24
Underfloor Busbar Systems (63-80A) www.eae.com.tr/EN DABLINE

DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

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Page 1: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Underfloor Busbar Systems (63-80A)

www.eae.com.tr/EN

DABLINEEAE Elektrik A.Ş.

Akcaburgaz Mahallesi,3114. Sokak, No:10 34522

Esenyurt-Istanbul-TURKEYTel: +90 (212) 866 20 00

Fax: +90 (212) 886 24 20

Catalogue 16-Eng. / Rev 09 2.000 pcs. 15/02/2019A.C.E.

EAE has full right to make any revisions or changes on this catalogue without any prior notice.

IEC 61439-6 T Es

Please visit our website for the updated version of our catalogues.www.eae.com.tr

ISO 90011400127001

NTAL E MM AN NO AR GI EV MNE E ND TN SA YY STI TL EA M

U SQ

Page 2: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

DABLINE

Page 3: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Introduction

Technical Characteristics

Order Code System & Conductor Configuration

Standard Straight Length

Feeder Boxes & Elbows

Tap Off Plugs

Tap Off Boxes

Joint Installation

Plug Installation

Feeder Box Installation

System Manual

Floor “U” Support Installation Manual

Application Area & Advantages

Product Overview

CE Decleration

Certificates

Project Design Form

2-3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18-19

20

DABLINE

Please visit our website for the updated version of our catalogues.www.eae.com.tr

CONTENTS

Page 4: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

General Characteristics

65

DABLINE

E L E K T R İ K

One Bolt Joint Assembly

Achieved with a single action by driving the mechanical and electrical joint silver coated springed contacts towards each other. Only one bolt is needed to fix the joint.

- Addressable Tap-off Plugs

- Spring Contacts

- Integral Fixing Brackets

- Plug-in outlets every 300mm or

600mm option

- 1200mm-2400mm-3000mm optional

straight lengths

- Max. Height of the busbar is 49mm

FAST, EASY AND

SAFE ASSEMBLY PERFORMANCE

- Tested according to IEC 61439-6

- Rated up to 80A

- Up to 32A plugs available

- Optional plugs with MCB

- Housing is painted galvanised sheet steel

- High corrosion resistance

- 4 conductors (L1/L2/L3/N/PE (Housing)

- 5 conductors + PE (Housing)(L1/L2/L3/N/CE/PE (Housing)

- Tin plated electrolytic copper conductors

- Plastic Housing Feeder Box

- 3 or 5m Galvanised steel or plastic tap-off conduit

Colour Coded

Each busbar type has

a different colour code

Each busbar length is complete with integral floor fixing brackets.

Support System

IP55 Plug-in Outlets

Plug-in outlets have IP55 protection covers with EPDM type gaskets

Maximum height 65 mm

Can be used in 65mm floor voids

MAXIMUM SAFETY

- IP55 Protection Degree

- Single Bolt joints

- Electrical Joints are Silver Plated

- Fully insulated conductors

- Halogen Free plastics up to 960 °C Fire rating

- Keyed Tap-off Plugs

- Different colours for different type busbars

Coded Tap-off Plugs

Arrangement of DABLINE Busbar Systems are designed with different pins to prevent incorrect assembly

Tin Plated Conductors

The formation of Copper Oxide is prevented by tin plating the full length of the electrolytic copper conductors. With this process, contact resistances are minimised. The contacts of the tap-off plugs grip the busbar conductors on two surfaces

Silver Plated Contacts

- The contacts at the joining points of the busbar and the contacts of all tap-off units are silver plated- The silver plating minimises the contact impedances, thus preventing the over-heating of the contacts in case of possible over-loads

3

Page 5: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

General Characteristics

65

DABLINE

E L E K T R İ K

One Bolt Joint Assembly

Achieved with a single action by driving the mechanical and electrical joint silver coated springed contacts towards each other. Only one bolt is needed to fix the joint.

- Addressable Tap-off Plugs

- Spring Contacts

- Integral Fixing Brackets

- Plug-in outlets every 300mm or

600mm option

- 1200mm-2400mm-3000mm optional

straight lengths

- Max. Height of the busbar is 49mm

FAST, EASY AND

SAFE ASSEMBLY PERFORMANCE

- Tested according to IEC 61439-6

- Rated up to 80A

- Up to 32A plugs available

- Optional plugs with MCB

- Housing is painted galvanised sheet steel

- High corrosion resistance

- 4 conductors (L1/L2/L3/N/PE (Housing)

- 5 conductors + PE (Housing)(L1/L2/L3/N/CE/PE (Housing)

- Tin plated electrolytic copper conductors

- Plastic Housing Feeder Box

- 3 or 5m Galvanised steel or plastic tap-off conduit

Colour Coded

Each busbar type has

a different colour code

Each busbar length is complete with integral floor fixing brackets.

