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Smart Grid Power Condi0oning Systems
Allen Hefner
Na+onal Ins+tute of Standards and Technology Power Electronics Technologies, and Smart Grid
• Today’s Grid: • Electricity is generated by rotating machines with large inertia • Not much storage: generation instantaneously matches load using
• load shedding at large facilities • low efficiency fossil generators for frequency regulation
• Future Smart Grid: • High penetration of renewables with power electronic grid interface:
• dispatchable voltage, frequency, and reactive power • response to abnormal conditions without cascading events • dispatchable “synthetic” inertia and spinning reserve (w/ storage)
• Storage for frequency regulation and renewable variability / intermittency • High-speed and high-energy storage options • Load-based “virtual storage” through scheduling and deferral
• Plug-in Vehicles increase efficiency, provide additional grid storage • HVDC, DC circuits, SST, SSCB provide stability, functionality and low cost
• Microgrids & automation provide secure, resilient operation
Grid Transformation via PCS Functionality
• Back to Back DC links with short term (mandatory) area balance (µTile the Country)
• Distributed Inverters (many provided through renewable integra0on)
• Local Voltage Regula0on -‐ fast! Even sub cycle, can mi0gate exis0ng flicker, increase quality and reliability, achieve voltage regula0on with no tap-‐changers, line regulators, or capacitors
• Fault Limi0ng
• Storage Integra0on (very cost effec0ve as element of renewable power plant)
Some Possible Game Changers
Contributed by: Leo Casey (Google)
Electronics can be Transformative – BUT different Paradigm – and System
• Readily Controllable (remotely) • Supply Real Power, P, Dynamically • Reactive power, Q, (|P + jQ| < SINV), Dynamically • Active Damping (stabilizing) • Controllable or Synthetic Inertia • Fault Clearing • Rapid Dynamics • Unbalanced • Non-linear sourcing • Active Filtering • Harmonic cancellation • Also, high speed series devices would limit faults and enable
robust interactive microgrids
1
Southern Control AreaGenerator UF coordination curve
54
54.5
55
55.5
56
56.5
57
57.5
58
58.5
59
59.5
60
1 10 100 1000 10000
Time (Cycles)
Freq
uenc
y (H
z)
Trip Point per IEEE 1547
Trip Point of Turbines
Contributed by: Leo Casey (Google)
Power electronics key to affordable, controllable and reliable renewables (e.g. PV) • Classic Tradeoffs for Power Conversion
-‐cost -‐efficiency -‐reliability
• Direct Pathways -‐topologies -‐switching frequency -‐devices (WBG) -‐packaging -‐integrated systems
• Indirect Approaches -‐distributed harvest (MPPT) -‐reduced system costs -‐ancillary services, advanced performance (flicker control, voltage control, …) -‐scale (big vs. small, panel vs. string vs. array, centralized vs. decentralized) -‐inverter vs BOS
Wide Bandgap Power Semiconductors
Contributed by: Leo Casey (Google)
HV-HF Switch Mode Power Conversion
• Switch-mode power conversion (Today): • advantages: efficiency, control, functionality, size, weight, cost
• semiconductors from: 100 V, ~MHz to 6 kV, ~100 Hz
• New semiconductor devices extend application range: • 1990’s: Silicon IGBTs
• higher power levels for motor control, traction, grid PCS
• Emerging: SiC Schottky diodes and MOSFETs, & GaN
• higher speed for power supplies and motor control
• Future: HV-HF SiC: MOSFET, PiN diode, Schottky, and IGBT
• enable 15-kV, 20-kHz switch-mode power conversion
Power Semiconductor Applications • Switching speed decreases with voltage • SiC enables higher speed and voltage
HVDC and FACTS
Power distribution, transmission and generation
A. Hefner, et.al.; "SiC power diodes provide breakthrough performance for a wide range of applications" IEEE Transactions on Power Electronics, March 2001, Page(s):273 – 280.
