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Daikin SkyAir RXS/RKS Key Points of Installation Participant Guide

Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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Page 1: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

Daikin SkyAir

RXS/RKS Key Points of Installation

Participant Guide

Page 2: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

4/28/2014

1

© 2014 Daikin North America, LLCSlide 1

© 2014 Daikin North America, LLCSlide 2

SkyAir RXS & RKSKey Points of Installation

Page 3: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

4/28/2014

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© 2014 Daikin North America, LLCSlide 3

Residential Ductless Mini-split Systems

Key Points of the Installation Process

© 2014 Daikin North America, LLCSlide 4

The Daikin eQuip App includes:

Technical Specifications

System Compatibility List

Error Code Descriptions

System Configuration Details (Field

Settings, Emergency Settings, etc.)

Thermistor Information

Technical Documents (Installation

and Operation Manuals, Submittal

Data Sheets)

NOTE: Access to modules requires registration through the Daikin eQuip app (Wi-Fi or

Cellular service required). Users will be designated a user type based on registration criteria

and will have access to select modules and functions. Daikin University module is available

to all users.

Page 4: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 5

Spare Parts Database

Additional Refrigerant Calculations

Marketing Materials (Product Brochures and

Flyers)

Daikin University Course Listings

Unit of Measurement Converter

General Information (News Updates, FAQ’s,

Dealer Directory, Daikin AC Key Department

Contact Directory)

NOTE: Access to modules requires registration through the Daikin eQuip app (Wi-Fi or

Cellular service required). Users will be designated a user type based on registration criteria

and will have access to select modules and functions. Daikin University module is available

to all users.

© 2014 Daikin North America, LLCSlide 6

“How to” troubleshooting videos are available on the

Daikin AC YouTube Service channel

http://www.youtube.com/user/DaikinACService?feature=mhee

Page 5: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 7

Dr. Daikin Diagnostic Tool

© 2014 Daikin North America, LLCSlide 8

Page 6: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 9

Daikin University Facilities:

Carrollton, TX

Irvine, CA

Long Island City, NY

Daikin Approved Training Facilities:

Miami/Davie, FL* (Daikin-McQuay)

Atlanta/Marietta, GA* (Daikin-McQuay)

New Haven, CT

Boise, ID

Boston/Woburn, MA

Detroit/New Hudson, MI

Newark/W. Caldwell, NJ

Greensboro, NC

Columbia/Cayce, SC

Houston, TX

© 2014 Daikin North America, LLCSlide 10

Daikin University offers the following classroom training for our

Residential/Light Commercial Ductless product line

Residential Ductless Install & Start Up – 8hr

Residential Ductless Install & Commissioning – 16hr

Residential Ductless Service & Troubleshooting

Residential Ductless Product & Applications

Residential Ductless Single & Multi Split Systems: Key Points of

Installation

Key Sales Points for Dealers: Residential Ductless Mini-Split

Systems

Daikin 8-Zone Multi-Split System: Key Points of Installation

Dealer Day

Please refer to www.daikinuniversity.com for the most current course listing.

Page 7: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 11

RXS & RKS SkyAir Introduction, Control Options, & Application

Installation Best Practices

Field Settings

Optional Accessories

4-wire SkyAir Installation & Start-Up

Troubleshooting

Technology

© 2014 Daikin North America, LLCSlide 12

SkyAir

Product Introduction

Page 8: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 13

Single phase 208/230V power supply

Outdoor unit feeds power to indoor unit

RXS & RKS 30 - 19.3 SEER

RXS & RKS 36 - 17.9 SEER

Heat Pump & Cooling Only

Heating Range 5°F* to 75°F Outdoor

Cooling Range 14°F* to 115°F Outdoor

Flare connections at indoor and outdoor

units (No Brazing)

Pipe Sizes – 5/8” & 3/8”

Line Set Length – 98 feet

Vertical Difference – 65 feet

54/55 dB(A) Sound Pressure Outdoor

Ultra Low Ambient Year Round Cooling

(-40) Option Kit

*Low Temp Heating and Ultra Low Temp Cooling require additional option kits

© 2014 Daikin North America, LLCSlide 14

Wireless Remote Control Included

Single frequency IR handset

Backlit screen

Full functionality of all features

BRC944B2 Wired Option

Designed for basic operation

Programmable On-Off weekly

Can be used with wireless RC

Daikin ENVi wired thermostat

Dual Set points

Color touch screen display

Wi-Fi Enabled

Weekly Scheduling

Vacation Settings

Outdoor temperature and weather

forecast

ENVi

BRC944B2

Wireless

Page 9: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 15

Low & Ultra Low Ambient Cooling

Cooling Range -40°F* to 115 °F Outdoor

Low Ambient Cooling to 14°F without

Wind Baffle

Low Ambient Cooling to 0°F with Wind

Baffle

Ultra Low Ambient Cooling to -40°F with

Wind Baffle and Low Ambient Cooling Kit

Ultra Low Ambient Year Round Cooling

designed for year-round cooling

applications

Kit Model Outdoor Unit Indoor Unit

2F018535-1 RKS30LVJU FTXS30LVJU

2F018535-2 RKS36LVJU FTXS36LVJU

Optional outdoor unit wind baffle, KPW5E112, and LOAM Kit 2F018535-1/2 are required and sold separately.

