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ASEAN‐EU STI Days, Paris, French 17‐19 March, 2015
Current Mycotoxin Status in Indonesia and yPrevention Strategy
Endang S RahayuEndang S. Rahayu
Faculty of Agricultural Technology, Universitas Gadjah Mada ,
Bulaksumur, Yogyakarta, Indonesia;
email address: [email protected], [email protected];
Endang S. Rahayu Universitas Gadjah Mada
C t t f P t tiContent of Presentation
• Introduction
• Aflatoxins (other mycotoxins) occurrence in food chains (corn peanut dried cassavafood chains (corn, peanut, dried cassava, coffee, cocoa bean, dried salted fish)
• Prevention strategy – increasing awareness
• Conclusion• Conclusion
Endang S. Rahayu Universitas Gadjah Mada
IntroductionIntroduction• Indonesia as tropical countries – hot and humid –Indonesia as tropical countries hot and humid favorable for the growth of mold and mycotoxinprod ctionproduction
• Most agricultural commodities produced by ‘traditional’ farmer – typically with low education back ground, with limited facilities for pre‐ and post‐back ground, with limited facilities for pre and postharvest – problem with mycotoxin
I t f fl t i• Impact of aflatoxins – Health: the national health
– Economy: notification / detention of exported commodities
Endang S. Rahayu Universitas Gadjah Mada
Important Commodities – number of f /f hfarmers/fishermen
• Corn peanut cassava national• Corn, peanut, cassava ‐ national consumption, involving about 40.000.000 farmers (> 40 % of Indonesia working age)farmers (> 40 % of Indonesia working age)
• Cocoa – Indonesia is the 3rd country producers (with the market share 13 6 %)producers (with the market share 13.6 %), after Ivory Cost (38,3 %), Ghana (20,2%), involving 1 800 000 farmersinvolving 1.800.000 farmers
• Dried salted fish – national consumption, involving 2 200 000 fishermeninvolving 2.200.000 fishermen
Endang S. Rahayu Universitas Gadjah Mada
• Hepatocellular carcinoma (HCC), or liver cancer, is the third leading cause of cancer death worldwide, WHO, 2008.
• Aflatoxin exposure in food is significant risk factor for HCC.• Liu and Wu, 2010
Distribution of HCC cases attributable to aflatoxin in different regions of the world
Endang S. Rahayu Universitas Gadjah Mada
Distribution of HCC cases attributable to aflatoxin in different regions of the world
SNI 7385:2009 – Aflatoxins maximum level in food products by Indonesian National Standardization Agency products, by Indonesian National Standardization Agency
No Food products Type Max level (ppb)
1 Milk and milk drink products M1 0.5
2 Fermented milk and rennin hydrolyzed milk products )
M1 0.5
3 Concentrated milk and its analog M1 0 53 Concentrated milk and its analog M1 0.5
4 Cream and their related products M1 0.5
5 Dried milk and related products M1 55 Dried milk and related products M1 5
6 Cheese and analog products M1 0.5
7 Dessert (pudding yogurt) M1 0 57 Dessert (pudding, yogurt) M1 0.5
8 Whey and its products M1 0.5
9 Peanut and their products B1/Total 15/209 Peanut and their products B1/Total 15/20
10 Corn and their products B1/Total 15/20
UE Regulation 165 2010; AFB1 = 5 µg/kg and AF(total) = 10 µg/kgEndang S. Rahayu
Universitas Gadjah Mada
UE Regulation 165 , 2010; AFB1 = 5 µg/kg and AF(total) = 10 µg/kg
SNI 7385:2009 : Other mycotoxins maximum level in food
Mycotoxin Products Max ppb
SNI – 7385:2009 : Other mycotoxins maximum level in food
Mycotoxin Products Max ppb
Deoxinivalenol Corn and its products 1000
Fumonisin B1 and B2 Corn and corn as a raw material 2000
Corn food products (flakes, popcorn, 1000p ( , p p ,corn chips)
Ochratoxin A Cereal (rice, corn, sorghum, wheat) and their products
5their products
Spices 20
Coffee 5Coffee 5
Instant coffee 10
Patulin Apple extract apple canned apple 50Patulin Apple, extract apple, canned apple 50
Puree apple 25
Endang S. Rahayu Universitas Gadjah Mada
Food Delivery Chains F /H t for Peanuts and Its Products Farmer/Harvest
Industry Post Harvest• Level of aflatoxins contaminations
increase at retailer
Collector/Big‐/
• Some peanut based products contain aflatoxinsmore that permissible level