DARPA/EPRI Megawatt Program
DARPA/ONR/NAVSEA HPE Program 10 kV HV-HF MOSFET/JBS
High Speed at High Voltage
-5
0
5
10
15
20
5.0E-08
6.5E-08
8.0E-08
9.5E-08
1.1E-07
1.3E-07
1.4E-07
1.6E-07
1.7E-07
1.9E-07
2.0E-07
Time (s)
Dra
in C
urr
en
t (A
)
-1500
0
1500
3000
4500
6000
Dra
in-S
ou
rce V
olt
ag
e (
V)
Area = 0.125 cm2
T = 25o C
Vd
Id
SiC MOSFET: 10 kV, 30 ns Silicon IGBT: 4.5 kV, 2us
1us /div
3000 V
15 ns /div
0 V
Area= 0.15 cm2
A. Hefner, et.al. “Recent Advances in High-Voltage, High-Frequency Silicon-Carbide Power Devices,” IEEE IAS Annual Meeting, October 2006, pp. 330-337.
ARPA-e ADEPT NRL/ONR 12 kV SiC IGBT 4.5 kV SIC-JBS/Si-IGBT Future option Low cost now
SiC JBS: improves Si IGBT turn-on SiC IGBT: HV, high Temp, 1 us
Sei-‐Hyung Ryu, Craig Capell, Allen Hefner, and Subhashish BhaRacharya, “High Performance, Ultra High Voltage 4H-‐SiC IGBTs” Proceedings of the IEEE Energy Conversion Congress and Exposi+on (ECCE) Conference 2012, Raleigh, NC, September 15 – 20, 2012. K.D. Hobart, E.A. Imhoff, T. H. Duong, A.R. Hefner “Op+miza+on of 4.5 kV Si IGBT/SiC Diode Hybrid Module” PRiME 2012 Mee+ng, Honolulu, HI, October 7 -‐ 12, 2012.
10 kV SiC MOSFET/JBS Half-Bridge Module Model and Circuit Simulation
• Half-bridge module model: • 10 kV SiC power MOSFETs • 10 kV SiC JBS for anti-parallel diodes • low-voltage Si Schottky diodes • voltage isolation and cooling stack
• Validated models scaled to 100 A, 10 kV half bridge module
• Model used to perform simulations necessary to:
• optimize module parameters • determine gate drive requirements • SSPS system integration • high-megawatt converter cost analysis
Tj
Th
Tc
Ta Ta
Tc
Th
Tj
TjTj
Th
Tc
Ta Ta
Tc
Th
SiC_MOS1
SiC_MOS2
SiC_JBS1
SiC_JBS2
Si_JBS2
Si_JBS1
G1
G2
S1
S2_D1
D2
Half-Bridge
Si_Sch1
Si_Sch2
Semiconductors Packaging and Interconnects
HF transformers Filter Inductors and Capacitors
Cooling System 60 Hz Transformer up to 18 kV
Breakers and Switchgear
Ripple < 2% Stack Voltage Range ~700 to 1000 V
$40-$100 / kW
SECA: 300 MW PCS
18 kV AC
345 kV AC
Approx. 500 Fuel Cells
~700 V DC
~700 V DC
IEEE – 519 IEEE – 1547
Harmonic Distortion Future: HVDC transmission ?
http://www.nist.gov/pml/high_megawatt/
$0$20$40$60$80$100$120$140$160$180$200Transformer &
SwitchgearOther PE
Semiconductor
Cooling
Magnetics
Inverter Voltage Medium Medium High High High HV-SiC Diode Schottky Schottky Schottky PiN HV-SiC Switch MOSFET MOSFET IGBT
HF Transformer Nano Nano Nano Nano Nano 60 Hz Transformer yes yes
Estimated $/kW: MV & HV Inverter
Risk Level: High Considerable Moderate Low
loss
loss
DOE Sunshot - SEGIS-AC, ARPA-E “$1/W Systems: A Grand Challenge for Electricity from Solar” Workshop, August 10-‐11, 2010
Goal : 1$/W by 2017
for 5 MW PV Plant
$0.5/W – PV module
$0.4/W – BOS
$0.1/W – Power electronics
Smart Grid FuncRonality
High PenetraRon
Enhanced Grid Value
$1/W achieves cost parity in most states!