© 2014 Daikin North America, LLCSlide 16

Bottom Plate Heater Assembly –

Heat Pump Defrost

Bottom Plate Heater - heating operation

between 23°F and 34°F

KRP928B Adapter Board – integrates 4-

wire systems into the DIII-Net

communication protocol

Condensate Pump – applications where

gravity drain is not possible

KRP928B Adapter Board

DACA-CP3-1

Condensate Pump

Page 10: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 17

Nomenclature

© 2014 Daikin North America, LLCSlide 18

RXS/RKS SkyAir Nomenclature

Standard Compatibility symbol

U: Meets UL standards

for North America

Page 11: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 19

Standard compatibility symbol

U: Meets UL standards for North America

Power supply symbol

VJ: 1 phase, 208/230V, 60 Hz

Indicates major design category

Capacity indication in cooling

30: 30,000 Btu/h 36: 36,000 Btu/h

Efficiency Level

S: High

System Type

X: R-410A, Heat pump or cooling only

Indoor unit type

FT: Wall mount

FT X S 30 L VJ U

RXS/RKS SkyAir Indoor Unit Nomenclature

© 2014 Daikin North America, LLCSlide 20

Piping & Charging Considerations

Page 12: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 21

Proper deburring is critical to a successful flare

© 2014 Daikin North America, LLCSlide 22

“B” depth for all other sizes

DACA-FSG-1

A

Dimension “B” Requirement

Pipe Size Dimension

1/4” 1 mm

3/8” 2 mm

1/2” 2 mm

5/8” 2 mm

3/4” 2 mm

B

Flaring

Block

Dimension “A” requirement

Pipe Size Dimension

1/4” 9.1mm

3/8” 13.2mm

1/2” 16.6mm

5/8” 19.7mm

3/4” 24.0mm

Go / No Go“B” depth for ¼”

pipe

Page 13: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 23

Metric tools (hex key set and socket set) are

required when installing or servicing Daikin

SkyAir systems

Nitrogen regulator capable of measuring up

to 700 plus PSI is necessary for pressurizing

systems to 550 psig

Daikin offers a full selection of torque

wrenches that are adjustable to the

required torque and sized for the Daikin

system flare nuts

Metric Hex Key SetMetric Socket Set700 PSI Min

Torque Wrench Set

Part # TLTWSM

© 2014 Daikin North America, LLCSlide 24

Flare nut size

Standard tightening torque

Ft/lb. N/m

1/4 10.5 – 12.7 14.2 –17.2

3/8 24.2 – 29.4 32.7 – 39.9

1/2 36.5 – 44.5 49.5 – 60.3

5/8 45.6 – 55.6 61.8 – 75.4

Tightening Torque

• Reduced flare nut wall thickness - leakage

• Flare nut damage

• Gas leak

INAPPROPRIATE TIGHTENING TORQUE

Too tight Too loose Use only Daikin

supplied flare nuts

(shown above)

Must use back up wrench when tightening or loosening flare nuts

Page 14: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 25

Tape in Schrader Fitting

Set Nitrogen regulator to

1.5 – 3 PSIG

Leave other end of pipe

open

Dry Nitrogen MUST be used during all brazing

(Pressure regulated to 1.5 to 3 PSIG) to prevent

oxidation formation

© 2014 Daikin North America, LLCSlide 26

Daikin inverter driven mini-

split systems do not

require:

Driers

Solenoids

Sight Glasses

Oil Traps

These components are not

necessary for the Daikin

SkyAir functionality.

Always insulate both lines

separately.

Both Lines Must Be Insulated Separately

Page 15: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 27

3 Min

150 psi

1

325 psi

5 Min

2

550 psi

24 Hr

3

System Nitrogen Pressure Test

© 2014 Daikin North America, LLCSlide 28

Note the Temperature when the system is pressurized (Tp) Subtract

the Temperature when the pressure is checked (Tc) Multiply by a factor

of 0.80 to get the Pressure Drop (PD)

( Tp – Tc ) x 0.80 = Pressure Drop

Nitrogen pressure is subject to fluctuation above 300 psi, based

on ambient temperature changes. Use this formula to

compensate for temperature changes from one day to the next

when performing the 24 hour pressure test. The following

formula will determine system pressure drop caused by low

ambient temperature.

Page 16: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 29

Daikin Recommends Triple Evacuation

Evacuate the system to 4000 microns, hold for 15 minutes

Break vacuum with dry nitrogen to pressure of 2-3 PSIG

Evacuate to 1500 microns & maintain for 20 minutes

Break vacuum with dry nitrogen to pressure of 2-3 PSIG

Evacuate to below 500 microns and hold for 60 minutes

© 2014 Daikin North America, LLCSlide 30

Only install driers, oil traps, shut off valves or any other line

components in your piping work if instructed to do so in the

IOM documents – if no instruction, it’s because it is NOT

necessary (for Daikin).