Support System

IP55 Plug-in Outlets

Plug-in outlets have IP55 protection covers with EPDM type gaskets

Maximum height 65 mm

Can be used in 65mm floor voids

MAXIMUM SAFETY

- IP55 Protection Degree

- Single Bolt joints

- Electrical Joints are Silver Plated

- Fully insulated conductors

- Halogen Free plastics up to 960 °C Fire rating

- Keyed Tap-off Plugs

- Different colours for different type busbars

Coded Tap-off Plugs

Arrangement of DABLINE Busbar Systems are designed with different pins to prevent incorrect assembly

Tin Plated Conductors

The formation of Copper Oxide is prevented by tin plating the full length of the electrolytic copper conductors. With this process, contact resistances are minimised. The contacts of the tap-off plugs grip the busbar conductors on two surfaces

Silver Plated Contacts

- The contacts at the joining points of the busbar and the contacts of all tap-off units are silver plated- The silver plating minimises the contact impedances, thus preventing the over-heating of the contacts in case of possible over-loads

3

Page 6: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Technical Specifications

E L E K T R İ K

DABLINE

In A 63

06

80

08Busbar Code

Rated Current

Main Standards

Reactance (Independent from temperature)

Reactance (Independent from temperature)

Reactance (Independent from temperature)

Reactance (Independent from temperature)

Busbar Weight - for 5 conductor

Rated Isolation Voltage

Rated Operational Voltage

Rated Frequency

Pollution Degree

Protection Degree

Protection for Safety

External Mechanical Impacts (IK Code)*

Rated Conditional Short Circuit Current

Zero-sequence Impedance

Icc

UeUi

f

IP55IK07

R20

Z

Z20

R

X

Rbphph

RbphN

RbphPE

RbphCPE

Z(0)b20phN

Rb20phph

Xbphph

Rb20phN

XbphN

Rb20phPE

Rb20phCPE

XbphPE

XbphCPE

Z(0)bphN

Z(0)b20phPE

Z(0)b20phCPE

Z(0)bphPE

Z(0)bphCPE

V V

Hz

kA

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

mW/m

kg/m

Resistance at a conductor temperature of 20 °C

Reactance (Independent from Temperature)

Zero-sequence impedance at a conductor temperature of 20 °C

Resistance at a conductor temperature of 20 °C

Resistance at a conductor temperature of 20 °C

Resistance at a conductor temperature of 20 °C

Resistance at a conductor temperature of 20 °C

Resistance at an ambient air temperature of 35 °C

Resistance at an ambient air temperature of 35 °C

Resistance at an ambient air temperature of 35 °C

Resistance at an ambient air temperature of 35 °C

Zero-sequence impedance at a conductor temperature of 20 °C

Zero-sequence impedance at a conductor temperature of 20 °C

Zero-sequence impedance at an ambient air temperature of 35 °C

Zero-sequence impedance at an ambient air temperature of 35 °C

Zero-sequence impedance at an ambient air temperature of 35 °C

Resistance at an ambient air temperature of 35 °C

Positive and negative sequence impedances at an ambient air temperature of 35 °C

Positive and negative sequence impedances at a conductor temperature of 20 °C

All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6.

Fault-loop zero-sequences impedances had been determined according to Annex CC of IEC 61439-6.

Fault-loop resistances and reactances had been determined according to Annex DD of IEC 61439-6.

16

2,2933,0630,4223,0922,331

1,46

16

1,4831,9810,2732,0001,507

1,57

10,1258,951

10,61913,48111,80414,092

4,846 3,1514,830 3,181

4,865 4,1584,987 3,2066,475 4,2106,454 4,2516,501 5,5566,664 4,2850,477 0,3800,500 0,5311,098 1,1280,729 0,517

6,7028,676

6,6308,883

11,4668,793

690 690 690 690

50 50

Number of Conductor

Conductor Cross-section

Cable Terminal Capacity

Cable Section of 32A Plug

Cable Section of 13A Plug with Fuse

Plug Conduit (Up to 4 conductor)

Plug Conduit (With 5 and 6 conductor)

Flexible Corner Element Cable

Flexible Corner Conduit

Housing Cross-section (Cu equivalent)

