56
CRRFTSMON ° MODEL NUMBER 917.257561 OWNER'SMANUAL Assembly Operation o Customer Responsibilities ° Service and Adjustments o Repair Parts Convertible CAUTION: Read and follow all safety rules and instructions before operating this equipment. lillllllllllllllllllli iiiiiii iiii iiiiiii ii iiiiiiiiiiiiiiiiiiiii iiiiii I iiiiii i

CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

CRRFTSMON°MODEL NUMBER 917.257561 OWNER'SMANUAL

• Assembly• OperationoCustomer Responsibilities° Service and Adjustmentso Repair Parts

Convertible

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

lillllllllllllllllllliiiiiiiiiiii iiiiiii i i iiiiiiiiiiiiiiiiiiiiiiiiiiiI iiiiiii

Page 2: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manualand on the machine before starting.

• Only allow responsible adults, who are familiar with theinstructions, to operate the machine

• Clear the area of ob ects such as rocks, toys, wire, etc,wh ch cou d be picked up and thrown by the blade..

° Be sure the area is clear of otherpeople before mowing. Stopmachine if anyone enters the area,

° Never carry passengers

,, Do not mow in reverse unless absolutely necessary.. Alwayslook down and behind before and while backing.

• Be aware of the mower discharge direction and do not pointit at anyone. Do not operate the mower without either theentire grass catcher or the guard in place.

• Slow down before turning

• Never leave a running machine unattended. Atways turn offblades, set parking brake, stop engine, and remove keysbefore dismounting.

• Turn off blades when not mowing

• Stop engine before removing grass catcher or uncloggingchute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence ofalcohol or drugs.

• Watch for traffic when operating near or crossing roadways

= Use extra care when loading or unloading the machine intoa trailer or truck.

II, SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipoveraccidents, which can result in severe injury or death, AH slopesrequire extra caution If you cannot back up the slope or if you feeluneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as recks, tree limbs, etc

• Watch for holes, ruts, or bumps Uneven terrain couldoverturn the machine Taft grass can hide obstacles..

• Use slow speed. Choose a tow gear so that you will not haveto stop or shift while on the slope.r

• FO[IOW the manufacturer's recommendations for wheelweights or counterweights to improve stability

° Use extra care with grass catchers or other attachmentsThese can change the stability of the machine.

• Keep atl movement on the slopes slow and gradual Do notmake sudden changes in speed or direction

• Avoid starting or stopping on a slope. If tires lose traction,disengage the blades and proceed slowly straight down theslope,

DO NOT:

• Donot turn on slopes unless necessary, and then, turn slowlyand gradually downhill, if possible°

• Do not mow near drop-offs, ditches, or embankments Themower could suddenly turn over if a wheel is over the edgeof a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass Reduced traction could causes!iding.

• Do not try to stabilize the machine by putting your foot on theground.

° Do not use grass catcher on steep slopes

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to thepresence of children Children are often attracted to the machineand the mowing activity, Neverassume that children wiif remainwhere you last saw them.

• Keep children out of the mowing area and under the watchfulcare of another responsible adult.

• Be alert and turn machine off if children enter the area,.

° Before and when backing, look behind and down for smallchildren..

• Never carry children They may fall off and be seriouslyinjured or interfere with safe machine operation.

• Never allow children to operate the machine,

• Use extra care when approaching blind corners, shrubs,trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They areflammable and vapors are expioslveo

Use only an approved container

Never remove gas cap or add fuel with the enginerunning. Allow engine to cool before refueling Do notsmoke

Never refuel the machine indoorso

Never store the machine or fuel container inside wherethere is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tightand keep equipment in good condition

• Never tamper with safety devices. Check their properoperation regularly

• Keep machine free of grass, leaves, or other debris build-upClean oil or fuei spillage. Allow machine to cool beforestoring

• Stop and inspect the equipment if you strike an object.Repair, if necessary, before restarting

• Never make adjustments or repairs with the engine running

• Grass catcher components are subject to wear, damage, anddeterioration, which could expose moving parts or al/owobjects to be thrown. Frequently check components andreplace with manufacturer's recommended parts, when nec-essary

• Mower blades are sharp and can cut. Wrap the blade(s) orwear gloves, and use extra caution when servicing them.

• Check brake operation frequently Adjust and service asrequired.

Look for this symbol to point out impor-tant safety precautions, it meansCAUTION!!! BECOME ALERT!!! YOURSAFETY IS INVOLVED.

CAUTION: Always disconnect sparkplug wire and place wire where it cannotcontact spark plug in order to preventaccidental starting when setting up,transporting, adjusting or makingrepairs.

2

Page 3: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

CONGRATULATIONS on your purchase of a SearsTractor.. It has been designed, engineered and manufac-tured to give you the best possible dependability andperformance

Should you experience any problem you cannot easilyremedy, please contact your nearest Sears AuthorizedService Center/Department.. We have competent, well-trained technicians and the proper tools to service or repairthis unit.

Please read and retain this manual. The instructions willenabfe you to assemble and maintain your unit properly.Always observe the "SAFETY RULES".

MODELNUMBER

SERIALNUMBER

917,257561

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WtLL BE FOUNDON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE_i , , ,,,,, ....... , ............

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-uct., Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES• Read and observe the safety ruIes

• Follow a regular schedule in maintaining, caring for and usingyour unit,

• Follow the instructions under "Customer Responsibilities"and "Storage' sections of this owner's manual.

PRODUCT SPECIFICATIONSHORSEPOWER: 180

GASOLINE CAPACITY 3 5 GALLONSAND TYPE: UNLEADED REGULAR

OIL TYPE (API-SG): SAE 30 (above 32°F)SAE 5W-30 (below 32°F)

OIL CAPACITY: &0 PINTS

SPARK PLUG: CHAMPION RJ-19LM(GAP: ,030") STD361458

VALVE CLEARANCE: INTAKE: .004" - °006"EXHAUST: °007" - .009"

GROUND SPEED (MPH): FORWARD:1st &772rid 1.463rd 3414th &345th 5.57

REVERSE: 1.07

TIRE PRESSURE: FRONT: 14 PSIREAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 F'T. LBS

WARNING: This unit is equipped with an internal combus-tion engine and should not be used on or near any unim-proved forest-covered, brush-covered or grass-coveredland unless the engine's exhaust system is equipped witha spark arrestor meeting applicable local or state laws (ifany). tf a spark arrester is used, it should be maintained ineffective working order by the operator.

In the state of California the above is required by taw(Section 4442 of the California Public Resources Code).Other states may have similar law&. Federal laws apply onfederal lands. A spark arrester for the muffler is availablethrough your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual).

i i,lnl nnnlllH, I,IIII i i Inl, I IItJ,UL_ IllUI,II i .............. i'

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENTFor two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to theinstructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material orworkmanship.

This Warranty does not cover:

° Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and beltso

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual• Riding equipment used for commercial or rental purposes,.

LIMITED 90 DAY WARRANTY ON BATTERYFor ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material orworkmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge..

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQLItPMENT TO THE NEAREST SEARS SERVICECENTER/DEPARTMENT IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., [3/817 WA, HOFFMAN ESTATES, ILLINOIS 60179u i un,l,l,n illU,i inn Ul ,,,,,, ,,,,,,,,,,,,it Hi, ,u i i,,i, =,1_L_L ....

Page 4: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

TABLE OF CONTENTSSAFETY RULES ............................................................ 2PRODUCT SPECIFICATIONS ...................................... 3CUSTOMER RESPONSIBILITIES ..................... 3, 15-18WARRANTY .................................................................. 3TRACTOR ACCESSORIES .......................................... 5ASSEMBLY ............................................................. 7-10OPERATION .......................................................... 11-14

MAINTENANCE SCHEDULE ..................................... 15SERVICE AND ADJUSTMENTS ........................... 19-24STORAG E ................................................................... 25TROUBLESHOOTING ........................................... 26-27REPAIR PARTS - TRACTOR ................................ 30-47REPAIR PARTS - ENGINE .................................... 48-53PARTS ORDERING/SERVICE ............... BACK COVER

INDEXA

Accessories ........................................... 5

Adjustments:Brake .................................. 21Carburetor ................................ 24Mower

Front-To-Back .................... 20Side-To-Side ...................... 20

Throttle Control Cable .................. 23

Air Filter, Engine .......................... 17-18

Air Screen, Engine ................................. 18

Assembly ............................... 7- t 0

BBattery:

Charging ............................. 8

Cleaning ..................................... 17Installation ............................. 9Levels ......................................... 8,16Preparation ................................... 8Starting with Weak Battery ........... 22Storage .............................. 28Terminals 17

Belt:Motion Drive

Removal/Replacement ....... 21Mower Blade(s)

RemovaVReplacement ....... 21Blade:

Sharpening ........................ 16Replacement ................................. 16

Brake Adjustment ................. 21

CCarburetor Adjustment ................... 24Controls, Tractor ................................. 11

Customer Responsibilities .............. 15-18Engine:

Air Filter ............................ 17-18Air Screen, Engine ...................... 18Cooling Fins, Engine ............... 18Engine Oil ............................... 17Fuel Filter ................................ 18Spark Plug(s) ............................. 18

Tractor:Battery ..................................... 17Blade .............................................. 16Lubrication Chart ..................... 15Maintenance Schedule ............ 15Tire Care ............................ 8,16,22Transaxle ................................... 17

Cutting Height, Mower ........................... 12

EElectrical:

Interlocks and Relays .............. 23Schematic ............................ 29Wiring Diagram ............... 30

Engine:Air Filter .................................. 18Air Screen ................................ 18Cooling Fins, Engine ............... 18Oil Change ............................... 17Oil Level ............................ 13,17Oil Type ............................. 17Preparation ............................... 13Repair Parts ....................... 30-47Starting ................................... 14Storage ............................... 25

FFilter:

Air Filter ................... 17-18Fuel .......................... !7-18

Fuel:

Type ............................. 13Storage ........................... 25

Fuse ..................................... 23

HHood Removal/Installation ......... 23

LLeveling Mower Deck .................... 20Lubrication:

Chart ............................. 15

MMaintenance Schedule .................... 15Mower:

Adjustment, Front4o-Back .......... 20Adjustment, Side4o-Side ........... 20Blade Sharpening .......................... 16Blade Replacement .................. 16Cutting Height ........................... 12Installation ....................................... 19Operation ...................................... 13Removal .................................... 19

Mowing Tips ..................................... 14Muffler ............................................... I8

Spark Arrester ........................... 3,40

Oil:O

Cold Weather Conditions ....... 13,17Engine .................................... 13,17Storage ..................................... 25

Operation ...................................... 11-14

Operating Mower ..................................... 13

Options:Accessories ................................... 5

Spark Arrester ............................ 3,40

PParking Brake ...................................... 12

Parts Bag ..................................................... 6

Parts, Replacement!Repair ........... 30-47

Product Specifications .......................... 3

RRepair Parts ..................................... 30-47

$Safety Rules ......................................... 2Seat ........................................................ 8

Service and Adjustments ....................1g-24Carburetor ..................................... 24Fuse ................................................ 23Hood Removal/Installation ........... 23Motion Drive Belt

Removal/Replacement ................21Mower Belt(s)

Remova!/Replacement ............. 21Mower Adjustment

Front4o-Back .............................. 20Side-to-Side ............................. 20

Mower Removal .............................. 19Tire Care ............................... 8,16,22

Slope Guide Sheet ................................. 55Spark Plug(s) .......................................... 18

Specifications ............................................ 3

Starting the Engine ........................... 13-14Steering Wheel .....................................7,22

Stopping the Tractor ............................... 12

Storage ...................................................... 25

TThrottle Control Cable Adjustment ........23Tires .................................................. 8,16,22

Trouble Shooting Chart .................. 26-27Transaxle ......................................................17

WWarranty ....................................................... 3

Wiling Diagram ..................................... 29Wiring Schematic ............................... 30

4

Page 5: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

ACCESSORIES AND ATTACH ENTSi ii , i iiiil,lllNi iiiiiiiii , i iii,Hl,l,i, iii ii II,IINNIN II I I I1,1

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.Most Sears stores can order these items for you when you provide the model number of your tractor..

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are Iisted below with brief explanations of how they can helpyou This list was current at the time of publication; however, it may change in future years ° more attachments may be added, changesmay be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for theaccessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easyattaching and detaching.

AERATOR promotes deep root growth for a healthy lawn Ta-pered 2.,5-inch steel spikes mounted on 10-inch diameter discspuncture holes in soil at close intervals to let moisture soak in.Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for ahealthier, heater looking lawn.. Two Permanex containers hold30-ga{Ion plastic bags

BUMPER protects front end of tractor from damage.

CARTS make hauling easy Variety of sizes available, plusaccessories such as side panel kits, tool caddy, cart cover,protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow mois-ture and nutrients to reach grass roots. 36-inch swath. 24hardened steel coring tips 150 lb capacity weight tray

EASY OIL DRAIN VALVE makes oil changes easier, fasterFRONT NOSE ROLLER canters in front of mower deck to reducechances of "sca{ping" on uneven terrain.

GANG HITCH _etsyou tow 2 or 3 pull-behind attachments at once,such as sweepers, dethatchers, aerators (not for use with rollers,carts or other heavy attachments)..GAUGE WHEELS on both sides of the mower deck reducechances of "scalping" on uneven terrain. For mower decks not soequipped.

MULCH RAKIFJDETHATCHER loosens soil and flips thatch andmatted leaves to lawn surface for easy pickup. Twenty spring tineteeth. Useful to prepa re bare areas for seeding. Available for frontor rear mounting. HIGH PERFORMANCE REEL-ACTIONSPRING TINE DETHATCHER covers 36_inch wide path andtosses thatch into large hopper. Mounts behind tractor

MULCHING KIT, once installed, lets you mu_ch, discharge orbagclippings (bagger optional) without changing bEades. For modelsnot equipped as 3-in-1 Convertible mowers°

RAMP TOPS AND FEET let you lead and unload tractor from apickup truck. Use with 2 x 8 or2 x 10 lumber.

ROLLER for smoother lawn surface_ 36-inch wide, 18-inchdiameter water-tight drum holds up to 390 Ibs of weight. Roundededges prevent harm to turf° Adjustable scraper automaticallycleans drum..