Trader/Retailer
Processor/HomePeanut sauce
permissible level
Processor/Home IndustriesPeanut based Products
Low aflatoxins level
Sweetened peanutPeanut butter
Endang S. RahayuUniversitas Gadjah Mada
Food Delivery Chains F /H t for Corn Its Products Farmer/Harvest
Post Harvest
Collector/Big‐T d /R ilTrader/Retailer
Processor/Home IndustriesIndustry
Corn based f d h l
Level of aflatoxinscontaminations
foods have low aflatoxinscontamination
Endang S. RahayuUniversitas Gadjah Mada
increase at retailer – FEED PROBLEM
level
Dried‐Cassava, ff dFarmer/Harvest Coffee‐and Cocoa‐BeansFarmer/Harvest
Post Harvest
Collector/Big‐Trader/RetailerTrader/Retailer
Processor/Home Factory/export IndustriesFactory/export
Cocoa beans ha e ochrato in le el > 5 ppbCocoa beans have ochratoxin level > 5 ppbCoffee beans (30%) have ochratoxin level > 5 ppb – caused detention for exportDried cassava – aflatoxins, ochratoxin, patulin? – problem national consumption
Endang S. RahayuUniversitas Gadjah Mada
Mold Diversity in Agricultural Productsand Their Mycotoxin Production
Asp. flavus , A. tamariiF. globosum, F. subglutinans, F. verticillioides, F. proliferatum,F temperatum
Pen. citrinum, Pen. paneum
F. temperatum
Peanuts
A. carbonarius, A. niger,
A.tubingensis,
Fumonisin
Peanuts
CornA.aculeatus
AflatoxinsDried-Cassava
Cocoa-Beans
OchratoxinsCoffee-Beans
Patulin?Cocoa Beans
Most fungi originally come from soilEndang S. Rahayu
Universitas Gadjah Mada
OchratoxinsMost fungi originally come from soil
Factor Promoting Aflatoxins (Mycotoxins) C t i tiContamination
Drought stress Pest and diseases
Cob not fully covered, easily infected
Field
g
HarvestHarvestDelayed – drying (wet season) Direct drying
Storage
Endang S. RahayuUniversitas Gadjah Madaw/o‐packaging Direct contact with floor and wall
M i P t ti l SMarine Potential Sources
• Consist of about 13.667 i l dislands,
• Land area 1.922.570 km2 • Ocean area 3 257 483 km2• Ocean area 3.257.483 km2
Endang S. Rahayu Universitas Gadjah Mada
Fi h P d tiFish Production
• 2014 – 20.000.000 ton
• 70% for national consumption (50% of• 70% for national consumption (50% of them in the form of dried salted fish)
• Indonesian fish consumption about 35• Indonesian fish consumption about 35 kg/C/Y
D i d lt d fi h d d b• Dried salted fish produced by traditional fishermen, with very limited facilities low application of goodfacilities, low application of good practices
F d f ( l d i ) i• Food safety (related to mycotoxin) is a concern
Endang S. Rahayu Universitas Gadjah Mada
Exported fish
Aflatoxin B1 – positive detected with the level up to 20 ppbMain causes: Limited facilities, low application of good practices including HACCP
Networking ABGCResearch
Survey ‐ DataId tifi d P blNetworking ABGC Identified Problems
• Aflatoxin (Mycotoxin) Forum Indonesia (AFI) is a forum communication among
t h i tit t i itComm.
government, research institute, university, industry, farmer, and community related to aflatoxin and their effect in health
Farmer/Retailer/Collector/
• Objectives :• To increase the awareness related to aflatoxin
Collector/SMSE
Business/Industryaflatoxin• To establish integrated program• To set up priority to control aflatoxin
bl
Business/Industry
problem• To organize concrete program and activities • To support the government in socializing Problem Basedthe regulation related to aflatoxin
• Integrated Program by ABGC networkingIntegrated – Program
Food SafetyEndang S. Rahayu Universitas Gadjah Mada
Aflatoxin / Mycotoxin Forum Indonesia/ y
AFI 1 24 F b 2006 UGM• AFI‐1 – 24 Feb 2006, UGM • AFI‐2 – 28 July 2006, at BKP Surabaya • AFI‐3 – 17 January 2008, UGM y ,• AFI‐4 – 23 Oct 2008, UGM • AFI‐5 – 21 Dec 2010, UGM
AFI 6 29 S t 2011 BKP S• AFI‐6 – 29 Sept 2011, BKP Semarang• AFI‐7 – 21 Nov 2011, UGM• AFI‐8 – MYCOFI (8‐9 October 2012), UGM( ),• IC‐MAFFS (27‐29 June 2013), UGM• IUMS Outreach Program and Mycotoxin
Conference 14‐15 November 2014 UGMConference , 14‐15 November 2014, UGM
Endang S. Rahayu Universitas Gadjah Mada
AFI‐ 423 Oktober 2008
•Field preparationF ngal resistant seed•Fungal resistant seed•Pest and disease control•Plant maintenance (irrigation and fertilizer)•Equipments for agriculture