3 to 5 82mm

2mm2mm

2mm

2mm2mm

2mm

13

16

10 10

16mmØmmØ

mmØ

20

25 25

20 16

4 4 16

13

12,6 3 to 5

MECHANICAL DATA

Housing

Busbar Conductor

Busbar Isolators

Busbar Connection / Plug / Feeder Connections

Socket Outlet Entry Shutters

Plug Body

Plug Connections

Plug / Flexible Corner Conduit (Metal)

Flexible Corner Connection Cable

Feeder Module / Flexible Connection Box

Feeder Module Connection Terminal / Earthing Terminal

Busbar Fixing Element

Plug Conduit (Plastic)

Plug (Cable)

Busbar Cable Connections

Painted Galvanised Steel

PPx-FR (according to RoHS and REACH standards)

Brass

Galvanised Steel

Galvanised Steel

High Conductivity Copper

PPx-FR (according to RoHS and REACH standards)

PPx-FR (according to RoHS and REACH standards)

Copper

PA6, Halogen Free

LSOH - BS EN 50525-3-41 / TS EN 50525-3-31

16 16

Copper

PPx-FR (according to RoHS and REACH standards)

PPx-FR (according to RoHS and REACH standards)

Resistances and Reactances

MATERIAL FACILITY

MEAN PHASE CONDUCTOR CHARACTERISTICS AT RATED CURRENT In

MEAN FAULT-LOOP CHARACTERISTICS

IEC 61439-6:2012 Ed.1 ; IEC 61439-1 Ed.2:2011, TS EN 61439-1: 2011

Basic Protection (HD 60364-4-41, Clause A1)

1,5 / 2,5 1,5 / 2,5

4

Page 7: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

040506

E L E K T R İ K

DABLINE

Conductor Configuration

4 Conductors (Coloured Yellow)5 Conductors (Coloured Blue)5 Conductors (Coloured Lilac)

Conductor Configuration

COLOURED YELLOW - 04 COLOURED BLUE - 05 COLOURED LILAC - 06

3L+N+PE(Housing)

3 Phase System

2L+2N+CE+PE(Housing)

Dual Circuit Busbar

3L+N+CE+PE(Housing)

3 Phase / Clean Earth

Addressable Pins Addressable Pins Addressable Pins

E L E K T R İ KE L E K T R İ K

06 04 -DAB T DSS

DABLINECoding System

Busbar Type

Busbar Rating

BUSBAR

BUSBAR RATING

COMPONENTSCONDUCTOR CONFIGURATION

Components

Standard Length

Feeder Box

Flexible Elbow

STD

B1

ED

63 A 0680 A 08

N L3 L2 L1 PE N2CE L2 N1 L1 PE NCE L3 L2 L1 PE

5

Page 8: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Busbar System / Order Codes

Busbar Systems (63A)

DAB 0604 - STD Coloured Yellow

DAB 0605 - STD Coloured Blue

DAB 0606 - STD Coloured Lilac

X=Distance between plug-in outlets

DAB 0804 - STD Coloured Yellow

DAB 0805 - STD Coloured Blue

DAB 0806 - STD Coloured Lilac

Busbar Systems (80A)

E L E K T R İ K

3066743

3066773

3066744

3066774

3066745

3066775

3066746

3066776

3066747

3066777

3066748

3066778

3066749

3066779

3066750

3066780

3066751

3066781

3066752

3066782

3066753

3066783

3066754

3066784

3066755

3066785

3066756

3066786

3066757

3066787

3066758

3066788

3066759

3066789

3066760

3066790

1200

1200

2

2

3

3

4

4

7

7

5

5

9

9

2400

2400

3000

3000

DABLINE

Busbar Length (mm)

Number of Plug-in Points (pc)Description

Description

Busbar Length (mm)

Number of Plug-in Points (pc)

3 pcs supplied on 1200mm straight length5 pcs supplied on 2400mm straight length6 pcs supplied on 3000mm straight length

Adjustable Fixing Bracket

X=

60

0 X=

30

0X

=3

00 X

=6

00 X

=3

00

X=

30

0 X=

60

0 X=

30

0X

=3

00

6

Page 9: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Feeder Boxes / Elbows

B1- Feeder Box

ED - Flexible Elbow

(63A) (80A)

(80A)(63A)

3066793

3066794

3066795

3L+N+PE(Housing)

2L+2N+CE+PE(Housing)

3L+N+CE+PE(Housing)

3066813

3066814

3066815

DABLINE

3066805

3066806

3066807

3066808

3066809

3066810

3066825

3066826

3066827

3066828

3066829

3066830

840 ( )max.

41

0 (

max.