SNOWBLADEforsnowremovalonly. 14-inchhigh 42-inchwideblade clears 38-inch path when angled left or righL Raises Iowerswith side lever AdjustabLe skids; replaceable, reversible scraperbar. (Use with tire chains and wheel weights and/or rear drawbarweighL)

SNOWTHROWER has 40-inch swath Drum-type auger handlespowdery and wet/heavy snow Mounts easily with simple pinarrangement. Discharge chute adjusts from tractor seal 6-inchdiameter spout discharges snow 10 to 50 feet. Uff controlled attractor seat. (Use with chains and wheel weights and/or reardrawbar weight .)SPRAYERS use 12-volt DC electric motor that connects to thetractor battery or other 12-volt source.. Includes booms forautomat{c spraying and hand held wand for spot spraying. Wandhas adjustable spray pattern For applying herbicides, insecti-cides, fungicides and liquid fertilizers..

SPREADERISEEDERS make seeding, fertilizing, and weed kill-ing easy, Broadcast spreaders are also useful for granular de-icers and sand.

SWEEPERS fet you co({ect grass c{ippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,cultivate and compost garden residue. Tiller has its own built-inlift and depth control system and does NOT require a sleeve hitch°Fits any lawn, yard or garden tractor. Simply hook up to the tractordrawbar and go! Optional accessories convert unit fordethatching, aerating, hilling...without tooIs,

TIRE CHAINS are heavy duty; closely spaced extra-large crosslinks give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steelframe, ABS plastic top; clear plastic windshield offers 360 degreevisibility Hinged metal doors with catch. Keeps operator warmand dry Remove vinyl sides and windshields for use as sunprotector in summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper;12-vott amber caution light for mounting on cab top.

VACS for powerfut collection of heavy grass clippings and leaves.Optional wand attachment to pick up debris in hard-to-reachplaces. VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applicationsUses (1) 55 Ib weight

WHEEL WEIGHTS for rear wheels provide needed traction forsnow removal or dozing heavy materials.

5

Page 6: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

i, ii ,rl,,,i iiiiii i n ..................................

CONTENTS OF HARDWARE PACK'11"11 i ii i ii ii1,1,1111ii i i iiii1,111I iii

i i .llrlnl i iiiiii i

Parts Bag contents shown full sizeiiii1,11111111i ,111111111iiiii i

O (2) SheetMetal

Screws#10-16 x 1/2

(1) Shoulder Bolt 5/16-18 (1)HexBolt t/2-13xl

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16,,x,,12Gauge

.... o(2) Screws #10 x 5/8 (2) Lock Washers #10/-')

I21We dNutsc- .l

_.,./'(2) Washers 3/16 x 3/4 x 16 Gaugei i_n,i iii ,u,nu n ii

(2) Hex Bolts 1/4-20 x 3/4(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16Gauge_; _ (2) Lock Washers 1/4

Parts packed separately in carton,Hn, nn i

Seat

MulcherPlate

Steedng Wheel

;I Steering

Boot

I

Parts Bag

Battery acid

Battery

Owner's Manuat

Parts bag contents not shown full size,i,,,i n

/f'--_'_\ (2) Washers 3/8

(2) Shoulder (i_f_")) x 7/8x t4 Gauge

Bolts \\ [</_j/!2) Gauge _ (2) Center-\--_ Wheels _ lock Nuts

(2) Latch Hookup' 4_r-------_7Assemblys _r'_ ' _-_

_ _ _ (2) Wing Nuts[_ _Ce)Steering I T-- 1/4 20

_ Bushing !_ "

(2) Battery Carriage Bolts 1/4-20 x 7-1/2 (2) Keys

Steering WheelInsert

Terminal oGuard

SteeringWheel

Adapter

15° Slope Sheet

1 •

Battery Capsand Instructions

6

Page 7: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

nnnu,i i rl , ,,,,,,,,,,,,,,,,,i..11 ilnll innl,,.ll,l,ll

ASSEMBLYiiii n,lllll i iinn,Hi nn ii i nnlll i ,,,,,,,,,,,,,,,,,,,,,,,, nil

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes°To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Usethe correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wilt make assembly easier,. Standardwrench sizes are listed.,

(1) 5/16" wrench

(2) 7/16" wrenches

(1) 1/2" wrench

('1) 3/4" wrench

(1) 9/'I6" wrench

(1) Phillips screwdriver

Utility knife

Tire pressure gauge

(1) 3/4" socket with drive ratchet

When right and left hand is mentioned in this manual, itmeans when you are in the operating position (seatedbehind the steering wheel),

TO REMOVE TRACTOR FROM CAR-TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartonsfrom carton (See page 6)r

• Cut, from top to bottom, along lines on alI four cornersof carton, and Iay panels flat,

. Check for any additionat loose parts or cartons andremove.

STEERING SHAFT(ASSEMBLY

POSITION) _ ,,

STEERING SHAFT(SHIPPINGPOSITION)

FIG. 1

TAB SLOT

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Slide the steering bushing over the steering shaft°

• Raise steering shaft forward until screw holes in dashline up with steering bushing. Install two (2) sheetmetal screws and tighten securely_

• Position steering boot over steering shaft.

• Place tabs of steering boot over tab slots in dash andpush down to secure.

, Slide steering wheel adapteronto uppersteering shaft,

• Position front wheels of the tractor so they are pointingstraight forward.

• Position steering wheel so cross bars are horizontal(left to right) and slide onto adapter.

• Assemble large flat washer and 3/8-24 Iocknut andtighten securelyo

• Snap steering wheel insert into center of steeringwheel.

• Remove protective plastic from tractor hood and grill.IMPORTANT:CHECK FOR AND REMOVE ANY STAPLESIN SKIDTHAT MAY PUNCTURE TIRES WHERE TRACTORIS TO ROLL OFF SKID

TO ROLL TRACTOR OFF SKID (See Fig. 7)• Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brakepedal

• Place gearshift lever in neutral (N) position.• Roll tractor backwards off skid,1

• Remove banding holding discharge guard up againsttractor.

7

Page 8: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

L II,,ll

ASSEMBLYi iii i nu, nul :::::::::::::::::::::::::

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

Your tractor has a battery charging system which is suffi-cient for normal use. However, periodic charging of thebattery with an automotive charger will extend its life.

• See instructions packed with vent caps in parts bag_

o Fill batten./with acid. Fill each cell until it reaches thebottom of the vent wells. Do not overfill

• Allow battery to stand and settle for at least thirtyminutes. After standing, check the battery cell acidlevel. If below the vent wells, add more acid until thecorrect level is reached.

While battery is standing (after adding acid) and later, whilebattery is being charged, continue with assembly of tractor,IMPORTANT: TO MAXIMIZE THE LIFE OF YOURBATTERY, IT IS NECESSARY THAT THE BATTERY BECHARGED BEFORE USE. FAILURE TO CHARGEBATTERY CAN RESULT IN A SHORTENED BATTERYLIFE

• Charge battery at a rate of 6 amperes for I hour. Usea 12 volt battery charger, Observe all safety precau-tions required for battery charging,

. Check the acid level after the battery is charged, If theacid has fallen below the correct level, add distilled oriron free water.

° fnstall the vent caps to cover the vent well&, Wash thetop of the battery with water to remove any acid, thenwipe dry

o Check battery case for leakage to make sure that nodamage has occurred in handling_

• Dispose of excess battery acid., Neutralize acid fordisposal by adding it to two gallons of water in a fivegallon plastic container,, Stir with a wooden or plasticpaddle while adding baking soda until the addition ofmore soda causes no more foaming.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan,° Place seat on seat pan and assemble shoulder bolt.

° Assemble adjustment bolt, lockwasherandflatwasherloosely, Do not tighten.

• Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat,

• Slide seat until a comfortable position is reached whichallows you to press clutch/brake pedal all the waydown°

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

BOLTSHOULDER

ADJUSTMENTBOLT

LARGE FLATWASHER

LOCK WASHER

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory forshipping purposes. Correct tire pressure is important forbest cutting performance,

• Reduce tire pressure to PSI shown in "PRODUCTSPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properlyleveled, See '%0 LEVEL MOWER HOUSING" in theService and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALLBELTS

Follow instructions on how to install battery. -.............................See the figures that are shown for replacing motion and

CUT AWAY VIEW

[ _ VENT CAPVENT WELL

_ ATTERY CELLACID LEVEL

FIG. 2

mower blade drive belts in the Service and Adjustmentssection of this manual. Verify that the belts are routedcorrectly,

CHECK BRAKE SYSTEM

After you learn how to"operate your tractor, check to seethat the brake is properly adjusted. See "TO ADJUSTBRAKE" in the Service and Adjustments section of thismanual

Page 9: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

ii, iiirll,i ii i ii iiiiiiiiii I IIIHIII,II II I,II1',,I, I I1'111111 ,I ....................

ASSEMBLYH= Hm.m.. H. Hm.,.,, Hm=,m= =.,

INSTALL..,=.1

BATrERY (See Figs. 4A and 4B). HH.=.,,,... H H,,,, H.

CAUTION: Do not short battery termi-nals. Before installing battery, removemetal bracelets, wristwatch bands,rings, etc.APositive terminal must be connectedfirst to prevent sparking from acciden-tal grounding.

NOTE: For ease of battery installation, the heat shieldbetween engine and battery compartment may be re-moved° Before removing heat shield, note position androuting of atl cables and wires, Ifyou remove the shield, besure it is reassembled properly after installing battery

• Lift hood to raised position.

• Be sure battery drain tube has not come loose and issecurely attached to drain in battery tray,

, Lower battery intobattery tray with terminals to front oftractor.

• First connect RED battery cable to positive (+) batteryterminal with hex bolt, fiat washer, lock washer and hexnut as shown° Tighten securely.

• Connect BLACK grounding cable to negative (-) bat-tery terminal with remaining hex bolt, flat washer, lockwasher and hex nut. Tighten securely

o Slide the two battery bolts through the terminal guardand start the wing nuts onto the threads.

o Position terminal guard over battery as shown, lowerbattery bolts into key holes and slide square shafts ofbattery bolts into slots of key holes.

• Tighten wing nuts by hand making sure battery boltsremain in slots of the key holes in the battery support..

• Be sure terminal access doors are closed.

Use terminal access doors for:

° Inspection for secure connections (to tighten hard-ware),

• Inspection for corrosion.

• Testing batteE/.

• Jumping (if required).

• Periodic charging..

(POSITIVE)

HEX NUT '_ "';;" "* "/° .'°': !RED CABLE

LOCK ,,...---.-_'_'_:" L,_ _ _ ,/) _ (NEGATIVE)

WASHERou_:_ _.:_:. _ BLACKCABLE

FLAT WASHER "'""*.;__ DRAIN TUBE

FIG. 4A

BOLT

TERMINALACCESSDOORS

APS

_BATTERYTRAY

KEY HOLE

FIG. 4B

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

Assemble gauge wheels with tractor on a fiat tevel surface.

° Adjust mower to desired cutting height (See "TO AD-JUST MOWER CUTTING HEIGHT" in the Operationsection of this manuat).

• With mower in desired height of cut position, gaugewheels should be assembled so they are slightly off theground.. Install gauge wheel in appropriate hole withshoulder bolt, 3/8 washer and 3/8-16 locknut andtighten securely.

, Repeat for opposite side installing gauge wheel insame adjustment hole.

GAUGEWHEELMOUNTINGBRACKET

BOLT

FIG. 5

9

Page 10: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

BLY

INSTALL MULCHER PLATE

(See Figs. 6A & 6B)o Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown,

NOTE: Pre-assemble weld nut to latch hook by insertingweld nut from the top with hook pointing down,,

• Tighten hardware securely°

• Raise and hold deflector shietd in upright position,

• Place front of mulcher plate over front of mower deckopening and slide into place, as shown_

• Hook front latch into hole on front of mower deck,

, Hook rear latch into hole on back of mower deck,

CAUTION: Do not remove dischargeguard from mower. Raise and holdguard when attaching mulcher plateand allow it to rest on plate while inoperation.

TO CONVERT TO BAGGING ORDISCHARGING

Simply remove mulcher plate and store in a safe place,Your mower is now ready for discharging or installation ofoptional grass catcher accessory,.

WELD NUT

FROM THE TOP \

HOOK POINTSDOWN

LOCKWELD.

NUT _ WASHER_. SCREW

:j

LATCHHOOK

HOOK

WASHER

MULCHERPLATE

LOCKWASHER

WELDNUT

FIG. 6A

DEFLECTORSHIELD

FIG, 6B

HOOKS

4"CHECKLISTBEFORE YOU OPERATE AND ENJOY YOUR NEWTRACTOR, WE WISH TO ASSURE THAT YOU RECEIVETHE BEST PERFORMANCE AND SA TISFA CTION FROMTHIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

4" A!I assembly instructions have been completed°

4 No remaining loose parts in carton,

J Batteryis properly prepared and charged. (Minimum1 hour at 6 amps),

,/ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must beproper ly inflated for leveling),

J" Check mower and drive belts. Be sure they are routedproperly around pulleys and inside all belt keepers,,

J" Check wiring, See that all connections are still secureand wires are properly clamped°

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAYEXTRA A TTENTION TO THE FOLLOWING IMPORTANTITEMS:

4' Engine oit is at proper level,

,/ Fuel tank is filled with fresh, clean, regular unleadedgasoline°

,/ Become familiar with all controls - their location andfunction_ Operate them before you start the engine_

,/ Be sure brake system is in safe operating condition.