MV Direct Connect Solar Inverter (ARPA-E)
• Utilize 10kV, 120 A SiC MOSFET Module: – Design Developed for DARPA/ONR/NAVSEA WBG HPE Program – Already tested at 1 MW-scale system for HPE SSPS requirements
• MV Solar Inverter Goals: – Improve cost, efficiency, size, and weight – High speed, series connected to grid: rapidly respond/clear faults, tune power quality
S1D2
S2
D1 G1
G2
Contributed by: Leo Casey (Google)
High PenetraRon of Distributed Energy Resources
• Power Conditioning Systems (PCS) convert to/from 60 Hz AC for interconnection of renewable energy, electric storage, and PEVs
• “Smart Grid Interconnection Standards” required for devices to be
utility-controlled operational asset and enable high penetration: • Dispatchable real and reactive power • Acceptable ramp-rates to mitigate renewable intermittency • Accommodate faults faster, without cascading area-wide events • Voltage/frequency regulation and utility-controlled islanding
Energy Storage Plug-in Vehicle to Grid Renewable/Clean Energy
PCS PCS Communication
Power Smart Grid PCS
http://www.nist.gov/pml/high_megawatt/2008_workshop.cfm
PCS Architectures for PEV Fleet as Grid Storage
PCS PCS
Energy Storage Renewable/Clean Energy
Communication
Power Smart Grid
Plugin Vehicle Fleet
PCS PCS PCS
http://www.nist.gov/pml/high_megawatt/jun2011_workshop.cfm
Large Inverter with DC Circuits to Fleet PEVs
Energy Storage Renewable/Clean Energy
DC Circuits or DC Bus
Plugin Vehicle Fleet
Storage Asset Management
Charging Station (Multiple Vehicles)
DC-DC DC-DC DC-DC
PCS PCS Communication
Power Smart Grid DC-AC
Islandable Microgrid
DC-AC
DC Microgrid: DC-‐AC with DC Circuits
Energy Storage Renewable/Clean Energy
Plugin Vehicle Fleet
Device Asset Management
DC Circuits / DC Bus
DC-DC DC-DC DC-DC
24 V DC Loads
380 V DC Loads
Smart Grid
Flow Control Microgrid: AC-‐AC with AC Circuits
Plugin Vehicle Fleet
PCS PCS PCS
Energy Storage Renewable/Clean Energy
PCS PCS
AC-AC DC Options Smart Grid
Microrid Controller
AC Loads & Generators
AC Circuits
Device Asset Management
Islandable Microgrid
Microgrid using Disconnect and Local EMS
Smart Grid
Plugin Vehicle Fleet
PCS PCS PCS
Energy Storage Renewable/Clean Energy
PCS PCS
Disconnect Switch
Microgrid Controller
AC Loads & Generators
Device Asset Management
AC Circuits
Islandable Microgrid
Task 4: Develop and Harmonize Object Models
IEC 61850-‐7-‐420: Expanded to include • Mul+func+onal ES-‐DER opera+onal interface
• Harmonized with CIM & Mul+Speak • Map to MMS, DNP3, web services, & SEP 2
a) b) c) d e)
Task 0: Scoping Document
Priori+zed +meline for ES-‐DER standards
Task 1: Use Cases, *EPRI PV-‐ES Inverter Define requirements for different scenarios
Task 5: Test, Safe and Reliable Implementa0on
Implementa0on UL 1741, NEC-‐NFPA70, SAE, CSA and IEC
Task 3: Unified interconnec0on method with mul0func0onal opera0onal interface for range of storage and genera0on/storage.