)

Description

DescriptionCodeConduit

Steel Plastic

Code

B1 Coloured Yellow

B1 Coloured Blue

B1 Coloured Lilac

ED Coloured Yellow

3L+N+PE(Housing)

ED Coloured Blue

2L+2N+CE+PE(Housing)

ED Coloured Lilac

3L+N+CE+PE(Housing)

E L E K T R İ KE L E K T R İ K

246,5 190

575

138577

5 (

max.

)

49

246,5 190

49

11

0

Ø25

Ø25

11

0

(*) The Feeder Box and Flexible Elbow modules must be used together with the “U” support.

ATTENTION!

“U” Support (*)

“U” Support (*)

7

Page 10: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Tap Off Plugs (Unfused and Complete with 6x25 Fuse BS 1362 and 8x32 Fuse IEC 60269-1,2,3 )

Plugs

Zinc Plated Steel ConduitPA6 Halogen Free Plastic Conduit

with 13A 6x25 BS1362 Cylindrical Fusewith 16A 8x32 IEC 60269-1,2,3 Cylindrical Fuse

2 13A Plug with 1,5mm Cross Section Cable2 16A Plug with 2,5mm Cross Section Cable

2 32A Plug with 4mm Cross Section Cable.

LSF: Low Smoke&Fume

PE = HousingCE = Isolated Clean EarthPlease call us for non-standard phase sequence.

2 For 16A plug; 2,5mm connector terminal and Ø16 (mono-phase) and Ø21(three-phase) fixing hole for cable conduit.

2 For 32A plug; 4mm connector terminal and Ø21 fixing hole for cable conduit.

Note: Cylindrical fuse link included.

Coloured

Blue

5 conductors

Coloured

Yellow

4 conductors

Coloured

Lilac

5 conductors

1-

2-

3-

4-

6-

5-

Note: When you supply tap-off plugs without cable and spirals, which it is like used later in construction, you should ground the metal spiral.

3035972

3035948

3035978

3035950

3035975

3035949

3035981

3035951

3035973

3035952

3035979

3035954

3035976

3035953

3035982

3035955

3035974

3035956

3035980

3035958

3035977

3035957

3035983

3035959

3036043 3036045

30360293049237

30359363049251

30346213049238

30359373049252

30360303049239

30359403049253

30346233049240

30359413049254

30360313049241

30359443049255

30346253049242

30359453049256

30362643049243

30362813049257

30466693049245

30466813049247

30362663049249

30346273049244

30362823049258

30466703049246

30466823049248

30346293049250

3036044

3035744

3035960

3035748

3035961

3035745

3035964

3035749

3035965

3035746

3035968

3035750

3035969

3036035

3046665

3046677

3046667

3046679

3036039

3036036

3046666

3046678

3049211

3049225

3049212

3049226

3049213

3049227

3049214

3049228

3049215

3049229

3049216

3049230

3049217

3049231

3049219

3049221

3049223

3049218

3049232

3049220

3049222

3049224

3046668

3046680

3036040

30360323049289

30359383049303

30346223049290

30359393049304

30360333049291

30359423049305

30346243049292

30359433049306

30360343049293

30359463049307

30346263049294

30359473049308

30362653049295

30362833049309

30466753049297

30466873049299

30362713049301

30346283049296

30362843049310

30466763049298

30466883049300

30346303049302

3036046

3035756

3035962

3035760

3035963

3035757

3035966

3035761

3035967

3035758

3035970

3035762

3035971

3036037

3046671

3046683

3046673

3046685

3036041

3036038

3046672

3046684

3046674

3046686

3036042

13A Cylindrical Fuse13A Unfused16A Cylindrical Fuse16A Unfused32A Unfused

DABLINE

L1

L1

CE

CE

CE

CE

CE

CE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

L1

L1

L1

L1

L2

L2

L2

N1

N1

L2

L3

L3

L3

L2

L2

L3

N

N

N

N2

N2

N

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

3048905 3048907

3048926 3048928

3048908 3048910

3048929 3048931

3048911

3048914

3048917

3048920

3048923

3048913

3048932 3048934

3048935 3048937

3048906

3048927

3048909

3048930

3048912

3048933

3048915

3048936

3048918

3048921

3048924

3048916

3048919

3048922

3048925

N

N

N

N

3049263

3049277

3049264

3049278

3049265

3049279

3049266

3049280

3049267

3049281

3049268

3049282

3049269

3049283

3049271

3049273

3049275

3049270

3049284

3049272

3049274

3049276

(4)13A

(4)16A

(4)16A

(4)16A

(4)16A

(6)16A

(6)32A

(4)13A

(4)32A

(4)32A

(4)13A

(4)13A

(6)16A

E L E K T R İ KE L E K T R İ K

134

81

46

Without Cable(5)

