)

Option number for connector BJ or BT: STD

OB

L3

30

30

15

D6 D6

■ Ball connection for vacuum suction element

Option number for connector BJ or BT: VAC

Options number B1 B2 ØD1 ØD2 ØD3 ØD4 ØD5 D6 L1 L2 L3 BJ connector: BT connector: Order number

(H7) Weight [g] Weight [g] ball adapters single part

82L25 35 25 5,5 – – – – – 28 18 35 630 370 8LD-001-1

82L32 46 30 5,5 6 – – – – 36 20 35 660 400 8LD-002-1

82L40 50 35 6,6 6 – – – – 40 25 35 670 410 8LD-003-1

84A32 – – 6,6 – – – – – – – 35 650 390 8LD-004-1

84G32 – – 6,6 6 – – – – – – 35 660 420 8LD-005-1

OB – – – – – – 65 – – – 35 680 420 8LD-006-1

STD – – M6 6 40 35 55 – – – 39 680 420 8LD-007-1

VAC – – – – – – – G1/4 – – 57 670 410 8LZ-003-1

Order no. single part: 8LD-007-1 for connector STD

8LD-006-1 for connector OB (no holes)

Order number single part: 8LZ-003-1

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Shimmable Angle connections for Clamps

Range of Application

Sturdy connection for light-weight clamps. Separate shimmable

planes for optimum positioning

Shimmable angle connections for clamps

Features

■ Sturdy construction for supporting high forces

■ Two-separate shimmable planes

■ Clamp can be pivoted by +/- 11° in 2 planes

■ Vertical axis infinitely pivotable 360°

■ Insulate connection

96

159

35

5046

22,5°22,5°

65

B5

B6

L1L3

L2 D4

D3

5041

41

10

110

ø 10

5632

,5

H7ø 10 H7

Shimmable Angle

Connector for Clamps

Application for

Angle Connector

Order Information:

Model

Connector for light-weight clamps

82L50

82L40

82L32

BS-30 - …

Type B5 B6 D3 D4 L1 L2 L3 L11 Weight

(H7) [g]

BS-30-82L50 65 45 10 10 117,5 50 53,5 150 1.560

BS-30-82L40 40 25 6 6 77,5 35 35 110 1.440

BS-30-82L32 36 20 6 6 73,5 30 35,5 106 1.430

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1.30 Subject to technical modifications without notice DE-STA-CO

Shimmable Angle Connector for Pin Packages

50

L8

10

46

22,5°

65

B5

ØD2

B6

D3

D4

B7

96

35

L3

32,5

41

L12

L11

5041

L2

L1

B7

22,5°ø 10H7 ø 10H7

Features

■ Sturdy construction for supporting high forces

■ Two-separate shimmable planes

■ Pin package cylinder can be pivoted +/-11° in 2 planes

■ Vertical axis infinitely pivotable 360°

■ Insulate connection

Range of Application

Sturdy connection for pin packaging cylinders with separate shim-

mable planes for optimum positioning

Shimmable angle connector for pin packages

Application for

Angle Connector

Shimmable Angle connection

for Pin Package Cylinders

Order Information:

Model

Connector for pin package cylinder

86P4/P6

86P3

BS-30 - …

Type B5 B6 B7 D2 D3 D4 L1 L2 L3 L8 L11 L12 Weight

(H7) (+0,1) [g]

BS-30-86P40P63 80 60 2,5 40 9 13 28 38 84 35 67,5 30 1.570

BS-30-86P32 50 35 – 30 7 – 20 40 86 35 67,5 28 1.450

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1.31DE-STA-CO Subject to technical modifications without notice

Shimmable Angle Connector for Pin

Range of Application

Sturdy connection for centring pins with separate shimmable

planes for optimum positioning

Shimmable angle connector for pin

Features

■ Sturdy construction for supporting high forces

■ Two-separate shimmable planes

■ Centering pins can be pivoted +/-11° in 2 planes

■ Vertical axis infinitely pivotable 360°

■ Insulate connection

Shimmable Angle connection

for Pins

Application for

Angle Connector

5046

D2

22,5°

65

50

96 35

36

12

7732

,5

41

68,5

5041

31

ø10

19

H722,5°ø10H7

Type D2 Weight [g]

(H7)

BS-30-PIN1 8 1460

BS-30-PIN2 10 1460

Order Information:

Model

Connector for centering pins

PIN1

PIN2

BS-30 - …

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1.32 Subject to technical modifications without notice DE-STA-CO