The ONLY acceptable piping is ACR – type (known as refrigeration or

dehydrated copper)

Page 17: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 31

Asphyxia

Heavier than air

Products of Decomposition

Skin Irritant

Frostbite

Safe Exposure

Storage below 125°F

Do not leak test with air

2

1

0

NFPA 7041

1

1

HMIS®

ASHRAE

© 2014 Daikin North America, LLCSlide 32

Compatible with all HFC Refrigerants

Excellent anti-wear properties

Better solubility with process fluids

Superior Resistance to Cap tube blockage

Better lubricity

Optimal for non-drier systems

Very Hygroscopic but with no hydrolysis

Moisture easily removed with vacuum

Care must be taken to prevent

contamination by the introduction of other

oils.

Page 18: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 33

The best time to add refrigerant

charge is immediately after

evacuation is complete

Close vacuum pump valve first,

then close manifold gauges

R-410A must be charged as a

liquid and weighed in

RXS_LVJU

RKS_LVJUFactory Charge

If line Set Exceeds

33 Feet, Add

30,000 Btu/h 6.17 Lbs .54 oz per foot

36,000 Btu/h 6.17 Lbs .54 oz per foot

R-410A

R-410A

© 2014 Daikin North America, LLCSlide 34

RXS/RKS SkyAir 4-wire Outdoor Unit

Installation Overview

Page 19: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 35

Choose a location capable of

supporting the weight of the unit

Choose a location where the air

discharge will not interfere with other

systems or people

Ensure there is sufficient service space

around the unit (refer to Installation

Manual)

The outdoor unit can also be wall

mounted with optional brackets

It is not recommended to stack units

(due to defrost in cold climates)

Select a site where snowfall, snow buildup and drifting will not affect the unit

Install a baffle plate on the discharge side of the unit (if high wind present)

Construct a

large canopy

Install the unit

high enough

off the ground

to prevent

burying in

snow

© 2014 Daikin North America, LLCSlide 36

B

C

D D

D

EF

G

H

Unit of Measurement = Inches

Page 20: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 37

Use drain plug for drainage.

If the drain port is covered by a mounting base or floor surface, place additional foot bases

under the outdoor unit’s feet.

In cold areas, do not use a drain socket, drain caps , and a drain hose with the outdoor unit

or drain water may freeze, impairing heating performance.

1. Insert drain receiver (C) onto drain socket (A) and drain cap (B) beyond 4 projections around

drain socket and drain cap.

2. Insert drain socket and drain caps into their matching drain hole; Drain socket (A) into drain

hole I and drain caps (B) into the other drain holes. After insertion, turn them about 40°

clockwise.

(View from bottom)

© 2014 Daikin North America, LLCSlide 38

RXS/RKS SkyAir 4-wire Indoor Unit

Installation Overview

Page 21: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 39

Very low sound levels

Auto-swing feature ensures efficient air

distribution

Louvers automatically close when unit

is turned off

Wide air discharge outlet distributes a

comfortable airflow through the entire

space

Flexible routing of refrigerant and

condensate lines

© 2014 Daikin North America, LLCSlide 40

Photocatalytic Deodorizing Filter: This filter decomposes

odors and even neutralizes bacteria and viruses. This ability

is maintained simply by washing the Photocatalytic filter and

then exposing it to sunlight once every 6 months.

Page 22: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 41

The ON-OFF button provides control if the wireless

controller is misplaced or the batteries are depleted.

The system can be placed in AUTO mode by pressing the

button ON.

By pressing the button OFF, the system is de-activated and

the blower cycles OFF.

Mode Temp. Setting Air Flow Rate

Heat Pump Auto 77°F Auto

On-Off Button

© 2014 Daikin North America, LLCSlide 42

Signal receiver

It receives signals from the remote controller.

When the unit receives a signal, you will hear a short beep.

Operation start ........ beep-beep

Settings changed......beep

Operation stop..........beeeeep

Indoor Unit ON/OFF switch

Operation lamp (green)

Timer lamp (yellow)

Page 23: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 43

5-Speed / Indoor Quiet or AUTO fan operation

Normal conversation = 55 - 60 dB

Sound Pressure Level 35 to 47 dB

© 2014 Daikin North America, LLCSlide 44

FTXS

The green operation lamp on the indoor unit front panel will

flash when:

A protection device in the indoor or outdoor unit activates

A thermistor malfunctions

A signal transmission error occurs

Page 24: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 45

Wireless remote controller

1. Turn on all the fluorescent lamps in the room, if any, and find a site where

remote control signals are properly received by the indoor unit (within 23

feet (7m))

2. Make the DIP switch settings according to the type of unit purchased by

the customer. The default setting is heat pump

For cooling only (Outdoor unit model: RKN)

Set the DIP switch to the cooling only side

For heat pump

(Outdoor unit model:

RXN)

Set the DIP switch

to the heat pump

side

© 2014 Daikin North America, LLCSlide 46

A B

≥ 1 15/16” > 4”

Ensure the unit is not exposed to direct

sunlight.

Ensure the unit is not exposed to direct

heat or steam.

Airflow should circulate throughout the

room.

Ensure both air intake and outlet paths

are unobstructed.

Ensure the unit is mounted away from

fluorescent lamps.

Ensure the unit is mounted at least 3 ½

feet away from any television or radio.

Ensure the unit is not exposed to

machine oil vapors.

Recommended Service Clearance

B

A

Page 25: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 47

Refrigerant piping can be routed from the back of the unit in any one of 5

directions.