3m LSF Cable(5)

5m LSF Cable

UnfusedUnfused Unfused(3)

Fused(3)

Fused(3)

FusedType

(1)Conductor Configuration

(2)Conduit

Plastic

Plastic

Plastic

Plastic

Plastic

Plastic

Plastic

Plastic

Plastic

Plastic

Plastic

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Steel

8

Page 11: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Tap Off Boxes (Unfused and Complete with MCB options)

Coloured Blue

5 conductors

Coloured

Yellow

4 conductors

Coloured Lilac

5 conductors

Tap Off Boxes

PE = Housing

CE = Isolated Clean Earth

Please call us for non-standard phase sequence.

Zinc Plated Steel Conduit

PA6 Halogen Free Plastic Conduit

2 32A Tap-off Box with 4mm Cross Section Cable.

LSF: Low Smoke, Fume (Flame retardent low intensity cable)

MCB; 6kA “B” type, upto 3x32A Please specify with order .( )

Included DIN rail for MCB mounting.

E L E K T R İ KE L E K T R İ K

DABLINE

1-

2-

3-

4-

5-

6-

223

117

89 1

06

10

9

Note: When you supply tap-off boxes without cable and spirals, which it is like used later in construction, you should ground the metal spiral.

L1

L1

CE

CE

CE

CE

CE

CE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

PE

L1

L1

L1

L1

L2

L2

L2

N1

N1

L2

L3

L3

L3

L2

L2

L3

N

N

N

N2

N2

N

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

Çelik

Çelik

Plastik

Plastik

Çelik

Çelik

3035924 3034708

3035984 3035985

3035925 3034713

3035999 3036000

3035926

3035927

3046701

3046716

3035928

3034718

3036014 3036015

3036285 3036286

30346443034643 30347103034709

30359933035987 30359943035988

30346463034645 30347123034711

30359963035990 30359973035991

30346483034647 30347153034714

30360083036002 30360093036003

30346503034649 30347173034716

30360113036005 30360123036006

30346523034651 30347203034719

30360233036017 30360243036018

30346543034653 30347223034721

30360263036020 30360273036021

30346563034655 30347253034724

30362943036288 30362953036289

3046695

3046710

3034660

3046689

3046704

3034659

3046699

3046714

3034730

3046693

3046708

3034729

30346583034657 30347273034726

3034723

30362973036291 30362983036292

3046696

3046711

3034662

3046690

3046705

3034661

3046700

3046715

3034732

3046694

3046709

3034731

3046703

3046718

3034728

(3)32A

Plastik

Plastik

Plastik

Çelik

Çelik

Plastik

Plastik

Çelik

Çelik

Çelik

Plastik

Plastik

Çelik

Çelik

Plastik

Plastik

N

N

N

N

9

Please contact with us, if you want tap-off boxes with cylindrical fuse.

Without CableType(4)

3m LSF Cable(4)

5m LSF Cable(6)

Unfused(6)

Unfused(6)

Unfused(5)

with MCB(5)

with MCB

(1)Conductor

Configuration

(2)Conduit

(5)with MCB

Page 12: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Joint Coupler Installation

1- To join two busbar lengths as shown in the picture left, the additional module alignment pin should be aligned with the slot in the other window.

4- Ensure that the Joint Coupler claws, clip over the busbar body. (Joint coupler will not release after being clicked into place)

2- Push home the Joint Coupler alignment pin into the slot on the other window.

E L E K T R İ K

DABLINE

3- Please make sure that adjustable brackets are mounted near to joint points.

WARNING:

Please do not remove the joint pieces which are sent equipped with the product.

*

5- Tighten the main bolt of the joint pack to using a cross head screwdriver.

3 4

CLICK CLICK

5

1 2

a b

10

Page 13: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

*

*

*

Plug Installation

1- Open the socket cover.

WARNING:

For your safety, do not cut the plug alignment pins, do not remove and do not changed their correct locations.

The plug cable connections must be completed before connecting the plug to the busbar.

Ensure that the load being supplied is in the ''OFF'' position.

2- Insert the alignment pins of the Plug into the busbar alignment holes.

E L E K T R İ K

DABLINE

3- Make sure plug gripping parts (lugs) are gripped the channel. You should check, lugs are in the place essential to fully seated, as shown the figure..

1

3

CLICKCLIC

KCLIC

K

2

11

Page 14: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Feeder Box Installation

1- Remove the Feed Box cover by undoing the screws.