10

Page 11: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

i i n l ii iiiii ii ,inl i i in,,,,,n,,i, i i,nl,,,

OPERATIONm i

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments° Savethis manual for future reference,

CHOKE

LIGHT SWITCH

CLUTCHIBRAKEPEDAL

ATTACHMENTCLUTCHLEVER IGNITION SWITCH LIFT LEVER_------ PLUNGER

,_ _r

ATTACHMENTLIFT LEVER

THROTTLECONTROL

HEIGHTADJUSTMENTKNOB

GEARSHIFTLEVER

PARKINGBRAKE LEVER

FIG, 7

Our tractors conform to the safety standards of the American National Standards fnstitute_

THROTTLE CONTROL: Used for starting and controlling

engine spee&CHOKE CONTROL: Used for starting a cold engine

CLUTCH/BRAKE PEDAL: Used for clutching and brakingthe tractor and starting the engine, --HEIGHT ADJUSTMENT KNOB: Used to adjust the mowercutting height.IGNITION SWITCH: Used for starting and stopping the

engine.LIGHT SWITCH: Turns the headlights on and off,

ATTACHMENT CLUTCH LEVER: Used to engage themower blades, or other attachments mounted to yourtractor.LIFT LEVER PLUNGER: Used to release attachment liftlever when changing its position,.--ATTACHMENT LIFT LEVER: Used to raise and tower themower deck or other attachments mounted to your tractor.,PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into

the brake position,GEARSHIFT LEVER: Selects the speed and direction oftractor.

11

Page 12: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

OPERATION,,,Jl nl,,nulun i un, II n UU,ulnlun,n, i i

The operation of any tractor can result in foreign objects thrown into the eyes, whichcan result in severe eye damage. Always wear safety glasses or eye shields whileoperating your tractor or performing any adjustments or repairs. We recommend awide vision safety mask for over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)• Depress clutch/brake pedal into full "BRAKE" position

and hold

• Place parking brake lever in "ENGAGED" position andrelease pressure from clutch/brake pedal Pedalshouldremain in "BRAKE" position Make sure parking brakewill hold vehicle secure,

STOPPING (See Fig. 8)MOWER BLADES -

• Move attachment dutch lever to "DISENGAGED" po-sition,

GROUND DRIVE-

• Depress clutch/brake pedal into full "BRAKE" position..

• Move gearshift lever to neutral (N) positionENGINE -

• Move throttle control to slow (,_) position

NOTE: Failure to move throttle control to slow (,_)position and allowing engine to idle before stopping maycause engine to "backfire"..

• Turn ignition key to "OFF" position and remove key.Always remove key when leaving tractor to preventunauthorized use.

• Never use choke to stop engine,

NOTE: Under certain conditions when tractor is standingidle with the engine running, hot engine exhaust gases maycause "browning" of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-pletely, as described above, before leav-ing the operator's position; to emptygrass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

* Operating engine at tess than full throttle reduces thebattery charging rate

• Full throttle offers the best bagging and mower perfor-mance..

TO USE CHOKE CONTROL (See Fig, 8)Use choke control whenever you are starting a cold engine.Do not use to start a warm engine.

, To engage choke control, pull knob out. Slowly pushknob in to disengage

TO MOVE FORWARD AND BACKWARD(See Fig. 8)The direction and speed of movement is controlled by thegearshift lever_• Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.° Move gearshift lever to desired position°• Slowly release clutch/brake pedal to start movement.IMPORTANT: BRING TRACTOR TO A COMPLETE STOPBEFORE SHIFTING OR CHANGING GEARS. FAILURETO DO SO WILL SHORTEN THE USEFUL LIFE OF YOURTRANSAXLE

CHOKECONTROL

ATTACHMENT CLUTCH LEVER"ENGAGED"POSITION

IGNITION KEY

THROTTLE POSITIONCONTRt

PARKING BRAKE"ENGAGED"POSITION

12

"BRAKE" GEARSHIFTPOSITION LEVER

HEIGHTCLUTCH/BRAKE ADJUSTMENT "DISENGAGED"PEDAL"DRIVE" POSITIONPOSITION

FIG, 8

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)The cutting height is controlled by turning the height adjust-ment knob in desired direction.

• Turn knob clockwise (f'-_) to raise cutting height..

• Turn knob counterclockwise (_',)to lower cuttingheight.

The cutting height range is approximately 1-1/2"to 4". Theheights are measured from the ground to the blade tip withthe engine not running. These heights are approximateand may vary depending upon soil conditions, height ofgrass and types of grass being mowed.• The average lawn should be cut to approximately 2-1/2

inches during the coot season and to over 3 inchesduring hot months. For healthier and better lookinglawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches inheight should be mowed twice. Make the first cutrelatively high; the second to desired height.

Page 13: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

, HH=,H ,,, ==,==1,=,1 = ,== = " ='H,NH,,................................. ,,,,H,"=-"r, , ==,_,,=,

OPERATION= ==H,=, =H,= , ,,==,=_,lr

TO OPERATE MOWER (See Fig, 9) • Move gearshift lever to 1st gear. Be sure you haveallowed room for tractor to roll slightly as you restart

Your tractor is equipped with an operator presence sensing movement.switch° Any attempt by the operator to leave the seat withthe engine running and the attachment clutch engaged will °shut off the engine,

. Select desired height of cut* Lower mower with attachment lift control

. Start mower blades by engaging attachment clutchcontrol.

. TO STOP MOWER BLADES - disengage attachmentclutch control.

=HH =HH= H=H H HH=

!_ CAUTION: Do not operate the mower

without either the entire grass catcher,on mowers so equipped, or the dis,-charge guard in place.

, ., H= =H H =

ATTACHMENTCLUTCHLEVER

ATTACHMENT CLUTCH LEVER"ENGAGED"POSITION

FIG. 9

LIFT LEVER"HIGHEST"

LOWESTPOSITION

TO OPERATE ON HILLSI i iiiiiiiiii iii i ii iiii ii iiiii iiii

CAUTION: Do not drive up or downhills with slopes greater than 15° and

. do not drive across any slope.iii iiiii iiii ii II ,_ .............

I• Choose the s!owest speed before starting up or down

hi}Is.

, Avoid stopping or changing speed on hills_

• If slowing is necessary, move throttle control lever toslower position.

. If stopping is absolutely necessary, push clutch/brakepedal quickly to brake position and engage parkingbrake,

To restart movement, slowly release parking brake andclutch/brake pedal

Make all turns slowly.

TO TRANSPORT• Raise attachment lift to highest position with attach-

ment lift control

• When pushing ortowing your tractor, be sure gearshiftIever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH,

NOTE: To protect hood from damage when transportingyour tractor on a truck or a trailer, be sure hood is closedand secured to tractor. Use an appropriate means of tyinghood to tractor (rope, cord, etc)

13

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)• The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

o Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert thedipstick and screw cap tight, wait for a few seconds,remove and read oil level If necessary, add oil until"FULL" mark on dipstick is reached. Do not overfill,

- For cold weather operation you should change oil foreasier starting (See "OIL VISCOSITY CHART" in theCustomer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleadedgasoline_ (Use of leaded gasoline will increase carbonand lead oxide deposits and reduce valve life)o

IMPORTANT: WHEN OPERATING IN TEMPERATURESBELOW 32OF(0=C),USE FRESH, CLEAN WINTER GRADEGASOLINE TO HELP INSURE GOOD COLD WEATHERSTARTING,

WARNING: Experience indicates that alcohol b_endedfuels (called gasohot or using ethanol or methanol) canattract moisture which leads to separation and formation ofacids during storage,, Acidic gas can damage the fuelsystem of an engine while in storage. To avoid engineproblems, the fuel system should be emptied before stor-age of 30 days or longer. Drain the gas tank, start theengine and let it run until the fuel lines and carburetor areempty. Use fresh fuel next season° See Storage Instruc-tions for additional information Never use engine orcarburetor cleaner products in the fuel tank or permanentdamage may occur,

CAUTION: Fill to bottom of gas tankfiller neck. Do not overfill. Wipe off anyspilled oil or fuel. Do not store, spill oruse gasoline near an open flame.

Page 14: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

................................... i,,i,ii

OPERATION

TO START ENGINE (See Fig. 8)

When starting engine for the first time or if engine has runout of fuel, it will take extra cranking time to move fuel fromthe tank to the engine.

, Depress clutch/brake pedal and set parking brake.

o Place gearshift lever in neutral (N) position.

° Move attachment clutch to "DISENGAGED" position,

° Pull choke control out to choke (IX}) position for coldengine start For warm engine start do not use chokecontrol

• Move throttle control to midway between fast (,t_) andslow (._.) positions°

• tnsertkeyintoignitionandturnkeyc!ockwiseto"START"position and release key as soon as engine starts. Donot run starter continuously for more than fifteenseconds per minute. If engine does not start afterseveral attempts, move throttle control to fast (,_,)position, wait a few minutes and try again.

° When engine starts, slowly push choke control in.

• Move throttle control to fast (,_) position..

° Allow engine to warm up for a few minutes beforeengaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in coldtemperatures (below 32°F), the carburetor fuel mixturemay need to be adjusted for best engine performance. See"TO ADJUST CARBURETOR" in the Service and Adjust-ments section of this manual.

MOWING TIPS• Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowingperformance. See"TO LEVEL MOWER HOUSING" inthe Service and Adjustments section of this manual.

° The left hand side of mower should be used for trim-ming.

• Drive so that clippings are discharged onto the areathat has been cut. Have the cut area to the right of themachine This will result in a more even distribution ofclippings and more uniform cutting

• When mowing large areas, start by turning to the rightso that clippings will discharge away from shrubs,fences, driveways, etc After one or two rounds, mowin the opposite direction making left hand turns untilfinisi_ed (See Fig, 10 ),

• If grass is extremely tall, it should be mowed twice toreduce load and possible fire hazard from dried clip ....ping& Make first cut relatively high; the second to thedesired heighL

• Do not mow grass when it is wet. Wet grass will plugmower and leave undesirable clump&. Allow grass todry before mowing. °

° Always operate engine at full throttle when mowing toassure better mowing performance and proper dis-charge of material. Regulate ground speed by select-ing a low enough gear to give the mower cutting =performance as well as the quality of cut desired.

14

. When operating attachments, select a ground speedthat will suit the terrain and give best performance ofthe attachment being used..

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER HOUSING FREE OF BUILT-UP GRASS ANDTRASH CLEAN AFTER EACH USE.

° The special mulching blade will recut the grass clip-pings many times and reduce them in size so that asthey fail onto the lawn they will disperse into the grassand not be noticed Also, the mulched grass willbiodegrade quickly to provide nutrients for the lawn.Always mulch with your highest engine (blade) speedas this will provide the best recutting action of theblades.

° Avoid cutting your lawn when it is wet. Wet grass tendsto form clumps and interferes with the mulching action.The best time to mow your lawn is the early afternoon°At this time the grass has dried and the newly cut areawill not be exposed to the direct sun.

,, For best results, adjust the mower cutting height so thatthe mower cuts off only the top one-third of the grassblades (See Fig. 1t).. For extremely heavy mulching,reduce you r width of cut on each pa.ss and mow slowly_

MAX1/3

f

FIG. 11

Certain types of grass and grass conditions may re-quire that an area be mulched a second time tocompletely hide the clippings. When doing a secondcut, mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mownorth to south one week then change to east to west thenext week. This wil! help prevent matting and grainingof the lawno

Page 15: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

CUSTO RESPONSIBILmTIES,= , =,= ==

MAINTENANCE SCHEDU"LE ......... _! __ j_o_ ..,_/"_ .....

FILL IN DATES __ _//_u _L_ 7ASYOUCOMPLETE _,. ¢ _._,Z._o_,_",, ,,Check Brake.O.p.e[.a!ion if I_

Check Tire Pressure if 6#'..Check for Loose Fasteners

R Sharpen/Replace Mower Blades 1_4

.....LubricationChart ifi ............

'T ,C,heckBa!!eryLevee/Recharge, ...........0 Clean Batteryand Terminals I_

R Check Transaxie Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level I_ !_

Change Engine Oil ............... _ ....... 1_1,2.3

Clean Air Filter V'2N Clean Air Screen _2

G InspectMuffler/SparkArrester if/

I Replace Oil Filter (if equipped) .... I

EN Clean Engine Cooling Fins i

ReplaceSpark Piug

ReplaceAir Filte;"Paper Cartridge

Replace Fuel Filter

6/'5¸

.....

t - Change more often when operating under a heavy load or in h}gh ambient temperatures2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that havebeen subjected to operator abuse or negligence. Toreceive full value from the warranty, operator must maintaintractor as instructed in this manual.

Some adjustments will need to be made periodicafly toproperly maintain your tractor.,

All adjustments in the Service and Adjustments section ofthis manual should be checked at least once each season,,

* Once a year you should replace the spark plug, cleanor replace air filter, and check blades and belts forwear. A new spark plug and clean air filter assureproper air-fuel mixture and help your engine run better

. and last longer_ -.......

v'

v'

v'

,,, _--

(_) SPINDLE

....... Vq

t

v' v'

v' U3 - If equipped with oil filter, change oi! every 50 hours4. Replace blades more often when mowing in sandy soil

5 - If equipped with adjustable system

LUBRICATION CHART

®BEARING ZERK

OCLUTCHPIVOT(S)

®

- FRONT WHEEL ®BEARING ZERK

ENGINE (_

BEFORE EACH USE

• Check engine oil level

• Check brake operation.

• Check tire pressure.• Check for loose fasteners,

15

(_SAE 30 OR 10W30 MOTOR OIL API - SG

® GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTIOR

IMPORTANT; DO NOT OIL OR GREASE THE PIVOT POINT_WHICH HAVE SPECIAL NYLON BEARINGS VISCOUSLUBRICANTS WILL ATTRACT DUST AND DLRT THAT WILL SHORTE[',THE UFE OF THE SELF-LUBRICATING BEARINGS, IF YOLFEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, PawDERED GRAPHITE TYPE LUBRICANT SPARINGLY,

Page 16: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

i iiiiilU, llU , ii, i

CUSTOMER RESPONSIBILITIESTRACTOR

Always observe safety rules when performing any mainte-nance

BRAKE OPERATION

if tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted_(See "TO ADJUST BRAKE" in the Service and Adjust-ments section of this manual)_

TIRES

o Maintain proper air pressure in al[ tires (See "PROD-UCT SPECIFICATIONS" on page 3 of this manual),

• Keep tires free of gasoline, oil, or insect control chemi-cals which can harm rubber.

* Avoid stumps, stones, deep ruts, sharp objects andother hazards that may cause tire damage.

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep the blade balanced, Anunbalanced blade will cause excessive vibration and even-tual damage to mower and engine.,

• The blade can be sharpened with a file or on a grindingwheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diametersteel bolt, pin, or a cone balancer. (When using a conebatancer, follow the instructions supplied with baI-ancer).