© 2014 Daikin North America, LLCSlide 48

RXS/RKS Indoor Unit Wall Mounting Plate

Page 26: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 49

Rear of Wall Mount Unit

© 2014 Daikin North America, LLCSlide 50

1. Remove the drain plug from left hand side. (see above) Plug can be

twisted out carefully without tools. Use Allen wrench method if plug

seems tight.

2. Grasp drain hose on unit very close to where it connects and gently twist

out.

3. Swap Insulation tube.

4. Install drain plug in right hand side where drain hose was connected.

Drain from unit can be swapped to the left hand side

(factory shipped right hand).

Drain Plug

Page 27: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 51

Feeding refrigerant pipe through exterior wall

For walls containing metal frame or siding, use field supplied conduit or

grommet to prevent heat transfer, electrical shock or fire.

Fill all gaps around the refrigerant pipes with caulking, putty or spray

foam to prevent water leaks.

Refrigerant piping and condensate piping can be run together through

wall.

1. Bore a 3 1/8” diameter hole through the wall sloping toward the exterior.

2. Insert wall pipe (feed tube) into the hole.

3. Insert wall hole cover into the wall pipe.

© 2014 Daikin North America, LLCSlide 52

A. Pump Assembly

B. ¼” ID. Discharge tube w/check

valve & male barb fitting (40”)

C. Power/Safety Switch cable (60”)

D. Rubber pump mounting pads R&L

E. 1/4” x 3/8” Self-sealing Drain

Fitting

F. Drain outlet to float assembly inlet

fitting

G. Float assembly w/cable & vent

tube

H. Float assembly mount with double

sided adhesive tape

I. Instruction sheet

AB

C

D

E

FG H

NOTE: Inline fuse (2amp), ¼” ID. Discharge tubing & barbed couplings are field supplied - Refer to pump Installation Instructions

I

Page 28: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 53

Pump Motor Installation

R&L rubber mounting pads provided

Wall or surface mount

Suspended

Attached to refrigerant line

Pump Motor Positions

Acceptable

Upright wall mount

Suspended Attached to

refrigerant line

upright position Recommended

Alternate - on-end position inlet/outlet on bottom Alternate - side installation

mounted from bottom

NOTE: Wallmount fan coil installations require the ref rigerant lines to only be run on right side of unit for pump to be installed within the cabinet.

© 2014 Daikin North America, LLCSlide 54

Float Assembly Installation

Float assembly has a 1/4” front and rear outlets

Front outlet is capped from the factory

The float assembly must be supported

Recommended float assembly position: flat and level

Install the float assembly where it can be accessed for maintenance

Alternate float assembly positions

Page 29: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 55

Float Assembly

Power/switch cable

Connector Plug

Self-sealing drain fitting

Trim to fit the black rubber inlet fitting from drain pan outlet to inlet of float assembly

(Provided)

Drain outlet adapters may be required (Field supplied)

Install air vent on float assembly (Provided)

Air vent tube must terminate above drain pan level

Install ¼” clear tubing from float outlet to pump inlet (Field supplied)

Install ¼” clear tubing from pump outlet to self-sealing drain fitting including check valve

(Provided)

Additional discharge tubing and barb fittings may be required (Field supplied)

Inlet fitting

Drain Pipe

Discharge tubing w/check valve

Condensate Drain Pan

Air vent

Condensate pump

Condensate pump detection line

Clear condensate hose: ¼” vinyl tubing

© 2014 Daikin North America, LLCSlide 56

FTXS Condensate Pump (Option)

Sample Condensate Pump Example Shown from Below

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© 2014 Daikin North America, LLCSlide 57

Before You Start Installing Condensate Pump

Installing a condensate pump behind a wall mount unit requires special consideration due to the limited amount of space left over after running the line set and line voltage behind the unit.

If line set has to go out the left hand side of unit, follow the same instructions listed within for the right hand exit. Drain tubing lengths may very depending on materials used for line set, high voltage and drain. Cut lengths of tubing as you assemble drain and line set.

When exiting on left side use one piece of ½” wall Armaflex insulation to cover both the liquid and suction lines behind unit. This will give you more room for the pump and float assembly. After you exit unit increase insulation back to ¾” wall and insulate the liquid and suction lines separately. This method will still create a very tight assembly.

After install, prime pump before starting unit. The pump will make a buzzing sound before it is primed with water. This is normal.

© 2014 Daikin North America, LLCSlide 58

RXS/RKS SkyAir System & Control Wiring

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© 2014 Daikin North America, LLCSlide 59

Cable for Outdoor unit wiring - 15 or 20 amp 208/230 dedicated circuit

12 – 14 AWG solid core copper wire as per local codes

Only a single 208/230 VAC 15 or 20 amp circuit is required, which will power both indoor and outdoor units

Cable specification for inter unit wiring

4-conductor, Solid or Stranded, 240 VAC weather-proof cable

If the cable is not weatherproof, it must be encased in conduit

There must be no splices on the #3 or Ground wire

Inter Unit Connecting Cable

Always follow local codes

Note: Solid core is permitted; stranded wire is preferred.