2- Feed cable should be used using the appropriate gland to complete the connection.

4- Complete the installation process by tightening the cable gland.

5- Refit the Feed Box cover by replacing the screws as shown. Be sure to use “U” support for the installation.

WARNING:

Ensure that the cable is not energised before starting the installation and the load supplied must be in the ''OFF'' position.

E L E K T R İ K

DABLINE

3- Bolts of phase and ground terminals are unscrewed enough for cable entry and screw the bolts to avoid the relocate the cables.

1 2

3

4

5

Be sure to mount the "U" support under the feed module. The “U” support is included in the package.

12

Page 15: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Busbar System Installation

E L E K T R İ K

DABLINE

NOTE : It is suggested to use "U" Support under feeder and flexible modules.

1

2

3

4

a b1- Mark out the route of busbar system where it will run . Make sure that, the line is clearly marked.Put a mark where it will be installed instead of the feed module and the end of the system. Fix the “U” support into place using with steel dowel and appropriate screw. Also fix the feed module to the “U” support with the screw included in the package.

2- To join the two busbar lengths as shown in the picture left, the additional module alignment pin should be aligned with the slot in the other window.

3- Tighten the main bolt of the joint pack to using a cross head screwdriver.

4- Fix the busbar systems to the base with the retractable support system.

(Screws and anchors for mounting DABLINE Busbar System on the floor are not supplied by EAE.)

13

Page 16: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Floor “U” Support Installation Manual

Feed

Bo

x

Bu

sbar

Co

up

ler

Mo

du

le

Scre

ws

are

su

pp

lied

with

flo

or

“U”

sup

po

rt.

Ad

just

ab

le B

racket

Flo

or

“U”

Su

pp

ort

Make s

ure

th

e b

usb

ar

line is

fix

ed

to

F

loo

r “U

” S

up

po

rt a

s sh

ow

n o

n t

he

pic

ture

.

Make s

ure

Flo

or

“U”

Su

pp

ort

s are

fu

lly s

ecu

red

to

flo

or.

Th

e t

ota

l heig

ht

of b

usb

ar;

-fro

m g

rou

nd

to

feed

mo

du

le is

65m

m

with

Flo

or

"U"

Su

pp

ort

,-f

rom

gro

un

d t

o c

ou

ple

r is

60m

m

with

ad

just

ab

le b

racket,

-fro

m g

rou

nd

to

tap

-off p

lug

is 6

0m

m

with

ad

just

ab

le b

racket,

-fro

m g

rou

nd

to

tap

-off b

ox

is 1

30m

m

with

ad

just

ab

le b

racket.

Scre

ws

an

d a

nch

ors

fo

r m

ou

ntin

g

DA

BLIN

E B

usb

ar

Syst

em

on

th

eflo

or

are

no

t su

pp

lied

by E

AE

.

Scre

ws

for

fixin

g a

dju

stab

le b

racket

to flo

or

“U”

sup

po

rt a

re s

up

plie

d w

ith

2 p

ieces

/ flo

or

“U”

sup

po

rt b

y E

AE

.

1-)

2-)

3-)

4-)

5-)

FLO

OR

“U

” S

UP

PO

RT

D

ETA

ILS

Dis

tan

ces

sho

uld

be a

rran

ged

as

per

the

qu

an

tity

of ad

just

ab

le b

rackest

wh

ich

are

lo

cate

d o

n e

qu

al i

nte

rvals

.

E L E K T R İ K

DABLINE

10m

m

10

200

(200x150x10m

m)

150

13525

25

Slo

t H

ole

7,5

x13

Th

e fir

st a

dju

stab

le

bra

cket

sho

uld

be

as

clo

se a

s p

oss

ible

to

th

e

co

up

ler

mo

du

le.

14

Page 17: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Sample DABLINE Installation

Applications

Advantages:

Application Areas:

Can be used in raised floor voids as low as 65mm in Office environments

Suitable for to use in Data Control systems

Easy mounting

Up to 32 A outlet options

Easy assembly with single bolt joint coupler

Different Pin Codings for different types of busbar systems

Different lengths of busbar can be achieved

The contacts of the Tap-offs are silver plated

BanksShopping CentresNew Generation OfficesHotelsHospitalsConference CentresEducational BuildingsCinemas and theatresTourist Facilities etc.