IEEE 1547.8 (a) Opera+onal interface
(b) Storage without gen (c) PV with storage (d) Wind with storage (e) PEV as storage
Task 2: IEEE 1547.4 for island applica0ons and IEEE 1547.6 for secondary networks
PAPs
MIC Info exchanges
PAP 7: Smart Grid ES-‐DER Standards
Iden+fy Needed Func+ons
Represent in Standard
Informa+on Model
IEC 61850-‐7-‐420
DNP3
Smart Energy Profile
MMS, Web
Services, Other
Map to Protocols
Select a Specific Way to Implement each Func+on
Interest Group, Demonstra+ons, PAP7, IEEE 1547
Smart Inverter Focus Group
Published IEC 61850-‐90-‐7
Informa0ve document
Standards Groups, Funded Efforts
EPRI/Sandia NL Smart Inverter IniRaRve
courtesy: Brian Seal (EPRI)
Modbus-‐ Sunspec
EPRI/SNL Volt-‐Var Control FuncRon
VAR
s G
ener
ated
Capacitive
Inductive
System Voltage
V1 V2 V3 V4
Q1
Q4
Q3 Q2
Volt/Var Mode 1 – Normal
Regulation VA
Rs
Gen
erat
ed Capacitive
Inductive
System Voltage
V1 V2
Q2
Q1
Volt/Var Mode 2 –
Transmission VAR Support
Utility-Defined Curve Shapes
Simple Broadcast
courtesy: Brian Seal (EPRI)
Distributed Renewables, Generators and Storage
• DRGS Domain Expert Working Group ini0ated September 2011 • Iden0fy Smart Grid standards and interoperability issues/gaps for
– Integra+on of renewable/clean and distributed generators and storage – Opera+on in high penetra+on scenarios, weak grids, microgrids, DC grids – Including interac+on of high-‐bandwidth and high-‐iner+a type devices
• Focus on Smart Grid func0ons that – mi+gate impact of variability and intermiRency of renewable generators – enable generators and storage to provide valuable grid suppor+ve services – prevent uninten+onal islanding and cascading events for clustered devices
• Ac0vi0es of DRGS DEWG – Consistent approaches for generators/storage types and domains – Use cases and informa+on exchange requirements – Define new PAPs to address standards gaps and issues
• Subgroups: A-‐Roadmap, B-‐Informa+on, C-‐Microgrid, D-‐Test, E-‐Regulatory, F-‐Interconnec+on
ADEPT EFFICIENT POWER CONVERSION
Goals • Improve the energy efficiency of electronic
devices and power systems • Enable high efficiency, high power density power
electronics • Contribute to the development of a smart grid
Highlights • Advanced charge storage devices • Magnetic materials • Advanced solid-state switch technologies • Advanced circuit topologies and converter
architectures
Mission Paving the way for more energy efficient power conversion and advancing the basic building blocks of power conversion: circuits, transistors, inductors, transformers, and capacitors. Program Director Dr. Tim Heidel
Year 2010
Projects 13
Total Investment $37.7 Million
25 Contributed by: Tim Heidel (ARPA-E)
ADEPT Program Technical Targets
26
Category
Voltage &
Power
Efficiency Switching Frequency
Power Density
Applications
Fully Integrated, Chip-scale power converters
>100V 10-50W
>93% >5 MHz >300 W/in3
Package integrated power converters
>600V 3-10kW
>95% >1 MHz >150 W/in3
Lightweight, solid-state, medium voltage energy conversion
13kV 1MW
>98% >50 kHz N/A
Contributed by: Tim Heidel (ARPA-E)
Goals • Increase the efficiency of solar energy systems • Reduce the size of PV components and systems • Make solar energy cost competitive with conventional electricity generation
Project Categories • Cell, module integrated electronics • AC modules • Lightweight central inverters
Mission Improve the performance of photovoltaic (PV) solar energy systems by making the process of converting solar energy to electricity more efficient. Program Director Dr. Tim Heidel
Year 2011
Projects 6
Total Investment $14.1 Million
Solar ADEPT EFFICIENT SOLAR ENERGY SYSTEMS
DOE Goal: 5-6¢/kWh fully installed at the MW scale by
2020
27 Contributed by: Tim Heidel (ARPA-E)
GENI INCREASING GRID FLEXIBILITY
Goals • Enable 40% intermittent non-dispatchable generation penetration
• >10x reduction in power flow control hardware • >4x reduction in HVDC terminal/line cost
Project Categories • Power Transmission Controllers
– Power flow controllers for mesh AC grids. – Resilient multi-terminal HVDC network
technologies. • Grid Control Architectures
– Optimization of power grid operation; incorporation of uncertainty into operations; distributed control and increasing customer control.
Mission Modernize the way electricity is transmitted in the U.S. through advances in hardware and software that provide greater control over power flows. Program Director Dr. Tim Heidel
Year 2011
Projects 15
Total Investment $39 Million
28 Contributed by: Tim Heidel (ARPA-E)
DOE EERE AMO: Next Genera0on Power Electronics Na0onal Manufacturing Innova0on Ins0tute
hRps://www1.eere.energy.gov/manufacturing/innova+on/facili+es/wbg.html