© 2014 Daikin North America, LLCSlide 60

Inter-connecting control wiring

Preferred 4 conductor weather proof stranded cable

Wire Size Connection Wire Length

16 AWG < 32.8 ft

14 AWG ≥32.8 ft

Always follow local codes

1 = LINE

2 = LINE

3 = COMM – 12- 45vdc

= Ground

POWER SUPPLY 1Ph

208/230 Volts

L1 L2

1

2

3

Note: Solid core is permitted; stranded wire is preferred.

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© 2014 Daikin North America, LLCSlide 61

Always follow local codes

1

2

3G

Note: Solid core is permitted; stranded wire is preferred.

© 2014 Daikin North America, LLCSlide 62

1

2

3

G

Illustration shows Single Split connections, other applications may differ.

Always follow local codes

2 Pole Single

Throw Switch

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© 2014 Daikin North America, LLCSlide 63

Condensate pump is powered

from the Indoor fan coil unit on

terminals 1 & 2

The pump motor

requires no ground

conductor

Float switch safety

controls line voltage

power to fan coil unit

by switching terminal

1 (Yellow & White)

Always follow local codes for

proper wiring

Refer to the pump Installation

Instructions for additional

information.

© 2014 Daikin North America, LLCSlide 64

11247

DACA-CP3-1 Wiring Diagram

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© 2014 Daikin North America, LLCSlide 65

Condensate overflow protection for all Daikin wall mounted indoor units

Microelectronic control

No moving parts

Simple two component installation

Drain Pan Water Sensor

Electronic Control Switch

Drain Pan Water Sensor

Electronic Control Switch

Line Voltage Powered

DACA- CFS1

© 2014 Daikin North America, LLCSlide 66

DACA-CFS1 Condensate Overflow Safety Switch

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© 2014 Daikin North America, LLCSlide 67

2 3 G

Black Red Green

TERMINAL BLOCK

DPCA

P2

P1

S21

MAIN PCB

Daikin Indoor Unit

Incoming

208/230V 1

Field Supplied 4 core

thermostat wire

18AWGWire Harness (5’ 4”)

come within a box

Power Cable (5’ 4”)

from DPCA

208/230VAC

DPCA can be installed in the backside cavity of the wall-mounted

indoor unit (if space allows)

Wires to outdoor

unit not shown

To ENVi : 2-wires for power supply 24VAC

2-wires for communication

ENVi Thermostat

© 2014 Daikin North America, LLCSlide 68

D-, D+ : 2 wire for RS485

serial communication

(Modbus)

C, R : 2 wire for power

supply (24VAC)

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© 2014 Daikin North America, LLCSlide 69

Simple installation to interface mini-split 4-wire communication

to VRV D-III Net 2-wire F1 F2

KRP928B

F1 F2 Out Circuit

1 2 3 Gnd

Intelligent

Touch

Controller

© 2014 Daikin North America, LLCSlide 70

RXS/RKS SkyAir Field Settings

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© 2014 Daikin North America, LLCSlide 71

Mount the remote controller back

plate to the wall surface or fixing

box with the supplied screws

Mount the remote controller

adapter to the wall surface or the

indoor unit with the supplied

screws or double-sided tape

Attach one end of the 5-wire cable

to the controller adapter PCB and

the other end to the S21 connector

on the indoor unit main PCB

Attach one end of the 4-wire cable

to the adapter PCB and the other

end to the remote controller PCB

Replace the upper covers of the

controller and the controller

adapter PCB into their original

positions

Note: ground terminal not required.

Adapter PCB

supplied with

BRC944B2

Cable harness supplied

with BRC944B2

BRCW901A08

© 2014 Daikin North America, LLCSlide 72

When two indoor units are installed in one room, the 2-wireless remote controllers

can be set for different addresses.

How to set the different addresses

Control PCB of the indoor unit

1. Remove the front grille (3 screws).

2. Remove the electrical box (1 screw).

3. Remove the drip proof plate (4 tabs).

4. Cut the address jumper JA on the control PCB.

Wireless remote controller

1. Slide the front cover and take it off.

2. Cut the address jumper J4.

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© 2014 Daikin North America, LLCSlide 73

Turning on Switch B will expand the operation range down to 14°F (–10°C). If the

outdoor temperature drops below –0.4°F (–18°C), the operation stops and starts back up

once the temperature rises again.

RKS30/36LVJU & RXS30/36LVJU Low Ambient Cooling

This function is designed for facilities such as equipment rooms.

It is never to be used in a residence or office where people occupy the space.

Year-Round Cooling kits available, 2F018535-1 & 2F018535-2, allow low ambient cooling to -40°F

© 2014 Daikin North America, LLCSlide 74

RXS/RKS SkyAir Optional Accessories

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© 2014 Daikin North America, LLCSlide 75

Kit Outdoor Unit Type

KPW5E112 RKS30LVJU

RKS36LVJU

RXS30LVJU

RXS36LVJU

Air adjustment grill & LOAM *Wind baffle

*Requires 2F018535-2

Wind baffle kits direct discharge air and provide some protection from hail damage.

© 2014 Daikin North America, LLCSlide 76

Bottom Plate Heater Kits offer an option for extraordinary applications where a

large number of heating operating hours are seen between 17°F and 32°F coupled

with large amounts of snowfall.

Heater Kit SkyAir Model

KEH041A49 RXS30HVJU RXS36HVJU

Ensure that power is disconnected to the outdoor unit prior to installing base pan heater.