• Slide blade on to an unthreaded portion of the steel boltor pin and hold the bolt or pin parallel with the ground.If blade is balanced, it should remain in a horizontalposition, tf either end of the blade moves downward,sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade, The lobes ofthe center hole may appear to be centered, but are not.

BLADE CARE

For best results mower blades must be kept sharp_ Re-place bent or damaged blades,,

BLADE REMOVAL (See Fig. 12). Raise mower to highest position to allow access to

blades

° Remove hex bolt, [ock washer and fiat washer securingblade,

. Install new or resharpened blade with trailing edge uptowards deck as shown.

Reassemble hex bolt, lock washer and flat washer inexact order as shown.

• Tighten bolt securely (30-35 Ft, Lbs,. torque).IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED,

NOTE: We do not recommend sharpening blade- but ifyoudo, be sure the blade is balanced,

--_ MANDREL

__ ASSEMBLY

FIATWASHER _ t_

• BLADE

LOCKW B.ER .'-%..... / TRAtL,NGEDGE

"A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIEDBY SIX LINES ON THE BOLT HEAD.

FIG. 12

// ,/' /

.OL 5/8" BOLT ,-_'_ "_.._/,_"_OR PiN

FIG. 13

BATTERY (See Fig. 14)

Your tractor has a battery charging system which is suffi-cient for normal use. However, periodic charging of thebattery with an automotive charger will extend its fife,

• Acid solution level in each battery cell should be evenwith bottoms of vent wells, Add only distilled or iron freewater if necessary,r Do not overfill,

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open.

• Recharge at 6 amperes for I hour.

CUT AWAY VIEW VENT CAP

_ _ _--_ VENT

WELL

BATTERYCELL ACIDLEVEL

FIG. 14

16

Page 17: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can causethe battery to "leak" power.- Remove terminal guard_• Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor,• Wash battery with solution of four tablespoons of

baking soda to one gallon of water, Be careful not toget the soda solution into the ceils.

• Rinse the battery with plain water and dry.• Clean terminals and battery cable ends with wire

brush until bright°. Coat terminals with grease or petroleum jelly• Reinsta!l battery (See "INSTALL BATTERY" in the

Assembly section of this manual)°

V-BELTS

Check V-belts for deterioration and wear after 100 hours ofoperation and replace if necessary. The belts are notadjustable,. RepIace belts if they begin to slip from wear

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff whichcan restrict cooling

ENGINE

• After oil has drained completely, replace oil drain plugand tighten securely.

. Refill engine with oil through oil fill dipstick tube. Pourslowly. Do not overfill, For approximate capacity seePRODUCT SPECIFICATIONS on page 3 of this

manual.

• Use gauge on oil flit dipstick for checking level, Be suredipstickcap is tightened securely foraccurate reading.Keep oil at "FULL" line on dipstick°

O,LDRAIN _ _J'A_

FIG. 15

LUBRICATION

Only use high quality detergent oil rated with API serviceclassification SG. Select the oil's SAE viscosity gradeaccording to your expected operating temperature.

SAE VISCOSITY GRADES

J ] I°F -_0_ 0° 30° 32° 40_ 60= 80° 100"

°C -30" -20 _ -t0 _ O' 10' 8° 30= ........ 40 °

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 eta)improve starting in cold weather, these multi-viscosity oilswill result in increased oil consumption when used above32°F. Check your engine oit leve! more frequently to avoidpossible engine damage from running low on oil.Change the oit after the first two hours of operation andevery 25 hours thereafter or at least once a year if thetractor is not used for 25 hours in one year.Check the crankcase oil level before starting the engine

.... and after each eight (8) hours of operation, Tighten oiHillcap/dipstick securely each time you check the oil level.TO CHANGE ENGINE OIL (See Fig.15)Determine temperature range expected before oil change.All oil must meet APt service classification SG.• Be sure tractor is on level surface.

• Oil wilt drain more freely when warmr• Catch oil in a suitable container.

• Remove oil fill dipstick° Be careful not to allow dirt toenter the engine when changing oil.,

• Remove drain plug.

17

CLEAN AIR SCREEN (See Fig, '15)

Air screen must be kept free of dirt and chaff to preventengine damage from overheating,, Clean with a wire brushor compressed air to remove dirt and stubborn dried gumfibers.

AIR FILTER (See Fig. 16)Your engine will not run properly using a dirty air filter.Clean the foam pre-cleaner element after every 25 hours ofoperation or every season. Service paper cartridge every100 hours or every season, whichever occurs first,,

Service air cleaner more often under dusty conditions_

. Remove knob(s) and cover.TO SERVICE PRE-CLEANER

• Slide foam pre*cleaner off cartridge.

• Wash it in liquid detergent and water,

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil, Wrap it in clean, absorbentcloth and squeeze to remove excess oil

• If very dirty or damaged, repJace p!e-cleaner. •

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s),TO SERVICE CARTRIDGE

° Remove wing nuts and cartridge plate°

. Carefully remove cartridge to prevent debris frorrentering carburetor

. Ctean cartridge by tapping gently on flat surface,, tfver')dirty or damaged, replace cartridge.

. Reinstall cartridge plate, wing nuts, precleaner, coveland secure with knob(s),

Page 18: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

i i iiii i i,iii iiiiii i

CUSTOMER RESPONSIBILITIESi

IMPORTANT; PETROLEUM SOLVENTS, SUCH ASKEROSENE, ARE NOT TO BE USED TO CLEAN THECARTRIDGE THEY MAY CAUSE DETERIORATION OFTHE CARTRIDGE° DO NOT OILCARTRtDGE DO NOTUSE PRESSUR!ZED AIR TO CLEAN OR DRYCARTRIDGE

FOAMPRE-CLEANER -_.

AIR SCREEN

CARTRIDGE

FIG. 16

ENGINE COOLING FINS (See Fig. 17)

Remove any dust, dirt or oil from engine cooling fins toprevent engine damage from overheating_ Air guide coversmust be removed. Remove side panels and hood (See "TOREMOVE HOOD AND GRILL ASSEMBLY" in the Serviceand Adjustments section of this manual)

ENGINECOOLING FINS

/,AIR GUIDE COVER(BOTH SIDES)

\

MUFFLER

Inspect and replace corroded muffler and spark arrestor (ifequipped) as it could create a fire hazard and/or damage°

SPARK PLUGS

Rep!ace spark plugs at the beginning of each mowingseason or after every 100 hours of use, whichever comesfirst. Spark plug type and gap setting is shown in "PROD-UCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter should be replaced once each season_ If fuelfilter becomes clogged, obstructing fuel flow to carburetor,rep!acement is required

• With engine coo!, remove filter and plug fuel linesections.

• Place new fuel filter in position in fuel line with arrowpointing towards carburetor_

• Be sure there are no fuel tine leaks and clamps areproperly positioned

• Immediately wipe up any spilled gasoline.

CLAMP CLAMP

FIG. 18

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreignmatter

• Keep finished surfaces and wheels free of all gasoline,oil, etc.

• Protect painted surfaces with automotive type wax°

We do not recommend using a garden hose to clean yourtractor unless the electrical system, muffler, air filter andcarburetor are covered to keep water ouL Water in enginecan result in a shortened engine life.

FIG. 17

18

Page 19: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

n ...................... IIIIJlH n II IIIIIII I II1'11'

SERVICE AND ADJUSTMENTSi ii iii1,1 iii i ii iii1,1,1 , IIHII iii i iiii1,11111111,1,1 ii iiiiiiiii i i

CAUTION: BEFORE PERFORM|NG ANY SERVICE OR ADJUSTMENTS:&:t

Depress clutch/brake pedal fully and set parking brake.Place gearshift lever in neutral (N) position.Place attachment clutch in "DISENGAGED" position,Turn ignition key "OFF" and remove key.Make sure the blades and all moving parts have completely stopped.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact withplugo

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mower will be easier to remove from the right side of tractor,

• Place attachment clutch in "DISENGAGED" position,• Move attachment lift lever forward to lower mower to its

lowest position_

• Roll belt off engine pulley..

• Disconnect clutch rod from clutch lever by removingretainer spring

• Disconnect anti-sway, bar from chassis bracket byremoving retainer spnng_

• Disconnect suspension arms from rear deck bracketsby removing retainer springs,

• Disconnect front links from deck by removing retainersprings.

• Raise lift lever to raise suspension arms,. Slide mowerout from under tractor,

IMPORTANT: IF AN ATTACHMENT OTHER THAN THEMOWER IS TO BE MOUNTED TO THE TRACTOR, THER.H. AND L,H, SUSPENSION ARMS MUST BE REMOVEDFROM TRACTOR,

TO INSTALL MOWER (See Fig. 19)• Raise attachment lift lever to its highest position,

• Slide mower under tractor with discharge guard to rightside of tractor,

• Lower lift lever to its lowest position.° Install mower in reverse order of removal instructions_

CLUTCH LEVER

CLUTCH ROD RETAINERSPRING

SUSPENSIONARMS

ENGINEPULLEY

RETAINERSPRING

ANTI-SWAY BARRETAINERSPRINGS(BOTH SIDES)

RETAINERSPRINGS(BOTH SIDES)

FIG, 't9

19

Page 20: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

===11,,,=111,1

SERVICE AND ADJUSTMENTSj,_ .............. iiii iiii ,i, i i i , i,i iii i

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground ordriveway. Make sure tires are properly inflated (See"PRODUCT SPECIFICATIONS" on page 3 of this manua0oIf tires are over or underinfiated, you will not properly adjustyour mower.

SIDE-TO_SIDE ADJUSTMENT (See Figs. 20 and 21)

,, Raise mower to its highest position_

• Atthe midpoint of both sides of mower, measure heightfrom bottom edge of mower to ground. Distance"A" onboth sides of mower should be the same or within 1/4"of each other,

• if adjustment is necessary, make adjustment on oneside of mower only..

• To raise one side of mower, tighten lift link adjustmentnut on that side_

• To lower one side of mower, loosen lift link adjustmentnut on that side

NOTE: Three fun turns of adjustment nut wilI changemower height about 1/8'L

° Recheck measurements after adjusting.

BOTTOM EDGE _ _, _ BOTTOM EDGEO MOWERTO,- OFMOWE.TOGROUN D

FIG, 20

@SUSPENSIONARM

LIFT LINKADJUSTMENT NUT

FIG. 21

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)

IMPORTANT. DECK MUST BE LEVEL SIDE-TO-SIDEo IFTHE FOLLOWING FRONT-TO-BACK ADJUSTMENT ISNECESSARY, BE SURE TO ADJUST BOTH FRONT LINKSEQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housingshould be adjusted so that the front is approximately 1/4" to3/4" lower than the rear when the mower is in its highestposition.

Check adjustment on right side of tractor. Measure dis-tance "D" directly in front and behind the mandrel at bottomedge of mower housing as shown..

• Before making any necessary adjustments, checkthatboth front links are equal in length° Both links should beapproximately 10-3/8"o

• If links are not equal in length, adjust one link to samelength as other link.

• To lower front of mower loosen nut "E" on both frontlinks an equal number of turns.

• When distance "D" is 1/4" to 3/4" lower at front thanrear, tighten nuts "F" against trunnion on both frontlinks

• To raise front of mower, Ioosen nut"F"from trunnion onboth front links Tighten nut "E" on both front links anequal number of turns°

. When distance "D" is !/4" to 3/4" lower at front thanrear, tighten nut"F" against trunnion on both front links.

. Recheck side4o-side adjustment.

":'.% I _ o/I. MANDREL

•FIG. 22

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

' /_"'-'_ __ I _'_ IIfQq _ NUT"E"

1 °

FROLINKS TRUNNION

20 FIG. 23

Page 21: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

u...............................

SERVICE ANii ii ii ii ,n ii, i ii iii i i

TO REPLACE MOWER BLADE DRIVE BELT(See Fig. 24)

The mower blade drive belt may be replaced without toot&Park the tractor on level surface. Engage parking brake.BELT REMOVAL-

• Place attachment clutch in "DISENGAGED" position..

• Move attachment lift lever forward to lower mowerto itslowest position.

• Roll belt off engine pulley.

• Work belt off both mandrel pulleys and idler pulley,

• Pull belt away from mowerr.

BELT {NSTALLATION

, Install new bett in reverse order of removal

• Make sure belt is inall pulley grooves and insideatl beltguides,,

ADJUSTMENTSnil ...................... i nl i

WITH PARKING BRAKE "ENGAGED"

NUT "A"

M NUT

FIG. 25

MANDREL PULLEY IDLER PULLEY

MANDREL PULLEY

FIG. 24

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)Park the tractor on level surface_ Engage parking brake,.For assistance, there is a belt installation guide decal onbottom side of left footrest,

• Remove mower (See 'q'O REMOVE MOWER" in thissection of this manual,,)

- Remove upper belt keeper.

. Remove belt from stationary idler and clutching id_er.o Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-ers.

• Pull belt toward front of tractor and remove downwardsfrom around engine pulley,,

- Install new bett by reversing above procedure.IMPORTANT: MAKE SURE UPPER BELT KEEPER ISPOSITIONED PROPERLY BETWEEN LOCATOR TABS.

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake systemwhich is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted,

• Dep ress clutch/brake pedal and engage parking brake_

- Measure distance between brake operating arm andnut "A" on brake rod.

r " "• If distance is othe than t-1/2, disengage parkingbrake, loosen jam nut and turn nut "A" until distancebecomes 1-1/2"_ Retighten jam nut against nut "A".

• Engage parking brake and recheck distance.

• Road test tractor fo rproper stopping distance as statedabove, Readjust if necessary. If stopping distance isstil_ greater than six (6) feet in highest gear, furthermaintenance is necessary. Contact your nearestauthorized service center/departmento

PULLEY

IDLER

IDLER

PULLEY

FIG. 26

LOCATOR

_ER BELTKEEPER

21

Page 22: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

TO ADJUST STEERING WHEEL ALIGNMENTIf steering wheel crossbars are not horizontal (left to right)when wheels are positioned straight forward, remove steer-ing wheel and reassemble per instructions in the Assemblysection of this manual°

FRONT WHEEL TOE-IN/CAMBER

The front whee_ toe-in and camber are not adjustable onyour tractor. If damage has occurred to affect the frontwheel toe-in or camber, contact your nearest authorizedservice center.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 27)• B_ock up axle securelyo

• Remove axle cover, retaining ring and washers to allowwheel removal (rear wheel contains a square key - Donot lose)

• Repair tire and reassemble.

o On rear wheels only: align grooves in rear wheel huband axle, insert square key°

° Replace washers and snap retaining ring securely inaxle groove.