3m

6m

6m

6m

E L E K T R İ K

DABLINE

Feed Box

E-Line DK Floor Box

Tap-off plug13A,16A or 32A / tap-off box 32A

Busbar support

Socket outler every 300mm or 600mm (depends on length of busbar and the number of outlets required)

15

Page 18: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Product Overview

Busbar Systems Dimensions

PRODUCT OVERVIEW (DABLINE)

shall have a type test report according to IEC 61439-6. The type test reports shall be from an internationally accepted third party laboratory.

The Plug-in Busbar system shall have one of the following conductor number and configurations;

The rated insulation voltage of the system shall be 690 V, shall have a rated current level of 63 and 80A, 50Hz.,shall have tin plated copper conductors.

shall be produced as 1.2m, 2.4m and 3m straight lengths and there shall be plug-in outlets every 30cm or 60cm (optional) with IP55 protection plug-in outlet covers.

IP protection degree of the busbars shall be 55.

The housing of the busbar shall be manufactured from 0,60mm thick, epoxy painted ( RAL 7038 ), galvanised sheet metal.

The Support system shall be moveable and suitable for the busbar structure. Adjustable Fixing Bracket system shall be supplied as part of the busbar.

Total height of the busbar system with all components shall be 65mm.

The joint contact module shall provide continuous earth protection along the whole busbar line.

The plug-in outlets shall be colour coded the same as the tap-offs to prevent incorrect connection of different types of busbars.

In the housing shall be continuously insulated and only exposed at the plug-in points to create the contact area.

shall be of electrolytic copper and continuously tin plated.

Busbar joint contact points shall be silver plated.

Contacts of the tap-offs shall be of jaw structure, which contacts the conductors on both sides. The contacts shall have springs.

The Tap-off Cable shall be to BS EN 50525-3-41or TS EN 50525-3-31.

The Tap-off conduit shall be galvanised steel.Note: The plastic cable protection conduit is optional. Halogen-free products should be selected.

The tap-off plugs shall have different colours and be addressable using pins for different types of busbar configuration.

Busbar Systems;

Busbar Systems Conductors;

Busbar Systems Outlet Plugs;

a) 4 conductors : L1 / L2 / L3 / N / PE (Housing) COLOURED YELLOW b) 5 conductors: L1 / N1 / L2 / N2 / CE / PE (Housing) COLOURED BLUEc) 5 conductors: L1 / L2 / L3 / N / CE / PE (Housing) COLOURED LILAC The housing shall be used as the earth conductor.

E L E K T R İ K

DABLINE

X=300 - 600 X=300 - 600

73

65 190

300 300

134

223

150

60

60

13

0

2xØ25

19

,5110

83

Ölçüler mm ’dir.

16

Page 19: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

DABLINE Underfloor Busbar Systems

DABLINE

Akcaburgaz Mahallesi, 3114. Sokak, No:10 34510 Esenyurt-IstanbulTel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 http://www.eae.com.tr

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

Declaration

CE DECLARATION OF CONFORMITY

Product Group

Manufacturer EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

Date

20.04.2016

Akcaburgaz Mahallesi, 3114. Sokak,No:10 34510 Esenyurt-Istanbul

EAE Elektrik A.S.

Standard :

EN 61439-6 Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking systems

IEC 61439-6 Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking systems (busways)

CE - Directive

2014/35/EU “The Low Voltage Directive”

2014/30/EU “Electromagnetic Compatibility (EMC) Directive”

2011/65/EU “Restriction of the use of certain hazardous substances (RoHS)”

The objects of the declaration described below is in conformity with the relevant Union harmonisation

legislation. This declaration of conformity is issued under the sole responsibility of the manufacturer.

17

Page 20: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Certificates

DABLINE

18

Page 21: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

E L E K T R İ K

Certificates

DABLINE

19

Page 22: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

E L E K T R İ K

Quantit

yC

om

po

nen

t

Co

mp

on

en

t Lis

t

Item

Project Design Form

Ple

ase

du

plic

ate

th

is p

ag

e fo

r yo

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ow

n u

se.

Nam

e

:

Date

:

Sig

natu

re :

Prepared by

Co

mp

an

y

:

Pro

ject

:

Pro

ject

No

:

DABLINE

20

Page 23: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

GERMANYAUSTRIA

AZERBAIJANBAHRAIN

BANGLADESH

BELARUS

BELGIUM

BRASIL

BULGARIA

U.KINGDOM

U. A. EMIRATES

ALGERIA CHINA

CZECH REP.