Refer to heater kit install manual for installation instructions.

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© 2014 Daikin North America, LLCSlide 77

RXS/RKS SkyAir Ultra Low Ambient

© 2014 Daikin North America, LLCSlide 78

This function is designed for facilities such as equipment or mechanical rooms. It is

never to be used in a residence or office where people occupy the space.

Kit Model Outdoor Unit Indoor Unit

2F018535-1 RKS30LVJU FTXS30LVJU

2F018535-2 RKS36LVJU FTXS36LVJU

Optional outdoor unit wind baffle, KPW5E112, is required and sold separately.

After Kit Installation is Complete

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© 2014 Daikin North America, LLCSlide 79

Remove panels

Top plate

Right side plate

Front plate 1

Front plate 2

© 2014 Daikin North America, LLCSlide 80

Turn on Switch B on outdoor unit PCB.

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© 2014 Daikin North America, LLCSlide 81

Attach crank case heater to the compressor.

First, open up the soundproofing material (inner and outer)

© 2014 Daikin North America, LLCSlide 82

Attach crank case heater to the compressor (cont.).

1. Wrap the crank case heater around the compressor.

2. Secure the crank case heater mounting spring so that it sits between the

two compressor mounting bolts as shown.

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© 2014 Daikin North America, LLCSlide 83

Attach crank case heater to the compressor (cont).

3. Close the sound proofing material (inner)

© 2014 Daikin North America, LLCSlide 84

Attach the vinyl tube to the crank case heater

1. Run the crank case heater’s lead wire through the vinyl tube.

2. Position the vinyl tube as shown in the figure and close the

soundproofing material (outer), returning it to its original state.

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© 2014 Daikin North America, LLCSlide 85

Attach the vinyl tube to the crank case

heater (cont.).

3. Secure the vinyl tube to the hook on

the stop valve board with the binding

band at the position shown in the

figure.

© 2014 Daikin North America, LLCSlide 86

Remove electrical box.

Attach code heater to electrical box.

1. Attach the [A] code heater to the baffle plate, using the edge of the hook on

the electrical box and the edge of the baffle plate as guides

2. Feed the heater’s lead wire through the slit (left) in the electrical box and

secure it with the wire clamp on the electrical box.

1. Exercise care so that the code heater does not peel off.

2. Route the code heater’s lead wire so that it will not be severed or

its insulation damaged.

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© 2014 Daikin North America, LLCSlide 87

Replace PCB inside of the electrical box with the PCB from kit.

1. Remove the existing PCB.

2. Disconnect the 3 part harness from the existing PCB and connect them

to the replacement PCB.

3. Apply the silicon to the replacement PCB.

4. Attach the harnesses removed in action 2 above to the replacement

PCB.

© 2014 Daikin North America, LLCSlide 88

Connect the wire harness to the code heater

and the crank case heater.

1. Connect the code heater and crank

case heater to the wire harness.

2. Secure the wire harness’s snap band

to the electrical box.

3. Check the resistance between

terminal 1 and terminal 4 of the wire

harness connector, which will be

connected to the PCB.

• If the resistance is not 1.8kΩ-

2.4kΩ, there may be a poor

connection

4. Connect the wire harness to S80 on

the PCB.

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© 2014 Daikin North America, LLCSlide 89

Be sure that the code heater harness, crank

case heater harness (portion outside the vinyl

tube), and wire harness are all positioned

above the bottom surface of the electrical box

insulating sheet.

© 2014 Daikin North America, LLCSlide 90

Affix the identification label and

electrical wiring diagram label to the

right side plate.

Reattached the top plate, right side

plate, and front plates 1 & 2.

Check whether the unit operates

properly by conducting the forced

cooling operation.

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© 2014 Daikin North America, LLCSlide 91

RXS/RKS SkyAir Start-up

© 2014 Daikin North America, LLCSlide 92

Indoor and outdoor units are installed securely & are level

Pressure test system to 550 PSIG for 24 hours

Perform triple evacuation on system

Break with nitrogen, to 500 microns

Calculate liquid line length and corresponding required

additional refrigerant charge

Weigh in additional charge to liquid line

Open service valves

Check supply voltage (L1 to L2)

Must read between 187 and 253 volts

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© 2014 Daikin North America, LLCSlide 93

Ensure all drain pipe is properly connected.

Ensure all filters are in place.

Ensure all refrigerant piping is properly insulated.

Insulate each line independently.

Power system on for 6 hours.

Turn on the indoor unit using the remote control and test each

mode of operation.

NOTE: All modes of operation may not be available depending

on the outside ambient conditions, see the sequence of

operation for more information.

If system does not begin operation properly, proceed to Troubleshooting section

© 2014 Daikin North America, LLCSlide 94

RXS/RKS SkyAir Troubleshooting

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© 2014 Daikin North America, LLCSlide 95

If the system does not operate when turned ON,

use the following steps to test the operation of the equipment.

Turn ON the unit and place it in Heating or Cooling mode (depending on season), wait 15

to 20 minutes.

1. When the unit is operating without error, the green light on the front of the wall

mount unit or green light on the wired receiver for the ducted unit will remain ON

and solid. If there is an error present, this green light will be ON and blinking .