• Replace axle cover.

WASHERS

RETAININGRING

AXLE COVER

!

(REAR WHEEL ONLY)

FIG. 27

TO START ENGINE WITH A WEAK BATTERYSee Fig. 28)

..................... i H H

CAUTION: Lead-acid batteries gener-

_ ateexplosivegases. Keep sparks, flameand smoking materials away from bat_teries. Always wear eye protectionwhen around batteries.

iii ii iii iiiiiiiii1,111 i i iiiiiiii1,111111

If your battery is too weak to start the engine, it should berecharged_ If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12VOLT NEGATIVE GROUNDED SYSTEM. THE OTHERVEHICLE MUST ALSO BE A 12 VOLT NEGATIVEGROUNDED SYSTEM. DO NOT USE YOUR TRACTORBATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE(+) terminal of each battery, taking care not to shortagainst chassis.

° Connect one end of the BLACK cable to the NEGA-TIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to goodCHASSIS GROUND, away from fuel tank and battery_

TO REMOVE CABLES, REVERSE ORDER -

° BLACK cable first from chassis and then from the fullycharged battery

° RED cable last from both batteries_

"POSITIVE" (+) "NEGATIVE"(-)

O

PANELBOLT

FIG, 28

22

Page 23: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

iii iiiii i 1,1,11 ill, iiii, i ii1,1 ...................................... ...................

SERVICE AND ADJUSTMENTSi q IIIIIHI III ....................................... I'1.................... I' I

TO REPLACE HEADLIGHT BULB ENGINE

• Raise hood TO ADJUST THROTTLE CONTROL CABLE

• Pull bulb holder out of the hole in the backside of the (See Fig. 30)grill°

The throttle control has been preset at the factory and° Replace bulb in holder and push bulb holder securely adjustment should not be necessary Check adjustment as

back into the hole in the backside of the grilldescribed below before loosening cable tf adjustment is

• Close hood necessary, proceed as follows:

• With engine not running, move throttle control lever tofast (,_) position

• Check that swivel is against side of quarter circle If itis not, loosen cable clamp screw and pull cable backuntil swivel is against quarter circle° Tighten cabIeclamp screw securely

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to runpoorly stop running or prevent it from starting

• Check wiring. See electrical wiring diagram in RepairParts section of this manual

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse° Thefuse holder is located behind the dash

TO REMOVE HOOD AND GRILL (See Fig. 29)• Raise hood

• Unsnap headlight wire connector

= Stand in front of tractor Grasp hood at sides, tittforward and lift off of tractor

• To reinstall, slide hood pivot brackets into slots inframe°

o Reconnect headlight wire connector and close hood

HOOD

HEADLIGHTWIRECONNECTOR

FIG. 29

TO ADJUST CHOKE CONTROL (See Fig. 31)

The choke control has been preset at the factory andadjustment should not be necessary Check adjustment asdescribed below before loosening cable If adjustment isnecessary, proceed as follows:

• With engine not running, move choke control (locatedon dash panel) to full choke (1\1) position

, Remove air cleaner cover, filter and cartridge plate toexpose carburetor choke (see "AIR FILTER" in theCustomer Responsibilities section of this manual)

, Choke should be closed If it is not, loosen casingclamp screw and move choke cable until choke iscompletely closed Tighten casing clamp screw securelyo

, Reassemble air cleaner

CLAMP

QUARTERCIRCLE

SWIVEL

FIG. 30

CHOKE CLOSED

CAS{NGCLAMPSCREW

CHOKE

FIG. 3123

Page 24: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

,11,111111,1,,11ii, i i,,111i iii i ,i,iiiiiiiii1,11 iiii

AND ADJUSTMENTS,1111 ,11,111,,, i, iiiii ........................... i,i1,111 iI i i

TO ADJUST CARBURETOR(See Figs. 32 and 33)The carburetor has been preset at the factory and adjust-ment should not be necessary_ However, minor adjust-ment may be required to compensate for differences infuel,temperature, altitude or load. If the carburetor does needadjustment, proceed as follows:

In general, turning the mixture screw in (clockwise) de-creases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the mixture screw out (counterclock-wise) increases the supply of fuel to the engine giving aricher fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THESEATS IN CARBURETOR MAY RESULT iF SCREW ISTURNED IN TOO TIGHT

PRELIMINARY SETTING -

• Be sure you have a clean air filter, and the throttlecontrol cable and choke are adjusted properly (seeabove)_

• With engine off turn idle mixture screw in (clockwise)closing it finger tight and then turn out (counterclock-wise) 1-1/4 to 1-1/2 turns.

FINAL SETTING -

, Start engine and allow to warm for five minutes.. Makefina_adjustments with engine running and shift/motioncontrol lever in neutral (N) position.

• With throttle control lever in slow (,_) position, holdthrottle tever against idle speed screw and adjust idlespeed screw to obtain 1200 to 1400 RPM..

• While still holding throttle lever against idle speedscrew, turn idle mixture screw in (clockwise) untilengine begins to die and then turn out (counterclock-wise) until engine runs rough. Turn screw to a pointmidway between those two positions..

• Continue to hold throttle lever against idle speed screwand adjust idle speed screw to obtain 900 to 1200 R PMRelease throttfe lever°

ACCELERATION TEST -

Move throttle control lever from slow (,_=_) to fast (,_)position° If engine hesitates or dies, turn idle mixturescrew out (counterclockwise) 1/8 turn. Repeat testand continue to adjust, if necessary, until engine accel-erates smoothly.

High speed stop is factory adjusted° Do not adjust -damage may resutt.

IMPORTANT" NEVER TAMPER WITH THE ENGINEGOVERNOR, WHICH IS FACTORY SET FOR PROPERENGINE SPEED OVERSPEEDING THE ENGINE ABOVETHE FACTORY HiGH SPEED SETTING CAN BEDANGEROUS. IF YOU THINK THE ENGINE-GOVERNEDHiGH SPEED NEEDS ADJUSTING, CONTACT YOURNEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER EQUIPMENT ANDEXPERIENCE TO MAKE ANY NECESSARYADJUSTMENTS,

THROTTLELEVER

FIG. 32

IDLE SPEEDSCREW

/THROTTLELEVER

_E MIXTURE

SCREW

FIG. 33

24

Page 25: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

lmmediatety prepare your tractor for storage at the end ofthe season or if the tractor will not be used for 30 days ormo re.

CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in any enclosure.

= ,u,,n'r

TRACTOR

Remove mower from tractor for winter storage. Whenmower is to be stored for a period of time, clean it thor-oughly, remove al! dirt, grease, leaves, etc_ Store in aclean, dry area

= Clean entire tractor (See"CLEANING" in the CustomerResponsibilities section of this manual).

= Inspect and replace belts, if necessary (See belt re-placement instructions in the Service and Adjustmentssection of this manual).

- Lubricate as shown in the Customer Responsibilitiessection of this manual

• Be sure that all nuts, bolts and screws are securelyfastened, Inspect moving parts fordamage, breakageand wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sandIightly before painting.

BATTERY

. Fully charge the battery for storage_

- After a period of time in storage, battery may requirerecharging

• To help prevent corrosion and power leakage duringlong periods of storage, battery cables should, ` bedisconnected and battery cleaned thorou,ghly (see TOCLEAN BATTERY AND TERMINALS in the Cus-tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and placecables where they cannot come in contact with batteryterminals.

,, Be sure battery drain tube is securely attached

• If battery is removed from tractor for storage, do notstore battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUMDEPOSITS FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,FUEL HOSE, OR TANK DURING STORAGE. ALSO,EXPERIENCE INDICATES THAT ALCOHOL BLENDEDFUELS (CALLED GASOHOL OR USING ETHANOL ORMETHANOL) CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURINGSTORAGE, ACIDIC GAS CAN DAMAGE THE FUELSYSTEM OF AN ENGINE WHILE IN STORAGE.

- Drain the fuel tank,

• Start the engine and let it run until the fuel lines andcarburetor are empty.

, Never use engine or carburetor cleaner products in thefuel tank or permanent damage may occur

• Use fresh fuel next season

NOTE: Fuel stabilizer is an acceptable alternative inminimizing the formation of fuel gum deposits during stor-age Add stabilizer to gasoline in fuef tank or storagecontainer,. Always follow the mix ratio found on stabilizercontainer, Run engine at least 10 minutes after addingstabilizer to alfow the stabilizer to reach the carburetor. Donot drain the gas tank and carburetor if using fuel stabilizer

ENGINE OIL

Drain oil (with engine warm) and reptace with clean engineoil (See "ENGINE" in the Customer Responsibilitiessection of this manual)

CYLINDERS

° Remove spark ptug(s)

- Pour one ounce of oit through spark plug hole(s) intocylinder(s).

• Turn ignition key to"START" position for a few secondsto distribute oiL

,, Replace with new spark plug(s).

OTHER

° Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rustRust and/or dirt in your gasoline will cause problems

• If possible, store your tractor indoors and cover it tcgive protection from dust and dirt.

. Cover your tractor with a suitable protective cover thadoes not retain moisture_ Do not use plastic. Piasti(cannot breathe which allows condensation to form antwill cause your tractor to rust

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINEAND EXHAUST AREAS ARE STILL WARM

25

Page 26: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

TROi i ,i,iii1,11,,,11,1111,1,i nUll

CAUSE CORRECTION

i , inll

LESHOOTING POINTSii ........................................................................

PROBLEM

Will not start

i i i i,lUln,,,

Hard to start

Engine will not turn over

Engine ct_cks but will notstart

m

Loss of power

Excessive vibration

1 Out of fuel

2 Engine not "CHOKED" properly3 Engine flooded4 Bad sparkplug5 Dirty air filter6 Dirty fuel fitter,7 Water in fue_

8 Looseor damaged wiring9 Carburetor out of adjustment,

10 Engine valves out of adjustment

1 Dirty air filter2 Bad spark plug3 Weak or dead battery4 Didy fuel filter5 Stale ordirty fuel6, Loose or damaged wiring7 Carburetor out of adjustment8 Engine valves out of adiustment.

1 Clutch/brake pedal not depressed2 Attachment clutch is engaged3 Weak or dead battery4 Blown fuse

5 Corroded batteryterminats6 Loose or damaged wiring7 Faulty ignition switch8 Faulty solenoid or starter9 Faulty operator presence switch(as)

1 Weak or dead battery2 Corroded battery terminals3 Loose or damaged wiring4 Faulty solenoid or starter

t Cutting too much grass!too last2 Throttle in "CHOKE" position3 Build-up of grass, leaves and trash under mower4 Dirty air filter5 Low oil level/dlrty oil6 Faulty spark plug7 Dirty fuel filter8 Stale or dirty fuel9 Water in fuel

10 Spark plug wire loose11 Dirty engine air screen/fins12 Dirty!clogged muffler13 Loose or damaged wiring,t4 Carburetor out of adjustmentt5 Engine valves cut of adjustment

1 Worn, bent or loose blade2 Bent blade mandrel3 Loose/damaged part(s)

1 Fi$l fuel tank2, See "TO START ENGINE" in Operation section.3 Wait several minutes before attempting to start,4 Replace spark plug5 Clean/replace air filter,6 Replace fuel filter7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter8 Check all widng9 Contact an authorized servicecenter/department

10 Contact an authorized service center/department,

1 Clean/replace air filter2 Reptace spark plug3 Recharge or replace battery4 Replace fuef filter5 Drain fuel tank and refill with fresh gasoline6 Check all wiring7 Contact an authorized service center/department,8 Contact an authorized service center!department

t Depress clutch/brake pedal_2 Disengage attachment cJutch3 Recharge or replace battery

4 Replace fuse5 Clean battery terminals6 Check all wiring7 Check/replace ignition switch8 Check/replace solenoid or starter9 Contact an authorized service center!department

! Recharge or replace battery2 Clean battery terminals3 Check all wiring4 Check/replace solenoid or starter

1 Set in "Higher Cut" positfonlreduce speed2 Adjust throttle control3 Clean underside of mower housing4 Clean!replace air filter5 Check oil leveIfchange oil6 Clean and regap or change spark plug7 Replace fuel tilter8 Drain fuel tank and refill with fresh gasoline9 Drain fuel iank and carburetor, refill tank with fresh

gasoline and replace fuel filter10 Connect and tighten spark plug wirelt, Clean engine air screen/fins12 Clean/replace muffler13 Check all wiring14, Contact an authorized service center/department,15 Contact ah authorized service center/department

1 Replace blade, Tighten blade bolt2 Replace blade mandrel3 Tighten loose part(s) Replace damaged parts,

26

Page 27: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

= ................... i ul,= ..........................................