DENMARK

EQ. GUINEA

ESTONIA

ETHIOPIA

MOROCCO

FRANCE

FINLAND

GHANA

SOUTH KOREA

SOUTH AFRICA

CROATIA

INDIA

NETHERLANDS IRAQIRELAND SPAIN

SWITZERLANDITALY

ICELAND

CAMEROONQATAR

KAZAKHSTAN

KENYA

CYPRUS

KONGOKUWAIT

LATVIALIBYA

LITHUANIA

LEBANON

LUXEMBOURGHUNGARY

MADAGASKAR

MACEDONIAMALTA

EGYPTMAURITIUS

MYANMAR

NIGERIA

NORWAY

PAKISTANPERU

POLAND

ROMANIA

RUSSIA

RWANDASLOVENIA

SERBIA

SINGAPORE

SRI LANKA

SAUDI ARABIA

SUDAN

SYRIA

CHILE

TANZANIA

THAILAND

TAIWAN

TUNISIA

TURKMENISTAN

UKRAINE

OMANVIETNAM

YEMEN

GREECEAZERBAIJAN

OMAN

TURKEY

PAKISTAN

BELGIUMNETHERLANDSPOLAND

NETHERLANDS

BELGIUM

NORWAYSWITZERLANDVIETNAM

NIGERIA

KENYA

OMAN

YEMENOMAN

ETHIOPIA

TURKMENISTANTURKMENISTAN

SERBIASINGAPORE

U. A. EMIRATES

SUDAN

TANZANIA

CHILE

VIETNAMTURKMENISTAN

MADAGASKARSPAIN

U. A. EMIRATES

CAMEROONTHAILAND

CHILE

TURKMENISTAN

KUWAITSYRIA

ETHIOPIA

MADAGASKARTANZANIA

FRANCE

CAMEROON

SYRIA

U. A. EMIRATES

KENYA

LUXEMBOURG

FRANCE

UZBEKISTAN

PERUCHILESUDANOMANIRAQ

MADAGASKARLATVIA

QATAR

THAILAND

TURKEY

TURKEY

TURKEYTURKEY

TURKMENISTANMACEDONIA

IRELANDVIETNAMGHANA

CZECH REP.

BELGIUMU. A. EMIRATESSINGAPOREAZERBAIJAN

GREECE

SPAIN

U.KINGDOMCROATIA

NIGERIAQATAR

AUSTRIA

YEMEN SWITZERLANDSUDAN

RUSSIA

SOUTH KOREA

SYRIA

CAMEROON

GHANA

MYANMAR

NIGERIA

PERU

EGYPT VIETNAM

YEMEN

POLAND

VIETNAM

BULGARIA

TANZANIADENMARK

GREECE

VIETNAM

PAKISTANDENMARK

TAIWAN

MACEDONIA

AZERBAIJANSWITZERLAND

QATAR

SRI LANKANIGERIA

TURKEYPERU

SYRIAUZBEKISTAN

BULGARIA

NETHERLANDS

U. A. EMIRATES

GHANA

YEMENKAZAKHSTAN

GREECE

ESTONIAQATAR

BELGIUMAZERBAIJAN

SWITZERLAND

GHANA MADAGASKAR

MACEDONIA

SUDAN

YEMENDENMARKMADAGASKARROMANIA

RUSSIA CHINA

MYANMAR

SOUTH KOREAYEMEN

KAZAKHSTAN QATARVIETNAM

VIETNAM

UZBEKISTAN FINLANDSLOVENIA

KOREA

KAZAKHSTAN CAMEROONSLOVENIA

GREECE

ALGERIA

PRODUCT TYPES

BUSBAR ENERGY DISTRIBUTION SYSTEMS

CABLE TRAYS

TROLLEY BUSBAR ENERGY DISTRIBUTION SYSTEMS

INDOOR SOLUTIONS

SUPPORT SYSTEMS

Please visit our website for the updated version of our catalogues.www.eae.com.tr/EN

Page 24: DABLINE - EAE · All phase conductor characteristics had been determined according to Annex BB of IEC 61439-6. Fault-loop zero-sequences impedances had been determined according to

Underfloor Busbar Systems (63-80A)

www.eae.com.tr/EN

DABLINEEAE Elektrik A.Ş.

Akcaburgaz Mahallesi,3114. Sokak, No:10 34522

Esenyurt-Istanbul-TURKEYTel: +90 (212) 866 20 00

Fax: +90 (212) 886 24 20

Catalogue 16-Eng. / Rev 09 2.000 pcs. 15/02/2019A.C.E.

EAE has full right to make any revisions or changes on this catalogue without any prior notice.

IEC 61439-6 T Es

Please visit our website for the updated version of our catalogues.www.eae.com.tr

ISO 90011400127001

NTAL E MM AN NO AR GI EV MNE E ND TN SA YY STI TL EA M

U SQ