CRL ESSENCE SERIES ROLLING SHOWER DOOR SYSTEM WITH … · 2018. 7. 9. · INSTALLATION INSTRUCTIONS 2503 E. Vernon Avenue, Los Angeles, CA 90058-1826 (800) 421-6144 Fax (800) 262-3299

INSTALLATION INSTRUCTIONS

2503 E. Vernon Avenue, Los Angeles, CA 90058-1826(800) 421-6144 Fax (800) 262-3299crlaurence.com ALUMINUM

CRL ESSENCE SERIES ROLLING SHOWER DOOR SYSTEM

WITH HEADER

11M0338_REV A_7-6-18

http://www.crlaurence.com

ESS560_ ESS584_

64” (1626 mm) Degree Rounded Style Essence Kit with Header 84” (2134 mm) Rounded Style Essence Kit with Header

ESS760_ ESS784_

64” (1626 mm) Degree Squared Style Essence Kit with Header 84” (2134 mm) Squared Style Essence Kit with Header

BR4_ SR4_ HTG4BN EHSSA

Rounded Style Rollers (2) Squared Style Rollers (2) Top Roller Guides (2) Roller Stop

FGF4_ ESSLSS* ESSH60_ ESSH84_

180 Degree Fixed Glass Fittings (2)

Spanner Wrench for Roller Adjustment

60” (1524 mm) Header with Snap Cover

84” (2134 mm) Header with Snap Cover

SDCD12_ SDCEC12_ SVE301_ SVE301_

98” (2489 mm) U-Channel End Cap for U-Channel60” (1524 mm) Bottom Track

with Mounting Strip84” (2134 mm) Bottom Track

with Mounting Strip

SBRSDG* BWB2 DK98L SB596

Drill Jig Brass Wall Mounting Brackets (2) Clear Plastic L-Seal 1/16” Setting Block (Use as Guide)

Kit Contains:1 64” (1626 mm) Header with Snap Cover2 Top Roller Guides1 Door Stop2 Fixed Glass Fittings2 Wall Mounting Brackets1 Drill Jig1 64“ (1626 mm) Bottom Track with Mounting Channel and Fasteners1 98” (2489 mm) L-Seal1 98” (2489 mm) U-Channel1 End Cap for U-Channel2 Rounded Style Bottom Rollers1 Spanner Wrench

INTERIOR

NOTE: Glass Panels Not Included.

Kit Contains:1 84” (2134 mm) Header with Snap Cover2 Top Roller Guides1 Door Stop2 Fixed Glass Fittings2 Wall Mounting Brackets1 Drill Jig1 84“ (2134 mm) Bottom Track with Mounting Channel and Fasteners1 98” (2489 mm) L-Seal1 98” (2489 mm) U-Channel1 End Cap for U-Channel2 Rounded Style Bottom Rollers1 Spanner Wrench

INTERIOR


INTERIOR


Kit Contains:1 64” (1626 mm) Header with Snap Cover2 Top Roller Guides1 Door Stop2 Fixed Glass Fittings2 Wall Mounting Brackets1 Drill Jig1 64“ (1626 mm) Bottom Track with Mounting Channel and Fasteners1 98” (2489 mm) _-Seal1 98” (2489 mm) U-Channel1 End Cap for U-Channel2 Squared Style Bottom Rollers1 Spanner Wrench

Kit Contains:1 84” (2134 mm) Header with Snap Cover2 Top Roller Guides1 Door Stop2 Fixed Glass Fittings2 Wall Mounting Brackets1 Drill Jig1 84“ (2134 mm) Bottom Track with Mounting Channel and Fasteners1 98” (2489 mm) L-Seal1 98” (2489 mm) U-Channel1 End Cap for U-Channel2 Squared Style Bottom Rollers1 Spanner Wrench

INTERIOR


ESSENCE SERIES SLIDING SHOWER DOOR WITH HEADER

ALUMINUM2crlaurence.com | usalum.com

PARTS LIST

* Available through Technical Sales at (323) 588-1281 NOTE: ESS560_ installation drawings shown in this manual. Other installations similar.