TROUBLESHOOTING POINTSPROBLEM

Engine continues to runwhen operator leaves seatwith attachment clutch

engaged

Poor cut* uneven

i mn,

Mower blades wit1 notrotate

Poor grass discharge

u =,= ==

Headlight(s) not working(ff so equipped)

Battery will not charge

Engine "backfires"when turning engine"OFF"

CAUSE

1 Faulty operator-safety presence controi system

1 Worn, bent orloose blade2 Mower deck not levei

3 Buildup of grass, leaves, and trash under mower4 Bent blade mandrel

5 Clogged mower deck vent holes from buildup ofgrass, leaves, and trash around mandrels.

II = n,U,H= 1' n= = ,1

1 Obstruction in clutch mechanism

2, Worn/damaged mower dflve heft3 Frozen ld[er pu_ey4 Frozen blade mandrel

1 Engine speed too slow2. Travel speed too fast3 Wet grass4 Mower deck not fevel

5 Low/uneven tire air pressure6 Wom, bent or loose blade7 Buildup of grass, leaves and trash under mower_8 Mower drive bett worn

9 Blades improperly installed10 improper blades used.11 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1 Switch is "OFF"

2 Bulb(s) burned out3 Faulty light switch4 Loose or damaged wiring.5. Blown fuse

1 Bad battery cetE(s)_2 Poor cable connections

3 Faulty regulator (if so equipped)4 Faulty alternator

Engine throttle control not set at "SLOW"position for 30 seconds before stopping engine

CORRECTION

,,,, = i ,,.,

l Check wiring, switches and connections If notcorrected, contact an authorized service center/department

1, Replace blade Tighten b{ade bolt2 Level mower deck

3, C_ean underside of mower housing4_ Replace blade mandrel,5 Clean around mandrels to open vent holes

1 Remove obstruction

2 Reptace mower drive belt3 Replace idler pulley.4 Replace blade mandrel

1 Place throttle control in "FAST" position2 Shift to slower speed.3 Allow grass to dry before mowing4. Level mower deck

5 Checktires for proper air pressure6 Replace/sharpen blade Tighten blade bolt7 Clean underside of mower housing.8. Replace mower drive belt9 Reinstall blades sharp edge down

10 Reptace with blades listed in this manual11 Clean around mandrels to open vent holes

1 Turn switch "ON"

2 Replace bulb(s).3 Check!replace tight switch.4 Check widng and connections5 Replace fuse

1 Repface battery2 CheckJciean all connections

3, Replace regulator4 Replace alternator

1 Move throttle control to "SLOW" position and aITowto idle for 30 seconds before stopping engine.

27

Page 28: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

RVICE

28

Page 29: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

SCHEMATIC

18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

J

F

RED

RED

WHITE

IGNiTiONSWITCH

BLACK

-7

M

olttoBATTERY

FUSE 30 AMP

CLUTCH / BRAKE(PEDAL UP)

II........ 1I

---@ O'I J

BLACK

BLACK

RED I

_'--" IH v_

SOLENOID

SEAT SWITCH(NOT OCCUPIED)

I i I I I

I f I "1 t-I

,"0 0 j _,ATT'MENT CLUTCH GROUNDING

(CLUTCH OFF) CONNECTOR

STARTER

8LACK _

8LACK_ )

l

}BLACK

@

(_ IGNITION _) SPARK _UNIT PLUG

CHARGING SYSTEM OUTPUT3 AMP DC @ 3600 RPM

28 VOLTS AC MIN, @ 3600 RPM(CHARGING SYSTEM DISCONNECTED)

RED

IGNITION SWITCH

POSITION CIRCUIT

OFF M + GON B+L

START B + S + L

NOTE

YOUR TRACTOR IS EQUIPPEDWITH A SPECIAL ALTERNATORSYSTEM. THE LIGHTS ARENOT CONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE..BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WiTH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE ISSPEEDED UP, THE LIGHTS WILLBECOME THEIR BRIGHTEST°

NON-REMOVABLECONNECTIONS

0 REMOVABLECONNECTIONS

ILIGHTING SYSTEM OUTPUT5AMPAC DIODE _ALTERNATOR

_ j

14 VOLTS AC MIN @ 3600 RPM (LIGHTS OFF)I11oz<

O

___.___li_]_l I BROWN BLACK

F......HEADL,a 4ISWITCH _-_u _ ri

(OFF) _ / /HEADLIGHTS

WIRING INSULATED CLIPS

NOTE." IF WIRING INSULATED CLIPSWERE REMOVED FOR SERVICING OFUNIT, THEY SHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING.

29

Page 30: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR -- MODEL NUMBER 917,257561

ELECTRICAL

22

20

25

3536 38

30

32 33

39

36

30

Page 31: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR -- MODEL NUMBER 917.257561

ELECTRICAL

KEY PARTNO. NO. DESCRIPTION

1 121537X2 747604123 190910164 100404005 121264X6 732204007 7697J8 7603J9 109596X

10 7224046011 102476X12 123198X19 1009040020 7335040021 13685022 4152J23 1115040024 108423X25 4206J26 108824X28 4207J29 121305X30 14039931 14040032 14122633 14040334 t10712X35 I08236X36 1702100837 104445X38 14033639 I09553X4O 14041441 7111040842 13156343 13840644 7364040070 140413

Battery (Includes Electrolyte)Bolt, Hex 1/4-20 x 3/4Washer 9/32 x 5/8 x !6 GaugeWasher, Lock 1/4Caps, BatteryNut, Hex 1/4-20TubeTray, BatteryClamp, HoseBolt, Carriage 1/4-20 x 7-1/2Guard, TerminalNut, Wing 1/4-20Washer, Lock 1/4Nut, Hex, Jam 1/4-20Harness, Light Socket (With Bulbs)Light BulbWasher, Lock, Internal Tooth 1/4Cable, BatteryCable, BatteryFuseCable, GroundSwitch, SeatSwitch, Ignition 3 PositionNut, Ignition SwitchCover, Ignition SwitchKey, Molded, CraftsmanSwitch, LightBracket, SwitchScrew, Hex, Tapping #10-24 x 1/2Switch, Interlock, ClutchBracket, Switch InterlockSwitch, Interlock, Attachment ClutchHarness, IgnitionBoit, Hex Head 1/4-20 x 1/2Cover, TerminalSolenoidNut, Hex, Keps 1/4-20Harness, Engine

NOTE: All component dimensions given in US. inches1 inch = 25.4 mm

31

Page 32: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

CHASSIS AND ENCLOSURES

2417

31

14

26

2526

44

16

60 6t

1219

t3

29

3310

38 34

26

14

32

Page 33: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

CHASSIS AND ENCLOSURES

KEY PARTNO. NO. DESCRIPTION

1 1403412 1403563 174906124 STD5510255 STD5512376 140290X0157 1428448 126471X9 140637X014

10 STD53371011 13546412 1103040013 126276X14 1749060815 74180512

16 STD54143117 137386X417t8 126938X19 1752131220 14028121 122933X22 124479X23 124028X24 STD523710

25 1913131226 STD54143727 1703080828 14013529 124029X30 121642X41731 13711332 13383533 105465X41734 105464X41735 STD53370736 108067X37 1749051238 13988639 13988744 14067547 105531X60 110505006! 7368050062 141606

ChassisDrawbarScrew, Thd., Roll. 3/8-16 x 3/4 Type -ITWasher 13/32 x 3/4 x 16 GaugeWasherSaddle, 5 SpeedShield, Heat, HoodClip, Fuel LineDash, SilkscreenedBolt, Carriage 3/8-16 x 1Panel, Dash, LHWasher, Lock, Internal/External Tooth 1/4Panel, Dash, RHScrew, Thd., Roll. 3/8-16 x t/2 Type TTScrew, Machine, Thd. Rollo5/16-18 UNC x 3/4Nut, Hex, Keps 5/16-18 UNCHood AssemblyHood BumpersScrew, Slotted Hex Head w/PL washerSupport, BatteryRivet, Ratchet, NylonWasher, Nylon .28 x .75 x .19Bushing, Snap, Nylon, Fuel LineBolt, Hex Head, Fin..3/8-16 UNC x 1 Grade 5Washer 13/32 x 13/16 x 12 GaugeLocknut, Hex, with Insert 3/8-16 UNCScrew, Hex Head, Spidedock #8 x 1/2 ABGrille, GreyLens, Headlight, Bar, CIearFenderBracket, FenderFastener, Christmas TreeFootrest, LHFootrest, RHBolt, Carriage 3/8-16 x 3/4Nut, PalScrew, Thdo, Rollo 5/16-18 x 3/4Pivot Bracket Assembly, LH, Mower, RearPivot Bracket Assembly, RH, Mower, RearStrap Assembly, FenderNut, Push, NylonWasher, Lock, Internal/External Tooth 5/16Nut, Crownlock 5/16-18Clip, Wire

NOTE: Atl component dimensions given in U.S. inches.1 inch = 25°4 mm

33

Page 34: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

DRIVE

57

It

II

18

6235

3634

72

7'1

37

29

53

75

34

Page 35: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

DRIVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO, NO. DESCRIPTION

142608

2 110422X3 123666X4 120000285 12t520X6 174905127 1308028 13'16799 19151216

10 STD56121011 105701X12 19091210!3 71040412

14 STD55112515 74780544

16 STD54143117 121520X18 STD523710

19 STD54143720 1749051221 106933X22 13080423 STD541437

24 STD54t23725 I06888X26 STD55103727 STD56121028 14044829 124236X30 13080731 12727532 STD523107

33 STD54143134 I22424X35 120183X36 STD55106237 STD57181038 123674X39 STD523727

Transaxle, Dana, 5 Speed, 40Model Number 4360-82 41Spring, Return, Brake 42Pulley, Transaxle 43Ring, Retainer 44Strap, Torque 45Screw, Thd. Roll. 5/16-18 x 3/4 46Plate, Rod, Shift 47Rod, Shifter 48Washer 15/32 x 3/4 x 16 Gauge 49Pin, Cotter 1/8 x 1 50Washer, Shift Plate, Square HoIe 51Washer 9/32 x 3/4 x 10 Gauge 52Bolt, Hex Head, Fin, 531/4-28 UNF x 3/4 Grade 8 54Washer, Lock, Heaw Helical 1/4 55Bolt, Hex Head, Finn 565/16-18 x 2-1/2 57Nut, Crowniock 5/!6-18 58Strap, Torque 59Bolt, Hex Head, Fin° 603/8-16 UNC x I 61Nut, Crownlock 3/8-16 UNC 62Screw, Thd., Roll,. 5/16_18 x 3/4 63Knob, Round 1/2-13 64Rod, BrakeLocknut, Hex, with Washer Insert 653/8-16 UNC 66Nut, Hex, .Jam 3/8-16 UNC 67Spring, Rod, BrakeWasher 13/32 x 13/16 x 16 Gauge 68Pin Cotter 1/8 x 3/4 69Rod, Brake, Parking 70Cap, Parking Brake 7tBracket, TransmissionKeeper, Belt, LH 72Bolt, Hex Head, Fin_ 735/16-18 x 3/4 74Nut, Crownlock 5/16-18 75Shaft Assembly, Foot Pedal 76Bearing, Nylon 77Washer 21/32 x I x 16 Gauge 78Pin, Roll 3/16 x 1 95Pultey, Idler, Fiat 100Bolt, Flex Head, Fin. ....3/8-16 UNC x 2-3/4

4470J109070X'19131312STD541437105706X110812X12000039127783123789X123205XSTD523715STD54t437STD551037105710XSTD561210105709XSTD561210130801127274X14031219131312174906128883R14018671170764

STD551143129921STD523710

19131312STD541437134683STD523710

19132012STD541437109502X121749XSTD581075123583X121748X17490612191112t6

Spacer, SplitKeeper, Belt, RetainerWasher 13/32 x 13/16 x 12 GaugeNut Crownlock 3/8-16 UNCBearing, Nylon 503 x °628 x 1.25Washer, HardenedRing, KlipPulley, Idler, V-Groove, PlasticBellcrank AssemblyRetainer, BeltBolt, Hex Head 3/8-16 UNC x 1-1/2Nut, Crownlock 3/8-16 UNCWasher 13/32 x 13/16 x 16 GaugeLink, ClutchPin Cotter 1/8 x 3/4 CadSpring, Return, ClutchPin, Cotter 1/8 x 3/4V-Belt, Ground DriveKeeper, Belt, RHRetainer, Belt, ChassisWasher 13/32 x 13/16 x 12 GaugeScrew, Thd_, Roll 3/8-16 x 3/4Cover, PedalPulley, EngineBolt, Hex Head, Fin.7/16-20 x 4 Grade 5Washer, Lock, Heavy Helical 7/16Keeper, Belt, Engine, LHBolt, Hex Head, Fin°3/8-16 UNC x 1Washer 13/32 x 13/16 x 12 GaugeNut, Crownlock 3/8-16 UNCGuide, Mower Drive Belt, RHBolt, Hex Head, Fin.3/8-t6 UNC x 1Washer 13/32 x 1-1/4 x 12 GaugeNut ,Crownlock 3/8-16 UNCSpacer, Split .80xl.94Washer 25/32 x 1-1/4 x 16 GaugeE-RingKey Square 2.0 x °1845/.t865Washer 25/32 x 1 5/8 x 16 GaugeScrew, Thd. Roll. 3/8-16 x 3/4Washer 11/32 x 3/4 x 16 Gauge

NOTE: Allcornponent dimensions given in U.S._in'ches.1 inch = 25.4 mm

35

Page 36: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

STEERING ASSEMBLY

- -_5_- "5 .

t

29

25

35

7

333 i

11

12

47

!6

10

16 32

34

35

43

i _ l

/ !

\ !

/

45

S6

Page 37: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

STEERING ASSEMBLY

KEY PARTNO, NO. DESCRIPTION

1 '1397682 1420333 1352274 1352285 6266H6 121748X7 192720168 120000299 3366R

10 13046811 STD55113712 7361060013 110438X14 74011056t5 73901000t6 13262417 13261418 5707919 124035X20 126684X21 STD55t12522 7107041023 12750124 t09816X25 124036X26 1200002927 13687428 6266H29 1749061230 STD55113731 7361060032 13046533 126847X34 1913141635 STD56121036 13219637 STD61100538 13976939 1913380840 STD54153741 104820X42 I24417X43 12t749X44 121748X45 1200002946 12t232X47 6855M

Wheel Steering Std BlackAxre Asm FrontSpindle Asm LhSpindle Asm RhBearing Race Thrust HardenWasher 25/32 X 1 5/8 X 16gaWasher 27/32 X 1 1/4 X 16 GaRing Klip #t5304-75Bearing Co} Strg BIkLink Drag Sol Ball Jt 20 064Washer Lock Hvy Hlcl Spr 3/8Nut Fin Hex 3/8-24 UnfSpacer Bearing Axle FrontBolt Hex 5/8-11 Unc X 3-1/2Locknut Flange 5/8-11 UncPin Axle 5/8 X 1 55/1 54 LgShaft Asm Strg 5/8 X I5 19 LtWasher Thrust 515x 750x 033Support ShaftWasher Shim 1/4 X 5/8 X 062Washer Lock Hvy Helical 1/4Screw Hex Socket 1/4-20 X 5/8Shaft Asm PittmanNyliner Snap InBracket SteeringRing Klip #t5304-75Gear SectorBearing Race Thrust HardenScrew Thdrol 3/8-16x3/4 Ty-ttWasher Lock Hvy Hlcl Spr 3/8Nut Fin Hex 3/8-24 UnfRod Tie Wire Form 19 75 MechBushing Rod Tie BIk LtWasher 13/32 X 7/8 X '16gaPin Cotter 1/8 X 3/4 CadBushing Strg 5/8 Id DashScrew Slftp #10-16 X 1/2 Ty-bInsert Cap Strg Wheel Std BtkWasher 13/32 X 2-3/8 X 8 GaNut Lock Center 3/8-24unfAdaptor Wheel Strg 640/635idBoot Shaft SteeringWasher 25/32 X 1 1/4X t6 GaWasher 25/32 X 1 5/8 X 16gaRing Klip #t5304-75Cap Spindle Fr Top BIkFitting Grease

NOTE: All component dimensions given in US_ inches.1 inch = 25.4 mm

37

Page 38: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - = MODEL NUMBER 917.257561

SEAT ASSEMBLY

KEYNO.