2. For more information, consult the Service Manual for the unit your working on, the

Daikin eQuip app, or Dr. Daikin. All Daikin manuals can be found at

www.daikinac.com.

3. SkyAir Troubleshooting is available from the outdoor unit PCB. See the applicable

Service Manual for steps to retrieve active error code from the outdoor unit.

4. If green light is ON and solid, try running the system through Trial or Test mode.

These modes test operation of the system. See slides 93-95 on how to initiate Trial

and Forced Operation modes.

5. If more than the above steps are needed, contact your local Rep or Distributor for

assistance.

© 2014 Daikin North America, LLCSlide 96

Press and hold the “Timer Cancel” button (A) for 5 seconds to activate the service check function and a long beep will sound from the indoor unit.

The temperature display on the remote’s LCD display flashes “00” (B). As you continue to press the Cancel button, error codes will continue to display with a short beep.

Press the “Timer Cancel” button (A) repeatedly until a long “beep” is heard.

The temperature display changes with each press to the last fault code stored in memory indicated by the long ‘beep’(B).

Press and hold the “Timer Cancel” button (A) for 5 seconds to deactivate the service check function.

Service check mode will cancel automatically after 1 minute.

A

B

Your remote controller may look

slightly different but same steps

apply.

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© 2014 Daikin North America, LLCSlide 97

Trial Operation

Trial mode is a self diagnostic check.

Forced Operation

Cooling mode can be forced from the indoor or outdoor

unit (model specific).

© 2014 Daikin North America, LLCSlide 98

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© 2014 Daikin North America, LLCSlide 99

Using the indoor unit ON/OFF switch

Press the indoor unit ON/OFF switch for at least 5 seconds. (Operation will start)

Forced cooling operation will stop automatically after around 15 minutes. To stop the

operation, press the indoor unit ON/OFF switch.

Using the indoor unit’s remote controller

1. Press the MODE button and select the cooling mode.

2. Press the ON/OFF button to turn on the system.

3. Press both the TEMP button and the MODE button at the same time.

4. Press the MODE button twice. ( will be displayed and the unit will enter forced

cooling operation)

Forced cooling operation will stop automatically after around 30 minutes. To stop the

operation, press the ON/OFF button.

Using the outdoor unit forced cooling operations switch

Forced cooling operation can be performed when the outdoor unit forced cooling operation

switch is pressed within around 3 minutes after power is supplied.

Press the switch (SW1). The operation will start.

Forced cooling operation will stop automatically after around 15 minutes. To stop the

operation, press the SW1 switch.

Indoor Units

FTXS30/36LVJU

Outdoor Units

RXS/RKS30/36LVJU

© 2014 Daikin North America, LLCSlide 100

RXS/RKS SkyAir 4-wire

Use refrigeration gauges to verify no

pressure is present prior to disconnecting

any piping.

Allen

wrench

Liquid Stop

Valve

Gas Stop

ValveService

Port

Valve

Lid

Close

1. Remove the valve lids from liquid stop

valve and gas stop valve.

2. Carry out forced cooling operation.

3. After five to ten minutes, close the liquid

stop valve with a metric Allen wrench.

4. After two to three minutes more, close

the gas stop valve and stop forced

cooling operation.

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© 2014 Daikin North America, LLCSlide 101

Technology

© 2014 Daikin North America, LLCSlide 102

Magnet

DC Fan MotorAC Fan Motor

Increased efficiency compared to conventional AC induction

motors, especially at medium to low speeds

DC Motor AC Motor

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© 2014 Daikin North America, LLCSlide 103

Aero Spiral FanThe bent fan blade edges

control air eddies of

blade edge, and

drastically reduce

operation sound.

Smooth Air Inlet

Bell MouthSmooth inlet bell mouth

added guides to the bell

mouth intake to reduce

turbulence in the fan

blades.

Smooth inflow

31 to 70 Watt Fan Motor

© 2014 Daikin North America, LLCSlide 104

Hydrophilic film

Aluminum

Corrosion-resistant acrylic resin

5 to 6 times the corrosion resistance compared to standard non-coated fins

Galbarium metal base pan for maximum rust and corrosion protection

5 to 61Acid rain

5 to 61Salt corrosion

Anticorrosion treatedNon-treated

Corrosion Resistance Rating

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© 2014 Daikin North America, LLCSlide 105

Leaks No leaks

SwingRotary

Smooth rotation, little friction High operation efficiency, energy savingsSmooth piston motion Low vibration, low noiseFew parts rubbing each other High performance, High reliability

FEATURES BENEFITS

“Piston” with an integrated roller and blade

Reduced refrigerant leakage & Increased efficiency

Single swing for size 9,000-12,000 Btu/hr

Double swing for size 15,000-32,000 Btu/hr

Adopted cylinder

structure is less

susceptible to

heat-transfer and

deformation.

© 2014 Daikin North America, LLCSlide 106

Large energy savings

Smooth rotation with little friction and

refrigerant gas compression with low loss,

allowing high operation efficiency

Low vibrations and low noise

High durability

Fewer moving parts during operation, achieving

high performance and reliabilitySingle or Double Swing

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© 2014 Daikin North America, LLCSlide 107

Reluctance DC Motor

Heat transfer coil:

Distributed Winding

Concentrated Winding

The heat is reduced.