EXTERIOR

Center Line1-19/32”(40 mm)

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HeaderHeight2-5/16”(59 mm)

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OPENING WIDTHFRAME LENGTH

Drawing not to scale. Shown from interior.

NOTE: For use with 3/8” or 1/2” (10 or 12 mm) Tempered Glass. Do Not use Laminated Glass.



ORDER OF ASSEMBLY AND INSTALLATIONPARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3GLASS FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4SITE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Mark Location for Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5FRAME FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6FRAME INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 9

Install Mounting Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Install Bottom Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Prepare Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Install Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Install U-Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Install Fixed Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SLIDING DOOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Install Top Roller Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Install Bottom Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SLIDING DOOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Install Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Install Anti-Lift Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

FINISHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Install L-Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Install Snap Cover for Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SPECIFICATIONS

IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING INSTALLATION.

NOTE: Drawings not shown to scale. Frame is cut 1/16” (2 mm) less than Opening Width and centered in opening. Overall Height is height from curb/floor to top of Header. Drawings shown from interior.

NOTE: For use with 3/8” or 1/2” (10 or 12 mm) Tempered Glass. Do Not use Laminated Glass.

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OPENING WIDTHFRAME LENGTHFixed Glass set 1/8” (3 mm) from wall. 1/4” (6 mm) Gap

between Sliding Doorand wall for L-Seal.

3/16” (5 mm)Gap for U-Channeland Setting Block.

Fixed Glass aligns with top of Header.

Fixed Glassoverlaps

Sliding Door2-7/8” (73 mm)

FIXED PANEL

3/4” (19 mm)Diameter

4” (102 mm) 4” (102 mm)

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FIXED PANEL WIDTH

1-5/16”(33 mm)

4” (102 mm)4” (102 mm)1-13/16”(46 mm)

SLIDING DOOR GLASS

3” (76 mm)Diameter

1/2”(13 mm)Diameter

5/8”(16 mm)

Holesfor Handle

4” (102 mm) 4” (102 mm)1-3/8”(34 mm)

1-3/8”(34 mm)

3/8”(10 mm)1/4” (6 mm) MAX

relief cut opening

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SLIDING DOOR WIDTH

FIXED PANEL WIDTH : Opening Width Divided by 2 plus 1-1/4” (32 mm)

SLIDING DOOR WIDTH : Opening Width Divided by 2 plus 1-1/4” (32 mm)FIXED PANEL HEIGHT : Overall Height minus 3/16” (5 mm)

SLIDING DOOR HEIGHT : Overall Height minus 2” (51 mm)



GLASS FABRICATION

For use with 3/8” or 1/2” (10 or 12 mm) Tempered Glass.NOTE: DO NOT use Laminated Glass.

EXTERIOR

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Top of Header

Mounting Height1/4” (6 mm)

1-19/32”(40 mm)

Center Line

Allow minimum1-19/32” (40 mm)

from Center Line to edge.

EXTERIOR

Mark Mounting Holeat Overall Height

minus 1/4” (6 mm).

Top of Header

MarkCenter Line Mark

Center Line

1-19/32”(40 mm)

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Top of Header

Header Heightis 2-5/16” (59 mm)

1/4” (6 mm)

Bottom of Header

Drawing not to scale. Shown from interior.



SITE PREPARATIONMark Location for Frame

1

2

Cut Header and Snap Cover.

Cut Bottom Track and Mounting Strip from same end.

Cut U-Channel for Fixed Panel.

NOTE: The Bottom Track and Mounting Strip are fabricated with the same drainage system on both ends. Determine if the surface is out of level first and then cut excess from the same end of both profiles so the drains will align at the low side of the surface when installed.

3

EXTERIOR

Header SnapCover

Mounting Strip

Bottom Track

U-Channel

EXTERIOR

U-Channel

U-CHANNEL WIDTH = OPENING WIDTH

DIVIDED BY 2 PLUS 1-3/8” (35 MM)

2

EXTERIOR

OPENING WIDTHLevel Line

OPENING WIDTH

Lower End

Cut Excess from SameEnd of Both Profiles

so Drains Align.