1256789

10t2131415

28

PART KEY PARTNO. DESCRIPTION NO. NO. DESCRIPTION

127437 Seat 16 121250X140551 Bracket Pnt Pivot Seat (btk) 17 123976X140407 Clip Push-in 21 139888STD541437 Nut Crownlock 3/8-18 Unc 22 STD54143t124181X Spring Seat Cprsn 2 250 Blk Zi 23 7478081417490508 Screw Thdrol 3/8-16 X 1 Ty-tt 24 1917191219131614 Washer 13/32 X 1 X 14 Ga 25 t27018X140552 Pan Pnt Seat (blk) 26 STD551150121246X Bracket Pnt Mounting Switch 28 17490608121248X Bushing Snap BIk Nyi 50 Id72050411 Bolt Rdhd Sht Nk 1/4-20xl-3/8134300 Spacer Split 28 X 96 Zinc

38

Spring Cprsn 1 27 BIk PntNut Lock 1/4 Lge Fig Gr 5 ZincBolt Shoulder 5/16-18 Unc BlkzNut Crown Lock 5/16-18Bott Fin Hex 1/2-13 X 7/8 Gr 5Washer 17/32 X 1-3/16 X 12 GaBoEtShoulder 5/16-18 X 62Washer Lock Hvy Hlcl Spr 1/2Screw Thdrol, 3/8-16 x 1/2

NOTE: ALlcomponent dimensions given in US. inches1 inch = 25.4 mm

Page 39: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

t7

10 10 7 4 16 11

DECALS

21

14

15

22

12t8

13\14

KEY PART KEY PARTNO. NO, DESCRIPTION NO. NO. DESCRIPTION

1 138955 Decal instruction Operat Eng 13 109t99X2 136128 Decal Engine 18 hp B&S 14 1331393 140560 Decal Hood Slope Rh Craftsman 15 1368304 140561 Decal Hood Slope Lh Craftsman 16 1408375 132674 Decal Grille Lt4000 Craft Usa t7 1422696 133644 Decal Maint Customer Sears Dom 18 1331797 142246 Decal Panel Side B&S 20 133'1788 105466X Pad, Footrest 21 1312659 125880X Decal Fender Craftsman Red 22 138047

10 138049 Decal Side Panel Die Hard -- 13831111 137537 Decal Caution English/Spanish -- 13883612 4900J Decal Clutch/brake English -- 142419

- - 142420

Decal V-beit Dr Sch Tractor EDecal Chassis 5 Sp 42"Decal Mower Drive Schematic 42Decal, Parking Brake, SaddleDecal, Insert, Hood, 18 HPDecal Mower Qc SystemDecal Mower 3 in One Cony,.Decal LightboxDecal BatteryDecal Lift HandleDecal, 1 Pc. Dash LTManual, Owner's (English)Manual, Owner's (Spanish)

WHEELS & TIRES

4,10

11

KEY PARTNO. NO, DESCRIPTION

1 591922 651393 t06222X4 599045 106732X4176 278H7 9040H8 106108X4179 122082X

10 7t52J11 104757X

Cap Value TireStem ValueTire F Ts 15 X 6 0 - 6 ServiceTube Inner Front #35060Rim Asm 6"front Silver ServiceFitting GreaseBearing FlangeRim Asm 8"rear Silver ServiceTire R Ts 20 x 10-8 ServiceTube Rear 9 5 X 8 ServiceCap Axle Blk 1 50 X 1 00

NOTE: All component dimensions given in U.S. inches.1 inch = 25.4 mm

39

Page 40: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR

ENGINE

PARTS18 HP 42" TRACTOR -- MODEL NUMBER 917.257561

25

32 31

4039

14 13

35

41

34

37

33

29

\OPTIONAL EQUIPMENT

Spark Arrester

22

23

9

24

8

4

40

Page 41: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

ENGINE

KEY PARTNO. NO. DESCRIPTION

I 1327552 177204103 143837

4 1379785 1369896 1369887 1381298 122439X9 17190408

10 14360011 STD55112512 STD52250713 8545J14 1328033615 132003O016 STD55123717 1749062418 137358,19 105839×20 105838X21 !10436X22 123650X23 12895324 1702100825 13812726 7361060029 13718031 14106932 !23549X33 123487X34 106082X35 1749051236 1913201237 527_J38 ---

39 109227X40 3645J41 139227

Control Throt Rh Btk Pd115 10Screw Hex Thd Cut 1/4-20x5/8 TEngine B&s 18hp, Modef'No.422707, Type Noo 1527-01Muffler ExhaustExhaust Asm. LeftExhaust Asm, RightClamp Tube Doubte EngineBracket Muffler MountingScrew Hex Whs Thdcut !/4-20 UncHeat Shield LtWasher Lock Hvy, Helical 1/4Bolt Fin Hex 1/4-20 x 3/4Gasket MufflerNipple Pipe 4-1/2"Elbow Std 90 Degree 3/8.18 NptWasher Lock Ext Too[n _ltJScrew Thdrot 3/8-!6x1-1/2 TyttShield Pnt HeatReceptacle 1/4 Turn DacrotizedRetainer t/4 Turn 365odx 222idBushing, Snap, SplitStud 1/4 Turn (replaces 105751Shield Pnt Heat Browning GrassScrew Tap Hex #10-24 UNC x 1/2Control ChokeNut Hex 3/8-24 UnfArrestor SparkTank Fuel 3 50 RearCap Asm Fuel W/sym VentedClamp Hose BlkSpacer PadScrew Hexwsh Thdrol 5/16-18 x 3/4Washer 13/32 x 1-1/4 x 12 Ga,Line FuelPiug Oil Drain (Order From EngineManufacturer)Pad Idler 1.75 x _75x ,06BushingStem Tank Fuel

NOTE: All component dimensions given in U.S. inches.1 inch =25:4 ram

41

Page 42: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

MOWER LIFT

11

28 27

22

456

26

25 2423

21

2_23 3°

6

8

10

/ /'

/ /

r/ /

5

13

19

13

3 _m

32

l

32

19

20

15

42

Page 43: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

MOWER LIFT

KEY PARTNO. NO. DESCRIPTION

1 1369732 122507X3 105767X4 120000025 '192116216 120183X7 125631X8 122365X

10 122512X1t 13986512 13986613 4939M15 12721816 7335080017 13017118 7380080019 13986820 3146R21 1915121622 1200003723 110807X24 1913101625 2876H26 7602030827 126971X28 733506O029 13805730 110810X31 14030232 73810600

Wire Assy., Inner, with PlungerShaft Asm, LiftPin GrooveE Ring #5133_62Washer 21/32 x I x 21 GaoBearing NylongGrip Handle FlutedButton Plunger ReadSpring CprsnLink Lift Lh Fixed LengthLink Lift Rh Fixed LengthRetainer SpringLink FrontNut Jam Hex 1/2-13 UncTrunnion Blk ZincNut Lock W/Wsh 1/2-13 UncArm Suspension RearRetainer SpringWasher 15/32 x 3/4 x 16 Ga.Ring Ktip #T5304-37Nut SpringWasher 13/32 x 5/8 x 16 Ga.Spring 2_1/8"Pin cotter 3/32 x 1/2Rod Adj. LiftNut Hex Jam 3/8-16Knob Inf. 3/8-16Trunnion Dp. StopBearing, Pivot, Lift, SpecialLocknut with Nylon Insert 3/8-24

NOTE: All component dimensions given in U_S. inches_1 inch = 25°4 mm

43

Page 44: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

MOWER DECK

76 77 68

45

i

79 40

46

34

3332

31

102

6263

62

63

86 83 64 84

27

Page 45: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

MOWER DECK

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 1400812 STD5331073 1380174 1384405 STD6240086 1308327 738005008 8508579 STD551137

10 I402961t 13414912 12989513 137645

14 12877415 t10485X16 14032917 7211061818 7214050519 13282720 13688822 13475323 13126724 105304X25 123713X26 110452X27 13096828 1911101629 13149130 1387763'1 12996332 12986133 13726634 STD53371735 13383536 13149437 1913131639 13642040 STD54143741 13355143 14008344 14008845 STD62400346 13772947 1906121648 13394449 133940

Mower Deck Assembly, 42" 50Bolt 51Bracket Asm FroSway Bar 52Bracket Asm Deck 42" Sway Bar 53Retainer Spring 54Arm, Suspension, Rear 55Locknut 5/16-18 56Bolt 3/8-24 x 1.25 Grade 8 57Washer, Lock 58Washer, Hardened 59Blade, Mulching, 42" Mower Deck 60Bearing, Ball 62Shaft Assembly, Mandrel, Vented 63(Includes Key Number 12) 64Housing, Mandrel, Vented 65Bearing, Ball, Mandrel 66Stripper, Vented Mower Deck 67Bolt, Carriage 3/8-16 x 2-1/4 68Bolt, Carriage 5/16-18 x 5/8 69Shoulder Bolt 5/16-18 Thd. Form 71Baffle, Vortex 72Stiffener Bracket 73Bracket, Deflector 74Cap, Sleeve 75Spring, Torsion, Deflector 76Nut, Push 77Shield, Deflector 78Washer 11/32 x 5/8 x 16 Gauge 79Rod, Hinge 80Bolt 5/16-18 x 1.25 81Washer, Spacer 82Pulley, Mandrel 83Nut, Flanged, Toptock 9/16 84Bolt 85Fastner, Christmas Tree 86Pulley, Idler, Flat 87Washer 13/32 x 13/16 x t6 Gauge 88Mulcher Cover 102Nut - -Rod, Pivot, with NibsRod, Clutch, Secondary, with Nibs _-Guard, Mandrel, LHRetainerScrew, Hex Hd, Thdcut 1/4-20 x 5/8Washer #10Washer, HardenedRoller Assembly, Cam Follower NOTE:

131340STD541410139888131845133943140084122052X140090140086141O43STD55tit01307582029J140353143723133957106932X14006713226214242713'1870127847121748X12O0002912890312784514033412749812875973350600142028174905127351050072110504137644739306001921141471161010130794

140475

Bolt, Shloulder #10-24 Grade 5LocknutBolt, Shoulder 5/16-18 UNCArm Assembly, Pad, BrakeWasher, HardenedArm, IdlerSpacer, RetainerKeeper, Belt, LH, FrontSpring, Torsion, BrakeGuard, IdlerWasher, LockLatch Assembly, BaggerNut, WeldBracket, Gauge, Wheel LHBracket, Gauge Wheel, ExtrudedWheel, Gauge, DonutKnob Rd. 3/8-16 PIstc_V-Belt, 42" MowerBracket, Gauge, Wheel RHRod, CIutch, PrimarySpring, Extension, ReturnArm, Clutch, SecondaryWasher 25/32 x 1-5/8 x 18 GaugeRing, KlipBo_t, Shoulder 3/8_16 UNC x 1.44Keeper, SpringArm, C_utch, PrimaryBushing, Large, BrassSpring, Mower ClutchNut, Hex, Jam 3/8-16TrunnionScrew, Thdr, Roll. 5/16-t8 x 3/4Nut, Keps 5/16 - 18 UNCBolt, Carriage 5/16 UNC x 1/2Bolt, ShoulderNut, Lock 3/8-16Washer 3/8 x 7/8 x 14 GaugeScrewMandrel Assembly (Includes KeyNumbers 8-10, 12-15, 31 and 33)Mower Deck, Complete(Standard Deck; Order MulcherPlate and Gauge WheelComponents Separately - Key #39,47, 60, 62-66, 69, 83-88, 102)

All component dimensions given in U.S. inches1 inch = 25.4 mm

45

Page 46: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

DANA TRANSAXLE - MODEL NUMBER 4360-82

21

1911"

20

22

24

25

2627

36

3t32

3334

3523

72

37

5253

54

1940

4142

59

13

44

4612

4748

49

6O

62

66 7O

46

Page 47: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

DANA TRANSAXLE - MODEL NUMBER 4360-82

KEY PART KEY PARTNO, NO. DESCRIPTION NO. NO. DESCRIPTION

39 124639X40 120472X

1 142671 Housing, Upper 41 105928X Sprocket, 9Teeth2 2274J Screw, Self-Tapping, Large 42 't06605X Gear, Bevel, 42 Teeth

1/4-20 x .734 43 134394 * Assembly, Kit, Shim °750 Shaft3 134400 Ball, Detent 44 120473X Shaft, Drive4 105904X Spring, Detent 45 106596X Screw, Self-Tapping, Large5 105905X Screw, Sat 5/16-18x 1o446 134788 Kit, Shifter Assembly 46 t42678 Gear, Spur, 12 Teeth7 134399 Boot, Shifter 47 I06589X Gear, Spur, 25 Teeth8 120951X Puck, Friction 48 120408X Gear, Spur, 28 Teeth9 134791 Screw, Tapping w/Sealer 49 I05937X Gear, Spur, 31 Teeth