Neodymium magnet:

increased to 6 pieces.

Rotation of motor is

smoother for energy savings.

Rotor

Stator

Neodymium magnet

DistributedWinding

Rotary Swing

Rotary Swing

Concentrated Winding

© 2014 Daikin North America, LLCSlide 108

Digitally Commutated (DC) Motor

Neodymium magnet in the rotor – Up to 10 times stronger

than ferrite magnets

Increased power & decreased energy usage

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© 2014 Daikin North America, LLCSlide 109

Curved

Iron

Neodymium

Magnet

Rotating stator field

Electrical field is in the

stator not the rotor; no

need for brushes

Based on the principles of a

direct current motor

Uses neodymium magnets

Benefits from an additional reluctance torque when

loaded

Extreme high performance in low and medium RPM

At start max. torque for min. current

© 2014 Daikin North America, LLCSlide 110

0 30 60 90 120

Motor

Efficiency (%)

Rotation

Speed (RPS)

90

80

70

60

50

AC Motor

DC Motor

Optimised

DC Motor

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© 2014 Daikin North America, LLCSlide 111

An Inverter is:

A variable frequency drive that changes the electrical

frequency applied to an electric motor [ VFD ].

Inverter drive technology is used to vary the HVAC system’s

operating capacity to match the Heating or Cooling load.

The inverter drive controls compressor speed like a throttle

controls an automobile’s engine speed.

The Inverter varies the applied frequency to the compressor

based on a number of system

temperature sensors and the

temperature set point.

© 2014 Daikin North America, LLCSlide 112

ulse mplitude odulation

I(A)Vc

I(A)

VcSW

Standard rectifier circuit (without PAM) provides a smooth, steady voltage. However, under peak load conditions, efficiency is lost due to modulation of the current wave.

Daikin rectifier circuit (with PAM) adds a coil and switching contact that cycles at 20 kHz. This creates an improved current wave resulting in 10% higher compressor efficiency than standard inverter systems.

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© 2014 Daikin North America, LLCSlide 113

T(sec)

+V

-V

60 Frequency (Hz)

+V

Frequency 30 to 130 (Hz) Daikin Swing

Frequency 52 to 210 (Hz) Daikin G2 Scroll

Inverter Box Multi-Step PrincipleMulti-Step Principle

Multiple capacity steps

Applied frequency

Loa

d

The Daikin inverter control converts

the incoming AC voltage to DC voltage

The inverter then smoothes the sine

wave to smooth motor rotation

Reconverts the DC voltage to 3 phase

AC voltage to the compressor

Frequency applied to the compressor

motor to modulate the rotational

speed which increases or decreases

system capacity

T(sec)

-V

© 2014 Daikin North America, LLCSlide 114

High Efficiency in Part-Load conditions

Very low startup amperage

No locked rotor amps

No stress on windings or compressor frame

No “light flicker”

Lubrication of bearings increases before speed increase

System pressures increase gradually reducing noise and stress on

piping

Quiet compressor startup

Better Dehumidification

Fewer start/stop cycles

As room temperature nears set point capacity is automatically

reduced

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© 2014 Daikin North America, LLCSlide 115

Electronic control of the compressor

High outdoor ambient temperature

Temperature sensors identify high temperature

condition

Compressor speed is electronically reduced to limit

high side pressure and energy usage

Reduces energy usage during peak conditions

Higher heating performance

Compressor increases speed during cold outdoor ambient

conditions

Generates higher head pressure, discharge gas

temperatures and discharge air temperatures

Achieves competitive heat output as systems with electric

heat strips without using the extra energy

© 2014 Daikin North America, LLCSlide 116

Control system

determines difference

between the room

return air temperature

and the mode set-

point temperature

Variable speed compressor provides capacity that is continually

adjusted up or down to changing heating or cooling loads.

Provides unmatched efficiency and comfort control.

Adjusts the EEV to maintain

target Superheat or

Subcooling

Inverter adjusts compressor

speed up or down to match

capacity to the load parameters

Multiple capacity steps

Applied frequency

Loa

d

30 Hz to 130 Hz

Return Air thermistor

Coil discharge thermistor

Outdoor air

thermistor

Heat

Exchanger

sensor

Discharge

Pipe

Thermistor

Page 60: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 117

Inverter Technology

Non-Inverter Technology

© 2014 Daikin North America, LLCSlide 118

Electronic

Expansion

Valves - Up to

450 positions

Inverter compressor with EEV = Modulating system capacity control

for comfort and efficiency

Page 61: Daikin SkyAir RXS/RKS Key Points of Installationapps.goodmanmfg.com/training/files/...RKS-KeyPts.pdfRXS & RKS 30 -19.3 SEER RXS & RKS 36 -17.9 SEER Heat Pump & Cooling Only Heating

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© 2014 Daikin North America, LLCSlide 119

RXS & RKS SkyAir Introduction, Control Options, &

Application

Installation Best Practices

Field Settings

Optional Accessories

4-wire SkyAir Installation & Start-Up

Troubleshooting

Technology

© 2014 Daikin North America, LLCSlide 120

PT-RLC-1306-PP_-01A

Thank YouPT-RLC-1401-PP1-01D