1

1

EXTERIOR

MountingStrip

BottomTrack

B

A

TRACK WIDTH = OPENING WIDTH MINUS 1/16” (2 MM)

Ensure correct orientation of profilesbefore cutting. Position drains

at Low End of Surface.

HEADER WIDTH = OPENING WIDTH MINUS 1/16” (2 MM)

Header

SnapCover

3

3 B

A



FRAME FABRICATIONCut Bottom Track, Header and U-Channel

1/2”(13 mm)

2

2

Positiondrain at low end.

EXTERIOR

A1

1

Mount with #8 Flat Head Screws suitable for substrate.

Screws by others.

B

1 Install Mounting Channel.

Seal 1/2” (13 mm) at each end.

NOTE: Ensure Mounting Channel is set at correct orientation with drain at low end.

NOTE: Drill holes 6” (152 mm) from ends and 12” (305 mm) maximum in between.

Lower End

2 Silicone at Ends.

Install Bottom Track.3

B

A

3

EXTERIOR

Mounting Channel

Bottom TrackU-Channel

Allow 11/16” (17 mm) gap to mount U-Channel.

3 B

A3

Align Drains.

Fasten at all hole locations with included 8-32 x 5/16” Flat Head Phillips

Machine Screws.

1/2”(13 mm)

2



FRAME INSTALLATIONInstall Mounting Strip

Install Bottom Track

2

1

5/32”(4 mm)

Gap

1/32”(3 mm)

Gap

FIXED GLASS

1”(25 mm)

A Mark holes for Fixed Glass Fittings.

1

Install Roller Stop.

Install Right and Left Wall Mounts.

Drill clearance holes in Header for Fixed Glass Fittings.

NOTE: Adjust Stop position after installing Sliding Door.

3

4

B Slide Drill Jig on top of Header and align

to each mark.

Drill 5/16” (6 mm) Holesat marked locations.

1

A

Rubber Stop Faces Sliding Door.

3

B

Tighten Set Screws to Secure.

3

CAlign ConnectingNut to Clearance Hole and install Header Mount and Gasket with Shoulder Stud.Header

Mount

ShoulderStud

Gasket

B2

Install Fixed Glass Fitting mounts.

A Unpack Fixed Glass Fittings and separate parts.

ShoulderStud

HeaderMount

Gasket

End Capwith Gasket

ConnectingNut

2

B

C

SlideConnectingNuts intoHeader.

2

Align flush to end and tighten Set Screws to Secure.

B4

Slide Left Wall Mount into left end of Header.

A4

Align flush to end and tighten Set

Screws to Secure.

D4Slide Right Wall Mount

into right end of Header.

C4



FRAME INSTALLATION (CONTINUED)Prepare Header

2NOTE: Use fasteners suitable for substrate. Space 6” (152 mm) from ends and 12” (305 mm) maximum in between.

NOTE: Place Setting Blocks at quarter points in U-Channel before setting glass. (Setting Blocks not included)

3

1

1

Attach End Cap to U-Channel and mount 1/8” (3 mm) from wall.

Mount Header to walls.

Install Fixed Glass Panel.

EXTERIOR

GasketEnd Cap

3 C

A2

AttachEnd Cap.

EXTERIORBottom Track

U-ChannelSeal and tool

between U-Channel and Bottom Track.

2 DSecure withscrews by

others.

2 C

1/8” (3 mm)Gap

Position withgap at wall.2 B

CFit End Cap with Gasket through clearance hole

in Fixed Panel.

3 D

Twist onto Shoulder Stud and turn until tight.

3

3

3

EXTERIOR

LowerFixed Panel

into U-Channel.

Align Clearance Holes with Fixed Glass Mounts.B

A

1



FRAME INSTALLATION (CONTINUED)Install Header

Install U-Channel

Install Fixed Panel

Remove protective tape from top gasket and install. Place Side Gasket on base. Install Plastic Bushings and fit into holes in glass. NOTE: Top Guides packaged with one top gasket, and two sets

of side gaskets. Use Thick Gaskets for 3/8” (10 mm) glass or Thin Gaskets for 1/2” (12 mm) glass.