10 142672 Ring, Retaining 50 105936X Spacer .781 x 1.00 x °3751t 134793 * Assembly, Kit, Shim .625 Shaft 5! 2226J Washer, Plain .632 x 1o00x .06012 120407X Gear, Spur, 20Teeth 52 134401 Washer, Neoprene13 120415X Washer, Plain .632 x t.38 x .046 53 2264J Washer, Plain .758 x 1..25 x o03114 142674 Key, Woodruff, #9 54 120474X Axle, L.H.15 106846X Assembly, Kit, Input Shaft 55 120409X Gear, Miter, 15 Teeth16 106095X Pinion, Bevel, 14 Teeth 56 105941X Ring, Retaining17 105909X Ring, Retaining 57 110071X Gear, Spur, 32 Teeth18 105910X Chain, 24 Pitches 58 120952X Shaft, Cross19 105911X Bearing, Flange 59 106592X Gear, Miter, 15 Teeth20 142675 Gear, Spur, 14Teeth 60 120475X Axle, Roll.2t 138246 Cotlar, Clutch 61 142680 Housing, Lower22 138238 Assembly, Kit, Clutch Keys 62 120961X Puck, Friction23 143051 Bearing, Flange 63 7294J Disc, Brake24 143673 Shaft, Intermediate 64 108989X Spacer25 2244J Key, Woodruff, #61 65 120953X Jaw, Brake26 105916X Ring, Retaining 66 120954X Pin, Dowel27 120470X Sprocket, !8 Teeth 67 134799 Screw, Self-Tapping, Large28 110070X Spacer 5/16-18 x 2.2529 142677 Gear, Spur, 37 Teeth 68 138244 Lever, Actuating30 120405X Gear, Spur, 30 Teeth 69 108996X Washer, Plain .321 x 1°00 x.05531 108980X Gear, Spur, 25 Teeth 70 120956X Bracket, Anti-Rotation32 120406X Gear, Spur, 22 Teeth 71 73810500 Locknut 5/16-2433 134796 Gear, Spur, 19 Teeth 72 143045 Seal, Oil34 134797 Spacer 1.133 x 1.50 x _375 73 120416X Grease35 105925X Washer, Plain °640 x 1o37x .06136 2232J Washer, Plain .632 x 1°00 x .026 * Use in combinations to maintain proper clearances37 108978X Spacer ,630 x 1o00 x.16938 110079X Assembly, Gear, Combination of ** Order Key Noo 15

12 Teeth and 35 TeethShaft, IdlerSpacer .635 x °875 x .755

NOTE: All component dimensions given in U,S. inches1 inch = 25,4 mm

47

Page 48: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01

572305

"'*e_ 305

2O

2t9 k

48

* REQUIRES SPECIAL TOOLS TO INSTALL,SEE REPAIR INSTRUCT10 N MANUAL.

Page 49: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01

e $92

[3seaASKETSETI

1861 PUMP REPAIR KIT I

121 CARBURETOROVERHAUL KIT

t0S i

642

535

235

534

165

643

161

49

Page 50: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS

18 HP 42" TRACTOR . . MODEL NUMBER 917.257561

BRIGGS & STRATTON ENGINE . MODEL NUMBER 422707, TYPE NUMBER 1527-01

1006

1005

877

78

"4_86 .--.-_.

_332

50

Page 51: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01

78_

___ Reference Number 309Motor and

Manufacturer .... Drive Ass'y........Briggs & Housing

S_retmn Lenqth2v 3,:s_8"...... 394808

"lr_iudesBrash S_t

310 311 544 801 802Thru Bolt Brush ....Armature Drive End Cap End Cap Ass'yoAssembly Assembly Assembly Assembly Commutator

94003 395538 390837 394860 395537.

8O3Housing

Assembly!

398159

Reference NumberStarter

Motor Mfr,Briq.qs & S_ratton

12V

510

i Starter Drive

Group

513Clutch

Assembly

783Gear

876

Pinion

_!t

896RollPin

495878 398003 280104 495877 94288(Cop_0

51

Page 52: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR - - MODEL NUMBER 917.257561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO_ DESCRIPTION

1 4945332 4917563 391O86

5-1 4934575-2 4934587-1 2718677-2 2718688-1 4957548-2 222892

9 2780310 9483011 28022512 271703

271188271189

13 9456515 9423915A 9449716 394028

9419618 49330420 29167521 39919522 94724

23 491180

24 22269825 394955

394956394957394958

26 394959394960394961394962

27 26092428 299691

39128629 394306

397158

3233

- 34

353640414245465O

94671390420261528

659062682822159629226093630261368213421213290

Cylinder Assembly 51 271412Bearing, Cylinder 51A 281411

* Seal, Oil 52 270884Head, Cylinder Number 1 53 93970Head, Cylinder Number2 54 93208

* Gasket, Cylinder Head Number 1* Gasket, Cylinder Head Number 2 75 222511

Breather Assembly Number 1 78 94834Cover, Breather, Cylinder Number 90 4951812 (Use with Key Number 572, 91 495035Air Baffle with Mounting Holes) 93 231209

*Gasket, Valve Cover 94 491538Screw, Seres 95 93499Tube, Breather

* Gasket, Crankcase Cover, 1/64" 96 221939* Gasket, Crankcase Cover, °005" 97 392672* Gasket, Crankcase Cover, .009" 98 91920

Screw, Cylinder Head 99 26157Plug, Oil Drain 102 271607Plug, Pipe 103 298514Crankshaft 104 230896Key, Timing Gear 105 394683Base Assembly, Crankcase 107 491543

* Seal, Oil 108 223534Seal Assembly, Cylinder Plug 109 392673Screw, Sems, 116 280474Crankcase Cover Mounting 117 231338Flywheel and Ring Gear Assembly, 119 94152Magneto '121 491539Key, Flywheel 127 223472Piston Assembly, Standard Size 161 496599Piston Assembly, O10" Oversize 165 94289Piston Assembly, 020" Oversize 187 299146Pision Assembly, .030" Oversize 188 93535Ring Set, Piston, Standard Size 201 262683Ring Set, Piston, .010" Oversize 202 262684Ring Set, Piston, °020" Oversize 203 280997Ring Set, Piston, .030" Oversize 203A 490207Lock, Piston Pin 205 93971Pin Assy., Piston, Standard Size 206 94298Pin Assy.., Piston ..005" Oversize 207 262337Rod Assembly, Connecting 209 262352Rod Assembly, Connecting, 209A 261563.020" Undersize Crankpin Bore 216 262375Screw, Connecting Rod 219 393415Valve, Exhaust 219A 394348Valve, Intake 220 _ 222773 ....Uses: 393606 Seal Assembly andRetainer (Key Number 868) *Spring, Intake ValveSpring, Exhaust Valve **Retainer, Intake ValveRotocoil, Exhaust Valve ***Retainer, Exhaust Valve Rotocoil(2)Tappet, ValveGear, CamManifold, Intake

*** Gasket, Carburetor & Intake ElbowSpacer, Carburetor

* Gasket, Intake Manifold MountingScrew, Seres, Carburetor MountingScrew, Seres,Intake Manifold MountingWasher, SpringScrew, SemsCarburetor AssemblyBody Assembly, Upper CarburetorBushing Throttle Shaft

** Valve Assembly, Carburetor dteScrew, Seres,ThrottIe and Choke Valve MountingValve, ThrottleShaft and Lever, ThrottleScrew, Machine, Fitlister HeadSpring, Throttle Adjustment

** Gasket, Carburetor BodyFloat, Carburetor

** Pin, Float Hinge** Valve, Fuel Inlet

Body, Lower CarburetorValve, ChokeShaft and Lever, ChokeO-RingJet, Needle ValveScrew, Sems, Hex HeadCarburetor Overhaul KitPlug, WelchBody, Air CleanerNut, WingLine, Fuel, 28" (Cut to Suit)Screw, Hex HeadLink, GovernorLink, ThrottleCrank, BellCrank, BellScrew, ShoulderNut, SquareSpring, CompressionSpring, GovernorSpring, Governor IdleLinkOil Slinger AssemblyGear, GovernorWasher, Thrust

Included in Gasket Set (495868)

Included in Carburetor Overhaul Kit (491539)

Included in both Gasket Set (495868), andCarburetor Overhaul Kit (491539)

NOTE: Afl component dimensions given in U.S. inches1 inch = 25.4 mm

52

Page 53: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

REPAIR PARTS18 HP 42" TRACTOR -- MODEL NUMBER 917.257561

BRIGGS & STRATTON ENGINE - MODEL NUMBER 422707, TYPE NUMBER 1527-01

KEY PART KEY PARTNO. NO, DESCRIPTION NO. NO. DESCRIPTION

222 491282224 94297227 491297229 62199230 223882232 262539235 224995240 493629244 230318257 93897258 93949259 223890265 221535267 93496284 94264284A 93469304 495588305 94608306-1 222846306-2 223734307 94386308q 224774308-2 224775309 ---

332 230674333 394891

334 93381337 802592356 494705358 495868363 19203383 89838387 280197392 261395394 272638414 220680422 222875432 221377434 223688435 93829445 394019468 224521474 393474

48293621 .....523 494927524 280860524A 271485525 495348528 393815534 94823535 271271537 271411552 262332

Plate Assembly, Governor Control 552A 262331Screw, Pan Head 556 93585Lever Assembly, Governor 562 93853Washer 567 93777Washer, Governor Crank, insideSpring, Governor Control 569 272645Shield, Spitback 572 224580Filter, Fuel (in Fuel Line to Tank) 573 491304Connector, Impulse Pump 592 92278Screw, Seres 601 93053Screw, Seres 615 94296Bracket, Cable 616 491530Clamp, Casing 834 2710!3Screw, Hex Head 634A 491287Screw, Hex Head 635 66538Screw, Hex Head 642 225008Housing, Blower 643 496700Screw, Sems 1/2 726 391362Shield, CylinderShield, Cylinder 741 262694Screw, Sems 819 94675Cover, Air Guide 842 270920Cover, Air Guide 847 495715Motor, Starting (See Chart on 851 493880Illustrated Pages for Replacement 858 270989Parts for Starting Motors) 859 271025Nut, Hex 860 261358Armature Group, 861 393397MAGNETRON® Ignition 868 393606Screw, Sems, Armature Mounting 869 261463Plug, Spark, Resistor (with Gasket) 870 213316Wire, Ground 871 261961Gasket Set 231218Puller, Flywheel (Optional Accy,) 877 393456Wrench, Spark Plug 881 495901Body, Pump

.... Spring, Pump 955 397882

.... Diaphragm 1005 281053Washer 1006 2244t3Clamp, Oil Filler 1019 491262

.... Cap, SpringCover, DiaphragmScrew, Diaphragm CoverCartridge, Air CleanerScreen, Flush RotatingStator, Alternator, Dual-CircuitScrew, Sems.Cap and Dipstick, Oil Filler

* Seal, Filler TubeSeal, TubeTube, Oil FillerImpulse Line and Clamp AssemblyScrew, Round HeadElement, Air Cleaner

*** Gasket, Air CleanerLower Bushing, Governor

Upper Bushing, GovernorScrew, Sems, Hex HeadBolt, Governor LeverScrew, Hex Head,Back Plate to Cylinder

* Gasket, CrankcaseBaffle, Air, Cylinder Number 2Back Plate AssemblyNut, HexClamp, Fuel LineRetainer, E-RingCrank, Governor

** Washer, Throtte Shaft* Seal, Governor Shaft

Elbow, Spark PlugCover, Air CleanerCartridge Plate, Air CleanerGear, Flywheel Ring(Includes Mounting Parts)Gear, TimingScrew, Hex Head

* Seat, Oil Filler CapDipstick and Tube AssemblyTerminal, Ignition Cable

.... Diaphragm, Damping

.... Gasket, Carburetor Pump

.... Spring (2)Repair Kit, PumpSea! Assembly and RetainerSeat, Intake Valve, StandardSeat, Exhaust Valve, StandardGuide, Exhaust ValveGuide, Intake Valve (See Manual)Connector Assembly, Dual-CircuitCover Plate, Crankcase(Includes Gasket - Key #669)Plug and Sea!, SolenoidFan, FlywheelRetainer, FanDecal Kit

RPM Settings: Low Speed: 1t00-1400High Speed: 3200-3400

* Included in Gasket Set (495868)

** Included in Carburetor Overhaul Kit (491539)

*** Included in both Gasket Set (495868), andCarburetor Overhaul Kit (491539)

.... Included in both Carburetor Overhaul Kit (491539),and Pump Repair Kit (393397)

NOTE: All component dimensions given in U..S. inches1 inch = 25.4 mm

53

Page 54: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

iJ i == ,,,=H,= .............................. ==,ll

SERVICE NOTES...................... = H'HH'H

54

Page 55: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

O1O1

SIGHTINGJlDE

_CUT o.

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITHSKY LINE OR TREE.

!15 ° MAX.

&

Page 56: CRRFTSMON - Sears Parts Direct · safe operation practices for ride-on mowers important: this cutting machine is capable of amputating hands and feet and throwing objects. failure

OWNEMANUAL

MODEL NO.917.257561

IF YOU NEEDREPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALLTHIS TOLL FREE NUMBER:

1-800-4-REPAIR(1-800-473-7247)

FOR REPLACEMENT PARTSINFORMATION AND

ORDERING, CALL THISTOLL FREE NUMBER:

1-800-FON-PART(1-800-366-7278)

£RilFT MRN18 HP TWIN CYLINDERELECTRIC START3 in One Convertible42" MOWER5 SPEED TRANSAXLELAWN TRACTOR

Each tractor has its own model number_ Each engine hasits own model number,

The model number for your tractor will be found on themodel plate located under the seat.

The model number for your engine will be found on theblower housing of the engine.

Alf parts listed herein may be ordered from any Sears,Roebuck and Co. Service Center/Department and most Re-tail Stores_

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THEFOLLOWING INFORMATION:

= PRODUCT- TRACTOR

• MODEL NUMBER- 917.257561

• ENGINE MODEL NO. - 422707, TYPE NO. 1527-01° PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when youconsider Sears has service units nationwide staffed withSears trained technicians°.° professional techniciansspecifically trained to insure that we meet our pledge toyou, we service what we sell

142419 4,29,94 Printed in U.S,A,

I i iiiiiiiiiiiiiiiii i i i i illllllllllllllllllllllilillllllllllili

ithr-:';;1

r IIIIIIIII