Pre-Harvest Technologyxs
ins
•Equipments for agriculture
•Right schedule for harvest
Technology
afla
tox
•Harvest•Drying, cleaning, sortation•Equipment for harvest
Harvest
l of
a
•Drying (maintanace of water activity)•Storage (temperature and relative humidity)on
trol
•Storage (temperature and relative humidity)•Pest and disease control•Packaging•Equipments for post harvest
Post harvest
ent C
o
Equipments for post harvest
•Product developmentagem
e
•Decontamination of aflatoxin •Packaging, storaget, and marketing•Equipments for processing
Added value
Man
a
Endang S. Rahayu Universitas Gadjah Mada
The strategies and programsResearch on applicable technology approaches in peanut, corn, cacao production (next – dried salted fish)p ( )
Conferences (international)
Workshop for industries, government and academia I i f f l d t i t i ti• Increasing awareness of fungal and mycotoxin contamination
• Increasing capability on analysis of mycotoxin toward Accredited Testing Laboratory (ISO 19025, 2005)y ( , )
Community – services:• Establishing guidelines for good pre‐ and post‐harvest and material
handling practices (including drying practices and storage condition) • Training program to farmers• Training program to farmers
– Field School for peanut farmer– Village Model for cocoa production, current program
• Next program – good practices for dried salted fish productionEndang S. Rahayu
Universitas Gadjah Mada
Community Services:Community Services:
• To increase awareness of farmers, ll t t il ll t dcollectors, retailer, small trader ‐
by workshop Field School Village Modelby workshop, Field School, Village Model
Endang S. Rahayu Universitas Gadjah Mada
Opening Ceremony, 1 Feb 2008“Low‐Aflatoxins Peanut Planting”
Harvesting Ceremony, 8 May 2008“Low‐Aflatoxins Peanut ”
Endang S. Rahayu Universitas Gadjah Mada
Model – Area for ‘Good’ Peanut Plantation at Jepara, Java, in collaboration with the Local Government
Occurrence of OTA in A li ti f F t ti d
Endang S. RahayuUniversitas Gadjah Mada
COFFEE and COCOAYogyakarta, 2012
Application of Fermentation and Drying for Cacao Production
COCOA Samples
OTA (ppb)
COFFEE bean
OTA (ppb)Samples (ppb) bean
samples(ppb)
F‐1 7.85 F‐1 11.21F‐2 13.19 F‐2 3.37F‐3 29.49 F‐3 8.58F‐4 10.61 F‐4 2.34F‐5 6.68 F‐5 5.26F 6 19 83 F 6 3 49F‐6 19.83 F‐6 3.49F‐7 17.29 F‐7 8.38F‐8 8.50 F‐8 2.55F‐9 17 09 F‐9 2 64F 9 17.09 F 9 2.64F‐10 12.31 F‐10 2.77C‐11 17.95 C‐11 4.16C‐12 10.67 C‐12 3.48
VILLAGE MODEL for adoption good Focus Group Discussion practices in Cocoa Production
at yogyakarta, 2013 - 2017
pFor Development System for Sustainable Cocoo Production
Workshop for industries, d d igovernment and academia
• To increase awareness related to mycotoxins
T i bili i d i f f i d• To increase capability in detection of fungi and mycotoxins
Endang S. Rahayu Universitas Gadjah Mada
Workshop on Food Borne Fungi with the Industries, 21‐22 Oct 08
Endang S. Rahayu Universitas Gadjah Mada
Workshop: Dry and Heat Resistant Food Borne Fungi and M i A l i 22 N b 2011Mycotoxin Analysis, 22 November 2011
Robert A Samson CBS NetherlandsRobert A. Samson, CBS, Netherlands
CEMycoS Fac of Agricultural Technology Universitas Gadjah Mada
M t i F I d i (M FI)CEMycoS Fac of Agricultural Technology
Mycotoxin Forum Indonesia (MycoFI) –Workshop on Fusarium and Mycotoxin Analysis, 8‐9 October 2012
Universitas Gadjah Mada
International MycotoxinC fConferences
To share and to up date information from all h d th ldresearchers around the world
Endang S. Rahayu Universitas Gadjah Mada
CEMycoS Fac of Agricultural Technology Universitas Gadjah Mada
http://cemycos.tp.ugm.ac.id/index.php/download
C l iConclusions
• Mycotoxin problem is related to farmer, ll t t il i d tcollector, retailer, processor, industry,
including academia, government, so that, to g , g , ,address these issues all stake holder have to joint together and set up an integratedjoint together and set up an integrated program for the effectiveness in controlling and prevention of this contamination.
Endang S. Rahayu Universitas Gadjah Mada