Rear Swivel Gripper Mount

CPI-numbering-code:

Model

Gripper type (GR15, 84G)

Profile (30BBs = Octogon 30)

CPI-RJM - … - …

Applications:

■ Mounting and adjusting of grippers at endeffector systems

■ Mounting of gripper types 84A and 84G

Part Number A B C D

CPI-RJM-150-30BBS 71.4 30 M6 x 1.0 M8 x 1.25

CPI-RJM-84G-30BBS 71.4 30 M6 x 1.0 M8 x 1.25

Order no. CPI-numbering code Specification Weight [g]

MET4143009 CPI-RJM-150-30BBS Gripper Mount Rear For Octagon 30 mm 420

MET4143011 CPI-RJM-84G-30BBS Gripper Mount 84G3 Rear For Octagon 30 mm 420

Order-Numbers:

Picture shows CPI-RJM-84G-30BBS

Picture shows CPI-RJM-150-30BBS

Gripper mount

Bolt diameter

Fastener

Swivel

Rear swivel gripper mount

Product features:

■ Adjustability of ball 30°

■ Rear gripper mount

■ Mount for Octogon 30

■ Slide protected mount

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1.33DE-STA-CO Subject to technical modifications without notice

Side Swivel Gripper Mount for Round Housing

Side swivel gripper mount for round housing

Product features:

■ Adjustability of ball 30°

■ Sphere retainer system

■ Mount for Round Octogon 30

■ Slide protected mount

Applications:

■ Mounting and adjusting of grippers at endeffector systems

■ Mounting of gripper types GR1-150

Part Number A B C D E F

CPI-GPC-150-30BBS 139.7 73.2 15.9 69.9 61.9 30

CPI-numbering-code:

Model

Gripper type (150)

Profile (30BBS = Octogon 30)

CPI-GPC - … - …S

Order no. CPI-numbering code Specification Weight [g]

MET4143013 CPI-GPC-150-30BBS 30 mm Octogon Grip. Parallel Clamp Spherical 320

Order-Numbers:

Application example (with round bar)

Diameter

Diameter for Gripper mount

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1.34 Subject to technical modifications without notice DE-STA-CO

Accessories, Sensor-Brackets

Indexing Pin

Application: For positioning and arresting channel connectors with

associated index groove blocks during assembly.

Index Screw Block

Application: Definition of index points (without damaging channel

by drilling) for quick relocation of assembly positions following re-

pair. The index groove blocks can be inserted from the side into

the T grooves in the channel and arrested with the aid of indexing

pins. 2 pin screws arrest the position.

Groove Block

Application: Mounting element for additional screw connections if

required. The groove blocks can be entered into the T groove from

the side.

Groove Block, for Inserting from Front

Application: Mounting element for additional screw connections if

required. This groove block can be inserted into the T groove from

the front and stabilized by turning.

Order Information:

Model BB-IS

Order Information:

Model NU-1

Order Information:

Model NU-2 G = Thread M5

Model NU-3 G = Thread M6

Order Information:

Model NU-4 G = Thread M4

Model NU-5 G = Thread M5

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1.35DE-STA-CO Subject to technical modifications without notice

Cable Ducts

Sensor Bracket SH

Application: Installation of inductive proximity switches for

checking components.

Application: Protection of cables and media lines from mechanical

and thermal damage (e.g. weld spatter). The LED and LES end

protection rings avoid chafing edges and reliably hold the cover

tight.

Cable Duct LLK-26.030

Cable Duct LLK-40.xxx

LED End Protection Cover LES End Protection Ring

Order Information:

Order no. Designation (H x W) Dimension (H x W) Material Supply length Specification

LLK-26.030 LS-miniature duct 26 x 30 Steel 2 m –

LLK-40.040 LS-duct 40 x 40 Steel 2 m –

LLK-40.060 LS-duct 40 x 60 Steel 2 m –

LED-26.030 End protection cover 26 x 30 Plastic – for LKK-26.030

LES-40.040 End protection ring 40 x 40 Plastic – for LKK-40.040

LES-40.060 End protection ring 40 x 60 Plastic – for LKK-40.060

Accessories, Sensor-Brackets

Order no. Sensor version

SH-1 for sensors with M12 thread

SH-2 for sensors with M18 thread

Order no. H W

LLK-26.030 26 30

Order no. H W

LLK-40.040 40 40

LLK-40.060 40 60