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CRANKCASE VENT HEATER KIT INSTRUCTIONS — REV. #0 (08/14/14) — PAGE 1
DCA70SSJU4i, DCA125SSJU4i, and DCA150SSJU4F Series Crankcase Vent (CCV) Heater Kit Installation
The following instructions are intended to assist the user in the installation of the Crankcase Vent (CCV) Heater Kit on the DCA70SSJU4i, DCA125SSJU4i, and DCA150SSJU4F Series generators. Please read all assembly instructions before installing the kit.REQUIRED TOOLS
� 15 mm socket wrench
PARTS
Verify that all parts are accounted for. See Figure 1 and Table 1.
Figure 1. CCV Heater Kit
4
5
6
7WORK SAFELY!Only a qualified service technician with proper training should perform this installation. Follow all shop safety rules when performing this installation.
PREPARATION
1. Make sure generator is turned off and engine is cool.
2. Place the generator in an area free of dirt and debris Make sure it is on secure level ground.
3. Disconnect negative battery cable from the battery.
4. Remove the enclosure door to gain access to the CCV Heater filter and hose.
5. Locate the CCV Heat filter and hose.
Table 1. Crankcase Vent Heater Kit
Item No.
Part No. Description QTY. Remarks
1 MQPCCVHEAT70J4IKit, CCV Heater, DCA70SSJU4i
1Includes items
4, 5 & 8
2 MQPCCVHEAT125J4IKit, CCV Heater, DCA125SSJU4i
1Includes items
4, 6, & 8
3 MQPCCVHEAT150J4FKit, CCV Heater,
DCA150JU4F1
Includes items 4, 7 & 8
4 EE57853
Insulation Blanket, With Heating
Element, CCV Filter
1
5 EE57854
Insulation Blanket, Hose, 7"ID X 34"
LG W/ Velcro, DCA70J
1
6 EE57958
Insulation Blanket, Hose, 7"ID X
38"LG W/ Velcro, DCA125J
1
7 EE58038
Insulation Blanket, Hose, 7"ID X
30"LG W/ Velcro, DCA150
1
8 N/A Tie Wrap 2
CRANKCASE VENT HEATER KIT INSTRUCTIONS — REV. #0 (08/14/14) — PAGE 2
BLANKET INSTALLATION
Figure 2 shows the orginal configuration of the CCV Heat filter and hose without the insulation blankets.
Figure 2. CCV Heat Kit without Insulation Blankets
CAUTION
The CCV Heat filter and hose insulation blankets are made of carbon fiber filaments which may cause itch when handled with bare hands or exposed skin. Rubber gloves are recommended before working with insulation blankets to avoid itch and possible allergic reaction.
NOTICE
Before installing the insulation blankets, it may be necessary to remove the two 15mm bolts (Figure 3) connecting the filter to the engine in order to install the blankets. This may be more applicable to the DCA150SSJU4F generator than the DCA70SSJU4i and DCA125SSJU4i generators.
1. Use a 15mm socket wrench tool to remove the two 15mm bolts connecting the CCV Heat filter to the engine if neccessary. See Figure 3.
Figure 3. 15mm Connecting Bolts
2. Wrap the insulation blanket with heating element (P/N EE57853) around the CCV filter (Figure 4). Make sure the insulation blanket covers the CCV filter before securing with the Velcro strips at the front and bottom.
Figure 4. Front and Bottom Velcro Strips
15MM BOLTS
VELCRO STRIPS
CRANKCASE VENT HEATER KIT INSTRUCTIONS — REV. #0 (08/14/14) — PAGE 3
3. Once secured, pull the draw-string tie tight around the clamp bolt at the top of the filter (Figure 5) to provide further insulation blanket support.
Figure 5. Draw-String Tie Around Clamp Bolt
4. Secure the loose heating element cord around the top of the CCV filter hose using a plastic tie wrap. See Figure 6.
Figure 6. Secured Heating Element
DRAW STRING
CLAMP BOLT
SECURED HEATING ELEMENT WITH TIE
WRAP
5. Wrap or coil the remaining heating element length around the hose (Figure 7) and secure it to the bottom using a plastic tie wrap similar to Step 4.
Figure 7. Coiled Heating Element
6. Wrap the hose insulation blanket (P/N EE57854 for DCA70SSJU4i, P/N EE57958 for DCA125SSJU4i, P/N EE58038 for DCA150SSJU4F) around the coiled heating element and hose, and secure with the Velcro strips (Figure 8).
Figure 8. Wrapped Hose Insulation Blanket
COILED HEATING ELEMENT
HOSEINSULATION
BLANKET
Your Local Dealer is:
HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES Multiquip Corporate Offi ce MQ Parts Department
18910 Wilmington Ave.Carson, CA 90746 Contact : [email protected]
Tel. (800) 421-1244Fax (310) 537-3927
800-427-1244310-537-3700
Fax: 800-672-7877Fax: 310-637-3284
Service Department Warranty Department
800-421-1244310-537-3700
Fax: 310-537-4259 800-421-1244310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244 Fax: 310-943-2238
CANADA UNITED KINGDOM
Multiquip Multiquip (UK) Limited Head Offi ce
4110 Industriel Boul.Laval, Quebec, Canada H7L 6V3 Contact : [email protected]
Tel: (450) 625-2244Tel: (877) 963-4411Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate, Globe Lane,Dukinfi eld, Cheshire SK16 4UJ Contact : [email protected]
Tel: 0161 339 2223Fax: 0161 339 3226
© COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this document are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
DCA70SSJU4i, DCA125SSJU4i, and DCA150SSJU4F Series Crankcase Vent (CCV) Heater Kit Installation