4

Top Roller GuideAssembled

Thick SideGaskets

Thin SideGaskets

Top Gasket

1

12

3

Unpack Top Roller Guides and remove Clamping Plates.

Remove protective liner from top gasket and install. Place Side Gasket on base. Install Plastic Bushings and fit into holes in glass.

Remove protective liner from Side Gaskets. Install on Roller Body and Clamping Plate.

Adjust wheel height and tighten.

NOTE: Loosen center bolt one full turn to adjust. Use included Spanner Head to rotate cam and raise wheel height +/- 1/8” (3 mm). Begin with wheel at minimum position. Tighten center bolt snugly to hold position.

Secure Clamping Plate with Side Gasket to Guide Body.

Fit Roller Body into hole in glass. Align Clamping Plate on other side and permently tighten.

Unpack Bottom Rollers and remove Clamping Plates.

2

3

B

2 A

PlasticBushings

4

6

5

7

Align Bottom RollersFlush to Bottom Glass.

7

Thick SideGaskets

Thin SideGaskets

Anti-Lift Guardwith Screws

SpannerHead

Bottom RollerAssembled

6

6

Top Roller Guides

Bottom Rollers

INTERIORFACING UP

NOTE: Bottom Rollers packaged with two sets of side gaskets. Use Thick Gaskets for 3/8” (10 mm) glass or Thin Gaskets for 1/2” (12 mm) glass. Anti-Lift Guard is installed after door installation.

A5Loosen

Center Bolt

5Securely Tighten

Center Bolt

D

1/8”(3 mm)

MaximumHeight

MinimumHeight

Adjust to MinimumHeight.

5 C

5Use Included

Spanner Headto Turn Cam.

B

Spanner Driverby Others



SLIDING DOOR ASSEMBLYInstall Top Roller Guides

Install Bottom Rollers

INTERIOR

2

3

1

Test door and adjust as needed.

Lift Sliding Door up into header, swing into place and lower onto Bottom Track.

Install Anti-Lift Guards on Rollers.

INTERIOR

3 B

Slide Door to other side. Loosen Door Stop as shown on Page 8. Position so door does not run into wall and handle will not hit fixed panel glass. Tighten securely.

Slide door to wall and check vertical reveal. See Page 10 to adjust wheel height. Tighten securely when finished.

3

PushAnti-Lift tight

and secure screws.

INTERIOR

CNOTE: The Anti-Lift Guard is installed with a 1/16” (1 mm) gap between the top of the guard and the bottom of the Bottom Track. Use included Setting Block as a guide for proper clearance.

RemoveSetting Block.

INTERIOR

3 D

B3

Attach withincluded Screws.

INTERIOR

3 A

Place included Setting Block on Anti-Lift as a guide.

SettingBlock

Anti-LiftGuard

1

1

A

B

INTERIOR

2 A

2 B

2 B

2 A



SLIDING DOOR INSTALLATION Install Sliding Door

Install Anti-Lift Guides

2

1

Attach Snap Cover to Header.

Cut and install L-Seal.

NOTE: Temporarily attach L-Seal to Sliding Door and use as guide for final position.

NOTE: Dry fit Snap Cover before permanently installing.

CutL-SealLength

Top ofGlass Door

Top ofBottom Track

A

2 B

C

Fit Snap Cover into Headerat slight angle.

Swinginto place.

INTERIORRemove protectiveliner from Snap Cover.

A2

C1

D1

Remove protectiveliner fromL-Seal.

Close Door soL-Seal adheres to wall.

E1

F1Open Door and push seal firmly

into place.

Remove painter’stape from Door.

INTERIOR

Align L-Seal totop of glass.

Temorarily attachto Door with

painter’s tape.

B1

L-Seal

INTERIOR

INTERIOR INTERIOR

INTERIOR



FINISHINGInstall L-Seal

Install Snap Cover for Header

Documents

CRL ESSENCE SERIES ROLLING SHOWER DOOR SYSTEM WITH … · 2018. 7. 9. · INSTALLATION INSTRUCTIONS 2503 E. Vernon Avenue, Los Angeles, CA 90058-1826 (800) 421-6144 Fax (800) 262-3299